EP1377381A1

EP1377381A1 - High-gradient magnetic filter and method for the separation of weakly magnetisable particles from fluid media

Info

Publication number: EP1377381A1
Application number: EP02727286A
Authority: EP
Inventors: Matthias Franzreb; Harald Leinen; Götz WARLITZ
Original assignee: Steinert Elektromagnetbau GmbH; Forschungszentrum Karlsruhe GmbH
Current assignee: Steinert Elektromagnetbau GmbH; Forschungszentrum Karlsruhe GmbH
Priority date: 2001-04-09
Filing date: 2002-04-04
Publication date: 2004-01-07
Anticipated expiration: 2022-04-04
Also published as: CN1501843A; DE50210315D1; ATE364448T1; EP1377381B1; CN100493725C; US7223345B2; DE10117659A1; US20040159612A1; DE10117659C2; JP4334230B2; JP2004533915A; WO2002081092A1

Abstract

High-gradient magnetic filter and method for the separation of weakly magnetisable particles from fluid media ( 2 ) in a circuit, embodied as a compact, low-maintenance unit with low repair requirements, comprising a housing ( 1 ), for the high gradient magnetic filter, with means for directing the flowing medium ( 2 ) in a pipe system with a feed ( 3 ) and return ( 4 ), a magnetic circuit ( 5 ), forming the high-gradient magnet filter in which at least one filter ( 8 ) is arranged in a filter chamber ( 7 ), formed between the pole faces ( 6 ) of the magnetic circuit ( 5 ), through which the medium ( 2 ) for purification flows, at least one permanent magnet ( 9 ), arranged in the magnetic circuit ( 5 ), for generation of a magnetic field between the pole faces ( 6 ). The magnetic circuit ( 5 ) is separated and sealed off from the flowing medium, the magnetic field between the pole faces ( 6 ) may be alternately switched on and off by means of the permanent magnet ( 9 ), whereupon the discharge and the operation of separating off the particles from the flowing medium may be achieved simply and economically.

Description

description

High gradient magnetic filter and method for separating weakly magnetized

particles from liquid media

Technical field

The invention relates to a high gradient magnetic filter for separating weak

magnetizable particles from liquid media, the functioning of which from the physical

principle of the generation of field strength gradients by introducing a ferro¬

magnetic structure is derived into a magnetic field. The invention further relates to a

Method for operating the high gradient magnetic filter.

It has prevailed in such filters, the required magnetic field

Generate permanent magnets to make the units more space-saving and less expensive

manufacture and operate more energy-efficient compared to the filters with electromagnets

can.

State of the art

Such a device is already described in DE 33 12 207 AI. This contains

fixed chambers filled with a magnetizable ferromagnetic filling compound

are. Spigots are provided for the supply and discharge of a liquid medium. Every couple

of the chambers has a common magnetization arrangement, the magnetic conductor of which

consists of two opposite parts, on different sides of one through the center of these chambers are arranged a continuous line. Any such part

includes a magnet with pole pieces that diametrically in relation to each other in the chambers

Direction transverse to the line passing through the centers of the chambers,

whereby these two parts together with the ferromagnetic filter fillers a closed

form a magnetic circuit.

Disadvantages are the still considerable installation space of the device and the complicated

Process for separating the ferromagnetic materials from the liquid media.

Furthermore, according to DE 196 26 999 is a high gradient magnetic separator with a

magnetic unit made up of two poles, which form a space with one another,

in which a homogeneous magnetic field can be generated, with a matrix frame that surrounds

allows an axis to rotate and at least partially an annular, by

Partitions encloses the interior divided into segments, and at least one each

Inlet and an outlet line. The object of this invention is to determine the path of the fluid

to enlarge half of the magnetic field. This is solved in that the width of the magneti¬

cal unit along the interior corresponds to at least the width of two segments

and in the region of the interspace each segment of the annular interior with its

adjacent segments are each connected via an opening, the openings

alternating at a first and a second, the first not opposite position

are attached. The magnetic field is also built up by permanent magnets, which already allow

to make the separator smaller and less expensive and to reduce operating costs.

This device has the disadvantage that the permanent magnets for the required

Do not have the backwashing process switched off. The arranged in a carousel

Filter chambers are therefore cyclically removed from the magnetic field after the filtering process

Magnetic field area rotated and rinsed in the field-free zone. Then the

Filter chambers rotated back into the magnetic field and again with the liquid to be cleaned

pressurized until the filter is clogged and another backwash process outside the

Magnetic field must take place.

Such a carousel separator requires a constructive structure that has many moving parts

and above all must provide numerous seals. This leads to wear and leakage

and thus considerable maintenance and repair work, which e.g. in a

municipal sewage system is unacceptable.

With another high gradient magnetic separator according to DE-GM 297 23

852.3 at least the sealing problem is solved. The individual filters are not

chambers moved into and out of the magnetic field. The filter system is certain

and a magnet is moved back and forth mechanically in order to carry out the filtering process or the return

initiate rinse. However, many moving parts are also required here. Finally, there remains a newly developed high gradient magnetic separator, as used in WO

01/07167 AI is disclosed for the problem to be solved, because it is for the Separie¬

tion pursued a changed constructive and separation principle.

Presentation of the invention

The invention has for its object a high gradient magnetic filter for Abtren¬

To create particles of weakly magnetizable particles from liquid media, the - under

Using a permanent magnet to generate the magnetic field - a compact,

low maintenance and repair unit represents the process of separating the particles

simply designed and the permanent magnet for the required backwashing process

ineffective. The variety or number of parts should be further reduced and that

Sealing problem can be eliminated. The inventive method for operating the

High gradient magnetic filters are intended to ensure efficient use of the same.

According to the invention, this is achieved according to claim 1 in that the high gradient

Magnetic filter includes

a housing containing the high-gradient magnetic filter with means for guiding

the liquid medium in a pipe system with flow and return,

an iron circle forming the actual high gradient magnetic filter, in which

a filter in a filter chamber formed between pole shoes of the iron circle

which is traversed by the medium to be cleaned, at least one permanent magnet arranged in the iron circuit for generation

of the magnetic field between the pole pieces, this part of the iron circle to the

liquid medium is separated and thus sealed, and

the magnetic field between the pole pieces, which by means of the permanent magnet

can be switched off and on again.

With the features of claims 2 to 5, the concept according to the invention is further

designed.

The invention can functionally according to claims 6 to 8 or 9 in two variants

will be realized.

One variant provides for the permanent magnet to be designed as a rotor and in the

correspondingly shaped part of the iron circle to be rotated. Here is the rotation

angle of the rotor so adjustable that the field strength between the pole pieces of one

minimum up to a maximum field strength value can be chosen to the field strength

to be able to adapt to the different materials of the particles to be separated. It is

also possible to change the angular position of the rotor e.g. 90 ° - wise or in other angular steps

to lock. The other variant of the invention consists in making the permanent magnet linear

to form a slidable piece in the correspondingly shaped part of the iron circle.

For these variants of the invention, the expedient designs are the features of

Claims 10 to 20 refer to.

The method according to the invention for operating the high gradient magnetic filter

in accordance with the steps of claims 21 or 22 so that the separation of the

weakly magnetizable particles from the liquid medium mutually in the pipe system

basically follows the following steps:

a) Acting on the filter with the medium to be separated via the pipe system

Forward and reverse with the magnetic field switched on in the iron circuit between the

Pole shoes and enforcement of the magnetic field in the flushed out by the medium

Filter chamber on the filter, whereby due to the high field gradients on the filter

attach magnetizable particles and thereby the field strength according to

Angular position of the permanent magnet can be adjusted to different degrees, then

b) switching off the magnetic field of the permanent magnet and removing the attached

and separated particles from the filter in a rinsing process as a countercurrent process or

also as .DC method and c) repetition of the steps a) and b) until the separation of the

Particles from the liquid medium.

The method is in accordance with the features of claims 23 or 24 with respect to the

Medium or media can be configured differently.

Furthermore, the method according to claim 25 by using a program for

Control of the clocks of the supply and return medium or flushing medium in

Active connection with the magnetic field to be switched on and off and the one to be set

Magnetic field strength can be operated efficiently, the program also features

according to the features of claims 26 to 28.

The invention is explained using exemplary embodiments.

Brief description of the drawings

Show in the drawings

Fig. 1 shows the high-gradient magnetic filter according to the invention in a simplified representation in

switched on by the rotor 10,

2 the high gradient magnetic filter according to FIG. 1 in the switched-off state, Fig. 3 shows the variant of the invention with a schematic representation of the permanent magnet 9 as

linearly displaceable piece 11,

Fig. 4 shows the schematic representation of the rotor 10 with the permanent magnet 9

Single permanent magnets 12,

5 shows the schematic representation of the rotor 10 with drive 13,

Fig. 6 shows the principle of the bearing of the rotor 10 and

Fig. 7 shows the principle of a double design according to the invention with two filters 8 and

a rotor 10.

Best way to carry out the invention

According to FIGS. 1 and 2, the high gradient magnetic filter according to the invention consists of

its essential structure from a housing 1 in which a pipe system for guiding a

liquid medium 2 (arrows), from which weakly magnetizable particles are to be separated,

is provided with a forward 3 and a return 4. These are not shown

Means used, e.g. valve control blocks belonging to the general state of the art,

the respective flow 3 and return 4 of the medium 2 in a mutual circulation

Taxes. Inside the housing 1 there is an iron circle 5, in which there is an between

Pole shoes 6 of the iron circuit 5 formed filter chamber 7 is a filter 8, the

is flowed through the medium 2. A permanent magnet 9 is arranged in the iron circle,

1, a magnetic field between the pole shoes 6

generated and thus passes through the filter 8.

The entire part of the iron circuit 5 is always separated from the liquid medium 2 and thus

sealed, the pipe system with the flow 3 and return 4 through space-saving

the iron circle 5 is enclosed.

1 and 2, the variant of the invention is designed as a rotor 10

Permanent magnet 9 shown. The rotor 10 is equipped with individual permanent magnets 12 according to

Fig. 4 populated. 5 shows the schematic representation of a drive 13 for the rotor 10,

with which this switches off the magnetic field (Fig. 2) and switches it on (Fig. 1). Conveniently,

the rotor 10 is provided with an axis 14 which slides and rotates in bearings 15

is included (Fig. 6).

The variant of the invention with the permanent magnet 9 as a linearly displaceable piece 11,

which z. B. slidably mounted and the magnetic field via a drive, not shown

and turns off again, is shown schematically in Fig. 3, the design of this

High gradient magnetic filter can result in analogy to FIGS. 1 and 2. According to this basic construction, advantageous designs are possible, depending on

Purpose and efficiency realized and can be represented as follows:

Depending on the nature of the weakly magnetizable particles to be separated from the

liquid media 2, the angle of rotation. of the rotor 10 can be adjusted so that the

effective field strength between the pole pieces 6 from a minimum to one

maximum field strength value is selectable. This is a major adjustment to the

different materials of the particle acting field strength possible, and the

Separation effect can be influenced. If it is expedient, the rotor 10 can also be at 90 ° or

be rotated and locked in other angular steps.

To the throughput and efficiency of high gradient magnetic filter according to the invention

increase and reduce the specific construction work, the training according to Fig.

7 proposed, in which the iron circuit 5 is designed so that two filters 8 are provided,

which are switched on by a permanent magnet 9 simultaneously with one magnetic field each

Condition is applied or switched off. Fig. 7 shows the permanent magnet 9 as

Rotor 10, throughput and efficiency also through the linearly displaceable piece 11

can be raised as a permanent magnet 9 if this is in a correspondingly designed or

arranged iron circle 5 corresponds and at least two filters 8, each with one

Magnetic field supplied.

The principle of the method according to the invention for operating all conceivable in the claims

1 to 20 detected design variants according to the invention provides that the separation of the weakly magnetizable particles from the liquid medium 2 mutually in the pipe system

according to the following steps according to claims 21 to 24:

a) In the first step, at least one filter 8 with the one to be separated

applied liquid medium 2 via the pipe system. The pipe system is in one

Forward 3 and a return 4 mutually applicable, in this first

Step sequence with the magnetic field switched on in the iron circuit 5 between the pole pieces

6 z. 1, the flow 3 and the return 4 of the liquid and to

cleaning medium 2 are shown. The magnetic field penetrates the

Medium 2 through the pipe system through filter 8, which e.g. from a

magnetizable wire mesh exists. Due to the high field gradients at filter 8

the magnetizable particles accumulate in the wire mesh. The field strength can

according to the rotation (rotor 10) or displacement (linearly displaceable piece

11) of the permanent magnet 9 can be set to different degrees.

b) Then, in the further sequence of steps, the magnetic field of the permanent magnet 9

(Rotor 10 / linearly displaceable piece 11) switched off. That or a medium 2 with

a now reverse flow 3 and return 4 (e.g. according to the

Fig. 2) removes the particles deposited and separated on the wire mesh of the filter 8

in one rinsing process. This flushing can be carried out in several variations

e.g.

- A medium to be cleaned and freed from the particles 2 as

Flushing medium or - A separate medium 2 as a rinsing medium

through appropriate guidance in the pipe system using valve control in the flow 3

and return 4 can be used.

c) Repetition of the above-described sequences of steps in a constant reciprocal manner

Circulation, the filter 8 depending on the condition or consumption from the filter chamber 7

is removable or replaceable to make it z. B. to replace.

Both variations are in countercurrent (claim 21 b)) or in cocurrent

(Claim 22) structurally executable.

With a program according to claim 25, the clocks of the forward and backward

Medium 2 or flushing medium in the reciprocal circulation in operative connection with the

magnetic field to be switched on and off and the magnetic field strength to be set for all

Design and process variants can be controlled.

The method is both with the features described in claims 26 to 28

Complex and variable for different applications.

Industrial applicability

The construction and method principle according to the invention is characterized in its

commercial application characterized in that on the one hand, a compact, low-maintenance and low-repair unit for

Maintenance advantageous interchangeable assemblies is created and

on the other hand, the process and operation of separating the particles from liquid

Media can be carried out easily and inexpensively, whereby

finally the disadvantages of the prior art described are eliminated and

a diverse application in different relevant industries is possible.

LIST OF REFERENCE NUMBERS

- Casing

= Liquid medium

= Lead

= Return

= Iron circle

= Pole piece

= Filter chamber

= Filter

= Permanent magnet

0 = rotor

1 = linearly shiftable

2 = single perm

3 = drive

4 = axis

5 = warehouse

N = North Pole

S = South Pole

Claims

claims

1. High gradient magnetic filter for separating weakly magnetizable particles from liquid media (2) in one cycle, comprising

a housing (1) for the high-gradient magnetic filter with means for guiding the liquid medium (2) in a pipe system with flow (3) and return (4),

an iron circuit (5) forming the actual high gradient magnetic filter, in which there is at least one filter (8) in a filter chamber (7) formed between pole shoes (6) of the iron circuit (5), which filter is separated from the medium (2) to be cleaned is flowed through,

at least one permanent magnet (9) arranged in the iron circle (5) for generating a magnetic field between the pole shoes (6), the iron circle (5) being separated from the liquid medium (2) and thus sealed, and

the magnetic field between the pole pieces (6), which can be switched off and on again alternately by means of the permanent magnet (9).

2. High gradient magnetic filter according to claim 1, characterized by

a) a supply of the medium (2) applied on both sides over the entire length of the filter (8) and b) a closed pipe system (3, 4) which is enclosed by the iron circuit (5).

3. High gradient magnetic filter according to claim 1 or 2, characterized in that the length of the filter (8) corresponds to <the length of the pole pieces (6).

4. High gradient magnetic filter according to one of claims 1 to 3, characterized in that the cross sections of the connections of the filter (8) for the medium (2) are designed so that the filter is subject to a uniform flow of the medium (2) and therefore the filter chamber (7) is designed accordingly.

5. High gradient magnetic filter according to one of claims 1 to 4, characterized in that the housing (1) is designed as a frame for receiving an assembly for the pole system (5, 6) and for receiving an assembly for the pipe system (3, 4) is.

6. High gradient magnetic filter according to one of claims 1 to 5, characterized in that the permanent magnet (9) is designed as a rotor (10) and is rotatably arranged in the correspondingly shaped part of the iron circle (5).

7. High gradient magnetic filter according to claim 6, characterized in that the angle of rotation of the rotor (10) is adjustable from a minimum to a maximum field strength value.

8. High gradient magnetic filter according to claim 6 or 7, characterized in that the angle of rotation of the rotor (10) is adjustable by 90 °.

9. High gradient magnetic filter according to claim 1 to 5, characterized in that the permanent magnet (9) is designed as a linearly displaceable piece (11) in the correspondingly shaped part of the iron circle (5).

10. High gradient magnetic filter according to one of claims 1 to 9, characterized by such a design of the iron circuit (5) that at least two filters (8) are provided, which can be acted upon by a permanent magnet (9) simultaneously or alternately with respect to one Magnetic field are switched on or off.

11. High gradient magnetic filter according to one of claims 1 to 10, characterized in that the permanent magnet (9) consists of several individual permanent magnets (12).

12. High gradient magnetic filter according to one of claims 1 to 11, characterized in that the permanent magnet (9) is connected to a drive (13).

13. High gradient magnetic filter according to claim 6, characterized in that the rotor (10) with its axis (14) is mounted in bearings (15).

14. High gradient magnetic filter according to claim 9, characterized in that the linearly displaceable piece (11) is mounted.

15. High gradient magnetic filter according to one of claims 1 to 14, characterized in that the filter (8) consists of magnetizable wire mesh or magnetizable steel wool.

16. High gradient magnetic filter according to one of claims 1 to 14, characterized in that the filter (8) is a cage with enclosed, magnetizable material, such as wire mesh, steel wool or chips.

17. High gradient magnetic filter according to claim 15, characterized in that the filter (8) from the filter chamber (7) can be removed or replaced.

18. High gradient magnetic filter according to one of claims 15 to 17, characterized in that for the purpose of optimizing the separation, the internal arrangement of the filter (8) is designed such that the medium (2) flowing through passes through the filter (8) with a changing flow direction.

19. High gradient magnetic filter according to one of claims 15 to 18, characterized in that a) means are provided in the filter (8), the flow of the medium (2) perpendicular or transverse to the total area of the magnetizable wire mesh, the magnetizable steel wool or secure chips and b) the longitudinal axes of the individual components such as wires of the wire mesh or steel wool and the chips do not run in the direction of the magnetic field.

20. High gradient magnetic filter according to one of claims 15 to 19, characterized in that the filter (8) consists of several individual filters (8).

21. A method for operating a high gradient magnetic filter according to claim 1, characterized in that the separation of the weakly magnetizable particles from the liquid medium takes place alternately in the pipe system according to the following steps:

a) loading at least one filter (8) with the liquid medium to be separated (2) via the pipe system in a flow (3) and a return (4) with the magnetic field switched on in the iron circuit (5) between the pole pieces (6) and enforcement of the Magnetic field in the filter chamber (7) of the filter (8) flushed by the medium (2), the magnetizable particles accumulating on the filter (8) due to the high field gradients and the field strength corresponding to the rotation or displacement of the permanent magnet (9) is adjustable, after that b) switching off the magnetic field of the permanent magnet (9) and removing the attached and separated particles from the filter (8) in a rinsing process as a countercurrent with reverse flow (3) and return (4) and

c) repetition of the steps a) and b) until the separation of the

Particles from the liquid medium (2).

22. The method according to claim 21, characterized in that, instead of step b), the rinsing process takes place in direct current, the sequence of steps being carried out by

Flow of flushing medium (2) return of contaminated flushing medium (2) is determined.

23. The method according to claim 21 or 22, characterized by the use of the medium to be cleaned and freed from the particles (2) as a rinsing medium.

24. The method according to claim 21 or 22, characterized by the use of a separate medium (2) as a rinsing medium.

25. The method according to any one of claims 13 to 15, characterized by the use of a program for controlling the clocks of the forward and returning medium (2) or flushing medium in operative connection with the magnetic field to be switched on and off and the magnetic field strength to be set.

26. The method according to any one of claims 21 to 25, characterized in that the filter (8) is switched off before the absorption capacity is reached.

27. The method according to any one of claims 21 to 26, characterized in that when using a plurality of filters (8) at least one for an attachment of the particles and at least one other is switched for the rinsing process.

28. The method according to any one of claims 21 to 27, characterized in that the control of the clocks is dependent on a time and / or is dependent on a differential pressure.