EP1513226B1 - Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular cable tapping clamp - Google Patents

Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular cable tapping clamp Download PDF

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Publication number
EP1513226B1
EP1513226B1 EP04020963A EP04020963A EP1513226B1 EP 1513226 B1 EP1513226 B1 EP 1513226B1 EP 04020963 A EP04020963 A EP 04020963A EP 04020963 A EP04020963 A EP 04020963A EP 1513226 B1 EP1513226 B1 EP 1513226B1
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EP
European Patent Office
Prior art keywords
conductor
main
branch
housing
cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP04020963A
Other languages
German (de)
French (fr)
Other versions
EP1513226A1 (en
Inventor
Erich Frank
Klaus Przesdzink
Jürgen Roth
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pfisterer Kontaktsysteme GmbH
Original Assignee
Pfisterer Kontaktsysteme GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pfisterer Kontaktsysteme GmbH filed Critical Pfisterer Kontaktsysteme GmbH
Priority to EP06010567A priority Critical patent/EP1691450B1/en
Priority to EP06010566A priority patent/EP1691449B1/en
Publication of EP1513226A1 publication Critical patent/EP1513226A1/en
Application granted granted Critical
Publication of EP1513226B1 publication Critical patent/EP1513226B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/38Clamped connections, spring connections utilising a clamping member acted on by screw or nut
    • H01R4/40Pivotable clamping member
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2404Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
    • H01R4/2408Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation actuated by clamping screws
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/38Clamped connections, spring connections utilising a clamping member acted on by screw or nut
    • H01R4/44Clamping areas on both sides of screw
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/031Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for multiphase cables, e.g. with contact members penetrating insulation of a plurality of conductors

Definitions

  • the invention relates to a device according to the preamble of claim 1.
  • Generic devices are known for example from DE 100 58 736 A1.
  • the branch conductor is first clamped in a contact body of the device and thereby also electrically contacted. Subsequently, during the positive joining of the housing halves of the device, cutting contact means of the contact body penetrate the insulation of the main conductor and establish an electrical connection to it. The connection of the contact body with the branch conductor and the connection of the contact body with the main conductor therefore takes place one after the other.
  • first all branch conductors are connected to the respective contact body and then the housing halves are joined together, thereby producing the connection between the contact bodies with the respective associated main conductor.
  • connection terminal for overhead line cable is known with at least three terminal blocks and a clamping screw.
  • the middle terminal block carries the contact element, which electrically contacts the two inserted between the middle terminal block and the one and the other outer terminal block when screwing in the clamping screw, thereby connecting with each other.
  • a generic device in which a contact elements supporting the separate terminal element between main and branch conductor is inserted so that when inserting the clamping screw, the contact elements penetrate the respective insulation and main and branch conductors electrically contact each other and connect.
  • electrically insulating cover caps are placed in order to protect the one hand, the conductor material from corrosion and on the other hand to prevent the contact with live parts.
  • a multi-phase branch terminal in which a single through-bolt serves as an actuator and can be screwed through the clamping parts of a housing half into the other housing half.
  • driver predetermined torque capacity are provided and when tightening the through-bolt, the pairs of clamping members are first attracted by contacting the branch conductor and only then tightened the housing halves of the through-bolt while contacting the phase conductors against each other.
  • EP 1 089 380 A2 discloses a cable branch terminal with a first separating web, two bearing parts which are fixed or fixable at different ends of the first separating web, a pair of swiveling arms on each bearing part, a first and a second contact zone on the inside of the swiveling arms, each having a tooth to pinch a vein of a branch cable or a main cable when pivoting the pivot arm to the first divider and penetrate into the insulation and the conductor, an electrical connection between the first and second contact zone of each pivot arm, a second divider transversely to the first divider between four wires of the main cable can be introduced having a through hole, and a clamping device which passes through the through hole and acting on two plungers, each of which is clamped against the adjacent free ends of two pivot arms to pivot the pivot arms.
  • the invention is based on the problem to provide a generic device, which has even better properties.
  • the assembly of the device should be further simplified and the safety during assembly should be further increased.
  • the device is still intended to ensure a permanent and good electrical connection between the main conductor and the respective branch conductor.
  • the dimensions of the cable branch terminal and thus the volume of potting compound to be introduced into a sleeve closing the cable branch terminal should be further minimized for economic and ecological reasons.
  • the screw can be particularly favorable introduced into the device, in particular evenly distributed to the contact elements or the main and branch conductors.
  • the distribution of screwing can also be predetermined uneven, for example, by an eccentric arrangement of the connecting screw.
  • a centric arrangement of the connecting screw will be advantageous. It is particularly advantageous that upon insertion of the connecting screw, the contact element penetrates both the insulation of the main conductor and the insulation of the branch conductor. As a result, the assembly cost is reduced and increases the mounting security.
  • the power supply cable is preferably a multi-conductor cable, as is customary, for example, for domestic connection lines with a cross-sectional area of the main conductor of, for example, about 150 mm 2 and of the branch conductor of, for example, about 50 mm 2 .
  • the main conductors and / or branch conductors may be single or multi-wire.
  • a typical application of the device according to the invention is in a three- or four-phase (including earth) power supply cable with operating voltages less than 1000 V of the low-voltage power supply network.
  • the device according to the invention can also be used for cables laid underground.
  • the device is closed after electrical connection to a sleeve and cast resin poured therein.
  • the housing parts of the device according to the invention are preferably made of electrically insulating plastic, in particular a fiber-reinforced plastic, and it is preferably with the device mounted and closed connection between the main and branch conductors from the outside no live parts can be felt.
  • 5000 volt voltage stresses between old metal parts which are not connected do not result in insulation breakdown.
  • the contact element is displaceably arranged in the housing part from an initial position.
  • the contact element is fixed in the housing part by latching means in the starting position, for example, secured against falling out of the device and on the other hand also secured against falling into the device and especially against accidental penetration of the insulation of the main conductor.
  • the contact element is plate-shaped, and preferably formed as a stamped part.
  • the material used is preferably a high-strength copper alloy, for example a CuFe2P alloy which has a high electrical conductivity of, for example, more than 32 MS / m with good mechanical strength, preferably a Vickers hardness HV of more than 140.
  • Typical material thicknesses are in the range between 0 , 5 and 5 mm, in particular about 1 to 2 mm.
  • the surface of the contact elements is provided with a preferably electrodeposited tin pad with a layer thickness of 3 to 20 microns, in particular about 5 microns.
  • the device has at least two contact elements per connection of a main conductor with an associated branch conductor.
  • the distance between the contact elements to each other in the longitudinal direction of the conductor to be contacted is selected to be as large as possible in order to switch the conductor to be contacted in parallel in the contact region and thus the total resistance of the arrangement to lower.
  • the twist of the cable conductor it is ensured that different individual wires of the conductors are contacted by the axially spaced contact elements.
  • the shape of the cutting and contact means of the contact element is selected so that the associated conductors according to their nominal cross-section, their cable insulation, for example PVC, PE, any other plastic or paper wrap, their conductor material, such as copper or aluminum, their Ladder design, for example, round, sector-shaped or stranded, and their possible installation position in the terminal provides a permanent stable electrical contact in sector-shaped branch conductors.
  • a predefinable penetration depth of the cutting means in the conductor is achieved by the contact force occurring in order to cut through, for example, insulating surface layers, as they occur in particular as aluminum in the case of conductive material.
  • the penetration depth must not be too large, so that individual cores of the conductors are not severed.
  • the screw head preferably tears off after the breakaway torque has been exceeded.
  • the device is not screwed by the connecting screw contrary to the prior art to a positive connection, but up to a predetermined torque.
  • This predefinable torque depends on the geometry of the contact elements, the insulating material of the main or branch conductor, the conductor cross-section, as well as the geometry of the housing parts.
  • one and the same device can be used for different conductor cross-sections by the predeterminable Abr utilizatmoment.
  • At least one housing part between the contact elements has a preferably sleeve-shaped separating element for receiving the connecting screw.
  • the separating element itself may preferably consist of electrically insulating plastic, preferably formed in one piece from the housing half.
  • the separating element also serves to separate the inserted in the device main conductor and can for this purpose, in particular not only circular in cross section, but for example be elliptical, thereby to correspond to the swirl of the power supply line and to allow the merging of the housing parts with less effort.
  • an inner sleeve can be used with an internal thread, which is preferably elongated, to allow engagement of the connecting screw at a relatively large opening of the two housing parts.
  • the two housing parts are connected to each other by a pivot joint.
  • the open position of the device can be releasably locked without tools by appropriate locking means.
  • the device can be placed for example on the freed from the jacket insulation and pre-spread power supply cable.
  • the two housing parts can be transferred from the latched open position into a closed position.
  • the two housing parts preferably have cooperating latching means, which are engageable with each other in the closed position. This makes it possible to place the device on the power supply cable without the contact elements of the device being in connection with the main conductor or the branch conductor.
  • This pre-assembly can preferably be done without tools, in particular without screwing the connecting screw.
  • pre-assembly may be accomplished using a suitable tool, such as pliers, with the housing parts having corresponding tool engagement surfaces.
  • the solubility of this pre-assembly is preferably not possible without tools. In this pre-assembly position it is excluded that the insulation of the main conductor can be penetrated by metallic components of the cable branch terminal.
  • the device according to the invention working under tension is possible in particular, preferably even without personal protective equipment. For this, it is ensured that the live parts are always covered in a safe manner during each phase of the assembly. This also includes protection against direct contact due to incorrect handling of tools. There is no possibility of bridging live parts due to incorrect handling of a tool. A stripping of the branch conductor is not required, which is why when Absetzson for stripping the insulation no errors can occur that could lead to bare protruding wire ends after closing the device, which then lead stress.
  • the device has a support wedge in a parting plane of the two housing parts, which forms a preferably elastically deformable abutment for the main conductor.
  • the support wedge on a stop surface for a usable in the placement of the device on the power cable for spreading the main conductor expanding wedge. This ensures the exact positioning of the main conductors with respect to the device and in particular with respect to the contact elements.
  • the device has on at least one end of the screw a pressure plate for introducing the screwing force into the device.
  • the screwing force can be specified, in particular evenly introduced into the housing part and in particular the occurrence of bending forces in the plastic housing parts are reduced to an uncritical degree.
  • FIG. 1 shows a perspective view of a first embodiment of a device according to the invention for electrically connecting at least two insulated main conductors 2, 3 of a power supply cable, each having at least one insulated branch conductor 4, 5, wherein the main and branch conductors 2, 3, 4, 5 are shown only schematically, with a housing, the at least two connectable by a connecting screw 10 housing parts 6, 7th wherein, for each connection to be produced between a main conductor 2, 3 and the associated branch conductor 4, 5, at least one contact element 8, 9 is arranged in a housing part 6.
  • the connecting screw 10 is arranged between the two contact elements 8, 9. When screwing the connecting screw 10, the contact element 8, 9 penetrates both the insulation of the main conductor 2, 3 and the insulation of the branch conductor 4, 5.
  • the housing halves 6, 7 are preferably made as an injection molded part.
  • the illustrated embodiment can accommodate a total of four main conductors 2, 3, and connect each with a branch conductor 4, 5.
  • the housing halves 6, 7 are made of a fiber-reinforced plastic.
  • a support wedge 11 is arranged to penetrate the usually soft, non-pressure-resistant insulation of the main conductors 2, 3, which consists for example of PVC.
  • the object of the supporting wedge 11 is to obtain a mechanically pressure-resistant, electrically insulating and, if necessary, spring-force-supporting support on the metallic conductor, preferably by means of cutting edges 12 or tips, which penetrate the insulation of the main conductor 2, 3, and arranged between the tips or cutting edges 12 Interspaces that absorb the displaced insulation material.
  • the main conductors 2, 3 are clamped between the supporting wedge 11 and the contact elements 8, 9.
  • the branch conductors 4, 5, which generally have a smaller cross-sectional area than the main conductor 2, 3, are clamped between the contact element 8, 9 and the pressure plate 13.
  • the pressure plate 13 has on the branch conductor 4, 5 facing surface also according to the support wedge 11 cutting 14th or tips, which penetrate the insulation of the branch conductor 4, 5 and supported on the metallic conductor. By the pressure plate 13, the screwing force is introduced via the branch conductor 4, 5 in the clamping compound.
  • the pressure plate 13 has an internal thread for receiving the connecting screw 10.
  • a further pressure plate 16 is arranged, which is constructed substantially identical to the pressure plate 13.
  • the pressure plates 13, 16 integrally formed, for example by a suitable ceramic, or a thermoset or thermoplastic high fiber addition of, for example, long glass fibers.
  • the pressure plates 13, 16 are made in two parts, in particular consisting of a thermoplastic plastic part 17, for example made of polyamide with a glass fiber content of 30%, and a reinforcing member 18, for example made of sheet steel or a coated non-ferrous metal, to initiate the screwing in the plastic part 17th
  • the pressure plate 13 is a sleeve with internal thread for receiving the connecting screw 10 is pressed.
  • a support for the screw head 15 is incorporated.
  • the connecting screw 10 is connected to the plastic part 17 by a captive.
  • the connecting screw 10 also has a tear-off torque, formed in the illustrated embodiment by a recess 19 near the screw head 15.
  • a plastic cap on the screw head 15 with an outside accessible tool engagement surface. After tearing off the screw head 15, the connecting screw 10 should in any case not be detachable again with the same tool.
  • Fig. 2 shows the cable branch terminal 1 of Fig. 1 in a relation to the position shown in FIG. 1 earlier stage of assembly.
  • the two housing parts 6, 7 are connected to each other by means of a pivot joint 20.
  • the cable branch terminal 1 can be placed in the position shown in FIG. 2 on the power supply cable, wherein the support wedge 11 is inserted between the previously spread by a wedge 41 main conductor, wherein the wedge 41 substantially extends at right angles to the longitudinal axis of the main conductors 2, 2a, 3, 3a and / or at right angles to the longitudinal extent of the support wedge 11.
  • the support wedge 11 preferably integrally forms a bearing surface 21, which is placed when placing the cable branch terminal 1 on the power cable in abutment with the inserted wedge 41, which is shown in broken lines in FIG.
  • the position of the abutment surface 21 with respect to the support wedge 11 ensures the correct positioning of the main conductors 2, 3 with respect to the contact elements 8, 9 within the cable branch terminal 1.
  • the contact elements 8, 9 secured by preferably integrally formed by the housing part 7 locking means 22, 23 against falling out of the cable branch terminal 1, in the illustrated embodiment by a deflectable retaining finger which engages in a corresponding bore in the contact element 8, 9.
  • the locking effect of this locking means 22, 23 is repealed, for example by the stationary with respect to the housing part 6, 7 Arret istsstoff 22, 23 due to the movement of the contact elements 8, 9 with respect to the housing part 6, 7 cancel.
  • the cable branch terminal 1 is closed from the position shown in FIG. 2 by closing the two housing parts 6, 7 around the main conductors 2, 2a, 3, 3a.
  • the housing parts 6, 7 cooperate locking means 24, 25, which are engageable with each other. After closing and latching of the housing parts 6, 7 there is a setting process of the main conductors 2, 2a, 3, 3a, which form-fit to the housing parts 6, 7 create.
  • the placement of the cable branch terminal 1 on the power supply cable by means of a percussion tool, for example by means of a hammer, are supported and the pivot joint 20 has for this purpose a striking surface 26.
  • the pivot joint 20 with the housing parts 6, 7 cooperating abutment surfaces is prevented by the opening beyond a maximum open position.
  • the supporting wedge 11 preferably has latching means interacting with the housing parts 6, 7, by means of which the open position of the cable branching terminal 1 shown in FIG. 2 can be releasably fixed.
  • the support wedge 11 is replaceable, in particular with respect to its dimensions to different cross-sectional areas of the main conductors 2, 3 adaptable.
  • Fig. 3 shows a perspective view of a contact element 8, which is formed substantially trapezoidal as a stamped part of a suitably suitable copper alloy with sufficient conductivity and at the same time sufficient strength.
  • the side surface with the smaller teeth 27 is assigned to the branch conductor 4, while the side surface with the larger teeth 28 is assigned to the main conductor 2.
  • the tips of the teeth 27, 28 are each on a curved line 29, 30, which simulates, for example, the contour of the conductor to be contacted.
  • the contact element 8 has a bore 31 for engagement of the locking means 22.
  • the contact element 8 has a co-operating with the housing part 6 sliding surface 32 on which the contact element 8 in the housing part 6 is slidably displaceable.
  • FIG. 4 shows a perspective view of the housing part 6.
  • a total of 4 receptacles 33 for contact elements 8, 9 are provided.
  • a nose 34 is integrally formed by the housing part 6, which engages between two teeth 28 of the contact element 8 and prevents the contact element 8 from falling in the direction of the main conductor 2, 3.
  • the securing of the position of the contact elements 8, 9 by means of the lugs 34 and / or the locking means 22, 23 (FIG. 2) is preferably not overcome by manual force and therefore also prevents accidental penetration of the insulation of the conductors, in particular of the main conductor under electrical tension 2, 3 during the placement of the branch conductors 4, 5.
  • at least one nose 34 is formed in each receptacle 33 on opposite sides, in order to prevent tilting or jamming of the contact element 8 in the receptacle 33.
  • the securing position is canceled, for example by breaking off the lugs 34th
  • the housing part 6 further integrally forms a cross-sectionally substantially elliptical or diamond-shaped separating element 35 for receiving the connecting screw 10 or the sleeves associated with the printing plates.
  • the elliptical or diamond shape takes account of the twisting of the conductor network from one cable to another.
  • this is the connecting screw 10 to the main and branch conductors 2, 3, 4, 5 additionally covered by insulating material.
  • the mutually associated locking means 24, 25 of the housing parts 6, 7 sufficient movement play that they securely interlock with each other and form a stable positive engagement.
  • Each receptacle 33 forms a slide track 36, on which the sliding surface 32 of the contact element 8 can be brought into abutment.
  • the contact elements 8 move with their sliding surface 32 along the slide track 36.
  • the angle between the longitudinal axis of the connecting screw 10 and the slide track 36 is preferably several degrees, for example between 2 and 25 °, preferably between 5 and 15 ° and in particular about 10 °.
  • it can be visually checked by means of a gap visible from the outside, whether the contact elements 8, 9 were sufficiently lowered during assembly, ie, that they reliably established contact between the branch conductor 4, 5 and the main conductor 2, 3.
  • FIG. 5 shows a perspective view of the further pressure plate 16 with the connecting screw 10 before the tearing of the screw head 15.
  • an electrically insulating cover 37 is placed on the visible in Fig. 1 metallic armor 18, preferably made of a soft elastic deformable material. After tearing off the screw head 15 thus results in a relatively smooth surface without live parts, especially without touchable metallic parts.
  • the pressure plate 13 On the pressure plate 13, a possible screw projection is covered by the corresponding insulating cover.
  • Fig. 6 shows a bottom view of the pressure plate 13, the plastic part preferably integrally forms a pin with ellipsenförmigem base into which a metallic threaded sleeve 38 is pressed to Inclusion of the connecting screw 10. Also on the pressure plate 13, a preferably soft elastic deformable cover can be placed.
  • the elliptical base of the pressure plates 15, 16 fit positively in the recess of the separating element 35 of FIG. 4.
  • the pressure plates 15, 16 can be enclosed loose in the delivery state of the cable branch terminal 1 and without confusion depending on the advantageous mounting position from above or from below into the housing parts 6, 7 are used.
  • the elliptical shape facilitates the alignment of the parts to each other without visual contact with the underside of the cable branch terminal 1.
  • Both the elliptical socket and the separator may be made of electrically insulating plastic to provide additional insulating barriers between the metal parts of the fitting and the cable conductors.
  • FIG. 7 shows a perspective view of a second exemplary embodiment of a cable branch terminal 101 according to the invention.
  • the pressure plate 113 and the further pressure plate 116 each preferably have integrally formed arcuate insertion aids 139 for the branch conductors.
  • the radially limited by the housing parts 106, 107 together with the pressure plate 113, 116 insertion channels are axially limited by an integrally formed from the housing part 106, 107 wall 140. As a result, a contact of a live branch conductor 4, 5 is prevented in the assembled state of the cable branch terminal 101.
  • the distance of the receptacle 133 for the contact elements 8, 9 from the wall 140 chosen so large, for example, a few millimeters, in particular about 7 mm, so dimensional variations when cutting the branch conductors 4, 5 can be tolerated without the contact is impaired.
  • the pressure plates 113, 116 With respect to the respective associated housing part 107, 106 in a Vietnamesespositon or open position, they occupy even in the position shown in FIG. 2, the cable branch terminal 1 can.
  • This starting position can be releasably locked by cooperating locking means on the pressure plates 113, 116 and the housing parts 106, 107.
  • the insertion channels bounded by the pressure plates 113, 116 and the housing parts 106, 107 are laterally open in this starting position, so that, for example, less rigid branch conductors 4, 5 can be inserted laterally into the insertion channels during assembly.
  • the housing parts have means for fixing the branching conductors 4, 5 introduced into the insertion channel, these being fixed but not contacted electrically.
  • the means for fixing can be formed for example by commercially available cable ties, which are guided by integrally formed by the housing parts 6, 7 eyelets and form a loop for the passage of the branch conductor 4, 5, wherein the eyelets can also have the associated locking means.
  • an individual means for fixing is provided for each branch conductor 4, 5.

Abstract

The device has a housing with housing parts (6, 7) that are connected by a connection screw (10) which is arranged between contact units. The contact units penetrate both isolation of main and branch conductors. Pressure plates (13, 16) are provided at the screw end to initiate screw pressure in the device. The plates have a rest unit concurrent with the housing parts, where the rest units are removably supported in an exit position.

Description

Die Erfindung betrifft eine Vorrichtung gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a device according to the preamble of claim 1.

Gattungsgemäße Vorrichtungen sind beispielsweise aus der DE 100 58 736 A1 bekannt. Bei der bekannten Vorrichtung wird zunächst der Abzweigleiter in einem Kontaktkörper der Vorrichtung geklemmt und dadurch auch elektrisch kontaktiert. Anschließend durchdringen beim formschlüssigen Zusammenfügen der Gehäusehälften der Vorrichtung Schneidkontaktmittel des Kontaktkörpers die Isolation des Hauptleiters und stellen eine elektrische Verbindung zu diesem her. Das Verbinden des Kontaktkörpers mit dem Abzweigleiter und das Verbinden des Kontaktkörpers mit dem Hauptleiter erfolgt daher nacheinander. Insbesondere werden zunächst alle Abzweigleiter mit dem jeweiligen Kontaktkörper verbunden und anschließend die Gehäusehälften zusammengefügt und dadurch die Verbindung zwischen den Kontaktkörpern mit dem jeweils zugeordneten Hauptleiter hergestellt.Generic devices are known for example from DE 100 58 736 A1. In the known device, the branch conductor is first clamped in a contact body of the device and thereby also electrically contacted. Subsequently, during the positive joining of the housing halves of the device, cutting contact means of the contact body penetrate the insulation of the main conductor and establish an electrical connection to it. The connection of the contact body with the branch conductor and the connection of the contact body with the main conductor therefore takes place one after the other. In particular, first all branch conductors are connected to the respective contact body and then the housing halves are joined together, thereby producing the connection between the contact bodies with the respective associated main conductor.

Aus der EP 1 139 496 A2 ist eine Anschlussklemme für Freileitungskabel bekannt mit mindestens drei Anschlussblöcken und einer Klemmschraube. Der mittlere Anschlussblock trägt das Kontaktelement, das beim Eindrehen der Klemmschraube die beiden zwischen dem mittleren Klemmblock und dem einen und dem anderen äußeren Klemmblock eingelegten Leiter elektrisch kontaktiert und dadurch miteinander verbindet.From EP 1 139 496 A2 a connection terminal for overhead line cable is known with at least three terminal blocks and a clamping screw. The middle terminal block carries the contact element, which electrically contacts the two inserted between the middle terminal block and the one and the other outer terminal block when screwing in the clamping screw, thereby connecting with each other.

Aus der GB 1 260 902 ist eine gattungsgemäße Vorrichtung bekannt, bei der ebenfalls ein die Kontaktelemente tragendes separates Klemmenelement zwischen Haupt- und Abzweigleiter derart eingelegt ist, dass beim Eindrehen der Klemmschraube die Kontaktelemente die jeweilige Isolation durchdringen und Haupt- und Abzweigleiter elektrisch kontaktieren und miteinander verbinden. Auf die freien Enden der Abzweigleiter werden elektrisch isolierende Abdeckkappen aufgesetzt, um einerseits das Leitermaterial vor Korrosion zu schützen und andererseits das Berühren spannungsführender Teile zu verhindern.From GB 1 260 902 a generic device is known in which a contact elements supporting the separate terminal element between main and branch conductor is inserted so that when inserting the clamping screw, the contact elements penetrate the respective insulation and main and branch conductors electrically contact each other and connect. On the free ends of the branch conductors electrically insulating cover caps are placed in order to protect the one hand, the conductor material from corrosion and on the other hand to prevent the contact with live parts.

Aus der EP 0 599 346 A2 ist eine mehrphasige Abzweigklemme bekannt, bei der eine einzige Durchgangsschraube als Betätigungsorgan dient und durch die Klemmteile hindurch von einer Gehäusehälfte in die andere Gehäusehälfte einschraubbar ist. Zwischen der Durchgangsschraube und den Klemmteilen sind Mitnehmer vorgegebener Drehmomentbelastbarkeit vorgesehen und beim Anziehen der Durchgangsschraube werden zunächst die Paare von Klemmteilen unter Kontaktierung der Abzweigleiter angezogen und erst danach die Gehäusehälften von der Durchgangsschraube unter Kontaktierung der Phasenleiter gegeneinander festgezogen.From EP 0 599 346 A2 a multi-phase branch terminal is known, in which a single through-bolt serves as an actuator and can be screwed through the clamping parts of a housing half into the other housing half. Between the through-bolt and the clamping parts driver predetermined torque capacity are provided and when tightening the through-bolt, the pairs of clamping members are first attracted by contacting the branch conductor and only then tightened the housing halves of the through-bolt while contacting the phase conductors against each other.

Aus der EP 1 089 380 A2 ist eine Kabelabzweigklemme bekannt mit einem ersten Trennsteg, zwei Lagerteilen, die an verschiedenen Enden des ersten Trennsteges fixiert oder fixierbar sind, einem Paar Schwenkarme an jedem Lagerteil, einer ersten und einer zweiten Kontaktzone an der Innenseite der Schwenkarme, die jeweils einen Zahn aufweisen, um beim Schwenken des Schwenkarmes zum ersten Trennsteg eine Ader eines Abzweigkabels bzw. eines Hauptkabels einzuklemmen und in die Isolierung und den Leiter einzudringen, einer elektrischen Verbindung zwischen der ersten und zweiten Kontaktzone jedes Schwenkarmes, einem zweiten Trennsteg, der quer zu dem ersten Trennsteg zwischen vier Adern des Hauptkabels einbringbar ist, der eine Durchbohrung aufweist, und einer Spanneinrichtung, welche die Durchbohrung durchsetzt und auf zwei Druckstücke einwirkt, von denen jedes gegen die benachbarten freien Enden zweier Schwenkarme spannbar ist, um die Schwenkarme zu schwenken.EP 1 089 380 A2 discloses a cable branch terminal with a first separating web, two bearing parts which are fixed or fixable at different ends of the first separating web, a pair of swiveling arms on each bearing part, a first and a second contact zone on the inside of the swiveling arms, each having a tooth to pinch a vein of a branch cable or a main cable when pivoting the pivot arm to the first divider and penetrate into the insulation and the conductor, an electrical connection between the first and second contact zone of each pivot arm, a second divider transversely to the first divider between four wires of the main cable can be introduced having a through hole, and a clamping device which passes through the through hole and acting on two plungers, each of which is clamped against the adjacent free ends of two pivot arms to pivot the pivot arms.

Der Erfindung liegt das Problem zugrunde, eine gattungsgemäße Vorrichtung bereitzustellen, welche noch bessere Eigenschaften aufweist. Insbesondere soll die Montage der Vorrichtung weiter vereinfacht und die Sicherheit bei der Montage weiter erhöht sein. Die Vorrichtung soll nach wie vor eine dauerhafte und gute elektrische Verbindung zwischen dem Hauptleiter und dem jeweiligen Abzweigleiter gewährleisten. Die Abmessungen der Kabelabzweigklemme und damit das Volumen der in eine die Kabelabzweigklemme verschließende Muffe einzubringenden Vergußmasse soll aus ökonomischen und ökologischen Gründen weiter minimiert werden.The invention is based on the problem to provide a generic device, which has even better properties. In particular, the assembly of the device should be further simplified and the safety during assembly should be further increased. The device is still intended to ensure a permanent and good electrical connection between the main conductor and the respective branch conductor. The dimensions of the cable branch terminal and thus the volume of potting compound to be introduced into a sleeve closing the cable branch terminal should be further minimized for economic and ecological reasons.

Das Problem ist durch die im Anspruch 1 bestimmte Vorrichtung gelöst. Besondere Ausführungsarten der Erfindung sind in den Unteransprüchen bestimmt.The problem is solved by the device defined in claim 1. Particular embodiments of the invention are defined in the subclaims.

Dadurch, dass die Verbindungsschraube zwischen den beiden Kontaktelementen angeordnet ist, insbesondere zwischen quer zur Schraubenachse benachbarten Haupt- oder Abzweigleitern, kann die Schraubkraft besonders günstig in die Vorrichtung eingeleitet werden, insbesondere gleichmäßig auf die Kontaktelemente oder die Haupt- und Abzweigleiter verteilt werden. Entsprechend den Größenverhältnissen der jeweils zu kontaktierenden Leiter kann die Verteilung der Schraubkraft auch vorgebbar ungleichmäßig erfolgen, beispielsweise durch eine exzentrische Anordnung der Verbindungsschraube. In vielen Anwendungsfällen wird allerdings eine zentrische Anordnung der Verbindungsschraube vorteilhaft sein. Besonders vorteilhaft ist, dass beim Eindrehen der Verbindungsschraube das Kontaktelement sowohl die Isolation des Hauptleiters als auch die Isolation des Abzweigleiters durchdringt. Dadurch ist der Montageaufwand herabgesetzt und die Montagesicherheit erhöht.Characterized in that the connecting screw between the two contact elements is arranged, in particular between transversely to the screw axis adjacent main or branch conductors, the screw can be particularly favorable introduced into the device, in particular evenly distributed to the contact elements or the main and branch conductors. According to the size ratios of each conductor to be contacted, the distribution of screwing can also be predetermined uneven, for example, by an eccentric arrangement of the connecting screw. In many applications, however, a centric arrangement of the connecting screw will be advantageous. It is particularly advantageous that upon insertion of the connecting screw, the contact element penetrates both the insulation of the main conductor and the insulation of the branch conductor. As a result, the assembly cost is reduced and increases the mounting security.

Bei dem Energieversorgungskabel handelt es sich vorzugsweise um ein Mehrleiterkabel, wie es beispielsweise für Hausanschlußleitungen üblich ist mit einer Querschnittsfläche des Hauptleiters von beispielsweise etwa 150 mm2 und des Abzweigleiters von beispielsweise etwa 50 mm2. Die Hauptleiter und/oder Abzweigleiter können ein- oder mehrdrähtig sein. Eine typische Anwendung der erfindungsgemäßen Vorrichtung ist bei einem drei- bzw. vierphasigen (einschließlich Erde) Energieversorgungskabel mit Betriebsspannungen kleiner 1000 V des Niederspannungs-Energieversorgungsnetzes.The power supply cable is preferably a multi-conductor cable, as is customary, for example, for domestic connection lines with a cross-sectional area of the main conductor of, for example, about 150 mm 2 and of the branch conductor of, for example, about 50 mm 2 . The main conductors and / or branch conductors may be single or multi-wire. A typical application of the device according to the invention is in a three- or four-phase (including earth) power supply cable with operating voltages less than 1000 V of the low-voltage power supply network.

Die erfindungsgemäße Vorrichtung ist auch für unterirdisch verlegte Kabel einsetzbar. Dabei wird die Vorrichtung nach dem elektrischen Verbinden mit einer Muffe und darin eingegossenes Gießharz verschlossen. Die Gehäuseteile der erfindungsgemäßen Vorrichtung bestehen vorzugsweise aus elektrisch isolierendem Kunststoff, insbesondere einem faserverstärkten Kunststoff, und es sind vorzugsweise bei montierter Vorrichtung und geschlossener Verbindung zwischen Haupt- und Abzweigleiter von außen keine spannungsführenden Teile ertastbar. Vorzugsweise führen Spannungsbelastungen mit 5000 V zwischen alten Metallteilen, die keine Verbindung aufweisen, nicht zu einem Isolationsdurchschlag.The device according to the invention can also be used for cables laid underground. In this case, the device is closed after electrical connection to a sleeve and cast resin poured therein. The housing parts of the device according to the invention are preferably made of electrically insulating plastic, in particular a fiber-reinforced plastic, and it is preferably with the device mounted and closed connection between the main and branch conductors from the outside no live parts can be felt. Preferably, 5000 volt voltage stresses between old metal parts which are not connected do not result in insulation breakdown.

In einer besonderen Ausführungsart der Erfindung ist das Kontaktelement aus einer Ausgangsstellung verschiebbar in dem Gehäuseteil angeordnet. Dadurch ist zusätzlich zu dem reinen Schließvorgang der beiden Gehäuseteile eine Relativbewegung zwischen Abzweigleiter, Kontaktelement und Hauptleiter möglich. Dadurch können beispielsweise auch unterschiedlichste Querschnittsformen und Querschnittsflächen der Leiter zuverlässig kontaktiert werden.In a particular embodiment of the invention, the contact element is displaceably arranged in the housing part from an initial position. As a result, in addition to the pure closing operation of the two housing parts, a relative movement between branch conductor, contact element and main conductor is possible. As a result, for example, also very different cross-sectional shapes and cross-sectional areas of the conductors can be reliably contacted.

Vorzugsweise ist das Kontaktelement in dem Gehäuseteil durch Rastmittel in der Ausgangsstellung fixiert, beispielsweise gegen ein Herausfallen aus der Vorrichtung gesichert und andererseits gegen ein Hineinfallen in die Vorrichtung und vorallem gegen ein unbeabsichtigtes Durchdringen der Isolation des Hauptleiters ebenfalls gesichert.Preferably, the contact element is fixed in the housing part by latching means in the starting position, for example, secured against falling out of the device and on the other hand also secured against falling into the device and especially against accidental penetration of the insulation of the main conductor.

In einer besonderen Ausführungsform der Erfindung ist das Kontaktelement plattenförmig, und vorzugsweise als Stanzteil ausgebildet. Für einige Anwendungen kann es vorteilhaft sein, das Kontaktelement als beispielsweise U-förmiges Stanz-/Biegeteil auszubilden. Als Werkstoff wird vorzugsweise eine hochfeste Kupferlegierung eingesetzt, beispielsweise eine CuFe2P-Legierung, die einen hohen elektrischen Leitwert von beispielsweise mehr als 32 MS/m bei guter mechanischer Festigkeit aufweist, vorzugsweise eine Vickershärte HV von mehr als 140. Typische Materialstärken liegen im Bereich zwischen 0,5 und 5 mm, insbesondere etwa 1 bis 2 mm. Zur Verbesserung der elektrischen Kontakteigenschaften und/oder zur Vermeidung von elektrolytischer Korrosion, beispielsweise bei einem Kontakt zu Aluminiumleitern, wird die Oberfläche der Kontaktelemente mit einer vorzugsweise galvanisch aufgebrachten Zinnauflage mit einer Schichtstärke von 3 bis 20 µm versehen, insbesondere etwa 5 µm.In a particular embodiment of the invention, the contact element is plate-shaped, and preferably formed as a stamped part. For some applications, it may be advantageous to form the contact element as, for example, U-shaped punched / bent part. The material used is preferably a high-strength copper alloy, for example a CuFe2P alloy which has a high electrical conductivity of, for example, more than 32 MS / m with good mechanical strength, preferably a Vickers hardness HV of more than 140. Typical material thicknesses are in the range between 0 , 5 and 5 mm, in particular about 1 to 2 mm. To improve the electrical contact properties and / or to avoid electrolytic corrosion, for example, in contact with aluminum conductors, the surface of the contact elements is provided with a preferably electrodeposited tin pad with a layer thickness of 3 to 20 microns, in particular about 5 microns.

In einer besonderen Ausführungsart der Erfindung weist die Vorrichtung mindestens zwei Kontaktelemente je Verbindung eines Hauptleiters mit einem zugeordneten Abzweigleiter auf. Vorzugsweise ist der Abstand der Kontaktelemente zueinander in Längsrichtung der zu kontaktierenden Leiter möglichst groß gewählt, um im Kontaktbereich die zu kontaktierenden Leiter parallel zu schalten und damit den Gesamtwiderstand der Anordnung zu senken. Außerdem ist bei mehrdrähtigen Leitern unter Berücksichtigung des Dralls des Kabelleiters sichergestellt, dass durch die axial beabstandeten Kontaktelemente unterschiedliche Einzeldrähte der Leiter kontaktiert werden.In a particular embodiment of the invention, the device has at least two contact elements per connection of a main conductor with an associated branch conductor. Preferably, the distance between the contact elements to each other in the longitudinal direction of the conductor to be contacted is selected to be as large as possible in order to switch the conductor to be contacted in parallel in the contact region and thus the total resistance of the arrangement to lower. In addition, in the case of stranded conductors, taking into account the twist of the cable conductor, it is ensured that different individual wires of the conductors are contacted by the axially spaced contact elements.

Die Form der Schneid- und Kontaktmittel des Kontaktelements, beispielsweise eine Zahnform, ist so gewählt, dass die zugeordneten Leiter entsprechend ihres Nennquerschnittes, ihrer Kabelisolation, beispielsweise PVC, PE, ein sonstiger Kunststoff oder ein Papierwickel, ihres Leitermaterials, beispielsweise Kupfer oder Aluminium, ihrer Leiterbauform, beispielsweise rund, sektorförmig oder mehrdrähtig, und ihrer möglichen Einbaulage in der Klemme bei sektorförmigen Abzweigleitern einen dauerstabilen elektrischen Kontakt bereitstellt. Hierzu ist es vorteilhaft, wenn durch die auftretende Kontaktkraft eine vorgebbare Eindringtiefe der Schneidmittel im Leiter erreicht wird, um beispielsweise isolierende Oberflächenschichten zu durchtrennen, wie sie insbesondere bei Aluminium als Leitwerkstoff auftreten. Andererseits darf die Eindringtiefe nicht zu groß gewählt werden, damit nicht Einzeladern der Leiter durchtrennt werden.The shape of the cutting and contact means of the contact element, such as a tooth shape, is selected so that the associated conductors according to their nominal cross-section, their cable insulation, for example PVC, PE, any other plastic or paper wrap, their conductor material, such as copper or aluminum, their Ladder design, for example, round, sector-shaped or stranded, and their possible installation position in the terminal provides a permanent stable electrical contact in sector-shaped branch conductors. For this purpose, it is advantageous if a predefinable penetration depth of the cutting means in the conductor is achieved by the contact force occurring in order to cut through, for example, insulating surface layers, as they occur in particular as aluminum in the case of conductive material. On the other hand, the penetration depth must not be too large, so that individual cores of the conductors are not severed.

In vielen Anwendungsfällen kann aufgrund der erfindungsgemäßen Kontaktelemente gegenüber dem Stand der Technik eine geringere Anzahl von Kontaktstellen vorgesehen sein, wodurch die Schließkraft für die Vorrichtung beim Zusammenführen der beiden Gehäuseteile herabgesetzt ist. Dadurch kann die mechanische Konstruktion der Vorrichtung effizienter ausgeführt sein, die Anzahl der Verbindungsschrauben kann verringert werden, und die Höhe des erforderlichen Drehmoments der Verbindungsschraube kann niedriger gewählt werden. Dadurch ist die Montage einfacher, sicherer und auch schneller. Gleichzeitig sind die Systemkosten für die Installation einer Muffe herabgesetzt.In many applications, due to the contact elements according to the invention over the prior art, a smaller number of contact points may be provided, whereby the closing force for the device when merging the two housing parts is reduced. Thereby, the mechanical construction of the apparatus can be made more efficient, the number of connecting bolts can be reduced, and the height of the required torque of the connecting bolt can be set lower. This is the result Assembly easier, safer and faster. At the same time the system costs for the installation of a sleeve are reduced.

In einer besonderen Ausführungsart der Erfindung weist die Verbindungsschraube ein vorgebbares Abreißdrehmoment auf. Vorzugsweise reißt insbesondere der Schraubenkopf nach Überschreiten des Abreißdrehmomentes ab. Für viele Anwendungsfälle wird es möglich sein, die Vorrichtung mit einer einzigen zentralen Verbindungsschraube auszustatten. Erforderlichenfalls können auch mehrere Verbindungsschrauben vorgesehen sein, insbesondere in Richtung des zu kontaktierenden Hauptleiters oder Abzweigleiters hintereinander und/oder nebeneinander angeordnet sein. Entsprechend einer besonderen Ausführungsart wird die Vorrichtung durch die Verbindungsschraube entgegen dem Stand der Technik nicht bis zu einem Formschluß eingeschraubt, sondern bis zu einem vorgebbaren Drehmoment. Dieses vorgebbare Drehmoment hängt von der Geometrie der Kontaktelemente, dem Isolationswerkstoff des Haupt- bzw. Abzweigleiters, dem Leiterquerschnitt, sowie der Geometrie der Gehäuseteile ab. Insbesondere kann durch das vorgebbare Abreißdrehmoment ein und dieselbe Vorrichtung für verschiedene Leiterquerschnitte eingesetzt werden.In a particular embodiment of the invention, the connecting screw to a predetermined Abreißdrehmoment on. In particular, the screw head preferably tears off after the breakaway torque has been exceeded. For many applications, it will be possible to equip the device with a single central connecting screw. If necessary, a plurality of connecting screws can be provided, in particular in the direction of the main conductor or branch conductor to be contacted, one behind the other and / or next to each other. According to a particular embodiment, the device is not screwed by the connecting screw contrary to the prior art to a positive connection, but up to a predetermined torque. This predefinable torque depends on the geometry of the contact elements, the insulating material of the main or branch conductor, the conductor cross-section, as well as the geometry of the housing parts. In particular, one and the same device can be used for different conductor cross-sections by the predeterminable Abreißdrehmoment.

In einer besonderen Ausführungsart der Erfindung weist mindestens ein Gehäuseteil zwischen den Kontaktelementen ein vorzugsweise hülsenförmiges Trennelement zum Aufnehmen der Verbindungsschraube auf. Das Trennelement selbst kann vorzugsweise aus elektrisch isolierendem Kunststoff bestehen, vorzugsweise einstückig von der Gehäusehälfte ausgebildet. Das Trennelement dient auch einer Trennung der in der Vorrichtung eingelegten Hauptleiter und kann zu diesem Zweck insbesondere im Querschnitt nicht nur kreisrund, sondern beispielsweise ellipsenförmig sein, um dadurch dem Drall der Energieversorgungsleitung zu entsprechen und das Zusammenführen der Gehäuseteile mit geringerem Kraftaufwand zu ermöglichen. In dem Trennelement kann eine Innenhülse mit einem Innengewinde eingesetzt sein, das vorzugsweise langgestreckt ist, um einen Eingriff der Verbindungsschraube bei verhältnismäßig großer Öffnung der beiden Gehäuseteile zu ermöglichen.In a particular embodiment of the invention, at least one housing part between the contact elements has a preferably sleeve-shaped separating element for receiving the connecting screw. The separating element itself may preferably consist of electrically insulating plastic, preferably formed in one piece from the housing half. The separating element also serves to separate the inserted in the device main conductor and can for this purpose, in particular not only circular in cross section, but for example be elliptical, thereby to correspond to the swirl of the power supply line and to allow the merging of the housing parts with less effort. In the separating element, an inner sleeve can be used with an internal thread, which is preferably elongated, to allow engagement of the connecting screw at a relatively large opening of the two housing parts.

In einer besonderen Ausführungsart der Erfindung sind die beiden Gehäuseteile durch ein Schwenkgelenk miteinander verbunden. Dabei kann die Offenstellung der Vorrichtung durch entsprechende Rastmittel werkzeuglos lösbar arretierbar sein. In dieser geöffneten Stellung kann die Vorrichtung beispielsweise auf das von der Mantelisolierung befreite und vorgespreizte Energieversorgungskabel aufgesetzt werden. Anschließend können die beiden Gehäuseteile aus der verrasteten Offenstellung in eine Schließstellung überführt werden. Hierzu weisen die beiden Gehäuseteile vorzugsweise zusammenwirkende Rastmittel auf, die in der Schließstellung miteinander in Eingriff bringbar sind. Dadurch ist eine Plazierung der Vorrichtung an dem Energieversorgungskabel möglich, ohne dass die Kontaktelemente der Vorrichtung in Verbindung mit dem Hauptleiter oder dem Abzweigleiter sind. Diese Vormontage kann vorzugsweise werkzeuglos erfolgen, insbesondere ohne Eindrehen der Verbindungsschraube. Bei Energieversorgungskabeln mit größerem Durchmesser kann die Vormontage unter Verwendung eines geeigneten Werkzeuges erfolgen, beispielsweise einer Zange, wobei die Gehäuseteile entsprechende Werkzeugangriffsflächen aufweisen. Die Lösbarkeit aus dieser Vormontageposition ist ohne Werkzeug vorzugsweise nicht möglich. In dieser Vormontageposition ist ausgeschlossen, dass die Isolation des Hauptleiters von metallischen Bestandteilen der Kabelabzweigklemme durchdrungen werden kann.In a particular embodiment of the invention, the two housing parts are connected to each other by a pivot joint. In this case, the open position of the device can be releasably locked without tools by appropriate locking means. In this open position, the device can be placed for example on the freed from the jacket insulation and pre-spread power supply cable. Subsequently, the two housing parts can be transferred from the latched open position into a closed position. For this purpose, the two housing parts preferably have cooperating latching means, which are engageable with each other in the closed position. This makes it possible to place the device on the power supply cable without the contact elements of the device being in connection with the main conductor or the branch conductor. This pre-assembly can preferably be done without tools, in particular without screwing the connecting screw. For larger diameter power supply cables, pre-assembly may be accomplished using a suitable tool, such as pliers, with the housing parts having corresponding tool engagement surfaces. The solubility of this pre-assembly is preferably not possible without tools. In this pre-assembly position it is excluded that the insulation of the main conductor can be penetrated by metallic components of the cable branch terminal.

Durch die erfindungsgemäße Vorrichtung ist insbesondere ein Arbeiten unter Spannung möglich, vorzugsweise sogar ohne persönliche Schutzausrüstung. Hierzu ist sichergestellt, dass in jeder Phase der Montage die spannungsführenden Teile immer berührungssicher abgedeckt sind. Hierzu gehört auch ein Schutz gegen eine direkte Berührung bei falscher Handhabung von Werkzeugen. Es besteht keine Überbrückungsmöglichkeit von spannungsführenden Teilen durch falsche Handhabung eines Werkzeugs. Ein Abisolieren des Abzweigleiters ist nicht erforderlich, weshalb beim Absetzmaß für das Abmanteln der Isolierung keine Fehler auftreten können, die nach dem Schließen der Vorrichtung zu blanken überstehenden Adernenden führen könnten, die dann Spannung führen.By means of the device according to the invention, working under tension is possible in particular, preferably even without personal protective equipment. For this, it is ensured that the live parts are always covered in a safe manner during each phase of the assembly. This also includes protection against direct contact due to incorrect handling of tools. There is no possibility of bridging live parts due to incorrect handling of a tool. A stripping of the branch conductor is not required, which is why when Absetzmaß for stripping the insulation no errors can occur that could lead to bare protruding wire ends after closing the device, which then lead stress.

In einer besonderen Ausführungsart weist die Vorrichtung in einer Trennebene der beiden Gehäuseteile einen Stützkeil auf, der ein vorzugsweise elastisch verformbares Widerlager für den Hauptleiter bildet. Dadurch wird die erforderliche Kontaktkraft auch bei Temperaturwechselbeanspruchungen dauerhaft gewährleistet.In a particular embodiment, the device has a support wedge in a parting plane of the two housing parts, which forms a preferably elastically deformable abutment for the main conductor. As a result, the required contact force is permanently ensured even with thermal cycling.

In einer besonderen Ausführungsart der Erfindung weist der Stützkeil eine Anschlagfläche für einen bei dem Aufsetzen der Vorrichtung auf das Energieversorgungskabel zum Spreizen der Hauptleiter verwendbaren Spreizkeil auf. Dadurch ist die exakte Positionierung der Hauptleiter in Bezug auf die Vorrichtung und insbesondere in Bezug auf die Kontaktelemente gewährleistet.In a particular embodiment of the invention, the support wedge on a stop surface for a usable in the placement of the device on the power cable for spreading the main conductor expanding wedge. This ensures the exact positioning of the main conductors with respect to the device and in particular with respect to the contact elements.

In einer besonderen Ausführungsart weist die Vorrichtung an mindestens einem Schraubenende eine Druckplatte zum Einleiten der Schraubkraft in die Vorrichtung auf. Dadurch kann die Schraubkraft vorgebbar, insbesondere gleichmäßig, in das Gehäuseteil eingeleitet werden und insbesondere das Auftreten von Biegekräften in den Kunststoffgehäuseteilen auf ein unkritisches Maß herabgesetzt werden.In a particular embodiment, the device has on at least one end of the screw a pressure plate for introducing the screwing force into the device. As a result, the screwing force can be specified, in particular evenly introduced into the housing part and in particular the occurrence of bending forces in the plastic housing parts are reduced to an uncritical degree.

Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus den Unteransprüchen sowie der nachfolgenden Beschreibung, in der unter Bezugnahme auf die Zeichnungen mehrere Ausführungsbeispiele im Einzelnen beschrieben ist. Dabei können die in den Ansprüchen und in der Beschreibung erwähnten Merkmale jeweils einzeln für sich oder in beliebiger Kombination erfindungswesentlich sein.

Fig. 1
zeigt eine perspektivische Ansicht eines ersten Ausführungsbeispieles einer erfindungsgemäßen Vorrichtung,
Fig. 2
zeigt die Kabelabzweigklemme der Fig. 1 in einem früheren Stadium der Montage,
Fig. 3
zeigt eine perspektivische Ansicht eines Kontaktelements,
Fig. 4
zeigt eine perspektivische Ansicht des Gehäuseteils,
Fig. 5
zeigt eine perspektivische Ansicht der weiteren Druckplatte,
Fig. 6
zeigt eine Unteransicht der Druckplatte, und
Fig. 7
zeigt eine perspektivische Ansicht eines zweiten Ausführungsbeispieles.
Further advantages, features and details of the invention will become apparent from the dependent claims and the following description in which several embodiments are described in detail with reference to the drawings. The features mentioned in the claims and in the description may each be essential to the invention individually or in any desired combination.
Fig. 1
shows a perspective view of a first embodiment of a device according to the invention,
Fig. 2
shows the cable branch terminal of Fig. 1 at an earlier stage of assembly,
Fig. 3
shows a perspective view of a contact element,
Fig. 4
shows a perspective view of the housing part,
Fig. 5
shows a perspective view of the further printing plate,
Fig. 6
shows a bottom view of the printing plate, and
Fig. 7
shows a perspective view of a second embodiment.

Die Fig. 1 zeigt eine perspektivische Ansicht eines ersten Ausführungsbeispieles einer erfindungsgemäßen Vorrichtung zum elektrischen Verbinden von mindestens zwei isolierten Hauptleitern 2, 3 eines Energieversorgungskabels mit jeweils mindestens einem isolierten Abzweigleiter 4, 5, wobei die Haupt- und Abzweigleiter 2, 3, 4, 5 nur schematisch dargestellt sind, mit einem Gehäuse, das mindestens zwei durch eine Verbindungsschraube 10 verbindbare Gehäuseteile 6, 7 aufweist, wobei für jede herzustellende Verbindung zwischen einem Hauptleiter 2, 3 und dem zugeordneten Abzweigleiter 4, 5 mindestens ein Kontaktelement 8, 9 in einem Gehäuseteil 6 angeordnet ist. Die Verbindungsschraube 10 ist zwischen den beiden Kontaktelementen 8, 9 angeordnet. Beim Eindrehen der Verbindungsschraube 10 durchdringt das Kontaktelement 8, 9 sowohl die Isolation des Hauptleiters 2, 3 als auch die Isolation des Abzweigleiters 4, 5. Die Gehäusehälften 6, 7 sind vorzugsweise als Spritzgußteil hergestellt.1 shows a perspective view of a first embodiment of a device according to the invention for electrically connecting at least two insulated main conductors 2, 3 of a power supply cable, each having at least one insulated branch conductor 4, 5, wherein the main and branch conductors 2, 3, 4, 5 are shown only schematically, with a housing, the at least two connectable by a connecting screw 10 housing parts 6, 7th wherein, for each connection to be produced between a main conductor 2, 3 and the associated branch conductor 4, 5, at least one contact element 8, 9 is arranged in a housing part 6. The connecting screw 10 is arranged between the two contact elements 8, 9. When screwing the connecting screw 10, the contact element 8, 9 penetrates both the insulation of the main conductor 2, 3 and the insulation of the branch conductor 4, 5. The housing halves 6, 7 are preferably made as an injection molded part.

Das dargestellte Ausführungsbeispiel kann insgesamt vier Hauptleiter 2, 3 aufnehmen, und diese jeweils mit einem Abzweigleiter 4, 5 verbinden. Die Gehäusehälften 6, 7 bestehen aus einem faserverstärkten Kunststoff. In der Trennebene der beiden Gehäusehälften 6, 7 ist ein Stützkeil 11 angeordnet zum Durchdringen der in der Regel weichen, nichtdruckbelastbaren Isolation der Hauptleiter 2, 3, die beispielsweise aus PVC besteht. Aufgabe des Stützkeils 11 ist es, eine mechanisch druckbelastbare, elektrisch isolierende und erforderlichenfalls federkraftspeichernde Abstützung auf dem metallischen Leiter zu erhalten, vorzugsweise mittels Schneiden 12 oder Spitzen, welche die Isolation des Hauptleiters 2, 3 durchdringen, und mit zwischen den Spitzen oder Schneiden 12 angeordneten Zwischenräumen, die das verdrängte Isolationsmaterial aufnehmen.The illustrated embodiment can accommodate a total of four main conductors 2, 3, and connect each with a branch conductor 4, 5. The housing halves 6, 7 are made of a fiber-reinforced plastic. In the parting plane of the two housing halves 6, 7 a support wedge 11 is arranged to penetrate the usually soft, non-pressure-resistant insulation of the main conductors 2, 3, which consists for example of PVC. The object of the supporting wedge 11 is to obtain a mechanically pressure-resistant, electrically insulating and, if necessary, spring-force-supporting support on the metallic conductor, preferably by means of cutting edges 12 or tips, which penetrate the insulation of the main conductor 2, 3, and arranged between the tips or cutting edges 12 Interspaces that absorb the displaced insulation material.

Die Hauptleiter 2, 3 werden zwischen dem Stützkeil 11 und den Kontaktelementen 8, 9 geklemmt. Die Abzweigleiter 4, 5, die gegenüber dem Hauptleiter 2, 3 in der Regel eine geringere Querschnittsfläche aufweisen, werden zwischen dem Kontaktelement 8, 9 und der Druckplatte 13 geklemmt. Die Druckplatte 13 weist auf der dem Abzweigleiter 4, 5 zugewandten Fläche ebenfalls entsprechend dem Stützkeil 11 Schneiden 14 oder Spitzen auf, welche die Isolation des Abzweigleiters 4, 5 durchdringen und sich auf dem metallischen Leiter abstützen. Durch die Druckplatte 13 wird die Schraubkraft über den Abzweigleiter 4, 5 in den Klemmverbund eingeleitet. Die Druckplatte 13 weist ein Innengewinde zur Aufnahme der Verbindungsschraube 10 auf.The main conductors 2, 3 are clamped between the supporting wedge 11 and the contact elements 8, 9. The branch conductors 4, 5, which generally have a smaller cross-sectional area than the main conductor 2, 3, are clamped between the contact element 8, 9 and the pressure plate 13. The pressure plate 13 has on the branch conductor 4, 5 facing surface also according to the support wedge 11 cutting 14th or tips, which penetrate the insulation of the branch conductor 4, 5 and supported on the metallic conductor. By the pressure plate 13, the screwing force is introduced via the branch conductor 4, 5 in the clamping compound. The pressure plate 13 has an internal thread for receiving the connecting screw 10.

Nahe dem Schraubenkopf 15 der Verbindungsschraube 10 ist eine weitere Druckplatte 16 angeordnet, die im wesentlich identisch aufgebaut ist wie die Druckplatte 13. Grundsätzlich wäre es möglich, die Druckplatten 13, 16 einstückig auszubilden, beispielsweise durch eine geeignete Keramik, oder ein Duroplast oder Thermoplast mit hoher Faserbeimischung von beispielsweise langen Glasfasern. In dem dargestellten Ausführungsbeispiel sind die Druckplatten 13, 16 jedoch zweiteilig ausgeführt, insbesondere bestehend aus einem thermoplastischen Kunststoffteil 17, beispielsweise aus Polyamid mit einem Glasfaseranteil von 30 %, und einem Armierungsteil 18, beispielsweise aus Stahlblech oder aus einem beschichteten Nichteisenmetall, zum Einleiten der Schraubkraft in das Kunststoffteil 17.Near the screw head 15 of the connecting screw 10, a further pressure plate 16 is arranged, which is constructed substantially identical to the pressure plate 13. Basically, it would be possible, the pressure plates 13, 16 integrally formed, for example by a suitable ceramic, or a thermoset or thermoplastic high fiber addition of, for example, long glass fibers. In the illustrated embodiment, however, the pressure plates 13, 16 are made in two parts, in particular consisting of a thermoplastic plastic part 17, for example made of polyamide with a glass fiber content of 30%, and a reinforcing member 18, for example made of sheet steel or a coated non-ferrous metal, to initiate the screwing in the plastic part 17th

In das Armierungsteil der Druckplatte 13 ist eine Hülse mit Innengewinde zur Aufnahme der Verbindungsschraube 10 eingepresst. In das Armierungsteil 18 der weiteren Druckplatte 16 ist eine Auflage für den Schraubenkopf 15 eingearbeitet. Vorzugsweise ist die Verbindungsschraube 10 mit dem Kunststoffteil 17 durch eine Verliersicherung verbunden. Die Verbindungsschraube 10 weist weiterhin ein Abreißdrehmoment auf, im dargestellten Ausführungsbeispiel gebildet durch einen Einstich 19 nahe dem Schraubenkopf 15. Es sind andere Alternativen zur Realisierung des Abreißdrehmomentes denkbar, beispielsweise auch das Vorsehen einer Kunststoffkappe auf dem Schraubenkopf 15 mit einer von außen zugänglichen Werkzeugangriffsfläche. Nach dem Abreißen des Schraubenkopfs 15 soll die Verbindungsschraube 10 jedenfalls mit demselben Werkzeug nicht wieder lösbar sein.In the Armierungsteil the pressure plate 13 is a sleeve with internal thread for receiving the connecting screw 10 is pressed. In the Armierungsteil 18 of the further pressure plate 16, a support for the screw head 15 is incorporated. Preferably, the connecting screw 10 is connected to the plastic part 17 by a captive. The connecting screw 10 also has a tear-off torque, formed in the illustrated embodiment by a recess 19 near the screw head 15. There are other alternatives for realizing the Abreißdrehmomentes conceivable, for example, the provision of a plastic cap on the screw head 15 with an outside accessible tool engagement surface. After tearing off the screw head 15, the connecting screw 10 should in any case not be detachable again with the same tool.

Die Fig. 2 zeigt die Kabelabzweigklemme 1 der Fig. 1 in einem gegenüber der in der Fig. 1 dargestellten Position früheren Stadium der Montage. Die beiden Gehäuseteile 6, 7 sind mittels eines Schwenkgelenks 20 miteinander verbunden. Durch Aufschwenken der beiden Gehäuseteile 6, 7 kann die Kabelabzweigklemme 1 in der in der Fig. 2 dargestellten Position auf das Energieversorgungskabel aufgesetzt werden, wobei der Stützkeil 11 zwischen die zuvor mittels eines Spreizkeiles 41 gespreizten Hauptleiter eingeführt wird, wobei sich der Spreizkeil 41 im wesentlichen rechtwinklig zur Längsachse der Hauptleiter 2, 2a, 3, 3a und/oder rechtwinklig zur Längserstreckung des Stützkeils 11 erstreckt. Der Stützkeil 11 bildet vorzugsweise einstückig eine Anlagefläche 21 aus, die beim Aufsetzen der Kabelabzweigklemme 1 auf das Energieversorgungskabel in Anlage an den eingesteckten Spreizkeil 41 gebracht wird, der in der Fig. 2 gestrichtelt dargestellt ist. Die Position der Anlagefläche 21 in Bezug auf dem Stützkeil 11 gewährleistet die korrekte Positionierung der Hauptleiter 2, 3 in Bezug auf die Kontaktelemente 8, 9 innerhalb der Kabelabzweigklemme 1.Fig. 2 shows the cable branch terminal 1 of Fig. 1 in a relation to the position shown in FIG. 1 earlier stage of assembly. The two housing parts 6, 7 are connected to each other by means of a pivot joint 20. By pivoting the two housing parts 6, 7, the cable branch terminal 1 can be placed in the position shown in FIG. 2 on the power supply cable, wherein the support wedge 11 is inserted between the previously spread by a wedge 41 main conductor, wherein the wedge 41 substantially extends at right angles to the longitudinal axis of the main conductors 2, 2a, 3, 3a and / or at right angles to the longitudinal extent of the support wedge 11. The support wedge 11 preferably integrally forms a bearing surface 21, which is placed when placing the cable branch terminal 1 on the power cable in abutment with the inserted wedge 41, which is shown in broken lines in FIG. The position of the abutment surface 21 with respect to the support wedge 11 ensures the correct positioning of the main conductors 2, 3 with respect to the contact elements 8, 9 within the cable branch terminal 1.

In der dargestellten Ausgangsstellung sind die Kontaktelemente 8, 9 durch vorzugsweise vom Gehäuseteil 7 einstückig ausgebildete Arretierungsmittel 22, 23 gegen ein Herausfallen aus der Kabelabzweigklemme 1 gesichert, im dargestellten Ausführungsbeispiel durch einen auslenkbaren Haltefinger, der in eine entsprechende Bohrung im Kontaktelement 8, 9 eingreift. Bei der späteren Endmontage durch Eindrehen der Verbindungsschraube 10 wird die Arretierungswirkung dieser Arretierungsmittel 22, 23 aufgehoben, beispielsweise indem die in Bezug auf das Gehäuseteil 6, 7 ortsfesten Arretierungsmittel 22, 23 aufgrund der Bewegung der Kontaktelemente 8, 9 gegenüber dem Gehäuseteil 6, 7 abbrechen.In the illustrated starting position, the contact elements 8, 9 secured by preferably integrally formed by the housing part 7 locking means 22, 23 against falling out of the cable branch terminal 1, in the illustrated embodiment by a deflectable retaining finger which engages in a corresponding bore in the contact element 8, 9. In the subsequent final assembly by screwing the connecting screw 10, the locking effect of this locking means 22, 23 is repealed, for example by the stationary with respect to the housing part 6, 7 Arretierungsmittel 22, 23 due to the movement of the contact elements 8, 9 with respect to the housing part 6, 7 cancel.

Zur Vormontage wird die Kabelabzweigklemme 1 aus der in der Fig. 2 dargestellten Stellung durch Schließen der beiden Gehäuseteile 6, 7 um die Hauptleiter 2, 2a, 3, 3a geschlossen. Hierzu bilden die Gehäuseteile 6, 7 zusammenwirkende Rastmittel 24, 25 aus, die miteinander in Eingriff bringbar sind. Nach dem Schließen und Verrasten der Gehäuseteile 6, 7 kommt es zu einem Setzvorgang der Hauptleiter 2, 2a, 3, 3a, die sich formschlüssig an die Gehäuseteile 6, 7 anlegen. Auch beim Eindrehen der Verbindungsschraube 10 zum Schließen der Kabelabzweigklemme 1 kommt es zu Setzvorgängen zwischen den verspannten Haupt- und Abzweigleitern 2, 2a, 3, 3a, 4, 5 mit dem Stützkeil 11, den Kontaktelementen 8, 9 und den Druckplatten 16, 17. Der Zeitbedarf und der Weg für das Eindrehen der Verbindungsschraube 10 ist vorzugsweise so gewählt, dass die Setzvorgänge bis zur formschlüssigen Anlage aller beteiligten Kunststoffteile abhängig von der Geometrie und den Werkstoffen der Haupt- und Abzweigleiter 2, 2a, 3, 3a, 4, 5 abgeschlossen ist, bevor das Anziehdrehmoment für das elektrisch dauerhaft sichere Kontaktieren erreicht ist.For pre-assembly, the cable branch terminal 1 is closed from the position shown in FIG. 2 by closing the two housing parts 6, 7 around the main conductors 2, 2a, 3, 3a. For this purpose, the housing parts 6, 7 cooperate locking means 24, 25, which are engageable with each other. After closing and latching of the housing parts 6, 7 there is a setting process of the main conductors 2, 2a, 3, 3a, which form-fit to the housing parts 6, 7 create. Even when screwing the connecting bolt 10 for closing the cable branch terminal 1, there are setting operations between the strained main and branch conductors 2, 2a, 3, 3a, 4, 5 with the support wedge 11, the contact elements 8, 9 and the pressure plates 16, 17th The time required and the way for screwing the connecting screw 10 is preferably selected so that the setting operations to the positive engagement of all plastic parts involved depending on the geometry and the materials of the main and branch conductors 2, 2 a, 3, 3 a, 4, 5 completed is before the tightening torque for the electrically permanently secure contact is reached.

Gegebenenfalls kann das Aufsetzen der Kabelabzweigklemme 1 auf das Energieversorgungskabel mittels eines Schlagwerkzeuges, beispielsweise mittels eines Hammers, unterstützt werden und das Schwenkgelenk 20 weist hierzu eine Schlagfläche 26 auf. Außerdem weist das Schwenkgelenk 20 mit den Gehäuseteilen 6, 7 zusammenwirkende Anschlagflächen auf, durch die ein Öffnen über eine maximale Offenposition hinaus verhindert ist.Optionally, the placement of the cable branch terminal 1 on the power supply cable by means of a percussion tool, for example by means of a hammer, are supported and the pivot joint 20 has for this purpose a striking surface 26. In addition, the pivot joint 20 with the housing parts 6, 7 cooperating abutment surfaces, is prevented by the opening beyond a maximum open position.

Der Stützkeil 11 weist vorzugsweise mit den Gehäuseteilen 6, 7 zusammenwirkende Rastmittel auf, durch welche die in der Fig. 2 dargestellte Offenstellung der Kabelabzweigklemme 1 lösbar fixiert werden kann. Vorzugsweise ist der Stützkeil 11 austauschbar, insbesondere hinsichtlich seiner Abmessungen an unterschiedliche Querschnittsflächen der Hauptleiter 2, 3 anpassbar.The supporting wedge 11 preferably has latching means interacting with the housing parts 6, 7, by means of which the open position of the cable branching terminal 1 shown in FIG. 2 can be releasably fixed. Preferably, the support wedge 11 is replaceable, in particular with respect to its dimensions to different cross-sectional areas of the main conductors 2, 3 adaptable.

Die Fig. 3 zeigt eine perspektivische Ansicht eines Kontaktelements 8, das im wesentlichen trapezförmig ausgebildet ist als Stanzteil aus einer entsprechend geeigneten Kupferlegierung mit ausreichender Leitfähigkeit und gleichzeitig ausreichender Festigkeit. Die Seitenfläche mit den kleineren Zähnen 27 ist dem Abzweigleiter 4 zugeordnet, während die Seitenfläche mit den größeren Zähnen 28 dem Hauptleiter 2 zugeordnet ist. Die Spitzen der Zähne 27, 28 liegen jeweils auf einer Bogenlinie 29, 30, die beispielsweise die Kontur des zu kontaktierenden Leiters nachbildet. Weiterhin weist das Kontaktelement 8 eine Bohrung 31 auf für den Eingriff des Arretierungsmittels 22. Außerdem weist das Kontaktelement 8 eine mit dem Gehäuseteil 6 zusammenwirkende Gleitfläche 32 auf, an der das Kontaktelement 8 in dem Gehäuseteil 6 gleitend verschiebbar ist.Fig. 3 shows a perspective view of a contact element 8, which is formed substantially trapezoidal as a stamped part of a suitably suitable copper alloy with sufficient conductivity and at the same time sufficient strength. The side surface with the smaller teeth 27 is assigned to the branch conductor 4, while the side surface with the larger teeth 28 is assigned to the main conductor 2. The tips of the teeth 27, 28 are each on a curved line 29, 30, which simulates, for example, the contour of the conductor to be contacted. Furthermore, the contact element 8 has a bore 31 for engagement of the locking means 22. In addition, the contact element 8 has a co-operating with the housing part 6 sliding surface 32 on which the contact element 8 in the housing part 6 is slidably displaceable.

Die Fig. 4 zeigt eine perspektivische Ansicht des Gehäuseteils 6. Für jedes Paar aus miteinander zu verbindenden Haupt- und Abzweigleitern 2, 4 bzw. 3, 5 sind insgesamt 4 Aufnahmen 33 für Kontaktelemente 8, 9 vorgesehen. In jeder Aufnahme 33 wird von dem Gehäuseteil 6 einstückig eine Nase 34 ausgebildet, die zwischen zwei Zähne 28 des Kontaktelements 8 eingreift und ein Hineinfallen des Kontaktelements 8 in Richtung auf den Hauptleiter 2, 3 verhindert.4 shows a perspective view of the housing part 6. For each pair of main and branch conductors 2, 4 or 3, 5 to be joined together, a total of 4 receptacles 33 for contact elements 8, 9 are provided. In each receptacle 33, a nose 34 is integrally formed by the housing part 6, which engages between two teeth 28 of the contact element 8 and prevents the contact element 8 from falling in the direction of the main conductor 2, 3.

Die Lagesicherung der Kontaktelemente 8, 9 mittels der Nasen 34 und/oder der Arretierungsmittel 22, 23 (Fig. 2) ist durch Handkraft vorzugsweise nicht zu überwinden und verhindert daher auch ein versehentliches Durchdringen der Isolation der Leiter, insbesondere des unter elektrischer Spannung stehenden Hauptleiters 2, 3 während der Platzierung der Abzweigleiter 4, 5. Vorzugsweise wird in jeder Aufnahme 33 auf gegenüberliegenden Seiten je mindestens eine Nase 34 ausgebildet, um auch ein Verkippen oder Verklemmen des Kontaktelements 8 in der Aufnahme 33 zu verhindern. Bei der Endmontage durch Eindrehen der Verbindungsschraube 10 wird die Lagesicherung aufgehoben, beispielsweise durch Abbrechen der Nasen 34.The securing of the position of the contact elements 8, 9 by means of the lugs 34 and / or the locking means 22, 23 (FIG. 2) is preferably not overcome by manual force and therefore also prevents accidental penetration of the insulation of the conductors, in particular of the main conductor under electrical tension 2, 3 during the placement of the branch conductors 4, 5. Preferably, at least one nose 34 is formed in each receptacle 33 on opposite sides, in order to prevent tilting or jamming of the contact element 8 in the receptacle 33. During final assembly by screwing in the connecting screw 10, the securing position is canceled, for example by breaking off the lugs 34th

Das Gehäuseteil 6 bildet weiterhin einstückig ein im Querschnitt im wesentlichen ellipsenförmiges oder rautenförmiges Trennelement 35 für die Aufnahme der Verbindungsschraube 10 oder der zu den Druckplatten zugehörigen Hülsen aus. Die Ellipsen- oder Rautenform trägt dem von Kabel zu Kabel unterschiedlichen Drall im Leiterverbund Rechnung. Außerdem ist dadurch die Verbindungsschraube 10 zu den Haupt- und Abzweigleitern 2, 3, 4, 5 hin zusätzlich durch Isolierstoff abgedeckt. Weiterhin haben dadurch die einander zugeordneten Rastmittel 24, 25 der Gehäuseteile 6, 7 ausreichend Bewegungsspiel, dass sie sicher miteinander verhaken und einen stabilen Formschluß bilden.The housing part 6 further integrally forms a cross-sectionally substantially elliptical or diamond-shaped separating element 35 for receiving the connecting screw 10 or the sleeves associated with the printing plates. The elliptical or diamond shape takes account of the twisting of the conductor network from one cable to another. In addition, this is the connecting screw 10 to the main and branch conductors 2, 3, 4, 5 additionally covered by insulating material. Furthermore, characterized have the mutually associated locking means 24, 25 of the housing parts 6, 7 sufficient movement play that they securely interlock with each other and form a stable positive engagement.

Jede Aufnahme 33 bildet eine Gleitbahn 36 aus, an welcher die Gleitfläche 32 des Kontaktelements 8 in Anlage bringbar ist. Beim Montieren der Kabelabzweigklemme 1 bewegen sich die Kontaktelemente 8 mit ihrer Gleitfläche 32 entlang der Gleitbahn 36. Der Winkel zwischen der Längsachse der Verbindungsschraube 10 und der Gleitbahn 36 beträgt vorzugsweise mehrere Grad, beispielsweise zwischen 2 und 25°, vorzugsweise zwischen 5 und 15° und insbesondere etwa 10°. Durch einen von außen sichtbaren Spalt kann darüberhinaus visuell kontrolliert werden, ob die Kontaktelemente 8, 9 bei der Montage ausreichend abgesenkt wurden, d. h. sicher einen Kontakt zwischen dem Abzweigleiter 4, 5 und dem Hauptleiter 2, 3 hergestellt haben. Durch das Absenken der Kontaktelemente 8, 9 innerhalb des Gehäuseteils 6 ist außerdem die Berührungssicherheit im montierten Zustand gewährleistet.Each receptacle 33 forms a slide track 36, on which the sliding surface 32 of the contact element 8 can be brought into abutment. When mounting the cable branch terminal 1, the contact elements 8 move with their sliding surface 32 along the slide track 36. The angle between the longitudinal axis of the connecting screw 10 and the slide track 36 is preferably several degrees, for example between 2 and 25 °, preferably between 5 and 15 ° and in particular about 10 °. In addition, it can be visually checked by means of a gap visible from the outside, whether the contact elements 8, 9 were sufficiently lowered during assembly, ie, that they reliably established contact between the branch conductor 4, 5 and the main conductor 2, 3. By lowering the contact elements 8, 9 within the housing part 6, the contact safety is also ensured in the assembled state.

Die Fig. 5 zeigt eine perspektivische Ansicht der weiteren Druckplatte 16 mit der Verbindungsschraube 10 vor dem Abreißen des Schraubenkopfes 15. Dabei ist auf das in der Fig. 1 sichtbare metallische Armierungsteil 18 eine elektrisch isolierende Abdeckung 37 aufgesetzt, vorzugsweise aus einem weichelastisch verformbaren Material. Nach Abreißen des Schraubenkopfes 15 ergibt sich damit eine verhältnismäßig glatte Oberfläche ohne spannungsführende Teile, insbesondere ohne berührbare metallische Teile.5 shows a perspective view of the further pressure plate 16 with the connecting screw 10 before the tearing of the screw head 15. In this case, an electrically insulating cover 37 is placed on the visible in Fig. 1 metallic armor 18, preferably made of a soft elastic deformable material. After tearing off the screw head 15 thus results in a relatively smooth surface without live parts, especially without touchable metallic parts.

Die verformbare isolierende Abdeckung 37 der weiteren Druckplatte 16, die entsprechend auch für die Druckplatte 13 vorgesehen sein kann, schließt nach dem Abreißen des Schraubenkopfes 15 die verbleibende Öffnung jedenfalls so, dass keine metallischen Teile berührbar sind; beispielsweise wird der Schutzgrad IP2 erreicht, d.h. sicher gegenüber einer Fingerberührung. Auf der Druckplatte 13 wird durch die entsprechende isolierende Abdeckung ein eventueller Schraubenüberstand abgedeckt.The deformable insulating cover 37 of the further pressure plate 16, which may be provided correspondingly also for the pressure plate 13 closes after tearing off the screw head 15, the remaining opening in any case so that no metallic parts can be touched; for example, the degree of protection IP2 is achieved, i. safe from a finger touch. On the pressure plate 13, a possible screw projection is covered by the corresponding insulating cover.

Die Fig. 6 zeigt eine Unteransicht der Druckplatte 13, deren Kunststoffteil vorzugsweise einstückig einen Zapfen mit ellipsenförmigem Sockel ausbildet, in den eine metallische Gewindehülse 38 eingepresst ist zur Aufnahme der Verbindungsschraube 10. Auch auf die Druckplatte 13 ist eine vorzugsweise weichelastisch verformbare Abdeckung aufsetzbar.Fig. 6 shows a bottom view of the pressure plate 13, the plastic part preferably integrally forms a pin with ellipsenförmigem base into which a metallic threaded sleeve 38 is pressed to Inclusion of the connecting screw 10. Also on the pressure plate 13, a preferably soft elastic deformable cover can be placed.

Die ellipsenförmigen Sockel der Druckplatten 15, 16 passen formschlüssig in die Aussparung des Trennelements 35 der Fig. 4. Die Druckplatten 15, 16 können im Auslieferungszustand der Kabelabzweigklemme 1 lose beigelegt sein und ohne Verwechslungsgefahr je nach vorteilhafter Montageposition von oben oder von unten in die Gehäuseteile 6, 7 eingesetzt werden. Die elliptische Form erleichtert dabei das Ausrichten der Teile zueinander auch ohne Sichtkontakt zur Unterseite der Kabelabzweigklemme 1. Beim Eindrehen der Verbindungsschraube 10 in die Gewindehülse 38 zentrieren sich die Teile zueinander in die vorgesehene formschlüssige Endlage. Sowohl der ellipsenförmige Sockel als auch das Trennelement können aus elektrisch isolierendem Kunststoff hergestellt sein, um zusätzliche Isolierstoffbarrieren zwischen den Metallteilen der Verschraubung und den Kabelleitern bereitzustellen.The elliptical base of the pressure plates 15, 16 fit positively in the recess of the separating element 35 of FIG. 4. The pressure plates 15, 16 can be enclosed loose in the delivery state of the cable branch terminal 1 and without confusion depending on the advantageous mounting position from above or from below into the housing parts 6, 7 are used. The elliptical shape facilitates the alignment of the parts to each other without visual contact with the underside of the cable branch terminal 1. When screwing the connecting screw 10 into the threaded sleeve 38, the parts center each other in the intended positive end position. Both the elliptical socket and the separator may be made of electrically insulating plastic to provide additional insulating barriers between the metal parts of the fitting and the cable conductors.

Die Fig. 7 zeigt eine perspektivische Ansicht eines zweiten Ausführungsbeispieles einer erfindungsgemäßen Kabelabzweigklemme 101. Die Druckplatte 113 und die weitere Druckplatte 116 weisen jeweils vorzugsweise einstückig ausgebildete bogenförmige Einführhilfen 139 für die Abzweigleiter auf. Die von den Gehäuseteilen 106, 107 zusammen mit der Druckplatte 113, 116 radial begrenzten Einführkanäle sind axial durch eine einstückig vom Gehäuseteil 106, 107 ausgebildeten Wand 140 begrenzt. Dadurch ist eine Berührung eines unter Spannung stehenden Abzweigleiters 4, 5 im montierten Zustand der Kabelabzweigklemme 101 verhindert. Gleichzeitig ist der Abstand der Aufnahme 133 für die Kontaktelemente 8, 9 von der Wand 140 so groß gewählt, beispielsweise einige Millimeter, insbesondere etwa 7 mm, damit Maßschwankungen beim Ablängen der Abzweigleiter 4, 5 toleriert werden können, ohne dass die Kontaktierung beeinträchtigt ist.FIG. 7 shows a perspective view of a second exemplary embodiment of a cable branch terminal 101 according to the invention. The pressure plate 113 and the further pressure plate 116 each preferably have integrally formed arcuate insertion aids 139 for the branch conductors. The radially limited by the housing parts 106, 107 together with the pressure plate 113, 116 insertion channels are axially limited by an integrally formed from the housing part 106, 107 wall 140. As a result, a contact of a live branch conductor 4, 5 is prevented in the assembled state of the cable branch terminal 101. At the same time, the distance of the receptacle 133 for the contact elements 8, 9 from the wall 140 chosen so large, for example, a few millimeters, in particular about 7 mm, so dimensional variations when cutting the branch conductors 4, 5 can be tolerated without the contact is impaired.

In der in der Fig. 7 dargestellten Position befinden sich die Druckplatten 113, 116 in Bezug auf das jeweils zugeordnete Gehäuseteil 107, 106 in einer Ausgangspositon oder Offen-Position, die sie auch in der in der Fig. 2 dargestellten Position der Kabelabzweigklemme 1 einnehmen können. Diese Ausgangsposition kann durch zusammenwirkende Rastmittel an den Druckplatten 113, 116 und den Gehäuseteilen 106, 107 lösbar rastbar sein. Die von den Druckplatten 113, 116 und den Gehäuseteilen 106, 107 begrenzten Einführkanäle sind in dieser Ausgangsposition seitlich offen, so dass beispielsweise weniger biegesteife Abzweigleiter 4, 5 bei der Montage seitlich in die Einführkanäle eingeführt werden können.In the position shown in Fig. 7, the pressure plates 113, 116 with respect to the respective associated housing part 107, 106 in a Ausgangsspositon or open position, they occupy even in the position shown in FIG. 2, the cable branch terminal 1 can. This starting position can be releasably locked by cooperating locking means on the pressure plates 113, 116 and the housing parts 106, 107. The insertion channels bounded by the pressure plates 113, 116 and the housing parts 106, 107 are laterally open in this starting position, so that, for example, less rigid branch conductors 4, 5 can be inserted laterally into the insertion channels during assembly.

In einer weiteren Ausgestaltung der Erfindung weisen die Gehäuseteile Mittel zum Fixieren der in den Einführkanal eingeführten Abzweigleiter 4, 5 auf, wobei diese zwar fixiert, aber elektrisch nicht kontaktiert werden. Die Mittel zum Fixieren können beispielsweise durch handelsübliche Kabelbinder gebildet sein, die durch einstückig von den Gehäuseteilen 6, 7 ausgebildete Ösen geführt werden und dabei eine Schlaufe für den Durchtritt des Abzweigleiters 4, 5 bilden, wobei die Ösen auch die zugehörigen Rastmittel aufweisen können. Vorzugsweise ist für jeden Abzweigleiter 4, 5 ein individuelles Mittel zum Fixieren vorgesehen.In a further embodiment of the invention, the housing parts have means for fixing the branching conductors 4, 5 introduced into the insertion channel, these being fixed but not contacted electrically. The means for fixing can be formed for example by commercially available cable ties, which are guided by integrally formed by the housing parts 6, 7 eyelets and form a loop for the passage of the branch conductor 4, 5, wherein the eyelets can also have the associated locking means. Preferably, an individual means for fixing is provided for each branch conductor 4, 5.

Claims (13)

  1. Device for electrically connecting at least two insulated main conductors (2, 3) of a power supply cable to at least one insulated branch conductor (4, 5) in each case, in particular cable tapping clamp (1; 101), with a housing which comprises at least two housing parts (6, 7; 106, 107) which can be connected by a connecting screw (10), wherein at least one contact element (8, 9) is disposed in a housing part (6, 7; 106, 107) for each connection which is to be established between a main conductor (2, 3) and the associated branch conductor (4, 5), wherein the connecting screw (10) is disposed between the two contact elements (8, 9), and wherein the contact element (8, 9) penetrates both the insulation of the main conductor (2, 3) and the insulation of the branch conductor (4, 5) when the connecting screw (10) is screwed in, characterised in that the housing part (6, 7) comprises means for fixing, through which the branch conductor (4, 5) inserted in an associated insertion duct can be fixed in a pre-assembly position of the device.
  2. Device according to Claim 1, characterised in that the contact element (8, 9) is disposed in the housing part (6, 7; 106, 107) such that it can be displaced from a starting position.
  3. Device according to Claim 1 or 2, characterised in that the contact element (8, 9) is held in a releasable manner in a starting position in the housing part (6, 7) by a retaining means (22, 23, 34).
  4. Device according to any one of Claims 1 to 3, characterised in that the contact element (8, 9) is of a two-dimensional flat or bent shape, in particular plate-shaped.
  5. Device according to any one of Claims 1 to 4, characterised in that the device comprises at least two contact elements (8, 9) for each main/branch conductor connection.
  6. Device according to any one of Claims 1 to 5, characterised in that the connecting screw (10) has a predeterminable breakaway torque.
  7. Device according to any one of Claims 1 to 6, characterised in that at least one housing part (6, 7; 106, 107) comprises between the contact elements (8, 9) a separating element (35) which separates adjacent main conductors (2, 3).
  8. Device according to any one of Claims 1 to 7, characterised in that the two housing parts (6, 7; 106, 107) are connected together by a swivel joint (20).
  9. Device according to any one of Claims 1 to 8, characterised in that the two housing parts (6, 7; 106, 107) comprise cooperating locking means (24, 25).
  10. Device according to any one of Claims 1 to 9, characterised in that the device comprises a support wedge (11) in the separating plane of the two housing parts.
  11. Device according to Claim 10, characterised in that the support wedge comprises a stop face (21) for a spreading wedge (41) which can be used when mounting the device on the power supply cable to spread the main conductors (2, 3).
  12. Device according to any one of Claims 1 to 11, characterised in that the device comprises a pressure plate (13, 16; 113, 116) at least at one screw end for introducing the screwing force into the device.
  13. Device according to Claim 12, characterised in that the pressure plate (13, 16; 113, 116) comprises locking means which co-operate with the housing part (6, 7; 106, 107) and through which the pressure plate (13, 16; 113, 116) can be held in a releasable manner in a starting position.
EP04020963A 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular cable tapping clamp Active EP1513226B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP06010567A EP1691450B1 (en) 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular tapping clamp
EP06010566A EP1691449B1 (en) 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular tapping clamp

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10341997A DE10341997A1 (en) 2003-09-03 2003-09-03 Device for electrically connecting at least two insulated main conductors of a power supply cable, in particular a cable branch terminal
DE10341997 2003-09-03

Related Child Applications (2)

Application Number Title Priority Date Filing Date
EP06010567A Division EP1691450B1 (en) 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular tapping clamp
EP06010566A Division EP1691449B1 (en) 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular tapping clamp

Publications (2)

Publication Number Publication Date
EP1513226A1 EP1513226A1 (en) 2005-03-09
EP1513226B1 true EP1513226B1 (en) 2006-07-19

Family

ID=34129758

Family Applications (3)

Application Number Title Priority Date Filing Date
EP04020963A Active EP1513226B1 (en) 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular cable tapping clamp
EP06010567A Active EP1691450B1 (en) 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular tapping clamp
EP06010566A Active EP1691449B1 (en) 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular tapping clamp

Family Applications After (2)

Application Number Title Priority Date Filing Date
EP06010567A Active EP1691450B1 (en) 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular tapping clamp
EP06010566A Active EP1691449B1 (en) 2003-09-03 2004-09-03 Device for electrically connecting at least two isolated main conductors of a power supply cable, in particular tapping clamp

Country Status (4)

Country Link
EP (3) EP1513226B1 (en)
AT (3) ATE381122T1 (en)
DE (4) DE10341997A1 (en)
ES (2) ES2296244T3 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007121774A1 (en) * 2006-04-26 2007-11-01 Saae Malico Connectors International En Abrege 'sm-Ci' Electrical connector for connecting at least two electrical conductors
FR2901413B1 (en) * 2006-05-18 2008-08-15 D App Et De Materiel Electr S MULTIPOLAR CONNECTOR FOR ELECTRIC POWER TRANSPORT CABLE, IN PARTICULAR FOR UNDERGROUND NETWORK
DE102006037720A1 (en) * 2006-08-03 2008-02-07 Pfisterer Kontaktsysteme Gmbh & Co. Kg Device for electrically connecting at least two main conductors of a power supply cable, in particular cable branch terminal
EP2333904A1 (en) * 2009-12-11 2011-06-15 Nexans Device establishing the electrical connection between the cores of a high current power cable and derivation cables.
FR2956778B1 (en) * 2010-02-24 2012-04-27 Tyco Electronics Simel OPTIMIZED CONTACT DERIVATION CONNECTOR FOR CONNECTING ELEMENTS
FR2956779B1 (en) * 2010-02-24 2012-04-20 Tyco Electronics Simel SIMPLIFIED MOUNT DERIVATION CONNECTOR
FR3017494B1 (en) * 2014-02-07 2017-11-03 Mft D'appareillage Electrique De Cahors TETRAPOLAR CONNECTOR WITH COMMON CLAMP FOR NEUTRAL CABLE DISTRIBUTED
TN2019000329A1 (en) * 2019-12-12 2021-10-04 Soc Dengineering Et Dentreprise Electrique Et De Climatisation Tunelec Two-pole branch connector with independent clamping for overhead insulated electrical cables
CN114188734A (en) * 2021-12-09 2022-03-15 江苏佰瑞普智能科技有限公司 Cable fixing clamp

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE332848B (en) * 1968-05-17 1971-02-22 Ericsson Telefon Ab L M
DE4203022A1 (en) * 1992-01-10 1993-07-15 Arcus Elektrotech Multi-lead junction clamp for connecting branch lines to main cable - has primary contacts and opposing secondary contacts to enable simultaneous contacting of leads in clamp jaws
DE4240001A1 (en) * 1992-11-27 1994-06-01 Arcus Elektrotech Multi-phase branch terminal
DE4312713C2 (en) * 1993-04-20 1997-03-06 Hochspannungs Armaturenwerk Cable branch clamp
DE4407514C2 (en) * 1994-03-07 1996-10-17 Jordan Paul Eltech Branch or connection sleeve for underground cables in the low-voltage range
DE19946885C1 (en) * 1999-09-30 2001-05-23 Arne Karusseit Cable branch clamp
FR2802712B1 (en) * 1999-12-16 2002-02-08 Fci Electr France DEVICE FOR ELECTRICALLY CONNECTING AT LEAST ONE BYPASS CABLE TO A MAIN CABLE
FI106994B (en) * 2000-03-31 2001-05-15 Ensto Sekko Oy Connection for an overhead power line
DE10058736B4 (en) * 2000-11-22 2007-11-08 Pfisterer Kontaktsysteme Gmbh & Co. Kg Device for the simultaneous electrical connection of the main conductors of a power supply line, each with at least one branch conductor, in particular Schraubkompaktklemme

Also Published As

Publication number Publication date
ES2296244T3 (en) 2008-04-16
ATE381122T1 (en) 2007-12-15
DE502004005729D1 (en) 2008-01-24
EP1691450A3 (en) 2006-08-23
EP1513226A1 (en) 2005-03-09
EP1691449A2 (en) 2006-08-16
ES2296243T3 (en) 2008-04-16
DE502004005728D1 (en) 2008-01-24
ATE333714T1 (en) 2006-08-15
DE10341997A1 (en) 2005-03-31
EP1691449B1 (en) 2007-12-12
EP1691450B1 (en) 2007-12-12
EP1691450A2 (en) 2006-08-16
EP1691449A3 (en) 2006-08-23
DE502004000978D1 (en) 2006-08-31
ATE381123T1 (en) 2007-12-15

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