EP1510288B1 - Procédé d'affûtage des lames d'une machine de coupe rotative et machine de coupe rotative pour mettre en oeuvre ledit procédé - Google Patents
Procédé d'affûtage des lames d'une machine de coupe rotative et machine de coupe rotative pour mettre en oeuvre ledit procédé Download PDFInfo
- Publication number
- EP1510288B1 EP1510288B1 EP20030405621 EP03405621A EP1510288B1 EP 1510288 B1 EP1510288 B1 EP 1510288B1 EP 20030405621 EP20030405621 EP 20030405621 EP 03405621 A EP03405621 A EP 03405621A EP 1510288 B1 EP1510288 B1 EP 1510288B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- knife
- grinding disc
- cutting
- cutting machine
- grinding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005520 cutting process Methods 0.000 title claims description 58
- 238000000034 method Methods 0.000 title claims description 36
- 238000000227 grinding Methods 0.000 claims description 49
- 238000012545 processing Methods 0.000 claims description 4
- 238000009837 dry grinding Methods 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 241001295925 Gegenes Species 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/12—Means for treating work or cutting member to facilitate cutting by sharpening the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
- B24B3/368—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades installed as an accessory on another machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
- B24B3/46—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades of disc blades
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/303—With tool sharpener or smoother
Definitions
- the invention relates to a method for grinding a knife of a rotary cutting machine for the printed products processing industry, wherein a first knife with a first bearing forms a first cutting element and cooperates for the cutting operation with a second knife, which forms a second cutting element with a second cutting element.
- Rotary cutting machines are used particularly in the printing product processing industry for cutting the open sides of printed products, for example magazines.
- the cutting takes place in a continuous process whereby the printed products are usually conveyed between two belts in the shingled stream.
- the rotary cutting machine has an upper blade and a lower blade, also called counter blade on. Between these two blades, the scale flow is cut in a conventional manner.
- a rotary cutting machine of the applicant that is Upper blade made of a steel blade carrier, on which carbide blades are clamped.
- the lower blade or counter blade consists of a blade carrier made of steel, on which a ring made of hard metal is glued.
- the gap between the upper and lower blades should be in a range of, for example, 0.03 to 0.035 mm.
- the bearings of the two blade shafts may consist of a precision angular contact ball bearing assembly.
- the adjustment of the lower knife is done via a setting spindle with vernier. When adjusting either a bushing or a carriage is moved on a dovetail guide.
- the entire cutting element is removed from the rotary cutting machine for regrinding and replaced by a replacement cutting element with sharp blades.
- the dismantled cutting element and the replacement cutting element respectively comprise the knife and the bearing.
- the removed cutting element is installed in an external grinding device and there the upper knife is reground. Subsequently, the cutting element is re-installed with the reground upper blade in the rotary cutting machine. Subsequently, the kerf must be readjusted.
- This method has the advantages that the machine life is comparatively short and that the geometries between the upper blade and the lower blade are preserved since all the components remain in the cutting element. For the user of the rotary cutting machine, however, it is disadvantageous because he is forced to purchase more expensive replacement cutting elements.
- the pre-published WO 00/69596 discloses a device for sharpening circular leaves having a cutting edge on the circumference, which are ground at the end edge of an annular grinding wheel.
- the invention has for its object to provide a method of the type mentioned, which allows easier regrinding, especially the upper blade, at a lower cost and still high quality cut.
- a knife in particular the lower knife, is exchanged by a grinding wheel and the non-exchanged knife is ground therewith.
- the process takes advantage of the existing high precision bearings of the rotary cutting machine for regrinding.
- the knife can thus be ground with very high precision. This allows a narrower gap setting and thus a better cutting quality even with a reground knife.
- the inventive method is particularly suitable for regrinding the upper blade, but in principle, the lower blade or counter blade can be reground by the upper blade is replaced by a grinding wheel.
- the method is particularly suitable for regrinding an upper knife, which is designed as a segment knife and thus has a plurality of blades on a support.
- Such segmental upper blades are always ground dry. Since the blades are interrupted due to the segmentation and the surface to be regrind is relatively small, no critical heating takes place and it is therefore not necessary to cool during the grinding process.
- wet regrinding is also possible with the method according to the invention. Dry regrinding is of course much easier, since no coolant must be supplied.
- the grinding wheel is connected via an endless drive member with the knife to be ground.
- the knife is provided to provide the grinding wheel and the knife to be ground with a wheel and in particular a pulley.
- the pulleys are designed to provide a suitable gear ratio and optimum grinding speed.
- tungsten carbide the optimum grinding speed of 20 to 25 m / sec. be achieved.
- As a drive member is particularly suitable a flexible flat belt. For safety reasons or as dust protection can be easily grown a protective cover. With sparks flight is due to the low delivery rate is not expected.
- the invention also relates to a rotary cutting machine for carrying out the method.
- the rotary cutting machine 1 shown in Figures 1 and 2 has a machine frame 2, in which a cutting element 5 is mounted, which has an upper blade 6.
- the cutting element 5 has a shaft, not shown here, which is driven by a motor 3 which is mounted on the machine frame 2.
- a drive member not shown here, is arranged, which connects the motor with the shaft of the cutting element 5.
- a mounting plate 13 is arranged, with which the rotary cutting machine 1 can be arranged in a suitable position next to a scale flow or a transport device for such a scale flow.
- the upper blade 6 is a so-called segment blade and has a disc-shaped carrier 7, on the periphery of a plurality of blades 8 are clamped hard metal.
- Such outer diameter 6 are known in the art.
- the cutting element 5 has a in Figure 2 only indicated Bearing 16, which is designed as a precision angular contact ball bearings. In the figure 2, the axis A1 of this bearing 16 is indicated.
- a pulley 9 is constructed, which is arranged coaxially to the axis A1.
- a drive belt 10 is placed, which is placed around another pulley 11 of a grinding wheel 12.
- This grinding wheel 12 is placed on a receptacle 28, on which, according to FIG. 3, the lower blade 20 of a further cutting element 29 is usually seated.
- This receptacle 28 is connected to a shaft, not shown here, which is mounted in a bearing 17 only indicated in Figure 4.
- the axis A2 of this shaft is parallel to the axis A1.
- the receptacle 28 is adjustable on a provided with a vernier knob 18 of a feed device 19 in the directions of the axis A2.
- the adjustment takes place in a conventional manner, in particular via an adjusting spindle.
- a sleeve or a carriage is moved on a dovetail guide. It is thus possible along the axis A2 a very precise delivery of the grinding wheel 12.
- the grinding wheel 12 has, according to FIG. 2, a flat inner side 15 which can be placed in an upper area against a lower area of an inner side 14 of the upper blade 6. If the upper blade 6 is rotated about the axis A1 with the motor 3, the grinding wheel 12 simultaneously rotates about the axis A2, since the drive belt 10 connects the upper blade 6 with the grinding wheel 12. Since now the pulley 11 has a substantially smaller diameter than the pulley 9, the grinding wheel 12 rotates much faster than the upper blade. 6
- the gear ratio is chosen to give an optimum grinding speed that is in the case of blades 8 made of hard metal in the range of 20 to 25 m / sec. lies.
- the lower blade 20 is removed and thus removed from the receptacle 28.
- the grinding wheel 12 is placed on the receptacle 28 and rotatably connected thereto.
- the pulley 11 is already sitting on the grinding wheel 12.
- the pulley 9 is attached to the upper blade 6.
- a protective cover not shown here, is attached, which covers in particular the upper blade 6.
- the motor 3 is switched on, so that now the upper blade 6 and the grinding wheel 12 are driven. Due to the above-mentioned translation, the relative rotational speed corresponds to the optimum grinding speed.
- the grinding wheel 12 is now delivered until the inner side 15 of the grinding wheel 12 bears against surfaces of the blades 8.
- the regrinding time depends on how severely the blades 8 are worn.
- the grinding wheel 12 is readjusted, for example, by about 1/100 mm and then ground for about one minute. This process is repeated until the blades 8 have the required quality. After the last delivery, for example, 10 minutes must be ground.
- the grinding wheel 12 is exchanged for the lower blade 20.
- the drive belt 10 and the two pulleys 9 and 11 are removed here. After adjusting the kerf, the rotary cutting machine 1 is ready for further production.
- the aforementioned regrinding can be done dry because the blades are interrupted due to the segmentation and no critical heating takes place. If the upper blade 6 is not such a segment blade, a wet regrinding with suitable coolant is basically possible.
- the regrinding is carried out with high precision, since the high precision of the bearings of the cutting elements with the backlash-free adjustment is also used for regrinding.
- the cutting gap can thus be set optimally small even after regrinding, resulting in excellent cutting results.
- the method is also applicable for grinding the lower blade 20.
- the upper blade 6 is replaced by the grinding wheel 21 shown in FIGS. 3 and 4.
- the grinding wheel 21 is driven directly by the motor 3 accordingly.
- a pulley 23 is placed, which is connected via the drive belt 10 with the pulley 22.
- the translation is chosen so that there is an optimal cutting speed.
- the nachzuschleifende lower blade 20 consists of a carrier 26, on which a ring 27 is cemented from hard metal. According to FIG. 4, this ring 27 has an inner side 25 on which, during regrinding, a plane inner side 24 of FIG Grinding wheel 21 is applied.
- the lower blade 20 is delivered by turning the knob 18.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Claims (10)
- Procédé d'affûtage d'une lame (6, 20) d'une machine de coupe rotative (1) pour l'industrie de traitement des produits imprimés, sachant qu'une première lame (6) forme avec un premier palier (16) un premier élément de coupe (5) et coopère pour l'opération de coupe avec une deuxième lame (20) qui forme avec un deuxième palier (17) un deuxième élément de coupe (29), caractérisé en ce que, pour affûter l'une des lames (6, 20), l'autre lame (20, 6) est démontée et remplacée par une meule d'affûtage (12, 21), et la meule d'affûtage (12, 21) ou la lame à affûter (20) est approchée pour l'opération d'affûtage.
- Procédé selon la revendication 1, caractérisé en ce que la meule d'affûtage (12, 21) et la lame à affûter (6, 20) sont individuellement entraînées, ou présentent des moyens d'entraînement (9, 11 ; 22, 23) qui sont mutuellement reliés par un organe d'entraînement (10).
- Procédé selon la revendication 1 ou 2, caractérisé en ce que le deuxième palier (17) présente des moyens pour régler l'emprise de coupe, et en ce que ces moyens sont utilisés pour l'approche de la meule d'affûtage (12) ou de la lame à affûter (20).
- Procédé selon l'une des revendications 1 à 3, caractérisé en ce que la première lame (6) est une lame segmentée qui présente plusieurs couteaux (8) qui sont disposés sur le pourtour d'un élément porteur (7).
- Procédé selon l'une des revendications 1 à 4, caractérisé en ce que la première lame (6) est une lame supérieure et la deuxième lame (20) une lame inférieure ou encore une contre-lame.
- Procédé selon la revendication 5, caractérisé en ce que la lame supérieure est une lame segmentée qui est réaffûtée à sec.
- Procédé selon la revendication 5 ou 6, caractérisé en ce que, pour le réaffûtage de la lame supérieure (6), la lame inférieure (20) est remplacée par une meule d'affûtage (12), et en ce que la meule d'affûtage (12) ou la lame à affûter (6) est approchée pour l'opération d'affûtage.
- Procédé selon la revendication 7, caractérisé en ce que l'approche s'effectue à l'aide d'un vernier.
- Machine de coupe rotative pour l'industrie de traitement des produits imprimés, sachant qu'une première lame (6) forme avec un premier palier (16) un premier élément de coupe (5) et coopère pour l'opération de coupe avec une deuxième lame (20) qui forme avec un deuxième palier (17) un deuxième élément de coupe (29), caractérisée en ce que, pour la mise en oeuvre du procédé selon la revendication 1, il est prévu au moins une meule d'affûtage (12, 21), qui est montée à la place de la première ou deuxième lame (6, 20) sur le support (28) de la lame correspondante (6, 20) et qui présente une surface d'affûtage (15, 24) contre laquelle peut être appliqué ou encore approché le côté à affûter (14, 25) de la lame à affûter (6, 20).
- Machine de coupe rotative selon la revendication 9, caractérisée en ce qu'un élément d'entraînement (11, 23), notamment une poulie de courroie, est fixé sur la meule d'affûtage (12, 21), et en ce qu'il est prévu un deuxième élément d'entraînement (9, 23) qui est monté sur la lame à affûter (6, 20), et en ce qu'il est prévu un organe d'entraînement (10), notamment une courroie d'entraînement, qui relie la meule d'affûtage (12, 21) à la lame à affûter (6, 20).
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE50306512T DE50306512D1 (de) | 2003-08-28 | 2003-08-28 | Verfahren zum Schleifen der Messer einer Rotationsschneidemaschine sowie Rotationsschneider zur Durchführung des Verfahrens |
EP20030405621 EP1510288B1 (fr) | 2003-08-28 | 2003-08-28 | Procédé d'affûtage des lames d'une machine de coupe rotative et machine de coupe rotative pour mettre en oeuvre ledit procédé |
JP2004247617A JP4570923B2 (ja) | 2003-08-28 | 2004-08-26 | 回転裁断装置の刃を研磨する方法ならびにこの方法を実施するための回転裁断装置 |
US10/927,187 US7083503B2 (en) | 2003-08-28 | 2004-08-27 | Method for sharpening the knife of a rotary trimmer and a rotary trimmer for realizing the method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20030405621 EP1510288B1 (fr) | 2003-08-28 | 2003-08-28 | Procédé d'affûtage des lames d'une machine de coupe rotative et machine de coupe rotative pour mettre en oeuvre ledit procédé |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1510288A1 EP1510288A1 (fr) | 2005-03-02 |
EP1510288B1 true EP1510288B1 (fr) | 2007-02-14 |
Family
ID=34089787
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20030405621 Expired - Lifetime EP1510288B1 (fr) | 2003-08-28 | 2003-08-28 | Procédé d'affûtage des lames d'une machine de coupe rotative et machine de coupe rotative pour mettre en oeuvre ledit procédé |
Country Status (4)
Country | Link |
---|---|
US (1) | US7083503B2 (fr) |
EP (1) | EP1510288B1 (fr) |
JP (1) | JP4570923B2 (fr) |
DE (1) | DE50306512D1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE502004008416D1 (de) | 2004-09-20 | 2008-12-18 | Mueller Martini Holding Ag | Rotationsschneidemaschine mit Verstellvorrichtung zum Einstellen des Schnittspaltes der Messer in Längsrichtung der Messerwellen |
EP1952956A1 (fr) | 2007-02-02 | 2008-08-06 | Müller Martini Holding AG | Dispositif de découpe pour des produits imprimés en formation imbriquée |
WO2009129157A1 (fr) * | 2008-04-15 | 2009-10-22 | Premark Feg L.L.C. | Trancheuse de produit alimentaire à opération d’affûtage programmée |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS516385B1 (fr) * | 1968-12-05 | 1976-02-27 | ||
JPS508184A (fr) * | 1973-05-28 | 1975-01-28 | ||
JPH03160462A (ja) * | 1989-11-17 | 1991-07-10 | Mita Ind Co Ltd | マゼンタ感光性トナー |
CH681363A5 (fr) * | 1990-04-02 | 1993-03-15 | Grapha Holding Ag | |
JP2888617B2 (ja) * | 1990-08-07 | 1999-05-10 | ユジナージュ モンタージュ エ アシスタンス テクニーク ユー エム ア テ | 回転切断装置 |
US5709255A (en) * | 1996-10-18 | 1998-01-20 | Key Knife, Inc. | Chipper with detachable facing knives |
US6748836B2 (en) * | 1998-01-15 | 2004-06-15 | Gerber Technology, Inc. | Dual sharpener apparatus for maintaining the sharpness of the cutting edge on blades used to cut sheet-type work materials |
US5941148A (en) * | 1998-01-16 | 1999-08-24 | Tidland Corporation | Automatic slitter blade sharpener |
IT1310565B1 (it) * | 1999-05-12 | 2002-02-18 | Julia Utensili Srl | Dispositivo di affilatura per lame a disco |
DE10135177A1 (de) * | 2001-07-19 | 2003-02-06 | Werner Schaefer | Kreismesser mit Diamant- bzw. Bornitrideinlage für Längsschneideeinrichtungen |
US6692424B2 (en) * | 2001-08-01 | 2004-02-17 | Gammerler Corporation | Rotary trimmer apparatus and method |
US6616515B2 (en) * | 2001-09-17 | 2003-09-09 | David L. Dwyer | Universal jointing attachment for inserted tooth carbide heads |
US6752052B2 (en) * | 2001-10-30 | 2004-06-22 | Delaware Capital Formation, Inc. | Cutter assembly |
US6634257B2 (en) * | 2002-01-15 | 2003-10-21 | John W. Long | Sharpening method and apparatus for rotary knives |
-
2003
- 2003-08-28 EP EP20030405621 patent/EP1510288B1/fr not_active Expired - Lifetime
- 2003-08-28 DE DE50306512T patent/DE50306512D1/de not_active Expired - Lifetime
-
2004
- 2004-08-26 JP JP2004247617A patent/JP4570923B2/ja not_active Expired - Fee Related
- 2004-08-27 US US10/927,187 patent/US7083503B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US7083503B2 (en) | 2006-08-01 |
JP4570923B2 (ja) | 2010-10-27 |
JP2005074624A (ja) | 2005-03-24 |
DE50306512D1 (de) | 2007-03-29 |
EP1510288A1 (fr) | 2005-03-02 |
US20050048878A1 (en) | 2005-03-03 |
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