EP1554095A1 - Method for the production of colored osb plates - Google Patents

Method for the production of colored osb plates

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Publication number
EP1554095A1
EP1554095A1 EP03757913A EP03757913A EP1554095A1 EP 1554095 A1 EP1554095 A1 EP 1554095A1 EP 03757913 A EP03757913 A EP 03757913A EP 03757913 A EP03757913 A EP 03757913A EP 1554095 A1 EP1554095 A1 EP 1554095A1
Authority
EP
European Patent Office
Prior art keywords
pigment
weight
preparation
water
colorant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03757913A
Other languages
German (de)
French (fr)
Other versions
EP1554095B1 (en
Inventor
Juliane Krüsemann
Manfred Siegler
Andreas Stohr
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BASF SE
Original Assignee
BASF SE
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Publication date
Application filed by BASF SE filed Critical BASF SE
Publication of EP1554095A1 publication Critical patent/EP1554095A1/en
Application granted granted Critical
Publication of EP1554095B1 publication Critical patent/EP1554095B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/04Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres

Definitions

  • the present invention relates to a new process for the production of colored OSB panels.
  • OSB boards Oriented Strand Boards
  • OSB panels have mainly been used in the construction and packaging sectors.
  • the OSB boards are now increasingly used in the decorative area, e.g. in exhibition stand construction as well as for floors and furniture.
  • strands are first produced, which are dried in continuous dryers. Before or after drying, the strands are divided into two fractions (middle layer and top layer), which are glued separately in drum mixers. Aminoplasts (urea or urea-melamine-formaldehyde resins) or, in particular for the middle class, isocyanates (MDI: diphenylmethane-4,4'-diisocyanate) are used as binders.
  • the glued strands are poured into three-layer mats in special pouring systems, whereby the fiber directions of the middle and top layers are as crosswise as possible. The poured mats are then pressed into sheets in continuous or discontinuous hot presses at 180 to 230 ° C.
  • the invention was therefore based on the object of developing a method by means of which OSB panels can be colored as evenly as possible, while at the same time the typical “wood structure” is to remain visible.
  • the coloring of the beaches is preferably carried out according to the invention continuously by spraying or dipping into the colorant solution or dispersion.
  • the liquid colorant preparation used in the process according to the invention can be a pure pigment preparation, a pure dye preparation or a preparation containing both pigment and dye.
  • Both pigment and dye-containing preparations are preferably used, since they give particularly strong, brilliant and lightfast colorations.
  • Preparations which have a dye content of 0.5 to 10% by weight, based on the pigment, are particularly preferred.
  • the colorant preparations preferred according to the invention usually contain (A) at least one pigment, (B) at least one dye, (C) at least one dispersant and (D) water or a mixture of water and at least one water retention agent.
  • the pure pigment or dye preparations which can likewise be used according to the invention generally also contain these constituents, the dispersant (C) being dispensable, in particular for dye preparations in which the dye is present in solution.
  • Component (A) of the colorant preparations preferred according to the invention can be organic or inorganic pigments.
  • the colorant preparations can also Contain mixtures of different organic or different inorganic pigments or mixtures of organic and inorganic pigments.
  • the pigments are preferably in finely divided form. Accordingly, the pigments usually have average particle sizes of 0.1 to 5 ⁇ m, in particular 0.1 to 3 ⁇ m and especially 0.1 to 1 ⁇ m.
  • the organic pigments are usually organic colored and black pigments.
  • Inorganic pigments can also be color pigments (colored, black and white pigments) and gloss pigments.
  • Monoazo Pigments C.I. Pigment brown 25;
  • Disazo Pigments C.I. Pigment Orange 16, 34, 44 and
  • Disazo condensation pigments C.I. Pigment Yellow 93, 95 and 128;
  • Anthanthrone pigment CI Pigment Red 168; Anthraquinone pigments: CI Pigment Yellow 147, 177 and 199;
  • Anthrapyrimidine pigments C.I. Pigment yellow 108;
  • Isoindoline Pigments C.I. Pigments Orange 61 and 69;
  • Isoindolinone pigments C.I. Pigment Yellow 109, 110 and 173;
  • Isoviolanthrone Pigments C.I. Pigment violet 31;
  • Triarylcarboniu - pigments C.I. Pigment Blue 1, 61 and 62;
  • Suitable inorganic color pigments include:
  • Black pigments iron oxide black (C.I. Pigment Black 11), iron-manganese black, spinel black (C.I. Pigment Black 27); Carbon black (C.I. Pigment Black 7);
  • Colored pigments chromium oxide, chromium oxide hydrate green; Chrome green (C.I. Pigment Green 48); Cobalt green (C.I. Pigment Green 50); Ultramar green;
  • Cobalt blue (CI Pigment Blue 28 and 36; CI Pigment Blue 72); Ultramarine blue; Manganese blue; Ultramarine violet; Cobalt and manganese violet;
  • Iron oxide red C.I. Pigment Red 101
  • Cadmium sulfoselenide C.I. Pigment Red 108
  • Cerium sulfide C.I. Pigment Red 265)
  • Molybdatrot C.I. Pigment Red 104
  • ultramarine C.I. Pigment Red 101
  • Cadmium sulfoselenide C.I. Pigment Red 108
  • Cerium sulfide C.I. Pigment Red 265
  • Molybdatrot C.I. Pigment Red 104
  • Iron oxide brown (C.I. Pigment Brown 6 and 7), mixed brown, spinel and corundum phases (C.I. Pigment Brown 29, 31, 33, 34, 35, 37, 39 and 40), chrome titanium yellow (C.I. Pigment Brown 24), chrome orange, -
  • Cerium sulfide (C.I. Pigment Orange 75);
  • Iron oxide yellow (C.I. Pigment Yellow 42); Nickel titanium yellow (C.I. Pigment Yellow 53;
  • Cadmium sulfide and cadmium zinc sulfide (C.I. Pigment Yellow 37 and 35); chrome yellow
  • the luster pigments are platelet-shaped pigments with a single phase or a single phase, the play of colors of which is characterized by the interplay of interference, reflection and absorption phenomena.
  • Examples include aluminum flakes and aluminum, iron oxide and mica flakes coated one or more times, in particular coated with metal oxides.
  • the colorant preparations preferably used according to the invention contain 10 to 70% by weight, preferably 10 to 60% by weight, of pigment (A).
  • Component (B) contains those preferred according to the invention
  • Colorant preparations at least one dye. Dyes which are soluble in water or in a water-miscible or water-soluble organic solvent are particularly suitable.
  • the dyes (B) used preferably have a color tone which is comparable to that of the pigments (A), since a particularly intensive coloring of the wood-based materials can be achieved in this way. However, there may also be differences in color dyes (B) are used, which allows nuances in the coloration.
  • Cationic and anionic dyes are particularly suitable, 5 with cationic dyes being preferred.
  • Suitable cationic dyes (B) come in particular from the di- and triarylmethane, xanthene, azo, cyanine, azacyanine, methine, acridine, safranine, oxazine, indulin, nigrosine and 10 phenazine series, dyes from the azo, triarylmethane and xanthene series are preferred.
  • Cationic dyes (B) can also be colorants containing external basic groups. Suitable examples are 20 C.I. Basic Blue 15 and 161.
  • the corresponding dye bases can also be used as cationic dyes (B) in the presence of solubilizing acidic agents.
  • examples include: C.I. Solvent yellow 25 34; C.I. Solvent orange 3; C.I. Solvent Red 49; C.I. Solvent
  • Suitable anionic dyes are, in particular, compounds containing sulfonic acid groups from the azo, anthraquinone, metal complex, triarylmethane, xanthene and stilbene series, dyes from the triaryl methane, azo and metal complex (especially copper) , Chromium and cobalt complex) series are preferred.
  • alkali metal cations such as Li + , Na + , K + , ammonium and substituted ammonium ions, especially alkanolammonium ions, may be mentioned as water-solubilizing cations.
  • the colorant preparations preferably used according to the invention generally contain the dye (B) in amounts of 0.5 to 10% by weight, preferably 1 to 8% by weight, based in each case on the pigment (A). Based on the total weight of the preparation, this generally corresponds to amounts of 0.05 to 7% by weight, especially 0.1 to 5.6% by weight.
  • Preferred pigment / dye combinations include: C.I. Pigment Pigment Blue 15: 1 and C.I. Basic Violet 4; C.I. Pigment Green 7 and C.I. Basic Green 4; C.I. Pigment Red 48: 2 and C.I. Direct Red 80; C.I. Pigment Black 7 and C.I. Basic Violet 3.
  • At least one dispersant is present as component (C) in the colorant preparations preferred according to the invention.
  • Particularly suitable dispersants (C) are nonionic and anionic surface-active additives and also mixtures of these additives.
  • Preferred nonionic surface-active additives (C) are based in particular on polyethers.
  • CC 4 alkylene oxides and phenyl-substituted C 2 -C 4 alkylene oxides in particular polyethylene oxides, polypropylene oxides and poly (phenylethylene oxides), block copolymers, in particular polypropylene oxide and polyethylene oxide blocks or poly (phenylethylene oxide) are, in particular, and polymers containing polyethylene oxide blocks, and also random copolymers of these alkylene oxides.
  • polyalkylene oxides can be obtained by polyaddition of the alkylene oxides to starter molecules, such as to saturated or unsaturated aliphatic and aromatic alcohols, phenol or naphthol, each by alkyl, in particular C 1 -C 4 alkyl, preferably C 1 -C 4 or C 1 -C 4 alkyl, may be substituted, saturated or unsaturated aliphatic and aromatic amines, saturated or unsaturated aliphatic carboxylic acids and carboxamides are prepared. 1 to 300 mol, preferably 3 to 150 mol, of alkylene oxide are usually used per mol of starter molecule.
  • Suitable aliphatic alcohols generally contain 6 to 26 carbon atoms, preferably 8 to 18 carbon atoms, and can be unbranched, branched or cyclic. Examples include octanol, nonanol, decanol, isodecanol, undecanol, dodecanol, 2-butyl octanol, tridecanol, isotridecanol, tetrahedron alcohol, pentadecanol, hexadecanol (cetyl alcohol), 2-hexyl decanol, heptadecanol, octadecanol (stearyl alcohol and 2) - nol, 2-octyldecanol, 2-nonyltridecanol, 2-decyltetradecanol, oleyl alcohol and 9-0ctadecenol as well as mixtures of these alcohols, such as Cs / Cio-, C ⁇ 3 / Ci
  • saturated and unsaturated fatty alcohols which are obtained from natural raw materials through fat splitting and reduction, and the synthetic fatty alcohols from oxo synthesis.
  • the alkylene oxide adducts with these alcohols usually have average molecular weights M n of 200 to 5000.
  • aromatic alcohols mentioned above include unsubstituted phenol and ⁇ - and ⁇ -naphthol, hexylphenol, heptylphenol, octylphenol, nonylphenol, isononylphenol, undecylphenol, dodecylphenol, di- and tributylphenol and dinonylphenol.
  • Suitable aliphatic amines correspond to the aliphatic alcohols listed above.
  • the saturated and unsaturated fatty amines which preferably have 14 to 20 carbon atoms, are of particular importance.
  • Aniline and its derivatives may be mentioned as aromatic amines.
  • Suitable aliphatic carboxylic acids are, in particular, saturated and unsaturated fatty acids, which preferably contain 14 to 20 C atoms, and hydrogenated, partially hydrogenated and unhydrogenated resin acids and also polyvalent carboxylic acids, e.g. Dicarboxylic acids such as maleic acid.
  • Suitable carboxamides are derived from these carboxylic acids.
  • the alkylene oxide adducts to the monohydric amines and alcohols are of particular interest.
  • Preferred at least bifunctional amines are di- to pentavalent amines, which have in particular the formula HN- (R-NR 1 ) I1 -H (R: C 2 -C 6 -alkylene; Ri : hydrogen or Cx-C ⁇ -alkyl; n: 1 to 5) correspond.
  • Examples include: ethylene diamine, diethylene triamine, triethylene tetra in, tetraethylene pentane amine, propylenediamine-1,3, dipropylenetriane, 3-amino-l-ethyleneaminopropane, hexamethylenediamine, dihexamethylenetriamine, 1,6-bis (3-aminopropylamino) hexane and N-methyldipropylenetriamine, with hexamethylenediamine and diethylenetriamine being particularly preferred 5 and ethylenediamine is especially preferred.
  • amines are preferably first reacted with propylene oxide and then with ethylene oxide.
  • the ethylene oxide content of the block copolymers is usually about 10 to 10 90% by weight.
  • the block copolymers based on polyvalent amines generally have average molecular weights M n of 1000 to 40,000, preferably 1500 to 30,000.
  • Dihydric to pentavalent alcohols are preferred as at least bifunctional alcohols.
  • C-Cg-alkylene glycols and the corresponding di- and polyalkylene glycols such as ethylene glycol, 1,2 and -1,3 propylene glycol, 1,2 and 1,4-butylene glycol, hexylene,
  • glycol-1,6, dipropylene glycol and polyethylene glycol, glycerol and pentaerythritol are mentioned, ethylene glycol and polyethylene glycol being particularly preferred and propylene glycol and dipropylene glycol being very particularly preferred.
  • Particularly preferred alkylene oxide adducts with at least bifunctional alcohols have a central polypropylene oxide block, ie they start from a propylene glycol or polypropylene glycol, which is first reacted with further propylene oxide and then with ethylene oxide.
  • 30 is usually 10 to 90 wt .-%.
  • the block copolymers based on polyhydric alcohols generally have average molecular weights M n of 1000 to 20,000, preferably 1000 to 15,000.
  • alkylene oxide block copolymers are known and commercially available eg under the name Tetronic ® and Pluronic ® (BASF).
  • Anionic surface-active additives (C) are based in particular on sulfonates, sulfates, phosphonates or phosphates as well as surface-active polymers containing carboxylate groups.
  • Suitable sulfonates are aromatic sulfonates, such as pC 8 -C 20 -alkylbenzenesulfonates, di- (C 1 -C 8 -alkyl) naphthalenesulfonates 45 and condensation products of naphthalenesulfonic acids with formaldehyde, and aliphatic sulfonates, such as C 1 -C 8 -alkanesulfonates, ⁇ -sulfofatty acid C 2 -C 8 alkyl esters, sulfosuccinic acid esters and alkoxy, acyloxy and acylaminoalkanesulfonates.
  • aromatic sulfonates such as pC 8 -C 20 -alkylbenzenesulfonates, di- (C 1 -C 8 -alkyl) naphthalenesulfonates 45 and condensation products of naphthalenesulfonic acids with
  • Aryl sulfonates are preferred, the di- (-C 8 -alkyl) - naphthalenesulfonates being particularly preferred. Diisobutyl and diisopropylnaphthalenesulfonate are very particularly preferred.
  • Suitable sulfates are C 8 -Co-alkyl sulfates.
  • anionic surface-active additives are the sulfonates, sulfates, phosphonates and phosphates of the polyethers mentioned as nonionic additives.
  • Sulfonates and sulfates preferably in the form of water-soluble salts, in particular as alkali metal salts, especially sodium salts, and
  • Preferred phosphates and phosphonates are derived primarily from alkoxylated, in particular ethoxylated, fatty and oxo alcohols, alkylphenols, fatty amines, fatty acids and resin acids, preferred sulfates and sulfonates are based in particular on alkoxylated, especially ethoxylated, fatty alcohols, alkylphenols and amines, too polyvalent amines, such as hexamethylene diamine.
  • anionic surface active additives are known and commercially available for example under the name Nekal ® (BASF), Tamol ® (BASF), Crodafos ® (Croda), Rhodafac ® (Rhodia), Maphos ® (BASF), Texapon ® (Cognis), Empicol ® (Albright & Wilson), Matexil ® (ICI), Soprophor ® (Rhodia) and Lutensit ® (BASF).
  • Nekal ® BASF
  • Tamol ® BASF
  • Crodafos ® Crodafos ® (Croda)
  • Rhodafac ® Rhodia
  • Maphos ® BASF
  • Texapon ® Cognis
  • Empicol ® Albright & Wilson
  • Matexil ® ICI
  • Soprophor ® Rosit ®
  • Lutensit ® BASF
  • anionic surface-active additives are based on water-soluble polymers containing carboxylate groups. By adjusting the ratio between the polar and non-polar groupings contained, these can advantageously be adapted to the particular application and the respective pigment.
  • Monomers which are used to prepare these additives are, in particular, ethylenically unsaturated monocarboxylic acids, ethylenically unsaturated dicarboxylic acids and vinyl derivatives which have no acid function.
  • Maleic acid monoamides reaction products of maleic acid with diamines, which can be oxidized to derivatives containing a oxide group, and fumaric acid, maleic acid, maleic anhydride and maleic acid monoamides being preferred;
  • vinyl aromatics such as styrene, methylstyrene and vinyltoluene
  • copolymers of the monomers mentioned are particularly suitable as an additive (C).
  • the copolymers can be statistical copolymers, block copolymers and graft copolymers.
  • the carboxyl groups of the polymeric additives (C) are preferably at least partially in salt form in order to ensure solubility in water.
  • alkali metal salts such as sodium and potassium salts, and ammonium salts are suitable.
  • the polymeric additives (C) usually have average molecular weights M w of 1000 to 250,000, and the acid number is generally 40 to 800.
  • Examples of preferred polymeric additives (C) are polyacrylic acids and styrene / acrylic acid, acrylic acid / maleic acid, butadiene / acrylic acid and styrene / maleic acid copolymers, each as additional monomer components acrylic acid esters. and / or maleic acid esters.
  • Particularly preferred polymeric additives (C) are polyacrylic acids, 5 which generally have an average molecular weight M w of 1000 to
  • anionic surface active additives are also known and commercially available for example under the name Sokalan ® (BASF), juggler cryl (Johnson Polymer), Neoresin (Avecia) and Orotan and Mo rez ® (Rohm & Haas).
  • the colorant preparations preferably used according to the invention usually have a content of dispersant (C) of 1 to 50% by weight, in particular 1 to 40% by weight.
  • Water forms the liquid carrier material of the colorant preparations used according to the invention.
  • the colorant preparations preferably contain a mixture of water and a water retention agent as the liquid phase.
  • Organic solvents which are difficult to evaporate i.e. usually one serve in particular as water retention agents
  • suitable water retention agents are polyhydric alcohols, preferably unbranched and branched polyhydric alcohols having 2 to 8, in particular 3 to 6, carbon atoms, such as ethylene glycol, 1,2- and 1,3-propylene glycol, glycerol, erythritol, pentaerythritol , Pentites such as arabite, adonite and xylitol, and hexites such as sorbitol, mannitol and dulcitol.
  • suitable are, for example, di-, 35- and tetraalkylene glycols and their mono- (especially C 1 -C 6 -, in particular C 1 -C 4 -) alkyl ethers.
  • Examples include di-, tri- and tetraethylene glycol, diethylene glycol monomethyl, ethyl, propyl and butyl ether, triethylene glycol monomethyl, ethyl, propyl and butyl ether, di-, tri- and tetra-1,2- and -1, 3-propylene glycol 40 and di-, tri- and tetra-1,2- and -1, 3-propylene glycol monomethyl, ethyl, propyl and butyl ether.
  • the colorant preparations preferably used according to the invention contain 10 to 88.95% by weight, preferably 10 to 45 80% by weight, of liquid phase (D). If water is present in a mixture with a water-retaining organic solvent, the ses solvent in general 1 to 80 wt .-%, preferably 1 to 60 wt .-%, of phase (D).
  • the colorant preparations can also contain customary additives, such as biocides, defoamers, anti-settling agents and rheology modifiers, the proportion of which can generally be up to 5% by weight.
  • the colorant preparations which are preferred according to the invention and contain both pigment and dye can be obtained in various ways.
  • a pigment dispersion is preferably first prepared, to which the dye is then added as a solid or in particular in dissolved form.
  • dipropylene glycol 28% by weight water.
  • the strands were colored by spraying with a 0.5% strength by weight dispersion of pigment preparation No. 1.1 in water and dried to 1-2% by weight moisture in drum dryers.
  • the colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches listed in the table.
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB board obtained showed a homogeneous, intense green color.
  • the wood structure was visible after sanding.
  • the strands were colored by dipping with a 0.2% strength by weight dispersion of pigment preparation No. 1.2 in water and dried to 1-2% by weight moisture in drum dryers.
  • the colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers.
  • the glue formulation mentioned in the table was used for the strands of the top layer.
  • the strands for the middle layer were glued with 4% by weight isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
  • MDI isocyanate
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB plate obtained showed a homogeneous, intense red color.
  • the wood structure was visible after sanding.
  • the strands were dyed with a 5% by weight dispersion of colorant preparation No. 1.3 in water and then dried to a moisture content of 1-3% by weight.
  • the colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers.
  • the glue formulation mentioned in the table was used for the strands of the top layer.
  • the strands for the middle layer were glued with 4% by weight of isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
  • MDI isocyanate
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB board obtained shows a homogeneous, intense, brilliant black color.
  • the wood structure was visible after sanding.
  • the strands were dyed with a 0.5% by weight solution of dye preparation No. 1.4 in water and dried in drum dryers to 1-2% by weight moisture.
  • the colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches mentioned in the table.
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB plate obtained showed a homogeneous, intense blue color. The wood structure was visible after sanding. 2.5 Production of a green colored OSB board
  • the strands were dyed with a 0.6% by weight dispersion of pigment preparation No. 1.5 in water and dried to 1-2% by weight in a tumble dryer.
  • the colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches listed in the table.
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB board obtained showed a homogeneous, intense green color.
  • the wood structure was visible after sanding.
  • the dried strands were divided into middle and top layer fractions.
  • the strands for the top layer were colored by dipping with a 5% strength by weight dispersion of colorant preparation No. 1.6 in water and then glued with the glue batch mentioned in the table for the top layer.
  • the strands for the middle layer were glued with 4% by weight of isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
  • MDI isocyanate
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB board obtained shows a homogeneous, intense, brilliant red color on the top layer.
  • the wood structure was visible after sanding. 2.7 Production of a black colored OSB board
  • the strands were dyed with a 3% by weight solution of dye preparation No. 1.7 in water and dried to 1-2% by weight in a tumble dryer.
  • the colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches listed in the table.
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB plate obtained showed a homogeneous, intense black color.
  • the wood structure was visible after sanding.
  • the dried strands were divided into middle and top layer fractions.
  • the strands for the top layer were colored by dipping with a 5% strength by weight dispersion of colorant preparation No. 1.8 in water and then glued with the glue batch mentioned in the table for the top layer.
  • the strands for the middle layer were glued with 4% by weight of isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
  • MDI isocyanate
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB board obtained shows a homogeneous, intense, brilliant blue color on the top layer.
  • the wood structure was visible after sanding.
  • the strands were colored by spraying with a 0.3% by weight dispersion of pigment preparation No. 1.9 in water and dried to 1-2% by weight moisture in drum dryers.
  • the colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches listed in the table.
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB plate obtained showed a homogeneous, intense violet color.
  • the wood structure was visible after sanding.
  • the dried strands were divided into middle and top layer fractions.
  • the strands for the top layer were colored by dipping with a 5% by weight dispersion of colorant preparation No. 1.10 in water and then glued with the glue batch mentioned in the table for the top layer.
  • the strands for the middle layer were glued with 4% by weight of isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
  • MDI isocyanate
  • the glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
  • the OSB board obtained shows a homogeneous, intense, brilliant green color on the top layer.
  • the wood structure was visible after sanding.

Abstract

A process for producing colored oriented strand board, which comprises the wood strands which serve as a base material for oriented strand board being contacted, before or after-drying, with a liquid colorant preparation, then conventionally resinated, and formed into three-layered mats and these three-layered mats being hot-pressed into board having a center layer and two outside layers.

Description

Verfahren zur Herstellung von farbigen OSB-PlattenProcess for the production of colored OSB boards
Beschreibungdescription
Die vorliegende Erfindung betrifft ein neues Verfahren zur Herstellung von farbigen OSB-Platten.The present invention relates to a new process for the production of colored OSB panels.
Im Bereich der Holzwerkstoffe ist der Markt für OSB-Platten (Oriented Strand Boards) im Anstieg begriffen. OSB-Platten wurden bislang hauptsächlich im Bau- und Verpackungsbereich eingesetzt.In the area of wood-based materials, the market for OSB boards (Oriented Strand Boards) is growing. So far, OSB panels have mainly been used in the construction and packaging sectors.
Aufgrund ihrer attraktiven Oberflächenstruktur, die durch dieBecause of their attractive surface structure, which is characterized by the
Ausrichtung der groben Holzfasern (Strands) gekennzeichnet ist, finden die OSB-Platten inzwischen verstärkt Eingang in den deko- rativen Bereich, z.B. im Messebau sowie für Fußböden und Möbel.Orientation of the coarse wood fibers (strands), the OSB boards are now increasingly used in the decorative area, e.g. in exhibition stand construction as well as for floors and furniture.
Für diese Anwendungen besteht der Wunsch, die OSB-Platten auch farblich zu gestalten.For these applications, there is a desire to color the OSB panels.
Bei der Herstellung von OSB-Platten werden zunächst Strands her- gestellt, die in Durchlauftrocknern getrocknet werden. Vor oder nach dem Trocknen werden die Strands in zwei Fraktionen aufgeteilt (Mittelschicht und Deckschicht) , die in Trommelmischern getrennt beleimt werden. Als Bindemittel werden Aminoplaste (Harnstoff- oder Harnstoff-Melamin-Formaldehydharze) oder, ins- besondere für die Mittelschicht, Isocyanate (MDI: Diphenyl- methan-4,4'-diisocyanat) eingesetzt. Die beleimten Strands werden in speziellen Schüttanlagen zu dreischichtigen Matten geschüttet, wobei die Faserrichtungen von Mittel- und Deckschichten möglichst kreuzweise liegen. Die geschütteten Matten werden dann in konti- nuierlich oder diskontinuierlich arbeitenden Heißpressen bei 180 bis 230°C zu Platten gepreßt.When manufacturing OSB panels, strands are first produced, which are dried in continuous dryers. Before or after drying, the strands are divided into two fractions (middle layer and top layer), which are glued separately in drum mixers. Aminoplasts (urea or urea-melamine-formaldehyde resins) or, in particular for the middle class, isocyanates (MDI: diphenylmethane-4,4'-diisocyanate) are used as binders. The glued strands are poured into three-layer mats in special pouring systems, whereby the fiber directions of the middle and top layers are as crosswise as possible. The poured mats are then pressed into sheets in continuous or discontinuous hot presses at 180 to 230 ° C.
Die bekannten Verfahren zur Färbung von OSB-Platten, bei denen das Farbmittel bei der Beleimung zusammen mit den Bindemittel oder getrennt davon auf die Strands aufgebracht wird, führen nur zu mäßigem Erfolg, da nur punktförmig gefärbte Platten erhalten werden.The known processes for coloring OSB boards, in which the colorant is applied to the strands together with the binder or separately from it when gluing, lead to only moderate success, since only dyed boards are obtained.
Der Erfindung lag daher die Aufgabe zugrunde, ein Verfahren zu entwickeln, mit dessen Hilfe OSB-Platten möglichst gleichmäßig gefärbt werden können, wobei gleichzeitig die typische "Holzstruktur" sichtbar bleiben soll.The invention was therefore based on the object of developing a method by means of which OSB panels can be colored as evenly as possible, while at the same time the typical “wood structure” is to remain visible.
Demgemäß wurde ein Verfahren zur Herstellung von farbigen OSB- Platten gefunden, welches dadurch gekennzeichnet ist, daß man die als Basismaterial für die OSB-Platten dienenden Holzstrands vor oder nach dem Trocknen mit einer flüssigen Farbmittelzubereitung in Kontakt bringt, anschließend auf übliche Weise beleimt, zu dreischichtigen Matten schüttet und diese heiß zu aus einer Mittelschicht mit zwei Deckschichten bestehenden Platten verpreßt.Accordingly, a process for the production of colored OSB boards has been found, which is characterized in that the wooden strands serving as the base material for the OSB boards are dried with a liquid colorant preparation before or after drying brings in contact, then glued in the usual way, poured into three-layer mats and these hot pressed to plates consisting of a middle layer with two cover layers.
Die Einfärbung der Strands erfolgt erfindungsgemäß vorzugsweise kontinuierlich durch Spritzen oder Tauchen in die Farbmittellösung oder -dispersion.The coloring of the beaches is preferably carried out according to the invention continuously by spraying or dipping into the colorant solution or dispersion.
Man kann dabei nur die Strands für eine oder beide Deckschichten, nur die Strands für die Mittelschicht oder die Strands aller drei Schichten einfärben. Werden mehrere Schichten eingefärbt, so können verschiedene oder gleiche Farbtöne für die einzelnen Schichten gewählt werden.You can only color the strands for one or both cover layers, only the strands for the middle layer or the strands of all three layers. If several layers are colored, different or the same color tones can be selected for the individual layers.
Wesentlich für das erfindungsgemäße Verfahren ist, daß die Einfärbung der Strands entgegen der ansonsten für die Einfärbung von Holzwerkstoffen üblichen Vorgehensweise, bei der Einfärbung und Beleimung parallel erfolgen, vor der Beleimung vorgenommen wird. Auf diese Weise werden gleichmäßig und intensiv eingefärbte OSB-Platten erhalten.It is essential for the method according to the invention that the coloring of the beaches is carried out prior to the gluing, contrary to the procedure which is otherwise customary for coloring wood-based materials, in which coloring and gluing take place in parallel. In this way, uniformly and intensely colored OSB panels are obtained.
Die beim erfindungsgemäßen Verfahren eingesetzte flüssige Farbmittelzubereitung kann eine reine Pigmentzubereitung, eine reine FarbstoffZubereitung oder eine sowohl Pigment als auch Farbstoff enthaltende Zubereitung sein.The liquid colorant preparation used in the process according to the invention can be a pure pigment preparation, a pure dye preparation or a preparation containing both pigment and dye.
Bevorzugt werden sowohl Pigment als auch Farbstoff enthaltende Zubereitungen verwendet, da sie besonders kräftige, brillante und lichtechte Färbungen ergeben. Besonders bevorzugt sind dabei Zu- bereitungen, die einen Farbstoffgehalt von 0,5 bis 10 Gew.-%, bezogen auf das Pigment, aufweisen.Both pigment and dye-containing preparations are preferably used, since they give particularly strong, brilliant and lightfast colorations. Preparations which have a dye content of 0.5 to 10% by weight, based on the pigment, are particularly preferred.
Die erfindungsgemäß bevorzugten Farbmittelzubereitungen enthalten üblicherweise (A) mindestens ein Pigment, (B) mindestens einen Farbstoff, (C) mindestens ein Dispergiermittel und (D) Wasser oder ein Gemisch von Wasser und mindestens einem Wasserrückhaltemittel.The colorant preparations preferred according to the invention usually contain (A) at least one pigment, (B) at least one dye, (C) at least one dispersant and (D) water or a mixture of water and at least one water retention agent.
Die erfindungsgemäß ebenfalls einsetzbaren reinen Pigment- oder FarbstoffZubereitungen enthalten in der Regel ebenfalls diese Bestandteile, wobei das Dispergiermittel (C) insbesondere für FarbstoffZubereitungen, in denen der Farbstoff gelöst vorliegt, entbehrlich ist.The pure pigment or dye preparations which can likewise be used according to the invention generally also contain these constituents, the dispersant (C) being dispensable, in particular for dye preparations in which the dye is present in solution.
Komponente (A) der erfindungsgemäß bevorzugten Farbmittelzubereitungen können organische oder anorganische Pigmente sein. Selbstverständlich können die FarbmittelZubereitungen auch Mischungen verschiedener organischer oder verschiedener anorganischer Pigmente oder Mischungen von organischen und anorganischen Pigmenten enthalten.Component (A) of the colorant preparations preferred according to the invention can be organic or inorganic pigments. Of course, the colorant preparations can also Contain mixtures of different organic or different inorganic pigments or mixtures of organic and inorganic pigments.
Die Pigmente liegen bevorzugt in feinteiliger Form vor. Die Pigmente haben dementsprechend üblicherweise mittlere Teilchengrößen von 0,1 bis 5 μm, insbesondere 0,1 bis 3 μm und vor allem 0,1 bis 1 μ .The pigments are preferably in finely divided form. Accordingly, the pigments usually have average particle sizes of 0.1 to 5 μm, in particular 0.1 to 3 μm and especially 0.1 to 1 μm.
Bei den organischen Pigmenten handelt es sich üblicherweise um organische Bunt- und Schwarzpigmente. Anorganische Pigmente können ebenfalls Farbpigmente (Bunt-, Schwarz- und Weißpigmente) sowie Glanzpigmente sein.The organic pigments are usually organic colored and black pigments. Inorganic pigments can also be color pigments (colored, black and white pigments) and gloss pigments.
Im folgenden seien als Beispiele für geeignete organische Farbpigmente genannt :The following are examples of suitable organic color pigments:
Monoazopigmente : C.I. Pigment Brown 25;Monoazo Pigments: C.I. Pigment brown 25;
C.I. Pigment Orange 5, 13, 36, 38, 64 und 67;C.I. Pigment Orange 5, 13, 36, 38, 64 and 67;
C.I. Pigment Red 1, 2, 3, 4, 5, 8, 9,C.I. Pigment Red 1, 2, 3, 4, 5, 8, 9,
12, 17, 22, 23, 31, 48:1, 48:2, 48:3,12, 17, 22, 23, 31, 48: 1, 48: 2, 48: 3,
48:4, 49, 49:1, 51:1, 52:1, 52:2, 53,48: 4, 49, 49: 1, 51: 1, 52: 1, 52: 2, 53,
53:1, 53:3, 57:1, 58:2, 58:4, 63,53: 1, 53: 3, 57: 1, 58: 2, 58: 4, 63,
112, 146, 148, 170, 175, 184, 185,112, 146, 148, 170, 175, 184, 185,
187, 191:1, 208, 210, 245, 247 und187, 191: 1, 208, 210, 245, 247 and
251;251;
C.I. Pigment Yellow 1, 3, 62, 65, 73,C.I. Pigment Yellow 1, 3, 62, 65, 73,
74, 97, 120, 151, 154, 168, 181, 183 und 191;74, 97, 120, 151, 154, 168, 181, 183 and 191;
C.I. Pigment Violet 32;C.I. Pigment violet 32;
Disazopigmente: C.I. Pigment Orange 16, 34, 44 undDisazo Pigments: C.I. Pigment Orange 16, 34, 44 and
72;72;
C.I. Pigment Yellow 12, 13, 14, 16,C.I. Pigment Yellow 12, 13, 14, 16,
17, 81, 83, 106, 113, 126, 127, 155,17, 81, 83, 106, 113, 126, 127, 155,
174, 176, 180 und 188;174, 176, 180 and 188;
Disazokondensations- pigmente : C.I. Pigment Yellow 93, 95 und 128;Disazo condensation pigments: C.I. Pigment Yellow 93, 95 and 128;
C.I. Pigment Red 144, 166, 214, 220,C.I. Pigment Red 144, 166, 214, 220,
221, 242 und 262;221, 242 and 262;
C.I. Pigment Brown 23 und 41;C.I. Pigment Brown 23 and 41;
- Anthanthronpig ente : C.I. Pigment Red 168; - Anthrachinonpigmente : C.I. Pigment Yellow 147, 177 und 199;- Anthanthrone pigment: CI Pigment Red 168; Anthraquinone pigments: CI Pigment Yellow 147, 177 and 199;
C.I. Pigment Violet 31;C.I. Pigment violet 31;
- Anthrapyrimidin- pigmente : C.I. Pigment Yellow 108;- Anthrapyrimidine pigments: C.I. Pigment yellow 108;
- Chinacridonpigmente: C.I. Pigment Orange 48 und 49;- Quinacridone pigments: C.I. Pigment Orange 48 and 49;
C.I. Pigment Red 122, 202, 206 undC.I. Pigment Red 122, 202, 206 and
209;209;
C.I. Pigment Violet 19;C.I. Pigment violet 19;
Chinophthalonpigmente: C.I. Pigment Yellow 138;Quinophthalone Pigments: C.I. Pigment yellow 138;
- Diketopyrrolopyrrol- pimgente: C.I. Pigment Orange 71, 73 und 81; C.I. Pigment Red 254, 255, 264, 270 und 272;- Diketopyrrolopyrrole pimgente: C.I. Pigment Orange 71, 73 and 81; C.I. Pigment Red 254, 255, 264, 270 and 272;
- Dioxazinpigmente: C.I. Pigment Violet 23 und 37; C.I. Pigment Blue 80;- Dioxazine pigments: C.I. Pigment violet 23 and 37; C.I. Pigment blue 80;
- Flavanthronpigmente: C.I. Pigment Yellow 24;- Flavanthrone pigments: C.I. Pigment yellow 24;
- Indanthronpigmente: C.I. Pigment Blue 60 und 64;- Indanthrone pigments: C.I. Pigment Blue 60 and 64;
Isoindolinpigmente: C.I. Pigmente Orange 61 und 69;Isoindoline Pigments: C.I. Pigments Orange 61 and 69;
C.I. Pigment Red 260;C.I. Pigment Red 260;
C.I. Pigment Yellow 139 und 185;C.I. Pigment Yellow 139 and 185;
- Isoindolinonpigmente: C.I. Pigment Yellow 109, 110 und 173;- Isoindolinone pigments: C.I. Pigment Yellow 109, 110 and 173;
Isoviolanthronpigmente: C.I. Pigment Violet 31;Isoviolanthrone Pigments: C.I. Pigment violet 31;
- Metallkomplexpigmente: C.I. Pigment Red 257;- Metal complex pigments: C.I. Pigment Red 257;
C.I. Pigment Yellow 117, 129, 150,C.I. Pigment Yellow 117, 129, 150,
153 und 177;153 and 177;
C.I. Pigment Green 8 ;C.I. Pigment green 8;
- Perinonpigmente: C.I. Pigment Orange 43 ; C.I. Pigment Red 194;- Perinone pigments: C.I. Pigment orange 43; C.I. Pigment Red 194;
- Perylenpigmente : C.I- Pigment Black 31 und 32;- Perylene pigments: C.I- Pigment Black 31 and 32;
C.I. Pigment Red 123, 149, 178, 179,C.I. Pigment Red 123, 149, 178, 179,
190 und 224;190 and 224;
C.I- Pigment Violet 29; - Phthalocyaninpigmente: C.I. Pigment Blue 15, 15:1, 15:2,CI Pigment Violet 29; - phthalocyanine pigments: CI Pigment Blue 15, 15: 1, 15: 2,
15:3, 15:4, 15:6 und 16; C.I. Pigment Green 7 und 36;15: 3, 15: 4, 15: 6 and 16; C.I. Pigment green 7 and 36;
- Pyranthronpigmente: C.I. Pigment Orange 51; C.I. Pigment Red 216;- Pyranthrone pigments: C.I. Pigment Orange 51; C.I. Pigment red 216;
- Pyrazolochinazolon- pigmente : C.I. Pigment Orange 67 ; C.I. Pigment Red 251;- Pyrazoloquinazolone pigments: C.I. Pigment orange 67; C.I. Pigment Red 251;
- Thioindigopigmente: C.I. Pigment Red 88 und 181; C.I. Pigment Violet 38;- Thioindigo pigments: C.I. Pigment Red 88 and 181; C.I. Pigment violet 38;
Triarylcarboniu - pigmente : C.I. Pigment Blue 1, 61 und 62;Triarylcarboniu - pigments: C.I. Pigment Blue 1, 61 and 62;
C.I. Pigment Green 1 ;C.I. Pigment green 1;
C.I. Pigment Red 81, 81:1 und 169;C.I. Pigment Red 81, 81: 1 and 169;
C.I. Pigment Violet 1, 2, 3 und 27;C.I. Pigment violet 1, 2, 3 and 27;
- C.I. Pigment Black 1 (Anilinschwarz) ;- C.I. Pigment Black 1 (aniline black);
- C.I. Pigment Yellow 101 (Aldazingelb) ;- C.I. Pigment Yellow 101 (Aldazine Yellow);
C.I. Pigment Brown 22,C.I. Pigment brown 22,
Geeignete anorganische Farbpigmente sind z.B.:Suitable inorganic color pigments include:
- Weißpigmente: Titandioxid (C.I. Pigment White 6) , Zinkweiß, Farbenzinkoxid; Zinksulfid, Lithopone;- White pigments: titanium dioxide (C.I. Pigment White 6), zinc white, colored zinc oxide; Zinc sulfide, lithopone;
Schwarzpigmente: Eisenoxidschwarz (C.I. Pigment Black 11), Eisen-Mangan-Schwarz , Spinellschwarz (C.I. Pigment Black 27); Ruß (C.I. PigmentBlack 7 ) ;Black pigments: iron oxide black (C.I. Pigment Black 11), iron-manganese black, spinel black (C.I. Pigment Black 27); Carbon black (C.I. Pigment Black 7);
Buntpigmente : Chromoxid, Chromoxidhydratgrün; Chromgrün (C . I . Pigment Green 48 ) ; Cobaltgrün (C . I . Pigment Green 50) ; Ultramar ingrün ;Colored pigments: chromium oxide, chromium oxide hydrate green; Chrome green (C.I. Pigment Green 48); Cobalt green (C.I. Pigment Green 50); Ultramar green;
Kobaltblau (C.I. Pigment Blue 28 und 36; C.I. Pigment Blue 72); Ultramarinblau; Manganblau; Ultramarinviolett; Kobalt- und Manganviolett;Cobalt blue (CI Pigment Blue 28 and 36; CI Pigment Blue 72); Ultramarine blue; Manganese blue; Ultramarine violet; Cobalt and manganese violet;
Eisenoxidrot (C.I. Pigment Red 101); Cad- miumsulfoselenid (C.I. Pigment Red 108); Cersulfid (C.I. Pigment Red 265); Molyb- datrot (C.I. Pigment Red 104); Ultramarinrot;Iron oxide red (C.I. Pigment Red 101); Cadmium sulfoselenide (C.I. Pigment Red 108); Cerium sulfide (C.I. Pigment Red 265); Molybdatrot (C.I. Pigment Red 104); ultramarine;
Eisenoxidbraun (C.I. Pigment Brown 6 und 7), Mischbraun, Spinell- und Korundphasen (C.I. Pigment Brown 29, 31, 33, 34, 35, 37, 39 und 40), Chromtitangelb (C.I. Pigment Brown 24) , Chromorange,-Iron oxide brown (C.I. Pigment Brown 6 and 7), mixed brown, spinel and corundum phases (C.I. Pigment Brown 29, 31, 33, 34, 35, 37, 39 and 40), chrome titanium yellow (C.I. Pigment Brown 24), chrome orange, -
Cersulfid (C.I. Pigment Orange 75);Cerium sulfide (C.I. Pigment Orange 75);
Eisenoxidgelb (C.I. Pigment Yellow 42); Nickeltitangelb (C.I. Pigment Yellow 53;Iron oxide yellow (C.I. Pigment Yellow 42); Nickel titanium yellow (C.I. Pigment Yellow 53;
C.I. Pigment Yellow 157, 158, 159, 160, 161,C.I. Pigment Yellow 157, 158, 159, 160, 161,
162, 163, 164 und 189); Chromtitangelb;162, 163, 164 and 189); Chromium titanium yellow;
Spinellphasen (C.I. Pigment Yellow 119);Spinel phases (C.I. Pigment Yellow 119);
Cadmiumsulfid und Cadmiumzinksulfid (C.I. Pigment Yellow 37 und 35); ChromgelbCadmium sulfide and cadmium zinc sulfide (C.I. Pigment Yellow 37 and 35); chrome yellow
(C.I. Pigment Yellow 34); Bismutvanadat(C.I. Pigment Yellow 34); bismuth vanadate
(C.I. Pigment Yellow 184).(C.I. Pigment Yellow 184).
Bei den Glanzpigmenten handelt es sich um einphasig oder ehr- phasig aufgebaute plättchenförmige Pigmente, deren Farbenspiel durch das Zusammenspiel von Interferenz-, Reflexions- und Absorptionsphänomenen geprägt ist. Als Beispiele seien Aluminium- plättchen und ein- oder mehrfach, insbesondere mit Metalloxiden beschichtete Aluminium-, Eisenoxid- und Glimmerplättchen genannt.The luster pigments are platelet-shaped pigments with a single phase or a single phase, the play of colors of which is characterized by the interplay of interference, reflection and absorption phenomena. Examples include aluminum flakes and aluminum, iron oxide and mica flakes coated one or more times, in particular coated with metal oxides.
In der Regel enthalten die erfindungsgemäß bevorzugt eingesetzten Farbmittelzubereitungen 10 bis 70 Gew.-%, vorzugsweise 10 bis 60 Gew.-%, Pigment (A) .As a rule, the colorant preparations preferably used according to the invention contain 10 to 70% by weight, preferably 10 to 60% by weight, of pigment (A).
Als Komponente (B) enthalten die erfindungsgemäß bevorzugtenComponent (B) contains those preferred according to the invention
FarbmittelZubereitungen mindestens einen Farbstoff. Geeignet sind dabei insbesondere Farbstoffe, die in Wasser oder einem mit Wasser mischbaren oder in Wasser löslichen organischen Lösungsmittel löslich sind. Bevorzugt weisen die eingesetzten Farbstoffe (B) einen den Pigmenten (A) jeweils vergleichbaren Farbton auf, da auf diese Weise eine besonders intensive Färbung der Holzwerkstoffe erzielbar ist. Es können jedoch auch im Farbton abwei- chende Farbstoffe (B) eingesetzt werden, wodurch Nuancierungen der Färbung möglich sind.Colorant preparations at least one dye. Dyes which are soluble in water or in a water-miscible or water-soluble organic solvent are particularly suitable. The dyes (B) used preferably have a color tone which is comparable to that of the pigments (A), since a particularly intensive coloring of the wood-based materials can be achieved in this way. However, there may also be differences in color dyes (B) are used, which allows nuances in the coloration.
Geeignet sind insbesondere kationische und anionische Farbstoffe, 5 wobei kationische Farbstoffe bevorzugt sind.Cationic and anionic dyes are particularly suitable, 5 with cationic dyes being preferred.
Geeignete kationische Farbstoffe (B) entstammen insbesondere der Di- und Triarylmethan-, Xanthen-, Azo-, Cyanin-, Azacyanin-, Methin-, Acridin-, Safranin-, Oxazin-, Indulin-, Nigrosin- und 10 Phenazin-Reihe, wobei Farbstoffe aus der Azo-, Triarylmethan- und Xanthenreihe bevorzugt sind.Suitable cationic dyes (B) come in particular from the di- and triarylmethane, xanthene, azo, cyanine, azacyanine, methine, acridine, safranine, oxazine, indulin, nigrosine and 10 phenazine series, dyes from the azo, triarylmethane and xanthene series are preferred.
Im einzelnen seien beispielhaft aufgeführt: C.I. Basic Yellow 1, 2 und 37; C.I. Basic Orange 2; C.I. Basic Red 1 und 108; C.I. 15 Basic Blue 1, 7 und 26; C.I. Basic Violet 1, 3, 4, 10, 11 und 49; C.I. Basic Green 1 und 4; C.I. Basic Brown 1 und 4.The following are examples: C.I. Basic Yellow 1, 2 and 37; C.I. Basic Orange 2; C.I. Basic Red 1 and 108; C.I. 15 Basic Blue 1, 7 and 26; C.I. Basic Violet 1, 3, 4, 10, 11 and 49; C.I. Basic Green 1 and 4; C.I. Basic Brown 1 and 4.
Kationische Farbstoffe (B) können auch externe basische Gruppen enthaltende Farbmittel sein. Geeignete Beispiele sind hier 20 C.I. Basic Blue 15 und 161.Cationic dyes (B) can also be colorants containing external basic groups. Suitable examples are 20 C.I. Basic Blue 15 and 161.
Als kationische Farbstoffe (B) können auch die korrespondierenden Farbbasen in Gegenwart von löslich machenden sauren Agenzien eingesetzt werden. Als Beispiele seien genannt: C.I. Solvent Yellow 25 34; C.I. Solvent Orange 3; C.I. Solvent Red 49; C.I. SolventThe corresponding dye bases can also be used as cationic dyes (B) in the presence of solubilizing acidic agents. Examples include: C.I. Solvent yellow 25 34; C.I. Solvent orange 3; C.I. Solvent Red 49; C.I. Solvent
Violet 8 und 9 ; C.I. Solvent Blue 2 und 4 ; C.I. Solvent Black 7.Violet 8 and 9; C.I. Solvent Blue 2 and 4; C.I. Solvent Black 7.
Geeignete anionische Farbstoffe sind insbesondere sulfonsäure- gruppenhaltige Verbindungen aus der Reihe der Azo-, Anthra- 30 chinon-, Metallkomplex-, Triarylmethan-, Xanthen- und Stilbenreihe, wobei Farbstoffe aus der Triarylmethan-, Azo- und Metallkomplex- (vor allem Kupfer-, Chrom- und Kobaltkomplex-) Reihe bevorzugt sind.Suitable anionic dyes are, in particular, compounds containing sulfonic acid groups from the azo, anthraquinone, metal complex, triarylmethane, xanthene and stilbene series, dyes from the triaryl methane, azo and metal complex (especially copper) , Chromium and cobalt complex) series are preferred.
35 Im einzelnen genannt seien beispielsweise: C.I. Acid Yellow 3, 19, 36 und 204; C.I. Acid Orange 7, 8 und 142; C.I. Acid Red 52, 88, 351 und 357; C.I. Acid Violet 17 und 90; C.I. Acid Blue 9, 193 und 199; C.I. Acid Black 194; anionische Chromkomplexfarbstoffe wie C.I. Acid Violet 46, 56, 58 und 65; C.I. Acid Yellow35 Specifically, for example: C.I. Acid Yellow 3, 19, 36 and 204; C.I. Acid Orange 7, 8 and 142; C.I. Acid Red 52, 88, 351 and 357; C.I. Acid Violet 17 and 90; C.I. Acid Blue 9, 193 and 199; C.I. Acid Black 194; anionic chromium complex dyes such as C.I. Acid Violet 46, 56, 58 and 65; C.I. Acid Yellow
40 59; C.I. Acid Orange 44, 74 und 92; C.I. Acid Red 195; C.I. Acid Brown 355 und C.I. Acid Black 52; anionische Kobaltkomplexfarbstoffe wie C.I. Acid Yellow 119 und 204; C.I. Direct Red 80 und 81.40 59; C.I. Acid Orange 44, 74 and 92; C.I. Acid Red 195; C.I. Acid Brown 355 and C.I. Acid Black 52; anionic cobalt complex dyes such as C.I. Acid Yellow 119 and 204; C.I. Direct Red 80 and 81.
45 Bevorzugt sind wasserlösliche Farbstoffe.45 Water-soluble dyes are preferred.
Als Wasserlöslichkeit vermittelnde Kationen sind dabei insbesondere Alkalimetallkationen, wie Li+, Na+, K+, Ammonium- und substituierte Ammoniumionen, insbesondere Alkanolammoniumionen, zu nennen.In particular, alkali metal cations such as Li + , Na + , K + , ammonium and substituted ammonium ions, especially alkanolammonium ions, may be mentioned as water-solubilizing cations.
Die erfindungsgemäß bevorzugt eingesetzten Farbmittelzubereitungen enthalten den Farbstoff (B) im allgemeinen in Mengen von 0,5 bis 10 Gew.-%, vorzugsweise 1 bis 8 Gew.-%, jeweils bezogen auf das Pigment (A) . Bezogen auf das Gesamtgewicht der Zubereitung, entspricht dies Mengen von in der Regel 0,05 bis 7 Gew.-%, vor allem 0,1 bis 5,6 Gew.-%.The colorant preparations preferably used according to the invention generally contain the dye (B) in amounts of 0.5 to 10% by weight, preferably 1 to 8% by weight, based in each case on the pigment (A). Based on the total weight of the preparation, this generally corresponds to amounts of 0.05 to 7% by weight, especially 0.1 to 5.6% by weight.
Bevorzugte Pigment/Farbstoff-Kombinationen sind z.B.: C.I. Pigment Pigment Blue 15:1 und C.I. Basic Violet 4; C.I. Pigment Green 7 und C.I. Basic Green 4; C.I. Pigment Red 48:2 und C.I. Direct Red 80; C.I. Pigment Black 7 und C.I. Basic Violet 3.Preferred pigment / dye combinations include: C.I. Pigment Pigment Blue 15: 1 and C.I. Basic Violet 4; C.I. Pigment Green 7 and C.I. Basic Green 4; C.I. Pigment Red 48: 2 and C.I. Direct Red 80; C.I. Pigment Black 7 and C.I. Basic Violet 3.
Als Komponente (C) ist in den erfindungsgemäß bevorzugten Farbmittelzubereitungen mindestens ein Dispergiermittel enthalten.At least one dispersant is present as component (C) in the colorant preparations preferred according to the invention.
Besonders geeignete Dispergiermittel (C) sind nichtionische und anionische oberflächenaktive Additive sowie auch Mischungen die- ser Additive.Particularly suitable dispersants (C) are nonionic and anionic surface-active additives and also mixtures of these additives.
Bevorzugte nichtionische oberflächenaktive Additive (C) basieren insbesondere auf Polyethern.Preferred nonionic surface-active additives (C) are based in particular on polyethers.
Neben den ungemischten Polyalkylenoxiden, bevorzugt C-C4-Alkylen- oxiden und phenylsubstituierten C2-C4-Alkylenoxiden, insbesondere Polyethylenoxiden, Polypropylenoxiden und Poly (phenylethylenoxi- den) , sind vor allem Blockcopolymere, insbesondere Polypropylenoxid- und Polyethylenoxidblöcke oder Poly(phenylethylenoxid) - und Polyethylenoxidblöcke aufweisende Polymere, und auch statistische Copolymere dieser Alkylenoxide geeignet.In addition to the unmixed polyalkylene oxides, preferably CC 4 alkylene oxides and phenyl-substituted C 2 -C 4 alkylene oxides, in particular polyethylene oxides, polypropylene oxides and poly (phenylethylene oxides), block copolymers, in particular polypropylene oxide and polyethylene oxide blocks or poly (phenylethylene oxide) are, in particular, and polymers containing polyethylene oxide blocks, and also random copolymers of these alkylene oxides.
Diese Polyalkylenoxide können durch Polyaddition der Alkylenoxide an Startermoleküle, wie an gesättigte oder ungesättigte aliphatische und aromatische Alkohole, Phenol oder Naphthol, das jeweils durch Alkyl, insbesondere Cι-Cι-Alkyl , vorzugsweise C-Cχ- bzw. Cι-C4-Alkyl, substituiert sein kann, gesättigte oder ungesättigte aliphatische und aromatische Amine, gesättigte oder ungesättigte aliphatische Carbonsäuren und Carbonsäureamide her- gestellt werden. Üblicherweise werden 1 bis 300 mol, bevorzugt 3 bis 150 mol, Alkylenoxid je mol Startermolekül eingesetzt. Geeignete aliphatische Alkohole enthalten dabei in der Regel 6 bis 26 C-Atome, bevorzugt 8 bis 18 C-Atome, und können unverzweigt, verzweigt oder cyclisch aufgebaut sein. Als Beispiele seien Octanol, Nonanol, Decanol, Isodecanol, Undecanol, Dodecanol, 2-Butyloctanol, Tridecanol, Isotridecanol, Tetra- decanol, Pentadecanol, Hexadecanol (Cetylalkohol) , 2-Hexyldeca- nol, Heptadecanol , Octadecanol (Stearylalkohol) , 2-Heptylundeca- nol, 2-Octyldecanol, 2-Nonyltridecanol, 2-Decyltetradecanol, Oleylalkohol und 9-0ctadecenol sowie auch Mischungen dieser Alko- hole, wie Cs/Cio-, Cχ3/Ci5- und Cι6/Cι8-Alkohole, und Cyclopentanol und Cyclohexanol genannt. Von besonderem Interesse sind die gesättigten und ungesättigten Fettalkohole, die durch Fettspaltung und Reduktion aus natürlichen Rohstoffen gewonnen werden, und die synthetischen Fettalkohole aus der Oxosynthese. Die Alkylenoxid- addukte an diese Alkohole weisen üblicherweise mittlere Molekulargewichte Mn von 200 bis 5000 auf.These polyalkylene oxides can be obtained by polyaddition of the alkylene oxides to starter molecules, such as to saturated or unsaturated aliphatic and aromatic alcohols, phenol or naphthol, each by alkyl, in particular C 1 -C 4 alkyl, preferably C 1 -C 4 or C 1 -C 4 alkyl, may be substituted, saturated or unsaturated aliphatic and aromatic amines, saturated or unsaturated aliphatic carboxylic acids and carboxamides are prepared. 1 to 300 mol, preferably 3 to 150 mol, of alkylene oxide are usually used per mol of starter molecule. Suitable aliphatic alcohols generally contain 6 to 26 carbon atoms, preferably 8 to 18 carbon atoms, and can be unbranched, branched or cyclic. Examples include octanol, nonanol, decanol, isodecanol, undecanol, dodecanol, 2-butyl octanol, tridecanol, isotridecanol, tetrahedron alcohol, pentadecanol, hexadecanol (cetyl alcohol), 2-hexyl decanol, heptadecanol, octadecanol (stearyl alcohol and 2) - nol, 2-octyldecanol, 2-nonyltridecanol, 2-decyltetradecanol, oleyl alcohol and 9-0ctadecenol as well as mixtures of these alcohols, such as Cs / Cio-, Cχ 3 / Ci 5 - and Cι 6 / Cι 8 -alcohols, and Cyclopentanol and cyclohexanol called. Of particular interest are the saturated and unsaturated fatty alcohols, which are obtained from natural raw materials through fat splitting and reduction, and the synthetic fatty alcohols from oxo synthesis. The alkylene oxide adducts with these alcohols usually have average molecular weights M n of 200 to 5000.
Als Beispiele für die obengenannten aromatischen Alkohole seien neben unsubstituiertem Phenol und α- und ß-Naphthol Hexylphenol, Heptylphenol, Octylphenol, Nonylphenol, Isononylphenol, Undecyl- phenol, Dodecylphenol, Di- und Tributylphenol und Dinonylphenol genannt .Examples of the aromatic alcohols mentioned above include unsubstituted phenol and α- and β-naphthol, hexylphenol, heptylphenol, octylphenol, nonylphenol, isononylphenol, undecylphenol, dodecylphenol, di- and tributylphenol and dinonylphenol.
Geeignete aliphatische Amine entsprechen den oben aufgeführten aliphatischen Alkoholen. Besondere Bedeutung haben auch hier die gesättigten und ungesättigten Fettamine, die vorzugsweise 14 bis 20 C-Atome aufweisen. Als aromatische Amine seien beispielsweise Anilin und seine Derivate genannt.Suitable aliphatic amines correspond to the aliphatic alcohols listed above. Here too, the saturated and unsaturated fatty amines, which preferably have 14 to 20 carbon atoms, are of particular importance. Aniline and its derivatives may be mentioned as aromatic amines.
Als aliphatische Carbonsäuren eignen sich insbesondere gesättigte und ungesättigte Fettsäuren, die bevorzugt 14 bis 20 C-Atome enthalten, und hydrierte, teilhydrierte und unhydrierte Harzsäuren sowie auch mehrwertige Carbonsäuren, z.B. Dicarbonsäuren, wie Maleinsäure .Suitable aliphatic carboxylic acids are, in particular, saturated and unsaturated fatty acids, which preferably contain 14 to 20 C atoms, and hydrogenated, partially hydrogenated and unhydrogenated resin acids and also polyvalent carboxylic acids, e.g. Dicarboxylic acids such as maleic acid.
Geeignete Carbonsäureamide leiten sich von diesen Carbonsäuren ab.Suitable carboxamides are derived from these carboxylic acids.
Neben den Alkylenoxidaddukten an die einwertigen Amine und Alko- hole sind die Alkylenoxidaddukte an mindestens bifunktioneile Amine und Alkohole von ganz besonderem Interesse.In addition to the alkylene oxide adducts to the monohydric amines and alcohols, the alkylene oxide adducts to at least bifunctional amines and alcohols are of particular interest.
Als mindestens bifunktionelle Amine sind zwei- bis fünfwertige Amine bevorzugt, die insbesondere der Formel HN- (R-NR1)I1-H (R: C2-C6-Alkylen; Ri: Wasserstoff oder Cx-Cβ- lkyl; n: 1 bis 5) entsprechen. Im einzelnen seien beispielhaft genannt: Ethylen- diamin, Diethylentriamin, Triethylentetra in, Tetraethylenpent- amin, Propylendiamin-1 , 3 , Dipropylentria in, 3-Amino-l-ethylen- aminopropan, Hexamethylendiamin, Dihexamethylentriamin, 1, 6-Bis- (3-aminopropylamino)hexan und N-Methyldipropylentriamin, wobei Hexamethylendiamin und Diethylentriamin besonders bevorzugt 5 sind und Ethylendiamin ganz besonders bevorzugt ist.Preferred at least bifunctional amines are di- to pentavalent amines, which have in particular the formula HN- (R-NR 1 ) I1 -H (R: C 2 -C 6 -alkylene; Ri : hydrogen or Cx-Cβ-alkyl; n: 1 to 5) correspond. Examples include: ethylene diamine, diethylene triamine, triethylene tetra in, tetraethylene pentane amine, propylenediamine-1,3, dipropylenetriane, 3-amino-l-ethyleneaminopropane, hexamethylenediamine, dihexamethylenetriamine, 1,6-bis (3-aminopropylamino) hexane and N-methyldipropylenetriamine, with hexamethylenediamine and diethylenetriamine being particularly preferred 5 and ethylenediamine is especially preferred.
Vorzugsweise werden diese Amine zunächst mit Propylenoxid und anschließend mit Ethylenoxid umgesetzt. Der Gehalt der Block- copolymere an Ethylenoxid liegt üblicherweise bei etwa 10 bis 10 90 Gew.-%.These amines are preferably first reacted with propylene oxide and then with ethylene oxide. The ethylene oxide content of the block copolymers is usually about 10 to 10 90% by weight.
Die Blockcopolymere auf Basis mehrwertiger Amine weisen in der Regel mittlere Molekulargewichte Mn von 1000 bis 40 000, vorzugsweise 1500 bis 30 000, auf.The block copolymers based on polyvalent amines generally have average molecular weights M n of 1000 to 40,000, preferably 1500 to 30,000.
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Als mindestens bifunktionelle Alkohole sind zwei- bis fünfwertige Alkohole bevorzugt. Beispielsweise seien C-Cg-Alkylenglykole und die entsprechenden Di- und Polyalkylenglykole, wie Ethylenglykol, Propylenglykol-1,2 und -1,3, Butylenglykol-1, 2 und -1,4, Hexylen-Dihydric to pentavalent alcohols are preferred as at least bifunctional alcohols. For example, C-Cg-alkylene glycols and the corresponding di- and polyalkylene glycols, such as ethylene glycol, 1,2 and -1,3 propylene glycol, 1,2 and 1,4-butylene glycol, hexylene,
20 glykol-1,6, Dipropylenglykol und Polyethylenglykol, Glycerin und Pentaerythrit genannt, wobei Ethylenglykol und Polyethylenglykol besonders bevorzugt und Propylenglykol und Dipropylenglykol ganz besonders bevorzugt sind.20 glycol-1,6, dipropylene glycol and polyethylene glycol, glycerol and pentaerythritol are mentioned, ethylene glycol and polyethylene glycol being particularly preferred and propylene glycol and dipropylene glycol being very particularly preferred.
25 Besonders bevorzugte Alkylenoxidaddukte an mindestens bifunktionelle Alkohole weisen einen zentralen Polypropylenoxidblock auf, gehen also von einem Propylenglykol oder Polypropylenglykol aus, das zunächst mit weiterem Propylenoxid und dann mit Ethylenoxid umgesetzt wird. Der Gehalt der Blockcopolymere an Ethylenoxid25 Particularly preferred alkylene oxide adducts with at least bifunctional alcohols have a central polypropylene oxide block, ie they start from a propylene glycol or polypropylene glycol, which is first reacted with further propylene oxide and then with ethylene oxide. The content of block copolymers in ethylene oxide
30 liegt üblicherweise bei 10 bis 90 Gew.-%.30 is usually 10 to 90 wt .-%.
Die Blockcopolymere auf Basis mehrwertiger Alkohole weisen im allgemeinen mittlere Molekulargewichte Mn von 1000 bis 20 000, vorzugsweise 1000 bis 15 000, auf.The block copolymers based on polyhydric alcohols generally have average molecular weights M n of 1000 to 20,000, preferably 1000 to 15,000.
3535
Derartige Alkylenoxidblockcopolymere sind bekannt und im Handel z.B. unter den Namen Tetronic® und Pluronic® (BASF) erhältlich.Such alkylene oxide block copolymers are known and commercially available eg under the name Tetronic ® and Pluronic ® (BASF).
Anionische oberflächenaktive Additive (C) basieren insbesondere 40 auf Sulfonaten, Sulfaten, Phosphonaten oder Phosphaten sowie car- boxylatgruppenhaltigen oberflächenaktiven Polymeren.Anionic surface-active additives (C) are based in particular on sulfonates, sulfates, phosphonates or phosphates as well as surface-active polymers containing carboxylate groups.
Beispiele für geeignete Sulfonate sind aromatische Sulfonate, wie p-C8-C2o-Alkylbenzolsulfonate, Di- (C;ι-C8-alkyl)naph.thalinsulfonate 45 und Kondensationsprodukte von Naphthalinsulfonsäuren mit Formaldehyd, und aliphatische Sulfonate, wie Cι-Ci8-Alkansulfonate, α-Sulfofettsäure-C2-C8-alkylester, Sulfobernsteinsäureester und Alkoxy-, Acyloxy- und Acylaminoalkansulfonate.Examples of suitable sulfonates are aromatic sulfonates, such as pC 8 -C 20 -alkylbenzenesulfonates, di- (C 1 -C 8 -alkyl) naphthalenesulfonates 45 and condensation products of naphthalenesulfonic acids with formaldehyde, and aliphatic sulfonates, such as C 1 -C 8 -alkanesulfonates, α-sulfofatty acid C 2 -C 8 alkyl esters, sulfosuccinic acid esters and alkoxy, acyloxy and acylaminoalkanesulfonates.
Bevorzugt sind Arylsulfonate, wobei die Di- (Cι-C8-alkyl) - naphthalinsulfonate besonders bevorzugt sind. Ganz besonders bevorzugt sind Diisobutyl- und Diisopropylnaphthalinsulfonat .Aryl sulfonates are preferred, the di- (-C 8 -alkyl) - naphthalenesulfonates being particularly preferred. Diisobutyl and diisopropylnaphthalenesulfonate are very particularly preferred.
Beispiele für geeignete Sulfate sind C8-Co-Alkylsulfate.Examples of suitable sulfates are C 8 -Co-alkyl sulfates.
Eine weitere wichtige Gruppe anionischer oberflächenaktiver Additive (C) bilden die Sulfonate, Sulfate, Phosphonate und Phosphate der als nichtionische Additive genannten Polyether.Another important group of anionic surface-active additives (C) are the sulfonates, sulfates, phosphonates and phosphates of the polyethers mentioned as nonionic additives.
Diese können durch Umsetzung mit Phosphorsäure, Phosphorpentoxid und Phosphonsäure bzw. Schwefelsäure und Sulfonsäure in dieThese can be converted into the by reaction with phosphoric acid, phosphorus pentoxide and phosphonic acid or sulfuric acid and sulfonic acid
Phosphorsäuremono- oder -diester und Phosphonsäureester bzw. diePhosphoric acid monoesters or diesters and phosphonic acid esters or the
Schwefelsäuremonoester und Sulfonsäureester überführt werden.Sulfuric acid monoesters and sulfonic acid esters are transferred.
Diese sauren Ester liegen, wie die weiter oben aufgeführtenThese acidic esters are like those listed above
Sulfonate und Sulfate, bevorzugt in Form wasserlöslicher Salze, insbesondere als Alkalimetallsalze, vor allem Natriumsalze, undSulfonates and sulfates, preferably in the form of water-soluble salts, in particular as alkali metal salts, especially sodium salts, and
Ammoniumsalze vor, sie können jedoch auch in Form der freienAmmonium salts before, but they can also be in the form of the free
Säuren eingesetzt werden.Acids are used.
Bevorzugte Phosphate und Phosphonate leiten sich vor allem von alkoxylierten, insbesondere ethoxylierten, Fett- und Oxo- alkoholen, Alkylphenolen, Fettaminen, Fettsäuren und Harzsäuren ab, bevorzugte Sulfate und Sulfonate basieren insbesondere auf alkoxylierten, vor allem ethoxylierten, Fettalkoholen, Alkylphenolen und Aminen, auch mehrwertigen Aminen, wie Hexamethylen- diamin.Preferred phosphates and phosphonates are derived primarily from alkoxylated, in particular ethoxylated, fatty and oxo alcohols, alkylphenols, fatty amines, fatty acids and resin acids, preferred sulfates and sulfonates are based in particular on alkoxylated, especially ethoxylated, fatty alcohols, alkylphenols and amines, too polyvalent amines, such as hexamethylene diamine.
Derartige anionische oberflächenaktive Additive sind bekannt und im Handel z.B. unter den Namen Nekal® (BASF), Tamol® (BASF), Crodafos® (Croda) , Rhodafac® (Rhodia) , Maphos® (BASF) , Texapon® (Cognis) , Empicol® (Albright & Wilson) , Matexil® (ICI) , Soprophor® (Rhodia) und Lutensit® (BASF) erhältlich.Such anionic surface active additives are known and commercially available for example under the name Nekal ® (BASF), Tamol ® (BASF), Crodafos ® (Croda), Rhodafac ® (Rhodia), Maphos ® (BASF), Texapon ® (Cognis), Empicol ® (Albright & Wilson), Matexil ® (ICI), Soprophor ® (Rhodia) and Lutensit ® (BASF).
Weitere geeignete anionische oberflächenaktive Additive (C) basieren auf wasserlöslichen carboxylatgruppenhaltigen Polymeren. Diese können durch Einstellung des Verhältnisses zwischen enthaltenen polaren und unpolaren Gruppierungen vorteilhaft an den jeweiligen Anwendungszweck und das jeweilige Pigment angepaßt werden können. Monomere, die zur Herstellung dieser Additive eingesetzt werden, sind insbesondere ethylenisch ungesättigte Monocarbonsäuren, ethylenisch ungesättigte Dicarbonsäuren sowie Vinylderivate, die keine Säurefunktion aufweisen.Other suitable anionic surface-active additives (C) are based on water-soluble polymers containing carboxylate groups. By adjusting the ratio between the polar and non-polar groupings contained, these can advantageously be adapted to the particular application and the respective pigment. Monomers which are used to prepare these additives are, in particular, ethylenically unsaturated monocarboxylic acids, ethylenically unsaturated dicarboxylic acids and vinyl derivatives which have no acid function.
Als Beispiele für diese Monomergruppen seien genannt:Examples of these monomer groups are:
Acrylsäure, Methacrylsäure und Crotonsäure,-Acrylic acid, methacrylic acid and crotonic acid,
- Maleinsäure, Maleinsäurenahhydrid, Maleinsäuremonoester,- maleic acid, maleic acid hydride, maleic acid monoester,
Maleinsäuremonoamide, Umsetzungsprodukte von Maleinsäure mit Diaminen, die zu a inoxidgruppenhaltigen Derivaten oxidiert sein können, und Fumarsäure, wobei Maleinsäure, Maleinsäureanhydrid und Maleinsäuremonoamide bevorzugt sind;Maleic acid monoamides, reaction products of maleic acid with diamines, which can be oxidized to derivatives containing a oxide group, and fumaric acid, maleic acid, maleic anhydride and maleic acid monoamides being preferred;
- Vinylaromaten, wie Styrol, Methylstyrol und Vinyltoluol;- vinyl aromatics such as styrene, methylstyrene and vinyltoluene;
Ethylen, Propylen, Isobuten; Vinylester linearer oder verzweigter Monocarbonsäuren, wie Vinylacetat und Vinyl- propionat; Alkylester und Arylester ethylenisch ungesättigter Monocarbonsäuren, insbesondere Acrylsäure- und Methacryl- säureester, wie Methyl-, Ethyl-, Propyl-, Isopropyl-, Butyl-, Pentyl-, Hexyl-, 2-Ethylhexyl-, Nonyl-, Lauryl- und Hydroxy- ethyl (meth) acrylat sowie Phenyl-, Naphthyl- und • •-- Benzyl (meth) acrylat; Dialkylester von ethylenisch ungesättigten Dicarbonsäuren, wie Dimethyl-, Diethyl-, Dipropyl-, Diisopropyl-, Dibutyl-, Dipentyl-, Dihexyl-, Di-2-ethylhexyl-, Dinonyl-, Dilauryl- und Di-2-hydroxyethyl- maleinat und -fumarat; Vinylpyrrolidon; Acrylnitril und Meth- acrylnitril, wobei Styrol bevorzugt ist.Ethylene, propylene, isobutene; Vinyl esters of linear or branched monocarboxylic acids, such as vinyl acetate and vinyl propionate; Alkyl esters and aryl esters of ethylenically unsaturated monocarboxylic acids, in particular acrylic and methacrylic esters, such as methyl, ethyl, propyl, isopropyl, butyl, pentyl, hexyl, 2-ethylhexyl, nonyl, lauryl and hydroxy ethyl (meth) acrylate and phenyl, naphthyl and • • - benzyl (meth) acrylate; Dialkyl esters of ethylenically unsaturated dicarboxylic acids, such as dimethyl, diethyl, dipropyl, diisopropyl, dibutyl, dipentyl, dihexyl, di-2-ethylhexyl, dinonyl, dilauryl and di-2-hydroxyethyl maleate and - fumarate; vinylpyrrolidone; Acrylonitrile and methacrylonitrile, styrene being preferred.
Neben Homopolymeren dieser Monomere, insbesondere Polyacryl- säuren, sind vor allem Copolymere der genannten Monomere als Additiv (C) geeignet. Bei den Copolymeren kann es sich um statistische Copolymere, Blockcopolymere und Pfropfcopolymere handeln.In addition to homopolymers of these monomers, in particular polyacrylic acids, copolymers of the monomers mentioned are particularly suitable as an additive (C). The copolymers can be statistical copolymers, block copolymers and graft copolymers.
Vorzugsweise liegen die Carboxylgruppen der polymeren Additive (C) zumindest teilweise in Salzform vor, um Wasserlöslichkeit zu gewährleisten. Geeignet sind beispielsweise Alkalimetallsalze, wie Natrium- und Kaliumsalze, und Ammoniumsalze.The carboxyl groups of the polymeric additives (C) are preferably at least partially in salt form in order to ensure solubility in water. For example, alkali metal salts, such as sodium and potassium salts, and ammonium salts are suitable.
Üblicherweise weisen die polymeren Additive (C) mittlere Molekulargewichte Mw von 1000 bis 250 000 auf, die Säurezahl beträgt in der Regel 40 bis 800.The polymeric additives (C) usually have average molecular weights M w of 1000 to 250,000, and the acid number is generally 40 to 800.
Beispiele für bevorzugte polymere Additive (C) sind Polyacryl- säuren sowie Styrol/Acrylsäure-, Acrylsäure/Maleinsäure-, Buta- dien/Acrylsäure- und Styrol/Maleinsäure-Copolymere, die jeweils als zusätzliche Monomerbestandteile Acrylsäureester. und/oder Maleinsäureester enthalten können.Examples of preferred polymeric additives (C) are polyacrylic acids and styrene / acrylic acid, acrylic acid / maleic acid, butadiene / acrylic acid and styrene / maleic acid copolymers, each as additional monomer components acrylic acid esters. and / or maleic acid esters.
Besonders bevorzugte polymere Additive (C) sind Polyacrylsäuren, 5 die in der Regel mittlere Molekulargewichte Mw von 1000 bisParticularly preferred polymeric additives (C) are polyacrylic acids, 5 which generally have an average molecular weight M w of 1000 to
250 000 und Säurezahlen von ≥ 200 aufweisen, und Styrol/Acrylsäu- re-Copolymere, die im allgemeinen mittlere Molekulargewichte Mw von 1000 bis 50 000 und Säurezahlen von > 50 aufweisen.250,000 and have acid numbers of 200 200, and styrene / acrylic acid copolymers which generally have average molecular weights M w of 1000 to 50,000 and acid numbers of> 50.
10 Derartige anionische oberflächenaktive Additive sind ebenfalls bekannt und im Handel z.B. unter den Namen Sokalan® (BASF), Jon- cryl (Johnson Polymer) , Neoresin (Avecia) sowie Orotan und Mo- rez® (Rohm & Haas) erhältlich.10 Such anionic surface active additives are also known and commercially available for example under the name Sokalan ® (BASF), juggler cryl (Johnson Polymer), Neoresin (Avecia) and Orotan and Mo rez ® (Rohm & Haas).
15 Die erfindungsgemäß bevorzugt eingesetzten Farbmittelzubereitungen weisen üblicherweise einen Gehalt an Dispergiermittel (C) von 1 bis 50 Gew.-%, insbesondere von 1 bis 40 Gew.-%, auf.The colorant preparations preferably used according to the invention usually have a content of dispersant (C) of 1 to 50% by weight, in particular 1 to 40% by weight.
Wasser bildet das flüssige Trägermaterial der erfindungsgemäß 20 eingesetzten Farbmittelzubereitungen.Water forms the liquid carrier material of the colorant preparations used according to the invention.
Vorzugsweise enthalten die Farbmittelzubereitungen ein Gemisch von Wasser und einem Wasserrückhaltemittel als flüssige Phase. Als Wasserrückhaltemittel dienen insbesondere organische Lösungs- 25 mittel, die schwer verdampfbar sind (d. h. in der Regel einenThe colorant preparations preferably contain a mixture of water and a water retention agent as the liquid phase. Organic solvents which are difficult to evaporate (i.e. usually one) serve in particular as water retention agents
Siedepunkt > 100°C haben) , daher wasserrückhaltend wirken, und in Wasser löslich oder mit Wasser mischbar sind.Have a boiling point> 100 ° C), therefore they retain water and are soluble in water or miscible with water.
Beispiele für geeignete Wasserrückhaltemittel sind mehrwertige 30 Alkohole, bevorzugt unverzweigte und verzweigte mehrwertige Alkohole mit 2 bis 8, insbesondere 3 bis 6, C-Atomen, wie Ethylenglykol, 1,2- und 1, 3-Propylenglykol, Glycerin, Erythrit, Penta- erythrit, Pentite, wie Arabit, Adonit und Xylit, und Hexite, wie Sorbit, Mannit und Dulcit. Weiterhin eignen sich z.B. auch Di-, 35 Tri- und Tetraalkylenglykole und deren Mono- (vor allem Cι-C6-, insbesondere C1-C4-) alkylether . Beispielhaft seien Di-, Tri- und Tetraethylenglykol, Diethylenglykolmonomethyl- , -ethyl-, -propyl- und -butylether, Triethylenglykolmonomethyl-, -ethyl-, -propyl- und -butylether, Di-, Tri- und Tetra-1,2- und -1, 3-propylenglykol 40 und Di-, Tri- und Tetra-1,2- und -1, 3-propylenglykolmonomethyl-, -ethyl-, -propyl- und -butylether genannt.Examples of suitable water retention agents are polyhydric alcohols, preferably unbranched and branched polyhydric alcohols having 2 to 8, in particular 3 to 6, carbon atoms, such as ethylene glycol, 1,2- and 1,3-propylene glycol, glycerol, erythritol, pentaerythritol , Pentites such as arabite, adonite and xylitol, and hexites such as sorbitol, mannitol and dulcitol. Also suitable are, for example, di-, 35- and tetraalkylene glycols and their mono- (especially C 1 -C 6 -, in particular C 1 -C 4 -) alkyl ethers. Examples include di-, tri- and tetraethylene glycol, diethylene glycol monomethyl, ethyl, propyl and butyl ether, triethylene glycol monomethyl, ethyl, propyl and butyl ether, di-, tri- and tetra-1,2- and -1, 3-propylene glycol 40 and di-, tri- and tetra-1,2- and -1, 3-propylene glycol monomethyl, ethyl, propyl and butyl ether.
In der Regel enthalten die erfindungsgemäß bevorzugt eingesetzten FarbmittelZubereitungen 10 bis 88,95 Gew.-%, vorzugsweise 10 bis 45 80 Gew.-%, flüssige Phase (D) . Liegt Wasser im Gemisch mit einem wasserrückhaltenden organischen Lösungsmittel vor, so macht die- ses Lösungsmittel im allgemeinen 1 bis 80 Gew.-%, bevorzugt 1 bis 60 Gew.-%, der Phase (D) aus.As a rule, the colorant preparations preferably used according to the invention contain 10 to 88.95% by weight, preferably 10 to 45 80% by weight, of liquid phase (D). If water is present in a mixture with a water-retaining organic solvent, the ses solvent in general 1 to 80 wt .-%, preferably 1 to 60 wt .-%, of phase (D).
Weiterhin können die FarbmittelZubereitungen noch übliche Zusatz- Stoffe, wie Biozide, Entschäumer, Antiabsetzmittel und Rheologie- modifizierer, enthalten, deren Anteil im allgemeinen bis zu 5 Gew.-% betragen kann.The colorant preparations can also contain customary additives, such as biocides, defoamers, anti-settling agents and rheology modifiers, the proportion of which can generally be up to 5% by weight.
Die erfindungsgemäß bevorzugten, sowohl Pigment als auch Farb- stoff enthaltenden Farbmittelzubereitungen können auf verschiedene Weise erhalten werden. Vorzugsweise wird zunächst eine Pigmentdispersion hergestellt, der der Farbstoff dann als Feststoff oder insbesondere in gelöster Form zugegeben wird.The colorant preparations which are preferred according to the invention and contain both pigment and dye can be obtained in various ways. A pigment dispersion is preferably first prepared, to which the dye is then added as a solid or in particular in dissolved form.
BeispieleExamples
1. Herstellung der Farbmittelzubereitungen1. Preparation of the colorant preparations
Für die Einfärbung der OSB-Platten wurden folgende Farb- mittelzubereitungen eingesetzt.The following colorant preparations were used to color the OSB panels.
1.1. Grüne Pigmentzubereitung1.1. Green pigment preparation
Durch Naßmahlung in einer Rührwerkskugelmühle erhaltene Mischung ausMixture obtained by wet grinding in a stirred ball mill
40 Gew.-% C.I. Pigment Green 7 8 Gew.-% eines Blockcopolymers auf Basis Ethylendiamin/ Propylenoxid/Ethylenoxid mit einem Ethylen- oxidgehalt von 40 Gew.-% und einem mittleren40% by weight C.I. Pigment Green 7 8% by weight of a block copolymer based on ethylenediamine / propylene oxide / ethylene oxide with an ethylene oxide content of 40% by weight and an average
Molekulargewicht Mn von 6500 15 Gew.-% Dipropylenglykol 37 Gew.-% Wasser.Molecular weight M n of 6500 15 wt .-% dipropylene glycol 37 wt .-% water.
1.2. Rote PigmentZubereitung1.2. Red pigment preparation
Durch Naßmahlung in einer Rührwerkskugelmühle erhaltene Mischung ausMixture obtained by wet grinding in a stirred ball mill
30 Gew.-% C.I. Pigment Red 48:230% by weight of C.I. Pigment Red 48: 2
29 Gew.-% einer 26 gew.-%igen ammoniakalisehen Lösung eines Acrylsäure/Styrol-Copolymers mit einer Säurezahl von 216 mg KOH/g und einem mittleren Molekulargewicht Mn von 9200 1 Gew.-% Dipropylenglykol29% by weight of a 26% by weight ammoniacal solution of an acrylic acid / styrene copolymer with an acid number of 216 mg KOH / g and an average molecular weight M n of 9,200 1% by weight of dipropylene glycol
40 Gew.-% Wasser. 1.3. Schwarze Pigmentzubereitung40% by weight water. 1.3. Black pigment preparation
Durch Naßmahlung in einer Rührwerkskugelmühle erhaltene Mischung ausMixture obtained by wet grinding in a stirred ball mill
40 Gew.-% C.I. Pigment Black 740% by weight C.I. Pigment Black 7
10 Gew.-% eines Blockcopolymers auf Basis Ethylendiamin/ Propylenoxid/Ethylenoxid mit einem Ethylen- oxidgehalt von 40 Gew.-% und einem mittleren Molekulargewicht Mn von 12 00010% by weight of a block copolymer based on ethylenediamine / propylene oxide / ethylene oxide with an ethylene oxide content of 40% by weight and an average molecular weight M n of 12,000
22 Gew.-% Dipropylenglykol 28 Gew.-% Wasser.22% by weight dipropylene glycol 28% by weight water.
1.4. Blaue Pigmentzubereitung1.4. Blue pigment preparation
Durch Naßmahlung in einer Rührwerkskugelmühle erhaltene Mischung ausMixture obtained by wet grinding in a stirred ball mill
40 Gew.-% C.I. Pigment Blue 15:1 8 Gew.-% eines Blockcopolymers auf Basis Ethylendiamin/40% by weight C.I. Pigment Blue 15: 1 8% by weight of a block copolymer based on ethylenediamine /
Propylenoxid/Ethylenoxid mit einem Ethylen- oxidgehalt von 40 Gew.-% und einem mittleren Molekulargewicht Mn von 6700 10 Gew.-% Dipropylenglykol 42 Gew.-% Wasser.Propylene oxide / ethylene oxide with an ethylene oxide content of 40% by weight and an average molecular weight M n of 6700 10% by weight dipropylene glycol 42% by weight water.
1.5. Grüne Farbmittelzubereitung1.5. Green colorant preparation
Mischung aus 25 Gew.-% der grünen Pigmentzubereitung Nr. 1.1 und 7 Gew.-% einer 47 gew. -%igen Lösung von C.I. Basic Green 7 in 48 gew.-%iger Essigsäure sowie 68 Gew.-% Wasser.Mixture of 25 wt .-% of the green pigment preparation No. 1.1 and 7 wt .-% of a 47 wt. % solution from C.I. Basic Green 7 in 48 wt% acetic acid and 68 wt% water.
1.6. Rote Farbmittelzubereitung1.6. Red colorant preparation
Durch Naßmahlung in einer Rührwerkskugelmühle erhaltene Mischung ausMixture obtained by wet grinding in a stirred ball mill
26 Gew.-% C.I. Pigment Red 48:2 5 Gew.-% C.I. Direct Red 8026% by weight of C.I. Pigment Red 48: 2 5% by weight C.I. Direct Red 80
24 Gew.-% einer 26 gew.-%igen ammoniakalisehen Lösung eines Acrylsäure/Styrol-Copolymers mit einer Säurezahl von 216 mg KOH/g und einem mittleren Molekulargewicht Mn von 9200 5 Gew.-% Dipropylenglykol24% by weight of a 26% by weight ammoniacal solution of an acrylic acid / styrene copolymer with an acid number of 216 mg KOH / g and an average molecular weight M n of 9,200 5% by weight of dipropylene glycol
40 Gew.-% Wasser. 1.7. Schwarze Farbmittelzubereitung40% by weight water. 1.7. Black colorant preparation
Mischung aus 94 Gew.-% der schwarzen Pigmentzubereitung Nr. 1.3 und 6 Gew.-% einer 10 gew.-%igen Lösung von C.I. Basic Violet 3 in 30 gew.-%iger Essigsäure.Mixture of 94% by weight of black pigment preparation No. 1.3 and 6% by weight of a 10% by weight solution of C.I. Basic Violet 3 in 30% by weight acetic acid.
1.8. Blaue Farbmittelzubereitung1.8. Blue colorant preparation
Mischung aus 90 Gew.-% der blauen Pigmentzubereitung Nr. 1.4 und 10 Gew.-% einer 10 gew.-%igen Lösung von C.I. Basic Violet 4 in 30 gew.-%iger Essigsäure.Mixture of 90% by weight of the blue pigment preparation No. 1.4 and 10% by weight of a 10% by weight solution of C.I. Basic Violet 4 in 30% by weight acetic acid.
1.9. Violette FarbstoffZubereitung1.9. Violet dye preparation
10 gew.-%ige Lösung von C.I. Basic Violet 4 in 30 gew.-%iger Essigsäure.10% by weight solution of C.I. Basic Violet 4 in 30% by weight acetic acid.
1.10. Grüne FarbstoffZubereitung1.10. Green dye preparation
47 gew.-%ige Lösung von C.I. Basic Green 4 in 48 gew.-%iger Essigsäure.47% by weight solution of C.I. Basic Green 4 in 48 wt% acetic acid.
2. Herstellung von gefärbten OSB-Platten2. Production of colored OSB boards
Für die Herstellung der OSB-Platten wurde der in der folgenden Tabelle aufgeführte Leimansatz verwendet:The glue batch listed in the following table was used to manufacture the OSB boards:
Tabelletable
2.1. Herstellung einer grün gefärbten OSB-Platte - 2.1. Production of a green colored OSB board -
Die Strands wurden vor dem Trocknen durch Spritzen mit einer 0,5 gew.-%igen Dispersion der PigmentZubereitung Nr. 1.1 in Wasser gefärbt und in Trommeltrocknern auf 1-2 Gew.-% Feuchte getrocknet.Before drying, the strands were colored by spraying with a 0.5% strength by weight dispersion of pigment preparation No. 1.1 in water and dried to 1-2% by weight moisture in drum dryers.
Danach wurden die gefärbten Strands in Mittel- und Deckschichtfraktion aufgeteilt und in getrennten Durchlaufmi- schern mit den in der Tabelle genannten Leimansätzen beleimt.The colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches listed in the table.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigte eine homogene, intensive Grünfärbung. Die Holzstruktur war nach dem Schleifen sichtbar.The OSB board obtained showed a homogeneous, intense green color. The wood structure was visible after sanding.
2.2. Herstellung einer rot gefärbten OSB-Platte mit isoeyanatge- bundener Mittelschicht2.2. Production of a red colored OSB board with an isoeyanate-bound middle layer
Die Strands wurden vor dem Trocknen durch Tauchen mit einer 0,2 gew.-%igen Dispersion der PigmentZubereitung Nr. 1.2 in Wasser gefärbt und in Trommeltrocknern auf 1-2 Gew.-% Feuchte getrocknet.Before drying, the strands were colored by dipping with a 0.2% strength by weight dispersion of pigment preparation No. 1.2 in water and dried to 1-2% by weight moisture in drum dryers.
Danach wurden die gefärbten Strands in Mittel- und Deckschichtfraktion aufgeteilt und in getrennten Durchlaufmi- schern beleimt. Für die Strands der Deckschicht wurde der in der Tabelle genannten Leimansatz verwendet. Die Strands für die Mittelschicht wurden mit 4 Gew.-% Iεocyanat (MDI) beleimt, das unmittelbar vor der Beleimung in Wasser (Gew. -Verhältnis 1:1) emulgiert wurde.The colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers. The glue formulation mentioned in the table was used for the strands of the top layer. The strands for the middle layer were glued with 4% by weight isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigte eine homogene, intensive Rotfärbung. Die Holzstruktur war nach dem Schleifen sichtbar. 2.3. Herstellung einer schwarz gefärbten OSB-Platte mit isocya- natgebundener MittelschichtThe OSB plate obtained showed a homogeneous, intense red color. The wood structure was visible after sanding. 2.3. Production of a black colored OSB board with an isocyanate-bound middle layer
Die Strands wurden vor dem Trocknen durch Tauchen mit einer 5 gew.-%igen Dispersion der Farbmittelzubereitung Nr. 1.3 in Wasser gefärbt und anschließend auf eine Feuchte von 1-3 Gew.-% getrocknet.Before drying, the strands were dyed with a 5% by weight dispersion of colorant preparation No. 1.3 in water and then dried to a moisture content of 1-3% by weight.
Danach wurden die gefärbten Strands in Mittel- und Deck- schichtfraktion aufgeteilt und in getrennten Durchlaufmischern beleimt. Für die Strands der Deckschicht wurde der in der Tabelle genannten Leimansatz verwendet. Die Strands für die Mittelschicht wurden mit 4 Gew.-% Isocyanat (MDI) beleimt, das unmittelbar vor der Beleimung in Wasser (Gew. -Verhältnis 1:1) emulgiert wurde.The colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers. The glue formulation mentioned in the table was used for the strands of the top layer. The strands for the middle layer were glued with 4% by weight of isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigt eine homogene, intensive, brillante Schwarzfärbung. Die Holzstruktur war nach dem Schleifen sichtbar.The OSB board obtained shows a homogeneous, intense, brilliant black color. The wood structure was visible after sanding.
2.4. Herstellung einer blau gefärbten OSB-Platte2.4. Production of a blue colored OSB board
Die Strands wurden vor dem Trocknen durch Tauchen mit einer 0,5 gew.-%igen Lösung der Farbstoffzubereitung Nr. 1.4 in Wasser gefärbt und in Trommeltrocknern auf 1-2 Gew.-% Feuchte getrocknet.Before drying, the strands were dyed with a 0.5% by weight solution of dye preparation No. 1.4 in water and dried in drum dryers to 1-2% by weight moisture.
Danach wurden die gefärbten Strands in Mittel- und Deckschichtfraktion aufgeteilt und in getrennten Durchlaufmischern mit den in der Tabelle genannten Leimansätzen beleimt .The colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches mentioned in the table.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigte eine homogene, intensive Blaufärbung. Die Holzstruktur war nach dem Schleifen sichtbar. 2.5 Herstellung einer grün gefärbten OSB-PlatteThe OSB plate obtained showed a homogeneous, intense blue color. The wood structure was visible after sanding. 2.5 Production of a green colored OSB board
Die Strands wurden vor dem Trocknen durch Tauchen mit einer 0,6 gew.-%igen Dispersion der Pigmentzubereitung Nr. 1.5 in Wasser gefärbt und in Trommeltrocknern auf 1-2 Gew.-% Feuchte getrocknet.Before drying, the strands were dyed with a 0.6% by weight dispersion of pigment preparation No. 1.5 in water and dried to 1-2% by weight in a tumble dryer.
Danach wurden die gefärbten Strands in Mittel- und Deckschichtfraktion aufgeteilt und in getrennten Durchlaufmi- schern mit den in der Tabelle genannten Leimansätzen beleimt .The colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches listed in the table.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigte eine homogene, intensive Grünfärbung. Die Holzstruktur war nach dem Schleifen sichtbar.The OSB board obtained showed a homogeneous, intense green color. The wood structure was visible after sanding.
2.6 Herstellung einer OSB-Platte mit rot gefärbten Deckschichten und isocyanatgebundener Mittelschicht2.6 Production of an OSB board with red colored cover layers and isocyanate-bound middle layer
Die getrockneten Strands wurde in Mittel- und Deckschichtfraktion aufgeteilt.The dried strands were divided into middle and top layer fractions.
Die Strands für die Deckschicht wurden durch Tauchen mit einer 5 gew.-%igen Dispersion der Farbmittelzubereitung Nr. 1.6 in Wasser gefärbt und anschließend mit dem in der Tabelle für die Deckschicht genannten Leimansatz beleimt.The strands for the top layer were colored by dipping with a 5% strength by weight dispersion of colorant preparation No. 1.6 in water and then glued with the glue batch mentioned in the table for the top layer.
Die Strands für die Mittelschicht wurden mit 4 Gew.-% Isocyanat (MDI) beleimt, das unmittelbar vor der Beleimung in Wasser (Gew. -Verhältnis 1:1) emulgiert wurde.The strands for the middle layer were glued with 4% by weight of isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigt ein der Deckschicht eine homogene, intensive, brillante Rotfärbung. Die Holzstruktur war nach dem Schleifen sichtbar. 2.7 Herstellung einer schwarz gefärbten OSB-PlatteThe OSB board obtained shows a homogeneous, intense, brilliant red color on the top layer. The wood structure was visible after sanding. 2.7 Production of a black colored OSB board
Die Strands wurden vor dem Trocknen durch Tauchen mit einer 3 gew.-%igen Lösung der FarbstoffZubereitung Nr. 1.7 in Wasser gefärbt und in Trommeltrocknern auf 1-2 Gew.-% Feuchte getrocknet.Before drying, the strands were dyed with a 3% by weight solution of dye preparation No. 1.7 in water and dried to 1-2% by weight in a tumble dryer.
Danach wurden die gefärbten Strands in Mittel- und Deckschichtfraktion aufgeteilt und in getrennten Durchlaufmi- schern mit den in der Tabelle genannten Leimansätzen beleimt.The colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches listed in the table.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigte eine homogene, intensive Schwarzfärbung. Die Holzstruktur war nach dem Schleifen sichtbar.The OSB plate obtained showed a homogeneous, intense black color. The wood structure was visible after sanding.
2.8 Herstellung einer OSB-Platte mit blau gefärbten Deckschichten und isocyanatgebundener Mittelschicht2.8 Production of an OSB board with blue colored outer layers and isocyanate-bound middle layer
Die getrockneten Strands wurde in Mittel- und Deckschichtfraktion aufgeteilt.The dried strands were divided into middle and top layer fractions.
Die Strands für die Deckschicht wurden durch Tauchen mit einer 5 gew.-%igen Dispersion der Farbmittelzubereitung Nr. 1.8 in Wasser gefärbt und anschließend mit dem in der Tabelle für die Deckschicht genannten Leimansatz beleimt .The strands for the top layer were colored by dipping with a 5% strength by weight dispersion of colorant preparation No. 1.8 in water and then glued with the glue batch mentioned in the table for the top layer.
Die Strands für die Mittelschicht wurden mit 4 Gew.-% Iso- cyanat (MDI) beleimt, das unmittelbar vor der Beleimung in Wasser (Gew. -Verhältnis 1:1) emulgiert wurde.The strands for the middle layer were glued with 4% by weight of isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigt ein der Deckschicht eine homogene, intensive, brillante Blaufärbung. Die HolzStruktur war nach dem Schleifen sichtbar. 2.9 Herstellung einer violett gefärbten OSB-PlatteThe OSB board obtained shows a homogeneous, intense, brilliant blue color on the top layer. The wood structure was visible after sanding. 2.9 Production of a violet-colored OSB board
Die Strands wurden vor dem Trocknen durch Spritzen mit einer 0,3 gew.-%igen Dispersion der Pigmentzubereitung Nr. 1.9 in Wasser gefärbt und in Trommeltrocknern auf 1-2 Gew.-% Feuchte getrocknet.Before drying, the strands were colored by spraying with a 0.3% by weight dispersion of pigment preparation No. 1.9 in water and dried to 1-2% by weight moisture in drum dryers.
Danach wurden die gefärbten Strands in Mittel- und Deckschichtfraktion aufgeteilt und in getrennten Durchlaufmi- schern mit den in der Tabelle genannten Leimansätzen beleimt.The colored strands were then divided into middle and top layer fractions and glued in separate continuous mixers with the glue batches listed in the table.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigte eine homogene, intensive Violettfärbung. Die Holzstruktur war nach dem Schleifen sichtbar.The OSB plate obtained showed a homogeneous, intense violet color. The wood structure was visible after sanding.
2.10 Herstellung einer OSB-Platte mit grün gefärbten Deckschichten und isocyanatgebundener Mittelschicht2.10 Production of an OSB board with green colored cover layers and isocyanate-bound middle layer
Die getrockneten Strands wurde in Mittel- und Deckschichtfraktion aufgeteilt.The dried strands were divided into middle and top layer fractions.
Die Strands für die Deckschicht wurden durch Tauchen mit einer 5 gew.-%igen Dispersion der Farbmittelzubereitung Nr. 1.10 in Wasser gefärbt und anschließend mit dem in der Tabelle für die Deckschicht genannten Leimansatz beleimt.The strands for the top layer were colored by dipping with a 5% by weight dispersion of colorant preparation No. 1.10 in water and then glued with the glue batch mentioned in the table for the top layer.
Die Strands für die Mittelschicht wurden mit 4 Gew.-% Iso- cyanat (MDI) beleimt, das unmittelbar vor der Beleimung in Wasser (Gew. -Verhältnis 1:1) emulgiert wurde.The strands for the middle layer were glued with 4% by weight of isocyanate (MDI), which was emulsified in water (weight ratio 1: 1) immediately before the gluing.
Die beleimten Strands wurden auf übliche Art zu Matten geschüttet und bei 200°C zu Platten gepreßt.The glued strands were poured into mats in the usual way and pressed into plates at 200 ° C.
Die erhaltene OSB-Platte zeigt ein der Deckschicht eine homogene, intensive, brillante Grünfärbung. Die Holzstruktur war nach dem Schleifen sichtbar. The OSB board obtained shows a homogeneous, intense, brilliant green color on the top layer. The wood structure was visible after sanding.

Claims

Patentansprüche claims
1. Verfahren zur Herstellung von farbigen OSB-Platten, dadurch gekennzeichnet, daß man die als Basismaterial für die OSB- Platten dienenden Holzstrands vor oder nach dem Trocknen mit einer flüssigen Farbmittelzubereitung in Kontakt bringt, anschließend auf übliche Weise beleimt, zu dreischichtigen Matten schüttet und diese heiß zu aus einer Mittelschicht mit zwei Deckschichten bestehenden Platten verpreßt.1. A process for the production of colored OSB boards, characterized in that the wooden beach serving as the base material for the OSB boards is brought into contact with a liquid colorant preparation before or after drying, then glued in the usual way, poured into three-layer mats and these are hot-pressed into plates consisting of a middle layer with two cover layers.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß man die Strands kontinuierlich durch Spritzen oder Tauchen in eine Farbmittellösung oder -dispersion einfärbt.2. The method according to claim 1, characterized in that the strands are colored continuously by spraying or dipping into a colorant solution or dispersion.
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß man die Strands für die Deck- und/oder Mittelschichten der OSB-Platten einfärbt.3. The method according to claim 1 or 2, characterized in that the strands for the cover and / or middle layers of the OSB panels are colored.
4. Verfahren nach den Ansprüchen 1 bis 3, dadurch gekennzeichnet, daß man als Farbmittelzubereitung eine Pigmentzubereitung, eine FarbstoffZubereitung oder eine Pigment und Farbstoff enthaltende Zubereitung einsetzt.4. Process according to claims 1 to 3, characterized in that a pigment preparation, a dye preparation or a preparation containing pigment and dye is used as the colorant preparation.
5. Verfahren nach den Einsprüchen 1 bis 4, dadurch gekennzeichnet, daß man eine Farbmittelzubereitung, die mindestens ein Pigment und, bezogen auf das Pigment, 0,5 bis 10 Gew.-% mindestens eines Farbstoffs enthält, einsetzt.5. Process according to Claims 1 to 4, characterized in that a colorant preparation which contains at least one pigment and, based on the pigment, 0.5 to 10% by weight of at least one dye is used.
6. Verfahren nach den Ansprüchen 1 bis 5, dadurch gekennzeichnet, daß man eine Farbmittelzubereitung einsetzt, die6. Process according to claims 1 to 5, characterized in that one uses a colorant preparation, the
(A) 10 bis 70 Gew.-% mindestens eines Pigments,(A) 10 to 70% by weight of at least one pigment,
(B) 0,05 bis 7 Gew.-% mindestens eines Farbstoffs,(B) 0.05 to 7% by weight of at least one dye,
(C) 1 bis 50 Gew.-% mindestens eines Dispergiermittels,(C) 1 to 50% by weight of at least one dispersant,
(D) 10 bis 88,95 Gew.-% Wasser oder eines Gemisches von Was- ser und mindestens einem Wasserrückhaltemittel und(D) 10 to 88.95% by weight of water or a mixture of water and at least one water retention agent and
(E) 0 bis 5 Gew.-% weitere für FarbmittelZubereitungen übliche Bestandteile(E) 0 to 5% by weight of further constituents customary for colorant preparations
enthält . contains.
7. Verfahren nach Anspruch 6, dadurch gekennzeichnet, daß man eine Farbmittelzubereitung einsetzt, die als Komponente (B) mindestens einen anionischen oder einen kationischen Farbstoff enthält.7. The method according to claim 6, characterized in that a colorant preparation is used which • contains as component (B) at least one anionic or a cationic dye.
8. Verfahren nach Anspruch 6, dadurch gekennzeichnet, daß man eine Farbmittelzubereitung einsetzt, die als Komponente (C) mindestens ein nichtionisches oberflächenaktives Additiv, mindestens ein anionisches oberflächenaktives Additiv oder ein Gemisch dieser oberflächenaktiven Additive enthält.8. The method according to claim 6, characterized in that a colorant preparation is used which contains as component (C) at least one nonionic surface-active additive, at least one anionic surface-active additive or a mixture of these surface-active additives.
9. Verfahren nach Anspruch 6, dadurch gekennzeichnet, daß man eine Farbmittelzubereitung einsetzt, die als Wasserrückhaltemittel ein schwerverdampfbares, in Wasser lösliches oder mit Wasser mischbares organisches Lösungsmittel enthält.9. The method according to claim 6, characterized in that one uses a colorant preparation which contains as a water retention agent a difficult to evaporate, water-soluble or water-miscible organic solvent.
10. OSB-Platten, eingefärbt mit einer Farbmittelzubereitung, die mindestens ein Pigment und, bezogen auf das Pigment, 0,5 bis 10 Gew.-% mindestens eines Farbstoffs enthält. 10. OSB boards colored with a colorant preparation which contains at least one pigment and, based on the pigment, 0.5 to 10% by weight of at least one dye.
EP03757913A 2002-10-15 2003-10-06 Method for the production of colored osb plates Expired - Lifetime EP1554095B1 (en)

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DE10248083 2002-10-15
PCT/EP2003/011012 WO2004035277A1 (en) 2002-10-15 2003-10-06 Method for the production of colored osb plates

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DE102005020742A1 (en) * 2005-05-02 2006-03-30 Basf Ag Use of solid pigment preparation (comprising pigment and water-soluble surface-active additive) for coloring cellulose/polymer composite materials
ES2311329B1 (en) * 2006-01-04 2009-12-04 Eduard Perera Rodriguez DYING PROCESS BY IMMERSION OF WOODEN SHEET.
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WO2004035277A1 (en) 2004-04-29
CN1774320A (en) 2006-05-17
BR0315133A (en) 2005-08-16
CN100396458C (en) 2008-06-25
AU2003273948A1 (en) 2004-05-04
DE10248083A1 (en) 2004-04-29
US20060065996A1 (en) 2006-03-30
BR0315133B1 (en) 2012-05-15
JP2006516106A (en) 2006-06-22
EP1554095B1 (en) 2010-12-29
DE50313375D1 (en) 2011-02-10
ATE493246T1 (en) 2011-01-15

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