EP1471030A1 - Treibscheibe für aufzüge und deren herstellungsverfahren - Google Patents
Treibscheibe für aufzüge und deren herstellungsverfahren Download PDFInfo
- Publication number
- EP1471030A1 EP1471030A1 EP04008524A EP04008524A EP1471030A1 EP 1471030 A1 EP1471030 A1 EP 1471030A1 EP 04008524 A EP04008524 A EP 04008524A EP 04008524 A EP04008524 A EP 04008524A EP 1471030 A1 EP1471030 A1 EP 1471030A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hardened
- traction sheave
- sector
- sectors
- hardening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 230000006698 induction Effects 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract 2
- 239000000463 material Substances 0.000 description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- 238000005266 casting Methods 0.000 description 8
- 239000010439 graphite Substances 0.000 description 8
- 229910002804 graphite Inorganic materials 0.000 description 8
- 229910001018 Cast iron Inorganic materials 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 229910001141 Ductile iron Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 230000012447 hatching Effects 0.000 description 2
- 229910052595 hematite Inorganic materials 0.000 description 2
- 239000011019 hematite Substances 0.000 description 2
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 235000005805 Prunus cerasus Nutrition 0.000 description 1
- 235000009226 Prunus puddum Nutrition 0.000 description 1
- 244000207449 Prunus puddum Species 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000747 cardiac effect Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B15/00—Main component parts of mining-hoist winding devices
- B66B15/02—Rope or cable carriers
- B66B15/04—Friction sheaves; "Koepe" pulleys
Definitions
- the invention relates to a traction sheave for elevators and their manufacturing process.
- traction sheaves for elevators are currently made of lamellar graphite containing cast iron ( ⁇ V 200, or ⁇ V 250).
- ⁇ V 200 lamellar graphite containing cast iron
- ⁇ V 250 lamellar graphite containing cast iron
- the maximum permissible groove pressure for the traction sheaves depends on the hardness of the groove material.
- this one Hardening process preferably subjected to a flame process.
- This The measure is e.g. thanks to traction sheaves of the same dimensions and same casting technology - corresponding to different loads - rope grooves from different surface hardness, with a relatively low one
- the object of the present invention is to remedy this disadvantage and a traction sheave propose which traction sheave is hardened for lifts and their manufacturing processes and is not susceptible to cracking or tends to crack.
- a traction sheave which is a traction sheave has at least two sectors, at least one sector being hardened and at least one a sector is not hardened.
- the traction sheave is advantageously cast or manufactured from one piece.
- Tensions become lighter and the likelihood of cracking is therefore reduced.
- Hardness means any mechanical, thermal or chemical process which modifies the structure of a material and thereby increases its hardness.
- the outer cylindrical surface of the traction sheave With the surface of the traction sheave, the outer cylindrical surface of the traction sheave becomes meant, which carries the ropes and which is worn during the elevator operation.
- the sectors of the traction sheave are here as the cylindrical circular sections of the Traction sheave defined that is delimited in an angular range from the center of the traction sheave and be measured.
- the angle of the sector is defined by the two sides of the sector and limited.
- Fig. 1 shows a hardened traction sheave 1 for elevators according to a preferred embodiment of the present invention.
- the base material is known to be based on the basic hematite pig iron, which is 4.3 - 4.6% Coal, 0.0015 - 0.05% manganese; Contains 2.26-2.75% silicon and 0.035-0.11% phosphorus.
- the molten base iron is used in the present case as ferrosilicon Alloy material added, which is 73% silicon, 0.7% manganese, 0.1% phosphorus and Contains 0.08% sulfur.
- the next step in the process is to determine the sulfur content of the weld pool 0.01%, - in the present case to 0.008% - reduced or set. This will Magnesium coke is used, which reaches the melt pool at 1480 ° C. The The magnesium coke is introduced into the molten bath in such a way that it is Supplement is introduced under the mirror of the weld pool.
- the cooled casting is then normalized for relaxation. This will start with the casting is preheated to 920 ° C. in a known manner, and after 4 hours Keep warm at this temperature in the oven - cooled to 900 ° C. After that it will cooled cast part finished in a known manner to the nominal dimensions.
- Ductile iron contains: 2.8 - 3.15% coal; 2.8-3.1 silicon; Max. 0.3% manganese; Max. 0.2% phosphate; and 0.008% sulfur.
- Such a casting can be machined more easily than the conventional cast iron Lamellar graphite, which for the cutting tools z. B. 30% longer Lifetime results. But this will reduce the cost of a longer life Tools further decreased.
- the work piece is after finishing a subsequent heat treatment subjected to subsequent hardening.
- the aim of this heat treatment is the hardness of the Surface 2 of the traction sheave and in particular the hardness of the surface of the grooves further increase while avoiding cracking.
- This heat treatment of the groove surface is carried out by hardening, or by, at 850 ° C performed flame curing.
- the speed is adjustable rotating traction sheave, or its grooves with a special gas burner head at once heated at the same time.
- the heat-treated groove area is then immediately cooled, for example by turning the traction sheave.
- the speed of rotation i.e. H. by the speed of the traction sheave, the thickness of the hardened layer 5 Groove surface can be regulated, which is in a preferred embodiment 1 - 1.5 mm.
- the desired glow heat level can be due to the color (sour cherry red) in practice be identified and identified.
- Hardening takes place sectorally. 1 shows, for example, the hardened layer 5 of a sector with an angular range ⁇ . The angle ⁇ is limited by the sector sides 5a and 5b.
- a sector 3 of the traction sheave which, in an angular range ⁇ measured from the center of 25 ° is hardened first.
- the adjacent sector 4 of the traction sheave which in is then subject to an angular range of 5 ° measured from the center not hardened.
- the sectoral hardening of the angular ranges is carried out over the entire circle of Traction sheave carried out, i.e. 12 times 25 ° hardened separated by 12 times 5 ° unhardened.
- the traction sheave consists of a regular sequence of hardened and not hardened sectors.
- the sectors of the traction sheave are preferred present embodiment of the invention sequentially around the entire circumference of the surface the traction sheave hardened and not hardened.
- a simultaneous hardening of all sectors is also conceivable in principle. There are also irregular consequences of hardened and unhardened Sectors possible.
- Elevator traction sheaves under normal stress i.e. in a medium-high residential building of eight floors one - compared to the conventional elevator traction sheaves - significantly increased wear resistance and can therefore operate much longer become.
- the sum of the downtimes can be significantly reduced become.
- induction hardening of the surface of the traction sheave can also be used used, which leads to similar results.
- the depth of the hardened material can be varied as required. In the minimum case only hardened a thin layer of the traction sheave surface, which is a few micrometers. in the In extreme cases, an entire sector of the traction sheave is hardened, with the hardened zone up gets to the center of the traction sheave.
- the sectorally hardened traction sheaves of elevator drives are used independently of Drive type, i.e. with gear, gearless or belt transmission.
- the hardened segments can also be perpendicular to the cable groove or they can be in one Angle, i.e. diagonal to the traction sheave surface.
- the same hardening is also with two-part sheaves possible, with post-processing, i.e. a regrinding of the Grooving is necessary to ensure smooth running in high-speed elevators.
Landscapes
- Pulleys (AREA)
- Cage And Drive Apparatuses For Elevators (AREA)
Abstract
Description
Claims (8)
- Treibscheibe (1) für Aufzüge mit mindestens zwei Sektoren (3, 4), dadurch gekennzeichnet, dass mindestens ein Sektor (3) gehärtet ist und dass mindestens ein Sektor (4) nicht gehärtet ist.
- Treibscheibe für Aufzüge nach Anspruch 1, dadurch gekennzeichnet, dass mindestens ein Sektor im Winkelbereich (α) von 15° bis 35° gehärtet ist und mindestens ein Sektor im Winkelbereich von 1° bis 15° nicht gehärtet ist.
- Treibscheibe für Aufzüge nach Anspruch 1 bis 2, dadurch gekennzeichnet, dass mindestens ein Sektor durch Induktionshärtung und/oder durch Flammenhärtung gehärtet ist.
- Treibscheibe für Aufzüge nach Anspruch 1 bis 3, dadurch gekennzeichnet, dass die Treibscheibe aus einer regelmässigen Folge von gehärteten und nicht gehärteten Sektoren besteht.
- Verfahren zum Herstellen von Treibscheiben (1) für Aufzüge mit mindestens zwei Sektoren (3, 4), dadurch gekennzeichnet, dass mindestens ein Sektor (3) gehärtet wird und mindestens ein Sektor (4) nicht gehärtet wird.
- Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass mindestens ein Sektor im Winkelbereich von 15° bis 35° gehärtet wird und mindestens ein Sektor im Winkelbereich von 1° bis 15° nicht gehärtet wird.
- Verfahren nach Anspruch 5 bis 6, dadurch gekennzeichnet, dass mindestens ein Sektor durch Induktionshärtung und/oder durch Flammenhärtung gehärtet wird.
- Verfahren nach Anspruch 5 bis 7, dadurch gekennzeichnet, dass die Sektoren der Treibscheibe sequentiell um den ganzen Umfang der Oberfläche der Treibscheibe gehärtet und nicht gehärtet werden.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20040008524 EP1471030B1 (de) | 2003-04-22 | 2004-04-08 | Treibscheibe für aufzüge und deren herstellungsverfahren |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03405278 | 2003-04-22 | ||
| EP03405278 | 2003-04-22 | ||
| EP20040008524 EP1471030B1 (de) | 2003-04-22 | 2004-04-08 | Treibscheibe für aufzüge und deren herstellungsverfahren |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1471030A1 true EP1471030A1 (de) | 2004-10-27 |
| EP1471030B1 EP1471030B1 (de) | 2009-07-29 |
Family
ID=32963799
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20040008524 Expired - Lifetime EP1471030B1 (de) | 2003-04-22 | 2004-04-08 | Treibscheibe für aufzüge und deren herstellungsverfahren |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP1471030B1 (de) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1886957A1 (de) | 2006-08-11 | 2008-02-13 | Inventio Ag | Aufzugriemen für eine Aufzuganlage und Verfahren zur Herstellung eines solchen Aufzugriemens |
| DE202008001786U1 (de) | 2007-03-12 | 2008-12-24 | Inventio Ag | Aufzugsanlage, Tragmittel für eine Aufzugsanlage und Vorrichtung zur Herstellung eines Tragmittels |
| DE102007046231A1 (de) | 2007-09-26 | 2009-04-09 | Rudolf Fuka Gmbh | Treibscheibe für Seile und/oder Riemen |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1042307B (de) * | 1956-08-17 | 1958-10-30 | Walter Oxe | Seilscheibe |
| DE1120702B (de) * | 1956-02-25 | 1961-12-28 | Walter Oxe | Verwendung einer Aluminiumgusslegierung zur Herstellung des Rillenfutters von Drahtseil-Treibscheiben |
| DE1162155B (de) * | 1962-01-11 | 1964-01-30 | Pohlig Heckel Bleichert | Seilscheibengetriebe mit einer Schuhkette |
-
2004
- 2004-04-08 EP EP20040008524 patent/EP1471030B1/de not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1120702B (de) * | 1956-02-25 | 1961-12-28 | Walter Oxe | Verwendung einer Aluminiumgusslegierung zur Herstellung des Rillenfutters von Drahtseil-Treibscheiben |
| DE1042307B (de) * | 1956-08-17 | 1958-10-30 | Walter Oxe | Seilscheibe |
| DE1162155B (de) * | 1962-01-11 | 1964-01-30 | Pohlig Heckel Bleichert | Seilscheibengetriebe mit einer Schuhkette |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1886957A1 (de) | 2006-08-11 | 2008-02-13 | Inventio Ag | Aufzugriemen für eine Aufzuganlage und Verfahren zur Herstellung eines solchen Aufzugriemens |
| DE202008001786U1 (de) | 2007-03-12 | 2008-12-24 | Inventio Ag | Aufzugsanlage, Tragmittel für eine Aufzugsanlage und Vorrichtung zur Herstellung eines Tragmittels |
| DE102007046231A1 (de) | 2007-09-26 | 2009-04-09 | Rudolf Fuka Gmbh | Treibscheibe für Seile und/oder Riemen |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1471030B1 (de) | 2009-07-29 |
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