The invention relates to a method for manufacturing
a sweeping apparatus provided with brush elements,
comprising of providing brush elements and a disc
provided with receiving elements, placing a brush
element in a receiving element, supporting the brush
element in the longitudinal direction of the brush
element and fixing at least two brush elements
substantially in one work operation. The invention also
relates to a sweeping apparatus for a sweeping machine,
for instance for removing dirt from a surface.
Such a method is known from DE 39 37 053. Shown
herein is a disc which is provided with recesses having
the brush elements accommodated therein, wherein the
brush elements can be fixed in the disc by closing the
disc on the top with a cover disc.
A drawback of this disc is that the brush elements
must be arranged through the disc and received in the
disc from one side. Space to allow insertion of the
brush element must therefore be created on the insertion
side of the disc. In addition, the brush elements must
be moved through the disc when they have to be replaced.
Through use however, the brush elements are frayed and
no longer fit through the relevant recess. The invention
has for its object to provide a sweeping apparatus
wherein a number of brush elements can more easily be
arranged and fixed in one work operation. Another object
of the invention is to enable easy removal of brush
elements.
This object is achieved according to the invention
by arranging the brush element in the receiving element
in a direction substantially transversely of the
longitudinal direction of the brush element, and fixing
by substantially engaging the brush elements in a
direction substantially transversely of the brush
elements. A transverse direction is a direction at
generally right angles to the longitudinal direction of
the brush element. By engaging in a transverse direction
of the brush element a longitudinal side of the brush
element is engaged. The preferably elongate brush
element can hereby be placed in the receiving element by
displacing the brush element substantially in a
transverse direction thereof. Space is hereby saved and
arranging or replacing of the sweepers becomes easier.
The arranging of the brush elements has the advantage
compared to the prior art that they can also be replaced
easily. By engaging on a longitudinal side of the brush
element, this element can also be removed from the
receiving element in a transverse direction and
replaced.
At least two brush elements are fixed by engaging,
in particular clamping, the brush elements in the
transverse direction. This transverse direction will
often correspond with the placing direction. This
engagement results in fixing of the brush element in the
receiving element. A number of brush elements can be
placed before the brush elements are fixed. Instead of a
receiving element, other means can also be used for
partly orienting and fixing a number of brush elements.
Suitable as receiving element is any means which partly
orients and/or supports a brush element.
It is noted that it is known from NL 1002801 to
receive brush elements in a receiving element, wherein
the brush elements are inserted from the bottom in a
lengthwise direction, and wherein a single brush element
is fixed by means of a stop member.
A brush element consists for instance of a bundle
of wires with a sleeve. The metal or plastic sleeve is
accommodated in the receiving element. The wire bundle
consists for instance of pieces of steel cable.
Brush elements are preferably fixed by engaging at
least two brush elements substantially in one work
operation in a direction in the plane of the disc,
preferably a radial direction of the disc. The receiving
elements are arranged along the periphery of the disc.
The substantially transverse direction of the placed
brush elements then corresponds with the plane,
preferably a radial direction, of the disc. The received
brush elements in the receiving elements are enclosed
and fixed on a radial side.
A recess which is arranged in the brush element is
preferably pushed over a pin lying in a receiving
direction. The brush element is hereby fixed in the
receiving elements in a lengthwise direction, and the
brush element can only be arranged in the receiving
elements in a transverse direction. The pin co-acts with
a recess in for instance the sleeve of the brush
element. Sliding of the brush elements onto the pins has
the result that the brush elements are received in the
receiving elements and that they cannot be removed from
the receiving elements in the lengthwise direction. This
is particularly advantageous when the disc is situated
in a horizontal position and the brush elements protrude
obliquely herefrom. Gravity exerts a force on the brush
elements, which force is directed out of the receiving
elements. The pins prevent this. All brush elements can
be received in the receiving elements, and then fixed in
one work operation.
The invention also relates to a sweeping apparatus
for a sweeping machine, for instance for removing dirt
from a surface, comprising a disc which is provided with
at least two receiving elements arranged distributed
over the periphery thereof for holding fast at least one
brush element, and at least one engaging means for
engaging at least two brush elements, wherein the
receiving element and the engaging means can co-act so
that the engaging means can hold at least two brush
elements in at least two receiving elements.
According to the invention the engaging means can
engage on the brush element in a direction at least
substantially transversely of the lengthwise direction
of the brush element. The preferably elongate brush
element can hereby be placed in the receiving element in
a direction transversely of the lengthwise direction of
the brush element, and subsequently be engaged and
fixed. The engaging means holds at least two brush
elements. It hereby becomes possible to replace the
brush elements quickly and hold the brush elements
fixedly in the receiving element by fixing the engaging
means. Because the brush element can be removed from the
receiving element in a direction transversely of the
lengthwise direction, the brush elements can be removed
and/or replaced rapidly.
The receiving element preferably comprises at least
one supporting means which can support the brush element
in at least a longitudinal direction of the brush
element. The position of the brush element in the
receiving element is hereby supported in longitudinal
direction.
It is favourable to provide the receiving element
with an orienting means for substantially guiding the
brush element in a receiving direction of the receiving
element. The brush element can hereby be received in the
receiving element in a specific manner. The receiving
direction of the receiving element is hereby determined.
It is usual to receive the brush elements with the
sleeve in the receiving element and to have the wire
bundle protrude, preferably at an angle, from the disc.
The receiving element preferably has a U-profile.
Such a profile is open on one side. This is the side
along which the brush element is received in the
receiving element. According to the invention the open
side runs substantially parallel to the longitudinal
direction of the brush elements for receiving, so that
they can be placed in the receiving element with a
movement transversely of the longitudinal direction.
The engaging means can preferably engage on a
remote radial side of the brush element. When the
sweeping apparatus is used for sweeping, the radial
upright side of the receiving elements is the side on
which the least forces will be exerted, and this is
thereby particularly suitable as an engaging/holding
means. In addition, use can be made of the space
available in the radial direction to arrange the
engaging means.
The engaging means preferably comprise a second
disc which is provided with at least one flange for
engaging on at least two brush elements. The second disc
can lie on the first disc and, with the flange, lie over
the edge of the first disc so that an engaging means is
formed in the radial direction. The flange prevents the
brush elements received in the receiving elements from
possible release from the receiving element. The
position of the brush elements is hereby locked.
The second disc can preferably be placed on the
first disc and the flange is an all-round standing edge.
An all-round standing edge can be used instead of arms
as flange. Such a construction is very strong, whereby
the great forces which can occur during sweeping can be
absorbed.
It is advantageous that the engaging means can
engage on the side of the brush element situated on the
open side of the U-profile. The open side of the U-profile
is hereby closed and the brush element is held
fast in the receiving element.
The supporting means is preferably a pin. The
receiving element is preferably provided with a pin
lying substantially in a receiving direction. The
conical or square pin can hereby co-act with a
correspondingly formed recess in the sleeve of the brush
element, whereby the pin, when the brush element is
placed over the pin in a direction transversely of the
longitudinal direction, prevents the brush element being
able to shift in the longitudinal direction. A plurality
of brush elements can hereby be placed in the receiving
elements, wherein they are held in these receiving
elements, wherein the pin prevents gravity from causing
the brush elements to drop out of the receiving
elements. The pin is used to guide the brush element to
their position, wherein the direction of arrangement of
the brush element in the receiving element is in fact
controlled.
According to an embodiment the brush element is
provided with a sleeve in which a recess is arranged
which can co-act with the pin. The recess in the sleeve
in any case has a directional component transversely of
the longitudinal direction of the brush element.
According to a further embodiment, the receiving
element has a receiving direction for the brush element
which forms a sharp, not right angle with the plane of
the disc.
The invention also relates to a cleaning vehicle
provided with a sweeping apparatus according to the
invention.
The invention will be further described with
reference to the annexed drawings, in which:
- figure 1
- shows a perspective view of a sweeping
apparatus according to a first embodiment of
the invention,
- figure 2
- shows a perspective view of a second
embodiment of a sweeping apparatus according
to the invention,
- figure 3
- shows a partly cut-away sweeping apparatus
according to the second embodiment of the
invention.
Sweeping apparatus 1 comprises a disc 2 to which is
attached a number of receiving elements 3. Receiving
elements 3 can be connected to the disc at a for
instance acute angle, for instance by welding. Arranged
over the periphery of the disc are several receiving
elements 3 which are oriented obliquely outward. Such a
form is usual for sweeping apparatus which can be used
to clean a surface, in particular for a sweeping
apparatus of a sweeping machine. The sweeping machine is
for instance a vehicle for cleaning the street or
removing weeds in a park and the like.
A brush element 4 comprises a sleeve 10 with a
recess 11. A known brush element 4 consists of a piece
of steel cable, i.e. a piece of cable consisting of
strands of steel wire twisted together. Other brush
elements known to the skilled person can also be used.
Brush element 4 has a longitudinal direction 5.
Steel cables 12 extend in the longitudinal direction. On
an outer end is arranged the sleeve 10 in which the
cables are received. Such an element is also known as a
tuft.
Receiving element 3 has a U-shaped profile 8 of
substantially rectangular form with two standing walls.
Such a profile is suitable for receiving both a round
sleeve 10 and a rectangular sleeve of brush element 4.
Sleeve 10 is tubular and has a diameter which is smaller
than the receiving space in U-shaped profile 8. Pin 9
arranged in the receiving element can co-act with recess
11 in the sleeve, so that sleeve 10, and therewith the
brush element 4, is placed over pin 9 as according to
arrow 13. The receiving direction 13 lies transversely
of the longitudinal direction 5 of brush element 4.
When disc 2 is held in an active position, i.e.
substantially horizontally, brush elements 4 will hang
loosely downward in receiving elements 3, wherein pin 9
prevents the brush elements dropping downward, i.e.
being able to shift in the longitudinal direction of the
brush element.
Receiving element 3 is also provided with a rear
wall 14 arranged in the longitudinal direction of the
receiving element transversely of the standing sides of
U-profile 8. Rear wall 14 forms a support during placing
of sleeve 10 in receiving element 3 in the longitudinal
direction 5. The co-action which takes place between U-shaped
profile 8, pin 9 and a rear wall 14 has the
result that brush elements 4 stand away at an angle to
disc 2, thereby forming a usual sweeping apparatus 1.
The invention also relates however to other embodiments.
The brush elements 4 received in receiving elements
3 are fixed by means of the second disc 6. In the
embodiment of figure 1 this disc 6 has a number of arms
15 provided with flanges 7. The number of arms 15
corresponds to the number of receiving elements 3. The
width of flange 7 corresponds to the open space of U-profile
8. Arranging of the second disc 6 on disc 2
results in flanges 7 engaging in transverse direction of
brush element 4, which is thereby fixed in the receiving
element. The flange engages on a longitudinal side of
the sleeve of the brush element and herein presses in a
direction transversely of the longitudinal direction of
brush element 4. There can be instead an engagement or
clamping with an engaging means on a longitudinal side
of elongate brush element 4. Fixing is here
substantially understood to mean limiting of the freedom
of movement of brush element 4 in the six directions of
movement.
Flange 7 engages on sleeve 10. The diameter of disc
2 is smaller than the diameter of disc 6, so that
flanges 7 engage over the edge of disc 2 and can lie
against sleeve 10.
According to the embodiment of figure 1, the second
disc 6 is fastened with three bolts 16,17,18 provided
with spring means, wherein the bolts engage through the
respective recesses 19 in disc 6 and can be screwed into
recesses 20 in disc 2. The springs (not shown, for
instance a coil spring) are arranged so that flange 7 is
held up when tufts are changed. Disc 6 is thus not fixed
rotatably to disc 2. A drive motor (not shown) in a
sweeping machine can engage on recess 22 of disc 2
through the recess 21 in disc 6, whereby the sweeping
apparatus 1 can be rotated and can be used to sweep
surfaces.
According to the embodiment of figure 1, receiving
element 3 already limits the freedom of movement of
brush elements 4 in five directions, and only a disc 6
is required to clamp or fix brush element 4.
Numerous other embodiments are possible. It is
possible to work with two half discs corresponding to
second disc 6. The first half of the brush elements can
hereby be fixed while the other brush elements can be
removed. A connection other than a screw connection of
the second disc to the disc is possible. It is also
possible to place the second disc on the underside of
the first disc, wherein the arms of the disc protrude
outward between receiving elements 3 and engage round
the open side of the U-profile of the receiving element.
The U-profile opening can also be oriented radially
inward.
It is also possible to rotate the receiving
elements according to the invention a quarter-turn or a
half-turn relative to disc 2 compared to the embodiment
shown in figure 1. The brush elements are then still
arranged in the receiving elements in a direction
transversely of the longitudinal direction 5, and an
engaging means in the form of a disc 6 can be used to
limit the last degree of freedom.
The invention combines two aspects, viz. fixing of
a plurality of brush elements 4 in one work operation,
for instance screwing on the second disc 6, and
receiving of the brush elements 4 in the receiving
element in a transverse direction 13, whereby less work
space is necessary for replacing the brush elements.
Sleeve 10 is a tubular sleeve with a substantially
round cross-section. Such a sleeve shape can be received
in the substantially rectangular shape of receiving
elements 3 and engaged with the second engaging means 6.
Figure 2 shows a second embodiment of the invention
wherein brush elements 30 with a substantially
rectangular sleeve 31 provided with a recess 32 are
placed in receiving elements 33. The arranging of sleeve
31 in receiving elements 33 greatly limits the freedom
of movement of brush element 30. Pin 34 co-acts with
recess 32, whereby brush element 30 is supported in the
longitudinal direction 35 when it is placed in receiving
element 33. Receiving element 33 has a U-shaped profile
in which the sleeve 31 can be received. A rear wall 36
is once again arranged in the U-shaped profile. Brush
elements 30 are received in the receiving elements by
means of a movement 37 transversely of longitudinal
direction 36.
According to the embodiment of figure 2, pin 34
lies perpendicularly of the longitudinal direction of
the fixed brush elements. It is however possible for the
pin to lie at an angle which is not a right angle.
The receiving elements are connected to a disc 38,
which is provided around the centre with a standing edge
39 provided with a screw thread 40. This screw thread
can co-act with screw thread 41 on the second disc 42.
Second disc 42 is provided with a flange 43 extending
over the whole periphery. Mounting of second disc 42 on
first disc 38 through the co-action of screw threads 40
and 41 causes the flange 43 to engage over the edge of
disc 38 on brush elements 30 arranged in receiving
elements 33. All brush elements are fixed in one work
operation in a direction transversely of the
longitudinal direction 35 of the brush elements. The
direction of engagement by flange 43 lies transversely
of the longitudinal direction of the brush element. The
flange clamps on a longitudinal side of the brush
element.
In addition to the screw connection, a further
clamping connection can be arranged between the two
discs 38 and 42, whereby the second disc cannot come
loose from the first disc 38.
Figure 3 shows disc 42 mounted on disc 38, wherein
the edge 39 is visible. Shown is the manner in which
flange 43 extends over disc 38 and engages on a side of
the sleeve 31 lying parallel to the longitudinal axis 35
of brush element 30. The engaged side or fixed side of
sleeve 31 is situated radially outward from disc 38.
Use of a disc 42 with a flange 43 ensures a good
clamping of brush elements 30 in the receiving elements,
since such a disc with flange has a considerable
rigidity. Such a disc can withstand great forces.
According to an embodiment (not shown), the second
disc can also be arranged on the underside of the first
disc, wherein the openings of U-shaped profiles 33 are
rotated 180' and point inward.
This engaging means for fixing brush elements 30 in
receiving elements 33 can be designed in many different
ways. In each case however, more than one brush element
is fixed in receiving elements.