EP1545964A1 - Hybrid component with injection molded-plastic connectors for motor vehicles and method for repairing said component - Google Patents
Hybrid component with injection molded-plastic connectors for motor vehicles and method for repairing said componentInfo
- Publication number
- EP1545964A1 EP1545964A1 EP03793713A EP03793713A EP1545964A1 EP 1545964 A1 EP1545964 A1 EP 1545964A1 EP 03793713 A EP03793713 A EP 03793713A EP 03793713 A EP03793713 A EP 03793713A EP 1545964 A1 EP1545964 A1 EP 1545964A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- sheet metal
- hybrid
- injection molded
- metal part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/08—Front or rear portions
- B62D25/082—Engine compartments
- B62D25/084—Radiator supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
- B62D29/004—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material the metal being over-moulded by the synthetic material, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
- B62D29/005—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material preformed metal and synthetic material elements being joined together, e.g. by adhesives
Definitions
- the invention relates to a hybrid component according to the preamble of claim 1 and to a method for its repair.
- hybrid components which are plastic / metal composite bodies
- Such a hybrid component and the method for its production are known from document EP 0 721 831 B1.
- a mounting bracket for a front end module of motor vehicles can be a bracket or a frame element in order to attach a cooling module or a headlight unit.
- partial damage to the mounting bracket may occur, which only affect those components on it which are designed in the manner of the above-mentioned attachment parts. In such cases of damage, it has previously been necessary to replace the entire hybrid component that forms the mounting bracket, which is costly and labor-intensive.
- the invention is therefore based on the object of creating a hybrid component of the type mentioned in the preamble of patent claim 1, in which the component attached thereto by means of injection molding is removed and, if necessary, reattached after replacement and, if necessary, a higher frictional connection at the attachment point of the component - can be seen.
- This object is achieved in a hybrid component of the type mentioned by the characterizing features of claim 1.
- a method for repairing such a hybrid component results from the features of patent claim 6.
- Show: 1 is a perspective view of the section of a hybrid component with a component to be attached to it in the injection molding process, which component is shown in a blown-away manner,
- FIG. 3 shows a representation of the hybrid component corresponding to FIG. 2, but with the component subsequently attached to it.
- the hybrid component consists of a plastic injection molded part 1 with an inserted, overmolded sheet metal part 2. It can be a cross member of a mounting bracket for a vehicle front end module, on which a lamp unit is mounted at both ends.
- a component 3 is fastened to the plastic injection molding 1, which component is immediately fixed to the sheet metal part 2 inserted into the plastic injection molding 1 during the injection molding process.
- openings 4 in the sheet metal part 2 and openings 5 in the component 3 are provided, which lie on top of one another during the injection molding process and are penetrated by the plastic.
- This forms a so-called plastic connector 6, as shown in FIG. 2.
- This Plastic connector 6 encompasses the edges of the openings 4 and 5 of the sheet metal part 2 and the component 3 which are located away from one another, whereby a dimensionally stable connection between the component 3 and the plastic injection molded part 1 is produced.
- FIGS. 1 and 2 make further clear, there are through holes 7 and 8 in the vicinity of the openings 4 and 5 in the sheet metal part 2 of the plastic injection molded part 1 and the component 3 attached thereto, which in the case of component 3 attached to the plastic injection molded part 1 in the direction perpendicular to them Align the opening levels with each other.
- the through holes 7 and 8 can initially remain unused, so remain open. If, on the other hand, a high level of non-positive connection between the component 3 and the plastic injection molded part 1 is required, which cannot be applied by the plastic preventers 6 alone, connecting means 9, 10, in particular screws 9 with nuts 10, are subsequently inserted into the through holes 7 and 8 , This creates a so-called hard connection, which can also be achieved with rivets or blind rivets, for example.
- the component 3 can be removed from the plastic injection molded part 1 by removing the plastic connector 6, which can be done by drilling. If necessary, the connecting means 9, 10 must also be released. In the event of damage that only affects component 3, it is possible to borrow it after acceptance or to replace it with a replacement part.
- the repaired or new component 3 can then be mounted using the fastening means 9, 10 on the plastic injection molded part 1 with the cast-in sheet metal part 2 and secured accordingly.
- the through holes 7 and 8 are primarily used for this. If necessary, the openings 4 and 5, which receive the plastic connectors 6 in the original state, are also available for this purpose.
- the fastening means 9, 10 can be used to brace the component 3 with the plastic injection molded part 1.
- the nuts 10 can immediately be firmly attached as welding nuts to the side of the sheet metal part 2 of the plastic injection molded part 1 that is remote from the joining side. This relates to the through holes 7 in the sheet metal part 2, which are not closed with plastic during the injection molding process. If the component 3 is also a sheet metal part or if the fastening points thereon when it is designed as a hybrid component are located on an exposed opposite sheet metal section, the nuts 10 can also be firmly attached to them as weld nuts.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Connection Of Plates (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10237673 | 2002-08-16 | ||
DE2002137673 DE10237673A1 (en) | 2002-08-16 | 2002-08-16 | Hybrid component, particularly a support for a motor vehicle front end module, comprises metal plate connected to a second component by injected plastic and nut and bolt fasteners |
PCT/EP2003/008873 WO2004022416A1 (en) | 2002-08-16 | 2003-08-09 | Hybrid component with injection molded-plastic connectors for motor vehicles and method for repairing said component |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1545964A1 true EP1545964A1 (en) | 2005-06-29 |
Family
ID=30775366
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03793713A Withdrawn EP1545964A1 (en) | 2002-08-16 | 2003-08-09 | Hybrid component with injection molded-plastic connectors for motor vehicles and method for repairing said component |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1545964A1 (en) |
AU (1) | AU2003255408A1 (en) |
DE (1) | DE10237673A1 (en) |
WO (1) | WO2004022416A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005035240A1 (en) * | 2005-07-25 | 2007-02-01 | Behr Gmbh & Co. Kg | Device for fastening a heat exchanger and method for repairing fastening elements of a heat exchanger |
DE102006021457B4 (en) * | 2006-05-09 | 2019-03-07 | Volkswagen Ag | Metal reinforced plastic carrier for a vehicle |
DE102008021953A1 (en) * | 2008-05-02 | 2009-11-26 | Rehau Ag + Co | Composite component such as a body part for a motor vehicle, comprises a metal component, a plastic component, and a functional element, which is positively surrounded by the plastic component at its external surfaces in a partial manner |
DE102009008662A1 (en) * | 2009-02-12 | 2010-08-19 | Daimler Ag | Composite component for use as hybrid component, has two support components which are provided for forming hybrid component sectionally with plastics, where support components are directly connected together over contact area |
DE102009008659A1 (en) * | 2009-02-12 | 2010-08-19 | Daimler Ag | Composite component for use as hybrid device, has support parts that are connected with each other by reversibly detachable connections i.e. screw connections, where support parts are made of metallic material |
CN102006342A (en) * | 2009-09-03 | 2011-04-06 | 鸿富锦精密工业(深圳)有限公司 | Fastener and shell adopting same |
DE102010027279B4 (en) * | 2010-07-17 | 2018-02-22 | Volkswagen Ag | Mounting arrangement on a vehicle |
DE102013223302A1 (en) * | 2013-11-15 | 2015-05-21 | Bayerische Motoren Werke Aktiengesellschaft | Method of repairing composite-reinforced metallic structures in hybrid construction |
JP6109271B2 (en) * | 2015-02-06 | 2017-04-05 | 株式会社神戸製鋼所 | Junction structure and manufacturing method of junction structure |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19500790A1 (en) * | 1995-01-13 | 1996-07-18 | Bayer Ag | Method and device for producing plastic / metal composite bodies |
DE19800035A1 (en) * | 1998-01-02 | 1999-07-08 | Volkswagen Ag | Joining of magnesium and plastic components especially of an automobile body |
FR2783795B1 (en) * | 1998-09-30 | 2001-01-26 | Valeo Thermique Moteur Sa | FRONT PANEL METAL / PLASTIC REINFORCED FOR MOTOR VEHICLE |
DE19848516A1 (en) * | 1998-10-21 | 2000-04-27 | Bayer Ag | Hollow chamber lightweight component |
DE19919258C2 (en) * | 1999-04-28 | 2002-01-17 | Porsche Ag | Front end module for a vehicle body |
DE19946349B4 (en) * | 1999-09-28 | 2009-07-09 | Automotive Lighting Reutlingen Gmbh | Carrier element for motor vehicles |
FR2803240B1 (en) * | 1999-12-29 | 2002-09-06 | Valeo Thermique Moteur Sa | METHOD FOR ASSEMBLING TWO SHEETS |
FR2803262B1 (en) * | 1999-12-29 | 2002-05-03 | Valeo Thermique Moteur Sa | FRONT PANEL OF A MOTOR VEHICLE AND MANUFACTURING METHOD THEREOF |
DE10106458A1 (en) * | 2001-02-13 | 2002-08-29 | Bayer Ag | Process for the production of composite parts by multi-component injection molding |
-
2002
- 2002-08-16 DE DE2002137673 patent/DE10237673A1/en not_active Withdrawn
-
2003
- 2003-08-09 WO PCT/EP2003/008873 patent/WO2004022416A1/en not_active Application Discontinuation
- 2003-08-09 EP EP03793713A patent/EP1545964A1/en not_active Withdrawn
- 2003-08-09 AU AU2003255408A patent/AU2003255408A1/en not_active Abandoned
Non-Patent Citations (2)
Title |
---|
None * |
See also references of WO2004022416A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2004022416A1 (en) | 2004-03-18 |
AU2003255408A1 (en) | 2004-03-29 |
DE10237673A1 (en) | 2004-02-26 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 20050312 |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LI LU MC NL PT RO SE SI SK TR |
|
AX | Request for extension of the european patent |
Extension state: AL LT LV MK |
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DAX | Request for extension of the european patent (deleted) | ||
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
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RTI1 | Title (correction) |
Free format text: METHOD OF MANUFACTURE OF A MOTOR VEHICLE HYBRID COMPONENT WITH INJECTION MOLDED-PLASTIC CONNECTORS |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
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17Q | First examination report despatched |
Effective date: 20061222 |
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GRAJ | Information related to disapproval of communication of intention to grant by the applicant or resumption of examination proceedings by the epo deleted |
Free format text: ORIGINAL CODE: EPIDOSDIGR1 |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20070503 |