EP1116780A1 - Polyfunctional additive for fuel oils - Google Patents
Polyfunctional additive for fuel oils Download PDFInfo
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- EP1116780A1 EP1116780A1 EP00128082A EP00128082A EP1116780A1 EP 1116780 A1 EP1116780 A1 EP 1116780A1 EP 00128082 A EP00128082 A EP 00128082A EP 00128082 A EP00128082 A EP 00128082A EP 1116780 A1 EP1116780 A1 EP 1116780A1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/08—Use of additives to fuels or fires for particular purposes for improving lubricity; for reducing wear
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/143—Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/04—Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/14—Use of additives to fuels or fires for particular purposes for improving low temperature properties
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/185—Ethers; Acetals; Ketals; Aldehydes; Ketones
- C10L1/1852—Ethers; Acetals; Ketals; Orthoesters
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/188—Carboxylic acids; metal salts thereof
- C10L1/1881—Carboxylic acids; metal salts thereof carboxylic group attached to an aliphatic carbon atom
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/19—Esters ester radical containing compounds; ester ethers; carbonic acid esters
- C10L1/191—Esters ester radical containing compounds; ester ethers; carbonic acid esters of di- or polyhydroxyalcohols
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C10L1/197—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid
- C10L1/1973—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid mono-carboxylic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
- C10L1/1981—Condensation polymers of aldehydes or ketones
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/2222—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
- C10L1/2225—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates hydroxy containing
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/224—Amides; Imides carboxylic acid amides, imides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/234—Macromolecular compounds
- C10L1/236—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof
- C10L1/2364—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof homo- or copolymers derived from unsaturated compounds containing amide and/or imide groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/24—Organic compounds containing sulfur, selenium and/or tellurium
Definitions
- the present invention relates to an additive for fuel oils containing Ethylene / vinyl ester terpolymers and amphiphilic, lubricity-improving additives, as well as its use to improve cold flow and Lubrication properties of the oils thus added.
- Mineral oils and mineral oil distillates used as fuel oils generally contain 0.5 wt .-% and more sulfur, when burning causes the formation of sulfur dioxide. To the resulting To reduce environmental pollution, the sulfur content of fuel oils lowered further and further.
- the introduction of the standard relating to diesel fuels EN 590 currently writes a maximum sulfur content of 500 ppm before. In Scandinavia, fuel oils are already coming in at less than 50 ppm and in exceptional cases with less than 10 ppm sulfur. This Fuel oils are usually made by taking those from petroleum Fractions obtained by distillation hydrogenated refined. In the Desulphurization also removes other substances that Give fuel oils a natural lubricating effect. About these substances include polyaromatic and polar compounds.
- EP-A-0 764 198 discloses additives which improve the lubricating effect of fuel oils improve, and the polar nitrogen compounds based on alkylamines or Contain alkylammonium salts with alkyl radicals of 8 to 40 carbon atoms.
- EP-A-0 743 974 discloses the use of mixtures of lubricity additives (Esters of polyhydric alcohols and carboxylic acids with 10 to 25 carbon atoms or Dicarboxylic acids) and flow improvers made from ethylene / unsaturated ester copolymers to synergistically improve the lubricating effect of highly desulfurized oils.
- EP-A-0 807676 discloses the use of a mixture of a carboxylic acid amide and a cold flow improver and / or an ashless one Dispersant to improve the cold flow properties of low-sulfur fuel oil.
- EP-A-0 680 506 discloses the use of esters of mono- or polyvalent Carboxylic acids with mono- or polyhydric alcohols as Lubricity-improving additive to fuel oils.
- EP-A-0 807 642 discloses cold flow improvers based on terpolymers which Contain structural units of ethylene, vinyl acetate and 4-methylpentene-1, EP-A-807 643 based on ethylene, vinyl acetate and norbornene.
- the object of the present invention was to find additive combinations which are in Middle distillates largely freed from sulfur and aromatic compounds lead to an improvement in the lubricating effect.
- these additives are said to also contain a proportion as a cold flow improver, in the oils mentioned is soluble and effective as such, and the effect of the lubricity additive supports, and vice versa.
- additives that are in addition to lubricating amphiphile terpolymers made of ethylene, vinyl esters and contain certain olefins that have the required properties.
- Another object of the invention are fuel oils, the said Contain additives.
- Another object of the invention is the use of additives for simultaneous improvement of the lubrication and cold flow properties of Fuel oils.
- Preferred proportions of A) and B) are between 10 and 90% by weight, in particular 20 to 80 wt .-% and especially 40 to 60 wt .-%.
- the oil-soluble amphiphile (component A) preferably comprises a radical R 1 having 5 to 40, in particular 12 to 35, carbon atoms.
- R 1 is particularly preferably linear or branched and contains 1 to 3 double bonds in the case of linear radicals.
- the radical R 2 preferably has 2 to 8 carbon atoms and can be interrupted by nitrogen and / or oxygen atoms.
- the sum of the carbon atoms of R 1 and R 2 is at least 10, in particular at least 15.
- component A carries 2 to 5 hydroxyl groups, each carbon atom not carrying more than one hydroxyl group.
- X in formula 1 has the Meaning of oxygen.
- they are fatty acids and esters between carboxylic acids and dihydric or polyhydric alcohols.
- Preferred esters contain at least 10, especially at least 12 carbon atoms.
- Prefers is also that the esters contain free hydroxyl groups, the esterification of the Polyol is not complete with the carboxylic acid.
- Suitable polyols are for example ethylene glycol, propylene glycol, diethylene glycol and higher Alkoxylation products, glycerin, trimethylolpropane, pentaerythritol, diglycerin and higher condensation products of glycerin as well as sugar derivatives. Others too Polyols containing heteroatoms, such as triethanolamine, are suitable.
- reaction products of ethanolamine are Diethanolamine, hydroxypropylamine, dihydroxypropylamine, n-methylethanolamine, Diglycolamine and 2-amino-2-methylpropanol are suitable.
- the implementation takes place preferably by amidation, the resulting amides also containing free OH groups wear. Examples include fatty acid monoethanolamides and diethanolamides and called -N-methylethanolamide.
- R 3 preferably represents a hydroxyl-bearing alkyl radical having 3 to 8 carbon atoms, or preferably C 2 to C 18 alkyl, in particular C 4 to C 12 alkyl.
- R 43 preferably represents a C 2 - to C 8 -, in particular a C 2 - to C 4 -rest.
- the polyamine from which the structural unit formed from R 41 , R 42 and the nitrogen atom connecting them is derived is preferably ethylene diamine, diethylene triamine, triethylene tetramine, tetraethylene pentamine or a higher homologue of aziridine such as polyethyleneimine, and mixtures thereof. Parts of the amino group can be alkylated. Sternamines and dendrimers are also suitable. This is understood to mean polyamines with generally 2-10 nitrogen atoms which are connected to one another via —CH 2 —CH 2 groups and which are saturated in the marginal position with acyl or alkyl radicals.
- R 44 preferably represents hydrogen, an acyl radical or an alkoxy group of the formula - (OCH 2 CH 2 ) n -, where n is an integer between 1 and 10, and mixtures thereof.
- the amides are generally by condensation of the polyamines with the Carboxylic acids or their derivatives such as esters or anhydrides. It are preferably 0.2 to 1.5 mol, in particular 0.3 to 1.2 mol, especially 1 mol Acid used per base equivalent. The condensation is preferably carried out at Temperatures between 20 and 300 ° C, especially between 50 and 200 ° C below Distilling off the water of reaction. Solvents may be preferred aromatic solvents such as benzene, toluene, xylene, trimethylbenzene and / or commercial solvent mixtures such as B. Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200 are added to the reaction mixture.
- the Products according to the invention generally have a titratable Base nitrogen of 0.01 - 5% and an acid number of less than 20 mg KOH / g, preferably less than 10 mg KOH / g.
- y preferably takes the values 1 or 2.
- Preferred polyols have 2 to 8 carbon atoms. They preferably wear 2, 3, 4 or 5 hydroxyl groups, but no more than they contain carbon atoms.
- the carbon chain of the polyols can be straight-chain, branched, saturated or unsaturated be and optionally contain heteroatoms. It is preferably saturated.
- Preferred carboxylic acids from which the compounds of formula 1 are derived let, or represent the compounds of formula 1, have 5 to 40, especially 12 to 30 carbon atoms.
- the carboxylic acid preferably has one or two carboxyl groups.
- the carbon chain of the carboxylic acids can straight chain, branched, saturated or unsaturated.
- carboxylic acids examples include caprylic acid, Capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, Elaidic acid, linoleic acid, linolenic acid and behenic acid, and carboxylic acids with Heteroatoms such as ricinoleic acid.
- dimer and trimer fatty acids such as they e.g. are accessible by oligomerization of unsaturated fatty acids, as well Alkenyl succinic acids are used.
- component A uses ethers and amines of the formula 2.
- ethers and amines of the formula 2 are partial ethers of polyols, such as, for example, glycerol monooctadecyl ether or hydroxyl-bearing amines, as are obtainable, for example, by alkoxylation of amines of the formula R 1 NH 2 or R 1 R 3 NH with alkylene oxides, preferably ethylene oxide and / or propylene oxide. 1-10, in particular 1-5, mol of alkylene oxide are preferably used per H atom of nitrogen.
- the vinyl esters of a carboxylic acid contained in the terpolymer of component B) 2 to 4 carbon atoms are preferably vinyl acetate or Vinyl propionate.
- the vinyl esters of neocarboxylic acids also contained in the terpolymer of component B) are derived from neocarboxylic acids of the formula from which have a total of 8 to 15 carbon atoms.
- R and R 1 are linear alkyl radicals.
- the neocarboxylic acids are preferably neononanoic, neodecanoic, neoundecanoic or neododecanoic acid.
- the molar proportions of the short-chain vinyl esters in the terpolymer B) are preferably 8 to 16 mol%.
- the molar proportions of vinyl neocarboxylic acid are preferably 1 to 8 mol%.
- the total comonomer content is between 8 and 19, in particular between 9 and 16 mol%.
- Terpolymers according to the invention are particularly suitable for use in the additive according to the invention with a melt viscosity of 50 to 5000 mPas, preferably 30 to 1000 mPas and in particular 50 to 500 mPas, measured according to ISO 3219 (B) at 140 ° C. .
- Mixtures of the monomers are used to prepare the terpolymers from ethylene, the vinyl ester of an aliphatic linear or branched monocarboxylic acid which contains 2 to 40 carbon atoms in the molecule, and neocarboxylic acid vinyl esters.
- the starting materials are copolymerized by known processes (cf. for this e.g. Ullmann's Encyclopedia of Technical Chemistry, 5th edition, Vol. A21, Pages 305 to 413). Polymerization in solution, in suspension, in the gas phase and high pressure bulk polymerization. Preferably one turns high-pressure bulk polymerization, which is carried out at pressures of 50 to 400 MPa, preferably 100 to 300 MPa and temperatures of 50 to 350 ° C, preferably 100 to 300 ° C, is carried out. The reaction of the monomers is caused by radicals initiators (radical chain initiators) initiated. To this class of substance belong e.g.
- Oxygen, hydroperoxides, peroxides and azo compounds such as Cumene hydroperoxide, t-butyl hydroperoxide, dilauroyl peroxide, dibenzoyl peroxide, bis (2-ethylhexyl) peroxidicarbonate, t-butyl perpivalate, t-butyl permaleinate, t-butyl perbenzoate, Dicumyl peroxide, t-butylcumyl peroxide, di- (t-butyl) peroxide, 2,2'-azo-bis (2-methylpropanonitrile), 2,2'azobis (2-methylbutyronitrile).
- the initiators are individual or as a mixture of two or more substances in amounts from 0.01 to 20 wt .-%, preferably 0.05 to 10 wt .-%, based on the Monomer mixture used.
- the desired melt viscosity of the terpolymers is set for a given composition of the monomer mixture by varying the reaction parameters pressure and temperature and, if appropriate, by adding moderators.
- Hydrogen, saturated or unsaturated hydrocarbons for example propane, aldehydes, for example propionaldehyde, n-butyraldehyde or isobutyraldehyde, ketones, for example acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone or alcohols, for example butanol, have proven suitable as moderators.
- the moderators are used in amounts of up to 20% by weight, preferably 0.05 to 10% by weight, based on the monomer mixture.
- monomer mixtures which, apart from ethylene and optionally a moderator, contain 5 to 40% by weight, preferably 10 to 40% by weight, short-chain vinyl ester and 1 to 40% by weight. % Contain vinyl neocarboxylic acid.
- composition of the monomer mixture is carried by the different ones Polymerization rate of the monomers calculation.
- the polymers fall as colorless melts that turn into wax-like solids at room temperature freeze.
- additives according to the invention also together with one or more oil-soluble Co-additives are used, which alone have the cold flow properties and / or lubricating effect of crude oils, lubricating oils or fuel oils improve.
- oil-soluble Co-additives are used, which alone have the cold flow properties and / or lubricating effect of crude oils, lubricating oils or fuel oils improve.
- co-additives paraffin dispersants are alkylphenol aldehyde resins and comb polymers.
- Paraffin dispersants reduce the size of the wax crystals and cause that the paraffin particles do not settle, but colloidally with significantly reduced Sedimentation efforts, remain dispersed.
- paraffin dispersants oil-soluble polar compounds with ionic or polar groups, e.g. Amine salts and / or amides proven by the reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic Mono-, di-, tri- or tetracarboxylic acids or their anhydrides can be obtained.
- paraffin dispersants are copolymers of maleic anhydride and ⁇ , ⁇ -unsaturated compounds, optionally with primary monoalkylamines and / or aliphatic alcohols can be implemented Reaction products of alkenyl spirobis lactones with amines and Reaction products of terpolymers based on ⁇ , ⁇ -unsaturated Dicarboxylic anhydrides, ⁇ , ⁇ -unsaturated compounds and polyoxyalkylene ethers lower unsaturated alcohols.
- Alkylphenol-formaldehyde resins are also available Paraffin dispersants suitable. The following are some suitable ones Paraffin dispersants listed.
- Paraffin dispersants or comb polymers are 1:10 to 20: 1, preferably 1: 1 to 10: 1.
- the additives according to the invention are suitable, the cold flow and Lubricating properties of animal, vegetable or mineral oils, alcoholic fuels such as methanol and ethanol, as well as mixtures of to improve alcoholic fuels and mineral oils. You are for that Particularly suitable for use in middle distillates.
- middle distillates One particularly refers to those mineral oils which are obtained by distilling crude oil be obtained and boiling in the range of 120 to 450 ° C, for example Kerosene, jet fuel, diesel and heating oil.
- the invention Additives used in such middle distillates which do not exceed 500 ppm, in particular less than 200 ppm sulfur and in special cases less than Contain 50 ppm sulfur.
- the Additives according to the invention are also preferably used in such Middle distillates used, the 95% distillation points below 370 ° C, in particular 350 ° C and in special cases below 330 ° C.
- the effectiveness of the mixtures is better than from the individual components and compared to the mixtures would be expected according to the prior art.
- the additive combinations according to the invention under cold blending conditions when the temperature of the oil in the additive is low, i.e. below 40 ° C, is especially below 20 ° C and especially below 10 ° C.
- the additive components according to the invention can be mineral oils or Mineral oil distillates can be added separately or in a mixture.
- Mixtures have solutions or dispersions of 10 to 90% by weight, preferably 20-80 wt .-%, the additive combination contain proven.
- Suitable Solvents or dispersing agents are aliphatic and / or aromatic Hydrocarbons or hydrocarbon mixtures, e.g.
- the additives can be used alone or together with other additives e.g. with other pour point depressants, dewaxing aids, Corrosion inhibitors, antioxidants, conductivity improvers, Mud inhibitors, dehazers and additives to lower the cloud point. These additives can be added to the oil together with those of the invention Additive components or separately.
- Test oil 1 Test oil 2 Test oil 3 Test oil 4 Test oil 5 Cloud Point (CP) (° C) + 1 - 9.6 - 3.2 - 4.3 - 26.8 Cold Filter Plugging Point (CFPP) (° C) - 2nd - 14 - 6th - 6th - 27 Pour point (PP) (° C) - 3rd - 12th -9 -12 -27 n-paraffin content (% by weight) 23 21.5 18.9 18.2 16.8 Initial boiling point (IBP) (° C) 163 172 187.9 186.9 185.8 Boiling range 90% - 20% (K) 104 76.9 99.8 102.2 89.9 FBP-90% (K) 27 18th 24.2 19.0 21 End of boiling point (FBP) (° C) 332 336 359.6 358.6 320.7 density 0.828 0.831 0.8432 0.8417 0.8193 S content (ppm) 290 35 54.2 478 6 HFRR-WSD
- the boiling characteristics were determined in accordance with ASTM D-86 the CFPP value according to EN 116 and the determination of the cloud point according to ISO 3015.
- the solubility behavior of the additives is determined according to the British Rail Test as follows: 400 ppm of a dispersion of the additive combination heated to 22 ° C are metered into 200 ml of the test oil heated to 22 ° C (see Table 3) and shaken vigorously for 30 seconds. After 24 hours of storage at + 3 ° C for 15 seconds and then again shaken mm ml at 3 ° C in three portions of 50 through a 1.6 ⁇ m-glass fiber microfilter (i 25; Whatman GFA, Order No. 1,820,025 ) filtered.
- An ADT value ⁇ 15 is considered as an indication that the gas oil in normal cold weather can be used satisfactorily. Products with ADT values > 25 are said to be non-filterable.
- the lubricating effect of the additives was determined using an HFRR device from PCS Instruments performed.
- the additives tempered at 22 ° C become the dosed at 22 ° C oil and shaken vigorously for 30 seconds.
- To 24 hours storage at + 3 ° C, the oil is tested according to the conditions of the British Rail filtered and the lubricating effect on the filtrate determined in the HFRR test.
- the High Frequency Reciprocating Rig Test (HFRR) is described in D. Wei, H. Spikes, Wear, Vol. 111, No. 2, p. 217, 1986 and is carried out at 60 ° C.
- the Results are as a coefficient of friction (Friction) and Wear Scar (WSD) specified. Show a low coefficient of friction and a lower wear scar a good lubricating effect.
- the polymers were 50% in kerosene set.
- the viscosity was determined using a rotary viscometer (Haake RV 20) with plate-cone measuring system at 140 ° C, in accordance with ISO 3219 (B).
- the additives according to the invention for use as a flow improver and / or lubricity additive, the additives according to the invention furthermore in a mixture with paraffin dispersants be used.
- the employed Wachsdispergator (F) is a mixture of 2 parts of a terpolymer of C 14/16 - ⁇ -olefin, maleic anhydride and 2 equivalents of di-tallow Allylpolyglykol with and a part of nonylphenol-formaldehyde resin.
- the cold flow improver polymers mentioned and, if appropriate, in addition the wax dispersant mentioned were mixed with the amphiphiles mentioned.
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Abstract
Description
Die vorliegende Erfindung betrifft ein Additiv für Brennstofföle, enthaltend Ethylen/Vinylester-Terpolymere und amphiphile, schmierverbessernde Zusätze, sowie dessen Verwendung zur Verbesserung von Kaltfließ- und Schmiereigenschaften der so additivierten Öle.The present invention relates to an additive for fuel oils containing Ethylene / vinyl ester terpolymers and amphiphilic, lubricity-improving additives, as well as its use to improve cold flow and Lubrication properties of the oils thus added.
Mineralöle und Mineralöldestillate, die als Brennstofföle verwendet werden, enthalten im allgemeinen 0,5 Gew.-% und mehr Schwefel, der bei der Verbrennung die Bildung von Schwefeldioxid verursacht. Um die daraus resultierenden Umweltbelastungen zu vermindern, wird der Schwefelgehalt von Brennstoffölen immer weiter abgesenkt. Die Einführung der Dieseltreibstoffe betreffenden Norm EN 590 schreibt in Deutschland zur Zeit einen maximalen Schwefelgehalt von 500 ppm vor. In Skandinavien kommen bereits Brennstofföle mit weniger als 50 ppm und in Ausnahmefällen mit weniger als 10 ppm Schwefel zur Anwendung. Diese Brennstofföle werden in der Regel dadurch hergestellt, dass man die aus dem Erdöl durch Destillation erhaltenen Fraktionen hydrierend raffiniert. Bei der Entschwefelung werden aber auch andere Substanzen entfernt, die den Brennstoffölen eine natürliche Schmierwirkung verleihen. Zu diesen Substanzen zählen unter anderem polyaromatische und polare Verbindungen.Mineral oils and mineral oil distillates used as fuel oils generally contain 0.5 wt .-% and more sulfur, when burning causes the formation of sulfur dioxide. To the resulting To reduce environmental pollution, the sulfur content of fuel oils lowered further and further. The introduction of the standard relating to diesel fuels EN 590 currently writes a maximum sulfur content of 500 ppm before. In Scandinavia, fuel oils are already coming in at less than 50 ppm and in exceptional cases with less than 10 ppm sulfur. This Fuel oils are usually made by taking those from petroleum Fractions obtained by distillation hydrogenated refined. In the Desulphurization also removes other substances that Give fuel oils a natural lubricating effect. About these substances include polyaromatic and polar compounds.
Es hat sich nun aber gezeigt, dass die reibungs- und verschleißmindernden Eigenschaften von Brennstoffölen mit zunehmendem Entschwefelungsgrad schlechter werden. Oftmals sind diese Eigenschaften so mangelhaft, dass an den vom Kraftstoff geschmierten Materialien, wie z.B. den Verteiler-Einspritzpumpen von Dieselmotoren schon nach kurzer Zeit mit Fraßerscheinungen gerechnet werden muss. Die mittlerweile in Skandinavien vorgenommene weitere Absenkung des 95 %-Destillationspunkts auf unter 370°C, teilweise auf unter 350°C oder unter 330°C verschärft diese Problematik weiter.However, it has now been shown that the friction and wear reducing Properties of fuel oils with increasing desulfurization become worse. Often these properties are so poor that the materials lubricated by fuel, e.g. the distributor injection pumps from Diesel engines can be expected to eat after a short time got to. The further lowering of the 95% distillation point below 370 ° C, partly below 350 ° C or below 330 ° C further exacerbates this problem.
Im Stand der Technik sind daher Ansätze beschrieben, die eine Lösung dieses Problems darstellen sollen (sogenannte Lubricity-Additive).Approaches are therefore described in the prior art which provide a solution to this Problems (so-called lubricity additives).
EP-A-0 764 198 offenbart Additive, die die Schmierwirkung von Brennstoffölen verbessern, und die polare Stickstoffverbindungen auf Basis von Alkylaminen oder Alkylammoniumsalzen mit Alkylresten von 8 bis 40 Kohlenstoffatomen enthalten.EP-A-0 764 198 discloses additives which improve the lubricating effect of fuel oils improve, and the polar nitrogen compounds based on alkylamines or Contain alkylammonium salts with alkyl radicals of 8 to 40 carbon atoms.
EP-A-0 743 974 offenbart die Verwendung von Mischungen aus Lubricity-Additiven (Ester mehrwertiger Alkohole und Carbonsäuren mit 10 bis 25 C-Atomen bzw. Dicarbonsäuren) und Fließverbesserern aus Ethylen/ungesättigte Ester-Copolymeren zur synergistischen Verbesserung der Schmierwirkung von hochentschwefelten Ölen.EP-A-0 743 974 discloses the use of mixtures of lubricity additives (Esters of polyhydric alcohols and carboxylic acids with 10 to 25 carbon atoms or Dicarboxylic acids) and flow improvers made from ethylene / unsaturated ester copolymers to synergistically improve the lubricating effect of highly desulfurized oils.
EP-A-0 807676 offenbart die Verwendung einer Mischung aus einem
Carbonsäureamid und einem Kaltfließverbesserer und/oder einen aschefreien
Dispergator zur Verbesserung der Kaltfließeigenschaften von schwefelarmen
Brennstofföl.EP-A-0 807676 discloses the use of a mixture of a carboxylic acid amide and a cold flow improver and / or an ashless one
Dispersant to improve the cold flow properties of low-sulfur fuel oil.
EP-A-0 680 506 offenbart die Verwendung von Estern von ein- oder mehrwertigen Carbonsäuren mit ein- oder mehrwertigen Alkoholen als schmierfähigkeitsverbessernden Zusatz zu Brennstoffölen.EP-A-0 680 506 discloses the use of esters of mono- or polyvalent Carboxylic acids with mono- or polyhydric alcohols as Lubricity-improving additive to fuel oils.
Die Verwendung von Kaltfließverbesserern in Brennstoffölen ist erforderlich, da Rohöle und durch Destillation von Rohölen gewonnene Mitteldestillate wie Gasöl, Dieselöl oder Heizöl je nach Herkunft der Rohöle unterschiedliche Mengen langkettiger Paraffine (Wachse) gelöst enthalten. Bei niedrigen Temperaturen scheiden sich diese Paraffine als plättchenförmige Kristalle ab, teilweise unter Einschluss von Öl. Hierdurch wird die Fließfähigkeit der Rohöle und der aus ihnen gewonnenen Destillate erheblich beeinträchtigt. Es treten Feststoffablagerungen auf, die häufig zu Störungen bei Gewinnung, Transport und Einsatz der Mineralöle und Mineralölprodukte führen. So kommt es bei niedrigen Umgebungstemperaturen, z.B. in der kalten Jahreszeit u.a. bei Dieselmotoren und Feuerungsanlagen zu Verstopfungen der Filter, die eine sichere Dosierung der Brennstoffe verhindern und schließlich in einer Unterbrechung der Kraftstoff- bzw. Heizmittelzufuhr resultieren. Auch das Fördern der Mineralöle und Mineralölprodukte durch Rohrleitungen über größere Entfernungen kann z.B. im Winter durch das Ausfallen von Paraffinkristallen beeinträchtigt werden.The use of cold flow improvers in fuel oils is necessary because Crude oils and middle distillates obtained by distilling crude oils such as gas oil, Different amounts of diesel oil or heating oil depending on the origin of the crude oils long-chain paraffins (waxes) contained in solution. At low temperatures these paraffins separate out as platelet-shaped crystals, sometimes under Inclusion of oil. This makes the flowability of the crude oils and that of them distillates obtained significantly impaired. Solid deposits occur that frequently lead to disruptions in the extraction, transport and use of mineral oils and lead petroleum products. So it happens at low ambient temperatures, e.g. in the cold season for diesel engines and combustion plants Clogging of the filters, which prevent safe metering of the fuels and finally result in an interruption in the fuel or heating medium supply. Also conveying mineral oils and mineral oil products through pipelines larger distances can e.g. in winter due to the precipitation of paraffin crystals be affected.
Es ist bekannt, das unerwünschte Kristallwachstum durch geeignete Zusätze zu unterbinden und damit einem Anstieg der Viskosität der Öle entgegenzuwirken. Solche Zusätze, sie sind unter der Bezeichnung Stockpunkterniedriger bzw. Fließverbesserer bekannt, verändern Größe und Form der Wachskristalle und wirken damit einem Anstieg der Viskosität der Öle entgegen.It is known to increase the undesired crystal growth by means of suitable additives prevent and thus counteract an increase in the viscosity of the oils. Such additives, they are known as pour point lower or Flow improvers are known to change the size and shape of the wax crystals and thus counteract an increase in the viscosity of the oils.
EP-A-0 807 642 offenbart Kaltfließverbesserer auf Basis von Terpolymeren, die Struktureinheiten von Ethylen, Vinylacetat und 4-Methylpenten-1 enthalten, EP-A-807 643 solche auf Basis von Ethylen, Vinylacetat und Norbornen.EP-A-0 807 642 discloses cold flow improvers based on terpolymers which Contain structural units of ethylene, vinyl acetate and 4-methylpentene-1, EP-A-807 643 based on ethylene, vinyl acetate and norbornene.
Es hat sich gezeigt, dass in schwefelarmen und paraffinreichen Ölen die synergistischen Additivkombinationen des Standes der Technik insbesondere bei dem in der Praxis zunehmend an Bedeutung gewinnenden Cold Blending, d.h. dem Einmischen von Additiven in kalte Öle zu Filtrationsproblemen oberhalb des Cloud Points der additivierten Öle führen. Dabei kommt es oftmals zu einer Beeinträchtigung der Schmierwirkung durch den Fließverbesserer und die Öle zeigen nicht die von den Komponenten erwarteten Eigenschaften. Dies wird z.B. im Fall der Additive nach EP-A-0 743 974 durch die schlechte Löslichkeit ihrer Fließverbesserer-Komponente verursacht, wodurch es zur Verstopfung von Kraftstofffiltern kommen kann. Vermutlich werden die Schmierstoffe von den schwerer löslichen Bestandteilen des Fließverbesserers absorbiert. It has been shown that in low-sulfur and paraffin-rich oils synergistic additive combinations of the prior art in particular cold blending, which is becoming increasingly important in practice, i.e. the Mixing additives in cold oils to filtration problems above the cloud Lead points of the additive oils. This often leads to one Impairment of the lubrication effect by the flow improver and the oils do not show the properties expected from the components. This will e.g. in the Case of the additives according to EP-A-0 743 974 due to their poor solubility Flow improver component causes it to become constipated Fuel filters can come. The lubricants are probably from the absorbs more difficult soluble components of the flow improver.
Aufgabe der vorliegenden Erfindung war es, Additivkombinationen zu finden, die in weitgehend von Schwefel und aromatischen Verbindungen befreiten Mitteldestillaten zu einer Verbesserung der Schmierwirkung führen. Gleichzeitig sollen diese Additive auch einen Anteil als Kaltfließverbesserer enthalten, der in den genannten Ölen löslich und als solcher wirksam ist, und der die Wirkung des Lubricity-Additivs unterstützt, und umgekehrt.The object of the present invention was to find additive combinations which are in Middle distillates largely freed from sulfur and aromatic compounds lead to an improvement in the lubricating effect. At the same time, these additives are said to also contain a proportion as a cold flow improver, in the oils mentioned is soluble and effective as such, and the effect of the lubricity additive supports, and vice versa.
Überraschenderweise wurde gefunden, dass Additive, die neben schmierverbessernden Amphiphilen Terpolymere aus Ethylen, Vinylestern und bestimmten Olefinen enthalten, die geforderten Eigenschaften aufweisen.Surprisingly, it was found that additives that are in addition to lubricating amphiphile terpolymers made of ethylene, vinyl esters and contain certain olefins that have the required properties.
Gegenstand der Erfindung sind Additive zur Verbesserung von Kaltfließ- und
Schmiereigenschaften von Brennstoffölen, bestehend aus
Ein weiterer Gegenstand der Erfindung sind Brennstofföle, die die genannten Additive enthalten.Another object of the invention are fuel oils, the said Contain additives.
Ein weiterer Gegenstand der Erfindung ist die Verwendung der Additive zur gleichzeitigen Verbesserung der Schmier- und Kaltfließeigenschaften von Brennstoffölen.Another object of the invention is the use of additives for simultaneous improvement of the lubrication and cold flow properties of Fuel oils.
Bevorzugte Anteile von A) und B) liegen zwischen 10 und 90 Gew.-%, insbesondere 20 bis 80 Gew.-% und speziell 40 bis 60 Gew.-%.Preferred proportions of A) and B) are between 10 and 90% by weight, in particular 20 to 80 wt .-% and especially 40 to 60 wt .-%.
Das öllösliche Amphiphil (Komponente A) umfasst vorzugsweise einen Rest R1 mit 5 bis 40, insbesondere 12 bis 35 Kohlenstoffatomen. Besonders bevorzugt ist R1 linear oder verzweigt und enthält bei linearen Resten 1 bis 3 Doppelbindungen. Der Rest R2 weist bevorzugt 2 bis 8 Kohlenstoffatome auf und kann durch Stickstoff- und/oder Sauerstoffatome unterbrochen sein. In einer weiteren bevorzugten Ausführungsform beträgt die Summe der Kohlenstoffatome von R1 und R2 mindestens 10, insbesondere mindestens 15. In einer weiteren bevorzugten Ausführungsform trägt die Komponente A 2 bis 5 Hydroxylgruppen, wobei jedes Kohlenstoffatom nicht mehr als eine Hydroxylgruppe trägt.The oil-soluble amphiphile (component A) preferably comprises a radical R 1 having 5 to 40, in particular 12 to 35, carbon atoms. R 1 is particularly preferably linear or branched and contains 1 to 3 double bonds in the case of linear radicals. The radical R 2 preferably has 2 to 8 carbon atoms and can be interrupted by nitrogen and / or oxygen atoms. In a further preferred embodiment, the sum of the carbon atoms of R 1 and R 2 is at least 10, in particular at least 15. In a further preferred embodiment, component A carries 2 to 5 hydroxyl groups, each carbon atom not carrying more than one hydroxyl group.
In einer bevorzugten Ausführungsform der Erfindung hat X in der Formel 1 die Bedeutung Sauerstoff. Es handelt sich insbesondere um Fettsäuren und Ester zwischen Carbonsäuren und zwei- oder mehrwertigen Alkoholen. Bevorzugte Ester enthalten mindestens 10, insbesondere mindestens 12 Kohlenstoffatome. Bevorzugt ist ebenfalls, dass die Ester freie Hydroxylgruppen enthalten, die Veresterung des Polyols mit der Carbonsäure also nicht vollständig ist. Geeignete Polyole sind beispielsweise Ethylenglykol, Propylenglykol, Diethylenglykol und höhere Alkoxylierungsprodukte, Glycerin, Trimethylolpropan, Pentaerythrit, Diglycerin und höhere Kondensationsprodukte des Glycerins sowie Zuckerderivate. Auch weitere Heteroatome enthaltende Polyole wie Triethanolamin sind geeignet. In a preferred embodiment of the invention, X in formula 1 has the Meaning of oxygen. In particular, they are fatty acids and esters between carboxylic acids and dihydric or polyhydric alcohols. Preferred esters contain at least 10, especially at least 12 carbon atoms. Prefers is also that the esters contain free hydroxyl groups, the esterification of the Polyol is not complete with the carboxylic acid. Suitable polyols are for example ethylene glycol, propylene glycol, diethylene glycol and higher Alkoxylation products, glycerin, trimethylolpropane, pentaerythritol, diglycerin and higher condensation products of glycerin as well as sugar derivatives. Others too Polyols containing heteroatoms, such as triethanolamine, are suitable.
Ist X ein stickstoffhaltiger Rest, so sind Umsetzungsprodukte von Ethanolamin, Diethanolamin, Hydroxypropylamin, Dihydroxypropylamin, n-Methylethanolamin, Diglykolamin und 2-Amino-2-methylpropanol geeignet. Die Umsetzung erfolgt vorzugsweise durch Amidierung, wobei auch die entstandenen Amide freie OH-Gruppen tragen. Als Beispiele seien Fettsäuremonoethanolamide, -diethanolamide und -N-methylethanolamide genannt.If X is a nitrogen-containing residue, reaction products of ethanolamine are Diethanolamine, hydroxypropylamine, dihydroxypropylamine, n-methylethanolamine, Diglycolamine and 2-amino-2-methylpropanol are suitable. The implementation takes place preferably by amidation, the resulting amides also containing free OH groups wear. Examples include fatty acid monoethanolamides and diethanolamides and called -N-methylethanolamide.
R3 steht vorzugsweise für einen Hydroxylgruppen tragenden Alkylrest mit 3 bis 8 Kohlenstoffatomen, oder vorzugsweise für C2- bis C18-Alkyl, insbesondere C4- bis C12-Alkyl.R 3 preferably represents a hydroxyl-bearing alkyl radical having 3 to 8 carbon atoms, or preferably C 2 to C 18 alkyl, in particular C 4 to C 12 alkyl.
Das multifunktionelle Additiv kann in einer Ausführungsform als Komponente A
Verbindungen der Formel 3 enthalten.
worin R1 die oben angegebene Bedeutung hat, R41 einen Rest der Formel 3a
R43 steht vorzugsweise für einen C2- bis C8-, insbesondere für einen C2- bis C4-Rest. Das Polyamin, von dem sich die aus R41, R42 und dem sie verbindenden Stickstoffatom gebildete Struktureinheit ableitet, ist vorzugsweise Ethylendiamin, Diethylentriamin, Triethylentetramin, Tetraethylenpentamin oder ein höheres Homologes des Aziridins wie Polyethylenimin, sowie deren Mischungen. Teile der Aminogruppe können alkyliert sein. Ebenfalls geeignet sind Sternamine und Dendrimere. Darunter versteht man Polyamine mit im allgemeinen 2-10 Stickstoffatomen, die über -CH2-CH2-Gruppen miteinander verbunden sind und die in randständiger Position mit Acyl- oder Alkylresten abgesättigt sind.R 43 preferably represents a C 2 - to C 8 -, in particular a C 2 - to C 4 -rest. The polyamine from which the structural unit formed from R 41 , R 42 and the nitrogen atom connecting them is derived is preferably ethylene diamine, diethylene triamine, triethylene tetramine, tetraethylene pentamine or a higher homologue of aziridine such as polyethyleneimine, and mixtures thereof. Parts of the amino group can be alkylated. Sternamines and dendrimers are also suitable. This is understood to mean polyamines with generally 2-10 nitrogen atoms which are connected to one another via —CH 2 —CH 2 groups and which are saturated in the marginal position with acyl or alkyl radicals.
R44 steht vorzugsweise für Wasserstoff, einen Acylrest oder für eine Alkoxygruppe der Formel -(OCH2CH2)n-, wobei n eine ganze Zahl zwischen 1 und 10 bedeutet, sowie deren Mischungen.R 44 preferably represents hydrogen, an acyl radical or an alkoxy group of the formula - (OCH 2 CH 2 ) n -, where n is an integer between 1 and 10, and mixtures thereof.
Als Amphiphil ebenfalls geeignet sind Verbindungen der Formel 3d worin
- R46
- die Bedeutung von R1,
- R47
- die Bedeutung von R1 oder H oder -[CH2-CH2-O-]p-H und
- R48
- die Bedeutung von R2 haben können und
- p
- eine ganze Zahl von 1 bis 10 bedeuten,
- R 46
- the meaning of R 1 ,
- R 47
- the meaning of R 1 or H or - [CH 2 -CH 2 -O-] p -H and
- R 48
- can have the meaning of R 2 and
- p
- is an integer from 1 to 10,
Die Amide werden im allgemeinen durch Kondensation der Polyamine mit den Carbonsäuren oder deren Derivaten wie Estern oder Anhydriden hergestellt. Es werden vorzugsweise 0,2 bis 1,5 mol, insbesondere 0,3 bis 1,2 mol, speziell 1 mol Säure pro Basenäquivalent eingesetzt. Die Kondensation erfolgt bevorzugt bei Temperaturen zwischen 20 und 300°C, insbesondere zwischen 50 und 200°C unter Abdestillieren des Reaktionswassers. Dazu können Lösemittel, bevorzugt aromatische Lösemittel wie Benzol, Toluol, Xylol, Trimethylbenzol und/oder kommerzielle Lösemittelgemische wie z. B. Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200 dem Reaktionsgemisch zugefügt werden. Die erfindungsgemäßen Produkte haben im allgemeinen einen titrierbaren Basenstickstoff von 0,01 - 5 % und eine Säurezahl von weniger als 20 mg KOH/g, vorzugsweise weniger als 10 mg KOH/g.The amides are generally by condensation of the polyamines with the Carboxylic acids or their derivatives such as esters or anhydrides. It are preferably 0.2 to 1.5 mol, in particular 0.3 to 1.2 mol, especially 1 mol Acid used per base equivalent. The condensation is preferably carried out at Temperatures between 20 and 300 ° C, especially between 50 and 200 ° C below Distilling off the water of reaction. Solvents may be preferred aromatic solvents such as benzene, toluene, xylene, trimethylbenzene and / or commercial solvent mixtures such as B. Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200 are added to the reaction mixture. The Products according to the invention generally have a titratable Base nitrogen of 0.01 - 5% and an acid number of less than 20 mg KOH / g, preferably less than 10 mg KOH / g.
y nimmt vorzugsweise die Werte 1 oder 2 an. Beispiele bevorzugter Verbindungsgruppen mit y=2 sind Derivate von Dimerfettsäuren und Alkenylbernsteinsäureanhydriden. Letztere können lineare wie auch verzweigte Alkylreste tragen, d.h. sie können sich von linearen α-Olefinen und/oder von Oligomeren niederer C3-C5-Olefine wie Poly(propylen) oder Poly(isobutylen) ableiten.y preferably takes the values 1 or 2. Examples of preferred connecting groups with y = 2 are derivatives of dimer fatty acids and alkenylsuccinic anhydrides. The latter can carry linear as well as branched alkyl radicals, ie they can be derived from linear α-olefins and / or from oligomers of lower C 3 -C 5 olefins such as poly (propylene) or poly (isobutylene).
Bevorzugte Polyole haben 2 bis 8 Kohlenstoffatome. Sie tragen vorzugsweise 2, 3, 4 oder 5 Hydroxylgruppen, jedoch nicht mehr als sie Kohlenstoffatome enthalten. Die Kohlenstoffkette der Polyole kann geradkettig, verzweigt, gesättigt oder ungesättigt sein und gegebenenfalls Heteroatome enthalten. Vorzugsweise ist sie gesättigt.Preferred polyols have 2 to 8 carbon atoms. They preferably wear 2, 3, 4 or 5 hydroxyl groups, but no more than they contain carbon atoms. The The carbon chain of the polyols can be straight-chain, branched, saturated or unsaturated be and optionally contain heteroatoms. It is preferably saturated.
Bevorzugte Carbonsäuren, von denen sich die Verbindungen der Formel 1 ableiten lassen, oder die die Verbindungen der Formel 1 darstellen, haben 5 bis 40, insbesondere 12 bis 30 Kohlenstoffatome. Vorzugsweise hat die Carbonsäure eine oder zwei Carboxylgruppen. Die Kohlenstoffkette der Carbonsäuren kann geradkettig, verzweigt, gesättigt oder ungesättigt sein. Vorzugsweise enthalten mehr als 50% der verwendeten Carbonsäuren (Mischungen) mindestens eine Doppelbindung. Beispiele bevorzugter Carbonsäuren umfassen Caprylsäure, Caprinsäure, Laurinsäure, Myristinsäure, Palmitinsäure, Stearinsäure, Ölsäure, Elaidinsäure, Linolsäure, Linolensäure und Behensäure, sowie Carbonsäuren mit Heteroatomen wie Ricinolsäure. Weiterhin können Dimer- und Trimerfettsäuren, wie sie z.B. durch Oligomerisierung von ungesättigten Fettsäuren zugänglich sind, sowie Alkenylbemsteinsäuren eingesetzt werden.Preferred carboxylic acids, from which the compounds of formula 1 are derived let, or represent the compounds of formula 1, have 5 to 40, especially 12 to 30 carbon atoms. The carboxylic acid preferably has one or two carboxyl groups. The carbon chain of the carboxylic acids can straight chain, branched, saturated or unsaturated. Preferably contain more than 50% of the carboxylic acids (mixtures) used at least one Double bond. Examples of preferred carboxylic acids include caprylic acid, Capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, Elaidic acid, linoleic acid, linolenic acid and behenic acid, and carboxylic acids with Heteroatoms such as ricinoleic acid. Furthermore, dimer and trimer fatty acids, such as they e.g. are accessible by oligomerization of unsaturated fatty acids, as well Alkenyl succinic acids are used.
Als Komponente A werden in einer bevorzugten Ausführungsform Ether und Amine der Formel 2 eingesetzt. Dabei handelt es sich um Partialether von Polyolen wie z.B. Glycerinmonooctadecylether oder Hydroxylgruppen tragende Amine, wie sie z.B. durch Alkoxylierung von Aminen der Formel R1NH2 oder R1R3NH mit Alkylenoxiden, bevorzugt Ethylenoxid und/oder Propylenoxid zugänglich sind. Bevorzugt werden dabei 1-10, insbesondere 1-5 mol Alkylenoxid pro H-Atom des Stickstoffs eingesetzt.In a preferred embodiment, component A uses ethers and amines of the formula 2. These are partial ethers of polyols, such as, for example, glycerol monooctadecyl ether or hydroxyl-bearing amines, as are obtainable, for example, by alkoxylation of amines of the formula R 1 NH 2 or R 1 R 3 NH with alkylene oxides, preferably ethylene oxide and / or propylene oxide. 1-10, in particular 1-5, mol of alkylene oxide are preferably used per H atom of nitrogen.
Die im Terpolymer der Komponente B) enthaltenen Vinylester einer Carbonsäure mit 2 bis 4 C-Atomen ("kurzkettiger Vinylester") sind vorzugsweise Vinylacetat oder Vinylpropionat.The vinyl esters of a carboxylic acid contained in the terpolymer of component B) 2 to 4 carbon atoms ("short-chain vinyl ester") are preferably vinyl acetate or Vinyl propionate.
Die weiterhin im Terpolymer der Komponente B) enthaltenen Vinylester von Neocarbonsäuren leiten sich von Neocarbonsäuren der Formel ab, die insgesamt 8 bis 15 Kohlenstoffatome aufweisen. R und R1 sind lineare Alkylreste. Vorzugsweise handelt es sich bei den Neocarbonsäuren um Neononan-, Neodecan-, Neoundecan- oder Neododecansäure.The vinyl esters of neocarboxylic acids also contained in the terpolymer of component B) are derived from neocarboxylic acids of the formula from which have a total of 8 to 15 carbon atoms. R and R 1 are linear alkyl radicals. The neocarboxylic acids are preferably neononanoic, neodecanoic, neoundecanoic or neododecanoic acid.
Die molaren Anteile der kurzkettigen Vinylester im Terpolymeren B) liegen vorzugsweise bei 8 bis 16 mol-%. Die molaren Anteile der Neocarbonsäurevinylester liegen vorzugsweise bei 1 bis 8 mol-%. Der Gesamtcomonomergehalt liegt zwischen 8 und 19, insbesondere zwischen 9 und 16 mol-%.The molar proportions of the short-chain vinyl esters in the terpolymer B) are preferably 8 to 16 mol%. The molar proportions of vinyl neocarboxylic acid are preferably 1 to 8 mol%. The total comonomer content is between 8 and 19, in particular between 9 and 16 mol%.
Für den Einsatz im erfindungsgemäßen Additiv besonders geeignet sind
Terpolymerisate gemäß der Erfindung mit einer nach ISO 3219 (B) bei 140°C
gemessenen Schmelzviskosität von 50 bis 5000 mPa·s, vorzugsweise 30 bis
1.000 mPa·s und insbesondere 50 bis 500 mPa·s.
Zur Herstellung der Terpolymerisate aus Ethylen, dem Vinylester einer aliphatischen
linearen oder verzweigten Monocarbonsäure, die 2 bis 40 Kohlenstoffatome im
Molekül enthält, und Neocarbonsäurevinylestern geht man von Gemischen der
Monomeren aus.Terpolymers according to the invention are particularly suitable for use in the additive according to the invention with a melt viscosity of 50 to 5000 mPas, preferably 30 to 1000 mPas and in particular 50 to 500 mPas, measured according to ISO 3219 (B) at 140 ° C. .
Mixtures of the monomers are used to prepare the terpolymers from ethylene, the vinyl ester of an aliphatic linear or branched monocarboxylic acid which contains 2 to 40 carbon atoms in the molecule, and neocarboxylic acid vinyl esters.
Die Copolymerisation der Ausgangsstoffe erfolgt nach bekannten Verfahren (vgl. hierzu z.B. Ullmanns Encyclopädie der Technischen Chemie, 5.Auflage, Vol. A21, Seiten 305 bis 413). Geeignet sind die Polymerisation in Lösung, in Suspension, in der Gasphase und die Hochdruckmassepolymerisation. Vorzugsweise wendet man die Hochdruckmassepolymerisation an, die bei Drücken von 50 bis 400 MPa, vorzugsweise 100 bis 300 MPa und Temperaturen von 50 bis 350°C, vorzugsweise 100 bis 300°C, durchgeführt wird. Die Reaktion der Monomeren wird durch Radikale bildende Initiatoren (Radikalkettenstarter) eingeleitet. Zu dieser Substanzklasse gehören z.B. Sauerstoff, Hydroperoxide, Peroxide und Azoverbindungen wie Cumolhydroperoxid, t-Butylhydroperoxid, Dilauroylperoxid, Dibenzoylperoxid, Bis(2-ethylhexyl)peroxidicarbonat, t-Butylperpivalat, t-Butylpermaleinat, t-Butylperbenzoat, Dicumylperoxid, t-Butylcumylperoxid, Di-(t-butyl)peroxid, 2,2'-azo-bis(2-methylpropanonitril), 2,2'Azo-bis(2-methylbutyronitril). Die Initiatoren werden einzeln oder als Gemisch aus zwei oder mehr Substanzen in Mengen von 0,01 bis 20 Gew.-%, vorzugsweise 0,05 bis 10 Gew.-%, bezogen auf das Monomerengemisch, eingesetzt.The starting materials are copolymerized by known processes (cf. for this e.g. Ullmann's Encyclopedia of Technical Chemistry, 5th edition, Vol. A21, Pages 305 to 413). Polymerization in solution, in suspension, in the gas phase and high pressure bulk polymerization. Preferably one turns high-pressure bulk polymerization, which is carried out at pressures of 50 to 400 MPa, preferably 100 to 300 MPa and temperatures of 50 to 350 ° C, preferably 100 to 300 ° C, is carried out. The reaction of the monomers is caused by radicals initiators (radical chain initiators) initiated. To this class of substance belong e.g. Oxygen, hydroperoxides, peroxides and azo compounds such as Cumene hydroperoxide, t-butyl hydroperoxide, dilauroyl peroxide, dibenzoyl peroxide, bis (2-ethylhexyl) peroxidicarbonate, t-butyl perpivalate, t-butyl permaleinate, t-butyl perbenzoate, Dicumyl peroxide, t-butylcumyl peroxide, di- (t-butyl) peroxide, 2,2'-azo-bis (2-methylpropanonitrile), 2,2'azobis (2-methylbutyronitrile). The initiators are individual or as a mixture of two or more substances in amounts from 0.01 to 20 wt .-%, preferably 0.05 to 10 wt .-%, based on the Monomer mixture used.
Die gewünschte Schmelzviskosität der Terpolymerisate wird bei gegebener
Zusammensetzung des Monomerengemisches durch Variation der
Reaktionsparameter Druck und Temperatur und gegebenenfalls durch Zusatz von
Moderatoren eingestellt. Als Moderatoren haben sich Wasserstoff, gesättigte oder
ungesättigte Kohlenwasserstoffe, z.B. Propan, Aldehyde, z.B. Propionaldehyd,
n-Butyraldehyd oder Isobutyraldehyd, Ketone, z.B. Aceton, Methylethylketon,
Methylisobutylketon, Cyclohexanon oder Alkohole, z.B. Butanol, bewährt. In
Abhängigkeit von der angestrebten Viskosität werden die Moderatoren in Mengen
bis zu 20 Gew.-%, vorzugsweise 0,05 bis 10 Gew.-%, bezogen auf das
Monomerengemisch, angewandt.
Um für die Verwendung in den erfindungsgemäßen Additiven geeignete
Terpolymere zu erhalten, setzt man Monomerengemische ein, die außer Ethylen
und gegebenenfalls einem Moderator 5 bis 40 Gew.-%, vorzugsweise 10 bis
40 Gew.-% kurzkettigen Vinylester und 1 bis 40 Gew.-% Neocarbonsäurevinylester
enthalten.The desired melt viscosity of the terpolymers is set for a given composition of the monomer mixture by varying the reaction parameters pressure and temperature and, if appropriate, by adding moderators. Hydrogen, saturated or unsaturated hydrocarbons, for example propane, aldehydes, for example propionaldehyde, n-butyraldehyde or isobutyraldehyde, ketones, for example acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone or alcohols, for example butanol, have proven suitable as moderators. Depending on the desired viscosity, the moderators are used in amounts of up to 20% by weight, preferably 0.05 to 10% by weight, based on the monomer mixture.
In order to obtain terpolymers suitable for use in the additives according to the invention, monomer mixtures are used which, apart from ethylene and optionally a moderator, contain 5 to 40% by weight, preferably 10 to 40% by weight, short-chain vinyl ester and 1 to 40% by weight. % Contain vinyl neocarboxylic acid.
Mit der von der Zusammensetzung des Terpolymerisats abweichenden Zusammensetzung des Monomerengemischs trägt man der unterschiedlichen Polymerisationsgeschwindigkeit der Monomeren Rechnung. Die Polymerisate fallen als farblose Schmelzen an, die bei Raumtemperatur zu wachsartigen Feststoffen erstarren.With the one that differs from the composition of the terpolymer The composition of the monomer mixture is carried by the different ones Polymerization rate of the monomers calculation. The polymers fall as colorless melts that turn into wax-like solids at room temperature freeze.
Zur Herstellung von Additivpaketen für spezielle Problemlösungen können die erfindungsgemäßen Additive auch zusammen mit einem oder mehreren öllöslichen Co-Additiven eingesetzt werden, die bereits für sich allein die Kaltfließeigenschaften und/oder Schmierwirkung von Rohölen, Schmierölen oder Brennstoffölen verbessern. Beispiele solcher Co-Additive Paraffindispergatoren, sind Alkylphenol-Aldehydharze und Kammpolymere.For the production of additive packages for special problem solutions the additives according to the invention also together with one or more oil-soluble Co-additives are used, which alone have the cold flow properties and / or lubricating effect of crude oils, lubricating oils or fuel oils improve. Examples of such co-additives paraffin dispersants are alkylphenol aldehyde resins and comb polymers.
Paraffindispergatoren reduzieren die Größe der Paraffinkristalle und bewirken, dass die Paraffinpartikel sich nicht absetzen, sondern kolloidal mit deutlich reduziertem Sedimentationsbestreben, dispergiert bleiben. Als Paraffindispergatoren haben sich öllösliche polare Verbindungen mit ionischen oder polaren Gruppen, z.B. Aminsalze und/oder Amide bewährt, die durch Reaktion aliphatischer oder aromatischer Amine, vorzugsweise langkettiger aliphatischer Amine, mit aliphatischen oder aromatischen Mono-, Di-, Tri- oder Tetracarbonsäuren oder deren Anhydriden erhalten werden. Andere Paraffindispergatoren sind Copolymere des Maleinsäureanhydrids und α,β-ungesättigten Verbindungen, die gegebenenfalls mit primären Monoalkylaminen und/oder aliphatischen Alkoholen umgesetzt werden können, die Umsetzungsprodukte von Alkenylspirobislactonen mit Aminen und Umsetzungsprodukte von Terpolymerisaten auf Basis α,β-ungesättigter Dicarbonsäureanhydride, α,β-ungesättigter Verbindungen und Polyoxyalkylenether niederer ungesättigter Alkohole. Auch Alkylphenol-Formaldehydharze sind als Paraffindispergatoren geeignet. Im folgenden werde einige geeignete Paraffindispergatoren aufgeführt.Paraffin dispersants reduce the size of the wax crystals and cause that the paraffin particles do not settle, but colloidally with significantly reduced Sedimentation efforts, remain dispersed. Have become paraffin dispersants oil-soluble polar compounds with ionic or polar groups, e.g. Amine salts and / or amides proven by the reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic Mono-, di-, tri- or tetracarboxylic acids or their anhydrides can be obtained. Other paraffin dispersants are copolymers of maleic anhydride and α, β-unsaturated compounds, optionally with primary monoalkylamines and / or aliphatic alcohols can be implemented Reaction products of alkenyl spirobis lactones with amines and Reaction products of terpolymers based on α, β-unsaturated Dicarboxylic anhydrides, α, β-unsaturated compounds and polyoxyalkylene ethers lower unsaturated alcohols. Alkylphenol-formaldehyde resins are also available Paraffin dispersants suitable. The following are some suitable ones Paraffin dispersants listed.
Die nachfolgend genannten Paraffindispergatoren werden zum Teil durch Reaktion
von Verbindungen, die eine Acylgruppe enthalten, mit einem Amin hergestellt. Bei
diesem Amin handelt es sich um eine Verbindung der Formel NR6R7R8, worin R6, R7
und R8 gleich oder verschieden sein können, und wenigstens eine dieser Gruppen
für C8-C36-Alkyl, C6-C36-Cycloalkyl, C8-C36-Alkenyl, insbesondere C12-C24-Alkyl,
C12-C24-Alkenyl oder Cyclohexyl steht, und die übrigen Gruppen entweder
Wasserstoff, C1-C36-Alkyl, C2-C36-Alkenyl, Cyclohexyl, oder eine Gruppe der
Formeln -(A-O)x-E oder -(CH2)n-NYZ bedeuten, worin A für eine Ethylen- oder
Propylengruppe steht, x eine Zahl von 1 bis 50, E = H, C1-C30-Alkyl, C5-C12-Cycloalkyl
oder C6-C30-Aryl, und n 2, 3 oder 4 bedeuten, und Y und Z unabhängig
voneinander H, C1-C30-Alkyl oder -(A-O)x bedeuten. Unter Acylgruppe wird hier eine
funktionelle Gruppe folgender Formel verstanden:
R10 einen geradkettigen oder verzweigten Alkylenrest mit 2 bis 6 Kohlenstoffatomen oder den Rest der Formel 7 in der R6 und R7 insbesondere Alkylreste mit 10 bis 30, bevorzugt 14 bis 24 C-Atomen bedeuten, wobei die Amidstrukturen auch zum Teil oder vollständig in Form der Ammoniumsalzstruktur der Formel 8 vorliegen können. Die Amide bzw. Amid-Ammoniumsalze bzw. Ammoniumsalze z.B. der Nitrilotriessigsäure, der Ethylendiamintetraessigsäure oder der Propylen-1,2-diamintetraessigsäure werden durch Umsetzung der Säuren mit 0,5 bis 1,5 Mol Amin, bevorzugt 0,8 bis 1,2 Mol Amin pro Carboxylgruppe erhalten. Die Umsetzungstemperaturen betragen etwa 80 bis 200°C, wobei zur Herstellung der Amide eine kontinuierliche Entfernung des entstandenen Reaktionswasser erfolgt. Die Umsetzung muss jedoch nicht vollständig zum Amid geführt werden, vielmehr können 0 bis 100 Mol-% des eingesetzten Amins in Form des Ammoniumsalzes vorliegen. Unter analogen Bedingungen können auch die unter B1) genannten Verbindungen hergestellt werden.Als Amine der Formel 9 kommen insbesondere Dialkylamine in Betracht, in denen R6, R7 einen geradkettigen Alkylrest mit 10 bis 30 Kohlenstoffatomen, vorzugsweise 14 bis 24 Kohlenstoffatomen, bedeutet. Im einzelnen seien Dioleylamin, Dipalmitinamin, Dikokosfettamin und Dibehenylamin und vorzugsweise Ditalgfettamin genannt.
R15 und R16 für H, CONR17 2, CO2R17 oder OCOR17, -OR17, -R17 oder -NCOR17 stehen, und
R17 Alkyl, Alkoxyalkyl oder Polyalkoxyalkyl ist und mindestens 10 Kohlenstoffatome aufweist. Bevorzugte Carbonsäuren bzw. Säurederivate sind Phthalsäure(anhydrid), Trimellit, Pyromellit(dianhydrid), Isophthalsäure, Terephthalsäure, Cyclohexandicarbonsäure(anhydrid), Maleinsäure(anhydrid), Alkenylbernsteinsäure(anhydrid). Die Formulierung (anhydrid) bedeutet, dass auch die Anhydride der genannten Säuren bevorzugte Säurederivate sind.Wenn die Verbindungen der Formel (11) Amide oder Aminsalze sind, sind sie vorzugsweise von einem sekundären Amin, das eine Wasserstoff und Kohlenstoff enthaltende Gruppe mit mindestens 10 Kohlenstoffatomen enthält.Es ist bevorzugt, dass R17 10 bis 30, insbesondere 10 bis 22, z.B. 14 bis 20 Kohlenstoffatome enthält und vorzugsweise geradkettig oder an der 1- oder 2-Position verzweigt ist. Die anderen Wasserstoff und Kohlenstoff enthaltenden Gruppen können kürzer sein, z.B. weniger als 6 Kohlenstoffatome enthalten, oder können, falls gewünscht, mindestens 10 Kohlenstoffatome aufweisen. Geeignete Alkylgruppen schließen Methyl, Ethyl, Propyl, Hexyl, Decyl, Dodecyl, Tetradecyl, Eicosyl und Docosyl (Behenyl) ein.Des weiteren sind Polymere geeignet, die mindestens eine Amid- oder Ammoniumgruppe direkt an das Gerüst des Polymers gebunden enthalten, wobei die Amid- oder Ammoniumgruppe mindestens eine Alkylgruppe von mindestens 8 C-Atomen am Stickstoffatom trägt. Derartige Polymere können auf verschiedene Arten hergestellt werden. Eine Art ist, ein Polymer zu verwenden, das mehrere Carbonsäure oder -Anhydridgruppen enthält, und dieses Polymer mit einem Amin der Formel NHR6R7 umzusetzen, um das gewünschte Polymer zu erhalten.Als Polymere sind dazu allgemein Copolymere aus ungesättigten Estern wie C1-C40-Alkyl(meth)acrylaten, Fumarsäuredialkylester, C1-C40-Alkylvinylethern, C1-C40-Alkylvinylestern oder C2-C40-Olefinen (linear, verzweigt, aromatisch) mit ungesättigten Carbonsäuren bzw. deren reaktiven Derivaten, wie z.B. Carbonsäureanhydriden (Acrylsäure, Methacrylsäure, Maleinsäure, Fumarsäure, Tetrahydrophthalsäure, Citraconsäure, bevorzugt Maleinsäureanhydrid) geeignet. Carbonsäuren werden vorzugsweise mit 0,1 bis 1,5 mol, insbesondere 0,5 bis 1,2 mol Amin pro Säuregruppe, Carbonsäureanhydride vorzugsweise mit 0,1 bis 2,5, insbesondere 0,5 bis 2,2 mol Amin pro Säureanhydridgruppe umgesetzt, wobei je nach Reaktionsbedingungen Amide, Ammoniumsalze, Amid-Ammoniumsalze oder Imide entstehen. So ergeben Copolymere, die ungesättigte Carbonsäureanhydride enthalten, bei der Umsetzung mit einem sekundären Amin auf Grund der Reaktion mit der Anhydridgruppe zur Hälfte Amid und zur Hälfte Aminsalze. Durch Erhitzen kann unter Bildung des Diamids Wasser abgespalten werden.Besonders geeignete Beispiele amidgruppenhaltiger Polymere zur erfindungsgemäßen Verwendung sind:
Die Umsetzung der Polymeren mit den Aminen erfolgt bei Temperaturen von 50 bis 200°C im Verlauf von 0,3 bis 30 Stunden. Das Amin wird dabei in Mengen von ungefähr einem bis zwei Mol pro Mol einpolymerisiertem
Dicarbonsäureanhydrid, d.i. ca. 0,9 bis 2,1 Mol/Mol angewandt. Die Verwendung größerer oder geringerer Mengen ist möglich, bringt aber keinen Vorteil. Werden größere Mengen als zwei Mol angewandt, liegt freies Amin vor. Werden geringere Mengen als ein Mol angewandt, findet keine vollständige Umsetzung zum Monoamid statt und man erhält eine dementsprechend verringerte Wirkung.In einigen Fällen kann es von Vorteil sein, wenn die Amid/Ammoniumsalzstruktur aus zwei unterschiedlichen Aminen aufgebaut wird. So kann beispielsweise ein Copolymer aus Laurylacrylat und Maleinsäureanhydrid zuerst mit einem sekundären Amin, wie hydriertem Ditalgfettamin zum Amid umgesetzt werden, wonach die aus dem Anhydrid stammende freie Carboxylgruppe mit einem anderen Amin, z.B. 2-Ethylhexylamin zum Ammoniumsalz neutralisiert wird. Genauso ist die umgekehrte Vorgehensweise denkbar: Zuerst wird mit Ethylhexylamin zum Monoamid, dann mit Ditalgfettamin zum Ammoniumsalz umgesetzt. Vorzugsweise wird dabei mindestens ein Amin verwendet, welches mindestens eine geradkettige, unverzweigte Alkylgruppe mit mehr als 16 Kohlenstoffatomen besitzt. Es ist dabei nicht erheblich, ob dieses Amin am Aufbau der Amidstruktur oder als Ammoniumsalz der Dicarbonsäure vorliegt. Anstelle der nachträglichen Umsetzung der Carboxylgruppen bzw. des Dicarbonsäureanhydrids mit Aminen zu den entsprechenden Amiden oder Amid/Ammoniumsalzen, kann es manchmal von Vorteil sein, die Monoamide bzw. Amid/Ammoniumsalze der Monomeren herzustellen und dann bei der Polymerisation direkt einzupolymerisieren. Meist ist das jedoch technisch viel aufwendiger, da sich die Amine an die Doppelbindung der monomeren Dicarbonsäure anlagern können und dann keine Copolymerisation mehr möglich ist.
Die Struktureinheiten der Formel 15 leiten sich von den α,β-ungesättigten Verbindungen der Formel 19 ab. Beispielhaft seien die folgenden α,β-ungesättigten Olefine genannt: Styrol, α-Methylstyrol, Dimethylstyrol, α-Ethylstyrol, Diethylstyrol, i-Propylstyrol, tert.-Butylstyrol, Diisobutylen und α-Olefine, wie Decen, Dodecen, Tetradecen, Pentadecen, Hexadecen, Octadecen, C20-α-Olefin, C24-α-Olefin, C30-α-Olefin, Tripropenyl, Tetrapropenyl, Pentapropenyl sowie deren Mischungen. Bevorzugt sind α-Olefine mit 10 bis 24 C-Atomen und Styrol, besonders bevorzugt sind α-Olefine mit 12 bis 20 C-Atomen.Die Struktureinheiten der Formel 16 leiten sich von Polyoxyalkylenethern niederer, ungesättigter Alkohole der Formel 20 ab. Bei den Monomeren der Formel 20 handelt es sich um Veretherungsprodukte (R32 = -C(O)R34) oder Veresterungsprodukte (R32 = -C(O)R34) von Polyoxyalkylenethern (R32 = H).Die Polyoxyalkylenether (R32 = H) lassen sich nach bekannten Verfahren durch Anlagerung von α-Olefinoxiden, wie Ethylenoxid, Propylenoxid und/oder Butylenoxid an polymerisierbare niedere, ungesättigte Alkohole der Formel 21 herstellen. Solche polymerisierbaren niederen ungesättigten Alkohole sind z.B. Allylalkohol, Methallylalkohol, Butenole, wie 3-Buten-1-ol und 1-Buten-3-o oder Methylbutenole, wie 2-Methyl-3-buten-1-ol, 2-Methyl-3-buten-2-ol und 3-Methyl-3-buten-1-ol. Bevorzugt sind Anlagerungsprodukte von Ethylenoxid und/oder Propylenoxid an Allylalkohol.Eine nachfolgende Veretherung dieser Polyoxyalkylenether zu Verbindungen der Formel 20 mit R32 = C1-C24-Alkyl, Cycloalkyl oder Aryl erfolgt nach an sich bekannten Verfahren. Geeignete Verfahren sind z.B. aus J. March, Advanced Organic Chemistry, 2. Auflage, S. 357f(1977) bekannt. Diese Veretherungsprodukte der Polyoxyalkylenether lassen sich auch herstellen, indem man α-Olefinoxide, bevorzugt Ethylenoxid, Propylenoxid und/oder Butylenoxid an Alkohole der Formel 22
n-Hexylamin, n-Octylamin, n-Tetradecylamin, n-Hexadecylamin, n-Stearylamin oder auch N,N-Dimethylaminopropylendiamin, Cyclohexylamin, Dehydroabietylamin sowie deren Mischungen.Als zur Herstellung der Terpolymere geeignete sekundäre Amine seien beispielsweise genannt: Didecylamin, Ditetradecylamin, Distearylamin, Dicocosfettamin, Ditalgfettamin und deren Mischungen. Die Terpolymeren besitzen K-Werte (gemessen nach Ubbelohde in 5 gew.-%iger Lösung in Toluol bei 25°C) von 8 bis 100, bevorzugt 8 bis 50, entsprechend mittleren Molekulargewichten (Mw) zwischen ca. 500 und 100.000. Geeignete Beispiele sind in EP 606 055 aufgeführt.
- R22 und R23
- unabhängig voneinander Wasserstoff oder Methyl,
- a, b
- gleich Null oder 1 und a + b gleich 1,
- R37 =
- -OH, -O-[C1-C30-Alkyl], -NR6R7, -OsNrR6R7H2
- R38 =
- R37 oder NR6R39
- R39 =
- -(A-O)x-E
- A =
- Ethylen- oder Propylengruppe
- x =
- 1 bis 50
- E =
- H, C1-C30-Alkyl, C5-C12-Cycloalkyl oder C6-C30-Aryl
80 - 20 Mol-%, bevorzugt 60 - 40 Mol-% an bivalenten Struktureinheiten der Formel 15 enthalten. Im einzelnen leiten sich die Struktureinheiten der Formeln 25, 26 und 27 von α,β-ungesättigten Dicarbonsäureanhydriden der Formeln 17 und/oder 18 ab.Die Struktureinheiten der Formel 15 leiten sich von den α,β-ungesättigten Olefinen der Formel 19 ab. Die vorgenannte Alkyl-, Cycloalkyl- und Arylreste haben die gleichen Bedeutungen wie unter 8.Die Reste R37 und R38 in Formel 25 bzw. R39 in Formel 27 leiten sich von Polyetheraminen oder Alkanolaminen der Formeln 28 a) und b), Aminen der Formel NR6R7R8 sowie gegebenenfalls von Alkoholen mit 1 bis 30 Kohlenstoffatomen ab. Darin bedeuten
- R53
- Wasserstoff, C6-C40-Alkyl oder
- R54
- Wasserstoff, C1-C4-Alkyl
- R55
- Wasserstoff, C1- bis C4-Alkyl, C5- bis C12-Cycloalkyl oder C6- bis C30-Aryl
- R56, R57
- unabhängig voneinander Wasserstoff, C1- bis C22-Alkyl, C2- bis C22-Alkenyl oder Z - OH
- Z
- C2- bis C4-Alkylen
- n
- eine Zahl zwischen 1 und 1000.
Eine weitere Möglichkeit zur Derivatisierung der Struktureinheiten der Formeln 17 und 18 besteht darin, dass anstelle der Polyetheramine ein Alkanolamin der Formel eingesetzt und nachfolgend einer Oxalkylierung unterworfen wird. Pro Mol Anhydrid werden 0,01 bis 2 Mol, bevorzugt 0,01 bis 1 Mol Alkanolamin eingesetzt. Die Reaktionstemperatur beträgt zwischen 50 und 100°C (Amidbildung). Im Falle von primären Aminen erfolgt die Umsetzung bei Temperaturen oberhalb 100°C (Imidbildung).Die Oxalkylierung erfolgt üblicherweise bei Temperaturen zwischen 70 und 170°C unter Katalyse von Basen, wie NaOH oder NaOCH3, durch Aufgasen von Alkylenoxiden, wie Ethylenoxid (EO) und/oder Propylenoxid (PO). Üblicherweise werden pro Mol Hydroxylgruppen 1 bis 500, bevorzugt 1 bis 100 Mol Alkylenoxid zugegeben.Als geeignete Alkanolamine seien beispielsweise genannt: Monoethanolamin, Diethanolamin, N-Methylethanolamin, 3-Aminopropanol, Isopropanol, Diglykolamin, 2-Amino-2-methylpropanol und deren Mischungen.Als primäre Amine seien beispielsweise die folgenden genannt: n-Hexylamin, n-Octylamin, n-Tetradecylamin, n-Hexadecylamin, n-Stearylamin oder auch N,N-Dimethylaminopropylendiamin, Cyclohexylamin, Dehydroabietylamin sowie deren Mischungen.Als sekundäre Amine seien beispielsweise genannt:
Didecylamin, Ditetradecylamin, Distearylamin, Dicocosfettamin, Ditalgfettamin und deren Mischungen.Als Alkohole seien beispielsweise genannt:
Methanol, Ethanol, Propanol, Isopropanol, n-, sek.-, tert.-Butanol, Octanol, Tetradecanol, Hexadecanol, Octadecanol, Talgfettalkohol, Behenylalkohol und deren Mischungen. Geeignete Beispiele sind in EP-A-688 796 aufgeführt.10. Co- und Terpolymere von N-C6-C24-Alkylmaleinimid mit C1-C30-Vinylestern, Vinylethern und/oder Olefinen mit 1 bis 30 C-Atomen, wie z.B. Styrol oder α-Olefinen. Diese sind zum einen durch Umsetzung eines Anhydridgruppen enthaltenden Polymers mit Aminen der Formel H2NR6 oder durch Imidierung der Dicarbonsäure und anschließende Copolymerisation zugänglich. Bevorzugte Dicarbonsäure ist dabei Maleinsäure bzw. Maleinsäureanhydrid. Bevorzugt sind dabei Copolymere aus 10 bis 90 Gew.-% C6-C24-α-Olefinen und 90 bis 10 Gew.-% N-C6-C22-Alkylmaleinsäureimid.Zur Optimierung der Eigenschaften als Fließverbesserer und/oder Lubricity-Additiv können die erfindungsgemäßen Additive ferner in Mischung mit Alkylphenol-Formaldehydharzen eingesetzt werden. In einer bevorzugten Ausführungsform der Erfindung handelt es sich bei diesen Alkylphenol-Formaldehydharzen um solche der Formel worin R51 für C4-C50-Alkyl oder -Alkenyl, [O-R52] für Ethoxy- und/oder Propoxy, n für eine Zahl von 5 bis 100 und p für eine Zahl von 0 bis 50 steht.Schließlich werden in einer weiteren Variante der Erfindung die erfindungsgemäßen Additive zusammen mit Kammpolymeren verwendet. Hierunter versteht man Polymere, bei denen Kohlenwasserstoffreste mit mindestens 8, insbesondere mindestens 10 Kohlenstoffatomen an einem Polymerrückgrat gebunden sind. Vorzugsweise handelt es sich um Homopolymere, deren Alkylseitenketten mindestens 8 und insbesondere mindestens 10 Kohlenstoffatome enthalten. Bei Copolymeren weisen mindestens 20 %, bevorzugt mindestens 30 % der Monomeren Seitenketten auf (vgl. Comb-like Polymers-Structure and Properties; N.A. Platé and V.P. Shibaev, J. Polym. Sci. Macromolecular Revs. 1974, 8, 117 ff).Beispiele für geeignete Kammpolymere sind z.B. Fumarat/Vinylacetat-Copolymere (vgl. EP 0 153 176 A1), Copolymere aus einem C6- bis C24-α-Olefin und einem N-C6- bis C22-Alkylmaleinsäureimid (vgl. EP-A-0 320 766), ferner veresterte Olefin/ Maleinsäureanhydrid-Copolymere, Polymere und Copolymere von α-Olefinen und veresterte Copolymere von Styrol und Maleinsäureanhydrid.Beispielsweise können Kammpolymere durch die Formel beschrieben werden. Darin bedeuten
- A
- R', COOR', OCOR', R"-COOR' oder OR';
- D
- H, CH3, A oder R";
- E
- H oder A;
- G
- H, R", R"-COOR', einen Arylrest oder einen heterocyclischen Rest;
- M
- H, COOR", OCOR", OR" oder COOH;
- N
- H; R", COOR", OCOR, COOH oder einen Arylrest;
- R'
- eine Kohlenwasserstoffkette mit 8-150 Kohlenstoffatomen;
- R"
- eine Kohlenwasserstoffkette mit 1 bis 10 Kohlenstoffatomen;
- m
- eine Zahl zwischen 0,4 und 1,0; und
- n
- eine Zahl zwischen 0 und 0,6.
R 10 is a straight-chain or branched alkylene radical having 2 to 6 carbon atoms or the radical of the formula 7 in which R 6 and R 7 are in particular alkyl radicals having 10 to 30, preferably 14 to 24, carbon atoms, the amide structures also partially or completely in the form of the ammonium salt structure of the formula 8 can be present. The amides or amide ammonium salts or ammonium salts, for example of nitrilotriacetic acid, ethylenediaminetetraacetic acid or propylene-1,2-diamine tetraacetic acid, are reacted with 0.5 to 1.5 mol of amine, preferably 0.8 to 1.2 mol, by reacting the acids Amine obtained per carboxyl group. The reaction temperatures are about 80 to 200 ° C., the water of reaction formed being continuously removed to produce the amides. However, the reaction does not have to be carried out completely to give the amide; rather, 0 to 100 mol% of the amine used can be in the form of the ammonium salt. The compounds mentioned under B1) can also be prepared under analogous conditions, as amines of the formula 9 Dialkylamines are particularly suitable in which R 6 , R 7 is a straight-chain alkyl radical having 10 to 30 carbon atoms, preferably 14 to 24 carbon atoms. Dioleylamine, dipalmitinamine, dicoconut fatty amine and dibehenylamine and preferably ditallow fatty amine may be mentioned in particular.
R 15 and R 16 represent H, CONR 17 2 , CO 2 R 17 or OCOR 17 , -OR 17 , -R 17 or -NCOR 17 , and
R 17 is alkyl, alkoxyalkyl or polyalkoxyalkyl and has at least 10 carbon atoms. Preferred carboxylic acids or acid derivatives are phthalic acid (anhydride), trimellite, pyromellite (dianhydride), isophthalic acid, terephthalic acid, cyclohexanedicarboxylic acid (anhydride), maleic acid (anhydride), alkenylsuccinic acid (anhydride). The formulation (anhydride) means that the anhydrides of the acids mentioned are also preferred acid derivatives. If the compounds of the formula (11) are amides or amine salts, they are preferably of a secondary amine which contains a hydrogen and carbon-containing group with at least 10 carbon atoms It is preferred that R 17 contains 10 to 30, in particular 10 to 22, for example 14 to 20 carbon atoms and is preferably straight-chain or branched at the 1- or 2-position. The other hydrogen and carbon containing groups can be shorter, eg contain less than 6 carbon atoms, or, if desired, can have at least 10 carbon atoms. Suitable alkyl groups include methyl, ethyl, propyl, hexyl, decyl, dodecyl, tetradecyl, eicosyl and docosyl (behenyl). Also suitable are polymers which contain at least one amide or ammonium group directly attached to the backbone of the polymer, the amide - Or ammonium group carries at least one alkyl group of at least 8 carbon atoms on the nitrogen atom. Such polymers can be produced in various ways. One way is to use a polymer that contains multiple carboxylic acid or anhydride groups and react that polymer with an amine of the formula NHR 6 R 7 to obtain the desired polymer. As polymers, copolymers of unsaturated esters such as C 1 are generally used for this purpose -C 40 alkyl (meth) acrylates, fumaric acid dialkyl esters, C 1 -C 40 alkyl vinyl ethers, C 1 -C 40 alkyl vinyl esters or C 2 -C 40 olefins (linear, branched, aromatic) with unsaturated carboxylic acids or their reactive derivatives , such as carboxylic acid anhydrides (acrylic acid, methacrylic acid, maleic acid, fumaric acid, tetrahydrophthalic acid, citraconic acid, preferably maleic anhydride). Carboxylic acids are preferably reacted with 0.1 to 1.5 mol, in particular 0.5 to 1.2 mol, of amine per acid group, carboxylic anhydrides preferably with 0.1 to 2.5, in particular 0.5 to 2.2 mol, of amine per acid anhydride group , whereby, depending on the reaction conditions, amides, ammonium salts, amide-ammonium salts or imides are formed. Thus, copolymers containing unsaturated carboxylic anhydrides give half amide and half amine salts when reacted with a secondary amine due to the reaction with the anhydride group. Water can be split off by heating to form the diamond. Particularly suitable examples of amide group-containing polymers for use in accordance with the invention are:
The reaction of the polymers with the amines takes place at temperatures of 50 to 200 ° C in the course of 0.3 to 30 hours. The amine is polymerized in amounts of approximately one to two moles per mole
Dicarboxylic anhydride, di about 0.9 to 2.1 mol / mol applied. The use of larger or smaller amounts is possible, but has no advantage. If more than two moles are used, free amine is present. If less than one mole is used, there is no complete conversion to the monoamide and the effect is reduced accordingly. In some cases it may be advantageous if the amide / ammonium salt structure is built up from two different amines. For example, a copolymer of lauryl acrylate and maleic anhydride can first be reacted with a secondary amine, such as hydrogenated ditallow fatty amine, to the amide, after which the free carboxyl group originating from the anhydride is neutralized with another amine, for example 2-ethylhexylamine, to give the ammonium salt. The reverse procedure is also conceivable: First the reaction with ethylhexylamine to form the monoamide, then with ditallow fatty amine to the ammonium salt. At least one amine is preferably used which has at least one straight-chain, unbranched alkyl group with more than 16 carbon atoms. It is immaterial whether this amine is present in the structure of the amide structure or as the ammonium salt of dicarboxylic acid. Instead of the subsequent reaction of the carboxyl groups or of the dicarboxylic anhydride with amines to give the corresponding amides or amide / ammonium salts, it can sometimes be advantageous to prepare the monoamides or amide / ammonium salts of the monomers and then to polymerize them directly in the polymerization. In most cases, however, this is technically much more complex, since the amines can attach to the double bond of the monomeric dicarboxylic acid and then copolymerization is no longer possible.
The structural units of the formula 15 are derived from the α, β-unsaturated compounds of the formula 19. The following α, β-unsaturated olefins may be mentioned by way of example: styrene, α-methylstyrene, dimethylstyrene, α-ethylstyrene, diethylstyrene, i-propylstyrene, tert-butylstyrene, diisobutylene and α-olefins, such as decene, dodecene, tetradecene, pentadecene, Hexadecene, octadecene, C 20 -α-olefin, C 24 -α-olefin, C 30 -α-olefin, tripropenyl, tetrapropenyl, pentapropenyl and mixtures thereof. Preferred are α- olefins with 10 to 24 C atoms and styrene, particularly preferred are α-olefins with 12 to 20 C atoms. The structural units of the formula 16 are derived from polyoxyalkylene ethers of lower, unsaturated alcohols of the formula 20. The monomers of the formula 20 are etherification products (R 32 = -C (O) R 34 ) or esterification products (R 32 = -C (O) R 34 ) of polyoxyalkylene ethers (R 32 = H) .The polyoxyalkylene ethers (R 32 = H) can be obtained by known processes by adding α-olefin oxides, such as ethylene oxide, propylene oxide and / or butylene oxide, to polymerizable lower, unsaturated alcohols of the formula 21 produce. Such polymerizable lower unsaturated alcohols are, for example, allyl alcohol, methallyl alcohol, butenols, such as 3-buten-1-ol and 1-buten-3-o, or methylbutenols, such as 2-methyl-3-buten-1-ol, 2-methyl-3 -buten-2-ol and 3-methyl-3-buten-1-ol. Addition products of ethylene oxide and / or propylene oxide onto allyl alcohol are preferred. Subsequent etherification of these polyoxyalkylene ethers to give compounds of the formula 20 with R 32 = C 1 -C 24 -alkyl, cycloalkyl or aryl is carried out by processes known per se. Suitable processes are known, for example, from J. March, Advanced Organic Chemistry, 2nd edition, pp. 357f (1977). These etherification products of the polyoxyalkylene ethers can also be prepared by adding α-olefin oxides, preferably ethylene oxide, propylene oxide and / or butylene oxide, to alcohols of the formula 22
n-hexylamine, n-octylamine, n-tetradecylamine, n-hexadecylamine, n-stearylamine or also N, N-dimethylaminopropylenediamine, cyclohexylamine, dehydroabietylamine and mixtures thereof. Examples of secondary amines suitable for the preparation of the terpolymers are: didecylamine, ditetradecylamine, Distearylamine, Dicocosfettamin, Ditalgfettamin and their mixtures. The terpolymers have K values (measured according to Ubbelohde in a 5% strength by weight solution in toluene at 25 ° C.) of 8 to 100, preferably 8 to 50, corresponding to average molecular weights (M w ) of between approximately 500 and 100,000. Suitable examples are listed in EP 606 055.
- R 22 and R 23
- independently of one another hydrogen or methyl,
- a, b
- is zero or 1 and a + b is 1,
- R 37 =
- -OH, -O- [C 1 -C 30 alkyl], -NR 6 R 7 , -O s N r R 6 R 7 H 2
- R 38 =
- R 37 or NR 6 R 39
- R 39 =
- - (AO) x -E
- A =
- Ethylene or propylene group
- x =
- 1 to 50
- E =
- H, C 1 -C 30 alkyl, C 5 -C 12 cycloalkyl or C 6 -C 30 aryl
Contain 80 - 20 mol%, preferably 60 - 40 mol% of bivalent structural units of the formula 15. Specifically, the structural units of the formulas 25, 26 and 27 are derived from α, β-unsaturated dicarboxylic anhydrides of the formulas 17 and / or 18. The structural units of the formula 15 are derived from the α , β-unsaturated olefins of the formula 19. The abovementioned alkyl, cycloalkyl and aryl radicals have the same meanings as under 8. The radicals R 37 and R 38 in formula 25 and R 39 in formula 27 are derived from polyetheramines or alkanolamines of the formulas 28 a) and b), amines of the formula NR 6 R 7 R 8 and optionally from alcohols having 1 to 30 carbon atoms. Mean in it
- R 53
- Hydrogen, C 6 -C 40 alkyl or
- R 54
- Hydrogen, C 1 -C 4 alkyl
- R 55
- Hydrogen, C 1 - to C 4 -alkyl, C 5 - to C 12 -cycloalkyl or C 6 - to C 30 -aryl
- R 56 , R 57
- independently of one another hydrogen, C 1 - to C 22 -alkyl, C 2 - to C 22 -alkenyl or Z - OH
- Z.
- C 2 to C 4 alkylene
- n
- a number between 1 and 1000.
A further possibility for derivatizing the structural units of the formulas 17 and 18 consists in that an alkanolamine of the formula is used instead of the polyetheramines and subsequently subjected to an oxyalkylation. 0.01 to 2 mol, preferably 0.01 to 1 mol, of alkanolamine are used per mol of anhydride. The reaction temperature is between 50 and 100 ° C (amide formation). In the case of primary amines, the reaction takes place at temperatures above 100 ° C (imide formation). The oxyalkylation is usually carried out at temperatures between 70 and 170 ° C with catalysis of bases, such as NaOH or NaOCH 3 , by gassing alkylene oxides, such as ethylene oxide (EO ) and / or propylene oxide (PO). Usually 1 to 500, preferably 1 to 100, moles of alkylene oxide are added per mole of hydroxyl groups. Examples of suitable alkanolamines are: monoethanolamine, diethanolamine, N-methylethanolamine, 3-aminopropanol, isopropanol, diglycolamine, 2-amino-2-methylpropanol and mixtures thereof The following may be mentioned as primary amines, for example: n-hexylamine, n-octylamine, n-tetradecylamine, n-hexadecylamine, n-stearylamine or else N, N-dimethylaminopropylenediamine, cyclohexylamine, dehydroabietylamine and mixtures thereof. Examples of secondary amines are :
Didecylamine, Ditetradecylamine, Distearylamine, Dicocosfettamin, Ditalgfettamin and their mixtures. Examples of alcohols are:
Methanol, ethanol, propanol, isopropanol, n-, sec-, tert-butanol, octanol, tetradecanol, hexadecanol, octadecanol, tallow fatty alcohol, behenyl alcohol and mixtures thereof. Suitable examples are listed in EP-A-688 796.10. Copolymers and terpolymers of NC 6 -C 24 alkyl maleimide with C 1 -C 30 vinyl esters, vinyl ethers and / or olefins with 1 to 30 C atoms, such as styrene or α-olefins. These are accessible on the one hand by reacting a polymer containing anhydride groups with amines of the formula H 2 NR 6 or by imidation of the dicarboxylic acid and subsequent copolymerization. Preferred dicarboxylic acid is maleic acid or maleic anhydride. Copolymers of 10 to 90% by weight of C 6 -C 24 -α-olefins and 90 to 10% by weight of NC 6 -C 22 -alkylmaleinimide are preferred. To optimize the properties as a flow improver and / or lubricity additive, the additives of the invention are also used in a mixture with alkylphenol-formaldehyde resins. In a preferred embodiment of the invention, these alkylphenol-formaldehyde resins are those of the formula where R 51 is C 4 -C 50 alkyl or alkenyl, [OR 52 ] is ethoxy and / or propoxy, n is a number from 5 to 100 and p is a number from 0 to 50 Another variant of the invention uses the additives according to the invention together with comb polymers. This is understood to mean polymers in which hydrocarbon radicals having at least 8, in particular at least 10, carbon atoms are bonded to a polymer backbone. They are preferably homopolymers whose alkyl side chains contain at least 8 and in particular at least 10 carbon atoms. In the case of copolymers, at least 20%, preferably at least 30%, of the monomers have side chains (cf. Comb-like Polymers-Structure and Properties; NA Platé and VP Shibaev, J. Polym. Sci. Macromolecular Revs. 1974, 8, 117 ff). Examples of suitable comb polymers are, for example, fumarate / vinyl acetate copolymers (cf. EP 0 153 176 A1), copolymers of a C 6 - to C 24 -α-olefin and an NC 6 - to C 22 -alkyl maleimide (cf. EP-A -0 320 766), also esterified olefin / maleic anhydride copolymers, polymers and copolymers of α-olefins and esterified copolymers of styrene and maleic anhydride. For example, comb polymers can be represented by the formula to be discribed. Mean in it
- A
- R ', COOR', OCOR ', R "-COOR' or OR ';
- D
- H, CH 3 , A or R ";
- E
- H or A;
- G
- H, R ", R" -COOR ', an aryl radical or a heterocyclic radical;
- M
- H, COOR ", OCOR", OR "or COOH;
- N
- H; R ", COOR", OCOR, COOH or an aryl radical;
- R '
- a hydrocarbon chain with 8-150 carbon atoms;
- R "
- a hydrocarbon chain of 1 to 10 carbon atoms;
- m
- a number between 0.4 and 1.0; and
- n
- a number between 0 and 0.6.
Das Mischungsverhältnis (in Gewichtsteilen) der erfindungsgemäßen Additive mit Paraffindispergatoren bzw. Kammpolymeren beträgt jeweils 1:10 bis 20:1, vorzugsweise 1:1 bis 10:1.The mixing ratio (in parts by weight) of the additives according to the invention Paraffin dispersants or comb polymers are 1:10 to 20: 1, preferably 1: 1 to 10: 1.
Die erfindungsgemäßen Additive sind geeignet, die Kaltfließ- und Schmiereigenschaften von tierischen, pflanzlichen oder mineralischen Ölen, alkoholischen Treibstoffen wie Methanol und Ethanol, sowie Mischungen aus alkoholischen Treibstoffen und mineralischen Ölen zu verbessern. Sie sind für die Verwendung in Mitteldestillaten besonders gut geeignet. Als Mitteldestillate bezeichnet man insbesondere solche Mineralöle, die durch Destillation von Rohöl gewonnen werden und im Bereich von 120 bis 450°C sieden, beispielsweise Kerosin, Jet-Fuel, Diesel und Heizöl. Vorzugsweise werden die erfindungsgemäßen Additive in solchen Mitteldestillaten verwendet, die höchstens 500 ppm, insbesondere weniger als 200 ppm Schwefel und in speziellen Fällen weniger als 50 ppm Schwefel enthalten. Es handelt sich dabei im allgemeinen um solche Mitteldestillate, die einer hydrierenden Raffination unterworfen wurden, und die daher nur geringe Anteile an polyaromatischen und polaren Verbindungen enthalten, die ihnen eine natürliche Schmierwirkung verleihen. Die erfindungsgemäßen Additive werden weiterhin vorzugsweise in solchen Mitteldestillaten verwendet, die 95 %-Destillationspunkte unter 370°C, insbesondere 350°C und in Spezialfällen unter 330°C aufweisen. Die Wirksamkeit der Mischungen ist dabei besser als aus den Einzelkomponenten und gegenüber den Mischungen gemäß dem Stand der Technik zu erwarten wäre. Insbesondere zeichnen sich die erfindungsgemäßen Additivkombinationen unter Cold Blending-Bedingungen aus, wenn die Temperatur des Öls bei der Additivierung niedrig, d.h. unter 40°C, insbesondere unter 20°C und speziell unter 10°C liegt.The additives according to the invention are suitable, the cold flow and Lubricating properties of animal, vegetable or mineral oils, alcoholic fuels such as methanol and ethanol, as well as mixtures of to improve alcoholic fuels and mineral oils. You are for that Particularly suitable for use in middle distillates. As middle distillates One particularly refers to those mineral oils which are obtained by distilling crude oil be obtained and boiling in the range of 120 to 450 ° C, for example Kerosene, jet fuel, diesel and heating oil. Preferably, the invention Additives used in such middle distillates, which do not exceed 500 ppm, in particular less than 200 ppm sulfur and in special cases less than Contain 50 ppm sulfur. These are generally such Middle distillates which have been subjected to hydrogenation refining and therefore only small amounts of polyaromatic and polar compounds contain, which give them a natural lubricating effect. The Additives according to the invention are also preferably used in such Middle distillates used, the 95% distillation points below 370 ° C, in particular 350 ° C and in special cases below 330 ° C. The effectiveness of the mixtures is better than from the individual components and compared to the mixtures would be expected according to the prior art. In particular, the additive combinations according to the invention under cold blending conditions, when the temperature of the oil in the additive is low, i.e. below 40 ° C, is especially below 20 ° C and especially below 10 ° C.
Die erfindungsgemäßen Additivkomponenten können Mineralölen oder Mineralöldestillaten getrennt oder in Mischung zugesetzt werden. Beim Einsatz von Mischungen haben sich Lösungen oder Dispersionen die 10 bis 90 Gew.-%, bevorzugt 20 - 80 Gew.-%, der Additivkombination enthalten bewährt. Geeignete Lösungs- oder Dispersionsmittel sind aliphatische und/oder aromatische Kohlenwasserstoffe oder Kohlenwasserstoffgemische, z.B. Benzinfraktionen, Kerosin, Decan, Pentadecan, Toluol, Xylol, Ethylbenzol oder kommerzielle Lösungsmittelgemische wie Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200, ® Exxsol-, ® ISOPAR- und ® Shellsol D-Typen. Durch die Additive in ihren Schmier- und/oder Kaltfließeigenschaften verbesserte Mineralöle oder Mineralöldestillate enthalten 0,001 bis 2, vorzugsweise 0,005 bis 0,5 Gew.-% Additiv, bezogen auf das Destillat.The additive components according to the invention can be mineral oils or Mineral oil distillates can be added separately or in a mixture. When using Mixtures have solutions or dispersions of 10 to 90% by weight, preferably 20-80 wt .-%, the additive combination contain proven. Suitable Solvents or dispersing agents are aliphatic and / or aromatic Hydrocarbons or hydrocarbon mixtures, e.g. Gasoline fractions, Kerosene, decane, pentadecane, toluene, xylene, ethylbenzene or commercial Solvent mixtures such as Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200, ® Exxsol, ® ISOPAR and ® Shellsol D types. Through the additives in their lubricating and / or cold flow properties improved mineral oils or Mineral oil distillates contain 0.001 to 2, preferably 0.005 to 0.5% by weight Additive based on the distillate.
Die Additive können allein oder auch zusammen mit anderen Additiven verwendet werden, z.B. mit anderen Stockpunkterniedrigern, Entwachsungshilfsmitteln, Korrosionsinhibitoren, Antioxidantien, Leitfähigkeitsverbesserern, Schlamminhibitoren, Dehazern und Zusätzen zur Erniedrigung des Cloud-Points. Die Zugabe dieser Additive zum Öl kann zusammen mit den erfindungsgemäßen Additivkomponenten oder separat erfolgen.The additives can be used alone or together with other additives e.g. with other pour point depressants, dewaxing aids, Corrosion inhibitors, antioxidants, conductivity improvers, Mud inhibitors, dehazers and additives to lower the cloud point. These additives can be added to the oil together with those of the invention Additive components or separately.
Die Wirksamkeit der erfindungsgemäßen Additive als Lubricity-Enhancer und Kaltfließverbesserer wird durch die nachfolgenden Beispiele näher erläutert.The effectiveness of the additives according to the invention as a lubricity enhancer and Cold flow improvers are explained in more detail by the following examples.
Die Bestimmung der Siedekenndaten erfolgte gemäß ASTM D-86, die Bestimmung des CFPP-Werts gemäß EN 116 und die Bestimmung des Cloud Points gemäß ISO 3015. The boiling characteristics were determined in accordance with ASTM D-86 the CFPP value according to EN 116 and the determination of the cloud point according to ISO 3015.
Das Löslichkeitsverhalten der Additive wird entsprechend dem British-Rail Test wie
folgt bestimmt: 400 ppm einer auf 22°C temperierten Dispersion der
Additivkombination werden zu 200 ml des auf 22°C temperierten Testöls (s. Tabelle
3) dosiert und 30 Sekunden kräftig geschüttelt. Nach 24 Stunden Lagerung bei +3°C
wird erneut 15 Sekunden geschüttelt und anschließend bei 3°C in drei Portionen von
je 50 ml über einen 1,6 µm-Glasfibermicrofilter (i 25 mm; Whatman GFA, Best.-Nr.
1820025) filtriert. Aus den drei Filtrationszeiten T1, T2, und T3 wird der ADT-Wert wie
folgt berechnet:
Ein ADT-Wert < 15 wird als Anhaltspunkt dafür angesehen, dass das Gasöl in normal kalter Witterung zufriedenstellend verwendbar ist. Produkte mit ADT-Werten > 25 werden als nicht filtrierbar bezeichnet.An ADT value <15 is considered as an indication that the gas oil in normal cold weather can be used satisfactorily. Products with ADT values > 25 are said to be non-filterable.
Die Schmierwirkung der Additive wurde mittels eines HFRR-Geräts der Firma PCS Instruments durchgeführt. Die auf 22°C temperierten Additive werden dabei zu dem auf 22°C temperierten Öl dosiert und 30 Sekunden kräftig geschüttelt. Nach 24 Stunden Lagerung bei +3°C wird das Öl gemäß den Bedingungen des British-Rail-Tests filtriert und am Filtrat die Schmierwirkung im HFRR-Test bestimmt. Der High Frequency Reciprocating Rig Test (HFRR) ist beschrieben in D. Wei, H. Spikes, Wear, Vol. 111, No. 2, p. 217, 1986 und wird bei 60°C durchgeführt. Die Ergebnisse sind als Reibungskoeffizient (Friction) und Wear Scar (WSD) angegeben. Ein niedriger Reibungskoeffizient und ein niedriger Wear Scar zeigen eine gute Schmierwirkung.The lubricating effect of the additives was determined using an HFRR device from PCS Instruments performed. The additives tempered at 22 ° C become the dosed at 22 ° C oil and shaken vigorously for 30 seconds. To 24 hours storage at + 3 ° C, the oil is tested according to the conditions of the British Rail filtered and the lubricating effect on the filtrate determined in the HFRR test. The High Frequency Reciprocating Rig Test (HFRR) is described in D. Wei, H. Spikes, Wear, Vol. 111, No. 2, p. 217, 1986 and is carried out at 60 ° C. The Results are as a coefficient of friction (Friction) and Wear Scar (WSD) specified. Show a low coefficient of friction and a lower wear scar a good lubricating effect.
Bei den Polymeren handelt es sich um Terpolymere aus Ethylen, einem kurzkettigen
Vinylester und dem Vinylester einer Neocarbonsäure ("Neoester") der folgenden Art:
Für die anwendungstechnischen Tests wurden die Polymeren 50 %ig in Kerosin eingestellt.For the application tests, the polymers were 50% in kerosene set.
Die Bestimmung der Viskosität erfolgte mittels eines Rotationsviskosimeters (Haake RV 20) mit Platte-Kegel-Meßsystem bei 140°C, in Übereinstimmung mit ISO 3219 (B).The viscosity was determined using a rotary viscometer (Haake RV 20) with plate-cone measuring system at 140 ° C, in accordance with ISO 3219 (B).
Zur Verwendung als Fließverbesserer und/oder Lubricity-Additiv können die erfindungsgemäßen Additive ferner in Mischung mit Paraffindispergatoren eingesetzt werden.For use as a flow improver and / or lubricity additive, the additives according to the invention furthermore in a mixture with paraffin dispersants be used.
Bei dem eingesetzten Wachsdispergator (F) handelt es sich um eine Mischung aus 2 Teilen eines Terpolymers aus C14/16-α-Olefin, Maleinsäureanhydrid und Allylpolyglykol mit 2 Equivalenten Ditalgfettamin und einem Teil Nonylphenol-Formaldehydharz.The employed Wachsdispergator (F) is a mixture of 2 parts of a terpolymer of C 14/16 -α-olefin, maleic anhydride and 2 equivalents of di-tallow Allylpolyglykol with and a part of nonylphenol-formaldehyde resin.
Für die anwendungstechnischen Tests wurden beide Komponenten 50 %ig in Solvent Naphtha schwer eingestellt. For the application tests, both components were 50% in Solvent naphtha difficult to adjust.
Es wurden folgende öllösliche Amphiphile verwendet:
- Amphiphil 1:
- Glycerinmonooleat
- Amphiphil 2:
- Polyisobutenylbernsteinsäureanhydrid, mit Diethylenglykol zweifach verestert gemäß Beispiel 1 aus WO-97/45507
- Amphiphil 3:
- Ölsäurediethanolamid
- Amphiphil 4:
- C18H35-O-CH2-CH(OH)-CH2OH
(C18-Kette ist technischer Schnitt) - Amphiphil 5:
- Ölsäure
- Amphiphil 6:
- Tallölfettsäure
- Amphiphile 1:
- Glycerol monooleate
- Amphiphile 2:
- Polyisobutenyl succinic anhydride, twice esterified with diethylene glycol according to Example 1 from WO-97/45507
- Amphiphile 3:
- Oleic acid diethanolamide
- Amphiphile 4:
- C 18 H 35 -O-CH 2 -CH (OH) -CH 2 OH
(C 18 chain is technical cut) - Amphiphile 5:
- Oleic acid
- Amphiphile 6:
- Tall oil fatty acid
Zur Durchführung der erfindungsgemäßen und Vergleichsbeispiele wurden die genannten Kaltfließverbesserer-Polymere und gegebenenfalls zusätzlich der genannte Wachsdispergator mit den genannten Amphiphilen gemischt. To carry out the inventive and comparative examples, the cold flow improver polymers mentioned and, if appropriate, in addition the wax dispersant mentioned were mixed with the amphiphiles mentioned.
Claims (11)
- A
- R', COOR', OCOR', R"-COOR' oder OR';
- D
- H, CH3, A oder R";
- E
- H oder A;
- G
- H, R", R"-COOR', einen Arylrest oder einen heterocyclischen Rest;
- M
- H, COOR", OCOR", OR" oder COOH;
- N
- H, R", COOR", OCOR, COOH oder einen Arylrest;
- R'
- eine Kohlenwasserstoffkette mit 8-150 Kohlenstoffatomen;
- R"
- eine Kohlenwasserstoffkette mit 1 bis 10 Kohlenstoffatomen;
- m
- eine Zahl zwischen 0,4 und 1,0; und
- n
- eine Zahl zwischen 0 und 0,6 bedeuten, und wobei das Mischungsverhältnis
- A
- R ', COOR', OCOR ', R "-COOR' or OR ';
- D
- H, CH 3 , A or R ";
- E
- H or A;
- G
- H, R ", R" -COOR ', an aryl radical or a heterocyclic radical;
- M
- H, COOR ", OCOR", OR "or COOH;
- N
- H, R ", COOR", OCOR, COOH or an aryl radical;
- R '
- a hydrocarbon chain with 8-150 carbon atoms;
- R "
- a hydrocarbon chain of 1 to 10 carbon atoms;
- m
- a number between 0.4 and 1.0; and
- n
- represent a number between 0 and 0.6, and wherein the mixing ratio
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10000650 | 2000-01-11 | ||
DE2000100650 DE10000650C2 (en) | 2000-01-11 | 2000-01-11 | Multi-functional additive for fuel oils |
DE10048682 | 2000-09-30 | ||
DE2000148682 DE10048682A1 (en) | 2000-09-30 | 2000-09-30 | Cold flow and lubricity enhancer for diesel fuel comprises an oil-soluble amphiphile and an ethylene/vinyl carboxylate/vinyl neocarboxylate terpolymer |
Publications (2)
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EP1116780A1 true EP1116780A1 (en) | 2001-07-18 |
EP1116780B1 EP1116780B1 (en) | 2005-08-31 |
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US (2) | US6652610B2 (en) |
EP (1) | EP1116780B1 (en) |
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DE (1) | DE50011064D1 (en) |
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EP1209216A2 (en) * | 2000-11-24 | 2002-05-29 | Clariant GmbH | Blends of fatty acids with improved cold stability, containing comb polymers, and use thereof in fuel oils |
EP1209215A2 (en) * | 2000-11-24 | 2002-05-29 | Clariant GmbH | Fuel oils with improved lubricating activity, containing blends of fatty acids with paraffin dispersants, and a lubricating activity improving additive |
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EA019963B1 (en) * | 2007-12-26 | 2014-07-30 | Тоталь Рафинаж Маркетинг | Use of copolymers of ethylene and/or propylene and vinyl esters obtained by grafting as difunctional additive for liquid hydrocarbons for enhancing low-temperature resistance and lubricity |
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Also Published As
Publication number | Publication date |
---|---|
DE50011064D1 (en) | 2005-10-06 |
CA2331028A1 (en) | 2001-07-11 |
US20020002793A1 (en) | 2002-01-10 |
US6652610B2 (en) | 2003-11-25 |
JP2001247882A (en) | 2001-09-14 |
US7435271B2 (en) | 2008-10-14 |
CA2331028C (en) | 2009-11-17 |
EP1116780B1 (en) | 2005-08-31 |
JP5150024B2 (en) | 2013-02-20 |
US20040060225A1 (en) | 2004-04-01 |
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