EP1422309A1 - Utilisation d'un appareil pour la compaction par pulvérisation pour la production d'une couche et d'un système de couches - Google Patents

Utilisation d'un appareil pour la compaction par pulvérisation pour la production d'une couche et d'un système de couches Download PDF

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Publication number
EP1422309A1
EP1422309A1 EP02026100A EP02026100A EP1422309A1 EP 1422309 A1 EP1422309 A1 EP 1422309A1 EP 02026100 A EP02026100 A EP 02026100A EP 02026100 A EP02026100 A EP 02026100A EP 1422309 A1 EP1422309 A1 EP 1422309A1
Authority
EP
European Patent Office
Prior art keywords
layer
spray compacting
spray
production
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP02026100A
Other languages
German (de)
English (en)
Inventor
Dirk Dr. Goldschmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Priority to EP02026100A priority Critical patent/EP1422309A1/fr
Priority to PCT/EP2003/010877 priority patent/WO2004048635A1/fr
Publication of EP1422309A1 publication Critical patent/EP1422309A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D23/00Casting processes not provided for in groups B22D1/00 - B22D21/00
    • B22D23/003Moulding by spraying metal on a surface
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/123Spraying molten metal

Definitions

  • the invention relates to the use of a spray compacting plant to create a layer and a layer system, that can be produced using a spray compacting system and is a layer system with a layer with undercuts according to claims 1, 2 and 3.
  • Coatings of components e.g. Bond layers or Thermal insulation layers of components exposed to high temperatures, such as. Gas turbine components are often made using plasma spraying coated, as in U.S. Patent 3,839,618 or U.S. Patent 4,447,466.
  • a spray compacting method is known from US Pat. No. 4,418,124 known, in which massive bodies are made.
  • the object of the present invention is to simplify Way layers with improved adhesion, in particular to be able to produce thick layers.
  • the task is solved by using a spray compacting system according to claim 1 and a layer system according to Claim 2 and Claim 3.
  • Figure 1 shows a spray compacting plant 1 used to at least one layer 16 according to the invention (FIG. 2) to produce on a substrate 30 ( Figure 2), the Layer 16, which can also be an intermediate layer 16 should adhere to the substrate 30.
  • a nozzle 4 melted, for example.
  • the molten particles 7 are not injected into a mold, where they should form a massive body, but form a layer 16 on a component 10.
  • the microstructure of the layer can be determined by the process parameters the spray compacting system can be set. So can target the porosity and / or undercuts can be set.
  • FIG. 2 shows a cross section through a layer system 28 of a component 1, which in a spray compacting plant 1 has been manufactured.
  • An intermediate layer 16 is present on the component 1 has been produced by spray compacting.
  • the intermediate layer 16 can be dense but, by appropriate variation of the process parameters, can also have a porous structure, possibly with undercuts 22, which enable better anchoring of a layer 19 applied to the layer 16 compared to a layer without undercuts and / or pores.
  • the improved adhesion is achieved not only by the undercuts 22, but also by the increased contact area between the layers 16 and 19.
  • Such layers 16 with undercuts 22 can also be used other methods (plasma spraying, CVD; PVD) become.
  • Layer 19 can, but does not have to, in a spray compacting plant 1 have been produced.
  • the component 10 is a turbine blade or generally a component 10 that is exposed to high temperatures and whose substrate 30 consists, for example, of a nickel- or cobalt-based superalloy.
  • Layer 16 is a so-called intermediate layer of the composition MCrAlY, where M stands for an element from the group iron, nickel or cobalt.
  • Layer 19 can be an anchoring layer or ceramic thermal barrier coating.
  • FIG. 3 shows a layer system 28 which has only one layer 16.
  • Layer 16 has a low porosity and is, for example, at least 0.5 mm thick. Such thick layers can be produced particularly well by means of a spray compacting system 1.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Coating By Spraying Or Casting (AREA)
EP02026100A 2002-11-22 2002-11-22 Utilisation d'un appareil pour la compaction par pulvérisation pour la production d'une couche et d'un système de couches Withdrawn EP1422309A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP02026100A EP1422309A1 (fr) 2002-11-22 2002-11-22 Utilisation d'un appareil pour la compaction par pulvérisation pour la production d'une couche et d'un système de couches
PCT/EP2003/010877 WO2004048635A1 (fr) 2002-11-22 2003-10-01 Systeme de couches comprenant une couche presentant des depressions

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP02026100A EP1422309A1 (fr) 2002-11-22 2002-11-22 Utilisation d'un appareil pour la compaction par pulvérisation pour la production d'une couche et d'un système de couches

Publications (1)

Publication Number Publication Date
EP1422309A1 true EP1422309A1 (fr) 2004-05-26

Family

ID=32187193

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02026100A Withdrawn EP1422309A1 (fr) 2002-11-22 2002-11-22 Utilisation d'un appareil pour la compaction par pulvérisation pour la production d'une couche et d'un système de couches

Country Status (2)

Country Link
EP (1) EP1422309A1 (fr)
WO (1) WO2004048635A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008052516A2 (fr) 2006-11-01 2008-05-08 Zollern Bhw Gleitlager Gmbh & Co. Kg Procédé de fabrication de deux couches mutuellement reliées, et élément fonctionnel pouvant être fabriqué selon le procédé

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ATE428439T1 (de) 2001-12-21 2009-05-15 Novo Nordisk Healthcare Ag Flüssige zusammensetzung aus faktor vii polypeptiden
PT1517698E (pt) 2002-06-21 2014-11-19 Novo Nordisk Healthcare Ag Composições sólidas estabilizadas de polipéptidos do fator viia
WO2004112828A1 (fr) 2003-06-25 2004-12-29 Novo Nordisk Health Care Ag Composition liquide de polypeptides du facteur vii

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3839618A (en) * 1972-01-03 1974-10-01 Geotel Inc Method and apparatus for effecting high-energy dynamic coating of substrates
US4418124A (en) * 1980-10-06 1983-11-29 General Electric Company Plasma spray-cast components
EP0350432A1 (fr) * 1988-07-05 1990-01-10 MANNESMANN Aktiengesellschaft Appareil pour la pulvérisation et la densification semi-continue d'une masse liquide
US5060713A (en) * 1989-02-03 1991-10-29 Mannesmann Ag Method of and apparatus for spraycasting
WO2000050177A1 (fr) * 1999-02-23 2000-08-31 Sprayform Holdings Limited Procede de depot par pulverisation
US6444331B2 (en) * 1998-11-24 2002-09-03 General Electric Company Roughened bond coats for a thermal barrier coating system and method for producing

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6368672B1 (en) * 1999-09-28 2002-04-09 General Electric Company Method for forming a thermal barrier coating system of a turbine engine component
JP2003147464A (ja) * 2001-11-02 2003-05-21 Tocalo Co Ltd 高温強度部材

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3839618A (en) * 1972-01-03 1974-10-01 Geotel Inc Method and apparatus for effecting high-energy dynamic coating of substrates
US4418124A (en) * 1980-10-06 1983-11-29 General Electric Company Plasma spray-cast components
EP0350432A1 (fr) * 1988-07-05 1990-01-10 MANNESMANN Aktiengesellschaft Appareil pour la pulvérisation et la densification semi-continue d'une masse liquide
US5060713A (en) * 1989-02-03 1991-10-29 Mannesmann Ag Method of and apparatus for spraycasting
US6444331B2 (en) * 1998-11-24 2002-09-03 General Electric Company Roughened bond coats for a thermal barrier coating system and method for producing
WO2000050177A1 (fr) * 1999-02-23 2000-08-31 Sprayform Holdings Limited Procede de depot par pulverisation

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008052516A2 (fr) 2006-11-01 2008-05-08 Zollern Bhw Gleitlager Gmbh & Co. Kg Procédé de fabrication de deux couches mutuellement reliées, et élément fonctionnel pouvant être fabriqué selon le procédé
WO2008052516A3 (fr) * 2006-11-01 2008-06-26 Zollern Bhw Gleitlager Gmbh & Procédé de fabrication de deux couches mutuellement reliées, et élément fonctionnel pouvant être fabriqué selon le procédé
CN101605621B (zh) * 2006-11-01 2013-07-10 卓轮Bhw滑动轴承两合公司 两个相互连接的层的制备方法及由该方法制备的功能构件
US8573283B2 (en) 2006-11-01 2013-11-05 Zollern Bhw Gleitlager Gmbh & Co., Kg Method for producing two bonded-together layers and functional component that can be produced by the method
DE102006051936B4 (de) * 2006-11-01 2014-03-20 Zollern Bhw Gleitlager Gmbh & Co. Kg Verfahren zur Herstellung zweier miteinander verbundener Schichten und nach dem Verfahren herstellbares Funktionsbauteil

Also Published As

Publication number Publication date
WO2004048635A1 (fr) 2004-06-10

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