EP1134274B1 - Use of carboxylic acids and derivatives thereof as solvent for hydroxyl groups carrying polymers - Google Patents

Use of carboxylic acids and derivatives thereof as solvent for hydroxyl groups carrying polymers Download PDF

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EP1134274B1
EP1134274B1 EP01104846A EP01104846A EP1134274B1 EP 1134274 B1 EP1134274 B1 EP 1134274B1 EP 01104846 A EP01104846 A EP 01104846A EP 01104846 A EP01104846 A EP 01104846A EP 1134274 B1 EP1134274 B1 EP 1134274B1
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mol
radical
alkyl
formula
carbon atoms
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German (de)
French (fr)
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EP1134274A3 (en
EP1134274A2 (en
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Matthias Dr. Krull
Werner Dr. Reimann
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Clariant Produkte Deutschland GmbH
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Clariant Produkte Deutschland GmbH
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/08Use of additives to fuels or fires for particular purposes for improving lubricity; for reducing wear
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/143Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen

Definitions

  • the present invention relates to the use of long-chain carboxylic acids and / or derivatives thereof as solvents for hydroxyl-containing polymers.
  • Mineral oils and mineral oil distillates used as fuel oils generally contain 0.5% by weight and more sulfur which causes the formation of sulfur dioxide upon combustion. In order to reduce the resulting environmental impact, the sulfur content of fuel oils is lowered further and further.
  • the introduction of diesel fuel standard EN 590 currently requires a maximum sulfur content of 350 ppm in Germany.
  • fuel oils of less than 50 ppm and in exceptional cases less than 10 ppm of sulfur are used.
  • These fuel oils are usually prepared by hydrogenating the fractions obtained from the petroleum by distillation. In the desulfurization but other substances are removed, which give the fuel oils a natural lubricating effect. These substances include polyaromatic and polar compounds.
  • EP-A-0 680 506 discloses the use of esters of mono- or polybasic carboxylic acids with mono- or polyhydric alcohols as lubricity-improving additive to fuel oils.
  • EP-A-0 802 961 discloses fuel oils which contain at least one hydroxyamine to improve their lubricity.
  • WO 99/36489 discloses the use of mixtures of monomeric and polymeric fatty acids to improve the lubricity of low sulfur middle distillates.
  • EP-A-0 743 974 discloses the use of mixtures of lubricity additives (esters of polyhydric alcohols and carboxylic acids having 10 to 25 C atoms or dicarboxylic acids) and flow improvers of ethylene / unsaturated ester copolymers for synergistically improving the lubricating effect of highly desulfurized oils ,
  • EP-A-0 807 676 discloses an additive to fuel oil which increases its lubricity and which comprises, in addition to a carboxylic acid amide, a cold flow improver and an ashless dispersant.
  • Another object of the invention is a process for improving the flowability of mineral oils and mineral oil distillates, characterized in that they are added to the inventive additive.
  • WO 99/27037 discloses polyalkyl (meth) acrylates (PAMA) functionalized with oxygen containing polar groups and having unexpectedly good CFPP enhancing activity.
  • PAMA polyalkyl (meth) acrylates
  • These are PAMA with hydroxyl-containing and / or ether-containing comonomers such as, for example, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, 2- [2- (2-ethoxyethoxy) ethoxy] -ethyl methacrylate, 2-ethoxyethyl methacrylate, 2-methoxyethyl methacrylate, Methacrylic acid esters of ethoxylated tridecyl alcohol, methacrylic acid esters of methoxypolyethylene glycol, and the corresponding acrylate esters such as 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate.
  • polymeric additives of the prior art which simultaneously improve the cold flow properties and the lubricity of low-sulfur fuel oils, often have the disadvantage that they must be used as a solution or dispersion in suitable solvents due to their higher viscosity to improve their handling.
  • solvents requires increased metering rates and thus the transport of larger amounts of substance.
  • the object underlying the present invention was thus to find additive compositions which improve the cold flow and lubricating properties of fuel oils and are also effective in small amounts of additive.
  • oil-soluble amphiphiles are very suitable as solvents for hydroxyl-containing copolymers.
  • lower dosing rates are required than can be expected from the effectiveness of the components.
  • the oil-soluble amphiphile (component A) preferably comprises a radical R 1 having 5 to 40, in particular 12 to 26 carbon atoms.
  • R 1 is particularly preferably linear or branched and contains 1 to 3 double bonds in the case of linear radicals.
  • the radical R 2 preferably has 2 to 8, in particular 2 to 6 carbon atoms and may be interrupted by nitrogen and / or oxygen atoms.
  • the sum of the carbon atoms of R 1 and R 2 is at least 10, in particular at least 15 and at most 35, in particular at most 28 C atoms.
  • component A carries from 2 to 5 hydroxyl groups, each carbon atom carrying no more than one hydroxyl group.
  • X in formula 1 has the meaning oxygen.
  • esters are, in particular, fatty acids and esters between carboxylic acids and dihydric or polyhydric alcohols.
  • Preferred esters contain at least 10, in particular at least 12 carbon atoms. It is also preferred that the esters contain free hydroxyl groups, so the esterification of the polyol with the carboxylic acid is therefore not complete.
  • Suitable polyols are, for example, ethylene glycol, diethylene glycol and higher alkoxylation products, glycerol, trimethylolpropane, pentaerythritol and also sugar derivatives. Other heteroatoms containing polyols such as triethanolamine are suitable.
  • component A is fatty acids having 10 to 22 C atoms. These can be saturated or unsaturated.
  • Preferred as component A are straight-chain saturated fatty acids containing up to 18 carbon atoms, such as caprylic acid (octanoic acid), capric acid (decanoic acid), lauric acid (dodecanoic acid), myristic acid (tetradecanoic acid), palmitic acid (hexadecanoic acid), stearic acid (octadecanoic acid) and in particular unsaturated fatty acids, such as Oleic acid (octadecenoic acid), linoleic acid, linolenic acid and mixtures thereof, such as Rapeseed oil acid, soybean fatty acid, sunflower fatty acid, peanut fatty acid and tall oil fatty acid.
  • caprylic acid octanoic acid
  • capric acid decanoic acid
  • lauric acid diodecanoic acid
  • myristic acid tetradecanoic acid
  • palmitic acid hexadecanoic acid
  • stearic acid
  • dimer and oligomer fatty acids such as those resulting from the oligomerization of unsaturated fatty acids, may be present.
  • at least 50%, in particular more than 70%, especially more than 90%, of the fatty acids have at least one double bond.
  • oil-soluble partial esters of these fatty acids with polyols such as ethylene glycol, diethylene glycol and higher oligomers of alkylene oxides and glycerol, pentaerythritol, sorbitol, diethanolamine, triethanolamine and alkoxylated polyamines.
  • polyols such as ethylene glycol, diethylene glycol and higher oligomers of alkylene oxides and glycerol, pentaerythritol, sorbitol, diethanolamine, triethanolamine and alkoxylated polyamines.
  • glycerol monooleate Particularly preferred are esters which carry at least two free OH groups and an alkyl radical having at least 8 C atoms.
  • the esters preferably have OH numbers between 10 and 200 mg KOH / g, preferably 20 to 150 mg KOH / g.
  • reaction products of ethanolamine, diethanolamine, hydroxypropylamine, dihydroxypropylamine, n-methylethanolamine, diglycolamine and 2-amino-2-methylpropanol are suitable.
  • the reaction is preferably carried out by amidation, whereby the resulting amides carry free OH groups. Examples which may be mentioned are fatty acid monoethanolamides, diethanolamides and -N-methylethanolamides.
  • R 3 is preferably methyl and ethyl.
  • R 46 is the meaning of R 1
  • R 47 is the meaning of R 1 or H or - [CH 2 -CH 2 -O-] p -H
  • R 48 may have the meaning of R 2 and p is an integer from 1 to 10, with the proviso that at least one of R 46 , R 47 and R 48 carries an OH group.
  • An example which may be mentioned is y-hydroxybutyric acid tallow fatty amide.
  • the amides are generally prepared by condensation of the polyamines with the carboxylic acids or their derivatives such as esters or anhydrides. It is preferably used 0.2 to 1.5 mol, in particular 0.3 to 1.2 mol, especially 1 mol of acid per base equivalent.
  • the condensation is preferably carried out at temperatures between 20 and 300 ° C, in particular between 50 and 200 ° C while distilling off the water of reaction.
  • solvents preferably aromatic solvents such as benzene, toluene, xylene, trimethylbenzene and / or commercial solvent mixtures such.
  • B. Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200 are added to the reaction mixture.
  • Component A generally has a titratable base nitrogen of 0.01-5% and an acid number of less than 20 mg KOH / g, preferably less than 10 mg KOH / g. y preferably assumes the values 1 or 2.
  • the latter can carry linear as well as branched alkyl radicals, ie they can be derived from linear ⁇ -olefins and / or from oligomers of lower C 3 -C 5 -olefins such as poly (propylene) or poly (isobutylene).
  • Preferred polyols have 2 to 8 carbon atoms. They preferably carry 2, 3, 4 or 5 hydroxyl groups, but not more than they contain carbon atoms.
  • the carbon chain of the polyols may be straight-chain, branched, saturated or unsaturated and optionally contain heteroatoms. Preferably, it is saturated.
  • Preferred carboxylic acids from which the radical R 1 is derived, have 5 to 40, in particular 12 to 30 carbon atoms.
  • the carboxylic acid has one or two carboxyl groups.
  • the carbon chain of the carboxylic acids may be straight-chain, branched, saturated or unsaturated.
  • more than 50% of the carboxylic acids used (mixtures) contain at least one double bond.
  • preferred carboxylic acids include caprylic, capric, lauric, myristic, palmitic, stearic, oleic, elaidic, linoleic, linolenic and behenic acids as well as carboxylic acids having heteroatoms such as ricinoleic acid.
  • dimer and trimer fatty acids as obtainable, for example, by oligomerization of unsaturated fatty acids, and alkenylsuccinic acids can be used.
  • the copolymer which forms component B of the additive according to the invention contains free OH groups.
  • the copolymer has an OH number of 10 to 300, in particular 20 to 250 mg KOH / g. In a further preferred embodiment, the copolymer has an average molecular weight Mw of 700 to 10,000 g / mol. In a further preferred embodiment the proportion of the structural units (B1) is between 10 and 70 mol%, in particular between 15 and 60 mol%.
  • the olefinically unsaturated compounds constituting the comonomers (B1) are preferably vinyl esters, acrylic esters, mono- and diesters of ethylenically unsaturated carboxylic acids, methacrylic esters, alkyl vinyl ethers and / or alkenes, the hydroxyalkyl, hydroxyalkenyl, hydroxycycloalkyl or hydroxyaryl radicals wear. These radicals contain at least one hydroxyl group, which may be located anywhere in the radical, but preferably at the chain end ( ⁇ -position) or in the para position in ring systems.
  • Suitable vinyl esters include 2-hydroxyethyl vinyl ester, ⁇ -hydroxypropyl vinyl ester, 3-hydroxypropyl vinyl ester and 4-hydroxybutyl vinyl ester.
  • Suitable acrylic esters include hydroxyethyl acrylate, hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 3-hydroxypropyl acrylate, 3-hydroxypropyl methacrylate, hydroxyisopropyl acrylate, 4-hydroxybutyl acrylate and glycerol monoacrylate. Equally suitable are the corresponding esters of methacrylic acid, as well as esters of ethylenically unsaturated dicarboxylic acids such as maleic acid, fumaric acid or itaconic acid with diols.
  • Suitable alkyl vinyl ethers include 2-hydroxyethyl vinyl ether, hydroxypropyl vinyl ether, hexanediol monovinyl ether, 4-hydroxybutyl vinyl ether, diethylene glycol monovinyl ether and cyclohexanedimethanol monovinyl ether.
  • the alkenes are preferably monounsaturated hydroxy hydrocarbons having 3 to 30 carbon atoms, especially 4 to 16 carbon atoms and especially 5 to 12 carbon atoms.
  • Both individual comonomers B2 and mixtures of different comonomers of the individual and / or different monomers b1) to b4) can be used.
  • Particularly preferred comonomers B2 are the abovementioned olefinically unsaturated compounds of groups b1) to b4) having hydrocarbon radicals which comprise at least 8 carbon atoms.
  • at least 10 mol%, preferably at least 25 mol%, in particular more than 50 mol% of the monomers B2 bear linear hydrocarbon radicals.
  • the proportion of comonomers B2 in the polymers according to the invention is preferably between 30 and 90 mol%, in particular between 40 and 80 mol%.
  • comonomers B2 and optionally B3 contain branched alkyl chains.
  • Oligomers and polymers of lower olefins e.g. Poly (propylene), poly (butene) and poly (isobutylene) suitable, with those oligomers having a high proportion of terminal double bonds (> 50 mol%, preferably> 70 mol%, in particular> 75 mol%) are preferred.
  • the melt viscosities of the copolymers at 140 ° C. are preferably below 10,000 mPas, in particular between 10 and 2000 mPas and especially between 15 and 1000 mPas.
  • oil-soluble means that at least 10% by weight, preferably at least 1% by weight, in particular at least 0.1% by weight, of the additive becomes clearly soluble in the middle distillate to be added.
  • copolymers which form the constituent B of the additive according to the invention can be prepared by direct polymerization of compounds which are as specified Structural units are obtained. It is also possible to prepare them by a polymer-analogous reaction.
  • maleic anhydride As derivatives of the carboxylic acids, their anhydrides are preferred. Particularly preferred is maleic anhydride.
  • MSA maleic anhydride
  • alternating copolymers containing about 40 to 60 mole percent MSA and 60-40 mole percent ⁇ -olefin are preferred.
  • the polymeric acid groups are reacted with at least bifunctional reagents which carry at least one OH function. Binding to the polymer can be effected via hydroxy groups as esters and / or via primary or secondary amino groups in the form of amides, imides and / or ammonium salts.
  • binding to the polymer can be effected via hydroxy groups as esters and / or via primary or secondary amino groups in the form of amides, imides and / or ammonium salts.
  • the esterification, amidation or imidization is usually carried out under elimination of water of reaction (azeotropic distillation, expulsion with gas stream such as N 2 ).
  • the residual acid number is set to values ⁇ 150, preferably ⁇ 20, in particular ⁇ 10 mg KOH / g.
  • Suitable reagents are, for example: ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, trimethylolpropane, mixed alkoxylates of ethylene oxide, propylene oxide and / or butylene oxide with up to 50 units, in particular up to 10 units derived from ethylene oxide, propylene oxide and / or butylene oxide, glycerol, pentaerythritol, sorbitol, Ethanolamine, diethanolamine, triethanolamine, butyldiethanolamine, methyldiisopropylamine, aminopropanediol and alkoxylated Polyamines.
  • the latter can be derived, for example, from ethylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine and their higher homologs, which are alkoxylated with from 0.5 to 50, in particular 10, mol of ethylene oxide, propylene oxide and / or butylene oxide per H atom bonded to an N atom ,
  • the reaction with the polymer can be carried out both via an OH group to the ester as well as via a primary or secondary amino group to the amide or imide.
  • the reaction of the acid group-containing copolymers takes place between 30 and 250 ° C in the course of 0.5 to 20 hours.
  • the hydroxy-functional reagent is reacted with amounts of from about 1 to about 2 mol per mol of polymerized-in derivative (derivative).
  • up to 50 mol% of the hydroxy-functional reagent can be replaced by alkylamines and / or alcohols having up to 24 carbon atoms.
  • the copolymers B can be obtained by alkoxylating the acid group-containing copolymers.
  • Copolymers suitable for this purpose are, for example, those of acrylic acid, methacrylic acid, itaconic acid, fumaric acid, maleic acid or maleic anhydride with the comonomers B2 and optionally B3. These are oxalkylated on the acid groups with C 1 - to C 10 -alkylene oxides.
  • Preferred alkylene oxides are ethylene oxide, propylene oxide and butylene oxide.
  • the alkoxylation is preferably carried out with a use of 0.5 to 10 mol, in particular 1 to 5 mol and especially 1 to 2 mol of alkylene oxide per mol of acid group.
  • the copolymerization of the comonomers is carried out by known batchwise or continuous polymerization processes (cf., for example, Ullmanns Encyclopadie der Technischen Chemie, 5th edition, Vol. A21, pages 305 to 413).
  • the polymerization in solution, in suspension, in the gas phase and the precipitation and bulk polymerization are suitable. Preference is given to bulk and solution polymerization.
  • the reaction of the comonomers is by radicals forming initiators (radical chain starter) initiated.
  • This class of substances includes, for example, oxygen, hydroperoxides, peroxides and azo compounds such as cumene hydroperoxide, t-butyl hydroperoxide, dilauroyl peroxide, dibenzoyl peroxide, bis (2-ethylhexyl) peroxydicarbonate, t-butyl permalate, t-butyl perpivalate, t-butyl perbenzoate, dicumyl peroxide, t-butylcumyl peroxide, Di (t-butyl) peroxide, 2,2'-azobis (2-methylpropanonitrile), 2,2'-azobis (2-methylbutyronitrile).
  • the initiators are used individually or as a mixture of two or more substances in amounts of 0.01 to 20 wt .-%, preferably 0.05 to 10 wt .-%, based on the comonomer mixture.
  • the polymerization is generally carried out at temperatures of 40-300 ° C, preferably at 80-250 ° C, which is advantageously carried out under pressure when using monomers and / or solvents having boiling temperatures below the polymerization temperature.
  • the polymerization is conveniently carried out under exclusion of air, e.g. carried out under nitrogen, since oxygen interferes with the polymerization.
  • it is expedient to ensure that the half-life of the initiator or initiator system is less than 3 hours at the selected polymerization temperature. It is preferably between 0.5 minutes and one hour.
  • the desired molecular weight of the copolymers is obtained with a given composition of the comonomer mixture by varying the reaction parameters concentration and temperature.
  • Suitable molecular weight regulators are, for example, aldehydes, ketones, alcohols and organic sulfur compounds such as mercaptoethanol, mercaptopropanol, mercaptoacetic acid, mercaptopropionic acid, tert-butylmercaptan, n-butylmercaptan, n-octylmercaptan, tert-dodecylmercaptan and n-dodecylmercaptan.
  • the moderators are used in amounts of up to 20% by weight, preferably 0.05 to 10% by weight, based on the comonomer mixture.
  • Apparatuses suitable for the polymerization are e.g. conventional stirred tank with, for example, anchor, blade, impeller or multi-stage pulse countercurrent stirrer and for continuous production stirred tank cascades, stirred reactors or static mixer.
  • Preferred method for the preparation of the copolymers is in addition to the solvent-free bulk polymerization solution polymerization. It is carried out in solvents in which the monomers and the copolymers formed are soluble. All solvents are suitable for this purpose which fulfill this requirement and which do not react with the monomers and the copolymers formed. These are, for example, organic, preferably aromatic solvents, such as cumene, toluene, xylene, ethylbenzene or else commercial solvent mixtures, such as ® Solvent Naphtha, ® Shellsol AB or ® Solvesso 150, 200.
  • the solvent and optionally a portion of the monomers are initially charged and the remainder of the monomer mixture is metered in with the initiator and optionally co-initiator and regulator.
  • the concentration of the monomers to be polymerized is between 20 and 95 wt .-%, preferably 50 and 90 wt .-%.
  • the solid copolymer can be isolated by precipitation with suitable non-solvents such as acetone or methanol or by evaporation of the solvent. However, it is expedient to choose a solvent for the polymerization in which the polymer can be used directly according to the invention.
  • the additives are preferably added to the mineral oils or mineral oil distillates as a mixture, the oil-soluble amphiphile A serving as a solvent for the copolymer B.
  • Preferred mixtures are at temperatures below 40 ° C flowable, ie they have at this temperature a viscosity of less than 10 Pas, in particular ⁇ 1 Pas.
  • a viscosity which is too high for the processing and / or the self-sticking point of the mixture up to 50% by weight, in particular up to 20% by weight, based on the additive of a solvent, may be added.
  • Solvents may be aliphatic and / or aromatic hydrocarbons. The advantages of the additive combination can also be used with separate metering of components A and B.
  • Mineral oils or mineral oil distillates improved by the additives in their lubricating and / or cold-flow properties contain from 0.001 to 2, preferably from 0.005 to 0.5,% by weight of additive based on the distillate.
  • the additives can furthermore be used in the form of mixtures which consist of additives of the claimed type but of different qualitative and / or quantitative composition.
  • the mixing ratio (in parts by weight) of the additive components can be varied over a wide range and, for example, 20: 1 to 1:20, preferably 10: 1 to 1:10 amount. In this way, the additives can be tailored to individual requirements.
  • the additives can also be used together with one or more oil-soluble co-additives, which in themselves improve the cold flow properties and / or lubricity of crude oils, lubricating oils or fuel oils.
  • oil-soluble co-additives are vinyl acetate-containing copolymers or terpolymers of ethylene, polar compounds which effect a paraffin dispersion (paraffin dispersants), comb polymers, alkylphenol-aldehyde resins and oil-soluble amphiphiles.
  • the additives are used in admixture with ethylene / vinyl acetate / vinyl neononanoate terpolymers or ethylene vinyl acetate / vinyl neodecanoate terpolymers to improve the flowability of mineral oils or mineral oil distillates.
  • the terpolymers of Vinyl neononanoate or vinyl neodecanoate contain, in addition to ethylene, 10 to 35% by weight of vinyl acetate and 1 to 25% by weight of the respective neo compound.
  • copolymers contain, in addition to ethylene and from 10 to 35% by weight of vinyl esters, from 0.5 to 20% by weight of olefin, such as diisobutylene, 4-methylpentene or norbornene.
  • olefin such as diisobutylene, 4-methylpentene or norbornene.
  • the mixing ratio of the additives with the ethylene / vinyl acetate copolymers described above or the terpolymers of ethylene, vinyl acetate and the vinyl esters of neononanic or neodecanoic acid is (in parts by weight) 20: 1 to 1:20, preferably 10: 1 to 1 : 10th
  • the additives may also be used in admixture with paraffin dispersants.
  • Paraffin dispersants reduce the size of the paraffin crystals and cause the paraffin particles to not settle but remain colloidally dispersed with significantly reduced sedimentation effort. Furthermore, they increase the lubricity of the additives of the invention.
  • paraffin dispersants oil-soluble polar compounds having ionic or polar groups, e.g.
  • Amine salts and / or amides which are obtained by reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their anhydrides are proven (compare US 4 211 534).
  • paraffin dispersants are copolymers of maleic anhydride and ⁇ , ⁇ -unsaturated compounds which can optionally be reacted with primary monoalkylamines and / or aliphatic alcohols (cf., EP 0 154 177), the reaction products of alkenyl spiro-bis-lactones with amines (cf., EP 0 413 279 B1 ) and EP 0 606 055 A2 reaction products of terpolymers based on ⁇ , ⁇ -unsaturated dicarboxylic anhydrides, ⁇ , ⁇ -unsaturated compounds and polyoxyalkylene ethers of lower unsaturated alcohols. Alkylphenol-aldehyde resins are also suitable as paraffin dispersants.
  • these alkylphenol-formaldehyde resins are those of the formula 7 in which R 6 is C 4 -C 50 -alkyl or -alkenyl, R 7 is ethoxy- and / or propoxy, n is a number from 5 to 100 and p is a number from 0 to 50.
  • the additives are used together with comb polymers.
  • This term refers to polymers in which hydrocarbon radicals having at least 8, in particular at least 10, carbon atoms are bonded to a polymer backbone.
  • they are homopolymers whose alkyl side chains contain at least 8 and in particular at least 10 carbon atoms.
  • at least 20%, preferably at least 30% of the monomers have side chains (compare Comb-like Polymers-Structure and Properties, NA Platé and VP Shibaev, J. Polym, Sci Macromolecular Revs 1974, 8, 117 ff).
  • Suitable comb polymers are, for example, fumarate / vinyl acetate copolymers (cf., EP 0 153 176 A1), copolymers of a C 6 - to C 24 - ⁇ -olefin and an NC 6 - to C 22 -alkylmaleimide (compare EP 0 320 766), further esterified olefin / maleic anhydride copolymers, polymers and copolymers of ⁇ -olefins, and esterified copolymers of styrene and maleic anhydride.
  • fumarate / vinyl acetate copolymers cf., EP 0 153 176 A1
  • copolymers of a C 6 - to C 24 - ⁇ -olefin and an NC 6 - to C 22 -alkylmaleimide compare EP 0 320 766
  • further esterified olefin / maleic anhydride copolymers polymers and cop
  • additives according to the invention are particularly suitable for improving the lubricating properties of animal, vegetable or mineral oils. In addition, they simultaneously improve the cold flow properties of the additized oils. They are particularly well suited for use in middle distillates. As middle distillates are in particular those mineral oils which are obtained by distillation of crude oil and boil in the range of 120 to 450 ° C, for example kerosene, jet fuel, diesel and fuel oil.
  • the additives are used in such middle distillates that 0.05% by weight of sulfur and less, more preferably less than 350 ppm of sulfur, especially less than 200 ppm of sulfur and in special cases less than 50 ppm of sulfur.
  • These are generally those middle distillates that have been subjected to a hydrogenating refining, and therefore contain only small amounts of polyaromatic and polar compounds that give them a natural lubricating effect.
  • the additives are further preferably used in such middle distillates having 95% distillation points below 370 ° C, especially 350 ° C and in special cases below 330 ° C. They can also be used as components in lubricating oils.
  • the additives can be used alone or together with other additives, e.g. with other pour point depressants or dewaxing aids, with corrosion inhibitors, antioxidants, sludge inhibitors, dehazers, and cloud point depressant additives.
  • the determination of the hydroxy-functional comonomers is carried out by determining the OH number by reaction of the polymer with excess acetic anhydride and subsequent titration of the acetic acid formed with KOH.
  • the viscosity is determined in accordance with ISO 3219 (B) using a rotary viscometer (Haake RV 20) with a plate-and-cone measuring system.
  • Table 1 Characterization of the hydroxy-functional copolymers template copolymer A1 Copolymer of 50 mol% hydroxyethyl methacrylate and 50 mol% octadecene having a melt viscosity at 140 ° C of 70 mPas and an OH number of 185 mg KOH / g.
  • A3 Terpolymer of 18 mol% ethylene glycol monovinyl ether, 67 mol% Ooctadecylacrylat and 15 mol% vinyl acetate having a melt viscosity at 140 ° C of 82 mPas and an OH number of 35 mg KOH / g.
  • the OH number is 225 mg KOH / g template B1 oleic acid B2 tall oil fatty acid B3 Glycerol monooleate B4 Poly (isobutenyl) succinic anhydride, doubly esterified with diethylene glycol according to Example 1 of WO 97/45507 B5 oleic acid diethanolamide
  • the boiling characteristics are determined according to ASTM D-86, the CFPP value according to EN 116 and the determination of the cloud point according to ISO 3015.
  • Test oil 1 Start of boiling [° C] 185 20% [° C] 201 30% [° C] 207 90% [° C] 289 95% [° C] 305 Cloud Point [° C] -27 CFPP [° C] -30 S content [ppm] 13 Density [g / cm 3 ] 0,817 WS 1.4 [ ⁇ m] 676
  • the lubricating effect of the additives was carried out by means of an HFRR instrument from PCS Instruments on additized oils at 60 ° C.
  • the High Frequency Reciprocating Rig Test (HFRR) is described in D. Wei, H. Spikes, Wear, Vol. 2, p. 217, 1986. The results are reported as Wear Scar (WS 1.4). A low Wear Scar shows a good lubricating effect.

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Abstract

Lubricity additive for fuel oil contains: (A) 10-95 wt.% oil-soluble amphiphilic aliphatic or aromatic amide, (thio)carboxylic, imine and/or (thio)ether compound(s); and (B) 5-90 wt.% copolymer (weight average molecular weight 500-100000 g/mole; hydroxyl (OH) number 10-350 mg KOH/g) of olefinically unsaturated compounds including 5-80 mole-% OH compound(s) and 20-95 mole-% compound(s) with an NOTLESS 6 carbon hydrocarbon chain. Lubricity additive for fuel oil contains: (A) 10-95 wt.% oil-soluble amphiphilic aliphatic or aromatic amide or (thio)carboxylic compound(s) of formula R<1)<C(O)XR<2>)y (I) and/or imine or (thio)ether compound(s) of formula R<1>XR<2> (II); and (B) 5-90 wt.% copolymer(s) with a weight average molecular weight (Mw) of 500-100000 g/mole and hydroxyl (OH) number of 10-350 mg KOH/g, comprising units of (B.1) 5-80 mole % olefinically unsaturated compound(s) with free OH group(s), (B.2) 20-95 mole-% olefinically unsaturated compound(s) with a hydrocarbon chain containing NOTLESS 6 carbon (C) atoms and (B.3) 0-40 mole % comonomer(s) selected from (meth)acrylic acid and esters, vinyl esters and ethers and alkenes. R<1> = 1-50 C (hydroxy)alkyl, alkenyl or aryl; X = NH, NR<3>, O or S; y = 1, 2, 3 or 4; R<2> = hydrogen (H) or 2-10 C hydroxyalkyl; R<3> = N, 2-10 C hydroxyalkyl and/or 1-20 C alkyl; or XR<2> = NR<41>R<42>; R<41> = -(R<43>-NR<44>)m-R<45>; R<42> = -(R<43>-NR<44>)n-R<45>; R<43> = 2-10 C alkylene; R<44> = H, methyl, 2-10 C alkyl, R<1>-CO- or alkoxy; R<45> = H or R<1>-CO-; m, n = 0-20. Independent claims are also included for: (a) fuel oil, comprising a middle distillate containing ≤ 0.05 wt.% sulfur, and 0.001-2 wt.% of the additive; and (b) mixtures of the additive with flow enhancers, comb polymers and/or paraffin dispersants.

Description

Die vorliegende Erfindung betrifft die Verwendung langkettiger Carbonsäuren und/oder deren Derivate als Lösemittel für hydroxylgruppenhaltige Polymere.The present invention relates to the use of long-chain carboxylic acids and / or derivatives thereof as solvents for hydroxyl-containing polymers.

Mineralöle und Mineralöldestillate, die als Brennstofföle verwendet werden, enthalten im allgemeinen 0,5 Gew.-% und mehr Schwefel, der bei der Verbrennung die Bildung von Schwefeldioxid verursacht. Um die daraus resultierenden Umweltbelastungen zu vermindern, wird der Schwefelgehalt von Brennstoffölen immer weiter abgesenkt. Die Einführung der Dieseltreibstoffe betreffenden Norm EN 590 schreibt in Deutschland zur Zeit einen maximalen Schwefelgehalt von 350 ppm vor. In Skandinavien kommen bereits Brennstofföle mit weniger als 50 ppm und in Ausnahmefällen mit weniger als 10 ppm Schwefel zur Anwendung. Diese Brennstofföle werden in der Regel dadurch hergestellt, dass man die aus dem Erdöl durch Destillation erhaltenen Fraktionen hydrierend raffiniert. Bei der Entschwefelung werden aber auch andere Substanzen entfernt, die den Brennstoffölen eine natürliche Schmierwirkung verleihen. Zu diesen Substanzen zählen unter anderem polyaromatische und polare Verbindungen.Mineral oils and mineral oil distillates used as fuel oils generally contain 0.5% by weight and more sulfur which causes the formation of sulfur dioxide upon combustion. In order to reduce the resulting environmental impact, the sulfur content of fuel oils is lowered further and further. The introduction of diesel fuel standard EN 590 currently requires a maximum sulfur content of 350 ppm in Germany. In Scandinavia fuel oils of less than 50 ppm and in exceptional cases less than 10 ppm of sulfur are used. These fuel oils are usually prepared by hydrogenating the fractions obtained from the petroleum by distillation. In the desulfurization but other substances are removed, which give the fuel oils a natural lubricating effect. These substances include polyaromatic and polar compounds.

Es hat sich nun aber gezeigt, dass die reibungs- und verschleißmindernden Eigenschaften von Brennstoffölen mit zunehmendem Entschwefelungsgrad schlechter werden. Oftmals sind diese Eigenschaften so mangelhaft, dass an den vom Kraftstoff geschmierten Materialien, wie z.B. den Verteiler-Einspritzpumpen von Dieselmotoren schon nach kurzer Zeit mit Fraßerscheinungen gerechnet werden muss. Der gemäß EN 590 seit dem Jahr 2000 festgesetzte Maximalwert für den 95%-Destillationspunkt von maximal 360°C und die mittlerweile in Skandinavien vorgenommene weitere Absenkung des 95%-Destillationspunkts auf unter 350°C und teilweise unter 330°C verschärft diese Problematik weiter.However, it has now been shown that the friction and wear-reducing properties of fuel oils deteriorate with increasing degree of desulfurization. Often, these properties are so poor that on the lubricated by the fuel materials, such as the distributor injection pumps of diesel engines after a short time must be expected with feeding phenomena. The maximum value set for the 95% distillation point of maximum 360 ° C according to EN 590 since the year 2000 and the further reduction of the 95% distillation point to below 350 ° C and partly below 330 ° C, which has meanwhile been carried out in Scandinavia, further aggravates this problem.

Im Stand der Technik sind daher Ansätze beschrieben, die eine Lösung dieses Problems darstellen sollen (sogenannte Lubricity-Additive).The prior art therefore describes approaches which are intended to provide a solution to this problem (so-called lubricity additives).

EP-A-0 680 506 offenbart die Verwendung von Estern von ein- oder mehrwertigen Carbonsäuren mit ein- oder mehrwertigen Alkoholen als schmierfähigkeitsverbessernden Zusatz zu Brennstoffölen.EP-A-0 680 506 discloses the use of esters of mono- or polybasic carboxylic acids with mono- or polyhydric alcohols as lubricity-improving additive to fuel oils.

EP-A-0 802 961 offenbart Brennstofföle, die zur Verbesserung ihrer Schmierwirkung mindestens ein Hydroxyamin enthalten.EP-A-0 802 961 discloses fuel oils which contain at least one hydroxyamine to improve their lubricity.

WO-99/36 489 offenbart die Verwendung von Mischungen monomerer und polymerer Fettsäuren zur Verbesserung der Schmierwirkung von schwefelarmen Mitteldestillaten.WO 99/36489 discloses the use of mixtures of monomeric and polymeric fatty acids to improve the lubricity of low sulfur middle distillates.

EP-A-0 743 974 offenbart die Verwendung von Mischungen aus Lubricity-Additiven (Ester mehrwertiger Alkohole und Carbonsäuren mit 10 bis 25 C-Atomen bzw. Dicarbonsäuren) und Fließverbesserern aus Ethylen/ungesättigte Ester-Copolymeren zur synergistischen Verbesserung der Schmierwirkung von hochentschwefelten Ölen.EP-A-0 743 974 discloses the use of mixtures of lubricity additives (esters of polyhydric alcohols and carboxylic acids having 10 to 25 C atoms or dicarboxylic acids) and flow improvers of ethylene / unsaturated ester copolymers for synergistically improving the lubricating effect of highly desulfurized oils ,

EP-A-0 807 676 offenbart einen Zusatz zu Brennstofföl, der dessen Schmierfähigkeit steigert und der neben einem Carbonsäureamid einen Kaltfließverbesserer und einen aschefreien Dispergator umfasst.EP-A-0 807 676 discloses an additive to fuel oil which increases its lubricity and which comprises, in addition to a carboxylic acid amide, a cold flow improver and an ashless dispersant.

EP-A-0 900 836 offenbart ein Additiv zur Verbesserung der der Fließfähigkeit von paraffinhaltigen Mineralölen und Mineralöldestillaten, enthaltend eine Mischung aus mindestens einem EthylenNinylester-Co- oder Terpolymeren und mindestens einem Paraffindispergator, dadurch gekennzeichnet, dass die genannte Mischung Ether und/oder Ester als Lösevermittler enthält, wobei

  • a) die Ether der Formel 1 entsprechen

            R-O-R'     (1),

    worin R für lineare oder verzweigte Alkyl- oder Alkenylgruppen mit 4 bis 30 Kohlenstoffatomen und R' für lineare oder verzweigte Alkyl- oder Alkenylgruppen mit 1 bis 30 Kohlenstoffatomen steht
  • b) die Ester sich von ein- oder mehrwertigen Carbonsäuren mit 4 bis 30 Kohlenstoffatomen (Säurerest) und von ein- oder mehrwertigen Alkoholen mit 1 bis 30 Kohlenstoffatomen (Alkoholrest) ableiten, oder
  • c) die Ether und/oder Ester cyclisch sind, wobei die Ringgröße von 6 bis 30 Kohlenstoffatomen beträgt.
EP-A-0 900 836 discloses an additive for improving the flowability of paraffinic mineral oils and mineral oil distillates containing a mixture of at least one ethylene-vinyl ester co- or terpolymer and at least one paraffin dispersant, characterized in that said mixture is ether and / or ester as a solubilizer contains, wherein
  • a) the ethers of formula 1 correspond

    RO-R '(1),

    wherein R is linear or branched alkyl or alkenyl groups having 4 to 30 carbon atoms and R 'is linear or branched alkyl or alkenyl groups having 1 to 30 carbon atoms
  • b) the esters are derived from mono- or polybasic carboxylic acids having 4 to 30 carbon atoms (acid radical) and mono- or polyhydric alcohols having 1 to 30 carbon atoms (alcohol radical), or
  • c) the ethers and / or esters are cyclic, the ring size being from 6 to 30 carbon atoms.

Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Verbesserung der Fließfähigkeit von Mineralölen und Mineralöldestillaten, dadurch gekennzeichnet, dass man ihnen das erfindungsgemäße Additiv zusetzt.Another object of the invention is a process for improving the flowability of mineral oils and mineral oil distillates, characterized in that they are added to the inventive additive.

EP-A-0 960 908 offenbart Mischungen, enthaltend

  • A) 10 bis 90 Gew.-% wenigstens eines Copolymers, enthaltend Struktureinheiten, die sich aus Ethylen ableiten und Struktureinheiten, die sich aus olefinisch ungesättigten, hydroxylgruppenhaltigen Verbindungen ableiten, und
  • B) 90 bis 10 Gew.-% wenigstens eines Copolymers, enthaltend Struktureinheiten, die sich aus Ethylen ableiten und Struktureinheiten, die sich aus Vinylester, olefinisch ungesättigtem Ether oder Acrylsäureester ableiten.
EP-A-0 960 908 discloses mixtures containing
  • A) 10 to 90 wt .-% of at least one copolymer containing structural units derived from ethylene and structural units derived from olefinically unsaturated, hydroxyl-containing compounds, and
  • B) 90 to 10 wt .-% of at least one copolymer containing structural units derived from ethylene and structural units derived from vinyl ester, olefinically unsaturated ether or acrylic acid ester.

WO 99/27037 offenbart Polyalkyl(meth)acrylate (PAMA), die mit sauerstoffhaltigen polaren Gruppen funktionalisiert sind, und unerwartet gute CFPP-verbessernde Wirksamkeit aufweisen. Dabei handelt es sich um PAMA mit hydroxylgruppenhaltigen und/oder ethergruppenhaltigen Comonomeren wie z.B. 2Hydroxyethylmethacrylat, Hydroxypropylmethacrylat, 2-[2-(2-Ethoxyethoxy)ethoxy]-ethylmethacrylat, 2-Ethoxyethylmethacrylat, 2-Methoxyethylmethacrylat, Methacrylsäureester von ethoxyliertem Tridecylalkohol, Methacrylsäureester von Methoxypolyethylenglykol, sowie die entsprechenden Acrylatester wie z.B. 2-Hydroxyethylacrylat, 2-Hydroxypropylacrylat.WO 99/27037 discloses polyalkyl (meth) acrylates (PAMA) functionalized with oxygen containing polar groups and having unexpectedly good CFPP enhancing activity. These are PAMA with hydroxyl-containing and / or ether-containing comonomers such as, for example, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, 2- [2- (2-ethoxyethoxy) ethoxy] -ethyl methacrylate, 2-ethoxyethyl methacrylate, 2-methoxyethyl methacrylate, Methacrylic acid esters of ethoxylated tridecyl alcohol, methacrylic acid esters of methoxypolyethylene glycol, and the corresponding acrylate esters such as 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate.

Die polymeren Additive des Standes der Technik, die gleichzeitig die Kaltfließeigenschaften und die Schmierfähigkeit von schwefelarmen Brennölen verbessern, haben oftmals den Nachteil, dass sie aufgrund ihrer höheren Viskosität zur Verbesserung ihrer Handhabung als Lösung oder Dispersion in geeigneten Lösemitteln verwendet werden müssen. Die Verwendung von Lösemitteln bedingt jedoch erhöhte Dosierraten und somit den Transport größerer Stoffmengen.The polymeric additives of the prior art, which simultaneously improve the cold flow properties and the lubricity of low-sulfur fuel oils, often have the disadvantage that they must be used as a solution or dispersion in suitable solvents due to their higher viscosity to improve their handling. However, the use of solvents requires increased metering rates and thus the transport of larger amounts of substance.

Die vorliegender Erfindung zugrunde liegende Aufgabe bestand somit darin, Additivzusammensetzungen aufzufinden, die die Kaltfließ- und Schmiereigenschaften von Brennstoffölen verbessern und auch in kleinen Additivmengen wirksam sind.The object underlying the present invention was thus to find additive compositions which improve the cold flow and lubricating properties of fuel oils and are also effective in small amounts of additive.

Überraschenderweise wurde gefunden, dass sich öllösliche Amphiphile sehr gut als Lösemittel für hydroxylgruppenhaltige Copolymere eignen. Zudem werden geringere Dosierraten benötigt, als aus der Wirksamkeit der Komponenten zu erwarten ist.Surprisingly, it has been found that oil-soluble amphiphiles are very suitable as solvents for hydroxyl-containing copolymers. In addition, lower dosing rates are required than can be expected from the effectiveness of the components.

Gegenstand der Erfindung ist die Verwendung eines öllöslichen Amphiphils der Formel 1

Figure imgb0001
worin R1 einen Alkyl-, Alkenyl-, Hydroxyalkyl- oder aromatischen Rest mit 1 bis 50 Kohlenstoffatomen, X NH, NR3, O oder S, y = 1, 2, 3 oder 4, R2 Wasserstoff oder einen Hydroxylgruppen tragenden Alkylrest mit 2 bis 10 Kohlenstoffatomen und R3 einen Stickstoff und/oder Hydroxylgruppen tragenden Alkylrest mit 2 bis 10 Kohlenstoffatomen oder einen C1-C20-Alkylrest bedeutet, oder XR2 gleich NR41R42 bedeutet, worin R41 ein Rest der Formel 3a

        -(R43-NR44)m-R45     (3a)

und R42 ein Rest der Formel 3b

        -(R43-NR44)n-R45     (3b)

ist, R43 für eine C2- bis C-10-Alkylengruppe steht, R44 Wasserstoff, Methyl, C2-bis C10-Alkyl, einen Rest der Formel 3c

        R1-CO-     (3c)

oder einen Alkoxyrest, und R45 Wasserstoff oder einen Rest der Formel 3c bedeutet, und m und n jeweils unabhängig voneinander eine ganze Zahl von 0 bis 20 bedeuten,
als Lösungsmittel für Copolymere, welche

  • B1) 5 bis 80 mol-% Struktureinheiten, die sich von olefinisch ungesättigten Verbindungen ableiten, welche mindestens eine freie Hydroxylgruppe aufweisen, und
  • B2) 20 bis 95 mol-% Struktureinheiten, die sich von olefinisch ungesättigten Verbindungen ableiten, welche einen Kohlenwasserstoffrest mit mindestens 6 Kohlenstoffatomen tragen, sowie gegebenenfalls
  • B3) 0 bis 40 mol-% weiterer Struktureinheiten ausgewählt aus der Gruppe bestehend aus (Meth)acrylsäure, (Meth)acrylaten, Vinylestern, Vinylethern und Alkenen, mit der Maßgabe, dass die unter B3) genannten Struktureinheiten von den unter a) und b) genannten Struktureinheiten verschieden sind,
und das Copolymer eine mittlere Molekülmasse Mw von 500 bis 100.000 g/mol und eine OH-Zahl zwischen 10 und 350 mg KOH/g aufweist, und wobei die Menge des Copolymers zwischen 5 und 90 Gew.% bezogen auf das Gewicht der Lösung beträgt.The invention relates to the use of an oil-soluble amphiphile of the formula 1
Figure imgb0001
wherein R 1 is an alkyl, alkenyl, hydroxyalkyl or aromatic radical having 1 to 50 carbon atoms, X is NH, NR 3 , O or S, y = 1, 2, 3 or 4, R 2 is hydrogen or a hydroxyl-bearing alkyl radical 2 to 10 carbon atoms and R 3 is a nitrogen and / or hydroxyl-bearing alkyl radical having 2 to 10 carbon atoms or a C 1 -C 20 alkyl radical, or XR 2 is NR 41 R 42 , where R 41 is a radical of the formula 3a

- (R 43 -NR 44 ) m -R 45 (3a)

and R 42 is a radical of formula 3b

- (R 43 -NR 44 ) n -R 45 (3b)

R 43 is a C 2 to C 10 alkylene group, R 44 is hydrogen, methyl, C 2 to C 10 alkyl, a radical of the formula 3c

R 1 -CO- (3c)

or an alkoxy radical, and R 45 is hydrogen or a radical of the formula 3c, and m and n are each independently an integer from 0 to 20,
as a solvent for copolymers which
  • B1) from 5 to 80 mol% of structural units derived from olefinically unsaturated compounds having at least one free hydroxyl group, and
  • B2) 20 to 95 mol% of structural units derived from olefinically unsaturated compounds which carry a hydrocarbon radical having at least 6 carbon atoms, and optionally
  • B3) 0 to 40 mol% of further structural units selected from the group consisting of (meth) acrylic acid, (meth) acrylates, vinyl esters, vinyl ethers and alkenes, with the proviso that the structural units mentioned under B3) of the under a) and b ) are different structural units,
and the copolymer has an average molecular weight Mw of 500 to 100,000 g / mol and an OH number of between 10 and 350 mg KOH / g, and wherein the amount of the copolymer is between 5 and 90 wt% based on the weight of the solution.

Das öllösliche Amphiphil (Komponente A) umfasst vorzugsweise einen Rest R1 mit 5 bis 40, insbesondere 12 bis 26 Kohlenstoffatomen. Besonders bevorzugt ist R1 linear oder verzweigt und enthält bei linearen Resten 1 bis 3 Doppelbindungen. Der Rest R2 weist bevorzugt 2 bis 8, insbesondere 2 bis 6 Kohlenstoffatome auf und kann durch Stickstoff- und/oder Sauerstoffatome unterbrochen sein. In einer weiteren bevorzugten Ausführungsform beträgt die Summe der Kohlenstoffatome von R1 und R2 mindestens 10, insbesondere mindestens 15 und höchstens 35, insbesondere höchstens 28 C-Atome. In einer weiteren bevorzugten Ausführungsform trägt die Komponente A 2 bis 5 Hydroxylgruppen, wobei jedes Kohlenstoffatom nicht mehr als eine Hydroxylgruppe trägt.
In einer bevorzugten Ausführungsform der Erfindung hat X in der Formel 1 die Bedeutung Sauerstoff. Es handelt sich insbesondere um Fettsäuren und Ester zwischen Carbonsäuren und zwei- oder mehrwertigen Alkoholen. Bevorzugte Ester enthalten mindestens 10, insbesondere mindestens 12 Kohlenstoffatome. Bevorzugt ist ebenfalls, dass die Ester freie Hydroxylgruppen enthalten, die Veresterung des Polyols mit der Carbonsäure also nicht vollständig ist. Geeignete Polyole sind beispielsweise Ethylenglykol, Diethylenglykol und höhere Alkoxylierungsprodukte, Glycerin, Trimethylolpropan, Pentaerythrit sowie Zuckerderivate. Auch weitere Heteroatome enthaltende Polyole wie Triethanolamin sind geeignet.
The oil-soluble amphiphile (component A) preferably comprises a radical R 1 having 5 to 40, in particular 12 to 26 carbon atoms. R 1 is particularly preferably linear or branched and contains 1 to 3 double bonds in the case of linear radicals. The radical R 2 preferably has 2 to 8, in particular 2 to 6 carbon atoms and may be interrupted by nitrogen and / or oxygen atoms. In a further preferred embodiment, the sum of the carbon atoms of R 1 and R 2 is at least 10, in particular at least 15 and at most 35, in particular at most 28 C atoms. In another preferred embodiment, component A carries from 2 to 5 hydroxyl groups, each carbon atom carrying no more than one hydroxyl group.
In a preferred embodiment of the invention, X in formula 1 has the meaning oxygen. These are, in particular, fatty acids and esters between carboxylic acids and dihydric or polyhydric alcohols. Preferred esters contain at least 10, in particular at least 12 carbon atoms. It is also preferred that the esters contain free hydroxyl groups, so the esterification of the polyol with the carboxylic acid is therefore not complete. Suitable polyols are, for example, ethylene glycol, diethylene glycol and higher alkoxylation products, glycerol, trimethylolpropane, pentaerythritol and also sugar derivatives. Other heteroatoms containing polyols such as triethanolamine are suitable.

In einer weiteren bevorzugten Ausführungsform der Erfindung handelt es sich bei der Komponente A um Fettsäuren mit 10 bis 22 C-Atomen. Diese können gesättigt oder ungesättigt sein.In a further preferred embodiment of the invention, component A is fatty acids having 10 to 22 C atoms. These can be saturated or unsaturated.

Bevorzugt als Komponente A sind geradkettige gesättigte Fettsäuren mit bis zu 18 C-Atomen wie Caprylsäure (Octansäure), Caprinsäure (Decansäure), Laurinsäure (Dodecansäure), Myristylsäure (Tetradecansäure), Palmitinsäure (Hexadecansäure), Stearinsäure (Octadecansäure) und insbesondere ungesättigte Fettsäuren wie Ölsäure (Octadecensäure), Linolsäure, Linolensäure sowie deren Mischungen, wie z.B. Rapsölsäure, Soyafettsäure, Sonnenblumenfettsäure, Erdnussfettsäure und Tallölfettsäure. Weiterhin können Dimer- und Oligomerfettsäuren, wie sie bei der Oligomerisierung ungesättigter Fettsäuren entstehen, anwesend sein. Bevorzugt besitzen mindestens 50 %, insbesondere mehr als 70 %, speziell mehr als 90 % der Fettsäuren mindestens eine Doppelbindung.Preferred as component A are straight-chain saturated fatty acids containing up to 18 carbon atoms, such as caprylic acid (octanoic acid), capric acid (decanoic acid), lauric acid (dodecanoic acid), myristic acid (tetradecanoic acid), palmitic acid (hexadecanoic acid), stearic acid (octadecanoic acid) and in particular unsaturated fatty acids, such as Oleic acid (octadecenoic acid), linoleic acid, linolenic acid and mixtures thereof, such as Rapeseed oil acid, soybean fatty acid, sunflower fatty acid, peanut fatty acid and tall oil fatty acid. Furthermore, dimer and oligomer fatty acids, such as those resulting from the oligomerization of unsaturated fatty acids, may be present. Preferably, at least 50%, in particular more than 70%, especially more than 90%, of the fatty acids have at least one double bond.

Weiterhin bevorzugt sind öllösliche Partialester dieser Fettsäuren mit Polyolen wie z.B. Ethylenglykol, Diethylenglykol und höhere Oligomere von Alkylenoxiden sowie Glycerin, Pentaerythrit, Sorbit, Diethanolamin, Triethanolamin und alkoxylierte Polyamine. Insbesondere bevorzugt ist Glycerinmonooleat. Dabei sind speziell Ester bevorzugt, die mindestens zwei freie OH-Gruppen sowie einen Alkylrest mit mindestens 8 C-Atomen tragen. Die Ester haben vorzugsweise OH-Zahlen zwischen 10 und 200 mg KOH/g, bevorzugt 20 bis 150 mg KOH/g.
Ist X ein stickstoffhaltiger Rest, so sind Umsetzungsprodukte von Ethanolamin, Diethanolamin, Hydroxypropylamin, Dihydroxypropylamin, n-Methylethanolamin, Diglykolamin und 2-Amino-2-methylpropanol geeignet. Die Umsetzung erfolgt vorzugsweise durch Amidierung, wobei auch die entstandenen Amide freie OH-Gruppen tragen. Als Beispiele seien Fettsäuremonoethanolamide, -diethanolamide und -N-methylethanolamide genannt. R3 steht bevorzugt für Methyl und Ethyl.
Also preferred are oil-soluble partial esters of these fatty acids with polyols such as ethylene glycol, diethylene glycol and higher oligomers of alkylene oxides and glycerol, pentaerythritol, sorbitol, diethanolamine, triethanolamine and alkoxylated polyamines. Especially preferred is glycerol monooleate. Particularly preferred are esters which carry at least two free OH groups and an alkyl radical having at least 8 C atoms. The esters preferably have OH numbers between 10 and 200 mg KOH / g, preferably 20 to 150 mg KOH / g.
If X is a nitrogen-containing radical, then reaction products of ethanolamine, diethanolamine, hydroxypropylamine, dihydroxypropylamine, n-methylethanolamine, diglycolamine and 2-amino-2-methylpropanol are suitable. The reaction is preferably carried out by amidation, whereby the resulting amides carry free OH groups. Examples which may be mentioned are fatty acid monoethanolamides, diethanolamides and -N-methylethanolamides. R 3 is preferably methyl and ethyl.

Die Komponente A kann Verbindungen der Formel 3 enthalten.

Figure imgb0002
worin R1 die oben angegebene Bedeutung hat, R41 einen Rest der Formel 3a

        -(R43-NR44)m-R45     (3a)

und R42 einen Rest der Formel 3b

        -(R43-NR44)n-R45     (3b)

bedeutet, R43 für eine C2- bis C10-Alkylengruppe steht, R44 Wasserstoff, Methyl, C2- bis C20-Alkyl, einen Rest der Formel 3c
Figure imgb0003
oder einen Alkoxyrest, und R45 H oder einen Rest der Formel 3c bedeutet, und m und n jeweils unabhängig voneinander eine ganze Zahl von 0 bis 20 bedeuten, wobei vorzugsweise

  • a) m und n nicht gleichzeitig null bedeuten, und
  • b) die Summe aus m und n mindestens 1 und höchstens 20 ist.
R43 steht vorzugsweise für einen C2- bis C8-, insbesondere für einen C2- bis C4-Rest. Das Polyamin, von dem sich die aus R41, R42 und dem sie verbindenden Stickstoffatom gebildete Struktureinheit ableitet, ist vorzugsweise Ethylendiamin, Diethylentriamin, Triethylentetramin, Tetraethylenpentamin oder ein höheres Homologes des Aziridins wie Polyethylenimin, sowie deren Mischungen. Teile der Aminogruppe können alkyliert sein. Ebenfalls geeignet sind Sternamine und Dendrimere. Darunter versteht man Polyamine mit im allgemeinen 2-10 Stickstoffatomen, die über -CH2-CH2-Gruppen miteinander verbunden sind und die in randständiger Position mit Acyl- oder Alkylresten abgesättigt sind.
R44 steht vorzugsweise für Wasserstoff, einen Acylrest oder für eine Alkoxygruppe der Formel -(OCH2CH2)n-, wobei n eine ganze Zahl zwischen 1 und 10 bedeutet, sowie deren Mischungen.Component A may contain compounds of formula 3.
Figure imgb0002
wherein R 1 has the meaning given above, R 41 is a radical of the formula 3a

- (R 43 -NR 44 ) m -R 45 (3a)

and R 42 is a radical of formula 3b

- (R 43 -NR 44 ) n -R 45 (3b)

R 43 is a C 2 - to C 10 -alkylene group, R 44 is hydrogen, methyl, C 2 - to C 20 -alkyl, a radical of the formula 3c
Figure imgb0003
or an alkoxy radical, and R 45 is H or a radical of the formula 3c, and m and n are each independently an integer from 0 to 20, preferably
  • a) m and n do not simultaneously mean zero, and
  • b) the sum of m and n is at least 1 and at most 20.
R 43 preferably represents a C 2 - to C 8 -, in particular a C 2 - to C 4 radical. The polyamine from which the structural unit formed from R 41 , R 42 and the nitrogen atom connecting them is derived is preferably ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine or a higher homologue of the aziridine such as polyethyleneimine, and mixtures thereof. Parts of the amino group may be alkylated. Also suitable are star amines and dendrimers. This refers to polyamines having generally 2-10 nitrogen atoms which are connected to each other via -CH 2 -CH 2 groups and which are saturated in marginal position with acyl or alkyl radicals.
R 44 is preferably hydrogen, an acyl radical or an alkoxy group of the formula - (OCH 2 CH 2 ) n -, where n is an integer between 1 and 10, and mixtures thereof.

Als Komponente A ebenfalls geeignet sind Verbindungen der Formel 3d

Figure imgb0004
worin
R46 die Bedeutung von R1,
R47 die Bedeutung von R1 oder H oder -[CH2-CH2-O-]p-H und
R48 die Bedeutung von R2 haben können und
p eine ganze Zahl von 1 bis 10 bedeuten,
mit der Maßgabe, dass mindestens einer der Reste R46, R47 und R48 eine OH-Gruppe trägt. Als Beispiel sei y-Hydroxybuttersäuretalgfettamid genannt.
Die Amide werden im allgemeinen durch Kondensation der Polyamine mit den Carbonsäuren oder deren Derivaten wie Estern oder Anhydriden hergestellt. Es werden vorzugsweise 0,2 bis 1,5 mol, insbesondere 0,3 bis 1,2 mol, speziell 1 mol Säure pro Basenäquivalent eingesetzt. Die Kondensation erfolgt bevorzugt bei Temperaturen zwischen 20 und 300°C, insbesondere zwischen 50 und 200°C unter Abdestillieren des Reaktionswassers. Dazu können Lösemittel, bevorzugt aromatische Lösemittel wie Benzol, Toluol, Xylol, Trimethylbenzol und/oder kommerzielle Lösemittelgemische wie z. B. Solvent Naphtha, ®Shellsol AB, ®Solvesso 150, ®Solvesso 200 dem Reaktionsgemisch zugefügt werden. Die Komponente A hat im allgemeinen einen titrierbaren Basenstickstoff von 0,01 - 5 % und eine Säurezahl von weniger als 20 mg KOH/g, vorzugsweise weniger als 10 mg KOH/g.
y nimmt vorzugsweise die Werte 1 oder 2 an. Beispiele bevorzugter Verbindungsgruppen mit y = 2 sind Derivate von Dimerfettsäuren und Alkenylbernsteinsäureanhydriden. Letztere können lineare wie auch verzweigte Alkylreste tragen, d.h. sie können sich von linearen α-Olefinen und/oder von Oligomeren niederer C3-C5-Olefine wie Poly(propylen) oder Poly(isobutylen) ableiten.Also suitable as component A are compounds of the formula 3d
Figure imgb0004
wherein
R 46 is the meaning of R 1 ,
R 47 is the meaning of R 1 or H or - [CH 2 -CH 2 -O-] p -H and
R 48 may have the meaning of R 2 and
p is an integer from 1 to 10,
with the proviso that at least one of R 46 , R 47 and R 48 carries an OH group. An example which may be mentioned is y-hydroxybutyric acid tallow fatty amide.
The amides are generally prepared by condensation of the polyamines with the carboxylic acids or their derivatives such as esters or anhydrides. It is preferably used 0.2 to 1.5 mol, in particular 0.3 to 1.2 mol, especially 1 mol of acid per base equivalent. The condensation is preferably carried out at temperatures between 20 and 300 ° C, in particular between 50 and 200 ° C while distilling off the water of reaction. For this purpose, solvents, preferably aromatic solvents such as benzene, toluene, xylene, trimethylbenzene and / or commercial solvent mixtures such. B. Solvent Naphtha, ® Shellsol AB, ® Solvesso 150, ® Solvesso 200 are added to the reaction mixture. Component A generally has a titratable base nitrogen of 0.01-5% and an acid number of less than 20 mg KOH / g, preferably less than 10 mg KOH / g.
y preferably assumes the values 1 or 2. Examples of preferred compound groups with y = 2 are derivatives of dimer fatty acids and alkenyl succinic anhydrides. The latter can carry linear as well as branched alkyl radicals, ie they can be derived from linear α-olefins and / or from oligomers of lower C 3 -C 5 -olefins such as poly (propylene) or poly (isobutylene).

Bevorzugte Polyole haben 2 bis 8 Kohlenstoffatome. Sie tragen vorzugsweise 2, 3, 4 oder 5 Hydroxylgruppen, jedoch nicht mehr als sie Kohlenstoffatome enthalten. Die Kohlenstoffkette der Polyole kann geradkettig, verzweigt, gesättigt oder ungesättigt sein und gegebenenfalls Heteroatome enthalten. Vorzugsweise ist sie gesättigt.Preferred polyols have 2 to 8 carbon atoms. They preferably carry 2, 3, 4 or 5 hydroxyl groups, but not more than they contain carbon atoms. The carbon chain of the polyols may be straight-chain, branched, saturated or unsaturated and optionally contain heteroatoms. Preferably, it is saturated.

Bevorzugte Carbonsäuren, von denen sich der Rest R1 ableitet, haben 5 bis 40, insbesondere 12 bis 30 Kohlenstoffatome. Vorzugsweise hat die Carbonsäure eine oder zwei Carboxylgruppen. Die Kohlenstoffkette der Carbonsäuren kann geradkettig, verzweigt, gesättigt oder ungesättigt sein. Vorzugsweise enthalten mehr als 50% der verwendeten Carbonsäuren (Mischungen) mindestens eine Doppelbindung. Beispiele bevorzugter Carbonsäuren umfassen Caprylsäure, Caprinsäure, Laurinsäure, Myristinsäure, Palmitinsäure, Stearinsäure, Ölsäure, Elaidinsäure, Linolsäure, Linolensäure und Behensäure, sowie Carbonsäuren mit Heteroatomen wie Ricinolsäure. Weiterhin können Dimer- und Trimerfettsäuren, wie sie z.B. durch Oligomerisierung von ungesättigten Fettsäuren zugänglich sind, sowie Alkenylbernsteinsäuren eingesetzt werden.Preferred carboxylic acids, from which the radical R 1 is derived, have 5 to 40, in particular 12 to 30 carbon atoms. Preferably, the carboxylic acid has one or two carboxyl groups. The carbon chain of the carboxylic acids may be straight-chain, branched, saturated or unsaturated. Preferably, more than 50% of the carboxylic acids used (mixtures) contain at least one double bond. Examples of preferred carboxylic acids include caprylic, capric, lauric, myristic, palmitic, stearic, oleic, elaidic, linoleic, linolenic and behenic acids as well as carboxylic acids having heteroatoms such as ricinoleic acid. Furthermore, dimer and trimer fatty acids, as obtainable, for example, by oligomerization of unsaturated fatty acids, and alkenylsuccinic acids can be used.

Das Copolymer, das den Bestandteil B des erfindungsgemäßen Additivs bildet, enthält freie OH-Gruppen.The copolymer which forms component B of the additive according to the invention contains free OH groups.

In einer bevorzugten Ausführungsform der Erfindung weist das Copolymer eine OH-Zahl von 10 bis 300, insbesondere 20 bis 250 mg KOH/g auf. In einer weiteren bevorzugten Ausführungsform weist das Copolymer ein mittleres Molekulargewicht Mw von 700 bis 10.000 g/mol auf. In einer weiteren bevorzugten Ausführungsform liegt der Anteil der Struktureinheiten (B1) zwischen 10 und 70 mol-%, insbesondere zwischen 15 und 60 mol-%.In a preferred embodiment of the invention, the copolymer has an OH number of 10 to 300, in particular 20 to 250 mg KOH / g. In a further preferred embodiment, the copolymer has an average molecular weight Mw of 700 to 10,000 g / mol. In a further preferred embodiment the proportion of the structural units (B1) is between 10 and 70 mol%, in particular between 15 and 60 mol%.

Bei den olefinisch ungesättigten Verbindungen, die die Comonomere (B1) ausmachen, handelt es sich vorzugsweise um Vinylester, Acrylester, Mono- und Diester ethylenisch ungesättigter Carbonsäuren, Methacrylester, Alkylvinylether und/oder Alkene, die Hydroxyalkyl-, Hydroxyalkenyl-, Hydroxycycloalkyl- oder Hydroxyarylreste tragen. Diese Reste enthalten wenigstens eine Hydroxylgruppe, die an einer beliebigen Stelle des Restes stehen kann, bevorzugt aber am Kettenende (ω-Stellung) bzw. in para-Stellung bei Ringsystemen steht.The olefinically unsaturated compounds constituting the comonomers (B1) are preferably vinyl esters, acrylic esters, mono- and diesters of ethylenically unsaturated carboxylic acids, methacrylic esters, alkyl vinyl ethers and / or alkenes, the hydroxyalkyl, hydroxyalkenyl, hydroxycycloalkyl or hydroxyaryl radicals wear. These radicals contain at least one hydroxyl group, which may be located anywhere in the radical, but preferably at the chain end (ω-position) or in the para position in ring systems.

Bei den Vinylestern handelt es sich vorzugsweise um solche der Formel 4

        CH2 = CH - OCOR4     (4)

worin R4 C1-C30-Hydroxyalkyl, vorzugsweise C1-C16-Hydroxyalkyl, speziell C2-C12-Hydroxyalkyl sowie die entsprechenden Hydroxyoxalkylreste bedeutet. Geeignete Vinylester umfassen 2-Hydroxyethylvinylester, α-Hydroxypropylvinylester, 3-Hydroxypropylvinylester und 4-Hydroxybutylvinylester.
Bei den Acrylestern handelt es sich vorzugsweise um solche der Formel 5

        CH2 = CR5 - COOR6     (5)

worin R5 Wasserstoff oder Methyl und R6 C1-C30-Hydroxyalkyl, vorzugsweise C1-C16-Hydroxyalkyl, speziell C2-C12-Hydroxyalkyl sowie die entsprechenden Hydroxyoxalkylreste bedeutet. Geeignete Acrylester umfassen Hydroxyethylacrylat, Hydroxyethylmethacrylat, 2-Hydroxypropylacrylat, 3-Hydroxypropylacrylat, 3-Hydroxypropylmethacrylat, Hydroxyisopropylacrylat, 4-Hydroxybutylacrylat und Glycerinmonoacrylat. Genauso geeignet sind die entsprechenden Ester der Methacrylsäure, sowie Ester von ethylenisch ungesättigten Dicarbonsäuren wie Maleinsäure, Fumarsäure oder Itaconsäure mit Diolen.
The vinyl esters are preferably those of the formula 4

CH 2 = CH - OCOR 4 (4)

wherein R 4 is C 1 -C 30 -hydroxyalkyl, preferably C 1 -C 16 -hydroxyalkyl, especially C 2 -C 12 -hydroxyalkyl, and the corresponding hydroxyoxalkyl radicals. Suitable vinyl esters include 2-hydroxyethyl vinyl ester, α-hydroxypropyl vinyl ester, 3-hydroxypropyl vinyl ester and 4-hydroxybutyl vinyl ester.
The acrylic esters are preferably those of the formula 5

CH 2 = CR 5 - COOR 6 (5)

wherein R 5 is hydrogen or methyl and R 6 is C 1 -C 30 -hydroxyalkyl, preferably C 1 -C 16 -hydroxyalkyl, especially C 2 -C 12 -hydroxyalkyl, and the corresponding hydroxyoxalkyl radicals. Suitable acrylic esters include hydroxyethyl acrylate, hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 3-hydroxypropyl acrylate, 3-hydroxypropyl methacrylate, hydroxyisopropyl acrylate, 4-hydroxybutyl acrylate and glycerol monoacrylate. Equally suitable are the corresponding esters of methacrylic acid, as well as esters of ethylenically unsaturated dicarboxylic acids such as maleic acid, fumaric acid or itaconic acid with diols.

Bei den Alkylvinylethern handelt es sich vorzugsweise um Verbindungen der Formel 6

        CH2 = CH - OR7     (6)

worin R7 C1-C30-Hydroxyalkyl, vorzugsweise C1-C16-Hydroxyalkyl, speziell C2-C12-Hydroxyalkyl sowie die entsprechenden Hydroxyoxalkylreste bedeutet. Geeignete Alkylvinylether umfassen 2-Hydroxyethylvinylether, Hydroxypropylvinylether, Hexandiolmonovinylether, 4-Hydroxybutylvinylether, Diethylenglykolmonovinylether und Cyclohexandimethanolmonovinylether.
The alkyl vinyl ethers are preferably compounds of the Formula 6

CH 2 = CH - OR 7 (6)

wherein R 7 is C 1 -C 30 -hydroxyalkyl, preferably C 1 -C 16 -hydroxyalkyl, especially C 2 -C 12 -hydroxyalkyl, and the corresponding hydroxyoxalkyl radicals. Suitable alkyl vinyl ethers include 2-hydroxyethyl vinyl ether, hydroxypropyl vinyl ether, hexanediol monovinyl ether, 4-hydroxybutyl vinyl ether, diethylene glycol monovinyl ether and cyclohexanedimethanol monovinyl ether.

Bei den Alkenen handelt es sich vorzugsweise um einfach ungesättigte Hydroxykohlenwasserstoffe mit 3 bis 30 Kohlenstoffatomen, insbesondere 4 bis 16 Kohlenstoffatomen und speziell 5 bis 12 Kohlenstoffatomen. Geeignete Alkene umfassen Dimethylvinylcarbinol (= 2-Methyl-3-buten-2-ol), Allyloxypropandiol, 2-Buten-1,4-diol, 1-Buten-3-ol, 3-Buten-1-ol, 2-Buten-1-ol, 1-Penten-3-ol, 1-Penten-4-ol, 2-Methyl-3-buten-1-ol, 1-Hexen-3-ol, 5-Hexen-1-ol und 7-Octen-1,2-diol.The alkenes are preferably monounsaturated hydroxy hydrocarbons having 3 to 30 carbon atoms, especially 4 to 16 carbon atoms and especially 5 to 12 carbon atoms. Suitable alkenes include dimethylvinylcarbinol (= 2-methyl-3-buten-2-ol), allyloxypropanediol, 2-butene-1,4-diol, 1-buten-3-ol, 3-buten-1-ol, 2-butene 1-ol, 1-penten-3-ol, 1-penten-4-ol, 2-methyl-3-buten-1-ol, 1-hexen-3-ol, 5-hexen-1-ol and 7 octene-1,2-diol.

Bevorzugte Comonomere (B2) sind olefinisch ungesättigte Verbindungen, die Kohlenwasserstoffreste mit mindestens 6 C-Atomen (unter Ausschluss der zur Polymerisation erforderlichen olefinischen Gruppe) tragen. Diese Kohlenwasserstoffreste können linear, verzweigt, cyclisch und/oder aromatisch sein. Neben Kohlenwasserstoffgruppen können sie auch untergeordnete Mengen weiterer funktioneller Gruppen mit Heteroatomen, wie beispielsweise Nitro-, Halogen-, Cyano-, Aminogruppen tragen, sofern diese die Öllöslichkeit nicht beeinträchtigen. Dabei handelt es sich vorzugsweise um Monomere aus folgenden Gruppen:

  • b1) Vinylester von Carbonsäuren mit mindestens 7 Kohlenstoffatomen, wie z.B. Octylvinylester, 2-Ethylhexylvinylester, Laurinsäurevinylester, Octadecylvinylester, Neononansäurevinylester, Neodecansäurevinylester, Neoundecansäurevinylester.
  • b2) (Meth)acrylsäureester mit Alkoholen mit mindestens 6 Kohlenstoffatomen, wie z.B. Octylacrylat, 2-Ethylhexylacrylat, Decylacrylat, Dodecylacrylat, Tetradecylacrylat, Hexadecylacrylat, sowie die entsprechenden Ester der Methacrylsäure und Ester von ethylenisch ungesättigten Dicarbonsäuren wie Maleinsäure, Fumarsäure oder Itaconsäure
  • b3) Alkylvinylether, die mindestens einen C6-Alkylrest tragen, wie z.B. Octadecylvinylether
  • b4) Olefine und Vinylaromaten mit Kettenlängen von mindestens 6 Kohlenstoffatomen, wie z.B. 1-Octen, 1-Decen, 1-Dodecen, 1-Tetradecen, 1-Hexadecen, 1-Octdecen, 1-Eicosen, technische ∀-Olefinschnitte, wie C20-C24-∀-Olefin, C24-C28-∀-Olefin, C30+-∀-Olefin, Styrol, ∀-Methylstyrol, p-Methoxystyrol.
Preferred comonomers (B2) are olefinically unsaturated compounds which carry hydrocarbon radicals having at least 6 C atoms (excluding the olefinic group required for the polymerization). These hydrocarbon radicals can be linear, branched, cyclic and / or aromatic. In addition to hydrocarbon groups, they can also carry minor amounts of further functional groups with heteroatoms, such as nitro, halogen, cyano, amino groups, provided that they do not affect the oil solubility. These are preferably monomers from the following groups:
  • b1) vinyl esters of carboxylic acids having at least 7 carbon atoms, such as octylvinyl, 2-ethylhexylvinyl, lauric, octadecyl, neononanoic, vinyl, neodecanoic, vinyl
  • b2) (meth) acrylic acid esters with alcohols having at least 6 carbon atoms, such as octyl acrylate, 2-ethylhexyl acrylate, decyl acrylate, dodecyl acrylate, tetradecyl acrylate, hexadecyl acrylate, and the corresponding esters of Methacrylic acid and esters of ethylenically unsaturated dicarboxylic acids such as maleic acid, fumaric acid or itaconic acid
  • b3) alkyl vinyl ethers which carry at least one C 6 -alkyl radical, for example octadecyl vinyl ether
  • b4) Olefins and vinylaromatics having chain lengths of at least 6 carbon atoms, such as 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octdecene, 1-eicosene, technical ∀-Olefinschnitte, such as C 20 -C 24- ∀-olefin, C 24 -C 28 ∀-olefin, C 30+ ∀-olefin, styrene, ∀-methylstyrene, p-methoxystyrene.

Es können sowohl einzelne Comonomere B2 als auch Mischungen verschiedener Comonomere der einzelnen und/oder verschiedenen Monomere b1) bis b4) eingesetzt werden. Besonders bevorzugte Comonomere B2 sind die oben genannten olefinisch ungesättigten Verbindungen der Gruppen b1) bis b4) mit Kohlenwasserstoffresten, die mindestens 8 C-Atome umfassen. Bevorzugt tragen mindestens 10 mol-%, bevorzugt mindestens 25 mol-%, insbesondere mehr als 50 mol-% der Monomere B2 lineare Kohlenwasserstoffreste. Vorzugsweise liegt der Anteil an Comonomeren B2 an den erfindungsgemäßen Polymeren zwischen 30 und 90 mol-%, insbesondere zwischen 40 und 80 mol-%.Both individual comonomers B2 and mixtures of different comonomers of the individual and / or different monomers b1) to b4) can be used. Particularly preferred comonomers B2 are the abovementioned olefinically unsaturated compounds of groups b1) to b4) having hydrocarbon radicals which comprise at least 8 carbon atoms. Preferably, at least 10 mol%, preferably at least 25 mol%, in particular more than 50 mol% of the monomers B2 bear linear hydrocarbon radicals. The proportion of comonomers B2 in the polymers according to the invention is preferably between 30 and 90 mol%, in particular between 40 and 80 mol%.

Als weitere Comonomere B3 können gegebenenfalls bis zu 40 mol-% Acrylsäure oder Methacrylsäure, Acrylate wie Methacrylat, Ethylacrylat, Butylacrylat, sowie die entsprechenden Methacrylsäureester, Vinylester wie Vinylacetat, Vinylpropionat, Hexylvinylester, Olefine wie Ethylen, Propen, Buten, Isobuten, Penten, Hexen, 4-Methylpenten-, Diisobutylen, Norbornen einpolymerisiert werden. Desgleichen können Stickstoff enthaltende Monomere wie z.B.

  • a) Alkylaminoacrylate bzw. -methacrylate, wie z.B. Aminoethylacrylat, Aminopropylacrylat, Amino-n-butylacrylat, N-Methylaminoethylacrylat, N,N-Dimethylaminoethylacrylat, N,N-Diethylaminoethylacrylat,
    N,N-Dimethylaminopropylacrylat, N,N-Diethylaminopropylacrylat sowie die entsprechenden Methacrylate,
  • b) Alkylacrylamide und -methacrylamide, wie z.B. Ethylacrylamid, Butylacrylamid, N-Octylacrylamid, N-Propyl-N-methoxyethylacrylamid, N-Acryloylphthalimid, N-Acryloylsuccinimid, N-Methylolacrylamid, sowie die entsprechenden Methacrylamide,
  • c) Vinylamide, wie z.B. N-Vinyl-N-methylacetamid, N-Vinylsuccinimid,
  • d) Aminoalkylvinylether, wie z.B. Aminopropylvinylether, Diethylaminoethylvinylether, Dimethylaminopropylvinylether,
  • e) Allylamin, N-Allyl-N-methylamin, N-Allyl-N-ethylamin, Diallylamin
  • f) eine Vinylgruppe tragende Heterozyklen, wie z.B. N-Vinylpyrrolidon, Methylvinylimidazol, 2-Vinylpyridin, 4-Vinylpyridin, 2-Methyl-5-vinylpyridin, Vinylcarbazol, Vinylimidazol, N-Vinyl-2-piperidon, N-Vinylcaprolactem.
As further comonomers B3 optionally up to 40 mol% of acrylic acid or methacrylic acid, acrylates such as methacrylate, ethyl acrylate, butyl acrylate, and the corresponding methacrylic esters, vinyl esters such as vinyl acetate, vinyl propionate, hexylvinyl, olefins such as ethylene, propene, butene, isobutene, pentene, hexene , 4-methylpentene, diisobutylene, norbornene. Likewise, nitrogen-containing monomers such as
  • a) alkylaminoacrylates or methacrylates, such as, for example, aminoethyl acrylate, aminopropyl acrylate, amino-n-butyl acrylate, N-methylaminoethyl acrylate, N, N-dimethylaminoethyl acrylate, N, N-diethylaminoethyl acrylate,
    N, N-dimethylaminopropyl acrylate, N, N-diethylaminopropyl acrylate and the corresponding methacrylates,
  • b) alkylacrylamides and -methacrylamides, such as ethylacrylamide, butylacrylamide, N-octylacrylamide, N-propyl-N-methoxyethylacrylamide, N-acryloylphthalimide, N-acryloylsuccinimide, N-methylolacrylamide, and the corresponding methacrylamides,
  • c) vinylamides, such as N-vinyl-N-methylacetamide, N-vinylsuccinimide,
  • d) aminoalkyl vinyl ethers, such as, for example, aminopropyl vinyl ether, diethylaminoethyl vinyl ether, dimethylaminopropyl vinyl ether,
  • e) allylamine, N-allyl-N-methylamine, N-allyl-N-ethylamine, diallylamine
  • f) a vinyl group-bearing heterocycles such as N-vinylpyrrolidone, methylvinylimidazole, 2-vinylpyridine, 4-vinylpyridine, 2-methyl-5-vinylpyridine, vinylcarbazole, vinylimidazole, N-vinyl-2-piperidone, N-vinylcaprolactam.

Zur Erzielung einer leichteren Handhabbarkeit und besseren Löslichkeit der Additive enthalten vorzugsweise bis zu 20 mol-%, insbesondere bis zu 10 mol-% der Comonomere B2 und gegebenenfalls B3 verzweigte Alkylketten. Dabei sind auch Oligomere und Polymere niederer Olefine wie z.B. Poly(propylen), Poly(buten) und Poly(isobutylen) geeignet, wobei solche Oligomere mit hohem Anteil an endständigen Doppelbindungen (> 50 mol-%, bevorzugt > 70 mol-%, insbesondere > 75 mol-%) bevorzugt sind.To achieve easier handling and better solubility of the additives, preferably up to 20 mol%, in particular up to 10 mol%, of the comonomers B2 and optionally B3 contain branched alkyl chains. Oligomers and polymers of lower olefins, e.g. Poly (propylene), poly (butene) and poly (isobutylene) suitable, with those oligomers having a high proportion of terminal double bonds (> 50 mol%, preferably> 70 mol%, in particular> 75 mol%) are preferred.

Die Schmelzviskositäten der Copolymere bei 140°C liegen vorzugsweise unterhalb 10.000 mPas, insbesondere zwischen 10 und 2000 mPas und speziell zwischen 15 und 1000 mPas. Öllöslich im Sinne der Erfindung heißt, dass mindestens 10 Gew.-%, bevorzugt mindestens 1 Gew.-%, insbesondere mindestens 0,1 Gew.-% des Additivs im zu additivierenden Mitteldestillat klar löslich wird.The melt viscosities of the copolymers at 140 ° C. are preferably below 10,000 mPas, in particular between 10 and 2000 mPas and especially between 15 and 1000 mPas. For the purposes of the invention, oil-soluble means that at least 10% by weight, preferably at least 1% by weight, in particular at least 0.1% by weight, of the additive becomes clearly soluble in the middle distillate to be added.

Die Copolymeren, die den Bestandteil B des erfindungsgemäßen Additivs bilden, können durch direkte Polymerisation von Verbindungen, die die angegebenen Struktureinheiten erhalten hergestellt werden. Es ist auch möglich, sie durch eine polymeranaloge Umsetzung herzustellen.The copolymers which form the constituent B of the additive according to the invention can be prepared by direct polymerization of compounds which are as specified Structural units are obtained. It is also possible to prepare them by a polymer-analogous reaction.

Dazu ist es erforderlich, ein Polymer mit freien Säuregruppen herzustellen. Diese stammen aus der Copolymerisation einer olefinisch ungesättigten Carbonsäure oder einem solchen Derivat einer Carbonsäure mit den weiteren, hier definierten Comonomeren B1 und gegebenenfalls B2. Bei diesen Carbonsäuren und Carbonsäurederivaten handelt es sich vorzugsweise um Maleinsäure, Acrylsäure, Methacrylsäure, Fumarsäure oder Itaconsäure, sowie deren Derivate. In einer polymeranalogen Reaktion werden hieraus die Hydroxylgruppen tragenden Monomere B1 hergestellt.For this it is necessary to produce a polymer with free acid groups. These originate from the copolymerization of an olefinically unsaturated carboxylic acid or such a derivative of a carboxylic acid with the other comonomers B1 and optionally B2 defined here. These carboxylic acids and carboxylic acid derivatives are preferably maleic acid, acrylic acid, methacrylic acid, fumaric acid or itaconic acid, and derivatives thereof. In a polymer-analogous reaction, the monomers B1 carrying hydroxyl groups are prepared therefrom.

Als Derivate der Carbonsäuren sind deren Anhydride bevorzugt. Besonders bevorzugt ist Maleinsäureanhydrid. Bei Copolymeren des Maleinsäureanhydrids (MSA) mit α-Olefinen sind alternierende Copolymere bevorzugt, die etwa 40 bis 60 mol-% MSA und 60-40 mol-% α-Olefin enthalten.As derivatives of the carboxylic acids, their anhydrides are preferred. Particularly preferred is maleic anhydride. For copolymers of maleic anhydride (MSA) with α-olefins, alternating copolymers containing about 40 to 60 mole percent MSA and 60-40 mole percent α-olefin are preferred.

Zur Herstellung der erfindungsgemäßen Copolymere mittels polymeranaloger Umsetzung werden die polymeren Säuregruppen mit mindestens bifunktionellen Reagentien, die zumindest eine OH-Funktion tragen, umgesetzt. Die Bindung an das Polymer kann über Hydroxygruppen als Ester und/oder über primäre bzw. sekundäre Aminogruppen in Form von Amiden, Imiden und/oder Ammoniumsalzen erfolgen. Zur Vermeidung von Vernetzungsreaktionen kann z.B. mit einem Überschuß bifunktionellem Reagenz und/oder in hoher Verdünnung gearbeitet werden. Die Veresterung, Amidierung bzw. Imidierung erfolgt in der Regel unter Auskreisen von Reaktionswasser (azeotrope Destillation, Austreiben mit Gasstrom wie N2). Dabei wird die Restsäurezahl auf Werte <150, bevorzugt <20, insbesondere <10 mg KOH/g eingestellt. Geeignete Reagentien sind z.B.: Ethylenglykol, Propylenglykol, Diethylenglykol, Triethylenglykol, Trimethylolpropan, Mischalkoxylate aus Ethylenoxid, Propylenoxid und/oder Butylenoxid mit bis zu 50, insbesondere bis zu 10 von Ethylenoxid, Propylenoxid und/oder Butylenoxid abgeleiteten Einheiten, Glycerin, Pentaerythrit, Sorbit, Ethanolamin, Diethanolamin, Triethanolamin, Butyldiethanolamin, Methyldiisopropylamin, Aminopropandiol sowie alkoxylierte Polyamine. Letztere können beispielsweise von Etylendiamin, Hexamethylendiamin, Diethylentriamin, Triethylentetramin, Tetraethylenpentamin sowie deren höheren Homologen abgeleitet sein, die mit 0,5 bis 50, insbesondere 10 mol Ethylenoxid, Propylenoxid und/oder Butylenoxid pro an ein N-Atom gebundenes H-Atom alkoxyliert sind. Die Umsetzung mit dem Polymer kann sowohl über eine OH-Gruppe zum Ester wie auch über eine primäre oder sekundäre Aminogruppe zum Amid bzw. Imid erfolgen.To prepare the copolymers according to the invention by means of polymer-analogous reaction, the polymeric acid groups are reacted with at least bifunctional reagents which carry at least one OH function. Binding to the polymer can be effected via hydroxy groups as esters and / or via primary or secondary amino groups in the form of amides, imides and / or ammonium salts. To avoid crosslinking reactions, it is possible, for example, to work with an excess of bifunctional reagent and / or in high dilution. The esterification, amidation or imidization is usually carried out under elimination of water of reaction (azeotropic distillation, expulsion with gas stream such as N 2 ). The residual acid number is set to values <150, preferably <20, in particular <10 mg KOH / g. Suitable reagents are, for example: ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, trimethylolpropane, mixed alkoxylates of ethylene oxide, propylene oxide and / or butylene oxide with up to 50 units, in particular up to 10 units derived from ethylene oxide, propylene oxide and / or butylene oxide, glycerol, pentaerythritol, sorbitol, Ethanolamine, diethanolamine, triethanolamine, butyldiethanolamine, methyldiisopropylamine, aminopropanediol and alkoxylated Polyamines. The latter can be derived, for example, from ethylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine and their higher homologs, which are alkoxylated with from 0.5 to 50, in particular 10, mol of ethylene oxide, propylene oxide and / or butylene oxide per H atom bonded to an N atom , The reaction with the polymer can be carried out both via an OH group to the ester as well as via a primary or secondary amino group to the amide or imide.

Die Umsetzung der säuregruppenhaltigen Copolymere erfolgt zwischen 30 und 250°C im Verlauf von 0,5 bis 20 Stunden. Das hydroxyfunktionelle Reagenz wird dabei mit Mengen von etwa 1 bis etwa 2 mol pro mol einpolymerisiertem Säure(derivat) umgesetzt.
Um bei gegebenem Basispolymer eine niedrigere OH-Zahl einzustellen und damit die Öllöslichkeit zu verbessern, können bis zu 50 mol-% des hydroxyfunktionellen Reagenzes durch Alkylamine und/oder Alkohole mit bis zu 24 C-Atomen ersetzt werden.
The reaction of the acid group-containing copolymers takes place between 30 and 250 ° C in the course of 0.5 to 20 hours. The hydroxy-functional reagent is reacted with amounts of from about 1 to about 2 mol per mol of polymerized-in derivative (derivative).
In order to set a lower OH number for a given base polymer and thus to improve the oil solubility, up to 50 mol% of the hydroxy-functional reagent can be replaced by alkylamines and / or alcohols having up to 24 carbon atoms.

Weiterhin können die Copolymere B durch Oxalkylierung der Säuregruppen enthaltenden Copolymere erhalten werden. Dazu geeignete Copolymere sind beispielsweise solche von Acrylsäure, Methacrylsäure, Itaconsäure, Fumarsäure, Maleinsäure oder Maleinsäureanhydrid mit den Comonomeren B2 und gegebenenfalls B3. Diese werden an den Säuregruppen mit C1- bis C10-Alkylenoxiden oxalkyliert. Bevorzugte Alkylenoxide sind Ethylenoxid, Propylenoxid und Butylenoxid. Die Oxalkylierung erfolgt vorzugsweise mit einem Einsatz von 0,5 bis 10 mol, insbesondere 1 bis 5 mol und speziell 1 bis 2 mol Alkylenoxid pro mol Säuregruppe.Furthermore, the copolymers B can be obtained by alkoxylating the acid group-containing copolymers. Copolymers suitable for this purpose are, for example, those of acrylic acid, methacrylic acid, itaconic acid, fumaric acid, maleic acid or maleic anhydride with the comonomers B2 and optionally B3. These are oxalkylated on the acid groups with C 1 - to C 10 -alkylene oxides. Preferred alkylene oxides are ethylene oxide, propylene oxide and butylene oxide. The alkoxylation is preferably carried out with a use of 0.5 to 10 mol, in particular 1 to 5 mol and especially 1 to 2 mol of alkylene oxide per mol of acid group.

Die Copolymerisation der Comonomeren erfolgt nach bekannten diskontinuierlichen oder kontinuierlichen Polymerisationsverfahren (vgl. hierzu z.B. Ullmanns Encyclopädie der Technischen Chemie, 5. Auflage, Vol. A21, Seiten 305 bis 413). Geeignet sind die Polymerisation in Lösung, in Suspension, in der Gasphase und die Fällungs- sowie Massepolymerisation. Bevorzugt sind Masse- und Lösungspolymerisation. Die Reaktion der Comonomeren wird durch Radikale bildende Initiatoren (Radikalkettenstarter) eingeleitet. Zu dieser Substanzklasse gehören z.B. Sauerstoff, Hydroperoxide, Peroxide und Azoverbindungen wie Cumolhydroperoxid, t-Butylhydroperoxid, Dilauroylperoxid, Dibenzoylperoxid, Bis(2-ethylhexyl)-peroxidicarbonat, t-Butylpermaleinat, t-Butylperpivalat, t-Butylperbenzoat, Dicumylperoxid, t-Butylcumylperoxid, Di-(t-butyl)peroxid, 2,2'-Azo-bis(2-methylpropanonitril), 2,2'-Azo-bis(2-methylbutyronitril). Die Initiatoren werden einzeln oder als Gemisch aus zwei oder mehr Substanzen in Mengen von 0,01 bis 20 Gew.-%, vorzugsweise 0,05 bis 10 Gew.-%, bezogen auf das Comonomerengemisch, eingesetzt.The copolymerization of the comonomers is carried out by known batchwise or continuous polymerization processes (cf., for example, Ullmanns Encyclopadie der Technischen Chemie, 5th edition, Vol. A21, pages 305 to 413). The polymerization in solution, in suspension, in the gas phase and the precipitation and bulk polymerization are suitable. Preference is given to bulk and solution polymerization. The reaction of the comonomers is by radicals forming initiators (radical chain starter) initiated. This class of substances includes, for example, oxygen, hydroperoxides, peroxides and azo compounds such as cumene hydroperoxide, t-butyl hydroperoxide, dilauroyl peroxide, dibenzoyl peroxide, bis (2-ethylhexyl) peroxydicarbonate, t-butyl permalate, t-butyl perpivalate, t-butyl perbenzoate, dicumyl peroxide, t-butylcumyl peroxide, Di (t-butyl) peroxide, 2,2'-azobis (2-methylpropanonitrile), 2,2'-azobis (2-methylbutyronitrile). The initiators are used individually or as a mixture of two or more substances in amounts of 0.01 to 20 wt .-%, preferably 0.05 to 10 wt .-%, based on the comonomer mixture.

Die Polymerisation erfolgt in der Regel bei Temperaturen von 40 - 300°C, vorzugsweise bei 80 - 250°C, wobei bei Verwendung von Monomeren und/oder Lösemitteln mit Siedetemperaturen unterhalb der Polymerisationstemperatur zweckmäßig unter Druck gearbeitet wird. Die Polymerisation wird zweckmäßig unter Luftausschluss, z.B. unter Stickstoff durchgeführt, da Sauerstoff die Polymerisation stört. Bei der Wahl des Initiators bzw. des Initiatorsystems ist es zweckmäßig, darauf zu achten, dass die Halbwertzeit des Initiators bzw. Initiatorsystems bei der gewählten Polymerisationstemperatur weniger als 3 Stunden beträgt. Bevorzugt liegt sie zwischen 0,5 Minuten und einer Stunde.The polymerization is generally carried out at temperatures of 40-300 ° C, preferably at 80-250 ° C, which is advantageously carried out under pressure when using monomers and / or solvents having boiling temperatures below the polymerization temperature. The polymerization is conveniently carried out under exclusion of air, e.g. carried out under nitrogen, since oxygen interferes with the polymerization. When choosing the initiator or the initiator system, it is expedient to ensure that the half-life of the initiator or initiator system is less than 3 hours at the selected polymerization temperature. It is preferably between 0.5 minutes and one hour.

Das gewünschte Molekulargewicht der Copolymerisate ergibt sich bei gegebener Zusammensetzung des Comonomerengemisches durch Variation der Reaktionsparameter Konzentration und Temperatur. Zur Erzielung niedermolekularer Copolymere kann weiterhin unter Zusatz von Moderatoren gearbeitet werden. Geeignete Molekulargewichtsregler sind beispielsweise Aldehyde, Ketone, Alkohole sowie organische Schwefel-Verbindungen wie Mercaptoethanol, Mercaptopropanol, Mercaptoessigsäure, Mercaptopropionsäure, tert.-Butylmercaptan, n-Butylmercaptan, n-Octylmercaptan, tert.-Dodecylmercaptan und n-Dodecylmercaptan. In Abhängigkeit von der angestrebten Viskosität werden die Moderatoren in Mengen bis zu 20 Gew.-%, vorzugsweise 0,05 bis 10 Gew.-%, bezogen auf das Comonomerengemisch, angewandt.The desired molecular weight of the copolymers is obtained with a given composition of the comonomer mixture by varying the reaction parameters concentration and temperature. To obtain low molecular weight copolymers can continue to work with the addition of moderators. Suitable molecular weight regulators are, for example, aldehydes, ketones, alcohols and organic sulfur compounds such as mercaptoethanol, mercaptopropanol, mercaptoacetic acid, mercaptopropionic acid, tert-butylmercaptan, n-butylmercaptan, n-octylmercaptan, tert-dodecylmercaptan and n-dodecylmercaptan. Depending on the desired viscosity, the moderators are used in amounts of up to 20% by weight, preferably 0.05 to 10% by weight, based on the comonomer mixture.

Für die Polymerisation geeignete Apparaturen sind z.B. übliche Rührkessel mit beispielsweise Anker-, Blatt-, Impeller- oder Mehrstufenimpuls-Gegenstrom-Rührer und für die kontinuierliche Herstellung Rührkesselkaskaden, Rührreaktoren oder statische Mischer.Apparatuses suitable for the polymerization are e.g. conventional stirred tank with, for example, anchor, blade, impeller or multi-stage pulse countercurrent stirrer and for continuous production stirred tank cascades, stirred reactors or static mixer.

Bevorzugtes Verfahren zur Herstellung der Copolymeren ist neben der lösemittelfreien Massepolymerisation die Lösungspolymerisation. Sie wird durchgeführt in Lösungsmitteln, in denen die Monomeren und die gebildeten Copolymeren löslich sind. Es sind hierfür alle Lösungsmittel geeignet, die diese Vorgabe erfüllen und die mit den Monomeren sowie den gebildeten Copolymeren keine Reaktion eingehen. Beispielsweise sind dies organische, bevorzugt aromatische Lösemittel, wie Cumol, Toluol, Xylol, Ethylbenzol oder auch kommerzielle Lösemittelgemische, wie ®Solvent Naphtha, ®Shellsol AB oder ®Solvesso 150, 200.Preferred method for the preparation of the copolymers is in addition to the solvent-free bulk polymerization solution polymerization. It is carried out in solvents in which the monomers and the copolymers formed are soluble. All solvents are suitable for this purpose which fulfill this requirement and which do not react with the monomers and the copolymers formed. These are, for example, organic, preferably aromatic solvents, such as cumene, toluene, xylene, ethylbenzene or else commercial solvent mixtures, such as ® Solvent Naphtha, ® Shellsol AB or ® Solvesso 150, 200.

Bei der Herstellung können alle Monomere vorgelegt und durch Zugabe eines Radikalkettenstarters und Wärmezufuhr polymerisiert werden.In the preparation of all monomers can be submitted and polymerized by the addition of a free radical initiator and heat.

Zweckmäßigerweise wird jedoch das Lösungsmittel und gegebenenfalls ein Teil der Monomeren (z.B. ca. 5 - 20 %) vorgelegt und der Rest der Monomerenmischung mit dem Initiator und gegebenenfalls Co-Initiator und Regler zudosiert.Conveniently, however, the solvent and optionally a portion of the monomers (for example about 5 to 20%) are initially charged and the remainder of the monomer mixture is metered in with the initiator and optionally co-initiator and regulator.

Die Konzentration der zu polymerisierenden Monomeren liegt zwischen 20 und 95 Gew.-%, bevorzugt 50 und 90 Gew.-%.The concentration of the monomers to be polymerized is between 20 and 95 wt .-%, preferably 50 and 90 wt .-%.

Das feste Copolymer kann durch Ausfällung mit geeigneten Nicht-Lösemitteln, wie Aceton oder Methanol oder durch Verdampfen des Lösungsmittels isoliert werden. Es ist jedoch zweckmäßig, für die Polymerisation ein Lösungsmittel zu wählen, in dem das Polymer direkt erfindungsgemäß eingesetzt werden kann.The solid copolymer can be isolated by precipitation with suitable non-solvents such as acetone or methanol or by evaporation of the solvent. However, it is expedient to choose a solvent for the polymerization in which the polymer can be used directly according to the invention.

Die Additive werden den Mineralölen oder Mineralöldestillaten bevorzugt als Mischung zugesetzt, wobei das öllösliche Amphiphil A als Lösemittel für das Copolymer B dient. Bevorzugte Mischungen sind bei Temperaturen unterhalb 40 °C fließfähig, d.h. sie haben bei dieser Temperatur eine Viskosität von weniger als 10 Pas, insbesondere < 1 Pas. Bei einer für die Verarbeitung zu hohen Viskosität und/oder Eigenstockpunkt der Mischung können bis zu 50 Gew.-%, insbesondere bis zu 20 Gew.-%, bezogen auf das Additiv eines Lösemittels zugesetzt. Lösemittel können aliphatische und/oder aromatische Kohlenwasserstoffe sein. Die Vorteile der Additivkombination können aber auch bei getrennter Dosierung der Komponenten A und B genutzt werden.The additives are preferably added to the mineral oils or mineral oil distillates as a mixture, the oil-soluble amphiphile A serving as a solvent for the copolymer B. Preferred mixtures are at temperatures below 40 ° C flowable, ie they have at this temperature a viscosity of less than 10 Pas, in particular <1 Pas. In the case of a viscosity which is too high for the processing and / or the self-sticking point of the mixture, up to 50% by weight, in particular up to 20% by weight, based on the additive of a solvent, may be added. Solvents may be aliphatic and / or aromatic hydrocarbons. The advantages of the additive combination can also be used with separate metering of components A and B.

Durch die Additive in ihren Schmier- und/oder Kaltfließeigenschaften verbesserte Mineralöle oder Mineralöldestillate enthalten 0,001 bis 2, vorzugsweise 0,005 bis 0,5 Gew.-% Additiv, bezogen auf das Destillat.
Die Additive können weiterhin in Form von Mischungen verwendet werden, die aus Additiven der beanspruchten Art, jedoch unterschiedlicher qualitativer und/oder quantitativer Zusammensetzung bestehen. Das Mischungsverhältnis (in Gewichtsteilen) der Additivbestandteile kann über einen weiten Bereich variiert werden und z.B. 20:1 bis 1:20, vorzugsweise 10:1 bis 1:10 betragen. Auf diesem Wege lassen sich die Additive gezielt individuellen Anforderungen anpassen.
Mineral oils or mineral oil distillates improved by the additives in their lubricating and / or cold-flow properties contain from 0.001 to 2, preferably from 0.005 to 0.5,% by weight of additive based on the distillate.
The additives can furthermore be used in the form of mixtures which consist of additives of the claimed type but of different qualitative and / or quantitative composition. The mixing ratio (in parts by weight) of the additive components can be varied over a wide range and, for example, 20: 1 to 1:20, preferably 10: 1 to 1:10 amount. In this way, the additives can be tailored to individual requirements.

Zur Herstellung von Additivpaketen für spezielle Problemlösungen können die Additive auch zusammen mit einem oder mehreren öllöslichen Co-Additiven eingesetzt werden, die bereits für sich allein die Kaltfließeigenschaften und/oder Schmierwirkung von Rohölen, Schmierölen oder Brennölen verbessern. Beispiele solcher Co-Additive sind Vinylacetat enthaltende Copolymerisate oder Terpolymerisate des Ethylens, polare Verbindungen, die eine Paraffindispergierung bewirken (Paraffindispergatoren), Kammpolymere, Alkylphenol-Aldehydharze sowie öllösliche Amphiphile.For the preparation of additive packages for specific problem solutions, the additives can also be used together with one or more oil-soluble co-additives, which in themselves improve the cold flow properties and / or lubricity of crude oils, lubricating oils or fuel oils. Examples of such co-additives are vinyl acetate-containing copolymers or terpolymers of ethylene, polar compounds which effect a paraffin dispersion (paraffin dispersants), comb polymers, alkylphenol-aldehyde resins and oil-soluble amphiphiles.

So haben sich Mischungen der Additive mit Copolymerisaten hervorragend bewährt, die 10 bis 40 Gew.-% Vinylacetat und 60 bis 90 Gew.-% Ethylen enthalten. Nach einer weiteren Ausgestaltung der Erfindung setzt man die Additive in Mischung mit Ethylen/Vinylacetat/Neononansäurevinylester-Terpolymerisaten oder EthylenVinylacetat/Neodecansäurevinylester-Terpolymerisaten zur Verbesserung der Fließfähigkeit von Mineralölen oder Mineralöldestillaten ein. Die Terpolymerisate der Neononansäurevinylester bzw. der Neodecansäurevinylester enthalten außer Ethylen 10 bis 35 Gew.-% Vinylacetat und 1 bis 25 Gew.-% der jeweiligen Neoverbindung. Weitere bevorzugte Copolymere enthalten neben Ethylen und 10 bis 35 Gew.-% Vinylestern noch 0,5 bis 20 Gew.-% Olefin wie Diisobutylen, 4-Methylpenten oder Norbornen. Das Mischungsverhältnis der Additive mit den vorstehend beschriebenen Ethylen/Vinylacetat-Copolymerisaten bzw. den Terpolymerisaten aus Ethylen, Vinylacetat und den Vinylestern der Neononan- bzw. der Neodecansäure beträgt (in Gewichtsteilen) 20:1 bis 1:20, vorzugsweise 10:1 bis 1:10.For example, mixtures of the additives with copolymers which contain from 10 to 40% by weight of vinyl acetate and from 60 to 90% by weight of ethylene have proved to be outstanding. According to a further embodiment of the invention, the additives are used in admixture with ethylene / vinyl acetate / vinyl neononanoate terpolymers or ethylene vinyl acetate / vinyl neodecanoate terpolymers to improve the flowability of mineral oils or mineral oil distillates. The terpolymers of Vinyl neononanoate or vinyl neodecanoate contain, in addition to ethylene, 10 to 35% by weight of vinyl acetate and 1 to 25% by weight of the respective neo compound. Further preferred copolymers contain, in addition to ethylene and from 10 to 35% by weight of vinyl esters, from 0.5 to 20% by weight of olefin, such as diisobutylene, 4-methylpentene or norbornene. The mixing ratio of the additives with the ethylene / vinyl acetate copolymers described above or the terpolymers of ethylene, vinyl acetate and the vinyl esters of neononanic or neodecanoic acid is (in parts by weight) 20: 1 to 1:20, preferably 10: 1 to 1 : 10th

Zur Verwendung als Fließverbesserer und/oder Lubricity-Additiv können die Additive ferner in Mischung mit Paraffindispergatoren eingesetzt werden. Paraffindispergatoren reduzieren die Größe der Paraffinkristalle und bewirken, dass die Paraffinpartikel sich nicht absetzen, sondern kolloidal mit deutlich reduziertem Sedimentationsbestreben, dispergiert bleiben. Weiterhin verstärken sie die Schmierwirkung der erfindungsgemäßen Additive. Als Paraffindispergatoren haben sich öllösliche polare Verbindungen mit ionischen oder polaren Gruppen, z.B. Aminsalze und/oder Amide bewährt, die durch Reaktion aliphatischer oder aromatischer Amine, vorzugsweise langkettiger aliphatischer Amine, mit aliphatischen oder aromatischen Mono-, Di-, Tri- oder Tetracarbonsäuren oder deren Anhydriden erhalten werden (vgl. US 4 211 534). Andere Paraffindispergatoren sind Copolymere des Maleinsäureanhydrids und α,β-ungesättigter Verbindungen, die gegebenenfalls mit primären Monoalkylaminen und/oder aliphatischen Alkoholen umgesetzt werden können (vgl. EP 0 154 177), die Umsetzungsprodukte von Alkenylspirobislactonen mit Aminen (vgl. EP 0 413 279 B1) und nach EP 0 606 055 A2 Umsetzungsprodukte von Terpolymeren auf Basis α,β-ungesättigter Dicarbonsäureanhydride, α,β-ungesättigter Verbindungen und Polyoxyalkylenether niederer ungesättigter Alkohole. Auch Alkylphenol-Aldehydharze sind als Paraffindispergatoren geeignet.For use as flow improver and / or lubricity additive, the additives may also be used in admixture with paraffin dispersants. Paraffin dispersants reduce the size of the paraffin crystals and cause the paraffin particles to not settle but remain colloidally dispersed with significantly reduced sedimentation effort. Furthermore, they increase the lubricity of the additives of the invention. As paraffin dispersants, oil-soluble polar compounds having ionic or polar groups, e.g. Amine salts and / or amides which are obtained by reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their anhydrides are proven (compare US 4 211 534). Other paraffin dispersants are copolymers of maleic anhydride and α, β-unsaturated compounds which can optionally be reacted with primary monoalkylamines and / or aliphatic alcohols (cf., EP 0 154 177), the reaction products of alkenyl spiro-bis-lactones with amines (cf., EP 0 413 279 B1 ) and EP 0 606 055 A2 reaction products of terpolymers based on α, β-unsaturated dicarboxylic anhydrides, α, β-unsaturated compounds and polyoxyalkylene ethers of lower unsaturated alcohols. Alkylphenol-aldehyde resins are also suitable as paraffin dispersants.

So können die Additive in Mischung mit Alkylphenol-Formaldehydharzen eingesetzt werden. In einer bevorzugten Ausführungsform der Erfindung handelt es sich bei diesen Alkylphenol-Formaldehydharzen um solche der Formel 7

Figure imgb0005
worin R6 für C4-C50-Alkyl oder -Alkenyl, R7 für Ethoxy- und/oder Propoxy,
n für eine Zahl von 5 bis 100 und p für eine Zahl von 0 bis 50 steht.Thus, the additives can be used in mixture with alkylphenol-formaldehyde resins. In a preferred embodiment of the invention, these alkylphenol-formaldehyde resins are those of the formula 7
Figure imgb0005
in which R 6 is C 4 -C 50 -alkyl or -alkenyl, R 7 is ethoxy- and / or propoxy,
n is a number from 5 to 100 and p is a number from 0 to 50.

Schließlich werden in einer weiteren Ausführungsform der Erfindung die Additive zusammen mit Kammpolymeren verwendet. Hierunter versteht man Polymere, bei denen Kohlenwasserstoffreste mit mindestens 8, insbesondere mindestens 10 Kohlenstoffatomen an einem Polymerrückgrat gebunden sind. Vorzugsweise handelt es sich um Homopolymere, deren Alkylseitenketten mindestens 8 und insbesondere mindestens 10 Kohlenstoffatome enthalten. Bei Copolymeren weisen mindestens 20 %, bevorzugt mindestens 30 % der Monomeren Seitenketten auf (vgl. Comb-like Polymers-Structure and Properties; N.A. Platé and V.P. Shibaev, J. Polym. Sci. Macromolecular Revs. 1974, 8, 117 ff). Beispiele für geeignete Kammpolymere sind z.B. Fumarat/Vinylacetat-Copolymere (vgl. EP 0 153 176 A1), Copolymere aus einem C6- bis C24-α-Olefin und einem N-C6- bis C22-Alkylmaleinsäureimid (vgl. EP 0 320 766), ferner veresterte Olefin/ Maleinsäureanhydrid-Copolymere, Polymere und Copolymere von α-Olefinen und veresterte Copolymere von Styrol und Maleinsäureanhydrid.Finally, in another embodiment of the invention, the additives are used together with comb polymers. This term refers to polymers in which hydrocarbon radicals having at least 8, in particular at least 10, carbon atoms are bonded to a polymer backbone. Preferably, they are homopolymers whose alkyl side chains contain at least 8 and in particular at least 10 carbon atoms. In the case of copolymers, at least 20%, preferably at least 30% of the monomers have side chains (compare Comb-like Polymers-Structure and Properties, NA Platé and VP Shibaev, J. Polym, Sci Macromolecular Revs 1974, 8, 117 ff). Examples of suitable comb polymers are, for example, fumarate / vinyl acetate copolymers (cf., EP 0 153 176 A1), copolymers of a C 6 - to C 24 -α-olefin and an NC 6 - to C 22 -alkylmaleimide (compare EP 0 320 766), further esterified olefin / maleic anhydride copolymers, polymers and copolymers of α-olefins, and esterified copolymers of styrene and maleic anhydride.

Kammpolymere können beispielsweise durch die Formel 8

Figure imgb0006
beschrieben werden. Darin bedeuten

A
R', COOR', OCOR', R"-COOR' oder OR';
D
H, CH3, A oder R;
E
H oder A;
G
H, R", R"-COOR', einen Arylrest oder einen heterocyclischen Rest;
M
H, COOR", OCOR", OR" oder COOH;
N
H, R", COOR", OCOR, COOH oder einen Arylrest;
R' eine Kohlenwasserstoffkette mit 8-150 Kohlenstoffatomen;
R" eine Kohlenwasserstoffkette mit 1 bis 10 Kohlenstoffatomen;
m
eine Zahl zwischen 0,4 und 1,0; und
n
eine Zahl zwischen 0 und 0,6.
Comb polymers can be obtained, for example, by the formula 8
Figure imgb0006
to be discribed. Mean in it
A
R ', COOR', OCOR ', R "-COOR' or OR ';
D
H, CH 3, A or R;
e
H or A;
G
H, R ", R" -COOR ', an aryl radical or a heterocyclic radical;
M
H, COOR ", OCOR", OR "or COOH;
N
H, R ", COOR", OCOR, COOH or an aryl radical;
R 'is a hydrocarbon chain of 8-150 carbon atoms;
R "is a hydrocarbon chain of 1 to 10 carbon atoms;
m
a number between 0.4 and 1.0; and
n
a number between 0 and 0.6.

Das Mischungsverhältnis (in Gewichtsteilen) der erfindungsgemäßen Additive mit Paraffindispergatoren, Harzen bzw. Kammpolymeren beträgt jeweils 1:10 bis 20:1, vorzugsweise 1:1 bis 10:1.
erfindungsgemäßen Additive sind insbesondere geeignet, die Schmiereigenschaften von tierischen, pflanzlichen oder mineralischen Ölen zu verbessern. Darüberhinaus verbessern sie gleichzeitig die Kaltfließeigenschaften der additivierten Öle. Sie sind für die Verwendung in Mitteldestillaten besonders gut geeignet. Als Mitteldestillate bezeichnet man insbesondere solche Mineralöle, die durch Destillation von Rohöl gewonnen werden und im Bereich von 120 bis 450°C sieden, beispielsweise Kerosin, Jet-Fuel, Diesel und Heizöl. Vorzugsweise werden die Additive in solchen Mitteldestillaten verwendet, die
0,05 Gew.-% Schwefel und weniger, besonders bevorzugt weniger als 350 ppm Schwefel, insbesondere weniger als 200 ppm Schwefel und in speziellen Fällen weniger als 50 ppm Schwefel enthalten. Es handelt sich dabei im allgemeinen um solche Mitteldestillate, die einer hydrierenden Raffination unterworfen wurden, und die daher nur geringe Anteile an polyaromatischen und polaren Verbindungen enthalten, die ihnen eine natürliche Schmierwirkung verleihen. Die Additive werden weiterhin vorzugsweise in solchen Mitteldestillaten verwendet, die 95 %-Destillationspunkte unter 370°C, insbesondere 350°C und in Spezialfällen unter 330°C aufweisen. Sie können auch als Komponenten in Schmierölen eingesetzt werden.
The mixing ratio (in parts by weight) of the additives according to the invention with paraffin dispersants, resins or comb polymers is in each case 1:10 to 20: 1, preferably 1: 1 to 10: 1.
additives according to the invention are particularly suitable for improving the lubricating properties of animal, vegetable or mineral oils. In addition, they simultaneously improve the cold flow properties of the additized oils. They are particularly well suited for use in middle distillates. As middle distillates are in particular those mineral oils which are obtained by distillation of crude oil and boil in the range of 120 to 450 ° C, for example kerosene, jet fuel, diesel and fuel oil. Preferably, the additives are used in such middle distillates that
0.05% by weight of sulfur and less, more preferably less than 350 ppm of sulfur, especially less than 200 ppm of sulfur and in special cases less than 50 ppm of sulfur. These are generally those middle distillates that have been subjected to a hydrogenating refining, and therefore contain only small amounts of polyaromatic and polar compounds that give them a natural lubricating effect. The additives are further preferably used in such middle distillates having 95% distillation points below 370 ° C, especially 350 ° C and in special cases below 330 ° C. They can also be used as components in lubricating oils.

Die Additive können allein oder auch zusammen mit anderen Additiven verwendet werden, z.B. mit anderen Stockpunkterniedrigern oder Entwachsungshilfsmitteln, mit Korrosionsinhibitoren, Antioxidantien, Schlamminhibitoren, Dehazern und Zusätzen zur Erniedrigung des Cloud-Points.The additives can be used alone or together with other additives, e.g. with other pour point depressants or dewaxing aids, with corrosion inhibitors, antioxidants, sludge inhibitors, dehazers, and cloud point depressant additives.

Die Wirksamkeit der Additive als Lubricity-Additive wird durch die nachfolgenden Beispiele näher erläutert.The effectiveness of the additives as lubricity additives is further illustrated by the following examples.

BeispieleExamples

Die Bestimmung der hydroxyfunktionellen Comonomere erfolgt durch Bestimmung der OH-Zahl durch Umsetzung des Polymers mit überschüssigem Acetanhydrid und anschließender Titration der gebildeten Essigsäure mit KOH.The determination of the hydroxy-functional comonomers is carried out by determining the OH number by reaction of the polymer with excess acetic anhydride and subsequent titration of the acetic acid formed with KOH.

Die Bestimmung der Viskosität erfolgt gemäß ISO 3219 (B) mit einem Rotationsviskosimeter (Haake RV 20) mit Platte-Kegel-Meßsystem. Tabelle 1: Charakterisierung der hydroxyfunktionellen Copolymere Muster Copolymer A1 Copolymer aus 50 mol-% Hydroxyethylmethacrylat und 50 mol-% Octadecen mit einer Schmelzviskosität bei 140°C von 70 mPas und einer OH-Zahl von 185 mg KOH/g. A2 Copolymer aus 25 mol-% Hydroxybutylvinylether und 75 mol-% Octadecylvinylether mit einer Schmelzviskosität bei 140°C von 54 mPas und einer OH-Zahl von 70 mg KOH/g A3 Terpolymer aus 18 mol-% Ethylenglykolmonovinylether, 67 mol-% Ooctadecylacrylat und 15 mol-% Vinylacetat mit einer Schmelzviskosität bei 140°C von 82 mPas und einer OH-Zahl von 35 mg KOH/g. A4 Terpolymer aus 50 mol-% Maleinsäureanhydrid, 25 mol-% Tetradecen und 25 mol-% Hexadecen mit einer Schmelzviskosität bei 160° C von 50 mPas, verestert mit Diethylenglykol. Die OH-Zahl beträgt 225 mg KOH/g Tabelle 2: Charakterisierung der öllöslichen Amphiphile Muster B1 Ölsäure B2 Tallölfettsäure B3 Glycerinmonooleat B4 Poly(isobutenyl)bernsteinsäureanhydrid, mit Diethylenglykol zweifach verestert gemäß Beispiel 1 aus WO 97/45507 B5 Ölsäurediethanolamid The viscosity is determined in accordance with ISO 3219 (B) using a rotary viscometer (Haake RV 20) with a plate-and-cone measuring system. Table 1: Characterization of the hydroxy-functional copolymers template copolymer A1 Copolymer of 50 mol% hydroxyethyl methacrylate and 50 mol% octadecene having a melt viscosity at 140 ° C of 70 mPas and an OH number of 185 mg KOH / g. A2 Copolymer of 25 mol% hydroxybutyl vinyl ether and 75 mol% octadecyl vinyl ether having a melt viscosity at 140 ° C of 54 mPas and an OH number of 70 mg KOH / g A3 Terpolymer of 18 mol% ethylene glycol monovinyl ether, 67 mol% Ooctadecylacrylat and 15 mol% vinyl acetate having a melt viscosity at 140 ° C of 82 mPas and an OH number of 35 mg KOH / g. A4 Terpolymer of 50 mol% maleic anhydride, 25 mol% tetradecene and 25 mol% hexadecene having a melt viscosity at 160 ° C of 50 mPas, esterified with diethylene glycol. The OH number is 225 mg KOH / g template B1 oleic acid B2 tall oil fatty acid B3 Glycerol monooleate B4 Poly (isobutenyl) succinic anhydride, doubly esterified with diethylene glycol according to Example 1 of WO 97/45507 B5 oleic acid diethanolamide

Tabelle 3: Charakterisierung der TestöleTable 3: Characterization of the test oils

Die Bestimmung der Siedekenndaten erfolgt gemäß ASTM D-86, die Bestimmung des CFPP-Werts gemäß EN 116 und die Bestimmung des Cloud Points gemäß ISO 3015. Testöl 1 Siedebeginn [°C] 185 20 % [°C] 201 30 % [°C] 207 90 % [°C] 289 95 % [°C] 305 Cloud Point [°C] -27 CFPP [°C] -30 S-Gehalt [ppm) 13 Dichte [g/cm3] 0,817 WS 1.4 [µm] 676 The boiling characteristics are determined according to ASTM D-86, the CFPP value according to EN 116 and the determination of the cloud point according to ISO 3015. Test oil 1 Start of boiling [° C] 185 20% [° C] 201 30% [° C] 207 90% [° C] 289 95% [° C] 305 Cloud Point [° C] -27 CFPP [° C] -30 S content [ppm] 13 Density [g / cm 3 ] 0,817 WS 1.4 [μm] 676

Schmierwirkung in MitteldestillatenLubricating effect in middle distillates

Die Schmierwirkung der Additive wurde mittels eines HFRR-Geräts der Firma PCS Instruments an additivierten Ölen bei 60°C durchgeführt. Der High Frequency Reciprocating Rig Test (HFRR) ist beschrieben in D. Wei, H. Spikes, Wear, Vol. 111, No. 2, p. 217, 1986. Die Ergebnisse sind als Wear Scar (WS 1.4) angegeben. Ein niedriger Wear Scar zeigt eine gute Schmierwirkung. Tabelle 4: Wear Scar in Testöl 2 Beispiel Additiv Wear Scar 1.4 µm 1 200 ppm (A1 + B1 / 1:1) 334 µm 2 250 ppm (A1 + B3 / 2:1) 290 µm 3 200 ppm (A2 + B2 / 1:1) 310 µm 4 150 ppm (A2 + B5 / 1:1) 370 µm 5 175 ppm (A3 + B2 / 1:2) 380 µm 6 250ppm (A3 + B4 / 2: 1) 385 µm 7 300 ppm (A4 + B1 / 3:1) 355 µm 8 (Vgl.) 350 ppm (A1 in Solvent Naphtha / 1:1) 410 µm 9 (Vgl.) 500 ppm (A2 in Solvent Naphtha / 1:1) 480 µm 10 (Vgl.) 500 ppm (A3 in Solvent Naphtha /1:1) 420 µm 11 (Vgl.) 400 ppm (A4 in Solvent Naphtha /1:1) 224 µm 12 (Vgl.) 150 ppm B1 435 µm 13 (Vgl.) 150 ppm B2 449 µm 14 (Vgl.) 150 ppm B3 389 µm 15 (Vgl.) 150 ppm B4 460 µm 16 (Vgl.) 125 ppm B5 470 µm The lubricating effect of the additives was carried out by means of an HFRR instrument from PCS Instruments on additized oils at 60 ° C. The High Frequency Reciprocating Rig Test (HFRR) is described in D. Wei, H. Spikes, Wear, Vol. 2, p. 217, 1986. The results are reported as Wear Scar (WS 1.4). A low Wear Scar shows a good lubricating effect. Table 4: Wear Scar in test oil 2 example additive Wear Scar 1.4 μm 1 200 ppm (A1 + B1 / 1: 1) 334 μm 2 250 ppm (A1 + B3 / 2: 1) 290 μm 3 200 ppm (A2 + B2 / 1: 1) 310 μm 4 150 ppm (A2 + B5 / 1: 1) 370 μm 5 175 ppm (A3 + B2 / 1: 2) 380 μm 6 250ppm (A3 + B4 / 2: 1) 385 μm 7 300 ppm (A4 + B1 / 3: 1) 355 μm 8 (Cf.) 350 ppm (A1 in solvent naphtha / 1: 1) 410 μm 9 (Cf.) 500 ppm (A2 in solvent naphtha / 1: 1) 480 μm 10 (Cf.) 500 ppm (A3 in solvent naphtha / 1: 1) 420 μm 11 (Cf.) 400 ppm (A4 in solvent naphtha / 1: 1) 224 μm 12 (Cf.) 150 ppm B1 435 μm 13 (Cf.) 150 ppm B2 449 μm 14 (Cf.) 150 ppm B3 389 μm 15 (Cf.) 150 ppm B4 460 μm 16 (Cf.) 125 ppm B5 470 μm

Claims (7)

  1. The use of an oil-soluble amphiphile of the formula 1
    Figure imgb0008
    in which R1 is an alkyl, alkenyl, hydroxyalkyl or aromatic radical having 1 to 50 carbon atoms, X is NH, NR3, O or S, y is 1, 2, 3 or 4, R2 is hydrogen or an alkyl radical carrying hydroxyl groups and having 2 to 10 carbon atoms and R3 is an alkyl radical carrying nitrogen and/or hydroxyl groups and having 2 to 10 carbon atoms or a C1-C20-alkyl radical, or XR2 is NR41R42, in which R41 is a radical of the formula 3a

            -(R43-NR44)m-R-45     (3a)

    and R42 is a radical of the formula 3b

            -(R43-NR44)nR45     (3b),

    R43 is a C2- to C10-alkylene group, R44 is hydrogen, methyl, C2- to C10-alkyl, a radical of the formula 3c

            R1-CO-     (3c)

    or an alkoxy radical, and R45 is hydrogen or a radical of the formula 3c, and m and n, in each case independently of one another, are an integer from 0 to 20,
    as solvent for copolymers which contain
    B1) from 5 to 80 mol% of structural units which are derived from olefinically unsaturated compounds which have at least one free hydroxyl group, and
    B2) from 20 to 95 mol% of structural units which are derived from olefinically unsaturated compounds which carry a hydrocarbon radical having at least 6 carbon atoms, and, if required,
    B3) from 0 to 40 mol% of further structural units selected from the group consisting of (meth)acrylic acid, (meth)acrylates, vinyl esters, vinyl ethers and alkenes, with the proviso that the structural units stated under B3) differ from the structural units stated under a) and b),
    and the copolymer has an average molar mass Mw of from 500 to 100,000 g/mol and an OH number of from 10 to 350 mg KOH/g, and in which the amount of the copolymer is from 5 to 90% by weight, based on the weight of the solution.
  2. The use as claimed in claim 1, the copolymer B having an OH number of from 20 to 250 mg KOH/g.
  3. The use as claimed in claims 1 and/or 2, the copolymer having an average molecular weight Mw of from 700 to 10,000 g/mol.
  4. The use as claimed in one or more of claims 1 to 3, the proportion of structural units B1 being from 10 to 70 mol%.
  5. The use as claimed in one or more of claims 1 to 4, the proportion of the comonomers B2 in the polymers being from 30 to 90 mol%.
  6. The use as claimed in one or more of claims 1 to 5, up to 20 mol%, preferably up to 10 mol%, of the comonomers B2 and, if required, B3 containing branched alkyl chains.
  7. The use as claimed in one or more of claims 1 to 6, the oil-soluble amphiphile being a fatty acid having 10 to 18 carbon atoms, or an ester derived from such a fatty acid.
EP01104846A 2000-03-16 2001-02-28 Use of carboxylic acids and derivatives thereof as solvent for hydroxyl groups carrying polymers Expired - Lifetime EP1134274B1 (en)

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DE10012947A DE10012947A1 (en) 2000-03-16 2000-03-16 Mixtures of carboxylic acids, their derivatives and hydroxyl-containing polymers, and their use to improve the lubricating effect of oils
DE10012947 2000-03-16

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EP1134274A3 (en) 2002-03-06
EP1134274A2 (en) 2001-09-19
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