EP1552047B1 - Method for holding a weft yarn, and a jet weaving machine, particularly serving to carry out this method - Google Patents

Method for holding a weft yarn, and a jet weaving machine, particularly serving to carry out this method Download PDF

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Publication number
EP1552047B1
EP1552047B1 EP03750288A EP03750288A EP1552047B1 EP 1552047 B1 EP1552047 B1 EP 1552047B1 EP 03750288 A EP03750288 A EP 03750288A EP 03750288 A EP03750288 A EP 03750288A EP 1552047 B1 EP1552047 B1 EP 1552047B1
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EP
European Patent Office
Prior art keywords
mixing tube
weft thread
clamping device
pressure
jet loom
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03750288A
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German (de)
French (fr)
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EP1552047A1 (en
Inventor
Adnan Wahhoud
Markus Gielen
Dietmar Von Zwehl
Valentin Krumm
Dieter Teufel
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Lindauer Dornier GmbH
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Lindauer Dornier GmbH
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Publication date
Priority claimed from DE10244694A external-priority patent/DE10244694B4/en
Priority claimed from DE2002156830 external-priority patent/DE10256830B3/en
Application filed by Lindauer Dornier GmbH filed Critical Lindauer Dornier GmbH
Publication of EP1552047A1 publication Critical patent/EP1552047A1/en
Application granted granted Critical
Publication of EP1552047B1 publication Critical patent/EP1552047B1/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3026Air supply systems
    • D03D47/3053Arrangements or lay out of air supply systems
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3006Construction of the nozzles
    • D03D47/3013Main nozzles

Definitions

  • the invention relates to a method for holding a weft thread in the mixing tube of the main nozzle of a jet loom, in particular air jet loom, prior to the entry of the weft thread in a shed formed by warp threads.
  • the weft thread to be introduced into the shed is fed by a so-called yarn store, also called a pre-pulser or a pre-pulser, to a pneumatically-acting main nozzle of a predetermined length representing a weft insertion means.
  • the main nozzle has an injector and a mixing tube, which receives a weft thread and holds there until entry of the weft thread in the shed.
  • the remaining part of the weft thread is located between the main nozzle and the thread storage / Vorsputer and on the thread storage / Vorspuler itself and is there held up to the entry of the weft.
  • the weft thread located in the mixing tube of the main nozzle is held stretched before its entry by means of an air flow, which acts in the direction of the longitudinal central axis of the mixing tube.
  • an air flow acts in the direction of the longitudinal central axis of the mixing tube.
  • the actual weft insertion is very short and occurs depending on the yarn quality at a pressure of between 1.0 to 6 bar, the pressure of the holding air usually between 0.1 and 1.5 bar.
  • the pressure of the holding air in the main nozzle must be further increased in comparison to normal yarns in order to maintain the same constant as possible To achieve thread tension.
  • higher pressure in the main nozzle / injector usually results in higher air consumption.
  • a device for feeding weft threads for a loom with at least one nozzle which has an inflow opening for a pressure medium, which is formed so that the pressure medium undergoes a rotation about the longitudinal axis of the nozzle, whereby a in the device located weft yarn rotation or an additional rotation is granted.
  • the thus having a swirl pressure medium keeps the weft thread between the individual shots a longer time, with too high a rotation should be avoided, since otherwise would result in a tissue with reduced quality.
  • the air flow having a swirl in the mixing tube of the main nozzle is exerted on the weft thread essentially during the entire time while it waits for its entry into the shed.
  • the clamping device required for this purpose is arranged in the region of the outlet end of the mixing tube in which the weft thread passes into the shed.
  • the clamping device may for example consist of a slide which is displaceable transversely to the longitudinal direction of the mixing tube as a lifting member and clamps the weft thread located in the mixing tube between the passage opening of the slide and the inner wall of the mixing tube.
  • Another embodiment provides a transversely displaceable punch which presses the weft thread against the inner wall of the mixing tube.
  • a further embodiment of the known mixing device is provided, according to which a portion of the mixing tube is formed as an elastic intermediate piece.
  • the intermediate piece is to be compressed by two diametrically opposed lifting members, when they are moved against each other. The weft is then pinched by the compressed elastic spacer.
  • the weft thread is displaced laterally during clamping, so it is no longer in the central longitudinal axis of the mixing tube. Also in the third embodiment, this phenomenon is to be feared because only two lifting members are provided for compressing the elastic intermediate piece, the compression is therefore not strictly centrally symmetrical. A position of the weft thread outside the longitudinal center of the mixing tube prepares difficulties in the subsequent entry of the weft thread in the shed.
  • WO 02/095106 A1 deals with an air-jet weaving machine in which several main nozzles are combined with the associated mixing tubes to form a compact parallel arrangement.
  • This known air-jet loom is thus set up for generating weave patterns and processing multiple colors.
  • the weft threads located in the main nozzle and the mixing tube are held here by clamping action until the weft thread in question is released for entry.
  • the clamping devices are arranged between a Hilfsblasdüse and a Hauptblasdüse, so are always at the entrance of the main nozzles and thus outside of the mixing tube.
  • the clamping device is also equipped with mechanical clamping members in the air jet loom according to WO 02/095106 A1.
  • mechanical clamping members designed as a piston or plunger longitudinally displaceable clamping members are moved pneumatically. Under the influence of overpressure they clamp the associated weft thread against an inner wall of the clamping device, while the resetting of the clamping members and thus the release of the weft threads takes place in that the clamping members are connected to a vacuum source.
  • the invention has for its object to provide a method for holding a weft yarn in the mixing tube of the main nozzle of a jet loom, in particular air jet loom, and a jet loom for performing the method with which largely independent of the nature and quality of Schussgame the amount of holding air required can be significantly reduced or even completely waived holding air, which further a compact arrangement of main nozzles and mixing tubes is possible, the waste in fabric production are reduced and a negative impact is prevented by holding on the weft yarns, and the overall quality of the fabric produced is increased.
  • the inventive solution according to claim 1 thus consists in a method for holding a weft thread in the mixing tube of the main nozzle of a jet loom, in particular air jet loom, before the entry of the weft thread in a shed formed by warp shed, wherein a flexibly formed portion of the mixing tube by applying from outside by means of a Pressure medium is compressed and holds the weft thread clamped.
  • a purely hydraulic or pneumatic actuation takes place in that a pressure medium compresses the flexibly formed partial region of the mixing tube.
  • the weft thread is held clamped; this type of clamping causes the yarn of the weft yarn is not adversely modified. It has been shown that a clamp in this regard is not critical, while holding air the game relatively quickly and adversely modified.
  • the compression of the elastic portion of the Mixing tube by direct admission by means of a pressure medium allows a very low-inertia operation, which can accommodate the associated facilities to save space.
  • mechanical shocks that could lead to vibrations of the mixing tubes during operation, largely avoided in this type of operation.
  • the clamping takes place essentially in the region of the outlet end of the mixing tube.
  • this type of clamping a largely central arrangement of the weft thread in the mixing tube is ensured even without the application of retaining air. This favorable conditions for a correct entry of the weft thread in the shed are given when the weft thread is released to the entry.
  • the flexibly formed partial region of the mixing tube is deformed so far in the direction of its longitudinal central axis by means of the pressure medium that the weft thread is clamped in the region of the central longitudinal axis.
  • two diametrically opposed lifting members are provided, which can not uniformly compress the flexible and elastic portion, but only irregularly deforming, takes place in this type of process, an exactly centralsymmetrisches, uniform compression ,
  • the weft thread is clamped and held exactly in the central axis of the mixing tube.
  • the clamping device thus effectively forms a central closure, which aligns the weft centrally symmetrical and thus creates the optimal conditions for entry into the shed.
  • the already very low-inertia actuation according to the method of the invention is thereby further improved that, according to a further embodiment for accelerated cancellation of the clamping and release of the weft yarn of the flexible portion of the mixing tube is controlled from the outside under negative pressure.
  • the flexible portion of the mixing tube is controlled by means of compressed air at an overpressure of less than 2.0 bar for clamping and released by means of compressed air at a negative pressure of less than - 50.0 mbar.
  • the weft thread can then be inserted in the correct position in the shed. But to exclude any unwanted displacement of the weft before his entry into the shed and also to achieve its required extension, in a short transition period between the release of the clamp and the entry in the shed the weft thread can be kept temporarily by longitudinally flowing holding air.
  • a certain weft thread is held with retaining air only when it is inserted into the shed with the clamping open, when it is to be entered as the next weft thread due to the pattern.
  • the weft yarn is held only between arrival arrival of a previously entered weft thread and triggering of the pressure pulse before the entry of the next weft with holding air.
  • This embodiment of the method according to the invention is of course of the utmost importance in multicolor weft insertion. For this purpose, namely a certain weft yarn to get a longer waiting time, if required by the pattern. During the entire waiting period, the weft thread is thus held solely by clamping. In this time, holding air is not required, and thus eliminates the adverse effects of holding air on the weft thread by modifying it. Only when a weft thread is previously registered immediately, and the entry of the respective held weft thread is imminent, this weft yarn is held for a short time with holding air to bring him in the optimal state for its entry and a position within the position of the mixing tube.
  • the weft thread is held with a defined clamping force, so that it does not slip out of the main nozzle and still retains the optimum position for later entry as possible.
  • the method according to the invention it is possible to interweave yarns which hitherto could not or could not be readily woven with jet looms, in particular air jet looms, even for a high-quality fabric.
  • These include, for example, caterpillar twine and twisted elastic yarn, which can now be processed relatively easily with the method according to the invention, especially in air jet looms.
  • the method can be used particularly advantageously if weft threads of different colors are introduced in order to be able to weave specific patterns.
  • a significant advantage of the method according to the invention is that according to the pattern repeat in the case of several, usually for the main nozzle associated with each color, the clamping of the weft thread is pattern-dependent. In this case, the weft thread is kept clamped during its entire "waiting time" on the entry until just before his entry.
  • the short-term holding by means of holding air represents only an additional optimization, because in a centrally symmetric clamping anyway good conditions for a correct entry of the weft thread are given.
  • the weft thread receives the necessary thread tension and an optimal position in the mixing tube. Because of the only short exposure time of the holding air in the case of the method according to the invention, wherein retaining air is only required if the entry of the weft thread imminent, avoids the adverse modification of the weft thread by the holding air.
  • a jet loom in particular for carrying out the method according to one of claims 1 to 7, with at least one main nozzle, comprising an injector with a compressed air connection and a mixing tube adjoining the injector, with a clamping device arranged in the mixing tube, which is formed by a flexibly formed portion of the mixing tube and for clamping a weft thread located in the mixing tube to the inner wall of the mixing tube, and with a device for acting on the flexibly formed portions of the mixing tube by the pressure medium in the manner that the subregions when pressurized by the pressure medium under a certain pressure P, the weft thread clamping be compressed and return to its original position when pressure relief.
  • the clamping device is a central closure in the form of a pneumatic or hydraulic muscle.
  • the pneumatic or hydraulic muscle clamps the weft thread substantially in the region of the central longitudinal axis of the mixing tube.
  • the hydraulic or pneumatic muscle is due to the fact that a portion of the mixing tube is made of a flexible and highly elastic material.
  • the pressure medium especially compressed air, acts uniformly from the outside and centrally symmetric on the muscle, so that with maximum security a clamping in the region of the central longitudinal axis of the mixing tube comes about.
  • the pneumatic or hydraulic muscle is arranged between a first and a second mixing pipe section and connects the two mixing pipe sections sealingly, wherein the pressure medium acts on the muscle in a surrounding chamber.
  • An optimal positionally correct holding of the weft thread is achieved in that, according to a development, the clamping device is arranged on the nozzle opening of the mixing tube.
  • the control of the pneumatic or hydraulic muscle can be carried out in such a way that the pressure pulse triggered in the injector of the main nozzle for insertion of the weft thread releases the clamping effect of the clamping device.
  • This training is advantageous because the clamping must be canceled anyway before the entry of the weft thread in the shed.
  • the chamber can be connected to a vacuum source.
  • the release of the clamping action is thus not simply by the fact that the action of an overpressure from the outside is terminated on the muscle, but at the same time compressed air is blown through the interior of the muscle, and also the chamber surrounding the muscle can be exposed to the action of negative pressure.
  • the necessary connections can be made via solenoid valves, and as a vacuum source can serve a vacuum pump.
  • an advantageous development further consists in that the inventive jet loom is provided with a control device which causes a coordinated interaction in the supply of compressed air from a compressed air source to the injector and provided with a pressure sensor clamping device, wherein the compressed air serves as a pressure medium for the clamping device ,
  • the clamping device can be held in its open position immediately before the entry of the weft thread and holding air can be introduced into the mixing tube only when the clamping device is open via the injector.
  • the weft thread is held in the longest span of its "waiting time" by clamping by means of the pneumatic or hydraulic muscle. Only shortly before its entry is held by means of retaining air, whereby the position and the condition of the weft thread are optimally prepared for the entry in the shed. Compared to the prior art, this significantly reduces the risk that the game will be adversely modified by the holding.
  • the weft thread is separated in the direction of insertion by means of a cutting device. This happens at a time in the pressure pulse triggered by the injector of the main nozzle has dropped again so far that the pressure in the chamber surrounding the muscle outweighs and re-clamps the weft thread at the nip.
  • the control of the opening and closing of the clamping device takes place in dependence on the property of the muscle forming elastic piece of hose.
  • Such a pressure-balanced system in terms of the maximum pressure of the output from the injector of the main nozzle pressure and the pressure of the pressure medium, which compresses the muscle for holding the weft yarn is for particularly fast changing cycles, that in this case weaving cycles, for air jet looms particularly high speed suitable.
  • the inventive jet loom can still be modified with such a design of the control device in an advantageous manner that the clamping device is close enough to close the end of the entry of the weft yarn that the weft yarn is braked during this phase of his entry, so that he braked by the Clamp slips through.
  • This can be achieved by targeted control of the pressure difference / the pressure differences between the pressure pulse or the shape of the pressure pulse and the pressure or the pressure curve in the chamber surrounding the clamping device.
  • the clamping device then acts as a brake during a time range shortly before the end of the weft insertion.
  • this braking device can achieve a gentle removal of kinetic energy from the weft thread which has been accelerated to a high speed during the application. In this way, the directed at the end of the weft yarn usually to stop stop the Vorspulers movement of the weft yarn (spring back) is largely avoided.
  • serving as a thread brake clamping device can be counteracted this jumping back (loosening) of the weft thread to stop element, without - as it is common in the art - a higher Stafettendüsendruck, the use of a stretching nozzle and / or increased waste lengths are the result.
  • the clamping action during the gradual deceleration is controlled by the pressure difference so that the weft thread slips smoothly through the clamping device, without being himself modified. It has been found that the adjustments between the pressure or pressure curve in the chamber and the pressure pulse or the shape of the pressure pulse are so fine can be realized that the braking action is optimally adjustable depending on the type and quality of the weft. This effect is achieved without a deterioration of the tissue quality. Rather, the opposite is the case, because the quality of the fabric was significantly improved compared to an unrestrained entry of the weft.
  • a pre-pulse is triggered by the injector, which is detected by the pressure sensor and serves as a trigger of opening the clamp.
  • the amplitude of the pre-pulse is chosen so that it is greater by a defined amount than the pressure in the chamber surrounding the muscle, the duration of the pre-pulse at least equal to the duration of the entry of the protective thread.
  • Figure 1 shows the basic structure of a main nozzle with injector 1 and mixing tube 2 and the mixing tube integrated clamping device 6 and the connection of the clamping device 6 with a control device 13, via which a connection between the control of the injector 1 and the control of the clamping device 6 can be realized.
  • a weft thread 9 is arranged, which extends substantially along the longitudinal central axis of the mixing tube 2.
  • the clamping device 6 is integrated between a first mixing tube section 4 and a second mixing tube section 5, which is shown enlarged in Figures 2 and 3.
  • a cutting device 18 is shown in principle.
  • the cutting device 18 is located between the second mixing tube section 5 and the shed 20 shown in plan view, in which the weft thread is to be entered.
  • the shed 20 is formed by a plurality of warp threads 10.
  • a pressure sensor 7 Connected to the clamping device 6 is a pressure sensor 7, which is connected via a signal line 11 to the control device 13. Via further signal lines 14 valves 8 are controlled by the control device 13, which in turn are connected to a compressed air source 19 and allow a corresponding air supply via a compressed air line 15 to the clamping device 6 and via a further compressed air line 17 to a compressed air connection 3, which in turn to the injector 1 of the main nozzle is connected and via which the compressed air supply to the injector 1 for the supply of holding air and for the entry of the weft thread 9 takes place. Via the signal lines 14 and 11, the time dependence between the closing and opening of the clamping device 6 and the triggering of a pressure pulse for the entry of the weft thread 9 and the beginning and end of the blowing of holding air is controlled.
  • FIG. 2 shows an enlarged sectional view of the clamping device 6 according to FIG. 1 in the opened state.
  • the state is understood, in which the clamping device 6, the weft thread 9 is not jammed, d. H. the weft 9 either to the entry or during the entry releases.
  • the weft thread is clamped (see FIG. 3).
  • the weft thread 9 extends through the first mixing tube section 4, through the clamping device 6 and through the second mixing tube section 5 along the central longitudinal axis of the mixing tube.
  • the clamping device 6 connects, so to speak, a mixing tube divided into two by the mixing tube sections 4 and 5 in airtight manner with one another.
  • the clamping device is designed such that in the region of the clamping, the wall of the mixing tube 2 is designed to be flexible as a flexible piece of tubing, that the wall upon application by means of a pressure medium, represented by the arrow in the direction of the inlet into the clamping device 6, with the pressure P is compressed or returned to its original position when pressure relief. Inside the mixing tube, the pressure P m prevails.
  • the flexible wall of the clamping device is designed as a pneumatic or hydraulic muscle 16.
  • This pneumatic or hydraulic muscle 16 is surrounded by the chamber 12, in which via the compressed air line 15 (Fig. 1), the pressure medium with the pressure P is introduced into the clamping device 6.
  • the pressure medium deforms at a correspondingly increased pressure (P> P m ) the flexible wall of the pneumatic or hydraulic muscle in the direction of the central longitudinal axis of the mixing tube and thus on the weft thread 9 to the chamber 12 of the pressure sensor 7 is connected, which via the signal line 11 is connected to the control device 13 (see FIG. 1).
  • the pressure sensor 7 By means of the pressure sensor 7 is effected by a corresponding control circuit via the valve 8, the controlled supply of the pressure medium from the pressure source 19 or the interruption of the supply of pressure medium to the respective state of the clamping device 6, ie terminals of the weft thread 9 or releasing the same, time-dependent from the triggering of a pressure pulse from the injector 1 of the main nozzle for introducing the weft thread 9 into the shed 20.
  • the compressed air line 17 the compressed air supply to the injector. 1
  • Fig. 3 shows the state of the clamping device 6, wherein the pressure of the pressure medium P in the chamber 12 is greater than the internal pressure P m in the mixing tube, so that the flexible wall of the pneumatic or hydraulic muscle 16 in the direction of the central longitudinal axis of the mixing tube 2 is deformed so far that the weft thread 9 is securely clamped centrally, so that its thread tension in the region of the first mixing pipe section 4 is maintained in the desired manner.
  • the separated by means of cutting device 18, not shown in FIG. 3, located in the second mixing tube section 5 section of the weft thread is then on the inner wall of the second mixing tube section 5 to stress.
  • the gas-tight connection between the first mixing pipe section 4 and the second mixing pipe section 5 is achieved by an annular collar 21 in the form of a union nut in conjunction with an O-ring seal 22 which is screwed onto the housing of the clamping device 6 in the axial direction, so that the screwing of the annular collar 21, the seal 22 pressed and thus their sealing effect is achieved.
  • FIGS. 4 and 5 show the modified control of a jet loom designed according to the invention. In this case, those parts which remain unchanged from the embodiment described above, with the same reference numerals as previously designated.
  • a solenoid-way valve 23 which is controlled by the control device 13 and via pressure lines 24, 26, the chamber 12 of the clamping device 6 connects to a pressure source 25.
  • the solenoid valve 23 is reversed and thereby connects the chamber 12, the pressure line 26 and the connection guide 27 with a vacuum source 28. This results in a rapid pressure relief of the pneumatic / hydraulic muscle 16. The acceleration of the release process leads In addition, the weft thread 9, which immediately sets in motion, can no longer grind along the flexible and highly elastic wall of the muscle 16. Damage to the muscle 16 is thereby avoided even with prolonged service life.

Abstract

The invention relates to a method for holding a weft yarn (9) in the area of a main jet nozzle of a jet weaving machine, particularly an air jet weaving machine, particularly having multicolored pick, before a weft yarn (9) is inserted into a shed (20) formed by warp yarns (10). According to the invention, the weft yarn (9) is clamped in a direction of insertion after an injector (1) in the mixing tube of the main jet nozzle and is released shortly before insertion when a pressure pulse for inserting the weft yarn (9) is initiated by the main jet nozzle. In order to control the corresponding jet weaving machine, a clamping device (6) has a pressure sensor (7) that is connected to a compressed air source (8), a machine control (13), valves (8) and to a compressed air supply (3) of the injector (1) via signal lines (11) and (14) and via compressed air lines (15) and (17). The clamping device (6) is located between a first mixing tube section (4) and a second mixing tube section (5) to which a cutting device (18) is connected. The invention also relates to a method during which the weft yarn section is clamped, whereby holding air is only injected during the time between the capture-side arrival of a weft yarn (9) which was inserted immediately before, and the initiation of the pressure pulse for inserting the next weft yarn, which is required according to the pattern, during a released clamping.

Description

Die Erfindung betrifft ein Verfahren zum Halten eines Schussfadens im Mischrohr der Hauptdüse einer Düsenwebmaschine, insbesondere Luftdüsenwebmaschine, vor dem Eintrag des Schussfadens in ein durch Kettfäden gebildetes Webfach.The invention relates to a method for holding a weft thread in the mixing tube of the main nozzle of a jet loom, in particular air jet loom, prior to the entry of the weft thread in a shed formed by warp threads.

Bei an sich bekannten Düsenwebmaschinen wird der in das Webfach einzutragende Schussfaden von einem sogenannten Fadenspeicher, auch als Vorspuler bzw. Vorspulgerät bezeichnet, einer pneumatisch wirkenden, einer ein Schussfadeneintragsmittel darstellenden Hauptdüse mit einer vorbestimmten Länge zugeführt. Die Hauptdüse weist einen Injektor und ein Mischrohr auf, welches einen Schussfaden aufnimmt und dort bis zum Eintrag des Schussfadens in das Webfach hält. Der restliche Teil des Schussfadens befindet sich zwischen der Hauptdüse und dem Fadenspeicher/Vorsputer sowie auf dem Fadenspeicher/Vorspuler selbst und wird dort bis zum Eintrag des Schussfadens vorgehalten.In known jet looms, the weft thread to be introduced into the shed is fed by a so-called yarn store, also called a pre-pulser or a pre-pulser, to a pneumatically-acting main nozzle of a predetermined length representing a weft insertion means. The main nozzle has an injector and a mixing tube, which receives a weft thread and holds there until entry of the weft thread in the shed. The remaining part of the weft thread is located between the main nozzle and the thread storage / Vorsputer and on the thread storage / Vorspuler itself and is there held up to the entry of the weft.

Bei den bekannten Luftdüsenwebmaschinen wird der sich im Mischrohr der Hauptdüse befindliche Schussfaden vor seinem Eintrag mit Hilfe eines Luftstromes gestreckt gehalten, welcher in Richtung auf die Längsmittelachse des Mischrohres wirkt. Dazu muss während der gesamten Zeit des Vorhaltens des Schussfadens vor dessen Eintrag in das Webfach Halteluft entsprechend stark in der angegebenen Weise in das Mischrohr eingeblasen werden. Im Vergleich zu der Zeit, während welcher der Schussfaden im Mischrohr der Hauptdüse gehalten wird, ist der eigentliche Schusseintrag sehr kurz und erfolgt in Abhängigkeit von der Garnqualität bei einem Druck von zwischen 1,0 bis 6 bar, wobei der Druck der Halteluft in der Regel zwischen 0,1 und 1,5 bar liegt.In the known air jet looms, the weft thread located in the mixing tube of the main nozzle is held stretched before its entry by means of an air flow, which acts in the direction of the longitudinal central axis of the mixing tube. For this purpose, during the entire time of keeping the weft thread before its entry into the shed retaining air must be injected accordingly strong in the specified manner in the mixing tube. Compared to the time during which the weft yarn is held in the mixing tube of the main nozzle, the actual weft insertion is very short and occurs depending on the yarn quality at a pressure of between 1.0 to 6 bar, the pressure of the holding air usually between 0.1 and 1.5 bar.

Insbesondere musterabhängig sind häufig für bestimmte Gewebe mehrere Hauptdüsen erforderlich. Die Zeit, während welcher der Schussfaden im Mischrohr der Hauptdüse gehalten wird, verlängert sich rapport- bzw. musterabhängig dabei im Vergleich zur sehr kurzen Schusseintragszeit ggf. nochmals um ein Vielfaches.In particular, depending on the pattern, several main nozzles are often required for certain tissues. The time during which the weft thread is held in the mixing tube of the main nozzle, rapport- or pattern-dependent extended in this case compared to the very short weft insertion time possibly again by a multiple.

Zum Aufrechterhalten einer unter anderem für ein qualitativ hochwertiges Gewebe erforderlichen möglichst konstanten Fadenspannung muss insbesondere für elastische Fäden, welche eine mehr oder weniger relativ hohe inhärente Rückstellkraft besitzen, der Druck der Halteluft in der Hauptdüse gegenüber normalen Garnen weiter erhöht werden, um die möglichst konstante gleiche Fadenspannung zu erreichen. Ein höherer Druck in der Hauptdüse/dem Injektor führt jedoch in der Regel zu einem höheren Luftverbrauch.In order to maintain a thread tension which is as constant as possible required for a high-quality fabric, in particular for elastic threads which have a more or less relatively high inherent restoring force, the pressure of the holding air in the main nozzle must be further increased in comparison to normal yarns in order to maintain the same constant as possible To achieve thread tension. However, higher pressure in the main nozzle / injector usually results in higher air consumption.

In WO 00 / 52 242 ist eine Vorrichtung zum Eintragen von Schussfäden für eine Webmaschine mit wenigstens einer Düse beschrieben, welche eine Zuströmöffnung für ein Druckmedium aufweist, welche so ausgebildet ist, dass das Druckmedium eine Drehung um die Längsachse der Düse erfährt, wodurch einem sich in der Vorrichtung befindlichen Schussfaden eine Drehung bzw. eine zusätzliche Drehung erteilt wird. Das also einen Drall aufweisende Druckmedium hält den Schussfaden zwischen den einzelnen Schüssen eine längere Zeit, wobei eine zu starke Drehung vermieden werden soll, da ansonsten ein Gewebe mit verringerter Qualität entstünde. Bei dieser bekannten Luftdüsenwebmaschine wird also die einen Drall aufweisende Luftströmung im Mischrohr der Hauptdüse im wesentlichen während der gesamten Zeit auf den Schussfaden ausgeübt, während dieser auf seinen Eintrag in das Webfach wartet. Die eingangs geschilderten Nachteile des Haltens mit Halteluft bleiben dabei erhalten.In WO 00/52 242 a device for feeding weft threads for a loom with at least one nozzle is described, which has an inflow opening for a pressure medium, which is formed so that the pressure medium undergoes a rotation about the longitudinal axis of the nozzle, whereby a in the device located weft yarn rotation or an additional rotation is granted. The thus having a swirl pressure medium keeps the weft thread between the individual shots a longer time, with too high a rotation should be avoided, since otherwise would result in a tissue with reduced quality. In this known air-jet weaving machine, therefore, the air flow having a swirl in the mixing tube of the main nozzle is exerted on the weft thread essentially during the entire time while it waits for its entry into the shed. The above-described disadvantages of holding with holding air remain intact.

Aus der DE 32 00 638 A1 ist es bekannt, den Schussfaden im Mischrohr der Hauptdüse einer Luftdüsenwebmaschine durch mechanische Klemmung zu halten. Die hierzu erforderliche Klemmeinrichtung ist im Bereich des Austrittsendes des Mischrohres angeordnet, in dem der Schussfaden in das Webfach übertritt. Die Klemmeinrichtung kann beispielsweise in einem Schieber bestehen, der quer zur Längsrichtung des Mischrohres als Huborgan verschiebbar ist und den im Mischrohr befindlichen Schussfaden zwischen der Durchtrittsöffnung des Schiebers und der Innenwand des Mischrohres einklemmt. Eine andere Ausführung sieht einen quer verschiebbaren Stempel vor, der den Schussfaden an die Innenwand des Mischrohres drückt. Schließlich ist noch eine weitere Ausführungsform der bekannten Mischeinrichtung vorgesehen, wonach ein Teilbereich des Mischrohres als elastisches Zwischenstück ausgebildet ist. Das Zwischenstück soll durch zwei einander diametral gegenüberliegende Huborgane zusammengedrückt werden, wenn diese gegeneinander bewegt werden. Der Schussfaden wird dann durch das zusammengedrückte elastische Zwischenstück eingeklemmt.From DE 32 00 638 A1 it is known to keep the weft thread in the mixing tube of the main nozzle of an air jet loom by mechanical clamping. The clamping device required for this purpose is arranged in the region of the outlet end of the mixing tube in which the weft thread passes into the shed. The clamping device may for example consist of a slide which is displaceable transversely to the longitudinal direction of the mixing tube as a lifting member and clamps the weft thread located in the mixing tube between the passage opening of the slide and the inner wall of the mixing tube. Another embodiment provides a transversely displaceable punch which presses the weft thread against the inner wall of the mixing tube. Finally, a further embodiment of the known mixing device is provided, according to which a portion of the mixing tube is formed as an elastic intermediate piece. The intermediate piece is to be compressed by two diametrically opposed lifting members, when they are moved against each other. The weft is then pinched by the compressed elastic spacer.

Bei der ersten und der zweiten Ausführung der Klemmeinrichtung dieser Luftdüsenwebmaschine wird der Schussfaden beim Klemmen seitlich verlagert, befindet sich also nicht mehr in der Mittellängsachse des Mischrohres. Auch bei der dritten Ausführungsform ist diese Erscheinung zu befürchten, weil nur zwei Huborgane zum Zusammendrücken des elastischen Zwischenstückes vorgesehen sind, das Zusammendrücken also nicht streng zentralsymmetrisch erfolgt. Eine Lage des Schussfadens außerhalb der Längsmitte des Mischrohres bereitet Schwierigkeiten beim anschließenden Eintrag des Schussfadens in das Webfach.In the first and the second embodiment of the clamping device of this air jet loom, the weft thread is displaced laterally during clamping, so it is no longer in the central longitudinal axis of the mixing tube. Also in the third embodiment, this phenomenon is to be feared because only two lifting members are provided for compressing the elastic intermediate piece, the compression is therefore not strictly centrally symmetrical. A position of the weft thread outside the longitudinal center of the mixing tube prepares difficulties in the subsequent entry of the weft thread in the shed.

In der DE 32 00 638 A1 ist nicht näher erläutert, wie die mechanische Betätigung der Klemmeinrichtung im Einzelnen ausgebildet sein soll. Für den Schieber, den hubverstellbaren Stempel oder die Huborgane zum Zusammendrücken des elastischen Zwischenstückes ist aber in jedem Fall ein mechanischer Antrieb erforderlich, der einen gewissen Einbauraum beansprucht und zudem nicht erschütterungsfrei arbeiten kann. Es wird zu diesem Stand der Technik denn auch schon kritisch auf die Möglichkeit von unkontrollierten Schwenkbewegungen hingewiesen, die das freie Ende des Mischrohres beim Betätigen der Fadenklemme durchführen kann. Da insbesondere beim mehrfarbigen Schusseintrag der zur Verfügung stehende Raum für eine größere Anzahl von dicht nebeneinander angeordneten Mischrohren sehr begrenzt ist, kann die bekannte Lösung nicht ohne weiteres in der Praxis durchführbar sein. Zudem schaden mechanische Schwingungen oder Erschütterungen der Mischrohre der präzisen Funktion derartiger Düsenwebmaschinen.In DE 32 00 638 A1 is not explained in detail how the mechanical operation of the clamping device to be formed in detail. For the slider, the stroke-adjustable punch or the lifting elements for compressing the elastic intermediate piece but in any case a mechanical drive is required, which claimed a certain installation space and also can not work vibration-free. It is already pointed to this state of the art because of the possibility of uncontrolled pivotal movements that can perform the free end of the mixing tube when you press the thread clamp. Since in particular the multicolored weft insertion of the available space for a larger number of closely juxtaposed mixing tubes is very limited, the known solution can not be readily carried out in practice. In addition, mechanical vibrations or vibrations of the mixing tubes damage the precise function of such jet looms.

Die WO 02/095106 A1 behandelt eine Luftdüsenwebmaschine, bei der mehrere Hauptdüsen mit den zugehörigen Mischrohren zu einer kompakten Parallelanordnung zusammengefasst sind. Diese bekannte Luftdüsen-Webmaschine ist somit für das Erzeugen von Webmustern und das Verarbeiten mehrerer Farben eingerichtet. Die in der Hauptdüse und dem Mischrohr befindlichen Schussfäden werden hier durch Klemmwirkung gehalten, bis der betreffende Schussfaden zum Eintrag freigegeben wird. Die Klemmvorrichtungen sind zwischen einer Hilfsblasdüse und einer Hauptblasdüse angeordnet, befinden sich also stets am Eingang der Hauptdüsen und damit außerhalb des Mischrohres. Bei dieser Anordnung bleibt die Position des Schussfadens innerhalb des Mischrohres unbestimmt, so dass ein zentraler Eintrag des Schussfadens in das Webfach nach der Freigabe des Schussfadens nicht ohne weitere Maßnahmen gewährleistet ist. Ferner ist auch bei der Luftdüsenwebmaschine gemäß der WO 02/095106 A1 die Klemmeinrichtung mit mechanischen Klemmgliedern ausgestattet. Hierzu werden als Kolben oder Druckstempel ausgebildete längsverschiebliche Klemmglieder pneumatisch bewegt. Unter dem Einfluss von Überdruck klemmen sie den zugehörigen Schussfaden gegen eine Innenwand der Klemmeinrichtung, während das Rückstellen der Klemmglieder und damit die Freigabe der Schussfäden dadurch erfolgt, dass die Klemmglieder an eine Unterdruckquelle angeschlossen werden. Bei dieser bekannten Luftdüsenwebmaschine sind somit die Einrichtungen zum Halten der verschiedenen Schussfäden schon sehr kompakt zusammengebaut. Das Klemmen der Schussfäden am Eingang der Hauptdüse und die Verwendung von verhältnismäßig massiv ausgebildeten mechanischen Klemmgliedern führt aber trotz der pneumatischen Betätigung zu den schon erwähnten Nachteilen, dass nämlich die Lage des Schussfadens im Mischrohr unbestimmt bleibt und mechanische Erschütterungen nicht auszuschließen sind.WO 02/095106 A1 deals with an air-jet weaving machine in which several main nozzles are combined with the associated mixing tubes to form a compact parallel arrangement. This known air-jet loom is thus set up for generating weave patterns and processing multiple colors. The weft threads located in the main nozzle and the mixing tube are held here by clamping action until the weft thread in question is released for entry. The clamping devices are arranged between a Hilfsblasdüse and a Hauptblasdüse, so are always at the entrance of the main nozzles and thus outside of the mixing tube. In this arrangement, the position of the weft thread within the mixing tube remains indefinite, so that a central entry of the weft thread is not guaranteed in the shed after the release of the weft thread without further measures. Furthermore, the clamping device is also equipped with mechanical clamping members in the air jet loom according to WO 02/095106 A1. For this purpose, designed as a piston or plunger longitudinally displaceable clamping members are moved pneumatically. Under the influence of overpressure they clamp the associated weft thread against an inner wall of the clamping device, while the resetting of the clamping members and thus the release of the weft threads takes place in that the clamping members are connected to a vacuum source. In this known air jet loom thus the means for holding the various weft threads are already assembled very compact. However, the clamping of the weft threads at the entrance of the main nozzle and the use of relatively solid mechanical clamping members leads despite the pneumatic actuation to the disadvantages already mentioned, namely that the position of the weft yarn in the mixing tube remains indefinite and mechanical shocks can not be excluded.

Schließlich ist noch ein Verfahren zum Halten eines Schussfadens am Eingang einer Hauptdüse bekannt, bei dem der Schussfaden vor Eintritt in die Hauptdüse durch Quereinströmung mittels Druckluft gegen den Eintritt einer Bypassleitung gedrückt wird (Patent Abstracts of Japan 11200193A vom 27.07.99). Der Schussfaden wird hierbei somit gleichzeitig einer Längs-und einer Quereinströmung ausgesetzt, womit die Nachteile des Haltens von Schussfäden mittels Halteluft nicht beseitigt sind.Finally, a method for holding a weft thread at the entrance of a main nozzle is known, in which the weft before entering the main nozzle is pressed by cross-inflow by means of compressed air against the entry of a bypass line (Patent Abstracts of Japan 11200193A dated 27.07.99). The weft yarn is thus simultaneously exposed to a longitudinal and a cross-flow, whereby the disadvantages of holding weft yarns are not eliminated by means of holding air.

Demgegenüber liegt der Erfindung die Aufgabe zugrunde, ein Verfahren zum Halten eines Schussfadens im Mischrohr der Hauptdüse einer Düsenwebmaschine, insbesondere Luftdüsenwebmaschine, sowie eine Düsenwebmaschine zur Durchführung des Verfahrens zu schaffen, mit denen weitgehend unabhängig von der Art und Qualität der Schussgame die Menge der erforderlichen Halteluft entscheidend verringert oder sogar vollständig auf Halteluft verzichtet werden kann, wobei weiter eine kompakte Mehrfachanordnung von Hauptdüsen und Mischrohren möglich wird, die Abfälle bei der Gewebeherstellung verringert werden und ein negativer Einfluss durch das Halten auf die Schussgarne ausgeschlossen ist, sowie insgesamt die Qualität der erzeugten Gewebe erhöht wird.In contrast, the invention has for its object to provide a method for holding a weft yarn in the mixing tube of the main nozzle of a jet loom, in particular air jet loom, and a jet loom for performing the method with which largely independent of the nature and quality of Schussgame the amount of holding air required can be significantly reduced or even completely waived holding air, which further a compact arrangement of main nozzles and mixing tubes is possible, the waste in fabric production are reduced and a negative impact is prevented by holding on the weft yarns, and the overall quality of the fabric produced is increased.

Diese Aufgabe wird erfindungsgemäß durch das Verfahren gemäß Anspruch 1 und die Düsenwebmaschine, insbesondere zur Durchführung dieses Verfahrens, gemäß Anspruch 8 gelöst. Ausgestaltungen dieser Lösungen sind Gegenstand von rückbezogenen Ansprüchen.This object is achieved by the method according to claim 1 and the jet loom, in particular for carrying out this method, according to claim 8. Embodiments of these solutions are the subject of back claims.

Die erfindungsgemäße Lösung gemäß Anspruch 1 besteht somit in einem Verfahren zum Halten eines Schussfadens im Mischrohr der Hauptdüse einer Düsenwebmaschine, insbesondere Luftdüsenwebmaschine, vor dem Eintrag des Schussfadens in ein durch Kettfäden gebildetes Webfach, wobei ein flexibel ausgebildeter Teilbereich des Mischrohres durch Beaufschlagen von außen mittels eines Druckmediums zusammengedrückt wird und den Schussfaden klemmend hält.The inventive solution according to claim 1 thus consists in a method for holding a weft thread in the mixing tube of the main nozzle of a jet loom, in particular air jet loom, before the entry of the weft thread in a shed formed by warp shed, wherein a flexibly formed portion of the mixing tube by applying from outside by means of a Pressure medium is compressed and holds the weft thread clamped.

Gemäß diesem Verfahren erfolgt somit eine rein hydraulische oder pneumatische Betätigung, indem ein Druckmedium den flexibel ausgebildeten Teilbereich des Mischrohres zusammendrückt. Der Schussfaden wird klemmend gehalten; diese Art der Klemmung bewirkt, dass das Garn des Schussfadens nicht nachteilig modifiziert wird. Es hat sich gezeigt, dass ein Klemmen diesbezüglich unkritisch ist, während Halteluft die Game relativ rasch und zwar nachteilig modifiziert. Das Zusammendrücken des elastischen Teilbereiches des Mischrohres durch direkte Beaufschlagung mittels eines Druckmediums erlaubt eine sehr trägheitsarme Betätigung, wobei sich die zugehörigen Einrichtungen raumsparend unterbringen lassen. Zudem werden bei dieser Art der Betätigung mechanische Erschütterungen, die zu Vibrationen der Mischrohre im Betrieb führen könnten, weitgehend vermieden.According to this method, therefore, a purely hydraulic or pneumatic actuation takes place in that a pressure medium compresses the flexibly formed partial region of the mixing tube. The weft thread is held clamped; this type of clamping causes the yarn of the weft yarn is not adversely modified. It has been shown that a clamp in this regard is not critical, while holding air the game relatively quickly and adversely modified. The compression of the elastic portion of the Mixing tube by direct admission by means of a pressure medium allows a very low-inertia operation, which can accommodate the associated facilities to save space. In addition, mechanical shocks that could lead to vibrations of the mixing tubes during operation, largely avoided in this type of operation.

Gemäß einer vorteilhaften Weiterbildung erfolgt bei dem erfindungsgemäßen Verfahren die Klemmung im Wesentlichen im Bereich des Austrittsendes des Mischrohres. Bei dieser Art der Klemmung ist auch ohne das Aufbringen von Halteluft eine weitgehend zentrale Anordnung des Schussfadens im Mischrohr gewährleistet. Damit sind günstige Voraussetzungen für ein lagegerechtes Eintragen des Schussfadens in das Webfach gegeben, wenn der Schussfaden zum Eintrag freigegeben wird.According to an advantageous development, in the method according to the invention the clamping takes place essentially in the region of the outlet end of the mixing tube. In this type of clamping, a largely central arrangement of the weft thread in the mixing tube is ensured even without the application of retaining air. This favorable conditions for a correct entry of the weft thread in the shed are given when the weft thread is released to the entry.

Zur weiteren Optimierung wird bei dem erfindungsgemäßen Verfahren in vorteilhafter Weise vorgesehen, dass der flexibel ausgebildete Teilbereich des Mischrohres in Richtung auf dessen Längsmittelachse mittels des Druckmediums so weit verformt wird, dass der Schussfaden im Bereich der Mittellängsachse geklemmt wird. Während zum Beispiel bei der bekannten Düsenwebmaschine gemäß der DE 32 00 638 A1 zwei diametral gegenüberliegende Huborgane vorgesehen sind, die den flexibel und elastisch ausgebildeten Teilbereich nicht gleichmäßig, sondern nur unregelmäßig deformierend zusammendrücken können, erfolgt bei dieser Art des Verfahrens ein exakt zentralsymmetrisches, gleichmäßiges Zusammendrücken. Der Schussfaden wird genau in der Mittelachse des Mischrohres geklemmt und gehalten. Die Klemmeinrichtung bildet damit gewissermaßen einen Zentralverschluss, der den Schussfaden zentralsymmetrisch ausrichtet und damit die optimalen Voraussetzungen für den Eintrag in das Webfach schafft.For further optimization, it is advantageously provided in the method according to the invention that the flexibly formed partial region of the mixing tube is deformed so far in the direction of its longitudinal central axis by means of the pressure medium that the weft thread is clamped in the region of the central longitudinal axis. While, for example, in the known jet loom according to DE 32 00 638 A1 two diametrically opposed lifting members are provided, which can not uniformly compress the flexible and elastic portion, but only irregularly deforming, takes place in this type of process, an exactly centralsymmetrisches, uniform compression , The weft thread is clamped and held exactly in the central axis of the mixing tube. The clamping device thus effectively forms a central closure, which aligns the weft centrally symmetrical and thus creates the optimal conditions for entry into the shed.

Die ohnehin sehr trägheitsarme Betätigung gemäß dem erfindungsgemäßen Verfahren wird dadurch noch weiter verbessert, dass gemäß einer weiteren Ausgestaltung zum beschleunigten Aufheben der Klemmung und Freigabe des Schussfadens der flexible Teilbereich des Mischrohres von außen gesteuert unter Unterdruck gesetzt wird.The already very low-inertia actuation according to the method of the invention is thereby further improved that, according to a further embodiment for accelerated cancellation of the clamping and release of the weft yarn of the flexible portion of the mixing tube is controlled from the outside under negative pressure.

Versuche haben nämlich ergeben, dass beim gesteuerten Aufheben der Klemmwirkung und dem gleichzeitigen Beaufschlagen des Schussfadens mit Eintragsluft zum erneuten Eintrag eines weiteren Schussfadens in das Webfach der elastische Teilbereich des Mischrohres nicht hinreichend schnell genug entspannt, obwohl die auf Grund des Schusseintrages in den Teilbereich einströmende Eintragsluft der Hauptdüse das Entspannen des Teilbereichs unterstützt. Das kann in ungünstigen Fällen dazu führen, dass der Schussfaden beim Schusseintrag noch die Innenwand des flexiblen Teilbereichs berührt und daran Verschleißspuren hinterlässt. Auf die Dauer würde dadurch die Funktion und die Lebensdauer der Klemmeinrichtung verringert werden. Mit der Einwirkung von Unterdruck beim Aufheben der Klemmung werden diese möglichen Nachteile aber zuverlässig vermieden.Experiments have in fact revealed that the controlled release of the clamping action and the simultaneous loading of the weft yarn with entry air for re-entry of another weft thread in the shed, the elastic portion of the mixing tube not sufficiently fast enough relaxed, although due to the weft insertion into the sub-area incoming air the main nozzle helps to relax the sub-area. In unfavorable cases, this can lead to the weft thread being pulled Weft insertion still touches the inner wall of the flexible portion and leaves it traces of wear. In the long run, this would reduce the function and life of the clamping device. With the action of negative pressure when canceling the clamping these possible disadvantages are reliably avoided.

Dabei hat es sich als vorteilhaft erwiesen, dass der flexible Teilbereich des Mischrohres mittels Druckluft bei einem Überdruck von weniger als 2,0 bar zur Klemmung angesteuert und mittels Druckluft bei einem Unterdruck von weniger als - 50,0 mbar freigegeben wird.It has proven to be advantageous that the flexible portion of the mixing tube is controlled by means of compressed air at an overpressure of less than 2.0 bar for clamping and released by means of compressed air at a negative pressure of less than - 50.0 mbar.

Wie schon gesagt, sind bei einer Klemmung im Bereich der Mittellängsachse und des Austrittsendes des Mischrohres die besten Voraussetzungen dafür gegeben, dass der Schussfaden anschließend lagegerecht in das Webfach eingeführt werden kann. Um aber jede unerwünschte Verlagerung des Schussfadens vor seinem Entritt in das Webfach auszuschließen und zudem seine erforderliche Streckung zu erreichen, kann in einer kurzen Übergangszeit zwischen dem Lösen der Klemmung und dem Eintrag in das Webfach der Schussfaden nach wie vor durch längsanströmende Halteluft vorübergehend gehalten sein. Hierzu ist gemäß einer vorteilhaften Ausgestaltung des erfindungsgemäßen Verfahrens vorgesehen, dass ein bestimmter Schussfaden erst dann vor seinem Eintrag in das Webfach bei geöffneter Klemmung mit Halteluft gehalten wird, wenn er musterbedingt als nächster Schussfaden eingetragen werden soll.As already mentioned, the best conditions are given for a clamping in the region of the central longitudinal axis and the outlet end of the mixing tube that the weft thread can then be inserted in the correct position in the shed. But to exclude any unwanted displacement of the weft before his entry into the shed and also to achieve its required extension, in a short transition period between the release of the clamp and the entry in the shed the weft thread can be kept temporarily by longitudinally flowing holding air. For this purpose, according to an advantageous embodiment of the method according to the invention, it is provided that a certain weft thread is held with retaining air only when it is inserted into the shed with the clamping open, when it is to be entered as the next weft thread due to the pattern.

Im Einzelnen kann dazu vorgesehen werden, dass der Schussfaden nur zwischen fangseitiger Ankunft eines unmittelbar zuvor eingetragenen Schussfadens und Auslösen des Druckimpulses vor dem Eintrag des nächsten Schussfadens mit Halteluft gehalten wird.Specifically, it can be provided that the weft yarn is held only between arrival arrival of a previously entered weft thread and triggering of the pressure pulse before the entry of the next weft with holding air.

Diese Ausgestaltung des erfindungsgemäßen Verfahrens ist naturgemäß beim mehrfarbigen Schusseintrag von größter Bedeutung. Hierzu kann nämlich einem bestimmten Schussfaden eine längere Wartezeit zukommen, wenn es das Muster erfordert. Während der gesamten Wartezeit wird der Schussfaden somit allein durch Klemmung gehalten. In dieser Zeit ist Halteluft nicht erforderlich, und damit entfallen auch die ungünstigen Einwirkungen der Halteluft auf die Schussfaden durch deren Modifizierung. Erst wenn ein Schussfaden zuvor unmittelbar eingetragen ist, und der Eintrag des betreffenden gehaltenen Schussfadens bevorsteht, wird dieser Schussfaden kurzzeitig mit Halteluft gehalten, um ihn in den für seinen Eintrag optimalen Zustand und eine lagegerechte Position innerhalb des Mischrohres zu bringen.This embodiment of the method according to the invention is of course of the utmost importance in multicolor weft insertion. For this purpose, namely a certain weft yarn to get a longer waiting time, if required by the pattern. During the entire waiting period, the weft thread is thus held solely by clamping. In this time, holding air is not required, and thus eliminates the adverse effects of holding air on the weft thread by modifying it. Only when a weft thread is previously registered immediately, and the entry of the respective held weft thread is imminent, this weft yarn is held for a short time with holding air to bring him in the optimal state for its entry and a position within the position of the mixing tube.

Gemäß dem erfindungsgemäßen Verfahren wird somit der Schussfaden mit einer definierten Klemmkraft gehalten, damit er nicht aus der Hauptdüse herausrutscht und dennoch möglichst die optimale Position für das spätere Eintragen beibehält. Mit dem erfindungsgemäßen Verfahren ist es möglich, Garnarten, welche bisher mit Düsenwebmaschinen, insbesondere Luftdüsenwebmaschinen, nicht oder nicht ohne weiteres gewebt werden konnten, selbst für ein qualitativ hochwertiges Gewebe zu verweben. Dazu gehören beispielsweise Raupenzwirn und gezwirntes Elastikgarn, welche mit dem erfindungsgemäßen Verfahren besonders in Luftdüsenwebmaschinen nun relativ unproblematisch verarbeitbar sind.According to the method of the invention, therefore, the weft thread is held with a defined clamping force, so that it does not slip out of the main nozzle and still retains the optimum position for later entry as possible. With the method according to the invention, it is possible to interweave yarns which hitherto could not or could not be readily woven with jet looms, in particular air jet looms, even for a high-quality fabric. These include, for example, caterpillar twine and twisted elastic yarn, which can now be processed relatively easily with the method according to the invention, especially in air jet looms.

Besonders vorteilhaft ist das Verfahren dann einsetzbar, wenn Schussfäden unterschiedlicher Farbe eingetragen werden, um bestimmte Muster weben zu können. Ein wesentlicher Vorteil des erfindungsgemäßen Verfahrens besteht darin, dass entsprechend dem Musterrapport bei mehreren, in der Regel für die jeder Farbe zugeordneter Hauptdüse, die Klemmung des Schussfadens musterabhängig erfolgt. Dabei wird der Schussfaden während seiner gesamten "Wartezeit" auf den Eintrag bis unmittelbar vor seinem Eintrag geklemmt gehalten.The method can be used particularly advantageously if weft threads of different colors are introduced in order to be able to weave specific patterns. A significant advantage of the method according to the invention is that according to the pattern repeat in the case of several, usually for the main nozzle associated with each color, the clamping of the weft thread is pattern-dependent. In this case, the weft thread is kept clamped during its entire "waiting time" on the entry until just before his entry.

Das kurzzeitige Halten mittels Halteluft stellt nur eine zusätzliche Optimierung dar, weil bei einer zentralsymmetrischen Klemmung ohnehin gute Vorraussetzungen für ein lagegerechtes Eintragen des Schussfadens gegeben sind. Es hat sich aber gezeigt, dass die Aufrechterhaltung einer konstanten Fadenspannung ein wichtiges Kriterium für ein qualitativ hochwertiges Gewebe ist und besonders gut durch das Halten mittels Halteluft erzielt werden kann. Der Schussfaden erhält dabei die nötige Fadenspannung und eine optimale Lage im Mischrohr. Wegen der nur kurzen Einwirkungszeit der Halteluft im Falle des erfindungsgemäßen Verfahrens, wobei Halteluft nur dann erforderlich ist, wenn der Eintrag des Schussfadens unmittelbar bevorsteht, vermeidet man die nachteilige Modifizierung des Schussfadens durch die Halteluft.The short-term holding by means of holding air represents only an additional optimization, because in a centrally symmetric clamping anyway good conditions for a correct entry of the weft thread are given. However, it has been found that the maintenance of a constant yarn tension is an important criterion for a high-quality fabric and can be achieved particularly well by holding by means of holding air. The weft thread receives the necessary thread tension and an optimal position in the mixing tube. Because of the only short exposure time of the holding air in the case of the method according to the invention, wherein retaining air is only required if the entry of the weft thread imminent, avoids the adverse modification of the weft thread by the holding air.

Die der Erfindung zugrundeliegende Aufgabe wird weiterhin mit einer Düsenwebmaschine, insbesondere zur Durchführung des Verfahrens nach einem der Ansprüche 1 bis 7, gelöst, mit wenigstens einer Hauptdüse, umfassend einen Injektor mit einem Druckluftanschluss und einem an den Injektor anschließenden Mischrohr,
mit einer in dem Mischrohr angeordneten Klemmeinrichtung, die durch einen flexibel ausgebildeten Teilbereich des Mischrohres gebildet ist und zur Klemmung eines in dem Mischrohr befindlichen Schussfadens an die Innenwand des Mischrohres dient, und mit einer Einrichtung zur Beaufschlagung der flexibel ausgebildeten Teilbereiche des Mischrohres durch das Druckmedium in der Weise, dass die Teilbereiche beim Beaufschlagen durch das Druckmedium unter einem bestimmten Druck P den Schussfaden klemmend zusammengedrückt werden und bei Druckentlastung wieder in ihre ursprüngliche Position zurückkehren.
The object underlying the invention is further achieved with a jet loom, in particular for carrying out the method according to one of claims 1 to 7, with at least one main nozzle, comprising an injector with a compressed air connection and a mixing tube adjoining the injector,
with a clamping device arranged in the mixing tube, which is formed by a flexibly formed portion of the mixing tube and for clamping a weft thread located in the mixing tube to the inner wall of the mixing tube, and with a device for acting on the flexibly formed portions of the mixing tube by the pressure medium in the manner that the subregions when pressurized by the pressure medium under a certain pressure P, the weft thread clamping be compressed and return to its original position when pressure relief.

Wie schon im Zusammenhang mit dem Verfahren ausgeführt worden ist, erlaubt eine derartige Bauweise der Düsenwebmaschine eine trägheitsarme, kompakte und weitgehend vibrationsfreie Funktion. Sie ist daher besonders für die Erstellung von Webmustern mit unterschiedlichen Farben geeignet, bei der zahlreiche Hauptdüsen mit den zugehörigen Mischrohren in kompakter Anordnung zusammengebaut werden müssen. Die Betätigung und Steuerung durch ein hydraulisches oder pneumatisches Druckmedium, vorzugsweise Druckluft, führt darüber hinaus zu einem vibrationsarmen Betrieb, so dass die einzelnen Mischrohre in Bezug auf das Webfach ihre optimale genaue Position auch im Dauerbetrieb weitgehend einhalten können.As has already been stated in connection with the method, such a design of the jet loom allows a low-inertia, compact and largely vibration-free function. It is therefore particularly suitable for the creation of weave patterns with different colors, in which numerous main nozzles must be assembled with the associated mixing tubes in a compact arrangement. The operation and control by a hydraulic or pneumatic pressure medium, preferably compressed air, also leads to a low-vibration operation, so that the individual mixing tubes with respect to the shed their optimal exact position can largely meet even in continuous operation.

Vorteilhaft ist es dabei, wenn die Klemmeinrichtung ein Zentralverschluss in der Form eines pneumatischen oder hydraulischen Muskels ist. Hierbei ist eine Ausführung bevorzugt, bei der der pneumatische oder hydraulische Muskel den Schussfaden im Wesentlichen im Bereich der Mittellängsachse des Mischrohres klemmt.It is advantageous if the clamping device is a central closure in the form of a pneumatic or hydraulic muscle. Here, an embodiment is preferred in which the pneumatic or hydraulic muscle clamps the weft thread substantially in the region of the central longitudinal axis of the mixing tube.

Der hydraulische oder pneumatische Muskel kommt dadurch zustande, dass ein Teilbereich des Mischrohres aus einem flexiblen und hochelastischen Material ausgeführt wird. Das Druckmedium, vor allem Druckluft, wirkt dabei gleichmäßig von außen und zentralsymmetrisch auf den Muskel ein, so dass mit größtmöglicher Sicherheit eine Klemmung im Bereich der Mittellängsachse des Mischrohres zustande kommt.The hydraulic or pneumatic muscle is due to the fact that a portion of the mixing tube is made of a flexible and highly elastic material. The pressure medium, especially compressed air, acts uniformly from the outside and centrally symmetric on the muscle, so that with maximum security a clamping in the region of the central longitudinal axis of the mixing tube comes about.

Der pneumatische oder hydraulische Muskel ist dabei zwischen einem ersten und einem zweiten Mischrohrabschnitt angeordnet und verbindet die beiden Mischrohrabschnitte dichtend, wobei das Druckmedium den Muskel in einer ihn umgebenden Kammer beaufschlagt.The pneumatic or hydraulic muscle is arranged between a first and a second mixing pipe section and connects the two mixing pipe sections sealingly, wherein the pressure medium acts on the muscle in a surrounding chamber.

Ein optimales lagegerechtes Halten des Schussfadens wird dadurch erzielt, dass gemäß einer Weiterbildung die Klemmeinrichtung an der Düsenöffnung des Mischrohres angeordnet ist.An optimal positionally correct holding of the weft thread is achieved in that, according to a development, the clamping device is arranged on the nozzle opening of the mixing tube.

Die Steuerung des pneumatischen oder hydraulischen Muskels kann derartig erfolgen, dass der im Injektor der Hauptdüse zum Eintrag des Schussfadens ausgelöste Druckimpuls die Klemmwirkung der Klemmeinrichtung löst.The control of the pneumatic or hydraulic muscle can be carried out in such a way that the pressure pulse triggered in the injector of the main nozzle for insertion of the weft thread releases the clamping effect of the clamping device.

Diese Ausbildung ist deshalb vorteilhaft, weil die Klemmung ohnehin vor dem Eintrag des Schussfadens in das Webfach aufgehoben werden muss.This training is advantageous because the clamping must be canceled anyway before the entry of the weft thread in the shed.

Vorteilhaft kann weiterhin vorgesehen werden, dass zur schnellen Druckentlastung des pneumatischen oder hydraulischen Muskels die Kammer mit einer Unterdruckquelle verbindbar ist.Advantageously, it can further be provided that for fast pressure relief of the pneumatic or hydraulic muscle, the chamber can be connected to a vacuum source.

Die Aufhebung der Klemmwirkung erfolgt somit nicht einfach nur dadurch, dass die Einwirkung eines Überdrucks von außen auf den Muskel beendet wird, vielmehr wird zugleich Druckluft durch das Innere des Muskels geblasen, und zudem kann die den Muskel umgebende Kammer der Einwirkung von Unterdruck ausgesetzt werden.The release of the clamping action is thus not simply by the fact that the action of an overpressure from the outside is terminated on the muscle, but at the same time compressed air is blown through the interior of the muscle, and also the chamber surrounding the muscle can be exposed to the action of negative pressure.

Die hierzu erforderlichen Verbindungen können über Magnet-Wegeventile erfolgen, und als Unterdruckquelle kann eine Vakuumpumpe dienen.The necessary connections can be made via solenoid valves, and as a vacuum source can serve a vacuum pump.

Eine vorteilhafte Weiterbildung besteht weiterhin darin, dass die erfindungsgemäße Düsenwebmaschine mit einer Steuereinrichtung versehen ist, die ein abgestimmtes Zusammenwirken bei der Zufuhr von Druckluft von einer Druckluftquelle an den Injektor und die mit einem Drucksensor versehene Klemmvorrichtung bewirkt, wobei die Druckluft als Druckmedium für die Klemmvorrichtung dient.An advantageous development further consists in that the inventive jet loom is provided with a control device which causes a coordinated interaction in the supply of compressed air from a compressed air source to the injector and provided with a pressure sensor clamping device, wherein the compressed air serves as a pressure medium for the clamping device ,

Eine derartige Vernetzung der Betätigung der Hauptdüse und der Klemmeinrichtung führt zu einer kompakt ausgebildeten und ökonomisch arbeitenden Steuerung.Such networking of the operation of the main nozzle and the clamping device leads to a compact and economically operating control.

Dabei wird vorteilhaft weiterhin vorgesehen, dass die Klemmeinrichtung unmittelbar vor dem Eintrag des Schussfadens in ihrer geöffneten Position haltbar ist und nur bei geöffneter Klemmeinrichtung über den Injektor Halteluft in das Mischrohr einleitbar ist.In this case, it is furthermore advantageously provided that the clamping device can be held in its open position immediately before the entry of the weft thread and holding air can be introduced into the mixing tube only when the clamping device is open via the injector.

Bei dieser Ausbildung wird der Schussfaden in der weitaus größten Spanne seiner "Wartezeit" durch Klemmung mittels des pneumatischen oder hydraulischen Muskels gehalten. Nur kurz vor seinem Eintrag erfolgt ein Halten mittels Halteluft, womit die Lage und der Zustand des Schussfadens optimal auf den Eintrag in das Webfach vorbereitet werden. Im Vergleich zum Stand der Technik ist damit entscheidend die Gefahr verringert, dass die Game durch das Halten in nachteiliger Weise modifiziert werden.In this embodiment, the weft thread is held in the longest span of its "waiting time" by clamping by means of the pneumatic or hydraulic muscle. Only shortly before its entry is held by means of retaining air, whereby the position and the condition of the weft thread are optimally prepared for the entry in the shed. Compared to the prior art, this significantly reduces the risk that the game will be adversely modified by the holding.

Nach dem erfolgten Eintrag des Schussfadens in das Webfach wird in Eintragsrichtung der Schussfaden mittels einer Schneideinrichtung abgetrennt. Das erfolgt zu einem Zeitpunkt, in dem der von dem Injektor der Hauptdüse ausgelöste Druckimpuls wieder soweit abgefallen ist, dass der Druck in der den Muskel umgebenden Kammer überwiegt und den Schussfaden an der Klemmstelle erneut klemmt. Allein über die Wahl der Druckdifferenz zwischen Druckimpuls von Injektor und Druck in der den Muskel umgebenden Kammer erfolgt in Abhängigkeit von der Eigenschaft des den Muskel bildenden elastischen Schlauchstückes die Steuerung des Öffnens und Schließens der Klemmeinrichtung.After the entry of the weft thread into the shed, the weft thread is separated in the direction of insertion by means of a cutting device. This happens at a time in the pressure pulse triggered by the injector of the main nozzle has dropped again so far that the pressure in the chamber surrounding the muscle outweighs and re-clamps the weft thread at the nip. Alone on the choice of the pressure difference between the pressure pulse of the injector and pressure in the surrounding chamber of the muscle, the control of the opening and closing of the clamping device takes place in dependence on the property of the muscle forming elastic piece of hose.

Ein derartiges druckausgeglichenes beziehungsweise druckabgestimmtes System hinsichtlich des Maximaldruckes des vom Injektor der Hauptdüse ausgegebenen Druckes und des Druckes des Druckmittels, welches den Muskel zum Halten des Schussfadens zusammendrückt, ist für besonders rasch wechselnde Zyklen, das heißt in diesem Fall Webzyklen, für Luftdüsenwebmaschinen hoher Drehzahl besonders geeignet.Such a pressure-balanced system in terms of the maximum pressure of the output from the injector of the main nozzle pressure and the pressure of the pressure medium, which compresses the muscle for holding the weft yarn is for particularly fast changing cycles, that in this case weaving cycles, for air jet looms particularly high speed suitable.

Schließlich kann die erfindungsgemäße Düsenwebmaschine noch mit einer derartigen Ausbildung der Steuereinrichtung in vorteilhafter Weise modifiziert werden, dass die Klemmeinrichtung kurz vor dem Ende des Eintrags des Schussfadens soweit schließbar ist, dass der Schussfaden während dieser Phase seines Eintrags abbremsbar ist, so dass er gebremst durch die Klemmeinrichtung hindurchrutscht. Das lässt sich durch gezieltes Steuern der Druckdifferenz / der Druckdifferenzen zwischen dem Druck-impuls beziehungsweise der Form des Druckimpulses und dem Druck oder dem Druckverlauf in der die Klemmeinrichtung umgebenden Kammer erreichen. Die Klemmeinrichtung wirkt dann während eines Zeitbereiches kurz vor dem Ende des Schusseintrages als Bremse.Finally, the inventive jet loom can still be modified with such a design of the control device in an advantageous manner that the clamping device is close enough to close the end of the entry of the weft yarn that the weft yarn is braked during this phase of his entry, so that he braked by the Clamp slips through. This can be achieved by targeted control of the pressure difference / the pressure differences between the pressure pulse or the shape of the pressure pulse and the pressure or the pressure curve in the chamber surrounding the clamping device. The clamping device then acts as a brake during a time range shortly before the end of the weft insertion.

Mit dieser Bremseinrichtung kann je nach Dimensionierung des genannten Druckunterschieds eine fadenschonende Abführung von kinetischer Energie vom während des Eintrags auf eine hohe Geschwindigkeit beschleunigten Schussfaden erzielt werden. Auf diese Weise wird die am Ende des Schussfadens gewöhnlich zum Stopanschlag des Vorspulers gerichtete Bewegung des Schussfadens (Zurückspringen) weitestgehend vermieden. Mit einer derartigen hinsichtlich der Bremswirkung optimierten, als Fadenbremse dienenden Klemmeinrichtung kann diesem Zurückspringen (Losewerden) des Schussfadens zum Stopelement entgegengewirkt werden, und zwar ohne dass - wie es im Stand der Technik üblich ist - ein höherer Stafettendüsendruck, der Einsatz einer Streckdüse und/oder vergrößerte Abfalllängen die Folge sind. Die Klemmwirkung während des allmählichen Abbremsens wird dabei über die Druckdifferenz so gesteuert, dass der Schussfaden durch die Klemmeinrichtung sanft hindurchrutscht, ohne dass er selbst modifiziert wird. Es hat sich gezeigt, dass die Abstimmungen zwischen dem Druck beziehungsweise Druckverlauf in der Kammer und dem Druckimpuls beziehungsweise der Form des Druckimpulses so fein realisierbar sind, dass die Bremseinwirkung in Abhängigkeit von Art und Qualität des Schussfadens optimiert einstellbar ist. Diese Wirkung kommt ohne eine Verschlechterung der Gewebequalität zustande. Vielmehr ist das Gegenteil der Fall, weil die Qualität des Gewebes im Vergleich zu einem ungebremsten Eintrag des Schussfadens deutlich verbessert wurde.Depending on the dimensioning of said pressure difference, this braking device can achieve a gentle removal of kinetic energy from the weft thread which has been accelerated to a high speed during the application. In this way, the directed at the end of the weft yarn usually to stop stop the Vorspulers movement of the weft yarn (spring back) is largely avoided. With such a respect to the braking effect, serving as a thread brake clamping device can be counteracted this jumping back (loosening) of the weft thread to stop element, without - as it is common in the art - a higher Stafettendüsendruck, the use of a stretching nozzle and / or increased waste lengths are the result. The clamping action during the gradual deceleration is controlled by the pressure difference so that the weft thread slips smoothly through the clamping device, without being himself modified. It has been found that the adjustments between the pressure or pressure curve in the chamber and the pressure pulse or the shape of the pressure pulse are so fine can be realized that the braking action is optimally adjustable depending on the type and quality of the weft. This effect is achieved without a deterioration of the tissue quality. Rather, the opposite is the case, because the quality of the fabric was significantly improved compared to an unrestrained entry of the weft.

Es ist auch möglich, dass ein Vorimpuls vom Injektor ausgelöst wird, welcher von dem Drucksensor detektiert wird und als Auslöser des Öffnens der Klemmung dient. Die Amplitude des Vorimpulses ist so gewählt, dass diese um einen definierten Betrag größer ist als der Druck in der dem Muskel umgebenden Kammer, wobei die Dauer des Vorimpulses mindestens der Dauer des Eintrags des Schutzfadens entspricht.It is also possible that a pre-pulse is triggered by the injector, which is detected by the pressure sensor and serves as a trigger of opening the clamp. The amplitude of the pre-pulse is chosen so that it is greater by a defined amount than the pressure in the chamber surrounding the muscle, the duration of the pre-pulse at least equal to the duration of the entry of the protective thread.

Weitere Vorteile, Merkmale und Anwendungsmöglichkeiten der Erfindung werden nachfolgend anhand eines Ausführungsbeispiels auf der Basis der beigefügten Zeichnungen detailliert erläutert. In den Zeichnungen ist das Folgende dargestellt:

Figur 1
zeigt die prinzipielle Ansicht einer Hauptdüse mit Injektor und Mischrohr mit in das Mischrohr integrierter Klemmeinrichtung zum Klemmen eines Schussfadens mit einer Steuereinrichtung, welche das Klemmen des Schussfadens und das Auslösen eines Druckimpulses durch den Injektor aufeinander abstimmt;
Figur 2
beinhaltet das Ausführungsbeispiel einer Klemmeinrichtung in Form eines pneumatischen / hydraulischen Muskels in geöffneter Position, d. h. in einer Position, in welcher der Schussfaden durch den Muskel nicht geklemmt ist;
Figur 3
stellt einen in das Mischrohr integrierten pneumatischen hydraulischen Muskel in der Position dar, in welcher der Schussfaden nach seinem Eintrag abgeschnitten und durch die Klemmeinrichtung gehalten ist;
Figur 4
enthält Einzelheiten einer erfindungsgemäßen Düsenwebmaschine mit abgewandelter Steuerung des pneumatischen/hydraulischen Muskels, der in seiner Klemmstellung dargestellt ist;
Figur 5
ist einer der Figur 4 entsprechende Darstellung bei Freigabe der Klemmung.
Further advantages, features and possible applications of the invention are explained in detail below on the basis of an embodiment on the basis of the attached drawings. In the drawings, the following is shown:
FIG. 1
shows the principal view of a main nozzle with injector and mixing tube with integrated into the mixing tube clamping device for clamping a weft with a control device which tunes the clamping of the weft thread and the triggering of a pressure pulse through the injector to each other;
FIG. 2
includes the embodiment of a clamping device in the form of a pneumatic / hydraulic muscle in the open position, ie in a position in which the weft thread is not clamped by the muscle;
FIG. 3
represents a pneumatic hydraulic muscle integrated in the mixing tube in the position in which the weft thread is cut off after its entry and held by the clamping device;
FIG. 4
contains details of a jet loom according to the invention with modified control of the pneumatic / hydraulic muscle, which is shown in its clamping position;
FIG. 5
is a representation corresponding to Figure 4 upon release of the clamp.

Figur 1 zeigt den prinzipiellen Aufbau einer Hauptdüse mit Injektor 1 und Mischrohr 2 sowie im Mischrohr integrierter Klemmeinrichtung 6 sowie die Verbindung der Klemmeinrichtung 6 mit einer Steuereinrichtung 13, über welche eine Verbindung zwischen der Steuerung des Injektors 1 und der Steuerung der Klemmeinrichtung 6 realisierbar ist. In der Hauptdüse mit dem Injektor 1 und dem Mischrohr 2 ist ein Schussfaden 9 angeordnet, welcher sich im Wesentlichen entlang der Längsmittelachse des Mischrohres 2 erstreckt. Im Mischrohr 2 ist zwischen einem ersten Mischrohrabschnitt 4 und einem zweiten Mischrohrabschnitt 5 die Klemmeinrichtung 6 integriert, welche vergrößert in den Figuren 2 und 3 dargestellt ist. Am Austritt des Schussfadens 9 aus dem zweiten Mischrohrabschnitt 5 ist eine Schneideinrichtung 18 prinzipiell dargestellt. Die Schneideinrichtung 18 befindet sich zwischen dem zweiten Mischrohrabschnitt 5 und dem in Draufsicht dargestellten Webfach 20, in welches der Schussfaden eingetragen werden soll. Das Webfach 20 wird durch eine Vielzahl von Kettfäden 10 gebildet.Figure 1 shows the basic structure of a main nozzle with injector 1 and mixing tube 2 and the mixing tube integrated clamping device 6 and the connection of the clamping device 6 with a control device 13, via which a connection between the control of the injector 1 and the control of the clamping device 6 can be realized. In the main nozzle with the injector 1 and the mixing tube 2, a weft thread 9 is arranged, which extends substantially along the longitudinal central axis of the mixing tube 2. In the mixing tube 2, the clamping device 6 is integrated between a first mixing tube section 4 and a second mixing tube section 5, which is shown enlarged in Figures 2 and 3. At the outlet of the weft thread 9 from the second mixing tube section 5, a cutting device 18 is shown in principle. The cutting device 18 is located between the second mixing tube section 5 and the shed 20 shown in plan view, in which the weft thread is to be entered. The shed 20 is formed by a plurality of warp threads 10.

An die Klemmeinrichtung 6 angeschlossen ist ein Drucksensor 7, welcher über eine Signalleitung 11 mit der Steuereinrichtung 13 verbunden ist. Über weitere Signalleitungen 14 werden durch die Steuereinrichtung 13 Ventile 8 gesteuert, welche ihrerseits mit einer Druckluftquelle 19 verbunden sind und eine entsprechende Luftzufuhr über eine Druckluftleitung 15 zur Klemmeinrichtung 6 bzw. über eine weitere Druckluftleitung 17 zu einem Druckluftanschluss 3 ermöglichen, welcher seinerseits an dem Injektor 1 der Hauptdüse angeschlossen ist und über welchen die Druckluftversorgung des Injektors 1 für die Zufuhr von Halteluft und für den Eintrag des Schussfadens 9 erfolgt. Über die Signalleitungen 14 und 11 wird die zeitliche Abhängigkeit zwischen dem Schließen und Öffnen der Klemmeinrichtung 6 und dem Auslösen eines Druckimpulses für den Eintrag des Schussfadens 9 sowie Beginn und Ende des Einblasens von Halteluft gesteuert.Connected to the clamping device 6 is a pressure sensor 7, which is connected via a signal line 11 to the control device 13. Via further signal lines 14 valves 8 are controlled by the control device 13, which in turn are connected to a compressed air source 19 and allow a corresponding air supply via a compressed air line 15 to the clamping device 6 and via a further compressed air line 17 to a compressed air connection 3, which in turn to the injector 1 of the main nozzle is connected and via which the compressed air supply to the injector 1 for the supply of holding air and for the entry of the weft thread 9 takes place. Via the signal lines 14 and 11, the time dependence between the closing and opening of the clamping device 6 and the triggering of a pressure pulse for the entry of the weft thread 9 and the beginning and end of the blowing of holding air is controlled.

In Fig. 2 ist eine vergrößerte Schnittansicht der Klemmeinrichtung 6 gemäß Figur 1 in geöffnetem Zustand gezeigt. Unter geöffnetem Zustand ist der Zustand zu verstehen, bei weichem die Klemmeinrichtung 6 den Schussfaden 9 nicht klemmt, d. h. den Schussfaden 9 entweder zum Eintrag bzw. während des Eintrags freigibt. Wenn aber musterbedingt der Schussfaden noch nicht eingetragen werden soll, wird keine Halteluft eingeblasen, gemäß der Erfindung der Schussfaden jedoch geklemmt (siehe Fig. 3).FIG. 2 shows an enlarged sectional view of the clamping device 6 according to FIG. 1 in the opened state. Under open state, the state is understood, in which the clamping device 6, the weft thread 9 is not jammed, d. H. the weft 9 either to the entry or during the entry releases. However, if the weft thread is not yet to be registered due to the pattern, no holding air is blown in, but according to the invention, the weft thread is clamped (see FIG. 3).

Der Schussfaden 9 erstreckt sich durch den ersten Mischrohrabschnitt 4, durch die Klemmeinrichtung 6 und durch den zweiten Mischrohrabschnitt 5 entlang der Mittellängsachse des Mischrohres. Die Klemmeinrichtung 6 verbindet sozusagen ein durch die Mischrohrabschnitte 4 und 5 zweigeteiltes Mischrohr luftdicht miteinander. Anders ausgedrückt, die Klemmeinrichtung ist so ausgebildet, dass in dem Bereich der Klemmung die Wandung des Mischrohres 2 als flexibles Schlauchstück so flexibel ausgebildet ist, dass die Wandung bei Beaufschlagung mittels eines Druckmediums, dargestellt durch den Pfeil in Richtung des Einlasses in die Klemmeinrichtung 6, mit dem Druck P zusammengedrückt wird bzw. bei Druckentlastung wieder in ihre ursprüngliche Position zurückkehrt. Im Inneren des Mischrohres herrscht der Druck Pm. Die flexible Wandung der Klemmeinrichtung ist als pneumatischer bzw. hydraulischer Muskel 16 ausgebildet. Dieser pneumatische bzw. hydraulische Muskel 16 ist von der Kammer 12 umgeben, in welche über die Druckluftleitung 15 (Fig. 1) das Druckmedium mit dem Druck P in die Klemmeinrichtung 6 eingeleitet wird. Das Druckmedium deformiert bei entsprechend erhöhtem Druck (P > Pm) die flexible Wandung des pneumatischen bzw. hydraulischen Muskels in Richtung auf die Mittellängsachse des Mischrohres und damit auf den Schussfaden 9. An die Kammer 12 ist der Drucksensor 7 angeschlossen, welcher über die Signalleitung 11 mit der Steuereinrichtung 13 (siehe Fig. 1) verbunden ist. Mittels des Drucksensors 7 erfolgt durch einen entsprechenden Regelkreis über das Ventil 8 die gesteuerte Zufuhr des Druckmediums von der Druckquelle 19 bzw. erfolgt die Unterbrechung der Zufuhr von Druckmedium, um den jeweiligen Zustand der Klemmeinrichtung 6, d.h. Klemmen des Schussfadens 9 oder Freigeben desselben, zeitabhängig vom Auslösen eines Druckimpulses von dem Injektor 1 der Hauptdüse zum Eintragen des Schussfadens 9 in das Webfach 20 zu erhalten. Über die Druckluftleitung 17 erfolgt die Druckluftzufuhr zum Injektor 1.The weft thread 9 extends through the first mixing tube section 4, through the clamping device 6 and through the second mixing tube section 5 along the central longitudinal axis of the mixing tube. The clamping device 6 connects, so to speak, a mixing tube divided into two by the mixing tube sections 4 and 5 in airtight manner with one another. Different In other words, the clamping device is designed such that in the region of the clamping, the wall of the mixing tube 2 is designed to be flexible as a flexible piece of tubing, that the wall upon application by means of a pressure medium, represented by the arrow in the direction of the inlet into the clamping device 6, with the pressure P is compressed or returned to its original position when pressure relief. Inside the mixing tube, the pressure P m prevails. The flexible wall of the clamping device is designed as a pneumatic or hydraulic muscle 16. This pneumatic or hydraulic muscle 16 is surrounded by the chamber 12, in which via the compressed air line 15 (Fig. 1), the pressure medium with the pressure P is introduced into the clamping device 6. The pressure medium deforms at a correspondingly increased pressure (P> P m ) the flexible wall of the pneumatic or hydraulic muscle in the direction of the central longitudinal axis of the mixing tube and thus on the weft thread 9 to the chamber 12 of the pressure sensor 7 is connected, which via the signal line 11 is connected to the control device 13 (see FIG. 1). By means of the pressure sensor 7 is effected by a corresponding control circuit via the valve 8, the controlled supply of the pressure medium from the pressure source 19 or the interruption of the supply of pressure medium to the respective state of the clamping device 6, ie terminals of the weft thread 9 or releasing the same, time-dependent from the triggering of a pressure pulse from the injector 1 of the main nozzle for introducing the weft thread 9 into the shed 20. About the compressed air line 17, the compressed air supply to the injector. 1

Fig. 3 zeigt den Zustand der Klemmeinrichtung 6, bei welchem der Druck des Druckmediums P in der Kammer 12 größer ist als der Innendruck Pm im Mischrohr, so dass die flexible Wandung des pneumatischen bzw. hydraulischen Muskels 16 in Richtung auf die Mittellängsachse des Mischrohres 2 soweit deformiert ist, dass der Schussfaden 9 zentral sicher geklemmt wird, so dass dessen Fadenspannung im Bereich des ersten Mischrohrabschnittes 4 in gewünschter Weise beibehalten wird. Der mittels der in Fig. 3 nicht dargestellten Schneideinrichtung 18 abgetrennte, sich im zweiten Mischrohrabschnitt 5 befindliche Abschnitt des Schussfadens liegt dann an der Innenwandung des zweiten Mischrohrabschnittes 5 spannungsfrei an. Da sich die Klemmeinrichtung 6 mit dem Muskel 16 relativ nahe an der Schnittstelle, d.h. am in Eintragsrichtung vorderen Ende des Schussfadens befindet und da mit der Klemmeinrichtung Halteluft weitestgehend vermieden wird, also eine Fadenmodifikation im unmittelbaren Klemmbereich im wesentlichen nicht auftritt, ist daher die Qualität des Gewebes hoch und der Abfall gering. Es wird in das fertige Gewebe nur der Teil des Schussfadens später eingewebt, welcher sich im Wesentlichen im ersten Mischrohrabschnitt 4 befindet und eine im Wesentlichen konstante Fadenspannung aufweist, so dass ansonsten Qualitätsunterschiede im Gewebe verursachende variierende Fadenspannungen vermieden werden.Fig. 3 shows the state of the clamping device 6, wherein the pressure of the pressure medium P in the chamber 12 is greater than the internal pressure P m in the mixing tube, so that the flexible wall of the pneumatic or hydraulic muscle 16 in the direction of the central longitudinal axis of the mixing tube 2 is deformed so far that the weft thread 9 is securely clamped centrally, so that its thread tension in the region of the first mixing pipe section 4 is maintained in the desired manner. The separated by means of cutting device 18, not shown in FIG. 3, located in the second mixing tube section 5 section of the weft thread is then on the inner wall of the second mixing tube section 5 to stress. Since the clamping device 6 with the muscle 16 is relatively close to the interface, that is at the front in the insertion direction of the weft thread and since the clamping device retaining air is largely avoided, so a thread modification in the immediate terminal area does not occur substantially, therefore, the quality of Tissue high and waste low. Only the part of the weft thread which is essentially located in the first mixing tube section 4 and has a substantially constant thread tension is woven into the finished fabric, so that otherwise varying tissue tension causing varying thread tensions are avoided.

Die gasdichte Verbindung zwischen dem ersten Mischrohrabschnitt 4 und dem zweiten Mischrohrabschnitt 5 wird durch einen Ringkragen 21 in Form einer Überwurfmutter in Verbindung mit einer O-Ring-Dichtung 22 erreicht, welcher auf das Gehäuse der Klemmeinrichtung 6 in axialer Richtung aufgeschraubt ist, so dass durch das Aufschrauben des Ringkragens 21 die Dichtung 22 gepresst und damit ihre Dichtwirkung erzielt wird.The gas-tight connection between the first mixing pipe section 4 and the second mixing pipe section 5 is achieved by an annular collar 21 in the form of a union nut in conjunction with an O-ring seal 22 which is screwed onto the housing of the clamping device 6 in the axial direction, so that the screwing of the annular collar 21, the seal 22 pressed and thus their sealing effect is achieved.

In den Figuren 4 und 5 ist die abgewandelte Steuerung einer erfindungsgemäß gestalteten Düsenwebmaschine gezeigt. Dabei sind diejenigen Teile, die gegenüber der zuvor beschriebenen Ausführungsform unverändert bleiben, mit demselben Bezugsziffern wie vorher bezeichnet.FIGS. 4 and 5 show the modified control of a jet loom designed according to the invention. In this case, those parts which remain unchanged from the embodiment described above, with the same reference numerals as previously designated.

Zur Betätigung des pneumatischen/hydraulischen Muskels 16 dient ein Magnet-Wegeventil 23, das von der Steuereinrichtung 13 angesteuert wird und über Druckleitungen 24, 26 die Kammer 12 der Klemmeinrichtung 6 mit einer Überdruckquelle 25 verbindet. Dadurch wird der pneumatisch/hydraulische Muskel 16, also der flexibel und hoch elastisch ausgebildete Teilbereich des Mischrohrs, symmetrisch und gleichmäßig in Richtung auf die Längsmittelachse des Mischrohrs 2 zusammengedrückt und klemmt den Schussfaden 9 festTo actuate the pneumatic / hydraulic muscle 16 is a solenoid-way valve 23 which is controlled by the control device 13 and via pressure lines 24, 26, the chamber 12 of the clamping device 6 connects to a pressure source 25. Thereby, the pneumatic / hydraulic muscle 16, so the flexible and highly elastic trained portion of the mixing tube, symmetrically and uniformly compressed in the direction of the longitudinal center axis of the mixing tube 2 and clamps the weft thread 9 firmly

Zum Aufheben der Klemmwirkung wird das Magnet-Wegeventil 23 umgesteuert und verbindet dadurch die Kammer 12, die Druckleitung 26 und die Verbindungsanleitung 27 mit einer Unterdruckquelle 28. Dadurch ergibt sich eine schnelle Druckentlastung des pneumatischen/hydraulischen Muskels 16. Die Beschleunigung des Freigabe-Vorgangs führt dazu, dass der Schussfaden 9, der sich sofort anschließend in Bewegung setzt, nicht mehr an der flexiblen und hoch elastischen Wandung des Muskels 16 entlang schleifen kann. Eine Beschädigung des Muskels 16 wird dadurch auch bei längerer Betriebsdauer vermieden.To cancel the clamping action, the solenoid valve 23 is reversed and thereby connects the chamber 12, the pressure line 26 and the connection guide 27 with a vacuum source 28. This results in a rapid pressure relief of the pneumatic / hydraulic muscle 16. The acceleration of the release process leads In addition, the weft thread 9, which immediately sets in motion, can no longer grind along the flexible and highly elastic wall of the muscle 16. Damage to the muscle 16 is thereby avoided even with prolonged service life.

Claims (19)

  1. Method for holding a weft thread (9) in the mixing tube (2) of the main jet nozzle of a jet loom, particularly an air-jet loom, before insertion of the weft thread (9) into a shed (20) formed by warp threads, characterised in that a flexibly constructed subregion of the mixing tube (2) is compressed by external action of a pressure medium and clamps the weft thread (9).
  2. Method according to claim 1, in which clamping is effected substantially in the region of the exit end of the mixing tube (2).
  3. Method according to claim 1 or 2, in which the flexibly constructed subregion of the mixing tube (2) is deformed so far towards its longitudinal centre line by the pressure medium that the weft thread (9) is clamped in the region of the longitudinal centre line.
  4. Method according to any one of claims 1 to 3, the flexible subregion of the mixing tube (2) is set under a low pressure, under external control, for accelerated termination of clamping and release of the weft thread (9).
  5. Method according to claim 4, in which the flexible subregion of the mixing tube (2) is controlled by means of compressed air at an overpressure of less than 2.0 bar to effect clamping, and is released by means of compressed air at a low pressure of less than -50.0 mbar.
  6. Method according to any one of the preceding claims, particularly with multicoloured weft insertion, in which, before insertion into the shed (20), a specific weft thread (9) is held by means of holding air, with clamping released, only when it is to be inserted as the next weft thread (9), as required by the pattern.
  7. Method according to claim 6, in which the weft thread (9) is held with holding air only between arrival on the capture side of an immediately previously inserted weft thread (9) and initiation of the pressure pulse for insertion of the next weft thread (9).
  8. Jet loom, especially for implementing the method according to any one of claims 1 to 7, having at least one main nozzle, comprising an injector (1) with a compressed air connection (3) and a mixing tube (2) adjoining the injector (1), having a clamping device (6) arranged in the mixing tube (2), characterised in that the clamping device (6) is formed by a flexibly constructed subregion of the mixing tube (2) and serves for clamping a weft thread (9) located in the mixing tube (2) against the inner wall of the mixing tube, and having an arrangement for pressurizing the flexibly constructed subregion of the mixing tube (2) by means of the pressure medium such that, on being pressurized with pressure medium at a specific pressure P, the subregion is compressed so that it clamps the weft thread (9), and when the pressure is eased it returns to its original position again.
  9. A jet loom according to claim 8, in which the clamping device (6) is a central closure in the form of a pneumatic or hydraulic muscle (16)
  10. A jet loom according to claim 9, in which the pneumatic or hydraulic muscle (16) clamps the weft thread substantially in the region of the longitudinal centre line of the mixing tube (2).
  11. A jet loom according to claim 8 or 9, in which the pneumatic or hydraulic muscle (16) is arranged between a first mixing tube portion (4) and a second mixing tube portion (5) and joins the two mixing tube portions (4, 5) in a sealed manner, the pressure medium acting on the muscle (16) in a chamber (12) surrounding the same.
  12. A jet loom according to any one of claims 8 to 11, in which the clamping device (6) is arranged at the delivery opening of the mixing tube (2).
  13. A jet loom according to any one of claims 8 to 12, constructed such that the pressure pulse released in the injector (1) of the main nozzle for insertion of the weft thread (9) releases the clamping action of the clamping device (6).
  14. A jet loom according to any one of claims 11 to 13, in which the chamber (12) is connectible to a low-pressure source (28) for rapid pressure relief of the pneumatic or hydraulic muscle.
  15. A jet loom according to claim 14, in which the connection is effected by way of a magnetic directional control valve (23).
  16. A jet loom according to claim 14 or 15, having a vacuum pump serving as the low-pressure source (28).
  17. A jet loom according to any one of claims 8 to 16, having a control arrangement (13) for co-ordinated interaction between the supply of compressed air from a compressed air source (19) to the injector (1) and the clamping device (6) provided with a pressure sensor (7), the compressed air acting as a pressure medium for the clamping device (6).
  18. A jet loom according to claim 17 having a control arrangement (13) constructed such that the clamping device (6) is arranged to be held in its opened position immediately before the insertion of the weft thread (9) and holding air is arranged to be introduced into the mixing tube (2) via the injector (1) only when the clamping device is open.
  19. A jet loom according to claim 17 or 18 having a control arrangement (13) constructed such that, shortly before the end of insertion of the weft thread (9), the clamping device (6) can be closed far enough for the weft thread (9) to be decelerated during this phase of its insertion so that it slips, decelerated, through the clamping device (6).
EP03750288A 2002-09-18 2003-08-28 Method for holding a weft yarn, and a jet weaving machine, particularly serving to carry out this method Expired - Lifetime EP1552047B1 (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
DE10243404 2002-09-18
DE10243404 2002-09-18
DE10244694 2002-09-24
DE10244694A DE10244694B4 (en) 2002-09-18 2002-09-24 Method for holding a weft thread in the region of a main nozzle of a jet loom and jet loom for carrying out the method
DE10256830 2002-12-04
DE2002156830 DE10256830B3 (en) 2002-12-04 2002-12-04 To hold a weft yarn at the mixing tube before insertion through the shed between the warps, in an air jet loom, blades clamp the yarn between them with a spring reassertion for release
PCT/DE2003/002858 WO2004029346A1 (en) 2002-09-18 2003-08-28 Method for holding a weft yarn, and a jet weaving machine, particularly serving to carry out this method

Publications (2)

Publication Number Publication Date
EP1552047A1 EP1552047A1 (en) 2005-07-13
EP1552047B1 true EP1552047B1 (en) 2007-03-07

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Application Number Title Priority Date Filing Date
EP03750288A Expired - Lifetime EP1552047B1 (en) 2002-09-18 2003-08-28 Method for holding a weft yarn, and a jet weaving machine, particularly serving to carry out this method

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EP (1) EP1552047B1 (en)
JP (1) JP2005539161A (en)
AT (1) ATE356237T1 (en)
AU (1) AU2003269683A1 (en)
BR (1) BR0306435A (en)
DE (2) DE50306767D1 (en)
WO (1) WO2004029346A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1016052A3 (en) * 2004-05-19 2006-02-07 Wiele Michel Van De Nv PNEUMATIC CONTROLLABLE WINDOW CLAMP FOR A WEAVING MACHINE.
JP2008144336A (en) * 2006-12-12 2008-06-26 Sultex Ag Method and apparatus for insertion of weft threads
JP5356950B2 (en) * 2009-08-25 2013-12-04 株式会社豊田中央研究所 Weft thread gripping device in air jet loom
CN105671750B (en) * 2016-04-15 2017-12-01 苏州市丹纺纺织研发有限公司 A kind of Mainspring type catches latitude device
CN105671751B (en) * 2016-04-15 2019-09-13 苏州市丹纺纺织研发有限公司 A kind of sliding positioning formula catches latitude device

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH649103A5 (en) * 1981-01-13 1985-04-30 Rueti Te Strake Bv PROTECTIVE WEAVING MACHINE.
EP0297040B1 (en) * 1987-06-25 1991-06-26 GebràœDer Sulzer Aktiengesellschaft Process for weft insertion in a pneumatic multicolor loom and loom to execute that process
JP4057124B2 (en) * 1998-01-20 2008-03-05 株式会社豊田自動織機 Weft thread gripping device in jet loom
BE1014192A3 (en) * 2001-05-21 2003-06-03 Picanol Nv DEVICE AND METHOD FOR insertion of weft threads in a weaving machine, AND TAKING DAARDKLEM USED.

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Publication number Publication date
BR0306435A (en) 2004-10-26
EP1552047A1 (en) 2005-07-13
DE10393812D2 (en) 2005-08-11
JP2005539161A (en) 2005-12-22
AU2003269683A1 (en) 2004-04-19
WO2004029346A1 (en) 2004-04-08
DE50306767D1 (en) 2007-04-19
ATE356237T1 (en) 2007-03-15

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