EP1385723B1 - Electropneumatic control valve with a seal arrangement - Google Patents
Electropneumatic control valve with a seal arrangement Download PDFInfo
- Publication number
- EP1385723B1 EP1385723B1 EP02745268A EP02745268A EP1385723B1 EP 1385723 B1 EP1385723 B1 EP 1385723B1 EP 02745268 A EP02745268 A EP 02745268A EP 02745268 A EP02745268 A EP 02745268A EP 1385723 B1 EP1385723 B1 EP 1385723B1
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- EP
- European Patent Office
- Prior art keywords
- sealing
- valve housing
- electro
- housing
- pneumatic regulating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000007789 sealing Methods 0.000 claims abstract description 81
- 230000003068 static effect Effects 0.000 claims abstract description 8
- 239000011324 bead Substances 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims 11
- 229910000639 Spring steel Inorganic materials 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 claims 1
- 230000009977 dual effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 239000012858 resilient material Substances 0.000 claims 1
- 238000004073 vulcanization Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
- 230000003584 silencer Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/3615—Electromagnetic valves specially adapted for anti-lock brake and traction control systems
- B60T8/3675—Electromagnetic valves specially adapted for anti-lock brake and traction control systems integrated in modulator units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/321—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration deceleration
- B60T8/3255—Systems in which the braking action is dependent on brake pedal data
- B60T8/327—Pneumatic systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/361—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force wherein the pilot valve is mounted in a circuit controlling an auxiliary fluid system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/3615—Electromagnetic valves specially adapted for anti-lock brake and traction control systems
- B60T8/362—Electromagnetic valves specially adapted for anti-lock brake and traction control systems in pneumatic systems
Definitions
- the invention relates to an electropneumatic control valve for a compressed air brake system of a vehicle having a relay valve housing, in which an axially adjustable control piston for actuating a pressure flow between several outer terminals switching valve seat assembly is arranged, wherein the control piston via at least one electromagnetic pilot valve for axial adjustment can be acted upon, which in a pilot valve housing is housed, which is releasably connected via a seal arrangement with the relay valve housing.
- the present invention is concerned with a specific embodiment of this seal arrangement.
- An electropneumatic control valve of this type is used within an air brake system of a vehicle to correct a brake pressure according to the desired - predetermined by a currently employed by a tractor-driven - braking effect.
- a brake line emanating from the control valve is usually connected with a brake cylinder for this purpose, which in turn generates the braking force required to brake the vehicle and transmits it to a disk or drum brake connected to the piston rod side.
- the specification of the desired pressure value for the electropneumatic control valve can be carried out both electrically and pneumatically. However, the pneumatic control is usually only used for safety in case of failure of the electrical control.
- a generic electro-pneumatic control valve is from the DE 196 05 562 A1 known.
- the control valve for a compressed air brake system of a commercial vehicle has a two-part metallic housing.
- the lower relay valve body has a brake line port, a boost port, and a bleed port.
- an inner valve seat arrangement consisting of a closure element which presses against two concentric valve seats, a compressed air flow can be switched between the outer connections.
- the closure element is actuated axially against the force of a return spring.
- the actuation of the closure element via a likewise in the relay valve housing arranged within a cavity large-scale control piston.
- the control piston is acted upon by a control pressure for longitudinal adjustment, wherein the control pressure is generated via a pilot valve arrangement.
- the pilot valve assembly is disposed within a pilot valve housing mounted on the relay valve housing.
- the one solenoid valve is normally closed and communicates via gepatiuseinteme pressure fluid channels with the feed pressure port.
- the working port of the solenoid valve is connected to the control chamber.
- the second solenoid valve is used to vent the control chamber and is normally closed.
- the solenoid valve is also connected to the working chamber side with the control chamber, whereas the solenoid valve is connected to the exhaust air side with the atmosphere.
- the control pressure is changed by a coordinated energizing of both solenoid valves. This change is made according to a pressure control.
- a pressure sensor is arranged in a working chamber of the control valve.
- an electronic control system is provided, to which the two solenoid valves and the pressure sensor are connected.
- the setpoint specification for the control is provided by a remote central control unit of the compressed air brake system.
- the two housing halves are connected to each other via a sealing ring to prevent leakage of compressed air from the adjacently arranged to the control chamber working chamber of the control valve.
- a sealing ring is used which is inserted in mutually corresponding paragraph-like recesses between the two housing halves.
- another sealing ring is held within an outer radial groove-shaped recess on the control piston for dynamic control piston seal. This sealing ring slides in an axial adjustment the control piston sealing along the wall of the control / working chamber of the control valve.
- a disadvantage of this seal arrangement is the fact that corresponding groove-shaped recesses or shoulders must be produced at the components which receive the sealing rings described above. This is usually only by an additional operation - usually by cutting - possible. Furthermore, it is also necessary to seal valve-internal pressure medium channels, which run between the relay valve housing and the pilot valve housing, via separate individual sealing rings in the connection region of the two housing parts. All the aforementioned sealing elements are expensive to assemble, since the assembly can not be automated. In manual assembly occasionally individual sealing elements are forgotten, resulting in a high reworking effort.
- a seal arrangement between the relay valve housing and the pilot valve housing is formed as a substantially annular combination seal member having an outer radial seal portion for static housing seal and an inner radial seal portion for dynamic control piston seal.
- the advantage of the sealing arrangement according to the invention lies in a production and assembly cost-reducing functional integration.
- the dynamic spool seal is displaced from placement within a groove on the spool to placement by the valve housing.
- the placement on the part of the valve housing takes place with the inclusion of the static housing seal between the two housing parts.
- the assembly is easier and faster to accomplish. It is no longer necessary to attach a groove-shaped recess for receiving a sealing ring on the control piston, which reduces the production cost for the control piston.
- the inner radial sealing portion on the control piston is formed in the manner of a double lip seal.
- the two elastic sealing lips of the double lip seal spread apart leg-like and substantially axially aligned from the radially extending seal main section.
- This two-sided lip seal helps to reduce friction in the dynamic spool seal.
- the contact with the sealing partner, here the control piston takes place only via two axially spaced circumferential sealing lines. Due to the concomitant friction reduction even a smaller piston effective diameter can be selected due to the favorable balance of forces.
- the other, radially sealing between the relay valve housing and the pilot valve housing outer radial sealing portion of the combination seal member may be formed as an integrally formed on the radially extending seal main portion elastic sealing bead.
- the sealing bead is preferably formed triangular in cross-section and runs to a sealing edge, which corresponds to the sealing partner - here the relay valve housing on the one hand and the pilot valve housing on the other. This sealing contour allows reliable static sealing of both housing parts, so that an outflow is prevented by pressure medium from the inside of the control valve to the atmosphere.
- an opening can be made in the region of the sealing main section at at least one point on the circumference of the annular combination sealing element.
- the at least one breakthrough allows connection of a valve internal pressure medium passage extending from the relay valve housing to the pilot valve housing.
- the opening is preferably surrounded on both sides with a sealing bead.
- a pressure compensation element can likewise be placed at at least one point on the circumference of the annular combination sealing element.
- the pressure compensation element allows a protected pressure equalization with the atmosphere for areas within the pilot valve housing, which are not formed as a pressure chamber, such as the electronics compartment.
- the pressure compensation element is preferably vulcanized into the combination sealing element during manufacture or subsequently buttoned.
- the electropneumatic control valve shown has a two-part housing consisting of a lower relay valve housing 1, which is connected to an upper pilot valve housing 2 via an intermediate combination sealing element 3. The connection is made via a (not shown) screw.
- the relay valve housing 1 and the pilot valve housing 2 include an internal control chamber 4, in which a control piston 5 is arranged axially movable.
- a control piston 5 is arranged axially movable.
- the pilot valve arrangement is electrically actuated via an electronic unit 7 likewise arranged in the pilot valve housing 2.
- pilot valve 6 shown vented when actuated the control chamber 4, wherein the exhaust air is discharged via a coaxial vent channel 8 to the atmosphere.
- a second pilot valve as an inlet valve is present, which serves for acting on the control chamber 4 with a control pressure to actuate the control piston 5.
- valve seat arrangement 9 consists essentially of a closure element 10 which is pressed against two concentrically arranged adjacent valve seats by the force of a restoring spring 11.
- a restoring spring 11 By way of this, the compressed air flow between a arranged on the relay valve housing 1 brake pipe connection 12 on the one hand and a (not visible here) feed pressure port, which is nevertheless in communication with an internal feed pressure chamber 13, and a vent port 14 on the other switchable.
- the vent port 14 is additionally provided with a muffler 15 for noise reduction of the outflowing exhaust air.
- the electropneumatic control valve is shown here in its closed switching position. Upon actuation of the control chamber 4 with a control pressure and subsequent movement of the control piston 5 in the direction of a lower position is carried out by opening the outer valve seat of the valve seat assembly 9, a compressed air flow, starting from the feed pressure chamber 13 to a working chamber 15, which opens to the brake pipe 12 to As a result, increase the brake pressure.
- the control piston 5 With a venting of the control chamber 4, the control piston 5 is transferred to an upper position, wherein the inner valve seat of the valve seat assembly 9 is opened, so that starting from the brake pipe 12 compressed air via the working chamber 16 to the vent port 14 to lower the brake pressure accordingly.
- the brake pressure is influenced by a reciprocal movement of the control piston 5. There is no compressed air flow in the middle, closed switching position.
- FIG. 2 shows, arranged between the relay valve housing 1 and the pilot valve housing 2 combination gasket 3 an outer radial sealing portion 17 for static housing sealing and an inner radial sealing portion 18 for dynamic sealing against the control piston 5.
- the inner radial sealing section 18, which comes to bear dynamically close to the control piston 5, is shaped in the manner of a double lip seal and insofar consists of two elastic sealing lips 19 a, 19b, which spread apart in a leg-like manner substantially axially with respect to a radially extending sealing main section 20.
- the combination sealing element 3 is formed substantially circular, wherein at several points of the seal main portion 20 various openings 21 a, 21 b, 21 c are provided.
- the openings 21 a-21 c are used to connect extending between the relay valve housing and the pilot valve housing valve-internal pressure medium channels.
- a pressure compensation element 22 is provided in the region of the seal main section 20.
- the pressure compensation element 22 is used for internal pressure equalization of the housing and, in this embodiment, is vulcanized into the combination sealing element 3 during its production.
- a reinforcing insert 23 is provided made of steel.
- a sealing bead 24 a, 24 b is integrally formed on both sides of the sealing main section 20 in order to reliably seal the valve-internal pressure medium channel in the region of this connection point.
- FIG. 5 the position of the pressure compensation element 22 within the combination sealing element 3 emerges.
- the pressure compensation element 22 is arranged in the same plane as the adjacent reinforcing insert 23.
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Electromagnetism (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Fluid Mechanics (AREA)
- Valves And Accessory Devices For Braking Systems (AREA)
- Fluid-Driven Valves (AREA)
- Lift Valve (AREA)
Abstract
Description
Die Erfindung betrifft ein elektropneumatisches Regelventil für ein Druckluftbremssystem eines Fahrzeuges mit einem Relaisventilgehäuse, in dem ein axial verstellbarer Steuerkolben zur Betätigung einer den Druckfluss zwischen mehreren äußeren Anschlüssen schaltenden Ventilsitzanordnung angeordnet ist, wobei der Steuerkolben über mindestens ein elektromagnetisches Vorsteuerventil zur Axialverstellung beaufschlagbar ist, welches in einem Vorsteuerventilgehäuse untergebracht ist, das über eine Dichtungsanordnung mit dem Relaisventilgehäuse lösbar verbunden ist. Insbesondere befasst sich die vorliegende Erfindung mit einer speziellen Ausbildung dieser Dichtungsanordnung.The invention relates to an electropneumatic control valve for a compressed air brake system of a vehicle having a relay valve housing, in which an axially adjustable control piston for actuating a pressure flow between several outer terminals switching valve seat assembly is arranged, wherein the control piston via at least one electromagnetic pilot valve for axial adjustment can be acted upon, which in a pilot valve housing is housed, which is releasably connected via a seal arrangement with the relay valve housing. In particular, the present invention is concerned with a specific embodiment of this seal arrangement.
Ein elektropneumatisches Regelventil dieser Art wird innerhalb eines Druckluftbremssystems eines Fahrzeuges eingesetzt, um einen Bremsdruck entsprechend der gewünschten - durch ein Fußbremspedal vorgebbaren - Bremswirkung auszuregeln. Eine vom Regelventil ausgehende Bremsleitung steht zu diesem Zwecke gewöhnlich mit einem Bremszylinder in Verbindung, der wiederum die zum Bremsen des Fahrzeuges benötigte Bremskraft erzeugt und an eine kolbenstangenseitig angeschlossene Scheiben- oder Trommelbremse weiterleitet. Die Vorgabe des Druck-Sollwertes für das elektropneumatische Regelventil kann sowohl elektrisch als auch pneumatisch erfolgen. Die pneumatische Ansteuerung wird meist jedoch nur zur Sicherheit im Falle eines Ausfalls der elektrischen Ansteuerung benutzt.An electropneumatic control valve of this type is used within an air brake system of a vehicle to correct a brake pressure according to the desired - predetermined by a Fußbremspedal - braking effect. A brake line emanating from the control valve is usually connected with a brake cylinder for this purpose, which in turn generates the braking force required to brake the vehicle and transmits it to a disk or drum brake connected to the piston rod side. The specification of the desired pressure value for the electropneumatic control valve can be carried out both electrically and pneumatically. However, the pneumatic control is usually only used for safety in case of failure of the electrical control.
Ein gattungsgemäßes elektropneumatisches Regelventil ist aus der
Bei dem vorstehend beschriebenen Regelventil sind eine Reihe von Dichtungsmaßnahmen erforderlich, um eine zuverlässige Trennung von Bereichen unterschiedlichen Drucks sicherzustellen. So werden die beiden Gehäusehälften über einen Dichtring miteinander verbunden, um ein Abströmen von Druckluft aus der benachbart zur Steuerkammer angeordneten Arbeitskammer des Regelventils zu verhindern. Hierfür wird ein Dichtring verwendet, der in miteinander korrespondierenden absatzartigen Ausnehmungen zwischen die beiden Gehäusehälften eingelegt ist. In örtlicher Nähe dieser statischen Gehäuseabdichtung ist zur dynamischen Steuerkolbenabdichtung ein weiterer Dichtring innerhalb einer außenradialen nutförmigen Ausnehmung am Steuerkolben gehalten. Dieser Dichtring gleitet bei einer Axialverstellung des Steuerkolbens dichtend entlang der Wandung der Steuer- /Arbeitskammer des Regelventils.In the control valve described above, a number of sealing measures are required to ensure reliable separation of regions of different pressure. Thus, the two housing halves are connected to each other via a sealing ring to prevent leakage of compressed air from the adjacently arranged to the control chamber working chamber of the control valve. For this purpose, a sealing ring is used which is inserted in mutually corresponding paragraph-like recesses between the two housing halves. In the vicinity of this static housing seal another sealing ring is held within an outer radial groove-shaped recess on the control piston for dynamic control piston seal. This sealing ring slides in an axial adjustment the control piston sealing along the wall of the control / working chamber of the control valve.
Ein Nachteil dieser Dichtungsanordnung ist darin zu sehen, dass an den die vorstehend beschriebenen Dichtringe aufnehmenden Bauteilen entsprechende nutförmige Ausnehmungen oder Absätze hergestellt werden müssen. Dies ist gewöhnlich nur durch einen zusätzlichen Arbeitsgang - meist durch Spanen - möglich. Weiterhin ist es erforderlich, auch ventilinteme Druckmittelkanäle, die zwischen dem Relaisventilgehäuse und dem Vorsteuerventilgehäuse verlaufen, über separate einzelne Dichtringe im Verbindungsbereich beider Gehäuseteile abzudichten. All die vorstehend genannten Dichtelemente sind aufwendig zu montieren, da die Montage nicht automatisierbar ist. Bei der manuellen Montage werden vereinzelt auch einzelne Dichtungselemente vergessen, was zu einem hohen Nacharbeitsaufwand führt.A disadvantage of this seal arrangement is the fact that corresponding groove-shaped recesses or shoulders must be produced at the components which receive the sealing rings described above. This is usually only by an additional operation - usually by cutting - possible. Furthermore, it is also necessary to seal valve-internal pressure medium channels, which run between the relay valve housing and the pilot valve housing, via separate individual sealing rings in the connection region of the two housing parts. All the aforementioned sealing elements are expensive to assemble, since the assembly can not be automated. In manual assembly occasionally individual sealing elements are forgotten, resulting in a high reworking effort.
Es ist daher die Aufgabe der vorliegenden Erfindung, eine Dichtungsanordnung für ein gattungsgemäßes elektromagnetisches Regelventil zu schaffen, die zum einen zu einer Minimierung des Fertigungsaufwandes an den Gehäusebestandteilen führt und die zum anderen auch eine einfache Montage gewährleistet.It is therefore an object of the present invention to provide a seal assembly for a generic electromagnetic control valve, which leads to a minimization of manufacturing costs to the housing components and on the other hand ensures easy installation.
Die Aufgabe wird ausgehend von einem elektropneumatischen Regelventil gemäß dem Oberbegriff des Anspruchs 1 in Verbindung mit dessen kennzeichnenden Merkmalen gelöst. Die nachfolgenden abhängigen Ansprüche geben vorteilhafte Weiterbildungen der Erfindung wieder.The object is achieved on the basis of an electropneumatic control valve according to the preamble of
Die Erfindung schließt die technische Lehre ein, dass eine Dichtungsanordnung zwischen dem Relaisventilgehäuse und dem Vorsteuerventilgehäuse als ein im Wesentlichen ringförmiges Kombinationsdichtungselement ausgebildet ist, das einen außenradialen Dichtungsabschnitt zur statischen Gehäuseabdichtung sowie einen innenradialen Dichtungsabschnitt zur dynamischen Steuerkolbenabdichtung aufweist.The invention includes the technical teaching that a seal arrangement between the relay valve housing and the pilot valve housing is formed as a substantially annular combination seal member having an outer radial seal portion for static housing seal and an inner radial seal portion for dynamic control piston seal.
Der Vorteil der erfindungsgemäßen Dichtungsanordnung liegt in einer fertigungs- und montageaufwandreduzierenden Funktionsintegration. Um diese Funktionsintegration zu erzielen, wird bei der Erfindung die dynamische Steuerkolbenabdichtung von einer Platzierung innerhalb einer Nut am Steuerkolben verlagert zu einer Platzierung seitens des Ventilgehäuses. Die Platzierung seitens des Ventilgehäuses erfolgt dabei unter Einbeziehung der statischen Gehäuseabdichtung zwischen den beiden Gehäuseteilen. Da nunmehr weniger einzelne Dichtungen vorhanden sind, ist die Montage einfacher und schneller zu bewerkstelligen. Es ist nicht mehr erforderlich, am Steuerkolben eine nutförmige Ausnehmung zur Aufnahme eines Dichtrings anzubringen, was den Fertigungsaufwand für den Steuerkolben reduziert.The advantage of the sealing arrangement according to the invention lies in a production and assembly cost-reducing functional integration. In order to achieve this functional integration, in the invention, the dynamic spool seal is displaced from placement within a groove on the spool to placement by the valve housing. The placement on the part of the valve housing takes place with the inclusion of the static housing seal between the two housing parts. Now that fewer individual seals are present, the assembly is easier and faster to accomplish. It is no longer necessary to attach a groove-shaped recess for receiving a sealing ring on the control piston, which reduces the production cost for the control piston.
Vorzugsweise ist der am Steuerkolben dynamisch dicht zur Anlage kommende innenradiale Dichtungsabschnitt nach Art einer Doppellippendichtung geformt. Die beiden elastischen Dichtlippen der Doppellippendichtung spreizen sich dabei schenkelartig und im Wesentlichen axial ausgerichtet von dem sich radial erstreckenden Dichtungshauptabschnitt ab. Diese zweiseitige Lippendichtung trägt zu einer Reduzierung der Reibung bei der dynamischen Steuerkolbenabdichtung bei. Der Kontakt zum Dichtungspartner, hier dem Steuerkolben, erfolgt lediglich über zwei axial beabstandete umlaufende Dichtlinien. Durch die damit einhergehende Reibungsreduzierung kann infolge der günstigen Kräftebilanz sogar ein kleinerer Kolbenwirkdurchmesser gewählt werden.Preferably, the inner radial sealing portion on the control piston is formed in the manner of a double lip seal. The two elastic sealing lips of the double lip seal spread apart leg-like and substantially axially aligned from the radially extending seal main section. This two-sided lip seal helps to reduce friction in the dynamic spool seal. The contact with the sealing partner, here the control piston, takes place only via two axially spaced circumferential sealing lines. Due to the concomitant friction reduction even a smaller piston effective diameter can be selected due to the favorable balance of forces.
Der andere, zwischen dem Relaisventilgehäuse und dem Vorsteuerventilgehäuse statisch dichtende außenradiale Dichtungsabschnitt des Kombinationsdichtungselements kann als ein am sich radial erstreckenden Dichtungshauptabschnitt angeformter elastischer Dichtwulst ausgebildet sein. Der Dichtwulst ist vorzugsweise im Querschnitt gesehen dreieckig ausgebildet und läuft zu einer Dichtkante aus, die mit dem Dichtungspartner - hier dem Relaisventilgehäuse einerseits und dem Vorsteuerventilgehäuse andererseits - korrespondiert. Diese Dichtungskontur ermöglicht eine zuverlässige statische Abdichtung beider Gehäuseteile, so dass ein Abströmen von Druckmittel aus dem Inneren des Regelventils an die Atmosphäre verhindert wird.The other, radially sealing between the relay valve housing and the pilot valve housing outer radial sealing portion of the combination seal member may be formed as an integrally formed on the radially extending seal main portion elastic sealing bead. The sealing bead is preferably formed triangular in cross-section and runs to a sealing edge, which corresponds to the sealing partner - here the relay valve housing on the one hand and the pilot valve housing on the other. This sealing contour allows reliable static sealing of both housing parts, so that an outflow is prevented by pressure medium from the inside of the control valve to the atmosphere.
Innerhalb des ebenfalls aus einem elastischen Dichtungsmaterial bestehenden Dichtungshauptabschnittes kann eine innenliegende Verstärkungseinlage - beispielsweise aus Stahl - eingegossen werden, um die Stabilität des Kombinationsdichtungselements zu erhöhen.Within the sealing main section, which likewise consists of an elastic sealing material, an internal reinforcing insert-for example of steel-can be cast in order to increase the stability of the combination sealing element.
Gemäß einer weiteren, die Erfindung verbesserenden Maßnahme kann im Bereich des Dichtungshauptabschnittes an mindestens einer Stelle auf dem Umfang des ringförmigen Kombinationsdichtungselements ein Durchbruch angebracht werden. Der mindestens eine Durchbruch gestattet eine Verbindung eines vom Relaisventilgehäuse zum Vorsteuerventilgehäuse verlaufenden ventilinternen Druckmittelkanals. Um auch für einen solchen Druckmittelkanal eine zuverlässige Abdichtung sicherzustellen, ist der Durchbruch vorzugsweise beidseitig mit einer Dichtwulst umrandet. Daneben kann im Bereich des Dichtungshauptabschnittes ebenfalls an mindestens einer Stelle auf dem Umfang des ringförmigen Kombinationsdichtungselements ein Druckausgleichselement platziert sein. Das Druckausgleichselement ermöglicht einen geschützten Druckausgleich mit der Atmosphäre für Bereiche innerhalb des Vorsteuerventilgehäuses, die nicht als Druckkammer ausgebildet sind, wie beispielsweise dem Elektronikraum. Das Druckausgleichselement wird in das Kombinationsdichtungselement vorzugsweise bei der Herstellung einvulkanisiert oder nachträglich eingeknöpft.According to a further measure improving the invention, an opening can be made in the region of the sealing main section at at least one point on the circumference of the annular combination sealing element. The at least one breakthrough allows connection of a valve internal pressure medium passage extending from the relay valve housing to the pilot valve housing. In order to ensure a reliable seal for such a pressure medium channel, the opening is preferably surrounded on both sides with a sealing bead. In addition, in the region of the sealing main section, a pressure compensation element can likewise be placed at at least one point on the circumference of the annular combination sealing element. The pressure compensation element allows a protected pressure equalization with the atmosphere for areas within the pilot valve housing, which are not formed as a pressure chamber, such as the electronics compartment. The pressure compensation element is preferably vulcanized into the combination sealing element during manufacture or subsequently buttoned.
Weitere, die Erfindung verbessernde Maßnahmen werden nachstehend gemeinsam mit der Beschreibung eines bevorzugten Ausführungsbeispiels der Erfindung anhand der Figuren näher dargestellt. Es zeigt:
Figur 1- einen Längsschnitt durch ein elektropneumatisches Regelventil mit einer erfindungsgemäßen Dichtungsanordnung,
Figur 2- einen Längsschnitt als Detail im Bereich des
Steuerkolbens von Figur 1 , Figur 3- eine Draufsicht auf das Kombinationsdichtungselement,
Figur 4- einen Querschnitt in der Schnittlinie A-A in
, undFigur 3 Figur 5- einen Querschnitt durch ein Kombinationsdichtungselement im Bereich eines hierin integrierten Druckausgleichselements.
- FIG. 1
- a longitudinal section through an electropneumatic control valve with a seal assembly according to the invention,
- FIG. 2
- a longitudinal section as a detail in the area of the control piston of
FIG. 1 . - FIG. 3
- a top view of the combination sealing element,
- FIG. 4
- a cross section in the section line AA in
FIG. 3 , and - FIG. 5
- a cross section through a combination sealing element in the region of a pressure compensation element integrated therein.
Das in der
Bei einer solchen Beaufschlagung der Steuerkammer 4 betätigt der Steuerkolben 5 über eine untere hülsenartige koaxiale Anformung eine Ventilsitzanordnung 9. Die Ventilsitzanordnung 9 besteht im Wesentlichen aus einem Verschlusselement 10, das durch die Kraft einer rückstellenden Feder 11 gegen zwei konzentrisch angeordnete benachbarte Ventilsitze gedrückt wird. Hierüber ist der Druckluftfluss zwischen einem am Relaisventilgehäuse 1 angeordneten Bremsleitungsanschluss 12 einerseits sowie einem (hier nicht erkennbar) Speisedruckanschluss, der gleichwohl mit einer internen Speisedruckkammer 13 in Verbindung steht, und einem Entlüftungsanschluss 14 andererseits schaltbar. Der Entlüftungsanschluss 14 ist zusätzlich mit einem Schalldämpfer 15 zur Geräuschminderung der ausströmenden Abluft versehen.In such an action on the
Das elektropneumatische Regelventil ist hier in seiner abgeschlossenen Schaltstellung gezeigt. Bei Beaufschlagung der Steuerkammer 4 mit einem Steuerdruck und darauf folgender Bewegung des Steuerkolbens 5 in Richtung einer unteren Position erfolgt durch Öffnen des außenliegenden Ventilsitzes der Ventilsitzanordnung 9 ein Druckluftfluss, ausgehend von der Speisedruckkammer 13 zu einer Arbeitskammer 15, die an den Bremsleitungsanschluss 12 einmündet, um den Bremsdruck infolgedessen zu erhöhen.The electropneumatic control valve is shown here in its closed switching position. Upon actuation of the
Bei einer Entlüftung der Steuerkammer 4 wird der Steuerkolben 5 in eine obere Position überführt, wobei der innenliegende Ventilsitz der Ventilsitzanordnung 9 geöffnet wird, so dass ausgehend vom Bremsleitungsanschluss 12 Druckluft über die Arbeitskammer 16 zum Entlüftungsanschluss 14 gelangt, um den Bremsdruck entsprechend abzusenken. Somit wird der Bremsdruck durch eine wechselseitige Bewegung des Steuerkolbens 5 beeinflusst. In der mittleren, abgeschlossenen Schaltposition erfolgt kein Druckluftfluss.With a venting of the
Wie deutlicher aus der
Gemäß
Wie aus der Detailansicht gemäß
Aus
Die vorliegende Erfindung ist nicht beschränkt auf das vorstehende, nur beispielhaft angegebene Ausführungsbeispiel. Es sind vielmehr auch Abwandlungen hiervon denkbar, die in den Schutzbereich der nachfolgenden Ansprüche eingreifen können.The present invention is not limited to the above exemplary embodiment given by way of example only. On the contrary, modifications are conceivable which may interfere with the scope of protection of the following claims.
- 11
- RelaisventilgehäuseRelay valve housing
- 22
- VorsteuerventilgehäusePilot valve housing
- 33
- KombinationsdichtungselementCombination sealing element
- 44
- Steuerkammercontrol chamber
- 55
- Steuerkolbenspool
- 66
- Vorsteuerventilpilot valve
- 77
- Elektronikeinheitelectronics unit
- 88th
- Entlüftungskanalvent channel
- 99
- VentilsitzanordnungThe valve seat assembly
- 1010
- Verschlusselementclosure element
- 1111
- Federfeather
- 1212
- BremsleitungsanschlussBrake line connection
- 1313
- Arbeitskammerworking chamber
- 1414
- Entlüftungsanschlussexhaust port
- 1515
- Schalldämpfersilencer
- 1616
- Arbeitskammerworking chamber
- 1717
- Dichtungsabschnittsealing section
- 1818
- Dichtungsabschnittsealing section
- 1919
- Dichtlippesealing lip
- 2020
- DichtungshauptabschnittSeal main section
- 2121
- Durchbruchbreakthrough
- 2222
- DruckausgleichselementPressure compensation element
- 2323
- Verstärkungseinlagereinforcing insert
- 2424
- Dichtwulstsealing bead
Claims (11)
- Electro-pneumatic regulating valve for a compressed-air system in a vehicle, comprising a relay valve housing (1) in which an axially adjustable control piston (5) is disposed for actuating a valve seat group (9) switching the flow of compressed air between several external connectors (11, 13), with said control piston (5) being adapted to be operated via at least one electromagnetic pilot valve (6) for axial displacement, which is accommodated in a pilot valve housing (2) that is releasably connected via a sealing means to said relay valve housing (1),
characterised in that said sealing means is designed as a substantially annular combination sealing element (3) between said relay valve housing (1) and said pilot valve housing (2), which comprises an externally radial sealing section (17) for static sealing of the housing as well as an internally radial sealing section (18) for the dynamic sealing of said control piston. - Electro-pneumatic regulating valve according to Claim 1,
characterised in that said internally radial sealing section (18), which is caused to bear against said control piston (5) for dynamic sealing, is shaped in the manner of a dual lip seal whose two resilient sealing lips (19a, 19b) spread off from the radially extending main sealing section (20) in the manner of branches and with a substantially axial orientation. - Electro-pneumatic regulating valve according to Claim 1,
characterised in that said externally radial sealing section (17) for static sealing between said relay valve housing (1) and said pilot valve housing (2) is configured as a resilient sealing bead formed on said radially extending main sealing section (20). - Electro-pneumatic regulating valve according to Claim 3,
characterised in that said radially extending main sealing section (20), which consists of a resilient material, is provided with an inside reinforcing insert (23) made of a rigid material. - Electro-pneumatic regulating valve according to Claim 4,
characterised in that said reinforcing insert (23) consists of spring steel. - Electro-pneumatic regulating valve according to Claim 3,
characterised in that an aperture (21a to 21c) is formed in the region of said main sealing section (20) on at least one site along the periphery of said annular combination sealing element (3) so as to ensure a connection of a pressurised-medium passage internal of the valve, which extends from said relay valve housing (1) to said pilot valve housing (2). - Electro-pneumatic regulating valve according to Claim 6,
characterised in that said at least one aperture (21a to 21c) is surrounded on both sides by a sealing bead (24a, 24b). - Electro-pneumatic regulating valve according to Claim 6,
characterised in that said pressurised-medium passage internal of the valve, which extends from said relay valve housing (1) to said pilot valve housing (2) supplies at said at least one pilot valve with feeding pressure. - Electro-pneumatic regulating valve according to any of the preceding Claims,
characterised in that said sealing bead (21 a to 21 c), when seen in its cross-section, presents a triangular or trapezoidal design and terminates towards a sealing edge corresponding to the sealing partner. - Electro-pneumatic regulating valve according to any of the preceding Claims,
characterised in that a pressure-equalizing element (22) is placed on at least one site along the periphery of said annular combination sealing element (3), in the zone of said main sealing section (20), so as to create protected pressure equalization with the atmosphere for areas in said pilot valve housing (2), which are not employed as pressure chamber. - Electro-pneumatic regulating valve according to any of the preceding Claims,
characterised in that said pressure-equalizing element (22) is integrated into said main sealing section (20) of said combination sealing element (3) by vulcanisation or tied into it subsequently.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10120323A DE10120323C1 (en) | 2001-04-26 | 2001-04-26 | Electropneumatic control valve with a sealing arrangement |
DE10120323 | 2001-04-26 | ||
PCT/EP2002/004633 WO2002087938A2 (en) | 2001-04-26 | 2002-04-26 | Electropneumatic control valve with a seal arrangement |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1385723A2 EP1385723A2 (en) | 2004-02-04 |
EP1385723B1 true EP1385723B1 (en) | 2009-08-12 |
Family
ID=7682707
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02745268A Expired - Lifetime EP1385723B1 (en) | 2001-04-26 | 2002-04-26 | Electropneumatic control valve with a seal arrangement |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1385723B1 (en) |
AT (1) | ATE439284T1 (en) |
AU (1) | AU2002316881A1 (en) |
DE (2) | DE10120323C1 (en) |
WO (1) | WO2002087938A2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012024757A1 (en) | 2012-12-19 | 2014-06-26 | Wabco Gmbh | Annular sealing element of valve for use in compressed air supply system mounted in e.g. passenger cars, has circumferential sections that include sealing portions respectively located at annular head and annular legs |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20040003736A (en) * | 2002-07-04 | 2004-01-13 | 주식회사 소프트로닉스 | Multi-dimensional signature system |
DE102006017503B4 (en) | 2006-04-13 | 2022-12-01 | Zf Cv Systems Hannover Gmbh | relay valve |
DE102006062974B3 (en) | 2006-04-13 | 2023-09-21 | Wabco Gmbh | relay valve |
DE102008012702B4 (en) * | 2008-03-05 | 2013-04-25 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Ventilation device for housing |
DE102019119808A1 (en) | 2019-07-23 | 2021-01-28 | Wabco Europe Bvba | Relay valve for a pneumatic valve unit |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4898081A (en) * | 1988-08-31 | 1990-02-06 | Allied-Signal Inc. | One Piece rear seal for servomotor |
DE4202730C1 (en) * | 1992-01-31 | 1993-09-09 | Grau Gmbh, 6900 Heidelberg, De | Valve with two part metal housing and piston and elastic seal - has injection moulded plastics insert supporting cast running face associated with piston seal. |
DE19605562A1 (en) * | 1996-02-15 | 1997-08-21 | Bosch Gmbh Robert | Pressure regulator for air-operated brakes of commercial vehicle |
DE19902225A1 (en) * | 1999-01-21 | 2000-07-27 | Knorr Bremse Systeme | Trailer control valve for an air brake system of tractor-trailer combinations |
-
2001
- 2001-04-26 DE DE10120323A patent/DE10120323C1/en not_active Expired - Fee Related
-
2002
- 2002-04-26 DE DE50213764T patent/DE50213764D1/en not_active Expired - Lifetime
- 2002-04-26 EP EP02745268A patent/EP1385723B1/en not_active Expired - Lifetime
- 2002-04-26 AU AU2002316881A patent/AU2002316881A1/en not_active Abandoned
- 2002-04-26 AT AT02745268T patent/ATE439284T1/en not_active IP Right Cessation
- 2002-04-26 WO PCT/EP2002/004633 patent/WO2002087938A2/en not_active Application Discontinuation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012024757A1 (en) | 2012-12-19 | 2014-06-26 | Wabco Gmbh | Annular sealing element of valve for use in compressed air supply system mounted in e.g. passenger cars, has circumferential sections that include sealing portions respectively located at annular head and annular legs |
Also Published As
Publication number | Publication date |
---|---|
WO2002087938A3 (en) | 2003-01-09 |
ATE439284T1 (en) | 2009-08-15 |
DE50213764D1 (en) | 2009-09-24 |
AU2002316881A8 (en) | 2006-11-09 |
EP1385723A2 (en) | 2004-02-04 |
DE10120323C1 (en) | 2003-01-16 |
WO2002087938A2 (en) | 2002-11-07 |
AU2002316881A1 (en) | 2002-11-11 |
WO2002087938A8 (en) | 2006-09-14 |
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