EP1452287B1 - Universal multicavity cassette mould for producing interlocking grouted plates - Google Patents
Universal multicavity cassette mould for producing interlocking grouted plates Download PDFInfo
- Publication number
- EP1452287B1 EP1452287B1 EP02782040A EP02782040A EP1452287B1 EP 1452287 B1 EP1452287 B1 EP 1452287B1 EP 02782040 A EP02782040 A EP 02782040A EP 02782040 A EP02782040 A EP 02782040A EP 1452287 B1 EP1452287 B1 EP 1452287B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- groove
- crest
- forming members
- casing form
- forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 239000013013 elastic material Substances 0.000 claims description 3
- -1 for instance Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 238000009435 building construction Methods 0.000 abstract 1
- 239000000203 mixture Substances 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229910021487 silica fume Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
- B28B7/243—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making plates, panels or similar sheet- or disc-shaped objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
- B28B7/0044—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of the mould being only tilted away from the sidewalls of the moulded article, e.g. moulds with hingedly mounted sidewalls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
- B28B7/0079—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding interlocking means, e.g. grooves and ribs
Definitions
- the invention relates to the civil engineering and production of structural elements and can be used in construction of apartment houses and industrial-and-office buildings under various environmental conditions.
- the closest prior art technical solution is represented by a plant for the manufacture of products from fast-hardening mixes, said plant comprising a supporting frame, a casing form with separating walls, and upper groove-forming members arranged to be disposed strictly above crest-forming members attached to the frame - see in the specification: USSR Inventor's Certificate No. 1680515, Int. CI. B28B 7/24, publ. 1988.
- the known casing form allows to manufacture only a rather narrow range of structural elements of inadequate quality.
- the engineering effect of the invention consists in improving quality and widening the range of structural elements having a complicated configuration as well as in obtaining a high-precision geometrical shape and improving productivity.
- the engineering effect is accomplished owing to that, in the general-purpose casing form for the manufacture of groove-and-crest plates from structural mixes, comprising a supporting frame, a casing form with separating walls, and upper groove-forming members arranged to be disposed strictly above crest-forming members attached to the frame, the casing form is made so that it is a multiple casing form consisting of the crest-forming members fixed rigidly to the frame, and longitudinal and end-face drop sides hinged to the frame, wherein attached to the opposite longitudinal sides are respectively the groove-forming members and the crest-forming members, the end-face drop sides are provided with locking members, the upper groove-forming members are removable, the separating walls defining the forming compartments are mounted so that the latter are readjustable, and wherein the groove-forming members and the crest-forming members are made of an elastic material, for
- Fig. 1 illustrates the general-purpose multiple casing form for the manufacture of groove-and-crest plates from structural mixes, shown when the sides thereof are half-open;
- Fig. 2 is a longitudinal sectional view of the general-purpose multiple casing form along line A-A;
- Fig. 3 shows how an upper groove-forming member is arranged to be disposed;
- Fig. 4 is a sectional view of the crest-forming members;
- Fig. 5 is a sectional view of the groove-forming members;
- Fig. 6 is a lateral sectional view of the general-purpose multiple casing form;
- Fig. 7 is an example of finished structural element.
- the general-purpose multiple casing form for the manufacture of groove-and-crest plates from structural mixes comprises ( Figs. 1, 2 and 6 ) a frame 1 with crest-forming members 2 fixed thereto on the horizontal plane thereof, longitudinal drop sides 3, the crest-forming members being provided with seats 4 ( Figs.3 and 4 ), groove-forming members 5 ( Fig.5 ) and crest-forming members 6 ( Figs. 3 and 4 ), end-face drop sides 7, upper removable groove-forming members 8 that are mounted above the crest-forming members 2 ( Fig. 3 ), separating walls 9, hinges 10, and locking members 11.
- the crest-forming members 2 and 6 and the groove-forming members 5 are made of an elastic material, for instance, plastic, rubber, etc.
- the separating walls 9 are made of a metal having a polished surface and they are mounted so that the forming compartments are readjustable. Besides, the separating walls 9 of the forming compartments are further provided with elements for providing three-dimensional decorative patterns on the front faces of the structural elements.
- the upper removable groove-forming members 8 are made, for instance, so that they have a trapezoidal or semicircular or, else, semi-oval cross-section.
- the general-purpose multiple casing form for the manufacture of groove-and-crest plates from structural mixes operates as follows.
- the longitudinal drop sides 3 and the end-face drop sides 7 are to be brought to their upper vertical position and braced by the locking members 11.
- the separating walls 9 are to be installed and, if necessary, they are installed together with the elements for providing three-dimensional decorative patterns on the front faces of the structural elements, whereupon placed in the seats 4 of the members 5 and 6 are the upper removable groove-forming members 8.
- the compartments thus defined are then filled with the structural mix poured therein and, after the mix gets set, dismantling of the casing form is carried out. Thereupon, the locking members 11 are opened.
- the longitudinal drop sides 3 and the end-face drop sides 7 are shifted to their lower position with respect to the frame 1.
- the dismantling is carried out by way of removing the upper groove-forming members 8 from the structural element thus formed, followed by removing the separating walls 9 from the structural element that has been produced.
- a structural mix use is to be made predominantly of fast-hardening mixes, for instance, the mixes that are based on composite gypsum binders, portland cement and microsilica.
- the general-purpose multiple casing form for the manufacture of groove-and-crest plates from fast-hardening structural mixes based on a composition of gypsum binders allows to improve quality of the structural elements owing to possible variations in their constructional and thermal-physical parameters. Besides, it allows widening the range of structural elements having a complicated configuration and obtaining a high-precision geometrical shape of the structural elements thus produced, i.e., it provides accuracy within ⁇ 0.5 mm when fitting the structural elements, thus ensuring that the wall has an ideally smooth surface without any projections at the joints ( Fig. 7 ). Besides, the general-purpose casing form allows providing three-dimensional decorative patterns on the front faces of the structural elements.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Sewage (AREA)
- Packaging For Recording Disks (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
Description
- The invention relates to the civil engineering and production of structural elements and can be used in construction of apartment houses and industrial-and-office buildings under various environmental conditions.
- The closest prior art technical solution is represented by a plant for the manufacture of products from fast-hardening mixes, said plant comprising a supporting frame, a casing form with separating walls, and upper groove-forming members arranged to be disposed strictly above crest-forming members attached to the frame - see in the specification: USSR Inventor's Certificate No. 1680515, Int. CI.
B28B 7/24, publ. 1988.
The known casing form allows to manufacture only a rather narrow range of structural elements of inadequate quality. - Other forms for the manufacture of structural elements are known from the documents
FR-A-2 220 990 FR-A-1 095 530 RU-C1-2 081 745 - The engineering effect of the invention consists in improving quality and widening the range of structural elements having a complicated configuration as well as in obtaining a high-precision geometrical shape and improving productivity. The engineering effect is accomplished owing to that, in the general-purpose casing form for the manufacture of groove-and-crest plates from structural mixes, comprising a supporting frame, a casing form with separating walls, and upper groove-forming members arranged to be disposed strictly above crest-forming members attached to the frame, the casing form is made so that it is a multiple casing form consisting of the crest-forming members fixed rigidly to the frame, and longitudinal and end-face drop sides hinged to the frame, wherein attached to the opposite longitudinal sides are respectively the groove-forming members and the crest-forming members, the end-face drop sides are provided with locking members, the upper groove-forming members are removable, the separating walls defining the forming compartments are mounted so that the latter are readjustable, and wherein the groove-forming members and the crest-forming members are made of an elastic material, for instance, plastic or rubber, the upper removable groove-forming members are made so that they have a trapezoidal or semicircular or, else, semi-oval cross-section, the separating walls are made of a metal having a polished inner surface, and the separating walls of the forming compartments are further provided with elements for producing three-dimensional decorative patterns on the front face of the structural elements.
- The invention is now described in detail with reference to the accompanying drawings, where:
Fig. 1 illustrates the general-purpose multiple casing form for the manufacture of groove-and-crest plates from structural mixes, shown when the sides thereof are half-open;Fig. 2 is a longitudinal sectional view of the general-purpose multiple casing form along line A-A;Fig. 3 shows how an upper groove-forming member is arranged to be disposed;Fig. 4 is a sectional view of the crest-forming members;Fig. 5 is a sectional view of the groove-forming members;Fig. 6 is a lateral sectional view of the general-purpose multiple casing form; andFig. 7 is an example of finished structural element. - The general-purpose multiple casing form for the manufacture of groove-and-crest plates from structural mixes comprises (
Figs. 1, 2 and6 ) aframe 1 with crest-formingmembers 2 fixed thereto on the horizontal plane thereof,longitudinal drop sides 3, the crest-forming members being provided with seats 4 (Figs.3 and 4 ), groove-forming members 5 (Fig.5 ) and crest-forming members 6 (Figs. 3 and 4 ), end-face drop sides 7, upper removable groove-formingmembers 8 that are mounted above the crest-forming members 2 (Fig. 3 ), separatingwalls 9,hinges 10, and lockingmembers 11. The crest-formingmembers members 5 are made of an elastic material, for instance, plastic, rubber, etc. The separatingwalls 9 are made of a metal having a polished surface and they are mounted so that the forming compartments are readjustable. Besides, theseparating walls 9 of the forming compartments are further provided with elements for providing three-dimensional decorative patterns on the front faces of the structural elements. The upper removable groove-formingmembers 8 are made, for instance, so that they have a trapezoidal or semicircular or, else, semi-oval cross-section. - The general-purpose multiple casing form for the manufacture of groove-and-crest plates from structural mixes operates as follows.
- Prior to pouring the structural mix, the
longitudinal drop sides 3 and the end-face drop sides 7 are to be brought to their upper vertical position and braced by thelocking members 11. Next, into the gaps between the groove-formingmembers 5 and the crest-formingmembers separating walls 9 are to be installed and, if necessary, they are installed together with the elements for providing three-dimensional decorative patterns on the front faces of the structural elements, whereupon placed in theseats 4 of themembers members 8. The compartments thus defined are then filled with the structural mix poured therein and, after the mix gets set, dismantling of the casing form is carried out. Thereupon, thelocking members 11 are opened. Through the use of thehinges 10, thelongitudinal drop sides 3 and the end-face drop sides 7 are shifted to their lower position with respect to theframe 1. The dismantling is carried out by way of removing the upper groove-formingmembers 8 from the structural element thus formed, followed by removing the separatingwalls 9 from the structural element that has been produced. As a structural mix, use is to be made predominantly of fast-hardening mixes, for instance, the mixes that are based on composite gypsum binders, portland cement and microsilica. - Varying the spacing between the separating
walls 9 installed in respective grooves between the groove-forming and crest-formingmembers - By mounting additional elements for providing three-dimensional decorative patterns to the separating walls of the forming compartments, it is possible to provide various ornaments, figures and other three-dimensional patterns on the front face of the structural element.
- The general-purpose multiple casing form for the manufacture of groove-and-crest plates from fast-hardening structural mixes based on a composition of gypsum binders allows to improve quality of the structural elements owing to possible variations in their constructional and thermal-physical parameters. Besides, it allows widening the range of structural elements having a complicated configuration and obtaining a high-precision geometrical shape of the structural elements thus produced, i.e., it provides accuracy within ± 0.5 mm when fitting the structural elements, thus ensuring that the wall has an ideally smooth surface without any projections at the joints (
Fig. 7 ). Besides, the general-purpose casing form allows providing three-dimensional decorative patterns on the front faces of the structural elements.
Claims (5)
- A general-purpose casing form for the manufacture of groove-and-crest plates from structural mixes, comprising a supporting frame (1), a casing form with separating walls (9), and upper groove-forming members (8) arranged to be disposed strictly above crest-forming members (2) attached to the frame, whereby the casing form is made so that it is a multiple casing form consisting of crest-forming members (2) fixed rigidly to the frame, longitudinal (3) and end-face (7) drop sides hinged to the frame, wherein attached to the opposite longitudinal sides are respectively groove-forming members (5) and the crest-forming members (6), the end-face drop sides are provided with locking members (11), the upper groove-forming members (8) are removable, and the separating walls (9) defining the forming compartments are mounted so that the latter are readjustable.
- The general-purpose casing form for the manufacture of groove-and-crest plates from structural mixes according to claim 1, characterized in that the groove-forming members and the crest-forming members are made of an elastic material, for instance, plastic or rubber.
- The general-purpose casing form for the manufacture of groove-and-crest plates from structural mixes according to claims 1 and 2, characterized in that the upper removable groove-forming members are made so that they have a trapezoidal or semicircular or, else, semi-oval cross-section.
- The general-purpose casing form for the manufacture of groove-and-crestplates from structural mixes according to claim 1, characterized in that the separating walls are made of a metal having a polished inner surface.
- The general-purpose casing form for the manufacture of groove-and-crest plates from structural mixes according to claims 1 and 4, characterized in that the separating walls of the forming compartments are further provided with elements for producing three-dimensional decorative patterns on the front face of the structural elements.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2001129528 | 2001-11-02 | ||
RU2001129528/03A RU2206448C1 (en) | 2001-11-02 | 2001-11-02 | Universal multiple cassette mould for manufacture of slot-crest slabs from construction mixes |
PCT/RU2002/000471 WO2003037585A1 (en) | 2001-11-02 | 2002-10-30 | Universal multicavity cassette mould for producing interlocking grouted plates |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1452287A1 EP1452287A1 (en) | 2004-09-01 |
EP1452287A4 EP1452287A4 (en) | 2007-01-17 |
EP1452287B1 true EP1452287B1 (en) | 2009-04-08 |
Family
ID=20254094
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02782040A Expired - Lifetime EP1452287B1 (en) | 2001-11-02 | 2002-10-30 | Universal multicavity cassette mould for producing interlocking grouted plates |
Country Status (7)
Country | Link |
---|---|
US (1) | US20050034379A1 (en) |
EP (1) | EP1452287B1 (en) |
AT (1) | ATE427818T1 (en) |
CA (1) | CA2465669A1 (en) |
DE (1) | DE60231900D1 (en) |
RU (1) | RU2206448C1 (en) |
WO (1) | WO2003037585A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8863444B2 (en) * | 2010-05-31 | 2014-10-21 | Feature Walters | Assembly system for modular building units |
CN105040897B (en) * | 2015-07-29 | 2017-06-16 | 深圳市海大装饰集团有限公司 | A kind of assembled house wallboard produces installation method and wallboard connecting structure |
WO2020250013A1 (en) * | 2019-06-14 | 2020-12-17 | Parc Immobilière Sa | Mould for the production of slabs and relative forming method |
Family Cites Families (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US243504A (en) * | 1881-06-28 | Brick-mold | ||
US1326246A (en) * | 1919-12-30 | young | ||
US795900A (en) * | 1905-02-27 | 1905-08-01 | George Doughty | Mold for the manufacture of artificial stone. |
US942092A (en) * | 1908-05-06 | 1909-12-07 | Ernest May | Block-mold. |
US940935A (en) * | 1909-04-17 | 1909-11-23 | Ludwig B Larsen | Concrete-block machine. |
US958419A (en) * | 1909-10-06 | 1910-05-17 | Donald Mowat | Manufacture of fireproof partitions. |
US1115618A (en) * | 1913-02-21 | 1914-11-03 | David Young Tomlinson | Mold. |
US1175011A (en) * | 1915-05-20 | 1916-03-14 | John Phillipoff | Mold. |
US1273168A (en) * | 1917-09-07 | 1918-07-23 | Daisy Laughray | Form for building silo-blocks. |
US1507515A (en) * | 1923-04-18 | 1924-09-02 | Potter Joseph Aubrey | Cement-block mold |
US1567243A (en) * | 1924-11-29 | 1925-12-29 | Harry E Clouser | Mold for forming concrete building units |
US1975330A (en) * | 1932-02-01 | 1934-10-02 | Andrew J Martin | Mold |
US2533479A (en) * | 1947-08-12 | 1950-12-12 | Leggat Robert | Machine for molding building blocks of concrete or like cementitious material |
FR1095530A (en) * | 1953-12-09 | 1955-06-03 | Mold for the manufacture of agglomerates | |
US2831232A (en) * | 1954-05-19 | 1958-04-22 | Lawson Mfg Corp | Tongue-and-groove concrete plank molding apparatus |
US2725611A (en) * | 1954-07-02 | 1955-12-06 | Kenneth C Wissinger | Concrete form gang mold |
US3010174A (en) * | 1959-08-19 | 1961-11-28 | Basalt Rock Company Inc | Mold for concrete objects |
US3110949A (en) * | 1962-09-13 | 1963-11-19 | Tullio Alfred Di | Gang mold for casting concrete and the like |
DE1584525B1 (en) * | 1966-08-16 | 1971-01-14 | Armin Kleiber | Battery formwork |
FR2220990A5 (en) * | 1973-03-05 | 1974-10-04 | Lambert Freres & Cie | Mould and method of mfg. plaster tiles - mould has pivotable sides and expandable base controlled by jacks |
FR2292564A2 (en) * | 1974-11-29 | 1976-06-25 | Coffrages Modernes | EXTENSIBLE MOLD FOR THE MANUFACTURE OF PLASTER PARTS |
FR2343570A1 (en) * | 1976-03-08 | 1977-10-07 | Capdevila Xarto Claudio | MOLDING MACHINE ESPECIALLY FOR THE MANUFACTURE OF TILE-SHAPED CONSTRUCTION ELEMENTS |
AT350460B (en) * | 1976-12-31 | 1979-06-11 | Wehinger Robert Fa | CASTING BOX |
ZA772448B (en) * | 1977-04-22 | 1978-07-26 | Struys F | Improvements in or relating to the moulding of panels and the like |
US4614325A (en) * | 1981-11-27 | 1986-09-30 | Hendrikus Muldery | Apparatus for molding panels, particularly of cementitious material |
JPH0696249B2 (en) * | 1987-02-14 | 1994-11-30 | 西川ゴム工業株式会社 | Method for manufacturing makeup puff material and manufacturing form used in the method |
SU1680515A1 (en) * | 1988-12-14 | 1991-09-30 | Центральный Научно-Исследовательский Экспериментальный И Проектный Институт По Сельскому Строительству | Installation for manufacture of products from fast-hardening mix |
US5160689A (en) * | 1990-11-16 | 1992-11-03 | Revlon Consumer Products Corporation | Apparatus and method for manufacturing cosmetic products |
RU2081745C1 (en) * | 1994-08-17 | 1997-06-20 | Государственный проектно-изыскательский и научно-исследовательский институт "ОргстройНИИпроект" | Mold with several molding sections |
-
2001
- 2001-11-02 RU RU2001129528/03A patent/RU2206448C1/en not_active IP Right Cessation
-
2002
- 2002-10-30 WO PCT/RU2002/000471 patent/WO2003037585A1/en not_active Application Discontinuation
- 2002-10-30 DE DE60231900T patent/DE60231900D1/en not_active Expired - Fee Related
- 2002-10-30 CA CA002465669A patent/CA2465669A1/en not_active Abandoned
- 2002-10-30 EP EP02782040A patent/EP1452287B1/en not_active Expired - Lifetime
- 2002-10-30 AT AT02782040T patent/ATE427818T1/en not_active IP Right Cessation
- 2002-10-30 US US10/494,178 patent/US20050034379A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
WO2003037585A1 (en) | 2003-05-08 |
WO2003037585A8 (en) | 2003-10-16 |
DE60231900D1 (en) | 2009-05-20 |
EP1452287A4 (en) | 2007-01-17 |
ATE427818T1 (en) | 2009-04-15 |
RU2206448C1 (en) | 2003-06-20 |
US20050034379A1 (en) | 2005-02-17 |
CA2465669A1 (en) | 2003-05-08 |
EP1452287A1 (en) | 2004-09-01 |
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