EP1509671A1 - Multi-catenary type rising column - Google Patents

Multi-catenary type rising column

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Publication number
EP1509671A1
EP1509671A1 EP03756012A EP03756012A EP1509671A1 EP 1509671 A1 EP1509671 A1 EP 1509671A1 EP 03756012 A EP03756012 A EP 03756012A EP 03756012 A EP03756012 A EP 03756012A EP 1509671 A1 EP1509671 A1 EP 1509671A1
Authority
EP
European Patent Office
Prior art keywords
pipe
floating support
linear weight
lightened
riser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03756012A
Other languages
German (de)
French (fr)
Other versions
EP1509671B1 (en
Inventor
François-Régis PIONETTI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saipem SA
Original Assignee
Saipem SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saipem SA filed Critical Saipem SA
Publication of EP1509671A1 publication Critical patent/EP1509671A1/en
Application granted granted Critical
Publication of EP1509671B1 publication Critical patent/EP1509671B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/01Risers
    • E21B17/015Non-vertical risers, e.g. articulated or catenary-type

Definitions

  • the present invention relates to a bottom-surface connection installation comprising at least one submarine pipe ensuring the connection between a floating support and the seabed, in particular at great depth.
  • These underwater pipes are called “risers” or “risers” as explained below.
  • These risers consist of unitary tubular elements welded or screwed together end to end made of rigid materials such as steel or composite material.
  • the present invention relates to an underwater pipe of the riser type ensuring the connection between a floating support and the seabed, said riser being constituted by a rigid pipe of catenary type extending from said floating support up to 'at a point of contact at the bottom of the sea.
  • the technical sector of the invention is the field of manufacturing and installing bottom-surface production links for the underwater extraction of oil, gas or other soluble or fusible material, or a suspension of mineral matter, from submerged wellheads for the development of production fields installed in the open sea off the coast.
  • the main and immediate application of the invention being in the field of petroleum production, as well as in the re-injection of water and the production or re-injection of gas.
  • a floating support generally comprises anchoring means to remain in position despite the effects of currents, winds and swell. It also generally comprises means for drilling, storing and processing petroleum as well as means for unloading towards tanker removers, the latter appearing at regular intervals to carry out the removal of production.
  • the name of these floating supports is the English term “Floating Production Storage Offloading” (meaning “floating means of storage, production and unloading") whose abbreviated term “FPSO” will be used throughout the description next, or even “FDPU” or “Floating Drilling & Production Unit” (meaning “floating drilling and production means”), when the floating support is also used to carry out drilling operations with well deviated in the height of the wafer of water.
  • a catenary riser according to the invention can be either a "production riser” for crude oil or gas, or a water injection riser, ensuring the connection with a submarine pipe resting at the bottom of the sea, or again a “drilling riser” ensuring the connection between the floating support and a wellhead located at the bottom of the sea.
  • bottom-surface connection pipe directly connects a floating support to a point of contact at the bottom of the sea which is offset from the axis of said support
  • said pipe takes on its own configuration called of "chain”, forming a curve whose radius of curvature decreases from the surface to the point of contact at the bottom of the sea, and the axis of the said pipe forms an angle ⁇ with the vertical whose value generally varies from 10 to 20 degrees at the level of the floating support up to, theoretically, 90 degrees than the level of the sea bottom corresponding to a theoretical position substantially tangential to the horizontal as will be explained below.
  • Chain-type connections are generally made using flexible pipes, but their cost is extremely high due to the complex structure of the pipe.
  • Step Catenary Riser meaning "steel riser in the form of a chain” of which the abbreviated term “SCR” or “catenary riser” will be used in the present description whether it is made of steel or of another material such as a composite material.
  • - y represents the altitude of point M (x and y are therefore the abscissa and ordinate of a point M on the curve with respect to an orthonormal reference frame whose origin is at said contact point)
  • R 0 represents the radius of curvature at said point of contact, ie at the point of horizontal tangency.
  • the pipe has a radius of curvature which is maximum at the top of the chain, in general, at least 1500, in particular from 1500 to 5000m, that is to say at the point of suspension on the FPSO, and which decreases up to '' at the point of contact with the ground.
  • the radius of curvature is minimal in the suspended portion.
  • said pipe in the adjacent part resting on the bottom of the sea, said pipe being theoretically in a straight line, its radius of curvature is theoretically infinite. In fact said radius is not infinite but extremely high, because there remains a residual curvature.
  • the contact point moves back and forth and, in the raised or rested area on the bottom, the radius of curvature passes successively from a minimum value R min to a extremely high value, even infinite in the case of a theoretical configuration where the underwater pipe rests on the seabed substantially in a straight line.
  • the most critical portion of the chain is therefore located in the portion close to the point of contact and, most of the forces in this lower part of the chain are in fact generated by the proper movements of the floating support and by the excitations which occur in the upper part of the chain subjected to current and swell, all of these excitations then propagating mechanically throughout the pipe to the chain end.
  • the currents located at the seabed, as well as the influence of the swell at this depth, are known to be weak and do not create efforts significant hydrodynamics on the lower part of the chain.
  • the floating support on the surface has considerable buoyancy and remains insensitive to the vertical loads generated by the chains suspended on its plating, on the other hand, the horizontal tension H created by each of the chains must be counterbalanced, either by a balanced distribution on port side and starboard of all the chains, or by strengthening the anchoring of the floating support, on the side opposite the chains.
  • Patent EP 0 952 301 which describes an FDPU associated with a bottom-surface link in a chain, through which the drill string travels, said bottom-surface link serving not only as a guide, but also as a return path. for drilling mud loaded with debris from said drilling.
  • the curvature is the most accentuated, the rotating rod train rubs against the wall of the bottom-surface connection risking damaging or even destroying the latter.
  • the problem posed is to provide an underwater bottom-surface connection pipe capable of withstanding the cumulative fatigue at the point of contact with the sea bottom, created by the movements of the surface support, as well as by the effects of swell and current, mainly in the area near the surface where the effects of said swell and said current are generally the most important.
  • Another problem posed is to provide a bottom-surface connection pipe whose horizontal tension at the level of said point of contact with the sea and at the level of said floating support is as low as possible, thus minimizing the imbalance created at the level of the anchoring of the floating support and of phenomena of creation of grooves at the level of said point of contact.
  • Another problem posed is to provide a bottom-surface connection pipe of the drilling riser type having improved mechanical characteristics, in particular to reduce the risk of damage to the riser caused by the rotating rod trains introduced into the riser and rubbing against the inner wall of said riser.
  • an underwater pipe of the riser type ensuring the connection between a floating support and the bottom of the sea, said riser being constituted by a rigid catenary type pipe extending from said floating support to a point of contact at the bottom of the sea, characterized in that said catenary riser comprises a lower portion of pipe ending at said contact point, portion lower pipe whose apparent linear weight in water is lower than that of the rest of said pipe constituting said catenary riser.
  • the catenary pipe according to the invention therefore comprises at least two pipe portions corresponding to two different chain curves, it is therefore called multi-catenary pipe. More particularly, said lower portion of lightened pipe extends over a length of at least 100m from said contact point.
  • the lightening of said lower portion of pipe compared to the rest of the pipe has the effect of significantly increasing the radius of curvature Ro at the bottom at the point of contact with the seabed, compared to this that it would be with a pipe having the characteristics of said current part in the lower pipe portion.
  • This increase in the minimum radius of curvature at the point of contact has the effect of considerably reducing the phenomena of fatigue as well as the phenomena of grooving of grooves. Indeed, during movements back and forth of the chain, the pipe portion is alternately bent to reach the minimum radius of curvature, then returned substantially in a straight line, which, because the minimum radius is larger, generates much lower alternating stresses in the device according to the invention compared to the prior art, thus reducing fatigue throughout the service life which generally exceeds 25 years.
  • the groove created at the bottom of the chain by the residual curvature will be less accentuated, which improves the resistance over time of the bottom-surface connection.
  • said lower portion of lightened pipe extends over a length of 200 to 600 m. More particularly, said lower pipe portion is lightened with an apparent linear weight lower in water by at least 25%, preferably lower by 25 to 80% compared to the part of the rest of the pipe which is adjacent to it.
  • a multi-catenary pipe according to the invention therefore comprises an upper portion of pipe which extends from said floating support, said upper portion of pipe being weighed down so as to have an apparent linear weight greater than that of said part of the remainder of the pipe adjacent to it, the mass
  • the weighting of said upper portion of pipe has the effect of increasing the apparent weight in the water of the pipe at this level and therefore, of increasing the tension in said pipe and thus of decreasing the inclination of the axis. pipe with respect to the vertical at the junction with the floating support; moreover, the increase in the mass of said pipe increases the stability of said upper portion of pipe, which then becomes less sensitive to the effects of current and swell.
  • said upper weighted pipe portion extends over a slice of water corresponding to at least the zone of influence of the swell, that is to say preferably 150 to 200 m. In this zone, large currents are generally observed, the latter generally being substantially uniform in slices of water corresponding to thermoclines. This increases the mass and weight of the pipe in the upper slice of water which constitutes the most disturbed area of the bottom-surface connection.
  • said upper portion of weighted pipe has an apparent linear weight greater than at least 50% than that of the current portion of pipe adjacent to said upper portion, preferably said apparent linear weight is greater from 100 to 300 % to that of said part of the rest of the pipe adjacent to it.
  • an upper portion of the weighted pipe and a lower portion of the lightened pipe are combined: a) a said upper portion of the weighted pipe which extends from said support floating up to the upper end of a middle portion of the pipe and whose apparent linear weight is greater than that of said portion of middle pipe, and b) a said lower portion of lightened pipe which extends from the 'lower end of said middle portion of pipe to said point of contact at the bottom of the sea and whose apparent linear weight is less than that of said middle portion of pipe.
  • said multi-catenary pipe according to the invention provides the connection between a floating support on the surface and the point of contact at the bottom of the sea situated at a depth of at least 1000 m, it has: a) a so-called upper portion of weighted pipe extending over a length of 150 to 250 m from said floating support, corresponding to a weighting of 100 to 300% relative to said adjacent median portion of pipe, and b) said median portion of pipe whose length is between
  • said lower pipe portion is made lighter by increasing its buoyancy using buoyancy elements, preferably floats surrounding said pipe.
  • the multi-catenary pipe according to the invention is constituted by a pipe of the "pipe in pipe” type comprising two internal and external coaxial pipes and having buoyancy elements associated with said pipe, preferably insulating, preferably still made by syntactic foam around said external pipe.
  • said multi-catenary pipe comprises a said upper portion of weighted pipe extending from said floating support, said upper portion of pipe being weighed down because the thickness of the tubular wall of steel pipe is greater than that of the rest of the pipe, with in particular complementary hoops or localized masses which can be made integral, at regular intervals or not, of said weighted pipe.
  • the present invention makes it possible to produce more resistant pipes which has a tubular wall thickness greater than the wall thickness of said part of the rest of the pipe which is adjacent to it, but of which said lower pipe portion is lightened by floating elements.
  • a multi-catenary pipe comprises at least one transition pipe portion which provides the connection between the upper end of said lower pipe portion and the rest of the pipe, said portion of transition pipe having an intermediate apparent linear weight and, preferably the value of which varies progressively in stages or regularly between the value of the apparent linear weight of said lower portion of pipe and the value of the apparent linear weight of the current part of pipe which is adjacent to its other end.
  • a pipe according to the invention can therefore comprise the following successive pipe portions: a) an upper weighted pipe portion, b) a first transition pipe portion, c) a middle pipe portion, d) a second pipe portion transition, and e) a lower portion of lightened pipe.
  • the gradual variation of the apparent linear weight of said portions of transition pipe can be obtained by a gradual variation in the thickness of their tubular steel wall or by a gradual variation in their buoyancy by varying the amount of syntactic foam.
  • one or more unitary pipe elements can be used, the apparent weight of which, in particular the thickness, is uniform for each unitary element but with intermediate values between those of adjacent unit elements.
  • transition pipe can therefore extend over lengths of 12, 24 or 48 m, they make it possible to avoid sudden breaks in inertia detrimental to good behavior over time with regard to the fatigue of the pipe. bottom-surface connection.
  • said multi-catenary pipe according to the invention constitutes a drilling riser ensuring the connection between a derrick placed on said floating support and a well head at the bottom of the sea or, preferably, the end an underwater pipe resting at the bottom of the sea, itself connected at its other end to a so-called wellhead.
  • FIG. 1 is a side view of a pipe in a simple chain configuration 1 a , suspended from a floating support 2 of FPSO type, and the lower end of which rests on the sea floor, represented in three different positions 1 a , 1b, 1c- Figure 2 is a sectional side view detailing the trench dug by the chain foot during the lifting and resting movements of the pipe on the seabed.
  • FIG. 3 is a side view of a pipe in a single chain configuration 1 a , suspended from a floating drilling and operating support of the FDPU type, and the lower end of which rests on the bottom of the sea before penetrate the ground to reach the oil tables.
  • FIGS 4 and 5 are side views of a floating FPSO support to which is suspended a multi-catenary pipe according to the invention 1 having three chain curves (8, 7, 6).
  • FIG. 6 shows a side view, in exploded section, of the transition zone between the upper pipe portion 8 and the intermediate portion 7.
  • Figure 7 shows, in side view, the relief of the lower part by means of continuous floats or distributed around the pipe.
  • Figure 1 there is shown a side view of a bottom-surface binding 1 according to the prior art was suspended in 3 to a floating support 2 of the FPSO type, and resting on the seabed 4 at point contact 5.
  • the curvature varies along the chain from the surface, or its radius has a maximum value R ma ⁇ , up to the point of contact, or its radius has a minimum value R m i n .
  • the surface support 2 moves, for example from left to right as shown in the figure, which has the effect of lifting or resting the pipe in the form of a chain, at the bottom of the sea.
  • the pipe has a radius of curvature which is maximum at the top of the chain, that is to say at the point of suspension 3 on the FPSO, and which decreases up to the point of contact 5 with the ground 4.
  • the radius of curvature is minimal in the suspended portion, but in the adjacent part resting on the seabed, said pipe being theoretically in a straight line, its radius of curvature is theoretically infinite. In fact said radius is not infinite but extremely high, because there remains a residual curvature.
  • the contact point 5 moves from right to left and, in the raised or rested area on the bottom, the radius of curvature passes successively by a value minimum R m j n to an extremely high value, even infinite in the case of a configuration substantially in a straight line.
  • FIG. 4 represents in side view a chain with multiple curvature according to the invention made up, in its upper part, of a portion of heavier pipe 8 compared to the current part 7 located just below and in continuity, and in its lower part, of a portion of lightened pipe 6 relative to said main part 7. From this arrangement according to the invention, it follows that the radius of curvature Ro in the lower part increases significantly, which considerably reduces the phenomena of fatigue explained above. In addition, the upper portion 8 being weighed down will have a higher tension, which will further increase the stability of the upper part of said chain, which will then become less sensitive to the effects of current and swell, the latter having significant effects. up to depths of 100 to
  • the table below compares the main results relating to driving in a single chain and to multi-catenary driving according to the invention.
  • an upper portion 8 with a length of 150 to 250 m is used, weighed down by 100 to 300% relative to the current middle portion 7 located just below, the length of the portion .
  • median current 7 being for example between 75 and 120% of the water • height
  • the lower portion of pipe 6 being lightened by 25 to 80% relative to the median current part 7, and representing a length of 200 to 600 m , extending to the bottom of the sea 4 beyond the point of contact 5 for several tens, even several hundreds of meters.
  • the lower portion 6 of the raised chain is always of the lightened type and not of the type corresponding to the underwater pipe resting on the bottom of the sea and connecting the well heads.
  • a multi-catenary pipe 1 according to the invention therefore has the following advantages:
  • the radius of curvature R 0 at the bottom of the chain is increased by approximately 50%, which provides the driving with a behavior in fatigue over time considerably improved,
  • FDPU comprising a bottom-surface link 1 a in chain configuration called drilling riser connecting the base of the 2 ⁇ drilling derrick to a device
  • Said device located on the bottom of the sea, said device guiding the pipe in the area of penetration of the seabed.
  • Said drilling riser 1 has the function of guiding the rod train actuated and manipulated from said drilling derrick 2 ⁇ , the return of drilling mud taking place in the space existing between said rod train and said drilling riser .
  • the rod train being strongly curved in the lower part of the chain tends to rub on the walls of the drilling riser, thereby significantly increasing the wear and the risks of damaging said riser.
  • the multi-catenary pipe according to the invention thus makes it possible, not only to reduce the problems of fatigue of the foot area of riser by increasing the radius of curvature at the foot, but also to reduce the internal wear of said drilling riser under the effect of the friction of the rod train in rotation with the wall of said riser.
  • the fatigue of the drill string itself, by reducing the curvature in the chain end region of the drilling riser will thus be considerably reduced; in the same way, the power necessary for the actual drilling will be radically reduced.
  • the device according to the invention thus makes it possible to improve the fatigue strength of the drilling riser in the region of the chain end, to reduce the phenomena of wear by the drill string rotating in the interior of said riser and significantly improve the alignment, at the FDPU, between said drilling riser and said derrick.
  • the multi-catenary pipe according to the invention is a drilling riser which extends from a floating support with derrick 2- ⁇ of the FDPU type
  • the weighting and the length of the upper portion 8 are advantageously increased, so as to minimize the angle ⁇ made by the vertical and the axis of the pipe at the floating support 2, and therefore so as to reduce the offset of the axis of the pipe relative to the axis of the derrick 2 which facilitates the introduction of drill pipes and drilling operations in general.
  • the thickness of steel of the lower portion 6 of the riser is advantageously increased to reduce the risks of wear by friction of the drill string, insofar as this additional weight is compensated for by an increase in the floating elements, for example shells syntactic foam, to obtain an average weight in water as described above.
  • the bottom-surface connection and advantageously incorporates portions of transition pipe in 9 ⁇ , 9 2 , for example over a length of 12, 24 or 48m in length, consisting of a gradual increase or by increments in the thickness of the pipe from the bottom part to the top part, and / or a progressive integration of buoyancy elements so that the lower part called “transition pipe” is lighter than the upper part of said transition pipe.
  • transition zone 9 ⁇ between the upper portion consisting of a pipe 8 made heavier by increasing the thickness of its wall 11 ⁇ , as well as by the addition of circles 12 regularly or not spaced apart, and the pipe portion 7 of lower thickness 11 3 .
  • Said transition zone 9- ⁇ is provided by a pipe length of 24 m, thickness 11 2 between the values 1 ⁇ and 11 3 , preferably equal to the average of the two said values. . . -.
  • FIG 7 there is shown the lightened pipe portion 6 equipped, on the left side with a continuous buoyancy element of great length 10 ⁇ , consisting of syntactic foam shells, and on the right side, with buoyancy elements individual 10 2 regularly spaced and giving the same average buoyancy per meter of pipe as said continuous element 10 ⁇ .
  • a continuous buoyancy element of great length 10 ⁇ consisting of syntactic foam shells
  • buoyancy elements individual 10 2 regularly spaced and giving the same average buoyancy per meter of pipe as said continuous element 10 ⁇ .

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Abstract

An undersea pipe of the riser type providing a connection between a floating support and the sea bottom. The riser has a rigid pipe of the catenary type extending from the floating support to a point of contact with the sea bottom. The catenary riser comprises a lower pipe portion terminating at the point of contact. The apparent weight per unit length in water of the lower pipe portion being at least 25% less than that of the remainder of the pipe constituting the catenary riser.

Description

COLONNE MONTANTE DU TYPE MULTI-CATENAIRE MULTI-CATENARY TYPE RISING COLUMN
La présente invention concerne une installation de liaison fond-surface comprenant au moins une conduite sous-marine assurant la liaison entre un support flottant et le fond de la mer notamment à grande profondeur. Ces conduites sous-marines sont appelées "colonnes montantes" ou "risers" comme explicité ci-après. Ces risers sont constitués d'éléments tubulaires unitaires soudés ou vissés entre eux bout à bout réalisés en matériaux rigides tels que de l'acier ou en matériau composite.The present invention relates to a bottom-surface connection installation comprising at least one submarine pipe ensuring the connection between a floating support and the seabed, in particular at great depth. These underwater pipes are called "risers" or "risers" as explained below. These risers consist of unitary tubular elements welded or screwed together end to end made of rigid materials such as steel or composite material.
Plus particulièrement, la présente invention a pour objet une conduite sous- marine du type riser assurant la liaison entre un support flottant et le fond de la mer, ledit riser étant constitué par une conduite rigide de type caténaire s'étendant depuis ledit support flottant jusqu'à un point de contact au fond de la mer. Le secteur technique de l'invention est le domaine de la fabrication et de l'installation de liaisons fond-surface de production pour l'extraction sous-marine de pétrole, de gaz ou autre matériau soluble ou fusible, ou d'une suspension de matière minérale, à partir de tête de puits immergé pour le développement de champs de production installés en pleine mer au large des côtes. L'application principale et immédiate de l'invention étant dans le domaine de la production pétrolière, ainsi que dans la ré-injection d'eau et la production ou ré-injection de gaz.More particularly, the present invention relates to an underwater pipe of the riser type ensuring the connection between a floating support and the seabed, said riser being constituted by a rigid pipe of catenary type extending from said floating support up to 'at a point of contact at the bottom of the sea. The technical sector of the invention is the field of manufacturing and installing bottom-surface production links for the underwater extraction of oil, gas or other soluble or fusible material, or a suspension of mineral matter, from submerged wellheads for the development of production fields installed in the open sea off the coast. The main and immediate application of the invention being in the field of petroleum production, as well as in the re-injection of water and the production or re-injection of gas.
Un support flottant comporte en général des moyens d'ancrage pour rester en position malgré les effets des courants, des vents et de la houle. Il comporte aussi en général des moyens de forage, de stockage et de traitement du pétrole ainsi que des moyens de déchargement vers des pétroliers enleveurs, ces derniers se présentant à intervalle régulier pour effectuer l'enlèvement de la production. L'appellation de ces supports flottants est le terme anglo-saxon "Floating Production Storage Offloading" (signifiant "moyen flottant de stockage, de production et de déchargement") dont on utilisera le terme abrégé "FPSO" dans l'ensemble de la description suivante, ou encore "FDPU" ou "Floating Drilling & Production Unit" (signifiant "moyen flottant de forage et de production"), lorsque le support flottant est aussi utilisé pour effectuer les opérations de forage avec puits dévié dans la hauteur de la tranche d'eau. Un riser caténaire selon l'invention peut être soit un "riser de production" de pétrole brut ou de gaz, soit un riser d'injection d'eau, assurant la liaison avec une conduite sous-marine reposant au fond de la mer, soit encore un "riser de forage" assurant la liaison entre le support flottant et une tête de puits localisée au fond de la mer.A floating support generally comprises anchoring means to remain in position despite the effects of currents, winds and swell. It also generally comprises means for drilling, storing and processing petroleum as well as means for unloading towards tanker removers, the latter appearing at regular intervals to carry out the removal of production. The name of these floating supports is the English term "Floating Production Storage Offloading" (meaning "floating means of storage, production and unloading") whose abbreviated term "FPSO" will be used throughout the description next, or even "FDPU" or "Floating Drilling & Production Unit" (meaning "floating drilling and production means"), when the floating support is also used to carry out drilling operations with well deviated in the height of the wafer of water. A catenary riser according to the invention can be either a "production riser" for crude oil or gas, or a water injection riser, ensuring the connection with a submarine pipe resting at the bottom of the sea, or again a "drilling riser" ensuring the connection between the floating support and a wellhead located at the bottom of the sea.
Dans les FPSO où l'on installe en général une multiplicité de lignes, on est amené à mettre en œuvre soit des liaisons fond-surface de type tour-hybride, soit des liaisons de type "chaînette".In FPSOs where a multiplicity of lines is generally installed, it is necessary to implement either bottom-surface links of the tower-hybrid type, or "chain" type links.
Lorsque la conduite de liaison fond-surface assure directement la liaison entre un support flottant et un point de contact au fond de la mer qui se trouve décalé par rapport à l'axe dudit support, ladite conduite prend de par son propre poids une configuration dite de "chaînette", formant une courbe dont le rayon de courbure diminue depuis la surface jusqu'au point de contact au fond de la mer, et l'axe de ladite conduite forme un angle α avec la verticale dont la valeur varie en général de 10 à 20 degrés au niveau du support flottant jusqu'à, théoriquement, 90 degrés qu niveau du fond de la mer correspondant à une position théorique sensiblement tangentielle à l'horizontale comme il sera explicité ci-après.When the bottom-surface connection pipe directly connects a floating support to a point of contact at the bottom of the sea which is offset from the axis of said support, said pipe takes on its own configuration called of "chain", forming a curve whose radius of curvature decreases from the surface to the point of contact at the bottom of the sea, and the axis of the said pipe forms an angle α with the vertical whose value generally varies from 10 to 20 degrees at the level of the floating support up to, theoretically, 90 degrees than the level of the sea bottom corresponding to a theoretical position substantially tangential to the horizontal as will be explained below.
Les liaisons de type chaînette sont en général réalisées à l'aide de conduites flexibles, mais leur coût est extrêmement élevé en raison de structure complexe de la conduite.Chain-type connections are generally made using flexible pipes, but their cost is extremely high due to the complex structure of the pipe.
Ainsi on a été amené à développer des colonnes montantes sensiblement verticales, de manière à rapprocher de la surface la liaison souple en configuration de chaînette vers le support flottant, ce qui permet de minimiser la longueur de ladite conduite flexible, ainsi que les efforts qui lui sont appliqués, minimisant ainsi considérablement son coût.Thus, it has been necessary to develop substantially vertical risers, so as to bring the flexible connection in the chain configuration towards the floating support closer to the surface, which makes it possible to minimize the length of said flexible pipe, as well as the forces which are applied, thus considerably minimizing its cost.
De plus, dans le cas de la production de pétrole, ledit pétrole brut cheminant sur de très grandes distances, plusieurs kilomètres, on cherche à leur fournir un niveau d'isolation extrême pour, d'une part minimiser l'augmentation de viscosité qui conduirait à une réduction de la production horaire des puits, et d'autre part d'éviter le blocage du flot par dépôt de paraffine, ou formation d'hydrates dès lors que la température descend aux alentours de 30-40°C. Ces derniers phénomènes sont d'autant plus critiques, particulièrement en Afrique de l'Ouest, que la température du fond de la mer est de l'ordre de 4°C et que les pétroles bruts sont de type paraffiniques.In addition, in the case of oil production, said crude oil traveling over very long distances, several kilometers, we seek to provide them with an extreme level of insulation to, on the one hand minimize the increase in viscosity which would lead to a reduction in the hourly production of the wells, and on the other hand to avoid blocking the flow by depositing paraffin, or formation of hydrates when the temperature drops to around 30-40 ° C. These latter phenomena are all the more critical, particularly in West Africa, since the seabed temperature is around 4 ° C and the crude oils are of the paraffinic type.
Dès lors que la profondeur d'eau atteint et dépasse 800-1000m, il devient possible de réaliser ladite liaison fond-surface à l'aide d'une conduite rigide à paroi épaisse, car la longueur de la conduite étant considérable, sa souplesse permet d'obtenir une configuration de chaînette satisfaisante en restant dans des limites de contraintes acceptables.As soon as the water depth reaches and exceeds 800-1000m, it becomes possible to make said bottom-surface connection using a rigid pipe with thick wall, because the length of the pipe being considerable, its flexibility allows obtain a satisfactory chain configuration while remaining within limits acceptable constraints.
Ces risers rigides en matériaux résistants de forte épaisseur , en configuration de chaînette, sont communément appelés par le terme anglo-saxonThese rigid risers made of very thick resistant materials, in chain configuration, are commonly called by the term Anglo-Saxon.
"Steel Catenary Riser" signifiant "riser en acier en forme de chaînette" dont on utilisera le terme abrégé "SCR" ou "riser caténaire" dans la présente description qu'il soit en acier ou en autre matériau tel qu'un matériau composite."Steel Catenary Riser" meaning "steel riser in the form of a chain" of which the abbreviated term "SCR" or "catenary riser" will be used in the present description whether it is made of steel or of another material such as a composite material.
Ces "SCR" ou "risers caténaires" sont beaucoup plus simples à réaliser que les conduites flexibles et donc moins onéreux.These "SCR" or "catenary risers" are much simpler to produce than flexible pipes and therefore less expensive.
La courbe géométrique formée par une conduite de poids uniforme en suspension soumise à la gravité, appelée "chaînette" est une fonction mathématique de type cosinus hyperbolique (Coshx = (ex + e"x)/2 , reliant l'abscisse et l'ordonnée d'un point quelconque de la courbe selon les formules suivantes : y = Ro(cosh(x/R0) - 1 ) R = Ro.(Y/Ro + 1)2 dans lesquelles :The geometric curve formed by a uniform weight pipe suspended under gravity, called "chain" is a mathematical function of hyperbolic cosine type (Coshx = (e x + e "x ) / 2, connecting the abscissa and the ordinate of any point on the curve according to the following formulas: y = Ro (cosh (x / R 0 ) - 1) R = Ro. (Y / Ro + 1) 2 in which:
- x représente la distance dans la direction horizontale entre ledit point de contact et un point M de la courbe,- x represents the distance in the horizontal direction between said contact point and a point M of the curve,
- y représente l'altitude du point M (x et y sont donc les abscisses et ordonnées d'un point M de la courbe par rapport à un repère orthonormé dont l'origine est audit point de contact)- y represents the altitude of point M (x and y are therefore the abscissa and ordinate of a point M on the curve with respect to an orthonormal reference frame whose origin is at said contact point)
- R0 représente le rayon de courbure au dit point de contact, c'est à dire au point de tangence horizontale.- R 0 represents the radius of curvature at said point of contact, ie at the point of horizontal tangency.
- R représente le rayon de courbure au point M (x, y) Ainsi, la courbure varie le long de la chaînette depuis la surface, ou son rayon a une valeur maximale Rmax, jusqu'au point de contact, ou son rayon a une valeur minimale Rmin (ou R0 dans la formule ci-dessus). Sous l'effet des vagues, du vent et du courant, le support de surface se déplace latéralement et verticalement, ce qui a pour effet de soulever ou de reposer la conduite en forme de chaînette, au niveau du fond de la mer.- R represents the radius of curvature at point M (x, y) Thus, the curvature varies along the chain from the surface, or its radius has a maximum value R max , up to the point of contact, or its radius a a minimum value R m i n (or R 0 in the above formula). Under the effect of waves, wind and current, the surface support moves laterally and vertically, which has the effect of lifting or resting the pipe in the form of a chain, at sea level.
Ainsi, la conduite présente un rayon de courbure qui est maximal au sommet de la chaînette, en général, d'au moins 1500, notamment de 1500 à 5000m, c'est à dire au point de suspension sur le FPSO, et qui décroît jusqu'au point de contact avec le sol. A cet endroit, le rayon de courbure est minimal dans la portion en suspension. Mais, dans la partie adjacente reposant sur le fond de la mer, ladite conduite étant théoriquement en ligne droite, son rayon de courbure est théoriquement infini. En fait ledit rayon n'est pas infini mais extrêmement élevé, car il subsiste une courbure résiduelle.Thus, the pipe has a radius of curvature which is maximum at the top of the chain, in general, at least 1500, in particular from 1500 to 5000m, that is to say at the point of suspension on the FPSO, and which decreases up to '' at the point of contact with the ground. At this point, the radius of curvature is minimal in the suspended portion. But, in the adjacent part resting on the bottom of the sea, said pipe being theoretically in a straight line, its radius of curvature is theoretically infinite. In fact said radius is not infinite but extremely high, because there remains a residual curvature.
Ainsi, au gré des mouvements du support flottant en surface, le point de contact se déplace d'avant en arrière et, dans la zone soulevée ou reposée sur le fond, le rayon de courbure passe successivement d'une valeur minimale Rmin à une valeur extrêmement élevée, voire infinie dans le cas d'une configuration théorique où la conduite sous-marine repose sur le fond de la mer sensiblement en ligne droite.Thus, according to the movements of the floating support on the surface, the contact point moves back and forth and, in the raised or rested area on the bottom, the radius of curvature passes successively from a minimum value R min to a extremely high value, even infinite in the case of a theoretical configuration where the underwater pipe rests on the seabed substantially in a straight line.
Ces flexions alternatives créent des phénomènes de fatigue concentrés dans toute la zone de pied de chaînette et la durée de vie de telles conduites est fortement réduite et en général incompatible avec les durées de vie recherchées pour les liaisons fond-surface, c'est à dire 20-25 ans, voire plus.These alternative flexions create fatigue phenomena concentrated throughout the chain end zone and the lifetime of such pipes is greatly reduced and generally incompatible with the lifetimes sought for bottom-surface connections, that is to say 20-25 years or more.
De plus, on observe que durant ces mouvements alternatifs du point de contact, la raideur de la conduite, associée à la courbure résiduelle mentionnée précédemment, va dans le temps creuser un sillon sur toute la longueur soulevée puis reposée et créer une zone de transition dans laquelle existera un point d'inflexion où le rayon de courbure, minimal en pied de chaînette, changera alors de sens dans ladite zone de transition, et croîtra pour atteindre enfin une valeur infinie dans la portion de conduite sous-marine reposant en ligne droite sur le fond de la mer.In addition, we observe that during these alternative movements of the point of contact, the stiffness of the pipe, associated with the residual curvature mentioned above, will in time dig a furrow over the entire length raised then rested and create a transition zone in which will exist an inflection point where the radius of curvature, minimum at the foot of the chain, will then change direction in said transition zone, and will increase to finally reach an infinite value in the portion of underwater pipe resting in a straight line on the bottom of the sea.
Ces mouvements répétés sur de longues périodes créeront un sillon d'autant plus important dans les sols peu consolidés que l'on rencontre couramment en grande profondeur, ce qui aura pour effet de modifier la courbure de la chaînette et conduire, si le phénomène s'amplifie, à des risques d'endommagement des conduites, soit au niveau des conduites sous-marines reposant au fond de la mer, soit au niveau des SCR assurant la liaison entre ces conduites sous-marines reposant au fond de la mer et la surface.These repeated movements over long periods will create a groove all the more important in poorly consolidated soils that are commonly encountered at great depths, which will have the effect of modifying the curvature of the chain and lead, if the phenomenon s amplifies, at the risk of damage to the pipes, either at the level of the underwater pipes resting on the seabed, or at the level of the SCR ensuring the connection between these underwater pipes resting on the seabed and the surface.
La portion la plus critique de la chaînette se situe donc dans la portion proche du point de contact et, la plus grande partie des efforts dans cette partie basse de la chaînette sont en fait engendrés par les mouvements propres du support flottant et par les excitations qui surviennent dans la partie haute de la chaînette soumise au courant et à la houle, l'ensemble de ces excitations se propageant alors mécaniquement tout le long de la conduite jusqu'au pied de chaînette. Les courants situés au niveau du fond marin, ainsi que l'influence de la houle à cette profondeur, sont connus pour être faibles et ne créent pas d'efforts hydrodynamiques significatifs sur la partie basse de la chaînette.The most critical portion of the chain is therefore located in the portion close to the point of contact and, most of the forces in this lower part of the chain are in fact generated by the proper movements of the floating support and by the excitations which occur in the upper part of the chain subjected to current and swell, all of these excitations then propagating mechanically throughout the pipe to the chain end. The currents located at the seabed, as well as the influence of the swell at this depth, are known to be weak and do not create efforts significant hydrodynamics on the lower part of the chain.
Le support flottant en surface possède une flottabilité considérable et reste peu sensible aux charges verticales engendrées par les chaînettes en suspension sur son bordé, par contre, la tension horizontale H créée par chacune des chaînettes doit être contrebalancée, soit par une répartition équilibrée sur bâbord et tribord de l'ensemble des chaînettes, soit par un renforcement de l'ancrage du support flottant, du côté opposé aux chaînettes.The floating support on the surface has considerable buoyancy and remains insensitive to the vertical loads generated by the chains suspended on its plating, on the other hand, the horizontal tension H created by each of the chains must be counterbalanced, either by a balanced distribution on port side and starboard of all the chains, or by strengthening the anchoring of the floating support, on the side opposite the chains.
On connaît le brevet EP 0 952 301 qui décrit un FDPU associé à une liaison fond-surface en chaînette, à travers laquelle passe le train de tige de forage, ladite liaison fond-surface servant non seulement de guide, mais aussi de chemin de retour pour les boues de forage chargées des débris dudit forage. Dans la partie basse de ladite liaison fond-surface, la courbure est la plus accentuée, le train de tige en rotation frotte sur la paroi de la liaison fond-surface risquant d'endommager, voire de détruire cette dernière. Ainsi le problème posé est de fournir une conduite sous-marine de liaison fond-surface capable de résister à la fatigue cumulée au niveau du point de contact avec le fond de la mer, créée par les mouvements du support de surface, ainsi que par les effets de la houle et du courant, principalement dans la zone proche de la surface où les effets de ladite houle et dudit courant sont en général les plus importants.Patent EP 0 952 301 is known which describes an FDPU associated with a bottom-surface link in a chain, through which the drill string travels, said bottom-surface link serving not only as a guide, but also as a return path. for drilling mud loaded with debris from said drilling. In the lower part of said bottom-surface connection, the curvature is the most accentuated, the rotating rod train rubs against the wall of the bottom-surface connection risking damaging or even destroying the latter. Thus, the problem posed is to provide an underwater bottom-surface connection pipe capable of withstanding the cumulative fatigue at the point of contact with the sea bottom, created by the movements of the surface support, as well as by the effects of swell and current, mainly in the area near the surface where the effects of said swell and said current are generally the most important.
Ce problème est encore accentué dès lors que la structure de conduite intègre un système d'isolation à hautes performances, ce dernier rendant alors la conduite encore plus sensible aux problèmes de fatigue en raison de la complexité de sa structure interne. Ainsi, un autre problème posé est de fournir une conduite de liaison fond- surface dont la tension horizontale au niveau dudit point de contact avec la mer et au niveau dudit support flottant est la plus faible possible, minimisant ainsi le déséquilibre créé au niveau de l'ancrage du support flottant et des phénomènes de création de sillons au niveau dudit point de contact. Un autre problème posé est de fournir une conduite de liaison fond-surface du type riser de forage présentant des caractéristiques mécaniques améliorées pour notamment diminuer les risques d'endommagement du riser causé par les trains de tiges en rotation introduits dans le riser et frottant sur la paroi interne dudit riser. Une solution aux problèmes posés est une conduite sous-marine du type riser assurant la liaison entre un support flottant et le fond de la mer, ledit riser étant constitué par une conduite rigide de type caténaire s'étendant depuis ledit support flottant jusqu'à un point de contact au fond de la mer, caractérisée en ce que ledit riser caténaire comprend une portion inférieure de conduite se terminant audit point de contact, portion inférieure de conduite dont le poids linéaire apparent dans l'eau est inférieur à celui du reste de ladite conduite constituant ledit riser caténaire.This problem is further accentuated when the pipe structure incorporates a high performance insulation system, the latter then making the pipe even more sensitive to fatigue problems due to the complexity of its internal structure. Thus, another problem posed is to provide a bottom-surface connection pipe whose horizontal tension at the level of said point of contact with the sea and at the level of said floating support is as low as possible, thus minimizing the imbalance created at the level of the anchoring of the floating support and of phenomena of creation of grooves at the level of said point of contact. Another problem posed is to provide a bottom-surface connection pipe of the drilling riser type having improved mechanical characteristics, in particular to reduce the risk of damage to the riser caused by the rotating rod trains introduced into the riser and rubbing against the inner wall of said riser. One solution to the problems posed is an underwater pipe of the riser type ensuring the connection between a floating support and the bottom of the sea, said riser being constituted by a rigid catenary type pipe extending from said floating support to a point of contact at the bottom of the sea, characterized in that said catenary riser comprises a lower portion of pipe ending at said contact point, portion lower pipe whose apparent linear weight in water is lower than that of the rest of said pipe constituting said catenary riser.
La conduite caténaire selon l'invention comprend donc au moins deux portions de conduite correspondant à deux courbes en chaînette différentes, elle est donc appelée conduite multi-caténaire. Plus particulièrement, ladite portion inférieure de conduite allégée s'étend sur une longueur d'au moins 100m depuis ledit point de contact.The catenary pipe according to the invention therefore comprises at least two pipe portions corresponding to two different chain curves, it is therefore called multi-catenary pipe. More particularly, said lower portion of lightened pipe extends over a length of at least 100m from said contact point.
L'allégement de ladite portion inférieure de conduite par rapport au reste de la conduite a pour effet d'augmenter de manière significative le rayon de courbure Ro en partie basse au niveau du point de contact avec le fond de la mer, par rapport à ce qu'il serait avec une conduite présentant les caractéristiques de ladite partie courante dans la portion inférieure de conduite. Cette augmentation du rayon de courbure minimal au niveau du point de contact a pour effet de réduire considérablement les phénomènes de fatigue ainsi que les phénomènes de creusement de sillons. En effet, lors des mouvements d'avant en arrière de la chaînette, la portion de conduite est alternativement fléchie pour atteindre le rayon de courbure minimal, puis remis sensiblement en ligne droite, ce qui, du fait que le rayon minimal est plus important, engendre des contraintes alternées beaucoup plus faible dans le dispositif selon l'invention par rapport à l'art antérieur, réduisant ainsi la fatigue tout au long de la durée de vie qui excède en général 25 années. De plus, le sillon créé en pied de chaînette par la courbure résiduelle sera moins accentué, ce qui améliore d'autant la tenue dans le temps de la liaison fond-surface.The lightening of said lower portion of pipe compared to the rest of the pipe has the effect of significantly increasing the radius of curvature Ro at the bottom at the point of contact with the seabed, compared to this that it would be with a pipe having the characteristics of said current part in the lower pipe portion. This increase in the minimum radius of curvature at the point of contact has the effect of considerably reducing the phenomena of fatigue as well as the phenomena of grooving of grooves. Indeed, during movements back and forth of the chain, the pipe portion is alternately bent to reach the minimum radius of curvature, then returned substantially in a straight line, which, because the minimum radius is larger, generates much lower alternating stresses in the device according to the invention compared to the prior art, thus reducing fatigue throughout the service life which generally exceeds 25 years. In addition, the groove created at the bottom of the chain by the residual curvature will be less accentuated, which improves the resistance over time of the bottom-surface connection.
De préférence, pour des profondeurs supérieures à 1000m, la dite portion inférieure de conduite allégée s'étend sur une longueur de 200 à 600m. Plus particulièrement, ladite portion de conduite inférieure est allégée avec un poids linéaire apparent inférieur dans l'eau d'au moins 25%, de préférence inférieur de 25 à 80% par rapport à la partie du reste de la conduite qui lui est adjacente.Preferably, for depths greater than 1000 m, said lower portion of lightened pipe extends over a length of 200 to 600 m. More particularly, said lower pipe portion is lightened with an apparent linear weight lower in water by at least 25%, preferably lower by 25 to 80% compared to the part of the rest of the pipe which is adjacent to it.
On peut également créer une dite portion inférieure de conduite selon l'invention présentant un poids linéaire apparent inférieur au reste de la conduite en alourdissant une portion supérieure de la conduite s'étendant depuis ledit support flottant.It is also possible to create a said lower portion of pipe according to the invention having an apparent linear weight lower than the rest of the pipe by weighing down an upper portion of the pipe extending from said floating support.
Avantageusement, une conduite multi-caténaire selon l'invention comprend donc une portion supérieure de conduite qui s'étend depuis ledit support flottant, ladite portion supérieure de conduite étant alourdie de manière à présenter un poids linéaire apparent supérieur à celui de ladite partie du reste de la conduite qui lui est adjacente, la masseAdvantageously, a multi-catenary pipe according to the invention therefore comprises an upper portion of pipe which extends from said floating support, said upper portion of pipe being weighed down so as to have an apparent linear weight greater than that of said part of the remainder of the pipe adjacent to it, the mass
L'alourdissement de ladite portion supérieure de conduite a pour effet d'augmenter le poids apparent dans l'eau de la conduite à ce niveau et donc, d'augmenter la tension dans ladite conduite et ainsi de diminuer l'inclinaison de l'axe de la conduite par rapport à la verticale au niveau de la jonction au support flottant ; de plus, l'augmentation de la masse de ladite conduite augmente la stabilité de ladite portion supérieure de conduite, qui devient alors moins sensibles aux effets du courant et de la houle.The weighting of said upper portion of pipe has the effect of increasing the apparent weight in the water of the pipe at this level and therefore, of increasing the tension in said pipe and thus of decreasing the inclination of the axis. pipe with respect to the vertical at the junction with the floating support; moreover, the increase in the mass of said pipe increases the stability of said upper portion of pipe, which then becomes less sensitive to the effects of current and swell.
L'excitation en tête de la conduite étant réduite, sa répercussion en pied, au niveau du point de contact est moins importante, ce qui réduit d'autant les mouvements et donc la fatigue de la portion inférieure de conduite qui est la portion critique de la liaison fond-surface comme mentionné précédemment.The excitation at the head of the pipe being reduced, its repercussion on the foot, at the level of the point of contact is less important, which reduces the movements and therefore the fatigue of the lower portion of the pipe which is the critical portion of the bottom-surface connection as mentioned previously.
De préférence, ladite portion supérieure de conduite alourdie s'étend sur une tranche d'eau correspondant à au moins la zone d'influence de la houle, c'est à dire de préférence 150 à 200m. Dans cette zone, on observe en général des courants importants, ces derniers étant en général sensiblement uniformes dans des tranches d'eau correspondant à des thermoclines. On augmente ainsi la masse et le poids de la conduite dans la tranche d'eau supérieure qui constitue la zone la plus perturbée de la liaison fond-surface. Dans un mode de réalisation, ladite portion supérieure de conduite alourdie présente un poids linéaire apparent supérieur d'au moins 50% à celui de la partie courante de conduite adjacente à ladite portion supérieure, de préférence ledit poids linéaire apparent est supérieur de 100 à 300% à celui de ladite partie du reste de la conduite qui lui est adjacente. Lorsque ladite conduite multi-caténaire selon l'invention assure la liaison avec un fond situé à une profondeur d'au moins 1000m et ladite portion supérieure de conduite alourdie s'étend, de préférence, sur une longueur de 150 à 250 m depuis la surface.Preferably, said upper weighted pipe portion extends over a slice of water corresponding to at least the zone of influence of the swell, that is to say preferably 150 to 200 m. In this zone, large currents are generally observed, the latter generally being substantially uniform in slices of water corresponding to thermoclines. This increases the mass and weight of the pipe in the upper slice of water which constitutes the most disturbed area of the bottom-surface connection. In one embodiment, said upper portion of weighted pipe has an apparent linear weight greater than at least 50% than that of the current portion of pipe adjacent to said upper portion, preferably said apparent linear weight is greater from 100 to 300 % to that of said part of the rest of the pipe adjacent to it. When said multi-catenary pipe according to the invention provides the connection with a bottom located at a depth of at least 1000 m and said upper portion of weighted pipe preferably extends over a length of 150 to 250 m from the surface .
Dans un mode préféré de réalisation, on combine portion supérieure de conduite alourdie et portion inférieure de conduite allégée : a) une dite portion supérieure de conduite alourdie qui s'étend depuis ledit support flottant jusqu'à l'extrémité haute d'une partie médiane de la conduite et dont le poids linéaire apparent est supérieur à celui de ladite portion de conduite médiane, et b) une dite portion inférieure de conduite allégée qui s'étend depuis l'extrémité basse de ladite portion médiane de conduite jusqu'audit point de contact au fond de la mer et dont le poids linéaire apparent est inférieur à celui de ladite portion médiane de conduite.In a preferred embodiment, an upper portion of the weighted pipe and a lower portion of the lightened pipe are combined: a) a said upper portion of the weighted pipe which extends from said support floating up to the upper end of a middle portion of the pipe and whose apparent linear weight is greater than that of said portion of middle pipe, and b) a said lower portion of lightened pipe which extends from the 'lower end of said middle portion of pipe to said point of contact at the bottom of the sea and whose apparent linear weight is less than that of said middle portion of pipe.
Plus particulièrement, lorsque ladite conduite multi-caténaire selon l'invention assure la liaison entre un support flottant en surface et le point de contact au fond de la mer situé à une profondeur d'au moins 1000 m, elle présente : a) une dite portion supérieure de conduite alourdie s'étendant sur une longueur de 150 à 250 m depuis ledit support flottant, correspondant à un alourdissement de 100 à 300% par rapport à une dite portion médiane de conduite adjacente, et b) une dite portion médiane de conduite dont la longueur est comprise entreMore particularly, when said multi-catenary pipe according to the invention provides the connection between a floating support on the surface and the point of contact at the bottom of the sea situated at a depth of at least 1000 m, it has: a) a so-called upper portion of weighted pipe extending over a length of 150 to 250 m from said floating support, corresponding to a weighting of 100 to 300% relative to said adjacent median portion of pipe, and b) said median portion of pipe whose length is between
75 et 120% de la hauteur d'eau entre la surface et ledit point de contact, et c) une dite portion inférieure de conduite allégée de poids linéaire apparent inférieur de 25 à 80% par rapport à celui de ladite portion médiane de conduite correspondant à la partie courante de ladite conduite, et s'étendant sur une longueur de 200 à 600m depuis ledit point de contact.75 and 120% of the water height between the surface and said point of contact, and c) a said lower portion of lightened pipe with an apparent linear weight 25 to 80% lower than that of said corresponding middle portion of pipe to the current part of said pipe, and extending over a length of 200 to 600 m from said point of contact.
Selon une variante avantageuse de réalisation, ladite portion inférieure de conduite est allégée par une augmentation de sa flottabilité à l'aide d'éléments de flottabilité, de préférence des flotteurs entourant ladite conduite.According to an advantageous alternative embodiment, said lower pipe portion is made lighter by increasing its buoyancy using buoyancy elements, preferably floats surrounding said pipe.
Plus particulièrement, la conduite multi-caténaire selon l'invention est constituée par une conduite de type "pipe in pipe" comprenant deux conduites interne et externe coaxiales et présentant des éléments de flottabilité associés à ladite conduite, de préférence isolants, de préférence encore constitués par de la mousse syntactique autour de ladite conduite externe.More particularly, the multi-catenary pipe according to the invention is constituted by a pipe of the "pipe in pipe" type comprising two internal and external coaxial pipes and having buoyancy elements associated with said pipe, preferably insulating, preferably still made by syntactic foam around said external pipe.
Selon une autre variante avantageuse de réalisation, ladite conduite multi- caténaire comprend une dite portion supérieure de conduite alourdie s'étendant depuis ledit support flottant, ladite portion supérieure de conduite étant alourdie du fait que l'épaisseur de paroi tubulaire de conduite en acier est supérieure à celui du reste de la conduite, avec notamment des cerces complémentaires ou des masses localisées pouvant être rendus solidaires, à intervalles réguliers ou non de ladite conduite alourdie.According to another advantageous alternative embodiment, said multi-catenary pipe comprises a said upper portion of weighted pipe extending from said floating support, said upper portion of pipe being weighed down because the thickness of the tubular wall of steel pipe is greater than that of the rest of the pipe, with in particular complementary hoops or localized masses which can be made integral, at regular intervals or not, of said weighted pipe.
La présente invention permet de réaliser des conduites plus résistantes qui présente une épaisseur de paroi tubulaire supérieure à l'épaisseur de paroi de ladite partie du reste de la conduite qui lui est adjacente, mais dont ladite portion inférieure de conduite est allégée par des éléments flottants.The present invention makes it possible to produce more resistant pipes which has a tubular wall thickness greater than the wall thickness of said part of the rest of the pipe which is adjacent to it, but of which said lower pipe portion is lightened by floating elements.
Dans un mode préféré de réalisation, une conduite multi-caténaire selon l'invention comprend au moins une portion de conduite de transition qui assure le raccordement entre l'extrémité haute de ladite portion inférieure de conduite et le reste de la conduite, ladite portion de conduite de transition présentant un poids linéaire apparent intermédiaire et, de préférence dont la valeur varie progressivement par palier ou régulièrement entre la valeur du poids linéaire apparent de ladite portion inférieure de conduite et la valeur du poids linéaire apparent de la partie courante de conduite qui lui est adjacent à son autre extrémité.In a preferred embodiment, a multi-catenary pipe according to the invention comprises at least one transition pipe portion which provides the connection between the upper end of said lower pipe portion and the rest of the pipe, said portion of transition pipe having an intermediate apparent linear weight and, preferably the value of which varies progressively in stages or regularly between the value of the apparent linear weight of said lower portion of pipe and the value of the apparent linear weight of the current part of pipe which is adjacent to its other end.
Une conduite selon l'invention peut donc comprendre les portions de conduite successives suivantes : a) une portion supérieure de conduite alourdie, b) une première portion de conduite de transition, c) une portion de conduite médiane, d) une deuxième portion de conduite de transition, et e) une portion inférieure de conduite allégée. La variation progressive du poids linéaire apparent desdites portions de conduite de transition peut être obtenue par une variation progressive de l'épaisseur de leur paroi tubulaire en acier ou par une variation progressive de leur flottabilité en faisant varier la quantité de mousse syntactique.A pipe according to the invention can therefore comprise the following successive pipe portions: a) an upper weighted pipe portion, b) a first transition pipe portion, c) a middle pipe portion, d) a second pipe portion transition, and e) a lower portion of lightened pipe. The gradual variation of the apparent linear weight of said portions of transition pipe can be obtained by a gradual variation in the thickness of their tubular steel wall or by a gradual variation in their buoyancy by varying the amount of syntactic foam.
Ainsi, pour réaliser ces dites portions de conduite de transition à variation progressive par palier du poids linéaire apparent, on peut utiliser un ou plusieurs éléments de conduite unitaires dont le poids apparent, notamment l'épaisseur, est uniforme pour chaque élément unitaire mais avec des valeurs intermédiaires entre celles des éléments unitaires adjacents.Thus, to produce these so-called transition pipe portions with progressive variation in stages of the apparent linear weight, one or more unitary pipe elements can be used, the apparent weight of which, in particular the thickness, is uniform for each unitary element but with intermediate values between those of adjacent unit elements.
Ces portions de conduite de transition peuvent donc s'étendre sur des longueurs de 12, 24 ou 48 m, elles permettent d'éviter des ruptures brusques d'inertie préjudiciables à un bon comportement dans le temps vis à vis de la fatigue de la conduite de liaison fond-surface.These portions of the transition pipe can therefore extend over lengths of 12, 24 or 48 m, they make it possible to avoid sudden breaks in inertia detrimental to good behavior over time with regard to the fatigue of the pipe. bottom-surface connection.
Dans un mode de réalisation avantageux, ladite conduite multi-caténaire selon l'invention constitue un riser de forage assurant la liaison entre un derrick placé sur ledit support flottant et une tête de puits au fond de la mer ou, de préférence, l'extrémité d'une conduite sous-marine reposant au fond de la mer, elle-même connectée à son autre extrémité à une dite tête de puits.In an advantageous embodiment, said multi-catenary pipe according to the invention constitutes a drilling riser ensuring the connection between a derrick placed on said floating support and a well head at the bottom of the sea or, preferably, the end an underwater pipe resting at the bottom of the sea, itself connected at its other end to a so-called wellhead.
D'autres caractéristiques et avantages de la présente invention apparaîtront à la lumière détaillée des modes de réalisation qui vont suivre, en référence aux figures 1 à 3.Other characteristics and advantages of the present invention will appear in the light of the following embodiments, with reference to FIGS. 1 to 3.
La figure 1 est une vue de côté d'une conduite en configuration de chaînette simple 1a, suspendue à un support flottant 2 de type FPSO, et dont l'extrémité inférieure repose sur le fond de la mer, représentée dans trois positions différentes 1a, 1b, 1c- La figure 2 est une coupe en vue de côté détaillant la tranchée creusée par le pied de chaînette lors des mouvements de soulèvement et de repos de la conduite sur le fond marin.FIG. 1 is a side view of a pipe in a simple chain configuration 1 a , suspended from a floating support 2 of FPSO type, and the lower end of which rests on the sea floor, represented in three different positions 1 a , 1b, 1c- Figure 2 is a sectional side view detailing the trench dug by the chain foot during the lifting and resting movements of the pipe on the seabed.
La figure 3 est une vue de côté d'une conduite en configuration de chaînette simple 1a, suspendue à un support flottant de forage et d'exploitation de type FDPU, et dont l'extrémité inférieure repose sur le fond de la mer avant de pénétrer dans le sol pour atteindre les nappes pétrolifères.FIG. 3 is a side view of a pipe in a single chain configuration 1 a , suspended from a floating drilling and operating support of the FDPU type, and the lower end of which rests on the bottom of the sea before penetrate the ground to reach the oil tables.
Les figures 4 et 5 sont des vues de côté d'un support flottant FPSO auquel est suspendue une conduite multi-caténaire selon l'invention 1 présentant trois courbes en chaînette (8, 7, 6). La figure 6 représente une vue de côté, en coupe éclatée, de la zone de transition entre la portion supérieure de conduite 8 et la portion intermédiaire 7.Figures 4 and 5 are side views of a floating FPSO support to which is suspended a multi-catenary pipe according to the invention 1 having three chain curves (8, 7, 6). FIG. 6 shows a side view, in exploded section, of the transition zone between the upper pipe portion 8 and the intermediate portion 7.
La figure 7 représente, en vue de côté, l'allégement de la partie inférieure au moyen de flotteurs continus ou répartis autour de la conduite.Figure 7 shows, in side view, the relief of the lower part by means of continuous floats or distributed around the pipe.
Dans la figure 1 on a représenté en vue de côté une liaison fond-surface 1a, selon l'art antérieur, suspendue en 3 à un support flottant 2 de type FPSO, et reposant sur le fond de la mer 4 au niveau du point de contact 5.In Figure 1 there is shown a side view of a bottom-surface binding 1 according to the prior art was suspended in 3 to a floating support 2 of the FPSO type, and resting on the seabed 4 at point contact 5.
La courbure varie le long de la chaînette depuis la surface, ou son rayon a une valeur maximale Rmaχ, jusqu'au point de contact, ou son rayon a une valeur minimale Rmin. Sous l'effet des vagues, du vent et du courant, le support de surface 2 se déplace, par exemple de gauche à droite comme représenté sur la figure, ce qui a pour effet de soulever ou de reposer la conduite en forme de chaînette, au niveau du fond de la mer. Dans la position 2C le support flottant s'écarte de la position normale 2a, ce qui a pour effet de tendre la chaînette 1c en la soulevant, et de déplacer le point de contact 5 vers la droite ; le rayon de courbure Rmin en pied de chaînette augmente, de même que la tension horizontale Ha au niveau dudit point de contact, ainsi que la tension dans la conduite au niveau dudit support flottant. De la même manière, dans la position 2b, le déplacement vers la droite du support flottant a pour effet de détendre la chaînette 1 et de reposer une partie de la conduite sur le fond de la mer. Le rayon Rmin au niveau du point de contact 5 décroît, de même que la tension horizontale Hb dans la conduite au même point, ainsi que la tension dans la conduite au niveau dudit support flottant. Cette réduction du rayon de courbure en 5b crée des contraintes internes considérables au sein de la structure de la conduite ce qui engendre des phénomènes de fatigue cumulés pouvant conduire à la ruine de la liaison fond-surface. Ainsi, la conduite présente un rayon de courbure qui est maximal au sommet de la chaînette, c'est à dire au point de suspension 3 sur le FPSO, et qui décroît jusqu'au point de contact 5 avec le sol 4. A cet endroit, le rayon de courbure est minimal dans la portion en suspension, mais dans la partie adjacente reposant sur le fond de la mer, ladite conduite étant théoriquement en ligne droite, son rayon de courbure est théoriquement infini. En fait ledit rayon n'est pas infini mais extrêmement élevé, car il reste une courbure résiduelle.The curvature varies along the chain from the surface, or its radius has a maximum value R ma χ, up to the point of contact, or its radius has a minimum value R m i n . Under the effect of waves, wind and current, the surface support 2 moves, for example from left to right as shown in the figure, which has the effect of lifting or resting the pipe in the form of a chain, at the bottom of the sea. In position 2 C the floating support deviates from normal position 2 a , which has the effect of tightening the chain 1 c by lifting it, and of moving the contact point 5 towards the right ; the radius of curvature Rmi n at the bottom of the chain increases, as does the horizontal tension H a at said contact point, as well as the tension in the conducted at said floating support. Similarly, in position 2 b , moving the floating support to the right has the effect of relaxing the chain 1 and resting part of the pipe on the sea floor. The radius Rmi n at the point contact 5 decreases, as does the horizontal tension H b in the pipe at the same point, as well as the tension in the pipe at said floating support. This reduction in the radius of curvature at 5b creates considerable internal stresses within the structure of the pipe, which generates cumulative fatigue phenomena which can lead to the ruin of the bottom-surface connection. Thus, the pipe has a radius of curvature which is maximum at the top of the chain, that is to say at the point of suspension 3 on the FPSO, and which decreases up to the point of contact 5 with the ground 4. At this point , the radius of curvature is minimal in the suspended portion, but in the adjacent part resting on the seabed, said pipe being theoretically in a straight line, its radius of curvature is theoretically infinite. In fact said radius is not infinite but extremely high, because there remains a residual curvature.
Ainsi, comme expliqué précédemment, au gré des mouvements du support flottant en surface 2, le point de contact 5 se déplace de droite à gauche et, dans la zone soulevée ou reposée sur le fond, le rayon de courbure passe successivement d'une valeur minimale Rmjn à une valeur extrêmement élevée, voire infinie dans le cas d'une configuration sensiblement en ligne droite.Thus, as explained above, according to the movements of the floating support on the surface 2, the contact point 5 moves from right to left and, in the raised or rested area on the bottom, the radius of curvature passes successively by a value minimum R m j n to an extremely high value, even infinite in the case of a configuration substantially in a straight line.
Ces flexions alternatives créent des phénomènes de fatigue concentrés en dans toute la zone de pied de chaînette et la durée de vie de telles conduites est fortement réduite et en général incompatible avec les durées de vie recherchées pour les liaisons fond-surface, c'est à dire 20-25 ans, voire plus.These alternative flexions create fatigue phenomena concentrated throughout the chain end region and the service life of such pipes is greatly reduced and generally incompatible with the service lives sought for bottom-surface connections. say 20-25 years or more.
De plus, comme illustré dans la figure 2, on observe que durant ces mouvements alternatifs du point de contact, la raideur de la conduite, associée à la courbure résiduelle mentionnée précédemment, va dans le temps creuser un sillon 12 sur toute la longueur soulevée puis reposée, et créer ainsi une zone de transition dans laquelle existera un point d'inflexion 11 , où la courbure change de sens dans les zones de transition 11a-11 b, pour atteindre enfin une valeur infinie dans la portion de conduite sous-marine reposant en ligne droite sur le fond de la mer, ladite portion n'étant soulevée que de manière exceptionnelle, par exemple lors du cumul maximal dans la même direction, vers la gauche, de tous les éléments perturbateurs (houle-vent-courant) agissant sur le support flottant et sur la chaînette, ou encore lors de l'apparition de phénomènes de résonance au niveau de la chaînette elle-même.In addition, as illustrated in FIG. 2, it is observed that during these alternative movements of the point of contact, the stiffness of the pipe, associated with the residual curvature mentioned above, will in time dig a groove 12 over the entire length lifted then rested, and thus create a transition zone in which there will be an inflection point 11, where the curvature changes direction in the transition zones 11a-11b, to finally reach an infinite value in the portion of underwater pipe resting in a straight line on the bottom of the sea, said portion being raised only in an exceptional manner, for example during the maximum accumulation in the same direction, to the left, of all the disturbing elements (swell-wind-current) acting on the floating support and on the chain, or even when resonance phenomena appear at level of the chain itself.
La figure 4 représente en vue de côté une chaînette à courbure multiple selon l'invention constituée, dans sa partie supérieure, d'une portion de conduite alourdie 8 par rapport à la partie courante 7 située juste en dessous et en continuité, et dans sa partie inférieure, d'une portion de conduite allégée 6 par rapport à ladite partie courante 7. De cette disposition selon l'invention, il en résulte que le rayon de courbure Ro en partie basse augmente de manière significative, ce qui réduit considérablement les phénomènes de fatigue explicités précédemment. De plus, la portion supérieure 8 étant alourdie présentera une tension supérieure, ce qui augmentera d'autant la stabilité de la partie supérieure de ladite chaînette, qui deviendra alors moins sensible aux effets du courant et de la houle, cette dernière ayant des effets significatifs jusqu'à des profondeurs de 100 àFIG. 4 represents in side view a chain with multiple curvature according to the invention made up, in its upper part, of a portion of heavier pipe 8 compared to the current part 7 located just below and in continuity, and in its lower part, of a portion of lightened pipe 6 relative to said main part 7. From this arrangement according to the invention, it follows that the radius of curvature Ro in the lower part increases significantly, which considerably reduces the phenomena of fatigue explained above. In addition, the upper portion 8 being weighed down will have a higher tension, which will further increase the stability of the upper part of said chain, which will then become less sensitive to the effects of current and swell, the latter having significant effects. up to depths of 100 to
150m de la surface. L'excitation en tête étant réduite, leur répercussion en pied 5 de chaînette est moins importante, ce qui réduit d'autant les mouvements, donc la fatigue dans cette portion inférieure critique 6 de la liaison fond-surface.150m from the surface. The excitement at the head being reduced, their repercussion at the bottom of the chain 5 is less significant, which reduces the movements, therefore the fatigue in this critical lower portion 6 of the bottom-surface connection.
A titre d'illustration, une chaînette simple 1a (figures 1 et 5) installée par 1200m de profondeur d'eau, est constituée d'une conduite de type "pipe in pipe" de diamètre extérieur 323.85mm, de poids linéaire apparent dans l'eau ω = 177.42 kg/m et présentant un rayon de courbure R0 (=Rmin) au niveau du point de contact 5 de R0 = 500m, correspondant à un comportement acceptable dans le temps de la conduite vis à vis de la fatigue. La tension horizontale H au niveau du point de contact est H=89 tonnes et l'angle en tête est oc = 17.1 degrés vis à vis de la verticale. Le support flottant 2 en surface est donc lui aussi soumis à un même effort de tension horizontale à l'autre extrémité de la conduite, soit H=89 tonnes et son ancrage du côté opposé à la liaison fond-surface doit être renforcé d'autant.By way of illustration, a simple chain 1 a (FIGS. 1 and 5) installed by a depth of 1200 m of water, consists of a pipe of the "pipe in pipe" type with an outside diameter of 323.85 mm, of apparent linear weight in water ω = 177.42 kg / m and having a radius of curvature R 0 (= R m in) at the point of contact 5 of R 0 = 500m, corresponding to acceptable behavior over time of the pipe opposite fatigue. The horizontal tension H at the point of contact is H = 89 tonnes and the head angle is oc = 17.1 degrees with respect to the vertical. The floating support 2 on the surface is therefore also subjected to the same horizontal tension force at the other end of the pipe, ie H = 89 tonnes and its anchoring on the side opposite to the bottom-surface connection must be reinforced as much .
Une conduite multi-caténaire 1 selon l'invention, c'est à dire, constituée ici de trois courbes en chaînettes différentes (figures 4 et 5) est constituée : • d'une portion médiane 7 de la conduite précédemment décrite, sur une longueur de 1000m, • d'une portion supérieure 8 alourdie de 200m de longueur suspendue au support flottant 2, alourdie par augmentation de l'épaisseur d'acier pour atteindre un poids linéaire apparent dans l'eau ω = 440.45 kg/m, et, • d'une portion inférieure 6 de conduite allégée par ajout d'éléments flottants de type mousse syntactique pour atteindre le poids linéaire apparent dans l'eau ω = 68.13 kg/m. La portion inférieure 6 présente un rayon de courbure au niveau du point de contact Ro = 733.9m, ce qui conduit à une tension horizontale de 50 tonnes.A multi-catenary pipe 1 according to the invention, that is to say made up here of three different chain curves (FIGS. 4 and 5) is made up: • of a middle portion 7 of the pipe described above, over a length of 1000m, • of an upper portion 8 weighed down 200m in length suspended from the floating support 2, weighed down by increasing the thickness of steel to reach an apparent linear weight in water ω = 440.45 kg / m, and, • a lower portion 6 of lightened pipe by adding floating elements of the syntactic foam type to reach the apparent linear weight in water ω = 68.13 kg / m. The lower portion 6 has a radius of curvature at the contact point Ro = 733.9m, which leads to a horizontal tension of 50 tonnes.
Le tableau ci-dessous compare les principaux résultats relatifs à la conduite en chaînette simple et à la conduite multi-caténaire selon l'invention.The table below compares the main results relating to driving in a single chain and to multi-catenary driving according to the invention.
En règle générale, et à titre illustratif mais non limitatif, on utilise une portion supérieure 8 d'une longueur de 150 à 250m alourdie de 100 à 300% par rapport à la portion courante médiane 7 située juste en dessous, la longueur de la portion . courante médiane 7 étant par exemple comprise entre 75 et 120% de la hauteur d'éau, la portion inférieure de conduite 6 étant allégée dé 25 à 80% par rapport à la partie courante médiane 7, et représentant une longueur de 200 à 600m, se prolongeant sur le fond de la mer 4 au delà du point de contact 5 sur plusieurs dizaines, voire plusieurs centaines de mètres. Ainsi, lors des déplacements d'avant en arrière du support flottant 2, la portion inférieure 6 de la chaînette soulevée est toujours du type allégé et non pas du type correspondant à la conduite sous-marine reposant sur le fond de la mer et reliant les têtes de puits. Une conduite multi-caténaire 1 selon l'invention présente donc les avantages suivants :In general, and by way of illustration but not limitation, an upper portion 8 with a length of 150 to 250 m is used, weighed down by 100 to 300% relative to the current middle portion 7 located just below, the length of the portion . median current 7 being for example between 75 and 120% of the water height, the lower portion of pipe 6 being lightened by 25 to 80% relative to the median current part 7, and representing a length of 200 to 600 m , extending to the bottom of the sea 4 beyond the point of contact 5 for several tens, even several hundreds of meters. Thus, during movements from front to back of the floating support 2, the lower portion 6 of the raised chain is always of the lightened type and not of the type corresponding to the underwater pipe resting on the bottom of the sea and connecting the well heads. A multi-catenary pipe 1 according to the invention therefore has the following advantages:
• le rayon de courbure R0 en pied de chaînette est augmenté d'environ 50%, ce qui fournit à la conduite un comportement en fatigue dans le temps considérablement amélioré,The radius of curvature R 0 at the bottom of the chain is increased by approximately 50%, which provides the driving with a behavior in fatigue over time considerably improved,
• l'effort de tension horizontal au point de contact, et donc l'effort de tension horizontal en tête sur le support flottant sont divisés sensiblement par deux, réduisant ainsi drastiquement le déséquilibre de l'ancrage dudit support flottant 2,The horizontal tension force at the point of contact, and therefore the horizontal tension force at the head on the floating support are divided substantially by two, thus drastically reducing the imbalance in the anchoring of said floating support 2,
• le désaxement de l'axe de la conduite vis-à-vis de la verticale se trouve considérablement réduit, l'angle de l'axe de la conduite par rapport à la verticale au niveau du support flottant étant α = 9,6° au lieu de α = 17,1° par rapport à une conduite 1a de la technique antérieure.• the misalignment of the axis of the pipe with respect to the vertical is considerably reduced, the angle of the axis of the pipe with respect to the vertical at the floating support being α = 9.6 ° instead of α = 17.1 ° with respect to a pipe 1 a of the prior art.
Dans la figure 3 on a représenté en vue de côté un support flottant 3 de typeIn Figure 3 there is shown in side view a floating support 3 of the type
FDPU comportant une liaison fond-surface 1a en configuration de chaînette appelée riser de forage reliant la base du derrick 2ι de forage jusqu'à un dispositifFDPU comprising a bottom-surface link 1 a in chain configuration called drilling riser connecting the base of the 2ι drilling derrick to a device
5ι situé sur le fond de la mer, ledit dispositif assurant le guidage de la conduite dans la zone de pénétration du fond marin. Ledit riser de forage 1a a pour fonction de guider le train de tige actionné et manipulé à partir dudit derrick de forage 2ι, le retour de boue de forage s'effectuant dans l'espace existant entre ledit train de tige et ledit riser de forage. Dans l'art antérieur, le train de tige étant fortement courbé dans la partie basse de la chaînette a tendance à frotter sur les parois du riser de forage, augmentant ainsi de manière importante l'usure et les risques d'endommagement dudit riser. La conduite multi-caténaire selon l'invention permet ainsi, non seulement de réduire les problèmes de fatigue de la zone de pied de riser par augmentation du rayon de courbure en pied, mais aussi de réduire l'usure interne dudit riser de forage sous l'effet de la friction du train de tige en rotation avec la paroi dudit riser. La fatigue du train de tige lui-même, par réduction de la courbure dans la zone de pied de chaînette du riser de forage se trouvera ainsi considérablement réduite; de la même manière, la puissance nécessaire au forage proprement dit sera radicalement réduit.5ι located on the bottom of the sea, said device guiding the pipe in the area of penetration of the seabed. Said drilling riser 1 has the function of guiding the rod train actuated and manipulated from said drilling derrick 2ι, the return of drilling mud taking place in the space existing between said rod train and said drilling riser . In the prior art, the rod train being strongly curved in the lower part of the chain tends to rub on the walls of the drilling riser, thereby significantly increasing the wear and the risks of damaging said riser. The multi-catenary pipe according to the invention thus makes it possible, not only to reduce the problems of fatigue of the foot area of riser by increasing the radius of curvature at the foot, but also to reduce the internal wear of said drilling riser under the effect of the friction of the rod train in rotation with the wall of said riser. The fatigue of the drill string itself, by reducing the curvature in the chain end region of the drilling riser will thus be considerably reduced; in the same way, the power necessary for the actual drilling will be radically reduced.
Le dispositif selon l'invention permet ainsi d'améliorer la tenue en fatigue du riser de forage dans la zone du pied de chaînette, de réduire les phénomènes d'usure par le train de tiges de forage en rotation à l'intérieur dudit riser et d'améliorer de manière significative l'alignement, au niveau du FDPU, entre ledit riser de forage et ledit derrick.The device according to the invention thus makes it possible to improve the fatigue strength of the drilling riser in the region of the chain end, to reduce the phenomena of wear by the drill string rotating in the interior of said riser and significantly improve the alignment, at the FDPU, between said drilling riser and said derrick.
Dans le cas où la conduite multi-caténaire selon l'invention est un riser de forage qui s'étend depuis un support flottant avec derrick 2-ι du type FDPU, on augmente avantageusement l'alourdissement et la longueur de la portion supérieure 8, de manière à réduire au maximum l'angle α que fait la verticale et l'axe de la conduite au niveau du support flottant 2, et donc de manière à réduire le désaxement de l'axe de la conduite par rapport à l'axe du derrick 2 ce qui facilite l'introduction des tiges de forage et les opérations de forage en général.In the case where the multi-catenary pipe according to the invention is a drilling riser which extends from a floating support with derrick 2-ι of the FDPU type, the weighting and the length of the upper portion 8 are advantageously increased, so as to minimize the angle α made by the vertical and the axis of the pipe at the floating support 2, and therefore so as to reduce the offset of the axis of the pipe relative to the axis of the derrick 2 which facilitates the introduction of drill pipes and drilling operations in general.
De la même manière, on augmente avantageusement l'épaisseur d'acier de la portion inférieure 6 du riser pour réduire les risques d'usure par frottement du train de tiges de forage, dans la mesure où on compense ce poids supplémentaire par une augmentation des éléments flottants, par exemple des coquilles de mousse syntactique, pour obtenir un poids moyen dans l'eau tel que décrit précédemment.In the same way, the thickness of steel of the lower portion 6 of the riser is advantageously increased to reduce the risks of wear by friction of the drill string, insofar as this additional weight is compensated for by an increase in the floating elements, for example shells syntactic foam, to obtain an average weight in water as described above.
Au niveau du raccordement entre deux types de chaînette, on évite de créer un changement brusque d'inertie préjudiciable à un bon comportement dans le temps vis à vis de la fatigue, de la liaison fond-surface et l'on incorpore avantageusement des portions de conduite de transition en 9ι, 92, par exemple sur une longueur de 12, 24 ou 48m de longueur, consistant en une augmentation progressive ou par palier de l'épaisseur de la conduite depuis la partie basse vers la partie haute, et/ou une intégration progressive d'éléments de flottabilité de sorte que la partie basse dite "conduite de transition" soit plus légère que la partie haute de ladite conduite de transition.At the connection between two types of chain, it avoids creating a sudden change of inertia detrimental to good behavior over time with regard to fatigue, the bottom-surface connection and advantageously incorporates portions of transition pipe in 9ι, 9 2 , for example over a length of 12, 24 or 48m in length, consisting of a gradual increase or by increments in the thickness of the pipe from the bottom part to the top part, and / or a progressive integration of buoyancy elements so that the lower part called "transition pipe" is lighter than the upper part of said transition pipe.
Dans la figure 6 on a représenté la zone de transition 9ι entre la portion supérieure constituée d'une conduite 8 alourdie par augmentation de l'épaisseur de sa paroi 11 ι, ainsi que par le rajout de cercles 12 espacées de manière régulière ou non, et la portion de conduite 7 d'épaisseur inférieure 113. Ladite zone de transition 9-ι est assurée par une longueur de conduite de 24m, d'épaisseur 112 comprise entre les valeurs 1 ^ et 113, de préférence égale à la moyenne des deuxdites valeurs. . . - .In FIG. 6 is shown the transition zone 9ι between the upper portion consisting of a pipe 8 made heavier by increasing the thickness of its wall 11 ι, as well as by the addition of circles 12 regularly or not spaced apart, and the pipe portion 7 of lower thickness 11 3 . Said transition zone 9-ι is provided by a pipe length of 24 m, thickness 11 2 between the values 1 ^ and 11 3 , preferably equal to the average of the two said values. . . -.
On reste dans l'esprit de l'invention quand on augmente la masse linéaire de la conduite au moyen de charges localisées accrochées à la conduite, réparties, uniformément ou non, le long de portion de conduite supérieure 8, en remplacement ou en combinaison avec l'augmentation d'épaisseur 1 ^ ou les cerces 12 décrites précédemment.It remains in the spirit of the invention when the linear mass of the pipe is increased by means of localized loads attached to the pipe, distributed, uniformly or not, along the upper pipe portion 8, in replacement or in combination with the increase in thickness 1 ^ or the hoops 12 described above.
Dans la figure 7, on a représenté la portion de conduite allégée 6 équipée, sur la partie gauche d'un élément de flottabilité continu de grande longueur 10ι, constitué de coquilles de mousse syntactique, et sur la partie droite, d'éléments de flottabilité individuels 102 régulièrement espacés et donnant une même flottabilité moyenne par mètre de conduite que ledit élément continu 10ι. In Figure 7, there is shown the lightened pipe portion 6 equipped, on the left side with a continuous buoyancy element of great length 10ι, consisting of syntactic foam shells, and on the right side, with buoyancy elements individual 10 2 regularly spaced and giving the same average buoyancy per meter of pipe as said continuous element 10ι.

Claims

REVENDICATIONS
1. Conduite sous-marine du type riser (1 ) assurant la liaison entre un support flottant (2) et le fond de la mer (4), ledit riser (1) étant constitué par une conduite rigide de type caténaire s'étendant depuis ledit support flottant (2) jusqu'à un point de contact (5) au fond de la mer (4), caractérisée en ce que ledit riser caténaire comprend une portion inférieure de conduite (6) se terminant audit point de contact (5), portion inférieure de conduite (6) dont le poids linéaire apparent dans l'eau est inférieur à celui du reste (7, 8) de ladite conduite constituant ledit riser caténaire (1 ).1. Underwater riser type pipe (1) providing the connection between a floating support (2) and the seabed (4), said riser (1) being constituted by a rigid catenary type pipe extending from said floating support (2) to a contact point (5) at the bottom of the sea (4), characterized in that said catenary riser comprises a lower portion of pipe (6) ending at said contact point (5) , lower portion of pipe (6) whose apparent linear weight in water is less than that of the rest (7, 8) of said pipe constituting said catenary riser (1).
2. Conduite selon la revendication 1 , caractérisée en ce que ladite portion inférieure de conduite allégée (6) s'étend sur une longueur d'au moins 100m depuis ledit point de contact (5).2. Pipe according to claim 1, characterized in that said lower portion of lightened pipe (6) extends over a length of at least 100m from said contact point (5).
3. Conduite selon la revendication 1 ou 2, caractérisée en ce qu'elle assure la liaison avec un fond à une profondeur d'au moins 1000m et ladite portion inférieure de conduite allégée (6) s'étend sur une longueur de 200 à 600m.3. Pipe according to claim 1 or 2, characterized in that it ensures the connection with a bottom to a depth of at least 1000m and said lower portion of lightened pipe (6) extends over a length of 200 to 600m .
4. Conduite selon l'une des revendications 1 à 3, caractérisée en ce que ladite portion de conduite inférieure (6) est allège avec un poids linéaire apparent dans l'eau inférieur d'au moins 25%, de préférence de 25 à 80% par rapport à la partie du reste de la conduite qui lui est adjacente (7).4. Pipe according to one of claims 1 to 3, characterized in that said lower pipe portion (6) is lightened with an apparent linear weight in water lower by at least 25%, preferably from 25 to 80 % relative to the part of the rest of the pipe adjacent to it (7).
5. Conduite selon l'une des revendications 1 à 4 , caractérisée en ce qu'elle comprend une portion supérieure de conduite (8) qui s'étend depuis ledit support flottant (2), ladite portion supérieure de conduite (8) étant alourdie de manière à présenter un poids linéaire apparent supérieur à celui de ladite partie du reste de la conduite qui lui est adjacente (7).5. Pipe according to one of claims 1 to 4, characterized in that it comprises an upper portion of pipe (8) which extends from said floating support (2), said upper portion of pipe (8) being weighed down so as to have an apparent linear weight greater than that of said part of the rest of the pipe which is adjacent to it (7).
6. Conduite selon la revendication 5, caractérisée en ce que ladite portion supérieure de conduite alourdie (8) s'étend sur une tranche d'eau correspondant à au moins la zone d'influence de la houle, de préférence de 150 à 200m. 6. Pipe according to claim 5, characterized in that said upper portion of weighted pipe (8) extends over a slice of water corresponding to at least the area of influence of the swell, preferably from 150 to 200m.
7. Conduite selon l'une des revendications 5 ou 6, caractérisée en ce que ladite portion supérieure de conduite alourdie (8) présente un poids linéaire apparent supérieur d'au moins 50% à celui de la partie du reste de la conduite adjacente (7) à ladite portion supérieure, de préférence le poids linéaire apparent est supérieur de 100 à 300% à celui de ladite partie du reste de la conduite qui lui est adjacente (7).7. Pipe according to one of claims 5 or 6, characterized in that said upper weighted pipe portion (8) has an apparent linear weight greater than at least 50% than that of the part of the rest of the adjacent pipe ( 7) to said upper portion, preferably the apparent linear weight is 100 to 300% greater than that of said part of the rest of the pipe which is adjacent to it (7).
8. Conduite selon l'une des revendications 5 à 7, caractérisée en ce qu'elle assure la liaison avec un fond (4) situé à une profondeur d'au moins 1000m et ladite portion supérieure de conduite alourdie (8) s'étend sur une longueur de 150 à 250 m depuis la surface.8. Pipe according to one of claims 5 to 7, characterized in that it ensures the connection with a bottom (4) located at a depth of at least 1000m and said upper portion of weighted pipe (8) extends over a length of 150 to 250 m from the surface.
9. Conduite selon l'une des revendications 1 à 8, caractérisée en ce qu'elle présente : a) une dite portion supérieure de conduite alourdie (8) qui s'étend depuis ledit support flottant jusqu'à l'extrémité haute d'une partie médiane de la conduite (7) et dont le poids linéaire apparent est supérieur à celui de ladite portion de conduite médiane (7), et b) une dite portion inférieure de conduite allégée (6) qui s'étend depuis l'extrémité basse de ladite portion médiane de conduite (7) jusqu'audit point de contact (5) au fond de la mer (4) et dont le poids linéaire apparent est inférieur à celui de ladite portion médiane de conduite (7).9. Pipe according to one of claims 1 to 8, characterized in that it has: a) said upper portion of weighted pipe (8) which extends from said floating support to the upper end of a middle part of the pipe (7) and whose apparent linear weight is greater than that of said middle pipe portion (7), and b) a said lower portion of lightened pipe (6) which extends from the end bottom of said middle portion of pipe (7) to said point of contact (5) at the bottom of the sea (4) and whose apparent linear weight is less than that of said middle portion of pipe (7).
10. Conduite selon la revendication 9, caractérisée en ce qu'elle assure la liaison entre un support flottant (2) en surface et le point de contact (5) au fond de la mer (4) situé à une profondeur d'au moins 1000 m et elle présente : a) une dite portion supérieure de conduite alourdie (8) s'étendant sur une longueur de 150 à 250 m depuis ledit support flottant, correspondant à un alourdissement de 100 à 300% par rapport à une dite portion médiane de conduite (7) adjacente, et b) une dite portion médiane de conduite (7) dont la longueur est comprise entre 75 et 120% de la hauteur d'eau entre ladite surface et ledit point de contact (5), et c) une dite portion inférieure de conduite allégée (6) de poids linéaire apparent inférieur de 25 à 80% par rapport à celui de ladite portion médiane de conduite (7) correspondant à la partie courante de ladite conduite, et s'étendant sur une longueur de 200 à 600m depuis ledit point de contact.10. Pipe according to claim 9, characterized in that it provides the connection between a floating support (2) on the surface and the contact point (5) at the bottom of the sea (4) located at a depth of at least 1000 m and it has: a) said upper portion of weighted pipe (8) extending over a length of 150 to 250 m from said floating support, corresponding to a weighting of 100 to 300% relative to said median portion of pipe (7) adjacent, and b) a said middle portion of pipe (7) whose length is between 75 and 120% of the height of water between said surface and said point of contact (5), and c) a said lower portion of lightened pipe (6) with an apparent linear weight 25 to 80% lower than that of said middle portion of pipe (7) corresponding to the current part of said pipe, and extending over a length of 200 to 600m from said contact point.
11. Conduite selon l'une des revendications 1 à 10, caractérisée en ce que ladite portion inférieure de conduite (6) est allégée par une augmentation de sa flottabilité à l'aide d'éléments de flottabilité associés à ladite conduite, de préférence des flotteurs (10ι, 102) entourant ladite conduite (1), de préférence encore constitués de mousse syntactique.11. Pipe according to one of claims 1 to 10, characterized in that said lower pipe portion (6) is lightened by an increase in its buoyancy using buoyancy elements associated with said pipe, preferably floats (10ι, 10 2 ) surrounding said pipe (1), preferably still made of syntactic foam.
12. Conduite selon la revendication 11 , caractérisée en ce qu'elle est constituée par une conduite "pipe in pipe" comprenant deux conduites interne et externe coaxiales et présentant des éléments de flottabilité de préférence isolants, de préférence encore constitués par de la mousse syntactique autour de ladite conduite externe.12. Pipe according to claim 11, characterized in that it is constituted by a pipe "pipe in pipe" comprising two internal and external coaxial pipes and having buoyancy elements preferably insulating, preferably still constituted by syntactic foam around said external pipe.
13. Conduite selon l'une des revendications 1 à 12, caractérisée en ce qu'elle comprend une dite portion supérieure de conduite alourdie (8) s'étendant depuis ledit support flottant (2), ladite portion supérieure de conduite (8) étant alourdie du fait que l'épaisseur de paroi tubulaire (11 ι, 12) de conduite en acier est supérieure à celle (112) du reste de la conduite (7, 8).13. Pipe according to one of claims 1 to 12, characterized in that it comprises a said upper weighted pipe portion (8) extending from said floating support (2), said upper pipe portion (8) being increased by the fact that the thickness of the tubular wall (11 ι, 12) of the steel pipe is greater than that (11 2 ) of the rest of the pipe (7, 8).
14. Conduite selon l'une des revendications 1 à 13, caractérisée en ce que ladite portion inférieure de conduite allégée (6) est allégée par des éléments de flottabilité (10) et présente une épaisseur de paroi tubulaire supérieure à l'épaisseur de paroi de ladite partie de conduite qui lui est adjacente (7).14. Pipe according to one of claims 1 to 13, characterized in that said lower portion of lightened pipe (6) is lightened by buoyancy elements (10) and has a thickness of tubular wall greater than the wall thickness of said pipe part which is adjacent to it (7).
15. Conduite selon l'une des revendications 1 à 14, caractérisée en ce qu'elle comprend au moins une portion de conduite de transition (9-ι, 92) qui assure le raccordement entre l'extrémité haute de ladite portion inférieure de conduite (6) et le reste de la conduite (7, 8), ladite portion de conduite de transition (9ι, 92) présentant un poids linéaire apparent intermédiaire et, de préférence variant progressivement par palier ou régulièrement entre la valeur du poids linéaire apparent de ladite portion inférieure de conduite (6) et la valeur du poids linéaire apparent de la partie du reste de la conduite qui lui est adjacente à son autre extrémité. 15. Pipe according to one of claims 1 to 14, characterized in that it comprises at least one portion of transition pipe (9-ι, 9 2 ) which provides the connection between the upper end of said lower portion of pipe (6) and the rest of the pipe (7, 8), said portion of the transition pipe (9ι, 9 2 ) having an intermediate apparent linear weight and, preferably varying gradually in steps or regularly between the value of the linear weight apparent of said lower portion of pipe (6) and the value of the apparent linear weight of the part of the rest of the pipe which is adjacent to it at its other end.
16. Conduite selon l'une des revendications 1 à 15, caractérisée en ce qu'elle constitue un riser de forage assurant la liaison entre un derrick (2ι) placé sur ledit support flottant (2) et une tête de puits au fond de la mer (4) ou, de préférence, l'extrémité (5) d'une conduite sous-marine reposant au fond de la mer (4), elle-même connectée à son autre extrémité à une dite tête de puits (5ι). 16. Pipe according to one of claims 1 to 15, characterized in that it constitutes a drilling riser ensuring the connection between a derrick (2ι) placed on said floating support (2) and a well head at the bottom of the sea (4) or, preferably, the end (5) of an underwater pipe resting at the bottom of the sea (4), itself connected at its other end to a so-called wellhead (5ι).
EP03756012A 2002-05-31 2003-05-27 Multi-catenary type rising column Expired - Lifetime EP1509671B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0206695A FR2840350B1 (en) 2002-05-31 2002-05-31 MULTI-CATENARY TYPE SURFACE LINK SUBMARINE CONDUCT
FR0206695 2002-05-31
PCT/FR2003/001599 WO2003102358A1 (en) 2002-05-31 2003-05-27 Multi-catenary type rising column

Publications (2)

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EP1509671A1 true EP1509671A1 (en) 2005-03-02
EP1509671B1 EP1509671B1 (en) 2006-08-16

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EP03756012A Expired - Lifetime EP1509671B1 (en) 2002-05-31 2003-05-27 Multi-catenary type rising column

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US (1) US7189029B2 (en)
EP (1) EP1509671B1 (en)
AT (1) ATE336637T1 (en)
AU (1) AU2003258777A1 (en)
DE (1) DE60307629D1 (en)
FR (1) FR2840350B1 (en)
WO (1) WO2003102358A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO315284B1 (en) * 2001-10-19 2003-08-11 Inocean As Riser pipe for connection between a vessel and a point on the seabed
FR2863649B1 (en) 2003-12-10 2006-08-11 Inst Francais Du Petrole CONSTRAINER LIMITER DEVICE FOR OFFSHORE OIL STORAGE PRODUCTION DRIVING
US7744312B2 (en) * 2006-11-10 2010-06-29 Single Buoy Moorings, Inc. Offshore pipe string system and method
MY159069A (en) * 2009-02-10 2016-12-15 Shell Int Research Free standing steel catenary risers
US9163465B2 (en) 2009-12-10 2015-10-20 Stuart R. Keller System and method for drilling a well that extends for a large horizontal distance

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Publication number Priority date Publication date Assignee Title
US3017934A (en) * 1955-09-30 1962-01-23 Shell Oil Co Casing support
GB8714985D0 (en) * 1987-06-26 1987-08-05 British Petroleum Co Plc Underwater oil production
NO305618B1 (en) * 1995-08-03 1999-06-28 Norske Stats Oljeselskap Ladders ° r
NO310890B1 (en) * 1997-04-29 2001-09-10 Kvaerner Oilfield Prod As Dynamic control cable for use between a floating structure and a connection point on the seabed
DE69834545D1 (en) 1998-03-27 2006-06-22 Cooper Cameron Corp Method and device for drilling a subsea well
GB2391917B (en) * 2001-04-27 2005-10-26 Fiberspar Corp Improved composite tubing
FR2840013B1 (en) * 2002-05-22 2004-11-12 Technip Coflexip UPRIGHT SYSTEM CONNECTING TWO FIXED UNDERWATER FACILITIES TO A FLOATING SURFACE UNIT

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See references of WO03102358A1 *

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WO2003102358A1 (en) 2003-12-11
FR2840350A1 (en) 2003-12-05
ATE336637T1 (en) 2006-09-15
DE60307629D1 (en) 2006-09-28
AU2003258777A1 (en) 2003-12-19
EP1509671B1 (en) 2006-08-16
US7189029B2 (en) 2007-03-13
FR2840350B1 (en) 2004-12-10
US20050254900A1 (en) 2005-11-17

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