EP1419224B1 - Highly desulfurised fuel oils, containing lubricity-enhancing additives with reduced emulsification susceptibility - Google Patents

Highly desulfurised fuel oils, containing lubricity-enhancing additives with reduced emulsification susceptibility Download PDF

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Publication number
EP1419224B1
EP1419224B1 EP02762334A EP02762334A EP1419224B1 EP 1419224 B1 EP1419224 B1 EP 1419224B1 EP 02762334 A EP02762334 A EP 02762334A EP 02762334 A EP02762334 A EP 02762334A EP 1419224 B1 EP1419224 B1 EP 1419224B1
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Prior art keywords
fuel oil
weight
contain
additives
ester
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German (de)
French (fr)
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EP1419224A2 (en
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Matthias Krull
Markus Kupetz
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Clariant Produkte Deutschland GmbH
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Clariant Produkte Deutschland GmbH
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/08Use of additives to fuels or fires for particular purposes for improving lubricity; for reducing wear
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • C10L1/191Esters ester radical containing compounds; ester ethers; carbonic acid esters of di- or polyhydroxyalcohols

Definitions

  • the present invention relates to additives of esters between polyols and fatty acid mixtures, as well as their use for improving the lubricity of highly desulfurized fuel oils with reduced emulsification tendency.
  • Mineral oils and mineral oil distillates used as fuel oils generally contain 0.5% by weight and more sulfur which causes the formation of sulfur dioxide upon combustion. In order to reduce the resulting environmental impact, the sulfur content of fuel oils is lowered further and further.
  • the standard EN 590 relating to diesel fuels currently prescribes a maximum sulfur content of 350 ppm in Germany. In Scandinavia fuel oils of less than 50 ppm and in exceptional cases less than 10 ppm of sulfur are used. These fuel oils are usually prepared by hydrogenating the fractions obtained from the petroleum by distillation. In the desulfurization but other substances are removed, which give the fuel oils a natural lubricating effect. These substances include polyaromatic and polar compounds.
  • EP-A-0 680 506 discloses that esters of fatty acids impart improved lubricity to highly desulfurized fuel oils.
  • esters of fatty acids impart improved lubricity to highly desulfurized fuel oils.
  • glycerol monooleate and diisodecyl adipate are mentioned.
  • EP-A-0 739 970 discloses the suitability of fatty acid mixtures for improving the lubricity of low sulfur fuel oils. Compositions of different degrees of esterification and different degrees of saturation of the fatty acids are disclosed.
  • EP-A-0 839 174 discloses in its lubricity improved fuel oils which are low in sulfur and comprise a mixture of polyol esters with unsaturated fatty acids.
  • DE-A-196 14 722 discloses lubricant and fuel additives, which consist essentially of fatty acid monoesters or mono- and diester mixtures of unsaturated fatty acids having 16 to 22 carbon atoms with at least two different polyols, have a more favorable low-temperature behavior than corresponding monoesters or mono- and diesters of uniform polyols.
  • the polyol is preferably a mixture of glycerol and another polyol from the group trimethylolpropane, pentaerythritol and dipentaerythritol in a molar ratio of 1: 1 to 3: 1.
  • the fatty acid esters of the prior art based on commercial fatty acid mixtures show a pronounced tendency to emulsify in the fuel oils that are additized with them. This means that when such a fuel oil comes in contact with water, emulsification of the water in the fuel oil takes place.
  • These emulsions which can be found in particular at the oil / water interface, can not be separated or can be separated only with great effort. Since these emulsions can not be used as such as fuel oils, they reduce the value of the products. This problem is particularly pronounced when esters based on natural fatty acid mixtures are used.
  • the object of the present invention was therefore to find lubricant-improving additives for desulfurized fuel oils, which have a reduced emulsifier tendency compared with the prior art.
  • esters of fatty acid mixtures which show a certain combination of hydroxyl number and iodine number, do not have the emulsifying ability of the esters of the prior art, and have an excellent lubricating effect in desulfurized fuel oils.
  • the reduced tendency for emulsification is brought about by two effects.
  • the polarity range of the additives which is determined by the OH number, causes a reduced affinity of the amphiphilic active substances for water.
  • the formation of micellar surface-active structures is disturbed by the number of double bonds in the alkyl radicals determined by iodine number.
  • the invention therefore relates to fuel oils with a maximum of 0.035 wt .-% sulfur content, containing at least one ester of a dihydric or polyhydric alcohol and a mixture of unsaturated and optionally saturated fatty acids whose carbon chain lengths are between 8 and 30 carbon atoms, said esters a OH number of between 110 and 195 mg KOH / g ester and an iodine value of more than 100 gl / 100 g ester, in amounts of 0.001 to 0.5 wt .-% based on the fuel oil.
  • Another object of the invention is the use of the additives of the invention in amounts of 0.001 to 0.5 wt .-% based on the fuel oil, to improve the lubricity of fuel oils with at most 0.035 wt .-% sulfur content.
  • Preferred fatty acids which are part of the fatty acid mixture are those having 10 to 26 C atoms, in particular 12 to 22 C atoms.
  • the alkyl radicals of the fatty acids consist essentially of carbon and hydrogen. However, you can choose other substituents such as hydroxy, halogen, amino or
  • the fatty acids contained in the fatty acid mixture preferably contain at least one double bond. They may contain multiple double bonds, for example 2 or 3 double bonds, and be of natural or synthetic origin. In the case of polyunsaturated carboxylic acids, their double bonds may be isolated or else conjugated. In preferred fatty acid mixtures contain at least 50 wt .-%, in particular at least 75 wt .-%, especially at least 90 wt .-% of the fatty acids one or more double bonds.
  • the iodine numbers of the fatty acids on which the esters according to the invention are based are preferably between 105 and 190, in particular 110 to 180 and especially 120 to 180 g l / 100 g of ester.
  • Suitable fatty acid mixtures contain at least two unsaturated fatty acids having 10 to 26 carbon atoms.
  • Suitable unsaturated fatty acids are, for example, oleic acid, erucic acid, palmitoleic, myristoleic, linoleic, linolenic, elaeosterolic, arachidonic acid, and / or ricinoleic acid.
  • the fatty acid mixtures may contain minor amounts, i. up to 10 wt .-%, preferably less than 5%, especially less than 2% of saturated fatty acids such as lauric, tridecane, myristic, pentadecane, palmitic, margarine, stearic, isostearic, arachin and Contain behenic acid.
  • saturated fatty acids such as lauric, tridecane, myristic, pentadecane, palmitic, margarine, stearic, isostearic, arachin and Contain behenic acid.
  • dicarboxylic acids such as dimer fatty acids and alkyl- and alkenylsuccinic acids with C 8 -C 50 -alk (en) yl radicals, preferably with C 8 -C 40 -, in particular with C 12 -C 22 -alkyl radicals.
  • the alkyl radicals can be linear or branched (oligomerized alkenes, PIB). Preferred are proportions of up to 10 wt .-%, in particular less than 5 wt .-%.
  • the fatty acids may further contain 1-40, especially 1-25 wt .-%, in particular 1-5 wt .-% resin acids.
  • Suitable alcohols preferably contain 2 to 6, in particular 3 to 4 carbon atoms, and 2 to 5, in particular 3 to 4 hydroxyl groups, but at most one hydroxyl group per carbon atom.
  • Particularly suitable alcohols are ethylene glycol, diethylene glycol, propylene glycol, glycerol and pentaerythritol.
  • esters can be prepared from alcohols and fatty acids in a known manner by esterification. Alternatively, the partial saponification of naturally occurring fats and oils is possible.
  • Esters of the invention are those which can be prepared from a dihydric or polyhydric alcohol and a mixture of fatty acids. Both mixtures of, for example, monoesters of an alcohol with various fatty acids, of monoesters of different alcohols with different fatty acids, and of mixtures of mono-, di- and / or triesters, or optionally higher esters, of one or more alcohols with different fatty acids are included , According to the invention, the esters are if they can be prepared from a fatty acid mixture.
  • the iodine numbers of the esters according to the invention are preferably between 100 and 180, in particular 110 to 150 g l / 100 g ester.
  • the iodine numbers result from the iodine value of the basic fatty acid mixture and the alcohol used for the esterification in a stoichiometric manner.
  • the OH number of the esters in the additive according to the invention is between 110 and 195, in particular between 130 and 190 mg KOH / g of ester.
  • these are mixtures of different esters, eg. As mixtures of mono-, di- and triglycerides, mixtures, such as those resulting from the esterification of polyols.
  • the additives according to the invention are added to oils in amounts of 0.001 to 0.5% by weight, preferably 0.005 to 0.3% by weight and especially 0.01 to 0.1% by weight. They can be used as such or dissolved in solvents, such as aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures such as toluene, xylene, ethylbenzene, decane, pentadecane, gasoline fractions, kerosene or commercial solvent mixtures such as Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200, ® Exxsol-, ® Isopar- and ® Shellsol D types are used.
  • solvents such as aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures such as toluene, xylene, ethylbenzene, decane, pentadecane, gasoline fractions, kerosene or commercial solvent mixtures such as Solvent Na
  • the additives according to the invention preferably contain 1 to 80%, especially 10 to 70%, in particular 25 to 60%, of solvent.
  • the additives which can be used without problems even at low temperatures of, for example, -30 ° C. and lower, improve the lubricity of the additized oils while at the same time reducing emulsification.
  • the additives according to the invention can also be used together with one or more oil-soluble co-additives which in themselves improve the cold flow properties and / or lubricity of crude oils, lubricating oils or fuel oils.
  • oil-soluble co-additives are vinyl acetate-containing copolymers or terpolymers of ethylene, paraffin dispersants, comb polymers, alkylphenol-aldehyde resins and oil-soluble amphiphiles.
  • the additives according to the invention are used in admixture with ethylene / vinyl acetate / vinyl neononanoate terpolymers or ethylene / vinyl acetate / vinyl neodecanoate terpolymers to simultaneously improve the flowability and lubricity of mineral oils or mineral oil distillates.
  • the terpolymers of vinyl neononanoate or vinyl neodecanoate contain, in addition to ethylene, 10 to 35% by weight of vinyl acetate and 1 to 25% by weight of the respective neo compound.
  • copolymers contain, in addition to ethylene and from 10 to 35% by weight of vinyl esters, from 0.5 to 20% by weight of olefin, such as diisobutylene, 4-methylpentene or norbornene.
  • olefin such as diisobutylene, 4-methylpentene or norbornene.
  • the mixing ratio of the additives according to the invention with the above described ethylene / vinyl acetate copolymers or the terpolymers of ethylene, vinyl acetate and the vinyl esters of neononan or neodecanoic acid is (in parts by weight) 20: 1 to 1:20, preferably 10: 1 to 1:10.
  • the reaction products according to the invention can also be used together with paraffin dispersants.
  • Paraffin dispersants reduce the size of the paraffin crystals and cause the paraffin particles to not settle but remain colloidally dispersed with significantly reduced sedimentation effort. Furthermore, they increase the lubricity of the additives of the invention.
  • Suitable paraffin dispersants are oil-soluble polar compounds having ionic or polar groups, eg amine salts and / or amides, which are prepared by reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their Anhydrides are obtained (see. US 4 211 534 ).
  • Other paraffin dispersants are copolymers of maleic anhydride and ⁇ , ⁇ -unsaturated compounds, which may optionally be reacted with primary monoalkylamines and / or aliphatic alcohols (cf.
  • the additives according to the invention can be used in mixture with alkylphenol-formaldehyde resins.
  • the additives according to the invention are used together with comb polymers.
  • This term refers to polymers in which hydrocarbon radicals having at least 8, in particular at least 10, carbon atoms are bonded to a polymer backbone.
  • they are homopolymers whose alkyl side chains contain at least 8 and in particular at least 10 carbon atoms.
  • at least 20%, preferably at least 30% of the monomers have side chains (cf. Comblike Polymers-Structure and Properties; NA Platé and VP Shibaev, J. Polym. Sci. Macromolecular Revs. 1974, 8, 117 ff ).
  • Suitable comb polymers are, for example, fumarate / vinyl acetate copolymers (cf. EP 0 153 176 A1 ), Copolymers of a C 6 -C 24 ⁇ - olefin and a NC 6 -C 22 -alkylmaleimide (cf. EP 0 320 766 ), further esterified olefin / maleic anhydride copolymers, polymers and copolymers of ⁇ - olefins and esterified copolymers of styrene and maleic anhydride.
  • fumarate / vinyl acetate copolymers cf. EP 0 153 176 A1
  • Copolymers of a C 6 -C 24 ⁇ - olefin and a NC 6 -C 22 -alkylmaleimide cf. EP 0 320 766
  • further esterified olefin / maleic anhydride copolymers polymers and
  • the mixing ratio (in parts by weight) of the inventive additives with resins or comb polymers is 1:10 to 20: 1, preferably 1: 1 to 10: 1.
  • the additives of the invention are particularly well suited for use in middle distillates.
  • middle distillates are in particular those mineral oils which are obtained by distillation of crude oil and boil in the range of 120 to 450 ° C, for example kerosene, jet fuel, diesel and fuel oil.
  • the oils may also contain or consist of alcohols such as methanol and / or ethanol.
  • the additives of the invention are used in such middle distillates containing less than 350 ppm of sulfur, especially less than 200 ppm of sulfur and in special cases less than 50 ppm of sulfur.
  • These are generally those middle distillates that have been subjected to a hydrogenating refining, and therefore contain only small amounts of polyaromatic and polar compounds that give them a natural lubricating effect.
  • the additives according to the invention are furthermore preferably used in middle distillates which have 95% distillation points below 370.degree. C., in particular 350.degree. C. and in special cases below 330.degree. They can also be used as components in lubricating oils.
  • the mixtures can be used alone or together with other additives can be used, for example, with pour point depressants or dewaxing aids, with corrosion inhibitors, antioxidants, sludge inhibitors, dehazers, conductivity improvers, lubricity additives, and additives for lowering the cloud point. Furthermore, they are successfully used together with additive packages containing, among others, known ashless dispersing additives, detergents, defoamers and corrosion inhibitors. Between the additives according to the invention and the other additives mentioned, the synergisms with regard to cold flow properties described in the prior art are used WO-95/03377 and Lubricity according to WO 96/18708 such as WO 96/23855 achieved.
  • Iodine numbers are determined by Kaufmann. For this purpose, a sample of known composition is admixed with a defined, excess amount of a methanolic bromine solution, with an amount of bromine equivalent to the content of double bonds in the sample being added to the double bonds. The excess of bromine is back titrated with sodium thiosulfate.
  • esters according to the prior art (comparative values) ester OH number [mg KOH / g] Iodine number [g J / 100 g] Glycerol monooleate (pure) 315 71 Glycerol dioleate (pure) 90 82 EP 0 839 174 , Eg A 181 78 EP 0 839 174 , Eg B 315 71 EP 0 839 174 , Eg C 317 143 EP 0 739 970 , Eg A 181 77 EP 0 739 970 , Eg G 284 120 EP 0 739 970 , Eg H 141 44 EP 0 739 970 , I 155 72 EP 0 739 970 , Eg J 111 74 EP 0 739 970 , Eg K 185 78 EP 0 739 970 , Eg L 122 81 EP 0 739 970 , Eg M 192 77 EP 0 739 970 , E
  • the testing of the emulsification of additives is carried out according to ASTM D 1094-85.
  • 80 ml of a diesel fuel are mixed in a 100 ml cylinder with 250 ppm of the additive to be tested and tempered for 15 minutes at 60 ° C and shaken. After cooling to room temperature, 2 ml of buffer solution are added and shaken for 2 minutes. After 5 minutes, the sample is assessed visually according to the following criteria: Table 3: Emulsification of the additives Evaluation of the separation layer Evaluation of the phase separation 1 Clear and clean 1 Complete absence of all emulsions and / or precipitates in both phases or on top of the oil phase. 1 b small, clear bubbles that are estimated to cover no more than 50% of the release layer.
  • the lubricating effect of the additives was carried out using an HFRR instrument from PCS Instruments on additized oils at 60 ° C.
  • the High Frequency Reciprocating Rig Test (HFRR) is described in D. Wei, H. Spikes, Wear, Vol. 2, p. 217, 1986 , The results are given as coefficient of friction and Wear Scar (WS 1.4). A low coefficient of friction and a low Wear Scar show a good lubricating effect.
  • test oil used was a Scandinavian winter diesel with the following characteristics: boiling range: 185 - 320 ° C Density: 0.820 g / cm 3 Cloud Point: - 29 ° C sulfur content: 3 ppm

Abstract

The invention relates to an additive for improving the lubrication capacity of fuel oils with a maximum sulphur content of 0.035 wt. %. Said additive contains at least one ester of a bivalent or polyvalent alcohol and a mixture of unsaturated and optionally saturated fatty acids, whose carbon chain lengths are between 8 and 30 carbon atoms, the aforementioned esters having an OH value less than 200 mg KOH/g ester and an iodine value greater than 100 g I/100 g ester. The invention also relates to fuel oils with a maximum sulphur content of 0.035 wt. %, which contain the inventive additives. The novel additives exhibit less tendency to emulsify than the additives in prior art.

Description

Die vorliegende Erfindung betrifft Additive aus Estern zwischen Polyolen und Fettsäuregemischen, sowie deren Verwendung zur Verbesserung der Schmierwirkung von hochentschwefelten Brennstoffölen bei gleichzeitig verminderter Emulgierneigung.The present invention relates to additives of esters between polyols and fatty acid mixtures, as well as their use for improving the lubricity of highly desulfurized fuel oils with reduced emulsification tendency.

Mineralöle und Mineralöldestillate, die als Brennstofföle verwendet werden, enthalten im allgemeinen 0,5 Gew.-% und mehr Schwefel, der bei der Verbrennung die Bildung von Schwefeldioxid verursacht. Um die daraus resultierenden Umweltbelastungen zu vermindern, wird der Schwefelgehalt von Brennstoffölen immer weiter abgesenkt. Die Dieseltreibstoffe betreffende Norm EN 590 schreibt in Deutschland zur Zeit einen maximalen Schwefelgehalt von 350 ppm vor. In Skandinavien kommen bereits Brennstofföle mit weniger als 50 ppm und in Ausnahmefällen mit weniger als 10 ppm Schwefel zur Anwendung. Diese Brennstofföle werden in der Regel dadurch hergestellt, dass man die aus dem Erdöl durch Destillation erhaltenen Fraktionen hydrierend raffiniert. Bei der Entschwefelung werden aber auch andere Substanzen entfernt, die den Brennstoffölen eine natürliche Schmierwirkung verleihen. Zu diesen Substanzen zählen unter anderem polyaromatische und polare Verbindungen.Mineral oils and mineral oil distillates used as fuel oils generally contain 0.5% by weight and more sulfur which causes the formation of sulfur dioxide upon combustion. In order to reduce the resulting environmental impact, the sulfur content of fuel oils is lowered further and further. The standard EN 590 relating to diesel fuels currently prescribes a maximum sulfur content of 350 ppm in Germany. In Scandinavia fuel oils of less than 50 ppm and in exceptional cases less than 10 ppm of sulfur are used. These fuel oils are usually prepared by hydrogenating the fractions obtained from the petroleum by distillation. In the desulfurization but other substances are removed, which give the fuel oils a natural lubricating effect. These substances include polyaromatic and polar compounds.

Es hat sich nun aber gezeigt, dass die reibungs- und verschleißmindernden Eigenschaften von Brennstoffölen mit zunehmendem Entschwefelungsgrad schlechter werden. Oftmals sind diese Eigenschaften so mangelhaft, dass an den vom Kraftstoff geschmierten Materialien, wie z.B. den Verteiler-Einspritzpumpen von Dieselmotoren schon nach kurzer Zeit mit Fraßerscheinungen gerechnet werden muss. Der gemäß EN 590 seit dem Jahr 2000 festgesetzte Maximalwert für den 95%-Destillationspunkt von maximal 360°C und die mittlerweile in Skandinavien vorgenommene weitere Absenkung des 95%-Destillationspunkts auf unter 350°C und teilweise unter 330°C verschärft diese Problematik weiter. Im Stand der Technik sind daher Ansätze beschrieben, die eine Lösung dieses Problems darstellen sollen (sogenannte Lubricity-Additive).However, it has now been shown that the friction and wear-reducing properties of fuel oils deteriorate with increasing degree of desulfurization. Often, these properties are so poor that on the lubricated by the fuel materials, such as the distributor injection pumps of diesel engines after a short time must be expected with feeding phenomena. The maximum value set for the 95% distillation point of maximum 360 ° C according to EN 590 since the year 2000 and which has since been published in Scandinavia further lowered the 95% distillation point to below 350 ° C and partly below 330 ° C further aggravates this problem. The prior art therefore describes approaches which are intended to provide a solution to this problem (so-called lubricity additives).

EP-A-0 680 506 offenbart, dass Ester von Fettsäuren hochentschwefelten Brennstoffölen eine verbesserte Schmierwirkung verleihen. Es werden insbesondere Glycerinmonooleat und Diisodecyladipat genannt. EP-A-0 680 506 discloses that esters of fatty acids impart improved lubricity to highly desulfurized fuel oils. In particular, glycerol monooleate and diisodecyl adipate are mentioned.

EP-A-0 739 970 offenbart die Eignung von Fettsäuregemischen zur Verbesserung der Schmierfähigkeit von schwefelarmen Brennstoffölen. Es werden Zusammensetzungen verschiedener Veresterungsgrade und verschiedener Sättigungsgrade der Fettsäuren offenbart. EP-A-0 739 970 discloses the suitability of fatty acid mixtures for improving the lubricity of low sulfur fuel oils. Compositions of different degrees of esterification and different degrees of saturation of the fatty acids are disclosed.

EP-A-0 839 174 offenbart in ihrer Schmierwirkung verbesserte Brennstofföle, die schwefelarm sind und eine Mischung von Polyolestern mit ungesättigten Fettsäuren umfassen. EP-A-0 839 174 discloses in its lubricity improved fuel oils which are low in sulfur and comprise a mixture of polyol esters with unsaturated fatty acids.

DE-A-196 14 722 offenbart Schmier- und Kraftstoffadditive, die im wesentlichen aus Fettsäuremonoestern oder Mono- und Diestergemischen ungesättigter Fettsäuren mit 16 bis 22 C-Atomen mit wenigstens zwei unterschiedlichen Polyolen bestehen, weisen ein günstigeres Kälteverhalten auf als entsprechende Monoester oder Mono- und Diester einheitlicher Polyole. Bevorzugt eignet sich als Polyol ein Gemisch aus Glycerin und einem weiteren Polyol aus der Gruppe Trimethylolpropan, Pentaerythrit und Dipentaerythrit im Molverhältnis 1 : 1 bis 3 : 1. DE-A-196 14 722 discloses lubricant and fuel additives, which consist essentially of fatty acid monoesters or mono- and diester mixtures of unsaturated fatty acids having 16 to 22 carbon atoms with at least two different polyols, have a more favorable low-temperature behavior than corresponding monoesters or mono- and diesters of uniform polyols. The polyol is preferably a mixture of glycerol and another polyol from the group trimethylolpropane, pentaerythritol and dipentaerythritol in a molar ratio of 1: 1 to 3: 1.

Die auf kommerziellen Fettsäuremischungen basierenden Fettsäureester des Standes der Technik zeigen jedoch in den mit ihnen additivierten Brennstoffölen eine ausgeprägte Emulgierneigung. Das bedeutet, dass bei Kontakt eines solchen Brennstofföls mit Wasser eine Emulgierung des Wassers im Brennstofföl stattfindet. Diese insbesondere an der Phasengrenze Öl/Wasser anzutreffenden Emulsionen lassen sich nicht oder nur unter großem Aufwand trennen. Da diese Emulsionen als solche nicht als Brennstofföle eingesetzt werden können, mindern sie den Wert der Produkte. Besonders stark tritt dieses Problem dann hervor, wenn auf natürlichen Fettsäuregemischen basierende Ester verwendet werden.However, the fatty acid esters of the prior art based on commercial fatty acid mixtures show a pronounced tendency to emulsify in the fuel oils that are additized with them. This means that when such a fuel oil comes in contact with water, emulsification of the water in the fuel oil takes place. These emulsions, which can be found in particular at the oil / water interface, can not be separated or can be separated only with great effort. Since these emulsions can not be used as such as fuel oils, they reduce the value of the products. This problem is particularly pronounced when esters based on natural fatty acid mixtures are used.

Aufgabe vorliegender Erfindung war daher, schmierverbessernde Zusätze für entschwefelte Brennstofföle zu finden, die eine gegenüber dem Stand der Technik verminderte Emulgierneigung aufweisen.The object of the present invention was therefore to find lubricant-improving additives for desulfurized fuel oils, which have a reduced emulsifier tendency compared with the prior art.

Überraschenderweise wurde gefunden, dass Ester aus Fettsäuregemischen, welche eine bestimmte Kombination aus Hydroxylzahl und Jodzahl zeigen, die Emulgierfähigkeit der Ester des Standes der Technik nicht aufweisen, und eine ausgezeichnete Schmierwirkung in entschwefelten Brennstoffölen haben. Vermutlich wird die verminderte Emulgierneigung durch zwei Effekte bewirkt: Zum einen bewirkt der durch die OH-Zahl bestimmte Polaritätsbereich der Additive eine reduzierte Affinität der amphiphilen Wirkstoffe zu Wasser. Zum anderen wird gleichzeitig die Ausbildung micellarer, oberflächenaktiver Strukturen durch die mittels Jodzahl festgelegte Anzahl an Doppelbindungen in den Alkylresten gestört.Surprisingly, it has been found that esters of fatty acid mixtures, which show a certain combination of hydroxyl number and iodine number, do not have the emulsifying ability of the esters of the prior art, and have an excellent lubricating effect in desulfurized fuel oils. Presumably, the reduced tendency for emulsification is brought about by two effects. On the one hand, the polarity range of the additives, which is determined by the OH number, causes a reduced affinity of the amphiphilic active substances for water. On the other hand, at the same time the formation of micellar, surface-active structures is disturbed by the number of double bonds in the alkyl radicals determined by iodine number.

Gegenstand der Erfindung sind daher Brennstofföle mit maximal 0,035 Gew.-% Schwefelgehalt, enthaltend mindestens einen Ester aus einem zwei- oder mehrwertigen Alkohol und einem Gemisch von ungesättigten und gegebenenfalls gesättigten Fettsäuren, deren Kohlenstoffkettenlängen zwischen 8 und 30 Kohlenstoffatomen liegen, wobei die genannten Ester eine OH-Zahl von zwischen 110 und 195 mg KOH/g Ester und eine Jodzahl von mehr als 100 g l/100 g Ester aufweisen, in Mengen von 0,001 bis 0,5 Gew.-% bezogen auf das Brennstofföl.The invention therefore relates to fuel oils with a maximum of 0.035 wt .-% sulfur content, containing at least one ester of a dihydric or polyhydric alcohol and a mixture of unsaturated and optionally saturated fatty acids whose carbon chain lengths are between 8 and 30 carbon atoms, said esters a OH number of between 110 and 195 mg KOH / g ester and an iodine value of more than 100 gl / 100 g ester, in amounts of 0.001 to 0.5 wt .-% based on the fuel oil.

Ein weiterer Gegenstand der Erfindung ist die Verwendung der erfindungsgemäßen Additive in Mengen von 0,001 bis 0,5 Gew.-% bezogen auf das Brennstofföl, zur Verbesserung der Schmierwirkung von Brennstoffölen mit höchstens 0,035 Gew.-% Schwefelgehalt.Another object of the invention is the use of the additives of the invention in amounts of 0.001 to 0.5 wt .-% based on the fuel oil, to improve the lubricity of fuel oils with at most 0.035 wt .-% sulfur content.

Bevorzugte Fettsäuren, die Bestandteil der Fettsäuremischung sind, sind solche mit 10 bis 26 C-Atomen, insbesondere 12 bis 22 C-Atomen. Die Alkylreste der Fettsäuren bestehen im wesentlichen aus Kohlenstoff und Wasserstoff. Sie können jedoch weitere Substituenten wie z.B. Hydroxy-, Halogen-, Amino- oderPreferred fatty acids which are part of the fatty acid mixture are those having 10 to 26 C atoms, in particular 12 to 22 C atoms. The alkyl radicals of the fatty acids consist essentially of carbon and hydrogen. However, you can choose other substituents such as hydroxy, halogen, amino or

Nitrogruppen tragen, sofern diese den vorwiegenden Kohlenwasserstoffcharakter nicht beeinträchtigen. Die in der Fettsäuremischung enthaltenen Fettsäuren enthalten vorzugsweise mindestens eine Doppelbindung. Sie können mehrere Doppelbindungen, beispielsweise 2 oder 3 Doppelbindungen, enthalten und natürlicher oder synthetischer Herkunft sein. Bei mehrfach ungesättigten Carbonsäuren können deren Doppelbindungen isoliert oder auch konjugiert sein. In bevorzugten Fettsäuremischungen enthalten mindestens 50 Gew.-%, insbesondere mindestens 75 Gew.-%, speziell mindestens 90 Gew.-% der Fettsäuren eine oder mehrere Doppelbindungen. Die Jodzahlen der den erfindungsgemäßen Estern zugrunde liegenden Fettsäuren liegen bevorzugt zwischen 105 und 190, insbesondere 110 bis 180 und speziell 120 bis 180 g l/100 g Ester.Wear nitro groups, provided that they do not affect the predominantly hydrocarbon character. The fatty acids contained in the fatty acid mixture preferably contain at least one double bond. They may contain multiple double bonds, for example 2 or 3 double bonds, and be of natural or synthetic origin. In the case of polyunsaturated carboxylic acids, their double bonds may be isolated or else conjugated. In preferred fatty acid mixtures contain at least 50 wt .-%, in particular at least 75 wt .-%, especially at least 90 wt .-% of the fatty acids one or more double bonds. The iodine numbers of the fatty acids on which the esters according to the invention are based are preferably between 105 and 190, in particular 110 to 180 and especially 120 to 180 g l / 100 g of ester.

Geeignete Fettsäuremischungen enthalten mindestens zwei ungesättigte Fettsäuren mit 10 bis 26 C-Atomen. Geeignete ungesättigte Fettsäuren sind beispielsweise Ölsäure, Erucasäure, Palmitolein-, Myristolein-, Linolsäure, Linolen-, Elaeosterin-, Arachidonsäure, und/oder Ricinolsäure. Bevorzugt werden erfindungsgemäß aus natürlichen Fetten und Ölen gewonnene Fettsäuremischungen bzw. -fraktionen, wie z.B. Erdnussöl-, Fisch-, Leinöl-, Palmöl-, Rapsöl-, Ricinen-, Ricinusöl-, Rüböl-, Sojaöl-, Sonnenblumenöl- und Tallölfettsäure eingesetzt, die entsprechende Jodzahlen aufweisen.Suitable fatty acid mixtures contain at least two unsaturated fatty acids having 10 to 26 carbon atoms. Suitable unsaturated fatty acids are, for example, oleic acid, erucic acid, palmitoleic, myristoleic, linoleic, linolenic, elaeosterolic, arachidonic acid, and / or ricinoleic acid. Preference is given to fatty acid mixtures or fractions obtained according to the invention from natural fats and oils, e.g. Peanut oil, fish, linseed oil, palm oil, rapeseed oil, ricinoleic, castor oil, rapeseed oil, soybean oil, sunflower oil and tall oil fatty acid having corresponding iodine numbers.

Daneben können die Fettsäuremischungen untergeordnete Mengen, d.h. bis zu 10 Gew.-%, bevorzugt weniger als 5%, speziell weniger als 2 % gesättigter Fettsäuren wie beispielsweise Laurin-, Tridecan-, Myristin-, Pentadecan-, Palmitin-, Margarin-, Stearin-, Isostearin-, Arachin- und Behensäure enthalten.In addition, the fatty acid mixtures may contain minor amounts, i. up to 10 wt .-%, preferably less than 5%, especially less than 2% of saturated fatty acids such as lauric, tridecane, myristic, pentadecane, palmitic, margarine, stearic, isostearic, arachin and Contain behenic acid.

Als Bestandteil der Fettsäuremischungen ebenfalls geeignet sind Dicarbonsäuren, wie Dimerfettsäuren und Alkyl- sowie Alkenylbernsteinsäuren mit C8-C50-Alk(en)ylresten, bevorzugt mit C8-C40-, insbesondere mit C12-C22-Alkylresten. Die Alkylreste können linear wie auch verzweigt (oligomerisierte Alkene, PIB) sein. Bevorzugt sind Anteile von bis zu 10 Gew.-%, insbesondere weniger als 5 Gew.-%. Die Fettsäuren können weiterhin 1-40, speziell 1-25 Gew.-%, insbesondere 1-5 Gew.-% Harzsäuren enthalten.Also suitable as constituent of the fatty acid mixtures are dicarboxylic acids, such as dimer fatty acids and alkyl- and alkenylsuccinic acids with C 8 -C 50 -alk (en) yl radicals, preferably with C 8 -C 40 -, in particular with C 12 -C 22 -alkyl radicals. The alkyl radicals can be linear or branched (oligomerized alkenes, PIB). Preferred are proportions of up to 10 wt .-%, in particular less than 5 wt .-%. The fatty acids may further contain 1-40, especially 1-25 wt .-%, in particular 1-5 wt .-% resin acids.

Geeignete Alkohole enthalten vorzugsweise 2 bis 6, insbesondere 3 bis 4 Kohlenstoffatome, und 2 bis 5, insbesondere 3 bis 4 Hydroxylgruppen, jedoch maximal eine Hydroxylgruppe pro Kohlenstoffatom. Besonders geeignete Alkohole sind Ethylenglykol, Diethylenglykol, Propylenglykol, Glycerin und Pentaerythritol.Suitable alcohols preferably contain 2 to 6, in particular 3 to 4 carbon atoms, and 2 to 5, in particular 3 to 4 hydroxyl groups, but at most one hydroxyl group per carbon atom. Particularly suitable alcohols are ethylene glycol, diethylene glycol, propylene glycol, glycerol and pentaerythritol.

Die Ester sind aus Alkoholen und Fettsäuren in bekannter Weise durch Veresterung herstellbar. Alternativ ist auch die partielle Verseifung natürlich vorkommender Fette und Öle möglich. Erfindungsgemäße Ester sind solche, die aus einem zwei- oder mehrwertigen Alkohol und einem Gemisch von Fettsäuren herstellbar sind. Hierbei sind sowohl Mischungen beispielsweise aus Monoestern eines Alkohols mit verschiedenen Fettsäuren, aus Monoestern verschiedener Alkohole mit verschiedenen Fettsäuren, als auch aus Mischungen von Mono-, Di-und/oder Triestern, oder ggf. höheren Estern, eines oder mehrerer Alkohole mit verschiedenen Fettsäuren umfasst. Erfindungsgemäß sind die Ester, wenn sie aus einem Fettsäuregemisch herstellbar sind.The esters can be prepared from alcohols and fatty acids in a known manner by esterification. Alternatively, the partial saponification of naturally occurring fats and oils is possible. Esters of the invention are those which can be prepared from a dihydric or polyhydric alcohol and a mixture of fatty acids. Both mixtures of, for example, monoesters of an alcohol with various fatty acids, of monoesters of different alcohols with different fatty acids, and of mixtures of mono-, di- and / or triesters, or optionally higher esters, of one or more alcohols with different fatty acids are included , According to the invention, the esters are if they can be prepared from a fatty acid mixture.

Die Jodzahlen der erfindungsgemäßen Ester liegen bevorzugt zwischen 100 und 180, insbesondere 110 bis 150 g l/100 g Ester. Die Jodzahlen ergeben sich aus der Jodzahl des zugrundeliegenden Fettsäuregemischs und dem zur Veresterung verwendeten Alkohol in stöchiometrischer Weise.The iodine numbers of the esters according to the invention are preferably between 100 and 180, in particular 110 to 150 g l / 100 g ester. The iodine numbers result from the iodine value of the basic fatty acid mixture and the alcohol used for the esterification in a stoichiometric manner.

Die OH-Zahl der Ester im erfindungsgemäßen Additiv liegt zwischen 110 und 195, insbesondere zwischen 130 und 190 mg KOH/g Ester. In der Regel handelt es sich dabei um Mischungen verschiedener Ester, z. B. um Mischungen aus Mono- Di- und Triglyceriden, Mischungen, wie sie bei der Veresterung von Polyolen entstehen.The OH number of the esters in the additive according to the invention is between 110 and 195, in particular between 130 and 190 mg KOH / g of ester. In general, these are mixtures of different esters, eg. As mixtures of mono-, di- and triglycerides, mixtures, such as those resulting from the esterification of polyols.

Die erfindungsgemäßen Additive werden Ölen in Mengen von 0,001 bis 0,5 Gew.-%, bevorzugt 0,005 bis 0,3 Gew.-% und speziell 0,01 bis 0,1 Gew.-% zugesetzt. Dabei können sie als solche oder auch gelöst in Lösemitteln, wie z.B. aliphatischen und/oder aromatischen Kohlenwasserstoffen oder Kohlenwasserstoffgemischen wie z.B. Toluol, Xylol, Ethylbenzol, Decan, Pentadecan, Benzinfraktionen, Kerosin oder kommerziellen Lösemittelgemischen wie Solvent Naphtha, ®Shellsol AB, ®Solvesso 150, ®Solvesso 200, ®Exxsol-, ®Isopar- und ®Shellsol D-Typen eingesetzt werden. Bevorzugt enthalten die erfindungsgemäßen Additive 1 - 80 %, speziell 10 - 70 %, insbesondere 25 - 60 % Lösemittel. Die Additive, die auch bei niedrigen Temperaturen von beispielsweise - 30°C und niedriger problemlos eingesetzt werden können, verbessern die Schmierfähigkeit der additivierten Öle bei gleichzeitig verminderter Emulgierneigung.The additives according to the invention are added to oils in amounts of 0.001 to 0.5% by weight, preferably 0.005 to 0.3% by weight and especially 0.01 to 0.1% by weight. They can be used as such or dissolved in solvents, such as aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures such as toluene, xylene, ethylbenzene, decane, pentadecane, gasoline fractions, kerosene or commercial solvent mixtures such as Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200, ® Exxsol-, ® Isopar- and ® Shellsol D types are used. The additives according to the invention preferably contain 1 to 80%, especially 10 to 70%, in particular 25 to 60%, of solvent. The additives, which can be used without problems even at low temperatures of, for example, -30 ° C. and lower, improve the lubricity of the additized oils while at the same time reducing emulsification.

Zur Herstellung von Additivpaketen für spezielle Problemlösungen können die erfindungsgemäßen Additive auch zusammen mit einem oder mehreren öllöslichen Co-Additiven eingesetzt werden, die für sich allein die Kaltfließeigenschaften und/oder Schmierwirkung von Rohölen, Schmierölen oder Brennstoffölen verbessern. Beispiele solcher Co-Additive sind Vinylacetat enthaltende Copolymerisate oder Terpolymerisate des Ethylens, Paraffindispergatoren, Kammpolymere, Alkylphenol-Aldehydharze sowie öllösliche Amphiphile.For the preparation of additive packages for specific problem solutions, the additives according to the invention can also be used together with one or more oil-soluble co-additives which in themselves improve the cold flow properties and / or lubricity of crude oils, lubricating oils or fuel oils. Examples of such co-additives are vinyl acetate-containing copolymers or terpolymers of ethylene, paraffin dispersants, comb polymers, alkylphenol-aldehyde resins and oil-soluble amphiphiles.

So haben sich Mischungen der erfindungsgemäßen Additive mit Copolymerisaten hervorragend bewährt, die 10 bis 40 Gew.-% Vinylacetat und 60 bis 90 Gew.-% Ethylen enthalten. Nach einer weiteren Ausgestaltung der Erfindung setzt man die erfindungsgemäßen Additive in Mischung mit Ethylen/Vinylacetat/ Neononansäurevinylester-Terpolymerisaten oder Ethylen-Vinylacetat/ Neodecansäurevinylester-Terpolymerisaten zur gleichzeitigen Verbesserung der Fließfähigkeit und Schmierwirkung von Mineralölen oder Mineralöldestillaten ein. Die Terpolymerisate der Neononansäurevinylester bzw. der Neodecansäurevinylester enthalten außer Ethylen 10 bis 35 Gew.-% Vinylacetat und 1 bis 25 Gew.-% der jeweiligen Neoverbindung. Weitere bevorzugte Copolymere enthalten neben Ethylen und 10 bis 35 Gew.-% Vinylestern noch 0,5 bis 20 Gew.-% Olefin wie Diisobutylen, 4-Methylpenten oder Norbornen. Das Mischungsverhältnis der erfindungsgemäßen Additive mit den vorstehend beschriebenen Ethylen/Vinylacetat-Copolymerisaten bzw. den Terpolymerisaten aus Ethylen, Vinylacetat und den Vinylestern der Neononan- bzw. der Neodecansäure beträgt (in Gewichtsteilen) 20:1 bis 1:20, vorzugsweise 10:1 bis 1:10.For example, mixtures of the additives according to the invention with copolymers which have 10 to 40% by weight of vinyl acetate and 60 to 90% by weight of ethylene have proven outstanding. According to a further embodiment of the invention, the additives according to the invention are used in admixture with ethylene / vinyl acetate / vinyl neononanoate terpolymers or ethylene / vinyl acetate / vinyl neodecanoate terpolymers to simultaneously improve the flowability and lubricity of mineral oils or mineral oil distillates. The terpolymers of vinyl neononanoate or vinyl neodecanoate contain, in addition to ethylene, 10 to 35% by weight of vinyl acetate and 1 to 25% by weight of the respective neo compound. Further preferred copolymers contain, in addition to ethylene and from 10 to 35% by weight of vinyl esters, from 0.5 to 20% by weight of olefin, such as diisobutylene, 4-methylpentene or norbornene. The mixing ratio of the additives according to the invention with the above described ethylene / vinyl acetate copolymers or the terpolymers of ethylene, vinyl acetate and the vinyl esters of neononan or neodecanoic acid is (in parts by weight) 20: 1 to 1:20, preferably 10: 1 to 1:10.

Zur Verwendung als Fließverbesserer und/oder Lubricity-Additiv können die erfindungsgemäßen Umsetzungsprodukte ferner zusammen mit Paraffindispergatoren eingesetzt werden. Paraffindispergatoren reduzieren die Größe der Paraffinkristalle und bewirken, dass die Paraffinpartikel sich nicht absetzen, sondern kolloidal mit deutlich reduziertem Sedimentationsbestreben, dispergiert bleiben. Weiterhin verstärken sie die Schmierwirkung der erfindungsgemäßen Additive. Als Paraffindispergatoren haben sich öllösliche polare Verbindungen mit ionischen oder polaren Gruppen, z.B. Aminsalze und/oder Amide bewährt, die durch Reaktion aliphatischer oder aromatischer Amine, vorzugsweise langkettiger aliphatischer Amine, mit aliphatischen oder aromatischen Mono-, Di-, Tri- oder Tetracarbonsäuren oder deren Anhydriden erhalten werden (vgl. US 4 211 534 ). Andere Paraffindispergatoren sind Copolymere des Maleinsäureanhydrids und α,ß-ungesättigter Verbindungen, die gegebenenfalls mit primären Monoalkylaminen und/oder aliphatischen Alkoholen umgesetzt werden können (vgl. EP 0 154 177 ), die Umsetzungsprodukte von Alkenylspirobislactonen mit Aminen (vgl. EP 0 413 279 B1 ) und nach EP 0 606 055 A2 Umsetzungsprodukte von Terpolymeren auf Basis α,ß-ungesättigter Dicarbonsäüreanhydride, α,ß-ungesättigter Verbindungen und Polyoxyalkylenether niederer ungesättigter Alkohole. Auch Alkylphenol-Aldehydharze sind als Paraffindispergatoren geeignet.For use as flow improvers and / or lubricity additives, the reaction products according to the invention can also be used together with paraffin dispersants. Paraffin dispersants reduce the size of the paraffin crystals and cause the paraffin particles to not settle but remain colloidally dispersed with significantly reduced sedimentation effort. Furthermore, they increase the lubricity of the additives of the invention. Suitable paraffin dispersants are oil-soluble polar compounds having ionic or polar groups, eg amine salts and / or amides, which are prepared by reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their Anhydrides are obtained (see. US 4 211 534 ). Other paraffin dispersants are copolymers of maleic anhydride and α , β-unsaturated compounds, which may optionally be reacted with primary monoalkylamines and / or aliphatic alcohols (cf. EP 0 154 177 ), the reaction products of Alkenylspirobislactonen with amines (see. EP 0 413 279 B1 ) and after EP 0 606 055 A2 Reaction products of terpolymers based on α , β-unsaturated dicarboxylic acid anhydrides, α , β-unsaturated compounds and polyoxyalkylene ethers of lower unsaturated alcohols. Alkylphenol-aldehyde resins are also suitable as paraffin dispersants.

So können die erfindungsgemäßen Additive in Mischung mit Alkylphenol-Formaldehydharzen eingesetzt werden.Thus, the additives according to the invention can be used in mixture with alkylphenol-formaldehyde resins.

Schließlich werden in einer weiteren Ausführungsform der Erfindung die erfindungsgemäßen Additive zusammen mit Kammpolymeren verwendet. Hierunter versteht man Polymere, bei denen Kohlenwasserstoffreste mit mindestens 8, insbesondere mindestens 10 Kohlenstoffatomen an einem Polymerrückgrat gebunden sind. Vorzugsweise handelt es sich um Homopolymere, deren Alkylseitenketten mindestens 8 und insbesondere mindestens 10 Kohlenstoffatome enthalten. Bei Copolymeren weisen mindestens 20 %, bevorzugt mindestens 30 % der Monomeren Seitenketten auf (vgl. Comblike Polymers-Structure and Properties; N.A. Platé and V.P. Shibaev, J. Polym. Sci. Macromolecular Revs. 1974, 8, 117 ff ). Beispiele für geeignete Kammpolymere sind z.B. Fumarat/Vinylacetat-Copolymere (vgl. EP 0 153 176 A1 ), Copolymere aus einem C6-C24-α-Olefin und einem N-C6-C22-Alkylmaleinsäureimid (vgl. EP 0 320 766 ), ferner veresterte Olefin/ Maleinsäureanhydrid-Copolymere, Polymere und Copolymere von α-Olefinen und veresterte Copolymere von Styrol und Maleinsäureanhydrid.Finally, in a further embodiment of the invention, the additives according to the invention are used together with comb polymers. This term refers to polymers in which hydrocarbon radicals having at least 8, in particular at least 10, carbon atoms are bonded to a polymer backbone. Preferably, they are homopolymers whose alkyl side chains contain at least 8 and in particular at least 10 carbon atoms. In the case of copolymers, at least 20%, preferably at least 30% of the monomers have side chains (cf. Comblike Polymers-Structure and Properties; NA Platé and VP Shibaev, J. Polym. Sci. Macromolecular Revs. 1974, 8, 117 ff ). Examples of suitable comb polymers are, for example, fumarate / vinyl acetate copolymers (cf. EP 0 153 176 A1 ), Copolymers of a C 6 -C 24 α- olefin and a NC 6 -C 22 -alkylmaleimide (cf. EP 0 320 766 ), further esterified olefin / maleic anhydride copolymers, polymers and copolymers of α- olefins and esterified copolymers of styrene and maleic anhydride.

Kammpolymere können beispielsweise durch die Formel

Figure imgb0001
beschrieben werden. Darin bedeuten

A
R', COOR', OCOR', R"-COOR' oder OR';
D
H, CH3, A oder R;
E
H oder A;
G
H, R", R"-COOR', einen Arylrest oder einen heterocyclischen Rest;
M
H, COOR", OCOR", OR" oder COOH;
N
H, R", COOR", OCOR, COOH oder einen Arylrest;
R'
eine Kohlenwasserstoffkette mit 8-150 Kohlenstoffatomen;
R"
eine Kohlenwasserstoffkette mit 1 bis 10 Kohlenstoffatomen;
m
eine Zahl zwischen 0,4 und 1,0; und
n
eine Zahl zwischen 0 und 0,6.
Comb polymers may, for example, be represented by the formula
Figure imgb0001
to be discribed. Mean in it
A
R ', COOR', OCOR ', R "-COOR' or OR ';
D
H, CH 3, A or R;
e
H or A;
G
H, R ", R" -COOR ', an aryl radical or a heterocyclic radical;
M
H, COOR ", OCOR", OR "or COOH;
N
H, R ", COOR", OCOR, COOH or an aryl radical;
R '
a hydrocarbon chain of 8-150 carbon atoms;
R "
a hydrocarbon chain of 1 to 10 carbon atoms;
m
a number between 0.4 and 1.0; and
n
a number between 0 and 0.6.

Das Mischungsverhältnis (in Gewichtsteilen) der erfindungsgemäßen Additive mit Harzen bzw. Kammpolymeren beträgt jeweils 1:10 bis 20:1, vorzugsweise 1:1 bis 10:1.The mixing ratio (in parts by weight) of the inventive additives with resins or comb polymers is 1:10 to 20: 1, preferably 1: 1 to 10: 1.

Die erfindungsgemäßen Additive sind für die Verwendung in Mitteldestillaten besonders gut geeignet. Als Mitteldestillate bezeichnet man insbesondere solche Mineralöle, die durch Destillation von Rohöl gewonnen werden und im Bereich von 120 bis 450°C sieden, beispielsweise Kerosin, Jet-Fuel, Diesel und Heizöl. Die Öle können auch Alkohole wie Methanol und/oder Ethanol enthalten oder aus diesen bestehen. Vorzugsweise werden die erfindungsgemäßen Additive in solchen Mitteldestillaten verwendet, die weniger als 350 ppm Schwefel, insbesondere weniger als 200 ppm Schwefel und in speziellen Fällen weniger als 50 ppm Schwefel enthalten. Es handelt sich dabei im allgemeinen um solche Mitteldestillate, die einer hydrierenden Raffination unterworfen wurden, und die daher nur geringe Anteile an polyaromatischen und polaren Verbindungen enthalten, die ihnen eine natürliche Schmierwirkung verleihen. Die erfindungsgemäßen Additive werden weiterhin vorzugsweise in solchen Mitteldestillaten verwendet, die 95 %-Destillationspunkte unter 370°C, insbesondere 350°C und in Spezialfällen unter 330°C aufweisen. Sie können auch als Komponenten in Schmierölen eingesetzt werden.The additives of the invention are particularly well suited for use in middle distillates. As middle distillates are in particular those mineral oils which are obtained by distillation of crude oil and boil in the range of 120 to 450 ° C, for example kerosene, jet fuel, diesel and fuel oil. The oils may also contain or consist of alcohols such as methanol and / or ethanol. Preferably, the additives of the invention are used in such middle distillates containing less than 350 ppm of sulfur, especially less than 200 ppm of sulfur and in special cases less than 50 ppm of sulfur. These are generally those middle distillates that have been subjected to a hydrogenating refining, and therefore contain only small amounts of polyaromatic and polar compounds that give them a natural lubricating effect. The additives according to the invention are furthermore preferably used in middle distillates which have 95% distillation points below 370.degree. C., in particular 350.degree. C. and in special cases below 330.degree. They can also be used as components in lubricating oils.

Die Mischungen können allein oder auch zusammen mit anderen Additiven verwendet werden, z.B. mit Stockpunkterniedrigern oder Entwachsungshilfsmitteln, mit Korrosionsinhibitoren, Antioxidantien, Schlamminhibitoren, Dehazern, Leitfähigkeitsverbesserern, Lubricity-Additiven, und Zusätzen zur Erniedrigung des Cloud-Points. Des weiteren werden sie erfolgreich zusammen mit Additivpaketen eingesetzt, die u.a. bekannte aschefreie Dispergieradditive, Detergenzien, Entschäumer und Korrosionsinhibitoren enthalten. Zwischen den erfindungsgemäßen Additiven und den genannten weiteren Additiven werden dabei die im Stand der Technik beschriebenen Synergismen hinsichtlich Kaltfließeigenschaften gemäß WO- 95/03377 und Lubricity gemäß WO- 96/18708 sowie WO- 96/23855 erzielt.The mixtures can be used alone or together with other additives can be used, for example, with pour point depressants or dewaxing aids, with corrosion inhibitors, antioxidants, sludge inhibitors, dehazers, conductivity improvers, lubricity additives, and additives for lowering the cloud point. Furthermore, they are successfully used together with additive packages containing, among others, known ashless dispersing additives, detergents, defoamers and corrosion inhibitors. Between the additives according to the invention and the other additives mentioned, the synergisms with regard to cold flow properties described in the prior art are used WO-95/03377 and Lubricity according to WO 96/18708 such as WO 96/23855 achieved.

Die Wirksamkeit der erfindungsgemäßen Additive als Lubricity-Additive wird durch die nachfolgenden Beispiele näher erläutert.The effectiveness of the additives according to the invention as lubricity additives is explained in more detail by the following examples.

BeispieleExamples

Tabelle 1: Charakterisierung der verwendeten Additive (erf = erfindungsgemäß, V = Vergleich)Table 1: Characterization of the additives used (erf = according to the invention, V = comparison) Additiveadditives OH-Zahl [mg KOH/g]OH number [mg KOH / g] Jodzahl [g J/100 g]Iodine number [g J / 100 g] Chemische Charakterisierungchemical characterization A (erf)A (required) 158158 103103 Partialester aus Glycerin und SojaölfettsäurePartial esters of glycerine and soybean oil fatty acid B (V)B (V) 181181 5252 Partialester aus Glycerin und TalgfettsäurePartial esters of glycerol and tallow fatty acid C (V)C (V) 153153 7676 Partialester aus Glycerin und OleinPartial esters of glycerin and olein DD 8888 116116 Partialester aus Glycerin und TallölfettsäurePartial esters of glycerine and tall oil fatty acid E (erf)E (erf) 193193 122122 Partialester aus Glycerin und TallölfettsäurePartial esters of glycerine and tall oil fatty acid F (V)F (V) 278278 7777 Partialester aus Glycerin und OleinPartial esters of glycerin and olein

Menge überschüssigem Acetanhydrid und anschließende Titration der gebildeten Essigsäure bestimmt.Determined amount of excess acetic anhydride and subsequent titration of the acetic acid formed.

Jodzahlen werden nach Kaufmann bestimmt. Dazu wird eine Probe bekannter Masse mit einer definierten, überschüssigen Menge einer methanolischen Bromlösung versetzt, wobei sich eine dem Gehalt an Doppelbindungen in der Probe equivalente Menge Brom an die Doppelbindungen anlagert. Der Überschuss an Brom wird mit Natriumthiosulfat zurücktitriert. Tabelle 2: Ester gemäß Stand der Technik (Vergleichswerte) Ester OH-Zahl [mg KOH/g] Jodzahl [g J/100 g] Glycerinmonooleat (rein) 315 71 Glycerindioleat (rein) 90 82 EP 0 839 174 , Bsp. A 181 78 EP 0 839 174 , Bsp. B 315 71 EP 0 839 174 , Bsp. C 317 143 EP 0 739 970 , Bsp. A 181 77 EP 0 739 970 , Bsp. G 284 120 EP 0 739 970 , Bsp. H 141 44 EP 0 739 970 , Bsp. I 155 72 EP 0 739 970 , Bsp. J 111 74 EP 0 739 970 , Bsp. K 185 78 EP 0 739 970 , Bsp. L 122 81 EP 0 739 970 , Bsp. M 192 77 EP 0 739 970 , Bsp. N 8 86 EP 0 739 970 , Bsp. O 84 75 EP 0 739 970 , Bsp. P 227 76 EP 0 739 970 , Bsp. Q 184 73 EP 0 739 970 , Bsp. R 192 62 Iodine numbers are determined by Kaufmann. For this purpose, a sample of known composition is admixed with a defined, excess amount of a methanolic bromine solution, with an amount of bromine equivalent to the content of double bonds in the sample being added to the double bonds. The excess of bromine is back titrated with sodium thiosulfate. Table 2: Esters according to the prior art (comparative values) ester OH number [mg KOH / g] Iodine number [g J / 100 g] Glycerol monooleate (pure) 315 71 Glycerol dioleate (pure) 90 82 EP 0 839 174 , Eg A 181 78 EP 0 839 174 , Eg B 315 71 EP 0 839 174 , Eg C 317 143 EP 0 739 970 , Eg A 181 77 EP 0 739 970 , Eg G 284 120 EP 0 739 970 , Eg H 141 44 EP 0 739 970 , I 155 72 EP 0 739 970 , Eg J 111 74 EP 0 739 970 , Eg K 185 78 EP 0 739 970 , Eg L 122 81 EP 0 739 970 , Eg M 192 77 EP 0 739 970 , Eg N 8th 86 EP 0 739 970 , Eg O 84 75 EP 0 739 970 , Ex. P 227 76 EP 0 739 970 , Q. 184 73 EP 0 739 970 , Eg R 192 62

Emulgierneigung in MitteldestillatenEmulsification in middle distillates

Die Prüfung der Emulgierneigung von Additiven erfolgt gemäß ASTM D 1094-85. 80 ml eines Dieselkraftstoffs werden in einem 100 ml Standzylinder mit 250 ppm des zu testenden Additivs versetzt und 15 Minuten bei 60°C temperiert und geschüttelt. Nach Abkühlen auf Raumtemperatur werden 2 ml Pufferlösung hinzugegeben und 2 Minuten geschüttelt. Nach 5 Minuten wird die Probe optisch nach folgenden Kriterien beurteilt: Tabelle 3: Emulgierneigung der Additive Bewertung der Trennschicht Bewertung der Phasentrennung 1 Klar und sauber 1 Komplette Abwesenheit aller Emulsionen und/oder Abscheidungen in beiden Phasen oder oben auf der Öl-Phase. 1 b kleine, klare Blasen, die schätzungsweise nicht mehr als 50 % der Trennschicht bedecken. Keine Schlieren, keine Filmbildung oder sonstige Benetzung an der Trennschicht. 2 Wie (1), aber zusätzlich kleine Luftbläschen oder kleine Wassertröpfchen in der Öl-Phase. 2 Schlieren, Filmbildung oder sonstige Benetzung an der Trennschicht 3 Emulsionen und/oder Niederschläge in beiden Phasen oder oben auf der Öl-Phase, und/oder Tropfen in der Wasser-Phase oder an der Wandung anhaftend (ausgenommen die Wandung über der Öl-Phase). In Klammern gesetzt: Menge der Wasserphase 3 Schmaler Saum oder leichte Schaumbildung, oder beides 4 Dichter Saum oder starke Schaumbildung, oder beides Beispiel Additiv Trennschicht Phasentrennung Ölphase Wasserphase 1 A 1b 2 (20 ml H2O) leicht trübe klar 2 (V) B 3 3 (8 ml H2O) trübe klar 3 (V) C 4 3 (10 ml H2O) trübe klar 4 D 2 2 (20 ml H2O) leicht trübe klar 5 E 2 2 (20 ml H2O) leicht trübe klar 6 (V) F 3 3 (6 ml H2O) trübe klar The testing of the emulsification of additives is carried out according to ASTM D 1094-85. 80 ml of a diesel fuel are mixed in a 100 ml cylinder with 250 ppm of the additive to be tested and tempered for 15 minutes at 60 ° C and shaken. After cooling to room temperature, 2 ml of buffer solution are added and shaken for 2 minutes. After 5 minutes, the sample is assessed visually according to the following criteria: Table 3: Emulsification of the additives Evaluation of the separation layer Evaluation of the phase separation 1 Clear and clean 1 Complete absence of all emulsions and / or precipitates in both phases or on top of the oil phase. 1 b small, clear bubbles that are estimated to cover no more than 50% of the release layer. No streaks, no film formation or other wetting on the release layer. 2 Like (1), but in addition small air bubbles or small water droplets in the oil phase. 2 Streaking, film formation or other wetting on the release layer 3 Emulsions and / or precipitates in both phases or on top of the oil phase, and / or drops in the water phase or on the wall adhering (except the wall over the oil phase). In parentheses: amount of water phase 3 Narrow hem or slight foaming, or both 4 Dense hem or heavy foaming, or both example additive Interface phase separation oil phase water phase 1 A 1b 2 (20 ml H 2 O) slightly cloudy clear 2 (V) B 3 3 (8 ml H 2 O) cloudy clear 3 (V) C 4 3 (10 ml H 2 O) cloudy clear 4 D 2 2 (20 ml H 2 O) slightly cloudy clear 5 e 2 2 (20 ml H 2 O) slightly cloudy clear 6 (V) F 3 3 (6 ml H 2 O) cloudy clear

Schmierwirkung in MitteldestillatenLubricating effect in middle distillates

Die Schmierwirkung der Additive wurde mittels eines HFRR-Geräts der Firma PCS Instruments an additivierten Ölen bei 60°C durchgeführt. Der High Frequency Reciprocating Rig Test (HFRR) ist beschrieben in D. Wei, H. Spikes, Wear, Vol. 111, No. 2, p. 217, 1986 . Die Ergebnisse sind als Reibungskoeffizient und Wear Scar (WS 1.4) angegeben. Ein niedriger Reibungskoeffizient und ein niedriger Wear Scar zeigen eine gute Schmierwirkung.The lubricating effect of the additives was carried out using an HFRR instrument from PCS Instruments on additized oils at 60 ° C. The High Frequency Reciprocating Rig Test (HFRR) is described in D. Wei, H. Spikes, Wear, Vol. 2, p. 217, 1986 , The results are given as coefficient of friction and Wear Scar (WS 1.4). A low coefficient of friction and a low Wear Scar show a good lubricating effect.

Als Testöl wurde ein skandinavischer Winterdiesel mit folgender Charakteristik eingesetzt: Siedebereich: 185 - 320°C Dichte: 0,820 g/cm3 Cloud Point: - 29°C Schwefelgehalt: 3 ppm The test oil used was a Scandinavian winter diesel with the following characteristics: boiling range: 185 - 320 ° C Density: 0.820 g / cm 3 Cloud Point: - 29 ° C sulfur content: 3 ppm

Die Bestimmung der Siedekenndaten erfolgt gemäß ASTM D-86 und die Bestimmung des Cloud Points gemäß ISO 3015. Tabelle 4: Wear Scar in Testöl 2 Beispiel Additiv Dosierrate Wear Scar Friction 7 (V) Ohne - 679 µm 0,40 8 (V) Glycerinmonooleat (99 %ig) 100 ppm 230 µm 0,13 9 (V) Glycerindioleat 100 ppm 306 µm 0,16 10 A 100 ppm 210 µm 0,12 11 (V) B 100 ppm 263 µm 0,14 12 (V) C 100 ppm 284 µm 0,14 13 D 100 ppm 206 µm 0,12 14 E 100 ppm 301 µm 0,14 15 (V) F 100 ppm 291 µm 0,13 The boiling characteristics are determined according to ASTM D-86 and the determination of the cloud point according to ISO 3015. Table 4: Wear Scar in test oil 2 example additive metering Wear Scar Friction 7 (V) Without - 679 μm 0.40 8 (V) Glycerol monooleate (99% pure) 100 ppm 230 μm 0.13 9 (V) dioleate 100 ppm 306 μm 0.16 10 A 100 ppm 210 μm 0.12 11 (V) B 100 ppm 263 μm 0.14 12 (V) C 100 ppm 284 μm 0.14 13 D 100 ppm 206 μm 0.12 14 e 100 ppm 301 μm 0.14 15 (V) F 100 ppm 291 μm 0.13

Claims (15)

  1. A fuel oil having a maximum sulfur content of 0.035% by weight, comprising at least one ester of a di- or polyhydric alcohol and a mixture of unsaturated and optionally saturated fatty acids whose carbon chain lengths are between 8 and 30 carbon atoms, the esters mentioned having an OH number of between 110 and 195 mg KOH/g of ester and an iodine number of more than 100 g of l/100 g of ester, in amounts of from 0.001 to 0.5% by weight based on the fuel oil.
  2. A fuel oil as claimed in claim 1, wherein the iodine number is between 100 and 180 g of l/100 g of ester.
  3. A fuel oil as claimed in claim 1 and/or 2, wherein the fatty acids which are a constituent of the fatty acid mixture contain from 10 to 26 carbon atoms.
  4. A fuel oil as claimed in one or more of claims 1 to 3, wherein the fatty acid mixtures contain up to 10% by weight of saturated fatty acids.
  5. A fuel oil as claimed in one or more of claims 1 to 4, wherein the alcohols contain from 2 to 6 carbon atoms.
  6. A fuel oil as claimed in one or more of claims 1 to 5, wherein the alcohols contain from 2 to 5 hydroxyl groups, but a maximum of one hydroxyl group per carbon atom.
  7. A fuel oil as claimed in one or more of claims 1 to 6, wherein a constituent of the fatty acids is dicarboxylic acid.
  8. A fuel oil as claimed in one or more of claims 1 to 7, wherein an alkylphenol-formaldehyde resin is additionally present in an additive:resin ratio of from 1:10 to 20:1 by weight.
  9. A fuel oil as claimed in one or more of claims 1 to 7, wherein copolymers which contain from 10 to 40% by weight of vinyl acetate and from 60 to 90% by weight of ethylene,
    ethylene/vinyl acetate/vinyl neononanoate terpolymers or ethylene/vinyl acetate/vinyl neodecanoate terpolymers which, apart from ethylene, contain from 10 to 35% by weight of vinyl acetate and from 1 to 25% by weight of the particular neo compound, or
    copolymers which, in addition to ethylene and from 10 to 35% by weight of vinyl esters, also contain from 0.5 to 20% by weight of olefin,
    are additionally present in a mixing ratio of additive to the above-described copolymers or terpolymers (in parts by weight) of from 20:1 to 1:20.
  10. A fuel oil as claimed in one or more of claims 1 to 7, wherein oil-soluble polar compounds having ionic or polar groups which are obtained by reacting aliphatic or aromatic amines with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or anhydrides thereof are additionally present.
  11. A fuel oil as claimed in one or more of claims 1 to 7, wherein comb polymers of the formula
    Figure imgb0003
    where
    A is R', COOR', OCOR', R"-COOR' or OR';
    D is H, CH3, A or R;
    E is H or A;
    G is H, R", R"-COOR', an aryl radical or a heterocyclic radical;
    M is H, COOR", OCOR" , OR" or COOH;
    N is H, R", COOR", OCOR, COOH or an aryl radical;
    R' is a hydrocarbon chain having from 8-150 carbon atoms;
    R" is a hydrocarbon chain having from 1 to 10 carbon atoms;
    m is a number between 0.4 and 1.0; and
    n is a number between 0 and 0.6
    are additionally present in a mixing ratio (in parts by weight) of the additives with comb polymers of from 1:10 to 20:1.
  12. A fuel oil as claimed in one or more of claims 1 to 7, wherein copolymers of maleic anhydride and α,β-unsaturated compounds which may optionally be reacted with primary monoalkylamines and/or aliphatic alcohols are additionally present.
  13. A fuel oil as claimed in one or more of claims 1 to 7, wherein reaction products of alkenyl-spiro-bislactones with amines are additionally present.
  14. A fuel oil as claimed in one or more of claims 1 to 7, wherein reaction products of terpolymers based on α,β-unsaturated dicarboxylic anhydrides, α,β-unsaturated compounds and polyoxyalkylene ethers of lower unsaturated alcohols are additionally present.
  15. The use of an additive as defined in one or more of claims 1 to 7 in amounts of from 0.001 to 0.5% by weight based on the fuel oil for improving the lubricity of fuel oils having a sulfur content of at most 0.035% by weight.
EP02762334A 2001-07-27 2002-07-09 Highly desulfurised fuel oils, containing lubricity-enhancing additives with reduced emulsification susceptibility Expired - Lifetime EP1419224B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10136828A DE10136828B4 (en) 2001-07-27 2001-07-27 Lubricating additives with reduced emulsifying tendency for highly desulphurised fuel oils
DE10136828 2001-07-27
PCT/EP2002/007616 WO2003012015A2 (en) 2001-07-27 2002-07-09 Additives with a reduced tendency to emulsify, which improve the lubricating action of highly desulphurised fuel oils

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EP1419224B1 true EP1419224B1 (en) 2012-06-27

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US20080028672A1 (en) * 2006-08-04 2008-02-07 Rinaldo Caprotti Diesel fuel compositions
US20150113859A1 (en) 2013-10-24 2015-04-30 Basf Se Use of polyalkylene glycol to reduce fuel consumption
US20150113864A1 (en) 2013-10-24 2015-04-30 Basf Se Use of a complex ester to reduce fuel consumption
EP3559173A1 (en) 2016-12-20 2019-10-30 Basf Se Use of a mixture of a complex ester with a monocarboxylic acid to reduce friction

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WO2003012015A3 (en) 2003-12-11
CA2455679C (en) 2010-04-27
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DE10136828A1 (en) 2003-02-13
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US7431745B2 (en) 2008-10-07
DE10136828B4 (en) 2005-12-15
WO2003012015A2 (en) 2003-02-13

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