EP1419967B1 - Method and Apparatus for checking rod-shaped objects, in particular cigarettes - Google Patents
Method and Apparatus for checking rod-shaped objects, in particular cigarettes Download PDFInfo
- Publication number
- EP1419967B1 EP1419967B1 EP03025170A EP03025170A EP1419967B1 EP 1419967 B1 EP1419967 B1 EP 1419967B1 EP 03025170 A EP03025170 A EP 03025170A EP 03025170 A EP03025170 A EP 03025170A EP 1419967 B1 EP1419967 B1 EP 1419967B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- articles
- testing
- cigarette
- testing element
- cigarettes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 235000019504 cigarettes Nutrition 0.000 title claims description 142
- 238000000034 method Methods 0.000 title claims description 21
- 238000012360 testing method Methods 0.000 claims description 119
- 230000001186 cumulative effect Effects 0.000 claims description 43
- 230000015572 biosynthetic process Effects 0.000 claims description 30
- 238000012545 processing Methods 0.000 claims description 15
- 238000004806 packaging method and process Methods 0.000 claims description 14
- 230000000903 blocking effect Effects 0.000 claims description 8
- 230000001960 triggered effect Effects 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 4
- 238000005755 formation reaction Methods 0.000 description 26
- 241000208125 Nicotiana Species 0.000 description 7
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 7
- 238000010998 test method Methods 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 230000002950 deficient Effects 0.000 description 4
- 230000002123 temporal effect Effects 0.000 description 4
- 238000011835 investigation Methods 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/343—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes by mechanical means, e.g. feelers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/28—Control devices for cigarette or cigar packaging machines
- B65B19/30—Control devices for cigarette or cigar packaging machines responsive to presence of faulty articles, e.g. incorrectly filled cigarettes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/28—Control devices for cigarette or cigar packaging machines
- B65B19/32—Control devices for cigarette or cigar packaging machines responsive to incorrect grouping of articles or to incorrect filling of packages
Definitions
- the invention relates to a method and a device for checking rod-shaped objects, in particular cigarettes according to the respective preamble of the independent claims.
- the pamphlets EP 1 048 568 A1 such as DE 37 33 955 A1 show a method in which a tester having plunger is moved toward a cigarette formation. When individual plungers of the tester meet standard cigarettes, actuation signals are triggered. If the plungers do not hit any cigarettes at certain test positions, a signal will be lost. With this method, it is not possible to detect cigarettes which have a length deviating from a nominal value, too long.
- the invention is accordingly an object of the invention to provide a test method and a test apparatus, in which / in which the above-mentioned disadvantages are avoided.
- the method according to the invention is characterized in that the position of the unverorgans determined upon generation of the actuating signal and the determined position is evaluated. Furthermore, the object is achieved by a corresponding device according to the invention, which is characterized in that the position of the test element can be determined and the determined position can be stored and evaluated in response to the actuation signal.
- Fig. 1 shows as packaging machine 10 a so-called soft packer and there the cigarette feed.
- a soft packer is well known. It has a cigarette feed chute 11 in an upper area. In the lower area are shown as objects to be packaged a plurality of cigarettes 12 by the visible in plan view front or filter side as a circular contour.
- a plurality of test shafts 13 are provided, which pass through the individual cigarettes 12 successively under the influence of gravity.
- Each test shaft 13 is associated with a pressure slider 14 and a locking slide 15.
- the pressing slider 14 is provided for pressing at least one cigarette 12 in each case against a wall of the test shaft 13.
- Fig. 2 shows a section through the soft packer along the line II-II ( Fig. 1 ) through one of the test shafts 13, so that the interior of this test shaft 13 is shown with the cigarettes 12 contained therein.
- a movable test member 20 is provided with a number of plungers 21 for testing the tobacco-side end faces of the cigarettes 12.
- the test element 20 comprises a housing through which the plungers 21 protrude outward. Within the housing, a guide of the plunger 21 is provided. Furthermore, within the housing, means 23, for example an induction coil, for triggering the actuation signal when the plunger 21 is deflected and electronics for storing or processing and for forwarding the or each actuation signal are provided.
- the test element 20 is in Fig.
- the test member 20 performs an oscillating movement, so that it moves on the one hand to the cigarettes 12 (forward movement) and thereby impinge the ends of the plunger 21 on the front sides of the cigarette 12, whereby the plunger 21 are deflected. After this test, the test element 20 moves away from the cigarettes 12 (backward movement), so that the cigarettes 12 are released again.
- the forward and backward movement of the tester 20 is illustrated by the double-headed arrow.
- an electrically evaluable signal (actuating signal) is generated for this plunger 21.
- actuating signal an electrically evaluable signal
- Details for generating the actuation signal may be submitted to the same Applicant US Pat. No. 6,508,138 be removed. Is a cigarette 12 incomplete filled with tobacco, the on This cigarette 12 impinging ram 21 later, ie at a different position of the test element 20, deflected as a striking a proper cigarette plunger 21. Accordingly, in such a case, then the actuation signal later, ie triggered at a different position of the test element 20.
- the cigarettes 12 In order for the cigarettes 12 to be in a defined position in the respective test shaft 13 during the test procedure, ie during the forward movement of the test element 20, it is provided that at least one cigarette 12 in the flow direction below the respectively to be tested cigarettes 12 through the pressure slider 14 in the test shaft 13th is held.
- the pressing slider 14 is in Fig. 2 as shown by the pressed-cigarette 12 hidden dashed contour.
- the cigarette 12 in front of the pressing slide 14 is held by pressing against the wall of the test shaft 13 during the test procedure.
- the locking slide 15 In the flow direction of the cigarettes 12 below the position of the ⁇ nd Wegschiebers 14 is the locking slide 15. Between Andschreibschieber 14 and locking slide 15 is room for exactly as many cigarettes as the test member 20 for each test slot 13 plunger 21 has.
- the pressing slider 14 releases the test shaft 13, this is blocked by the locking slide 15, so that only a defined number of cigarettes 12 moves forward in the test shaft 13.
- the locking slide 15 releases the test shaft 13
- the pressing slider 14 is activated, so that only the cigarettes 12 fall in the section between pressure slider 14 and locking slide 15 in the test shaft 13 down.
- the space between the pressure slider 14 and locking slide 15 is particularly dimensioned so that there are exactly as many cigarettes 12 place in it, as are checked by the test device 20 in a test procedure.
- Fig. 3a Plotted in a coordinate system, a travel path 30 of the test element 20.
- a time base As a time base, a time base based on the operating speed of the packaging machine 10 is preferably used.
- it is customary, for example, to use a full rotation of a main axis assigned in particular to the packaging machine 10.
- the rotation of the main axis is measured with an incremental or angle encoder.
- the illustrated travel path 30 of the test element 20 has performed a complete forward and a complete backward movement during one complete revolution of the main axis.
- the illustrated travel path 30 of the test device 20 over the time base has the form of a half wave of a sine wave.
- the actuating signal 31 of a plunger 21 which has a rectangular shape as a binary signal (operated / not actuated). As soon as the actuation signal 31 is present for a plunger 21, the current position of the test element 20 is recorded.
- Fig. 3a Is shown in Fig. 3a the case that the actuating signal 31 before a maximum deflection of the test element 20 in the forward movement to z. B. thirty path units, namely pending at twenty-eight path units.
- One of the plunger 21 thus meets the tobacco-side end face of a cigarette 12 and is thereby deflected such that the actuation signal 31 is triggered before the test element 20 has completed the forward movement. If one of the plungers 21 encounters a cigarette 12 much earlier during the forward movement of the test element 20, the beginning of the actuation signal 31 shifts to the left on the ordinate. The cause of an earlier triggering of the actuation signal 31 may be an excessively long cigarette 12. If the cigarette 12, however, too short or insufficiently filled with tobacco, the beginning of the actuation signal 31 shifts according to the ordinate to the right.
- two limit values 32, 33 are used, wherein the respective cigarette 12 is still evaluated as error-free in the case of an actuation signal 31 generated within these limit values 32, 33 and a cigarette 12 which actuates an actuation signal 31 outside these limit values 32, 33 has evaluated as faulty, so that an error signal is generated accordingly.
- the individual evaluation of all actuation signals 31 is only conditionally practicable in the case of the multiplicity of test shafts 13 and of the plurality of cigarettes 12 examined in a test procedure in each test shaft 13.
- the actuation signals 31 are added over the time base and a resulting cumulative curve 34, 35, 36 is evaluated instead of the individual actuation signals 31.
- a plurality of such cumulative curves 34, 35, 36 are shown.
- Each cumulative curve 34, 35, 36 begins during the forward movement of the test element 20 with a zero height, because initially none of the plunger 21 is deflected and correspondingly no actuation signal 31 is present. Accordingly, each summation curve 34, 35, 36 ends with the height zero, because during the backward movement of theticians 20 at some point a position is reached, in turn, none of the plunger 21 is more deflected, so that accordingly no actuation signal 31 is present. Furthermore, each cumulative curve 34, 35, 36 reaches a maximum at the point of inflection of the movement of the test element 20, because at this point all or at least most of the plungers 21 are deflected and thus a corresponding number of actuation signals 31 is present. If all plungers 21 are deflected at this position, eighty-four plungers 21 correspondingly produce eighty-four pending actuation signals 31, so that the cumulative curve 34, 35, 36 has a height of eighty-four units.
- a first method for examining the cumulative curve 34, 35, 36 is thus to determine the duration of the increase starting from a first threshold value as start value 37, in particular zero, up to a second threshold value as maximum value 38 in relation to the respective position of the test element 20 Reaching the start and maximum values 37, 38 to investigate.
- a first threshold value as start value 37, in particular zero
- a second threshold value as maximum value 38 in relation to the respective position of the test element 20 Reaching the start and maximum values 37, 38 to investigate.
- the peak curve 38 shows the maximum value 38 within the interval predetermined by the limit values 32, 33, the starting value 37 is reached even before the interval, which indicates that some plungers 21 have been deflected too early among the tested cigarettes 12 at least some cigarettes 12 were longer than expected or intended.
- the summation curve 36 shown in dashed lines only the starting value 37 is reached within the interval defined by the limit values 32, 33, while the maximum value 38 is reached only outside the interval. This indicates that a plurality of the plungers 21 have been deflected "relatively late" during the forward movement of theticians 20, so that among the tested cigarettes 12 a significant number of cigarettes 12 is either too short or insufficient filled with tobacco are.
- the positions X and Y indicate respectively the beginning and the end of the evaluation.
- the interval defined by the abovementioned limit values 32, 33 is in Fig. 3b shown as a hatched area.
- An alternative possibility of examining the cumulative curve 34, 35, 36 is to examine the duration during which the respective cumulative curve 34, 35, 36 exceeds a threshold value 39. The number of time units is counted while of which the respective cumulative curve 34, 35, 36 extends above the threshold value 39. The dot-dashed sum curve 35 runs during the longest time above the threshold value 39.
- a cumulative curve of the type shown in phantom curve 35 sets when among the tested cigarettes 12, a plurality of cigarettes 12 are too long.
- the dashed lines shown cumulative curve 36 is only a short time above the threshold 39.
- such a cumulative curve 36 is set when many of the tested cigarettes 12 were too short or insufficiently filled with tobacco.
- a lower and an upper temporal threshold value are introduced accordingly, wherein the lower temporal threshold value is selected such that the duration during which the cumulative curve 36 shown in dashed lines exceeds the threshold value 39 is below this temporal threshold value and the duration during which the dot-dashed sum curve 35 exceeds the threshold value 39 is above this time threshold value. Accordingly, the duration during which the sum curve 34 shown in a solid line exceeds the threshold value 39 lies between this lower and upper time threshold value, so that this cumulative curve 34 can be evaluated so that the tested cigarettes 12 fulfill the requirements.
- Each plunger 21 is assigned to a memory of a processing unit exactly one memory cell (all not shown), wherein the respective memory cell represents the value of the respective actuation signal 31. That is, when triggered actuation signal 31, the respective memory cell has a value of "logic one".
- the corresponding actuation signal 31 disappears and thus at the associated memory cell the state "logical one" disappears. Accordingly, the result of the combination now no longer only has “logical ones” but at least one "logical zero". Even if this situation occurs, the position of the checking device 20 or the associated time is recorded. If the first position determined in this way or the first point in time or both of the determined positions / points in time or the difference of these positions / points of time are within predetermined limit or threshold values, then it is a cumulative curve 34, 35, 36 at which the tested cigarettes 12 predetermined criteria.
- the mentioned but not shown processing unit is eg a controller or the like.
- the or each test element 20 is connected to the processing unit in a conventional manner, for example via the in Fig. 2 .
- Fig. 4 and Fig. 6 shown cable terminals of the respective test element 20, connected to the processing unit, so that the respective actuation signals can be forwarded to the processing unit.
- the processing unit position data which are supplied for example by the Inkremtenal- or angle encoder.
- a per se known cigarette turret 40 is provided for packaging the cigarettes 12 in cigarette packs.
- This comprises individual pockets 41 in which the cigarettes 12 are in the usual three-layered formation - cigarette formation.
- the cigarettes 12 are taken from the cigarette trays 17 in the pockets 41 (in the illustration in the upper region of the cigarette turret 40) and after a corresponding rotation of the cigarette turret 40 from the pockets 41 for further handling to subsequent, not shown facilities handed over (in the illustration in the lower part of the cigarette turret 40).
- the cigarette formation in the pocket 41 is secured by a spring steel sheet or the like against undesired displacement in the direction of the longitudinal axis of the pocket 41.
- test elements 20 In order to check the cigarette formation, two opposing test elements 20 are provided, each of which in principle corresponds to the already in Fig. 2 However, with regard to the number and the position of the respective plunger 21 are placed on the formation of the cigarettes 12 in a pocket 41. Both test elements 20 likewise perform an oscillating movement, so that during a forward movement, a plunger 21 impinging on a cigarette 12 is deflected and an associated actuation signal 31 is generated.
- the movement of the cigarette turret 40 takes place cyclically. In this case, there are always two pockets 41 in the region of two front and rear test elements 20.
- the rear test elements 20 are shown in FIG Fig. 4 not visible due to their position behind the cigarette turret 40. They are designed to control the filter side of each cigarette formation.
- the front-side test elements 20 are provided in accordance with the control of the tobacco side of the respective cigarette formation.
- Front and back testing devices 20 are shown in FIG Fig. 6 shown in a section along the line III-III Fig. 4 is shown.
- Each pair of test members 20 performs an oscillating motion.
- each pair of test elements 20 is on a common carrier, about a plate or the like, mounted.
- the oscillating movement corresponds to that already in Fig. 3a illustrated movement.
- the oscillating movement of the respectively opposite test elements 20 takes place in such a way that the respective opposing test elements 20 move simultaneously and in the same direction to the cigarette formation located in the pocket 41.
- both opposing test elements 20 also move simultaneously and in the same direction away from the cigarette formation.
- the bag 41 is open on both sides, so that the plunger 21 of the opposing strigorgane 20 can reach the cigarette 21 located in the bag 41.
- the individual actuation signals 31 ascertained for each test element 20 are added to summation curves 42, 43, 44, 45, as in FIG Fig. 5 shown. However, that's compared to Fig. 3b the height of the respective cumulative curve 42-45 lower, since at twenty cigarettes 12 in a cigarette formation of the associated twenty plungers 21 of the respective strigorgans 20 a maximum of twenty actuation signals 31 are triggered and thus the respective cumulative curve 42-45 has a maximum height of twenty units.
- the examination of the cumulative curves 42-46 with regard to exceeding or falling below certain start and maximum and threshold values 37, 38, 39, for example within an interval defined by limit values 32, 33, corresponds to that already described with reference to FIG Fig. 3b described investigation.
- an excessively narrow cumulative curve such as the cumulative curve 43 indicated by triangles, points to a cigarette formation with too short cigarettes 12, and too broad a cumulative curve, such as the cumulative curve 44 indicated by circular symbols, to a cigarette formation with cigarettes 12 that are too long
- the actuation signals of those plungers 21 are detected by the opposing test elements 20, which hit the same cigarette 12, once on the front side and once on the tobacco side. Based on the detected time of concern of these actuation signals via the travel path 30 of the respective test element 20, a position information can be derived. From the time points detected for each cigarette 12 of the cigarette formation or from the position information derivable therefrom, the known distance of the opposing test elements 20 in a rest position, e.g.
- information about the length of the respective cigarette 12 can be derived.
- This derivative i. the execution of the mathematical or logical operations required for this purpose is carried out by the processing unit already mentioned.
- the instructions required for this are stored in the processing unit in software or in hardware. If the determined length of the respective cigarette 12 is within a predetermined or predefinable range, the respective cigarette 12 is evaluated as being correct. If the determined lengths of all cigarettes 12 of a cigarette formation are within the range, the entire cigarette formation is evaluated as being correct. The cigarette formation can then - in a conventional manner - be given in the further course of the packaging process in a cigarette pack, so a cigarette box. By varying the predeterminable or predetermined range, the test can be adjusted at any time to new cigarette lengths.
- a register for tracking this cigarette formation is set in the further packaging process.
- the cigarette formation which may possibly already be in a complete or incomplete cigarette pack, is removed from the process.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zum Überprüfen von stabförmigen Gegenständen, insbesondere Zigaretten nach dem jeweiligen Oberbegriff der unabhängigen Ansprüche.The invention relates to a method and a device for checking rod-shaped objects, in particular cigarettes according to the respective preamble of the independent claims.
Ein gattungsgemäßes Verfahren und eine entsprechende Vorrichtung ist aus der
Die Druckschriften
Der Erfindung liegt entsprechend die Aufgabe zugrunde, ein Prüfverfahren und eine Prüfvorrichtung anzugeben, bei dem/bei der die oben genannten Nachteile vermieden werden.The invention is accordingly an object of the invention to provide a test method and a test apparatus, in which / in which the above-mentioned disadvantages are avoided.
Zur Lösung dieser Aufgabe ist das erfindungsgemäße Verfahren dadurch gekennzeichnet, dass bei Erzeugen des Betätigungssignals die Position des Prüforgans ermittelt und die ermittelte Position ausgewertet wird. Ferner wird die Aufgabe gelöst durch eine korrespondierende erfindungsgemäße Vorrichtung, die dadurch gekennzeichnet ist, dass die Position des Prüforgans ermittelbar und die ermittelte Position in Reaktion auf das Betätigungssignal abspeicherbar und auswertbar ist.To solve this problem, the method according to the invention is characterized in that the position of the Prüforgans determined upon generation of the actuating signal and the determined position is evaluated. Furthermore, the object is achieved by a corresponding device according to the invention, which is characterized in that the position of the test element can be determined and the determined position can be stored and evaluated in response to the actuation signal.
Weitere Besonderheiten und Einzelheiten der Erfindung werden nachfolgend anhand eines in der Zeichnung dargestellten Ausführungsbeispiels näher erläutert.Further features and details of the invention will be explained in more detail with reference to an embodiment shown in the drawing.
Es zeigt:
- Fig. 1
- als Beispiel für eine Verpackungsmaschine einen sogenannten Weichpacker zur Verpackung von Zigaretten,
- Fig. 2
- einen Schnitt durch den Weichpacker,
- Fig. 3a
- einen Verfahrweg des Prüforgans mit einem von einem Stößel des Prüforgans gelieferten Betätigungssignal,
- Fig. 3b
- Beispiele für exemplarische, beim Addieren sämtlicher Betätigungssignale über der Zeit ermittelter Summenkurven,
- Fig. 4
- ein weiteres Anwendungsbeispiel der Erfindung bei einem Zigarettenrevolver,
- Fig. 5
- weitere Beispiele für exemplarische Summenkurven und
- Fig. 6
- einen Schnitt durch den Zigarettenrevolver.
- Fig. 1
- as an example of a packaging machine a so-called soft packer for packaging cigarettes,
- Fig. 2
- a section through the soft packer,
- Fig. 3a
- a travel of the Prügangans with a supplied by a plunger of the Prüforgans actuating signal,
- Fig. 3b
- Examples of Exemplary Sum Curves Determined When Adding All Actuation Signals Over Time
- Fig. 4
- Another application example of the invention in a cigarette turret,
- Fig. 5
- further examples of exemplary cumulative curves and
- Fig. 6
- a section through the cigarette turret.
Trifft ein Stößel 21 während der Vorwärtsbewegung auf eine Zigarette 12 und wird er dabei um einen bestimmten Weg ausgelenkt, wird für diesen Stößel 21 ein elektrisch auswertbares Signal (Betätigungssignal) erzeugt. Details zur Erzeugung des Betätigungssignals können der für die gleiche Anmelderin eingereichten
Damit sich die Zigaretten 12 im jeweiligen Prüfschacht 13 beim Prüfvorgang, also während der Vorwärtsbewegung des Prüforgans 20, an einer definierten Position befinden, ist vorgesehen, dass in Flussrichtung unterhalb der jeweils zu prüfenden Zigaretten 12 zumindest eine Zigarette 12 durch den Andrückschieber 14 im Prüfschacht 13 festgehalten wird. Der Andrückschieber 14 ist in
Dargestellt ist in
Zur Auswertung des Betätigungssignals 31 werden zwei Grenzwerte 32, 33 herangezogen, wobei bei einem innerhalb dieser Grenzwerte 32, 33 erzeugten Betätigungssignal 31 die jeweilige Zigarette 12 noch als fehlerfrei ausgewertet wird und eine Zigarette 12, die ein Betätigungssignal 31 außerhalb dieser Grenzwerte 32, 33 ausgelöst hat, als fehlerhaft ausgewertet wird, sodass entsprechend ein Fehlersignal erzeugt wird.For evaluating the
Die Einzelauswertung sämtlicher Betätigungssignale 31 ist bei der Vielzahl von Prüfschächten 13 und der Mehrzahl von in jedem Prüfschacht 13 bei einem Prüfvorgang untersuchten Zigaretten 12 nur bedingt praktikabel. Tatsächlich wären im dargestellten Ausführungsbeispiel mit achtundzwanzig Prüfschächten 13 (
Je nach dem, ob die Zigaretten 12 durch ein gleichmäßiges Format oder durch eine gleichmäßige Tabakbefüllung eine in etwa gleiche Länge aufweisen, werden die Stößel 21 zeitlich eng aufeinander folgend ausgelenkt. Eine erste Methode zur Untersuchung der Summenkurve 34, 35, 36 besteht damit darin, die Dauer des Anstiegs ausgehend von einem ersten Schwellwert als Startwert 37, insbesondere Null, bis zu einem zweiten Schwellwert als Maximalwert 38 in Bezug zur jeweiligen Position des Prüforgans 20 beim Erreichen des Start- und Maximalwertes 37, 38 zu untersuchen. Beim in
Eine alternative Möglichkeit der Untersuchung der Summenkurve 34, 35, 36 besteht darin, die Dauer, während derer die jeweilige Summenkurve 34, 35, 36 einen Schwellwert 39 überschreitet, zu untersuchen. Dabei wird die Anzahl der Zeiteinheiten gezählt, während derer die jeweilige Summenkurve 34, 35, 36 oberhalb des Schwellwertes 39 verläuft. Die strichpunktiert dargestellte Summenkurve 35 verläuft während der längsten Zeit oberhalb des Schwellwertes 39. Bereits oben war ausgeführt, dass sich eine Summenkurve nach Art der strichpunktiert dargestellten Summenkurve 35 dann einstellt, wenn unter den geprüften Zigaretten 12 eine Vielzahl der Zigaretten 12 zu lang sind. Dem gegenüber verläuft die gestrichelt dargestellte Summenkurve 36 nur kurze Zeit oberhalb des Schwellwertes 39. Hier war oben bereits ausgeführt, dass sich eine solche Summenkurve 36 einstellt, wenn unter den geprüften Zigaretten 12 viele zu kurz oder nur unzureichend mit Tabak befüllt waren.An alternative possibility of examining the
Zur Auswertung der Summenkurven 34, 35, 36 wird entsprechend ein unterer und ein oberer zeitlicher Schwellwert eingeführt, wobei der untere zeitliche Schwellwert derart gewählt ist, dass die Dauer, während derer die gestrichelt dargestellte Summenkurve 36 den Schwellwert 39 überschreitet, unterhalb dieses zeitlichen Schwellwertes liegt und die Dauer während derer die strichpunktiert dargestellte Summenkurve 35 den Schwellwert 39 überschreitet oberhalb dieses zeitlichen Schwellwertes liegt. Entsprechend liegt die Dauer, während derer die mit durchgezogener Linie dargestellte Summenkurve 34 den Schwellwert 39 überschreitet, zwischen diesem unteren und diesem oberen zeitlichen Schwellwert, sodass diese Summenkurve 34 dahingehend auswertbar ist, dass die geprüften Zigaretten 12 die Anforderungen erfüllen.For evaluating the
In einer praktischen Ausführung kann die Untersuchung der jeweiligen Summenkurve 34, 35, 36 wie folgt geschehen: Jedem Stößel 21 ist in einem Speicher einer Verarbeitungseinheit genau eine Speicherzelle zugeordnet (sämtlich nicht dargestellt), wobei die jeweilige Speicherzelle den Wert des jeweiligen Betätigungssignals 31 repräsentiert. D.h. bei ausgelöstem Betätigungssignal 31 hat die jeweilige Speicherzelle einen Wert von "logisch Eins". Eine Mehrzahl von Speicherzellen wird dabei gruppenweise zusammengefasst. Üblicherweise werden acht Speicherzellen in an sich bekannter Weise in einer Gruppe zu einem Byte zusammengefasst. Bei vierundachtzig Stößeln 21 sind zur Repräsentation der jeweiligen Zustände also zehn Byte (= Achtzig Speicherzellen) und vier weitere Speicherzellen erforderlich. Diese vier weiteren Speicherzellen werden mit vier zusätzlichen, standardmäßig auf "logisch Eins" gesetzten Speicherzellen zu einem weiteren Byte komplettiert. Während der Bewegung des Prüforgans 20 oder eines ausgewählten Abschnittes während dieser Bewegung werden diese elf Byte permanent einer logischen UND-Verknüpfung unterzogen und das sich damit ergebende Verknüpfungsergebnis ausgewertet. Solange noch einer der Stößel 21 nicht soweit ausgelenkt ist, dass das entsprechende Betätigungssignal 31 erzeugt wird, verbleibt auch in dem Verknüpfungsergebnis eine "logische Null". Erst wenn alle Stößel 21 ausgelenkt sind, haben alle zugehörigen Speicherzellen den Wert "logisch Eins", sodass sich auch im Verknüpfungsergebnis nur noch der Zustand "logisch Eins" ergibt. Wenn das Verknüpfungsergebnis erstmals nur noch logische Einsen enthält, wird die Position des Prüforgans 20 festgehalten. Gleichwertig ist ein Festhalten des Zeitpunktes entlang der Zeitbasis, bei dem diese Konstellation eintritt. Sobald bei der Rückwärtsbewegung des Prüforgans 20 einer der Stößel 21 wieder freigegeben wird, verschwindet das entsprechende Betätigungssignal 31 und damit bei der zugehörigen Speicherzelle der Zustand "logisch Eins". Entsprechend weist jetzt auch das Verknüpfungsergebnis nicht mehr nur noch "logische Einsen", sondern mindestens eine "logische Null" auf. Auch beim Eintritt dieser Situation wird die Position des Prüforgans 20 oder der zugehörige Zeitpunkt festgehalten. Wenn die erste auf diese Art ermittelte Position/der erste Zeitpunkt oder beide ermittelten Positionen/Zeitpunkte oder die Differenz dieser Positionen/Zeitpunkte innerhalb vorgegebener Grenz- oder Schwellwerte liegen, handelt es sich um eine Summenkurve 34, 35, 36, bei der die geprüften Zigaretten 12 vorgegebenen Kriterien entsprechen. Ist die Zeitspanne oder der durch das Prüforgan 20 zurückgelegte Weg zwischen diesen beiden ermittelten Positionen/Zeitpunkten jedoch zu groß (Summenkurve 35) oder zu klein (Summenkurve 36) ist eine Situation erkannt, bei denen zumindest eine der geprüften Zigaretten 12 nicht den Vorgaben entspricht. Dann wird eine Untersuchung des zu diesem Zweck zumindest stückweise abgespeicherten zeitlichen Verlaufs der einzelnen Betätigungssignale 31 vorgenommen, um zu ermitteln, welcher oder welche der Stößel 21 zu früh, zu spät, zu lange oder zu kurz ausgelenkt waren um danach zu ermitteln, welche Zigaretten 12 fehlerhaft sind. Als fehlerhaft erkannte Zigaretten 12 werden mittels der Druckluftdüsen 22 ausgeworfen. Es kann vorgesehen sein, dass innerhalb eines Zigarettenschachtes 13 bei mindestens einer als fehlerhaft erkannten Zigarette 12 sämtliche zwischen Andrückschieber 14 und Sperrschieber 15 festgehaltenen Zigaretten 12 ausgeworfen werden. Die erwähnte aber nicht dargestellte Verarbeitungseinheit ist z.B. eine Steuerung oder dergleichen. Das oder jedes Prüforgan 20 ist mit der Verarbeitungseinheit in an sich bekannter Weise, z.B. über die in
In
Zur Überprüfung der Zigarettenformation sind jeweils zwei einander gegenüberliegende Prüforgane 20 vorgesehen, die jeweils grundsätzlich dem bereits in
Die Bewegung des Zigarettenrevolvers 40 erfolgt taktweise. Dabei befinden sich stets jeweils zwei Taschen 41 im Bereich zweier front- und rückseitiger Prüforgane 20. Die rückseitigen Prüforgane 20 sind in der Darstellung in
Die dabei für jedes Prüforgan 20 ermittelten einzelnen Betätigungssignale 31 werden zu Summenkurven 42, 43, 44, 45 addiert, wie in
Gleichfalls ist möglich, die Zeitpunkte des Anliegens der Betätigungssignale der einzelnen Stößel 21 zu erfassen und in Relation zu dem Zeitpunkt des Anliegens des Betätigungssignals des diesem Stößel 21 direkt gegenüberliegenden Stößels 21 des gegenüberliegenden Prüforgans 20 zu setzen. Es werden also von den gegenüberliegenden Prüforganen 20 die Betätigungssignale derjenigen Stößel 21 erfasst, die auf dieselbe Zigarette 12, einmal auf die Front- und einmal auf die Tabakseite, treffen. Anhand des erfassten Zeitpunktes des Anliegens dieser Betätigungssignale ist über den Verfahrweg 30 des jeweiligen Prüforgans 20 eine Positionsinformation ableitbar. Aus den für jede Zigarette 12 der Zigarettenformation erfassten Zeitpunkten oder aus den daraus ableitbaren Positionsinformationen ist mit dem bekannten Abstand der gegenüberliegenden Prüforgane 20 in einer Ruheposition, also z.B. im nicht ausgelenkten Zustand, eine Information über die Länge der jeweiligen Zigarette 12 ableitbar. Diese Ableitung, d.h. die Ausführung der dazu erforderlichen mathematischen oder logischen Verknüpfungen nimmt die bereits erwähnte Verarbeitungseinheit vor. Die dazu erforderlichen Anweisungen sind in der Verarbeitungseinheit softwaremäßig hinterlegt oder in Hardware ausgeführt. Liegt die ermittelte Länge der jeweiligen Zigarette 12 innerhalb eines vorgegebenen oder vorgebbaren Bereichs wird die jeweilige Zigarette 12 als ordnungsgemäß ausgewertet. Liegen die ermittelten Längen sämtlicher Zigaretten 12 einer Zigarettenformation innerhalb des Bereichs, wird die gesamte Zigarettenformation als ordnungsgemäß ausgewertet. Die Zigarettenformation kann dann - in an sich bekannter Weise - im weiteren Verlauf des Verpackungsprozesses in eine Zigarettenpackung, also eine Zigarettenschachtel gegeben werden. Durch Variation des vorgebbaren oder vorgegebenen Bereichs kann die Prüfung jederzeit auf neue Zigarettenlängen eingestellt werden.Likewise, it is possible to detect the times of concern of the actuating signals of the
Ist bei mindestens einer Zigarette 12 der Zigarettenformation eine fehlerhafte Länge ermittelt worden, wird ein Register zur Verfolgung dieser Zigarettenformation im weiteren Verpackungsprozeß gesetzt. Zu einem geeigneten Zeitpunkt wird die Zigarettenformation, die sich dann ggf. schon in einer vollständigen oder unvollständigen Zigarettenpackung befinden kann, aus dem Prozess entfernt.If an incorrect length has been determined for at least one
- 1010
- Verpackungsmaschinepackaging machine
- 1111
- ZigarettenzuführschachtZigarettenzuführschacht
- 1212
- ZigaretteCigarette
- 1313
- Prüfschachttest well
- 1414
- AndrückschieberAndrückschieber
- 1515
- Sperrschieberblocking slide
- 1616
- Sammelbereichcollecting area
- 1717
- Zigarettenschachtcigarette shaft
- 18, 1918, 19
- ------
- 2020
- PrüforganReview body
- 2121
- Stößeltappet
- 2222
- Druckluftdüsecompressed air nozzle
- 2323
- Mittelmedium
- 24-2924-29
- ---
- 3030
- Verfahrwegtraverse
- 3131
- Betätigungssignalactuating signal
- 3232
- Grenzwertlimit
- 3333
- Grenzwertlimit
- 3434
- Summenkurvecumulative curve
- 3535
- Summenkurvecumulative curve
- 3636
- Summenkurvecumulative curve
- 3737
- Startwertstart value
- 3838
- Maximalwertmaximum value
- 3939
- Schwellwertthreshold
- 4040
- Zigarettenrevolvercigarette revolver
- 4141
- Taschebag
- 4242
- Summenkurvecumulative curve
- 4343
- Summenkurvecumulative curve
- 4444
- Summenkurvecumulative curve
- 4545
- Summenkurvecumulative curve
Claims (21)
- Process for checking rod-like articles, in particular cigarettes (12), by means of at least one push rod (21) which is mounted in an axially displaceable manner in at least one moveable testing element (20), the or each testing element (20) being moved in the direction of the articles and the or each push rod (21) being deflected upon striking an article, thus generating an electrically evaluable signal - actuating signal (31)-characterized in that,
upon generation of the actuating signal (31), the position of the testing element (20) is determined and the determined position is evaluated, with in the case of a plurality of push rods (21) for each actuating signal (31) being triggered by one push rod (21) in each case, the respective position of the testing element (20) is determined. - Process according to Claim 1 or one of the further Claims, characterized in that the position of the testing element (20) is determined in respect of a position of a machine, in particular a machine for packaging the articles - packaging machine (10) - in which the articles are guided and which is assigned the testing element (20).
- Process according to Claim 2 or one of the further Claims, characterized in that the position of the packaging machine (10) is determined by a number of counting pulses based on a full revolution of a central spindle assigned to the packaging machine (10).
- Process according to Claim 1 to 3 or one of the further Claims, characterized in that an error signal is generated if the position of the testing element (20), upon generation of the actuating signal (31), is located outside predeterminable limit values (32, 33).
- Process according to Claim 1 to 3 or one of the further Claims, characterized in that that in each case a group of items, in particular a cigarette formation, is assigned two testing elements (20) each on opposite sides and that both testing elements (20) move simultaneously.
- Process according to Claim 5 or one of the further Claims, characterized in that that each time a pushrod (21) of one of the two testing elements (20) contacts an article the respective position of the testing element (20) is recorded and that for opposing pushrods (21) the respectively determined positions are used to deduce information concerning the length of the article.
- Process according to Claim 6 or one of the further Claims, characterized in that that the length information is compared with a predetermined or predeterminable reference value or reference value range in order to identify articles that are too long or too short - "faulty articles".
- Process according to Claim 1 to 3 or one of the further Claims, characterized in that, in the case of a plurality of push rods (21), the corresponding plurality of actuating signals (31) is added and a resultant cumulative frequency curve (34, 35, 36; 42, 43, 44, 45) is checked for the value exceeding or dropping below the threshold values (37, 38, 39) in respect to the relative position of the testing element (20) when the value exceeds or drops below the threshold values (37, 38, 39), or for the duration of the rise starting from a start value (37), in particular zero, to a maximum value (38), and the error signal is generated in dependence on this check.
- Process according to one of the preceding Claims or one of the further Claims, characterized in that the articles pass through a testing shaft (13) under the influence of gravity, and in that at least one of the articles is temporarily pressed onto a wall of the testing shaft (13) by a pressure-exerting slide (14), with the result that the articles which remain above the or each pressed-on article are located in a defined position during testing by the push rod (21) or the respective push rods (21).
- Process according to one of the preceding Claims or one of the further Claims, characterized in that the flow of articles through the testing shaft (13) is temporarily interrupted by means of a blocking slide (15), which is arranged beneath the pressure-exerting slide (14), as seen in the direction of flow of the articles, and is provided for temporarily blocking the testing shaft (13), and, in dependence on the error signal, one or more ejecting elements are, in particular at least one compressed-air nozzle (22), is activated for ejecting individual articles or all the articles located between the pressure-exerting slide (14) and blocking slide (15).
- Process according one of the preceding Claims or one of the further Claims, characterized in that a plurality of articles - cigarette formation - are located in a pocket (41), open at both sides, of a cigarette turret (40), that due to the rotation of the cigarette turret (40) the pocket (41) is placed in the region of two mutually opposing testing elements (20) located laterally to the cigarette turret (40), that the rotation of the cigarette turret (40) is stopped when the region of the testing elements (20) is reached, that the two opposing testing elements (20) move toward the cigarette formation simultaneously and at the same time the pushrods (21) of the testing elements (20) enter the open ends of the pocket (41) and are deflected upon striking one of the articles.
- Apparatus for checking rod-like articles, in particular cigarettes (12), having at least one push rod (21) which is mounted in an axially displaceable manner in a moveable testing element (20), the or each testing element (20) being moveable in the direction of the articles and the or each push rod (21) being deflectable as it strikes against an article, such that an electrically evaluable signal - actuating signal (31) - can be generated as a result,
characterized in that it is possible to determine the position of the testing element (20) and to store or process the determined position in reaction to the actuating signal (31), with provision being made in the case of a plurality of push rods (21) for storing or processing the respective position of the testing element (20) for every actuating signal (31) generated by each push rod (21). - Apparatus according to Claim 12 or one of the further Claims, characterized in that provision is made for storing or processing the position of the testing element (20) with respect to a position of a machine, in particular of a machine for packaging the articles - packaging machine (10) - in which the articles are guided and which is assigned the testing element (20).
- Apparatus according Claim 12 or 13 or one of the further Claims, characterized in that that provision is made for storing or processing the position of the machine in a number of counting pulses relating to a full revolution of a central spindle assigned, in particular, to the packaging machine (10).
- Apparatus according to Claim 12 to 14 or one of the further Claims, characterized in that provision is made for generating an error signal if the position of the testing element (20), upon generation of the actuating signal (31), is located outside predeterminable limit values (32, 33).
- Apparatus according to Claim 12 to 15 or one of the further Claims, characterized in that that in each case a group of articles, in particular a cigarette formation, is assigned two testing elements (20) each on opposite sides and that both testing elements (20) move simultaneously.
- Apparatus according to Claim 16 or one of the further Claims, characterized by a processing unit provided for measuring the respective position of the checking unit (20) based on the impact of each pushrod (21) of one of the two opposing testing elements (20) on an article and for deducing information on the length of the article on the basis of the positions determined for the opposing pushrods (21) of the opposite checking unit (20).
- Apparatus according to Claim 18 or one of the further Claims, characterized in that the processing unit for comparing the length information is provided with a predetermined or predeterminable reference value or reference value range in order to identify articles which are too long or too short - faulty articles.
- Apparatus according to Claim 12 to 15 or one of the further Claims, characterized by a processing unit which is provided, in the case of a plurality of push rods (21), for adding the corresponding plurality of actuating signals (31) and for checking a resultant cumulative frequency curve (34, 35, 36; 42, 43, 44, 45) either for the value exceeding or dropping below threshold values (37, 38, 39) in terms of the respective position of the testing element (20) when the value exceeds or drops below the threshold values (37, 38, 39), or for the duration of the rise starting from a start value (37), in particular zero, to a maximum value (38).
- Apparatus according to Claim 12 to 19 or one of the further Claims, characterized by a testing shaft (13), through which the articles pass under the influence of gravity, and by a pressure-exerting slide (14), which is provided for pressing at least one of the articles onto a wall of the testing shaft (13), with the result that the articles which remain above the or each pressed article are located in a defined position during testing by the respective push rod (21).
- Apparatus according to Claim 20 or one of the further Claims, characterized in that provided in the testing shaft (13) beneath the pressure-exerting slide (14), as seen in the direction of flow of the articles, is a blocking slide (15) for temporarily blocking the testing shaft (13), and provided along a section between the pressure-exerting slide (14) and blocking slide (15) are one or more ejecting elements, in particular at least one compressed-air nozzle (22), for ejecting individual articles or all the articles located between the pressure-exerting slide (14) and blocking slide (15).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10252913 | 2002-11-12 | ||
DE10252913A DE10252913A1 (en) | 2002-11-12 | 2002-11-12 | Method and device for checking rod-shaped objects, especially cigarettes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1419967A1 EP1419967A1 (en) | 2004-05-19 |
EP1419967B1 true EP1419967B1 (en) | 2010-07-14 |
Family
ID=32115494
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03025170A Expired - Lifetime EP1419967B1 (en) | 2002-11-12 | 2003-11-04 | Method and Apparatus for checking rod-shaped objects, in particular cigarettes |
Country Status (6)
Country | Link |
---|---|
US (1) | US7021125B2 (en) |
EP (1) | EP1419967B1 (en) |
JP (1) | JP2004159658A (en) |
CN (1) | CN100492002C (en) |
BR (1) | BR0305312B1 (en) |
DE (2) | DE10252913A1 (en) |
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-
2002
- 2002-11-12 DE DE10252913A patent/DE10252913A1/en not_active Withdrawn
-
2003
- 2003-11-04 US US10/700,059 patent/US7021125B2/en not_active Expired - Fee Related
- 2003-11-04 EP EP03025170A patent/EP1419967B1/en not_active Expired - Lifetime
- 2003-11-04 DE DE50312881T patent/DE50312881D1/en not_active Expired - Lifetime
- 2003-11-11 JP JP2003380981A patent/JP2004159658A/en active Pending
- 2003-11-11 BR BRPI0305312-1A patent/BR0305312B1/en not_active IP Right Cessation
- 2003-11-12 CN CNB2003101143112A patent/CN100492002C/en not_active Expired - Fee Related
Also Published As
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US7021125B2 (en) | 2006-04-04 |
CN1501078A (en) | 2004-06-02 |
BR0305312B1 (en) | 2012-12-25 |
BR0305312A (en) | 2004-06-15 |
CN100492002C (en) | 2009-05-27 |
EP1419967A1 (en) | 2004-05-19 |
US20040148908A1 (en) | 2004-08-05 |
DE10252913A1 (en) | 2004-05-27 |
DE50312881D1 (en) | 2010-08-26 |
JP2004159658A (en) | 2004-06-10 |
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