EP1535659B1 - Module et procede de mesure de produits pateux - Google Patents

Module et procede de mesure de produits pateux Download PDF

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Publication number
EP1535659B1
EP1535659B1 EP03766418A EP03766418A EP1535659B1 EP 1535659 B1 EP1535659 B1 EP 1535659B1 EP 03766418 A EP03766418 A EP 03766418A EP 03766418 A EP03766418 A EP 03766418A EP 1535659 B1 EP1535659 B1 EP 1535659B1
Authority
EP
European Patent Office
Prior art keywords
tank
metering
pasty
metering module
valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03766418A
Other languages
German (de)
English (en)
Spanish (es)
Other versions
EP1535659A1 (fr
Inventor
José CORTES FERRIZ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cima 27 SL
Original Assignee
Cima 27 SL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cima 27 SL filed Critical Cima 27 SL
Publication of EP1535659A1 publication Critical patent/EP1535659A1/fr
Application granted granted Critical
Publication of EP1535659B1 publication Critical patent/EP1535659B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7174—Feed mechanisms characterised by the means for feeding the components to the mixer using pistons, plungers or syringes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/84—Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/882—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using measuring chambers, e.g. volumetric pumps, for feeding the substances
    • B01F35/8822—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using measuring chambers, e.g. volumetric pumps, for feeding the substances using measuring chambers of the piston or plunger type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/715—Feeding the components in several steps, e.g. successive steps

Definitions

  • the present invention relates to a module for the metering of pasty products, of the type comprising a tank for the pasty product, provided with pushing means for the pasty product and opening and closing means, adapted for opening and closing an outlet of aforementioned tank.
  • the present invention also relates to a process for using the metering module and the aforementioned mixing system.
  • the present invention is particularly for use in the metering and mixing of dyes in paint production.
  • the mixing of primary dyes used in the production of paint is mainly done manually, putting the previously measured amount of dye in a recipient.
  • there are good number of automatic or semi-automatic metering systems in which the dye is poured from an upper tank onto a lower recipient with a loading cell which, once a predetermined weight of dye is captured, orders a valve on the higher tank to close and stop the pouring. This operation is repeated for each of the primary dyes until the mixture with the required proportions of each one has been made.
  • WO 94 21554 A1 discloses a metering mechanism according to preamble of claim 1.
  • the purpose of the present invention is to provide a module for metering pasty products, which offers an integral solution to all of these problems and inconveniences.
  • the first aspect of the invention is a new module for metering pasty products, as claimed is claim 1, which is basically characterized in that the tank is a hollow prism and the pushing means comprises a vertical-action piston which runs tight within the tank and coaxially with the same, the opening and closing means comprising a lower metering valve, the body of which contains an internal space for a vertical axle which opens into with the tank, the sealing element of the valve being a closing head, which is movable between a maximum open position and a closed position, on which the main base of the seal remains level with the valve outlet, closing the tank.
  • Said sealing element can be built in to an actuating rod which passes inside said internal cylindrical space of the valve body and which is also activated by a trip dog, counter to the action of a spring.
  • said closing head is frustoconical and the tank is cylindrical.
  • the module comprises a device for purging the air remaining trapped inside the tank below the piston.
  • each module comprises a device for injecting air inside the tank for the actuation of the piston.
  • the metering module of the invention can comprise a mechanism for opening a container packaging the pasty product, once it is placed inside the tank.
  • said opening mechanism consists of a blade, whose cutting edge is situated on the side of a cylinder which circles, or at least partially circles, the out-let of aforementioned tank.
  • the metering module shall comprise control means for controlling the corresponding measuring of the metering module that must pour pasty products into a vessel, with certain predetermined mixing parameters.
  • said control means comprises a microprocessor, a computer and/or a programmable logic controller, supplied with the relevant software, and a conventional interface with the user, which activate motor and timer means of the vessel and the metering valves of each of the metering modules.
  • the metering module 1 concerned for pasty products, for example, for dyes or paints, comprises a cylindrical tank 2, and a piston 4, essentially discoidal, for pushing the pasty product 34 in the tank 2.
  • Some O-rings 19 ensure that the piston is adjusted 4 on the inside of the tank.
  • the piston 4 is moved vertically along an axle 8, using a known method, via a built-in actuating rod 24, and hydraulically or pneumatically operated.
  • the tank 2 sits on a lower base 27, connected to an upper support base 28 and guided by the actuator 24 via columns 23.
  • the lower central part of the tank 2 opens into an outlet 3, through which a bushing tube passes 29, in the lower end of which is a manual cut-off key 25, followed by a metering valve 5, located on the inside of an end piece 30.
  • the valve 5 has a valve body 6 with a space inside 7, whose axle 8 is, in this case, shown with the vertical axle 8 of the tank 2. This internal space 7 is open to the bushing 29 and, through this, to the inside of the tank 2.
  • the valve 5 has a sealing element 12 made up of a closing head 9, which is preferably frustoconical in shape or in the form of a trumpet, although it may also be spherical.
  • the head 9 can be moved continually between a maximum open position and a closed position (represented in Fig.1), in which the main base 11 of the seal 12 is essentially level with the valve 5 outlet 31, closing the tank 2.
  • the sealing element 12 is built in to an actuating rod 13, which passes inside the aforementioned internal cylindrical space 7 of the valve body 6 and which is activated by a trip dog 14, counter to the action of a spring 10.
  • the rod 13, and consequently the opening and closing of the valve 5, can therefore be operated mechanically or manually, in this case, for example, via the manual key 25.
  • Fig. 2 shows the metering module 1 for pasty products in the invention with a device for purging the air, which remains trapped inside the tank 2 below the piston 4.
  • a purging device comprises a hydraulic tube 20, connected to a flexible pipe 17 which passes through the piston 4 and has a manual key 21.
  • the tube 20 is connected upstream from the manual key 21, with a relative vacuum source with respect to the internal pressure of the tank 2.
  • the module 1 also has a mechanism for injecting air inside the tank 2, adapted so that the piston 4 can be separated from the bottom of the tank or from the mass of pasty product in the tank.
  • This injection mechanism also has an air injector 22 linked to another flexible pipe 18 which passes through the piston 4, allowing air to enter inside the tank 2 when the piston 4 is to be separated and which may be trapped in the tank 2.
  • Figs. 3 and 4 show a system for mixing pasty products 100 which has various modules 1, in this case seven, described above.
  • the modules 1 are placed consecutively and adjacently in a first horizontal plane with corresponding and essentially aligned metering valves 5, fixed to the vertical element 32 of a support structure 26.
  • the support structure 26 comprises a horizontal table 33, on which there are guides 16 for a receiving vessel 15 for the pasty products 34 contained in the modules 1.
  • a loading cell 35 (Fig. 4) and the vessel can be positioned under each module 1 and receive a measured amount of the pasty product contained in the module for mixing the pasty products.
  • the system 100 comprises a means of controlling the movement of the receive vessel and of the corresponding metering of pasty products of each metering module 1 that must be poured into the vessel 15, with certain predetermined mixing parameters.
  • control means can include a microprocessor, a computer and/or programmable logic controller, with the relevant software, and a conventional interface with the user which, being extensively known, are neither shown nor described in greater detail.
  • the control devices activate a motor and timer of the vessel and the metering valves 5 of each of the metering modules 1.
  • the operational mode of the system for mixing and metering pasty products 100 is as follows. With the tanks 2 of the modules 1 completely or partially full of pasty product, the receive vessel 15 is moved along the guides 16 and is positioned successively below each of the modules 1 whose product is to be used in the mixture required.
  • the vessel 15 can be moved manually or by a motor, in this case with stepped motors which is programmed when to move and stop.
  • the corresponding valve 5 opens via, for example, the manual key 25, with which the dye in the tank 2 in question starts to be poured, until the loading cell 35 detects that the quantity programmed or a quantity sufficiently close to the programmed quantity has been poured, which is when the valve 5 closes and the pouring of the pasty product is stopped.
  • the aforementioned software can take into account the weight of the column of dye remaining between the valve 5 outlet 31 and the vessel 15, to close at the appropriate time in order to add the weight in this column to that detected by the loading cell 35 and to programme the measured amount of dye, within a certain tolerance.
  • This operation is constantly repeated for each of the modules 1 containing dye used in the mixture.
  • Figs. 5 and 6 an embodiment of the module 1 of the invention herein is shown. This module 1 is designed particularly to demonstrate the process of the invention in practice.
  • the module 1 comprises a mechanism for opening a container packaging 36 with deformable walls, which contains the pasty product 34 for metering, consisting of a blade 37, whose cutting edge 38 is situated on the side of a cylinder which circles at least partially the outlet 3 of the aforementioned tank 2.
  • the blade 37 can be in the form of a half shaft, or half bevel, for example, not with its upper edge or blade 38 perpendicular with respect to the axle 8.
  • the packaging 36 which may be a bag, for example made of a plastic material, with or without seams, or cardboard packaging, contains a measured amount of the pasty product to be administered and is inserted inside the tank 2 of the module 1 (Fig. 1).
  • the packaging 36 could therefore be a recipient made of cardboard or paper whose measurements allow it to fit within the inner prismatic walls of the tank 2.
  • the piston 4 compressing the packaging 36 by collapsing its sides against the inner walls of the tank 2.
  • the container packaging 36 is opened by the blade 37, which cuts it, making a opening 39 in the packaging (Fig. 6), aligned line with the outlet 3, to let out the pasty product 34 contained in the packaging 36 towards the metering valve 5, by the subsequent compression of the piston 4.
  • valve design and, in particular, the shape of the sealing element 12 ensures that the metering of dye with this system produces no drops around the outlet 31. It also significantly reduces wastage of the raw material and consequently the environmental problems related to managing the waste, compared to earlier techniques.
  • the process in the invention is efficient from an environmental point of view, by minimizing the amount of waste produced.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Basic Packing Technique (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
  • Accessories For Mixers (AREA)
  • Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)

Abstract

L'invention concerne un module, un système et un procédé de dosage et de mélange de produits pâteux. Le système comprend un réservoir (2) de produit pâteux en forme de prisme creux et des moyens permettant de pousser le produit constitués d'un piston (4) à action verticale se déplaçant de manière ajustée à l'intérieur du réservoir, de façon coaxiale par rapport au réservoir. Le système comprend également des moyens d'ouverture et de fermeture conçus pour ouvrir et fermer une embouchure (3) de sortie dudit réservoir, constitués d'une valve doseuse (5) inférieure. Le corps de la valve (6) comprend un espace intérieur (7) d'axe (8) vertical qui communique avec le réservoir, l'élément obturateur (12) de la valve formant un clapet de fermeture (9) pouvant se déplacer entre une position d'ouverture maximale et une position de fermeture dans laquelle la base la plus grande (11) de l'obturateur bouche sensiblement l'orifice de sortie (31) de la valve, fermant ainsi le réservoir. Le produit pâteux, en particulier de l'encre, peut être contenue dans un récipient souple qui est introduit dans le prisme creux.

Claims (11)

  1. Module de mesure pour produits pâteux, du type comprenant un réservoir (2) pour produits pâteux, muni d'un dispositif de poussage pour pousser les produits pâteux et d'un dispositif d'ouverture et de fermeture, adapté pour ouvrir et fermer un orifice d'écoulement (3) du réservoir mentionné précédemment, caractérisé en ce que le réservoir est un prisme creux et en ce que le dispositif de poussage comprend un piston à action verticale (4) serré à l'intérieur du réservoir et qui fonctionne coaxialement à ce dernier, le dispositif d'ouverture et de fermeture comprenant un robinet de mesure inférieur (5), dont le corps (6) contient un espace interne (7) pour un axe vertical (8) qui s'ouvre dans le réservoir, l'élément de fermeture étanche (12) du robinet étant une tête de fermeture (9), pouvant se déplacer entre une position ouverte maximale et une position fermée, sur laquelle la base principale (11) de la fermeture étanche reste au niveau de l'orifice d'écoulement du robinet (31), fermant ainsi le réservoir.
  2. Module de mesure (1) pour produits pâteux conformément à la revendication 1, caractérisé en ce que ledit élément de fermeture étanche (12) est intégré à une tige d'actionnement (13) qui passe à l'intérieur dudit espace cylindrique interne (7) du corps du robinet (6) et qui est aussi activé par un taquet (14), contrariant l'action d'un ressort (10).
  3. Module de mesure (1) pour produits pâteux conformément à la revendication 1, caractérisé en ce que ladite tête de fermeture (9) est un cône tronqué.
  4. Module de mesure (1) pour produits pâteux conformément à quelconque des revendications précédentes, caractérisé en ce que le réservoir (2) est cylindrique.
  5. Module de mesure (1) pour produits pâteux conformément à quelconque des revendications précédentes, caractérisé en ce qu'il comprend un dispositif pour purger l'air qui reste emprisonné à l'intérieur du réservoir (2) en dessous du piston (4).
  6. Module de mesure (1) pour produits pâteux conformément à quelconque des revendications précédentes, caractérisé en ce qu'il comprend un mécanisme pour injecter de l'air à l'intérieur du réservoir (2) pour l'activation du piston (4).
  7. Module de mesure (1) pour produits pâteux conformément à la revendication 1, caractérisé en ce qu'il comprend un mécanisme pour ouvrir (37, 38) un conditionnement (36) contenant le produit pâteux inséré à l'intérieur du réservoir (2).
  8. Module de mesure (1) pour produits pâteux conformément à la revendication 7, caractérisé en ce que ledit mécanisme d'ouverture est constitué d'une lame (37), dont le bord coupant (38) est situé sur le côté d'un cylindre qui encercle, au moins partiellement, l'orifice d'écoulement (3) du réservoir mentionné précédemment.
  9. Module de mesure conformément à quelconque des revendications précédentes, caractérisé en ce qu'il comprend un dispositif de contrôle pour contrôler la mesure du produit pâteux du module de mesure (1) qui doit être versé dans un récipient, avec certains paramètres de mélange prédéterminés.
  10. Module de mesure conformément à la revendication 9, caractérisé en ce que ledit dispositif de contrôle comprend un microprocesseur, un ordinateur et/ou un contrôleur logique programmable, alimenté par le logiciel approprié, et une interface conventionnelle avec l'utilisateur, qui agissent sur le moteur et le dispositif de minuterie du récipient et le robinet de mesure (5) du module de mesure (1).
  11. Procédé de mesure pour produits pâteux, caractérisé en ce qu'il comprend les étapes suivantes : déposer un produit pâteux (34) dans un conteneur de conditionnement (36) aux parois déformables ; insérer le conditionnement fermé et remplir un réservoir (2) avec le produit pâteux ; faire descendre un piston (4) à l'intérieur du réservoir ; comprimer le conditionnement (36), en déformant ses côtés, contre les parois internes du réservoir ; et ouvrir le conteneur de conditionnement par un dispositif d'ouverture, en faisant une ouverture (39) dans le conditionnement, alignée sur l'orifice d'écoulement (3), ce qui permet au produit pâteux contenu dans le conditionnement de sortir en direction d'un robinet de mesure (5), par la compression ultérieure du piston (4).
EP03766418A 2002-07-26 2003-07-25 Module et procede de mesure de produits pateux Expired - Lifetime EP1535659B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ES200201764 2002-07-26
ES200201764A ES2211297B1 (es) 2002-07-26 2002-07-26 Modulo dosificador y sistema mezclador de productos pastosos.
PCT/ES2003/000388 WO2004012853A1 (fr) 2002-07-26 2003-07-25 Module, systeme et procede de dosage et de melange de produits pateux

Publications (2)

Publication Number Publication Date
EP1535659A1 EP1535659A1 (fr) 2005-06-01
EP1535659B1 true EP1535659B1 (fr) 2007-01-10

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP03766418A Expired - Lifetime EP1535659B1 (fr) 2002-07-26 2003-07-25 Module et procede de mesure de produits pateux

Country Status (11)

Country Link
US (1) US20050189037A1 (fr)
EP (1) EP1535659B1 (fr)
JP (1) JP2005534034A (fr)
CN (1) CN1684756A (fr)
AU (1) AU2003254506A1 (fr)
BR (1) BR0312971A (fr)
CA (1) CA2493229A1 (fr)
DE (1) DE60311109D1 (fr)
ES (1) ES2211297B1 (fr)
MX (1) MXPA05000937A (fr)
WO (1) WO2004012853A1 (fr)

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NL2006972C2 (en) 2011-06-21 2012-12-28 F Ll Process S A Colorant fluid dispensing system.
US10077764B2 (en) * 2014-02-20 2018-09-18 Stephen B. Maguire Cart and method for dispensing liquid color
CN104841299B (zh) * 2015-04-16 2017-03-01 苏州大学 物料混合方法及装置和该装置中软弹性容器的制作方法及基于该装置的物料混合方法
CN105806458B (zh) * 2016-05-18 2018-06-12 上海天一高德机电实业有限公司 移动式可翻转自动配料机构
CN105882140B (zh) * 2016-06-06 2018-08-07 桑春龙 油墨颜色自动调配设备
CN106215810B (zh) * 2016-08-19 2018-06-26 黄伟明 一种定量送液装置及其使用方法
CN106140026B (zh) * 2016-08-19 2018-06-29 浙江晶辉化妆品股份有限公司 一种制备香水的定量送液装置及其使用方法
CN106733311A (zh) * 2016-12-29 2017-05-31 北京东方诚国际钢结构工程有限公司 一种涂胶机系统及涂胶方法
CN106583176B (zh) * 2016-12-29 2022-11-15 北京东方诚国际钢结构工程有限公司 一种涂胶机胶桶设备及其使用方法
IT201800006154A1 (it) * 2018-06-08 2019-12-08 Macchina dispensatrice e relativo metodo per preparare una formulazione definita dall'utente mediante dispensazione di prodotti fluidi
DE102019214156A1 (de) * 2019-09-17 2021-03-18 Hüttlin Gmbh Verfahren zur Dosierung einer Zielkomponente
US20210267355A1 (en) * 2020-02-27 2021-09-02 Jason Litner Personal cosmetic dispenser

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Also Published As

Publication number Publication date
DE60311109D1 (de) 2007-02-22
CA2493229A1 (fr) 2004-02-12
CN1684756A (zh) 2005-10-19
MXPA05000937A (es) 2005-07-27
WO2004012853A1 (fr) 2004-02-12
ES2211297B1 (es) 2005-09-16
BR0312971A (pt) 2005-06-14
AU2003254506A1 (en) 2004-02-23
JP2005534034A (ja) 2005-11-10
US20050189037A1 (en) 2005-09-01
ES2211297A1 (es) 2004-07-01
EP1535659A1 (fr) 2005-06-01

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