EP1359251A1 - Paper machine clothing and method for its production - Google Patents
Paper machine clothing and method for its production Download PDFInfo
- Publication number
- EP1359251A1 EP1359251A1 EP20020009446 EP02009446A EP1359251A1 EP 1359251 A1 EP1359251 A1 EP 1359251A1 EP 20020009446 EP20020009446 EP 20020009446 EP 02009446 A EP02009446 A EP 02009446A EP 1359251 A1 EP1359251 A1 EP 1359251A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- threads
- longitudinal
- paper machine
- machine clothing
- transverse
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0081—Screen-cloths with single endless strands travelling in generally parallel convolutions
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0036—Multi-layer screen-cloths
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0054—Seams thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S162/00—Paper making and fiber liberation
- Y10S162/90—Papermaking press felts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24074—Strand or strand-portions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24074—Strand or strand-portions
- Y10T428/24091—Strand or strand-portions with additional layer[s]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24777—Edge feature
- Y10T428/24785—Edge feature including layer embodying mechanically interengaged strands, strand portions or strand-like strips [e.g., weave, knit, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249923—Including interlaminar mechanical fastener
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2813—Heat or solvent activated or sealable
- Y10T428/2817—Heat sealable
Definitions
- the invention relates to a porous paper machine clothing for dewatering a paper web in a paper machine, in particular as a paper machine felt or Trokkensieb, with a scrim from at least one layer Longitudinal threads and at least one layer crossing the longitudinal threads Cross threads, wherein the longitudinal and transverse threads Einkomponentenfäden are.
- Porous paper machine clothing is long and wide Ribbons in different lots of a paper machine revolve and on which the paper web through the paper machine is transported.
- Sheet forming section becomes a fiber pulp on the paper machine clothing applied, wherein a fibrous web forms. This is covered by the paper machine clothing drained through.
- the paper machine clothing consists of a textile thread formation that is so porous is that coming from the fibrous web liquid as a result of gravitational and negative pressure imprinting the paper machine clothing is discharged through.
- the subsequent press section are paper web and papermachine clothing passed through roller presses, so that the still in the paper web Liquid through the paper machine clothing through is squeezed out.
- the papermachine clothing is as a felt with a carrier of a textile thread formation educated.
- drying section become paper web and paper machine clothing over heated rollers led, thereby further draining - in this case, one speaks better of drying - he follows.
- threadline paper machine clothing i.e. Dryer fabric, used, which are also porous, to remove the vapor through the pores.
- the textile thread structures are primarily as tissue educated.
- scrim known in which the threads are not interconnected, so not interwoven or meshed are.
- US-A-3,097,413 is such a paper machine clothing disclosed. She has a scrim from one Location longitudinal threads that are parallel and spaced apart are lost and not connected. On The layer is applied to a fibrous web, which is the longitudinal threads includes and is needled with these.
- the invention is based on the object, a paper machine clothing with a scrim, that, despite the use of Einkomponentenfäden a high Dimensional stability has and for all lots one Paper machine is suitable.
- a second task is to provide a method for its production.
- the first object is achieved according to the invention that the longitudinal and transverse threads at crossing points due heating limited to these crossing points and / or parts connecting them are.
- the basic idea of the invention is therefore the longitudinal and Cross threads only at the crossing points, where they are together to be connected, to melting temperature heat up and achieve a merger. The temperature the remaining areas of the threads remain below the melting point of the thread material. So it suffers no structural and shape change, so that the total by the stacking of the layers given thread structure preserved.
- This is the first time a paper machine clothing provided with a scrim, characterized by high dimensional stability and because of Use of one-component threads low production costs distinguished. Under Einkomponentenfäden are here to understand such threads made of a homogeneous material exist, wherein the material also be a copolymer can, if only homogeneity is given.
- Paper machine clothing has the advantage of high flexibility in terms of the number of layers, the thread density and the Choice of material. Besides, are for the production no elaborate textile machines, such as weaving and knitting machines, required, in addition to the width of them limited paper machine clothing to be produced. A such limitation does not exist with thread plies, i. they can be made in virtually any width become. In addition, can be at Fadengelegen on the tissue necessary thermofixing be dispensed with, if the threads previously sufficiently thermally treated.
- a provisional fixation can also be achieved by that the longitudinal and transverse threads at crossing points additionally be positively connected with each other.
- the connection can each consist of a recess in the a thread and a projection which fits within it consist of the crossing thread. But she can also be formed by the threads at the crossing points have mutually aligned recesses, that from a pen, e.g. a round bolt or a Rivet made of plastic or metal, to be interspersed.
- a Such positive connection also supports the Melt bond between the threads or the recesses and protrusions or pins and provides for one more better clamping at the crossing points.
- the longitudinal and transverse threads as Form flat threads with rectangular cross section. On This way, a surface contact is created at the crossing points and the area over which the threads are connected fused, is considerably enlarged and thus firmer.
- width for the longitudinal and transverse threads has a range of 2 to 20 mm, preferably 8 to 12 mm, proved.
- the thickness should be between 0.3 to 2 mm, preferably 0.6 to 1.2 mm, wherein the transverse threads should have at most the same thickness as the longitudinal threads.
- the permeability can be controlled arbitrarily, where there is also the possibility of permeability different across the width of the paper machine clothing to shape, e.g. in the middle higher than in the border areas or vice versa.
- the passage openings can be designed as round holes or elongated slots be.
- the paper machine clothing according to the invention can be a have any number of layers, each one alternating a layer with longitudinal threads and a layer with transverse threads, So each adjacent to each other.
- a expedient number are two or three layers, in the the former case prefers a lower longitudinal thread layer an upper Querfadengelege is combined and in the latter Case a layer with transverse threads on both sides of each one Location longitudinal threads is included. In this way At the top and bottom a longitudinal structure is formed. Of course, there is the possibility, vice versa procedure, so that at the top and bottom by the there existing transverse threads is a transverse structure.
- the permeability or permeability of the paper machine clothing can also be, for example, by the Width dimensions of the longitudinal and / or transverse threads and / or adjust their thread density within wide limits. It exists also the possibility in at least one position the To arrange longitudinal threads so that they are in the middle area have a different thread density than in the border areas, especially in the middle range a lower than in the edge areas.
- the thread scrim according to the invention can also be in a simple way eyelets on the front sides of the paper machine clothing by turning over longitudinal threads below Forming loops to make with them one To form plug wire seam.
- This can be done in the way that end pieces of longitudinal threads to a first layer the front sides of the paper machine clothing under education of loops on the side facing away from this situation the situation turned over with transverse threads and at several of these Transverse threads, preferably on at least five transverse threads, be attached.
- the attachment can also on the Longitudinal threads themselves are made.
- the fixation can in both cases form-fitting, e.g. by means of bolts or Rivets made of plastic or metal, done.
- the loop formation should expediently only with one Part of the longitudinal threads are carried out so that the both end edges with their loops comb-like into each other grab and so a passageway for a pintle can form.
- the threads can also be reinforced, e.g. with fibers such as glass fibers, carbon fibers, ceramic fibers, the fibers also being short cut fibers may be present.
- the paper machine clothing according to the invention can be use in all lots of a paper machine and due their flexibility to the respective requirements in optimally adapt to these games.
- the paper machine clothing from the scrim, which does not exclude, that the scrim is combined with other components is, for example, a nonwoven fabric.
- the thread scrim according to the invention to use as a carrier and with a fiber layer oror be provided on both sides, for example by oror double-sided needling or laminating of fiber webs or spunbonded nonwovens.
- a method is proposed in which the longitudinal and transverse threads at crossing points by heating limited to the crossing points Melting temperature with each other or with connecting elements be fused, whereby the heating by means of laser, High frequency and / or induction energy takes place.
- Two alternative methods can be used, with which the heating concentrates on the crossing points can be.
- the energy can be punctual, i.e. spatially limited to the crossing points, be applied, including in particular laser because their focused laser beam are suitable.
- the energy can also be spread over several layers Crossing points are applied, for example across the entire width and a specific one Length of paper machine clothing, if the crossing points previously with one promoting the absorption of energy Be provided with additives. Because of this additive the energy intake concentrates despite flat application to the crossing points, so that only heat them to melting temperature and therefore together merge.
- the planar application of energy is easier to implement in terms of device, since the Focus on the multitude of crossing points to be connected eliminated.
- the usable additive should be adapted to the type of Be adapted to energy.
- a laser For example, a diode laser is used should the additive is a light-absorbing dye, e.g. black color, or a photoactive substance, wherein the overhead thread for the laser transparent is.
- a dispersion or a powder may be present.
- the additive Can be applied between the threads or on the threads In the latter case, the application only on the threads of a layer of two adjacent layers sufficient. Instead of a subsequent application can the additive also added selectively to the thread material be, e.g. during the extrusion process.
- the longitudinal and transverse threads at crossing points first using an adhesive and / or under positive engagement be joined together before they get together be merged.
- This will be the connection reinforced at the crossing points.
- the location can be the longitudinal and transverse threads by gluing and / or positive connection before the fusion process be fixed, which is advantageous if the thus formed Thread scrim moved through a device is used, with the help of the heat energy is applied.
- the provisional fixation can by additional application of weight, for example, with the help of one for each to be applied Energy permeable plate on the transverse threads is applied, or by gluing done.
- the layers after merging at the intersections temporarily pressed together until the compound hardens and cooled.
- a felt for example the use in the press section of a paper machine, should on the scrim one or both sides of a fiber layer applied and attached to this.
- the attachment can be by needling, gluing or melting happen.
- transverse threads are not perpendicular to must pass the longitudinal threads, but that with the inventive Method also produce scrim are where the transverse threads are oblique to the longitudinal threads run. It can also be two layers of transverse threads be provided, in which the transverse threads of a layer the longitudinal threads cross at a different angle than the the other location.
- the paper machine clothing shown in Figures 1 to 3 1 consists of a Fadengelege whose lower Layer 2 of longitudinal threads - exemplified by 3 - is formed.
- the longitudinal threads 3 have - as in particular From Figure 3 can be seen - rectangular cross-section and equal distance from each other. For the manufacturing process they are - what is not visible here - with theirs left ends wound on a thread tree. On the right is - not visible here - a second tree provided on the finished paper machine clothing 1 is wound up. In this direction (Arrow A) moves the paper machine clothing 1.
- the transverse threads 5 have a wide Distance - it essentially corresponds to the distance the longitudinal threads 3 -, the transverse threads 6 a close distance in order to reduce the permeability of the paper machine clothing 1 and the transverse threads 7 also a tight Distance, but a much smaller width than the Cross threads 5, 6. It is understood that these differences in an actual paper machine clothing not are present, i. the same transverse threads come along equal distance from each other for use. Through the presentation should only be symbolized that the invention Process various types of longitudinal and Cross threads 3, 5, 6, 7 and thread densities possible. The same applies to the longitudinal threads 3, in which case in addition still given the opportunity, their distances vary across the width, e.g. in the middle area to provide a lower yarn density than in the two Border areas or vice versa.
- the longitudinal threads 3 spanned between the two trees and then the transverse threads 5, 6, 7 over the longitudinal threads 3 laid.
- This can be done by machine, for example, with a Transverse panel device happen, as they in principle US-A-3,097,413 is known. So that the transverse threads 5, 6, 7 to each other and with respect to the longitudinal threads 3 their position also during the movement of the papermachine clothing 1 maintained in the direction of arrow A, they are sent to the Intersection points - exemplified with 8 - between Longitudinal threads 3 and transverse threads 5, 6, 7 provisionally glued together.
- the glue application can on the Longitudinal and / or transverse threads 3, 5, 6, 7 pointwise or area wise respectively.
- a fixation by gluing can also put a plate on the top layer 4 be, e.g. a glass plate, the transverse threads 5, 6, 7 presses on the longitudinal threads 3 and so a shift between prevented both.
- a melting device 9 About the paper machine clothing 1 spans like a bridge a melting device 9. It is intended to the material of the longitudinal and transverse threads 3, 5, 6, 7 to the Melting points 8 to melt them merge together. As a melting device come laser, high frequency and / or induction devices in question. Thus the melting of the material of the Longitudinal threads 3 and transverse threads 5, 6 on the crossing points. 8 is limited, is at the crossing points 8 an additive been applied, which is the absorption of in the melting device 9 generates generated energy.
- the Energybeetzschlag is then set so that the Longitudinal and transverse threads 3, 5, 6, 7 only at the crossing points 8 Melt because of the existing there additive and consequently fuse together, while the rest Parts of the longitudinal and transverse threads 3, 5, 6, 7 either not at all or only slightly, definitely not until to the melting temperature.
- After leaving the Melting device 9 cool the crossing points 8 again, so that the molten areas harden and one firm connection between the longitudinal and transverse threads 3, 5, 6, 7 arises.
- the two layers 2, 4 are pressed together, for example with the help of rollers or plates at the movement of the paper machine clothing 1 entrained become.
- Figures 4 and 5 show sections of another paper machine clothing 11 with a lower layer 12 Longitudinal threads - exemplified with 13 - and one upper layer 14 of transverse threads - designated by way of example with 15. It is understood that a plurality of longitudinal threads 13 are present and that the transverse threads 15 over the entire width of the paper machine clothing 11 extends, which is not shown here.
- Longitudinal and transverse threads 13, 15 have here also rechtkkigen Cross-section, wherein the transverse threads 15 are flatter as the longitudinal threads 13.
- the longitudinal and transverse threads 13, 15 positively connected with each other, namely via connecting bolts - designated 17 by way of example -, each with aligned holes - by way of example denoted by 18, 19 - in the longitudinal and transverse threads 13, 15 prevail.
- the connecting bolts 17 also on the longitudinal threads 13 or the Cross threads 15 be formed so that only the other Threads have holes in which then the connecting bolts 17 are pushed into it.
- the so produced interlocking connection has provisional character, to the thread scrim by a melting device 9 of in Figure 1 shown type pass and in this way also a merger of the longitudinal and transverse threads 13, 15 and also to cause the connecting pin 17.
- FIG. 6 also shows a section through another one Paper machine clothing 21 with a lower layer 22 of longitudinal threads 23 and an upper layer 24 of transverse threads - designated by way of example 25 -.
- the longitudinal and Cross threads 23, 25 have rectangular cross-section, so that they lie flat on each other. They are over adhesive layers - designated by way of example 26 - at the crossing points 27 interconnected so that they mutually are fixed in position.
- the connection is only provisional be made to the longitudinal and transverse threads 23, 25 for transport through a melting device 9 to fix the type shown in Figure 1. In the Melting device 9 is then a merger of Longitudinal and transverse threads 23, 25 at the crossing points - exemplified by 27 - causes.
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- Paper (AREA)
- Nonwoven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Die Erfindung betrifft eine poröse Papiermaschinenbespannung zur Entwässerung einer Papierbahn in einer Papiermaschine, insbesondere als Papiermaschinenfilz oder Trokkensieb, mit einem Fadengelege aus wenigstens einer Lage Längsfäden und wenigstens einer Lage die Längsfäden kreuzenden Querfäden, wobei die Längs- und Querfäden Einkomponentenfäden sind.The invention relates to a porous paper machine clothing for dewatering a paper web in a paper machine, in particular as a paper machine felt or Trokkensieb, with a scrim from at least one layer Longitudinal threads and at least one layer crossing the longitudinal threads Cross threads, wherein the longitudinal and transverse threads Einkomponentenfäden are.
Poröse Papiermaschinenbespannungen sind lange und breite Bänder, die in verschiedenen Partien einer Papiermaschine umlaufen und auf denen die Papierbahn durch die Papiermaschine transportiert wird. In der ersten sogenannten Blattbildungspartie wird eine Faserpulpe auf die Papiermaschinenbespannung aufgebracht, wobei sich eine Faserstoffbahn bildet. Diese wird durch die Papiermaschinenbespannung hindurch entwässert. Die Papiermaschinenbespannung besteht aus einem textilen Fadengebilde, das so porös ist, daß die aus der Faserstoffbahn kommende Flüssigkeit infolge Schwerkraft- und Unterdruckaufprägung durch die Papiermaschinenbespannung hindurch abgeführt wird. In der nachfolgenden Pressenpartie werden Papierbahn und Papiermaschinenbespannung durch Walzenpressen hindurchgeführt, so daß die noch in der Papierbahn befindliche Flüssigkeit durch die Papiermaschinenbespannung hindurch ausgepreßt wird. In der Regel ist die Papiermaschinenbespannung als Filz mit einem Träger aus einem textilen Fadengebilde ausgebildet. In der nachfolgenden Trockenpartie werden Papierbahn und Papiermaschinenbespannung über beheizte Walzen geführt, wodurch eine weitere Entwässerung - in diesem Fall spricht man besser von Trocknung - erfolgt. In der Trockenpartie werden vornehmlich wiederum aus Fadengebilden bestehende Papiermaschinenbespannungen, d.h. Trockensieb, eingesetzt, die ebenfalls porös sind, um den Dampf über die Poren abzuführen.Porous paper machine clothing is long and wide Ribbons in different lots of a paper machine revolve and on which the paper web through the paper machine is transported. In the first so-called Sheet forming section becomes a fiber pulp on the paper machine clothing applied, wherein a fibrous web forms. This is covered by the paper machine clothing drained through. The paper machine clothing consists of a textile thread formation that is so porous is that coming from the fibrous web liquid as a result of gravitational and negative pressure imprinting the paper machine clothing is discharged through. In the subsequent press section are paper web and papermachine clothing passed through roller presses, so that the still in the paper web Liquid through the paper machine clothing through is squeezed out. As a rule, the papermachine clothing is as a felt with a carrier of a textile thread formation educated. In the following drying section become paper web and paper machine clothing over heated rollers led, thereby further draining - in this case, one speaks better of drying - he follows. In the dryer section are mainly turn threadline paper machine clothing, i.e. Dryer fabric, used, which are also porous, to remove the vapor through the pores.
Die textilen Fadengebilde werden in erster Linie als Gewebe ausgebildet. Daneben sind auch sogenannte Fadengelege bekannt, bei denen die Fäden nicht untereinander eingebunden, also nicht miteinander verwebt oder vermascht sind. In der US-A-3,097,413 ist eine solche Papiermaschinenbespannung offenbart. Sie hat ein Fadengelege aus einer Lage Längsfäden, die parallel und im Abstand zueinander verlaufen und nicht miteinander verbunden sind. Auf die Lage ist ein Faserflies aufgebracht, das die Längsfäden einschließt und mit diesen vernadelt ist.The textile thread structures are primarily as tissue educated. In addition, there are also so-called scrim known in which the threads are not interconnected, so not interwoven or meshed are. In US-A-3,097,413 is such a paper machine clothing disclosed. She has a scrim from one Location longitudinal threads that are parallel and spaced apart are lost and not connected. On The layer is applied to a fibrous web, which is the longitudinal threads includes and is needled with these.
Eine solche Papiermaschinenbespannung hat jedoch nur eine geringe Querfestigkeit. Deshalb ist man dazu übergegangen, die Längsfadenlage mit einer Querfadenlage zu kombinieren (DE-A-1 802 560; EP-B-0 394 293). Dabei werden zunächst Module, bestehend aus einer Fadenlage und einem aufgenadelten Faserflies, gebildet und diese Module zusammengeführt und erneut vernadelt. Diese Herstellungsweise eignet sich nicht für Papiermaschinenbespannungen, die nur aus einem Fadengebilde bestehen. Für diesen Fall schlägt die US-A-4,555,440 vor, die einzelnen Fadenlagen durch Bindefäden miteinander zu verbinden.However, such a paper machine clothing has only one low transverse strength. That's why you've started to to combine the longitudinal thread layer with a transverse thread layer (DE-A-1 802 560, EP-B-0 394 293). It will be first Modules consisting of a thread layer and a needled fiber fleece, formed and merged these modules and again needled. This method of production is not suitable for paper machine clothing, which consist only of a thread formation. In this case suggests US-A-4,555,440, the individual layers of thread connect with each other through binding threads.
Bei den vorgenannten gattungsgemäßen Papiermaschinenbespannungen ist insbesondere die Verschiebefestigkeit zwischen den einzelnen Lagen und damit die Dimensionsstabilität unbefriedigend. Soweit Bindefäden zum Einsatz kommen, stellen diese Fremdkörper dar und komplizieren den Herstellungsprozeß erheblich. Zur Beseitigung dieser Nachteile schlägt die US-A-5,888,915 vor, die Lagen aus Längs- und Querfäden direkt aufeinander zu legen und an den Kreuzungspunkten durch Erhitzen miteinander zu verschmelzen. Voraussetzung hierfür ist allerdings, daß Bikomponentenfäden verwendet werden, bei denen der Fadenkern eine höhere Schmelztemperatur als der Fadenmantel hat. Die Verschmelzung erfolgt durch Erhitzung auf eine Temperatur oberhalb des Schmelzpunktes des Fadenmantels und unterhalb des Schmelzpunktes des Fadenkerns.In the aforementioned generic papermachine clothing is in particular the displacement resistance between the individual layers and thus the dimensional stability unsatisfactory. As far as binding threads are used, represent these foreign bodies and complicate the Manufacturing process significantly. To eliminate this Disadvantages proposed by US-A-5,888,915, the layers of Longitudinal and transverse threads directly to each other and put on to merge with each other at the intersection points by heating. Prerequisite, however, is that bicomponent threads be used where the thread core a higher melting temperature than the thread sheath Has. The fusion takes place by heating to one Temperature above the melting point of the suture sheath and below the melting point of the thread core.
Aufgrund der direkten Verbindung der Fäden der einzelnen Lagen wird die Dimensionsstabilität der Papiermaschinenbespannung verbessert. Von Nachteil ist jedoch, daß spezielle Fäden, nämlich Bikomponentenfäden, verwendet werden müssen, die teuer sind und deren Materialeigenschaften sich nicht immer optimal auf die Verhältnisse in der jeweiligen Partie der Papiermaschine einstellen lassen. Due to the direct connection of the threads of the individual Layers are the dimensional stability of the paper machine clothing improved. The disadvantage, however, is that special Threads, namely bicomponent threads, are used need, which are expensive and their material properties not always optimal on the conditions in the set each section of the paper machine.
Der Erfindung liegt die Aufgabe zugrunde, eine Papiermaschinenbespannung mit einem Fadengelege so auszubilden, daß es trotz Verwendung von Einkomponentenfäden eine hohe Dimensionsstabilität hat und sich für alle Partien einer Papiermaschine eignet. Eine zweite Aufgabe besteht darin, ein Verfahren zu dessen Herstellung bereitzustellen.The invention is based on the object, a paper machine clothing with a scrim, that, despite the use of Einkomponentenfäden a high Dimensional stability has and for all lots one Paper machine is suitable. A second task is to provide a method for its production.
Die erste Aufgabe wird erfindungsgemäß dadurch gelöst, daß die Längs- und Querfäden an Kreuzungspunkten infolge auf diese Kreuzungspunkte beschränkten Erhitzens miteinander und/oder mit sie verbindenden Teilen verschmolzen sind. Grundgedanke der Erfindung ist es also, die Längsund Querfäden nur an den Kreuzungspunkten, wo sie miteinander verbunden werden sollen, auf Schmelztemperatur zu erhitzen und so eine Verschmelzung zu erzielen. Die Temperatur der übrigen Bereiche der Fäden bleibt unterhalb des Schmelzpunktes des Fadenmaterials. Es erleidet also keine Struktur- und Formänderung, so daß insgesamt die durch das Aufeinanderlegen der Lagen gegebene Fadenstruktur erhalten bleibt. Damit wird erstmals eine Papiermaschinenbespannung mit einem Fadengelege bereitgestellt, das sich durch hohe Dimensionsstabilität und wegen der Verwendung von Einkomponentenfäden niedrige Herstellungskosten auszeichnet. Unter Einkomponentenfäden sind dabei solche Fäden zu verstehen, die homogen aus einem Material bestehen, wobei das Material auch ein Copolymer sein kann, sofern nur Homogenität gegeben ist. The first object is achieved according to the invention that the longitudinal and transverse threads at crossing points due heating limited to these crossing points and / or parts connecting them are. The basic idea of the invention is therefore the longitudinal and Cross threads only at the crossing points, where they are together to be connected, to melting temperature heat up and achieve a merger. The temperature the remaining areas of the threads remain below the melting point of the thread material. So it suffers no structural and shape change, so that the total by the stacking of the layers given thread structure preserved. This is the first time a paper machine clothing provided with a scrim, characterized by high dimensional stability and because of Use of one-component threads low production costs distinguished. Under Einkomponentenfäden are here to understand such threads made of a homogeneous material exist, wherein the material also be a copolymer can, if only homogeneity is given.
Gegenüber Geweben und Gewirken hat die erfindungsgemäße Papiermaschinenbespannung den Vorzug hoher Flexibilität bezüglich der Anzahl der Lagen, der Fadendichte und der Wahl des Materials. Außerdem sind für die Herstellung keine aufwendigen Textilmaschinen, wie Web- und Wirkmaschinen, erforderlich, die zudem die Breite der auf ihnen herzustellenden Papiermaschinenbespannung begrenzt. Eine solche Begrenzung besteht bei Fadengelegen nicht, d.h. sie können in praktisch beliebiger Breite hergestellt werden. Zudem kann bei Fadengelegen auf das bei Geweben notwendige Thermofixieren verzichtet werden, wenn die Fäden vorher ausreichend thermisch behandelt worden sind.Compared with woven and knitted fabrics has the invention Paper machine clothing has the advantage of high flexibility in terms of the number of layers, the thread density and the Choice of material. Besides, are for the production no elaborate textile machines, such as weaving and knitting machines, required, in addition to the width of them limited paper machine clothing to be produced. A such limitation does not exist with thread plies, i. they can be made in virtually any width become. In addition, can be at Fadengelegen on the tissue necessary thermofixing be dispensed with, if the threads previously sufficiently thermally treated.
Eine provisorische Fixierung läßt sich auch dadurch erreichen, daß die Längs- und Querfäden an Kreuzungspunkten zusätzlich formschlüssig miteinander verbunden werden. Die Verbindung kann jeweils aus einer Ausnehmung in dem einen Faden und einem darin passend einfassenden Vorsprung an dem kreuzenden Faden bestehen. Sie kann aber auch dadurch gebildet werden, daß die Fäden an den Kreuzungspunkten miteinander fluchtende Ausnehmungen haben, die von einem Stift, z.B. einem Rundbolzen oder einer Niet aus Kunststoff oder Metall, durchsetzt werden. Eine solche formschlüssige Verbindung unterstützt zudem die Schmelzverbindung zwischen den Fäden bzw. den Ausnehmungen und Vorsprüngen oder Stiften und sorgt für eine noch bessere Verklammerung an den Kreuzungspunkten.A provisional fixation can also be achieved by that the longitudinal and transverse threads at crossing points additionally be positively connected with each other. The connection can each consist of a recess in the a thread and a projection which fits within it consist of the crossing thread. But she can also be formed by the threads at the crossing points have mutually aligned recesses, that from a pen, e.g. a round bolt or a Rivet made of plastic or metal, to be interspersed. A Such positive connection also supports the Melt bond between the threads or the recesses and protrusions or pins and provides for one more better clamping at the crossing points.
Besonders bevorzugt ist es, die Längs- und Querfäden als Flachfäden mit rechteckigem Querschnitt auszubilden. Auf diese Weise entsteht ein Flächenkontakt an den Kreuzungspunkten und die Fläche, über die die Fäden miteinander verschmolzen sind, ist erheblich vergrößert und damit fester. Als zweckmäßige Breite für die Längs- und Querfäden hat sich ein Bereich von 2 bis 20 mm, vorzugsweise 8 bis 12 mm, erwiesen. Die Dicke sollte zwischen 0,3 bis 2 mm, vorzugsweise 0,6 bis 1,2 mm liegen, wobei die Querfäden maximal die gleiche Dicke haben sollten wie die Längsfäden.It is particularly preferred, the longitudinal and transverse threads as Form flat threads with rectangular cross section. On This way, a surface contact is created at the crossing points and the area over which the threads are connected fused, is considerably enlarged and thus firmer. As appropriate width for the longitudinal and transverse threads has a range of 2 to 20 mm, preferably 8 to 12 mm, proved. The thickness should be between 0.3 to 2 mm, preferably 0.6 to 1.2 mm, wherein the transverse threads should have at most the same thickness as the longitudinal threads.
Um insbesondere bei sehr breiten Flachfäden eine ausreichende Durchlässigkeit für Wasser oder Dampf zu gewährleisten, können Durchgangsöffnungen in den Längsund/oder Querfäden vorgesehen werden. Durch deren Größe und Anzahl läßt sich die Durchlässigkeit beliebig steuern, wobei auch die Möglichkeit besteht, die Durchlässigkeit über die Breite der Papiermaschinenbespannung unterschiedlich zu gestalten, z.B. in der Mitte höher als in den Randbereichen oder umgekehrt. Die Durchgangsöffnungen können als runde Löcher oder längliche Schlitze ausgebildet sein.In particular for very wide flat threads sufficient Permeability to ensure water or steam can through holes in the longitudinal and / or Querfäden be provided. By their size and number, the permeability can be controlled arbitrarily, where there is also the possibility of permeability different across the width of the paper machine clothing to shape, e.g. in the middle higher than in the border areas or vice versa. The passage openings can be designed as round holes or elongated slots be.
Die erfindungsgemäße Papiermaschinenbespannung kann eine beliebige Anzahl von Lagen aufweisen, wobei sich jeweils eine Lage mit Längsfäden und eine Lage mit Querfäden abwechseln, also jeweils zueinander benachbart sind. Eine zweckmäßige Anzahl sind zwei oder drei Lagen, wobei im ersteren Fall bevorzugt ein unteres Längsfadengelege mit einem oberen Querfadengelege kombiniert ist und im letzteren Fall eine Lage mit Querfäden beidseitig von je einer Lage Längsfäden eingeschlossen ist. Auf diese Weise wird an Ober- und Unterseite eine Längsstruktur gebildet. Selbstverständlich besteht die Möglichkeit, umgekehrt zu verfahren, so daß an Ober- und Unterseite durch die dort vorhandenen Querfäden eine Querstruktur besteht.The paper machine clothing according to the invention can be a have any number of layers, each one alternating a layer with longitudinal threads and a layer with transverse threads, So each adjacent to each other. A expedient number are two or three layers, in the the former case prefers a lower longitudinal thread layer an upper Querfadengelege is combined and in the latter Case a layer with transverse threads on both sides of each one Location longitudinal threads is included. In this way At the top and bottom a longitudinal structure is formed. Of course, there is the possibility, vice versa procedure, so that at the top and bottom by the there existing transverse threads is a transverse structure.
Die Permeabilität bzw. Durchlässigkeit der Papiermaschinenbespannung läßt sich auch beispielsweise durch die Breitenabmessungen der Längs- und/oder Querfäden und/oder deren Fadendichte in weiten Grenzen einstellen. Dabei besteht auch die Möglichkeit, in zumindest einer Lage die Längsfäden so anzuordnen, daß sie im mittleren Bereich eine andere Fadendichte haben als in den Randbereichen, insbesondere im mittleren Bereich eine geringere als in den Randbereichen.The permeability or permeability of the paper machine clothing can also be, for example, by the Width dimensions of the longitudinal and / or transverse threads and / or adjust their thread density within wide limits. It exists also the possibility in at least one position the To arrange longitudinal threads so that they are in the middle area have a different thread density than in the border areas, especially in the middle range a lower than in the edge areas.
Mit dem erfindungsgemäßen Fadengelege lassen sich auch auf einfache Weisen Ösen an den Stirnseiten der Papiermaschinenbespannung durch Umschlagen von Längsfäden unter Bildung von Schlaufen herstellen, um mit ihnen eine Steckdrahtnaht zu bilden. Dies kann in der Weise geschehen, daß Endstücke von Längsfäden einer ersten Lage an den Stirnseiten der Papiermaschinenbespannung unter Bildung von Schlaufen auf die dieser Lage abgewandten Seite der Lage mit Querfäden umgeschlagen und an mehreren dieser Querfäden, vorzugsweise an zumindest fünf Querfäden, befestigt werden. Die Befestigung kann jedoch auch an den Längsfäden selbst vorgenommen werden. Die Fixierung kann in beiden Fällen formschlüssig, z.B. mittels Bolzen oder Nieten aus Kunststoff oder Metall, geschehen. With the thread scrim according to the invention can also be in a simple way eyelets on the front sides of the paper machine clothing by turning over longitudinal threads below Forming loops to make with them one To form plug wire seam. This can be done in the way that end pieces of longitudinal threads to a first layer the front sides of the paper machine clothing under education of loops on the side facing away from this situation the situation turned over with transverse threads and at several of these Transverse threads, preferably on at least five transverse threads, be attached. However, the attachment can also on the Longitudinal threads themselves are made. The fixation can in both cases form-fitting, e.g. by means of bolts or Rivets made of plastic or metal, done.
Die Schlaufenbildung sollte zweckmäßigerweise nur mit einem Teil der Längsfäden durchgeführt werden, damit die beiden Stirnkanten mit ihrem Schlaufen kammartig ineinander greifen und so einen Durchgangskanal für einen Steckdraht bilden können. Vorzugsweise sollte abwechselnd wenigstens ein Endstück unter Bildung einer Schlaufe umgeschlagen sein und wenigstens ein Endstück ohne Bildung einer Schlaufe an der letzten Querfadenkante enden. Damit die Permeabilität in diesem Bereich nicht verschlechtert wird, sollten sich an die Enden der Endstücke Längsfäden aus an der Lage mit Querfäden anliegenden zweiten Lage mit Längsfäden anschließen, d.h. diese Längsfäden stoßen stumpf an die Endstücke an, überlappen also nicht mit ihnen, so daß es in diesem Bereich nicht zu einer Verdichtung von Längsfäden kommt.The loop formation should expediently only with one Part of the longitudinal threads are carried out so that the both end edges with their loops comb-like into each other grab and so a passageway for a pintle can form. Preferably, at least alternately an end piece turned over to form a loop his and at least a tail without education a loop at the last cross thread edge end. In order to the permeability in this area does not deteriorate is, should be at the ends of the end pieces longitudinal threads from in the situation with transverse threads adjacent second layer connect with longitudinal threads, i. these longitudinal threads abut dull on the end pieces, so do not overlap with them, so that there is no compression in this area comes from longitudinal threads.
Was das Material der Fäden angeht, bestehen grundsätzlich keine Beschränkungen, sofern das Material schmelzbar ist und dabei thermoplastisches Verhalten zeigt. In Frage kommen beispielsweise PET, PA in allen Modifikationen, PPS, PEK, PEKK, elastischer Polyester, PBT oder PTT oder Kombinationen daraus. Die Fäden können auch armiert sein, z.B. mit Fasern wie Glasfasern, Kohlenstofffasern, Keramikfasern, wobei die Fasern auch als Kurzschnittfasern vorliegen können.As far as the material of the threads is concerned, basically no restrictions if the material is meltable and shows thermoplastic behavior. In question For example, PET, PA come in all modifications, PPS, PEK, PEKK, elastic polyester, PBT or PTT or Combinations thereof. The threads can also be reinforced, e.g. with fibers such as glass fibers, carbon fibers, ceramic fibers, the fibers also being short cut fibers may be present.
Die erfindungsgemäße Papiermaschinenbespannung läßt sich in allen Partien einer Papiermaschine einsetzen und aufgrund ihrer Flexibilität den jeweiligen Anforderungen in diesen Partien optimal anpassen. Für den Einsatz in der Blattbildungs- und Trockenpartie kommen vornehmlich Ausbildungen in Frage, bei denen die Papiermaschinenbespannung aus dem Fadengelege besteht, was nicht ausschließt, daß das Fadengelege mit anderen Komponenten kombiniert wird, beispielsweise einem Faservlies. Für die Pressenpartie empfiehlt sich, das erfindungsgemäße Fadengelege als Träger zu verwenden und mit einer Faserschicht einoder beidseitig zu versehen, beispielsweise durch einoder beidseitiges Aufnadeln oder Aufkaschieren von Faservliesen oder Spinnvliesen.The paper machine clothing according to the invention can be use in all lots of a paper machine and due their flexibility to the respective requirements in optimally adapt to these games. For use in the Foliation and dryer section are mainly training in question, in which the paper machine clothing from the scrim, which does not exclude, that the scrim is combined with other components is, for example, a nonwoven fabric. For the press section is recommended, the thread scrim according to the invention to use as a carrier and with a fiber layer oror be provided on both sides, for example by oror double-sided needling or laminating of fiber webs or spunbonded nonwovens.
Zur Herstellung der vorbeschriebenen Papiermaschinenbespannung wird erfindungsgemäß ein Verfahren vorgeschlagen, bei dem die Längs- und Querfäden an Kreuzungspunkten durch auf die Kreuzungspunkte beschränktes Erhitzen auf Schmelztemperatur miteinander oder mit Verbindungselementen verschmolzen werden, wobei die Erhitzung mittels Laser-, Hochfrequenz- und/oder Induktionsenergie erfolgt. Dabei können zwei alternative Verfahren eingesetzt werden, mit denen die Erhitzung auf die Kreuzungspunkte konzentriert werden kann. Zum einen kann die Energie punktuell, d.h. räumlich beschränkt auf die Kreuzungspunkte, aufgebracht werden, wozu sich insbesondere Laser wegen ihres fokussierten Laserstrahls eignen. Alternativ dazu kann aber die Energie auch flächig über mehrere zu verschmelzende Kreuzungspunkte aufgebracht werden, beispielsweise über die gesamte Breite und eine bestimmte Länge der Papiermaschinenbespannung, wenn die Kreuzungspunkte zuvor mit einem die Absorption der Energie fördernden Zusatzmittel versehen werden. Aufgrund dieses Zusatzmittels konzentriert sich die Energieaufnahme trotz flächiger Aufbringung auf die Kreuzungspunkte, so daß nur diese auf Schmelztemperatur erhitzen und folglich miteinander verschmelzen. Die flächige Aufbringung der Energie ist vorrichtungsmäßig einfacher zu verwirklichen, da die Fokussierung auf die Vielzahl der zu verbindenden Kreuzungspunkte entfällt.For the preparation of the above-described paper machine clothing According to the invention, a method is proposed in which the longitudinal and transverse threads at crossing points by heating limited to the crossing points Melting temperature with each other or with connecting elements be fused, whereby the heating by means of laser, High frequency and / or induction energy takes place. Two alternative methods can be used, with which the heating concentrates on the crossing points can be. For one thing, the energy can be punctual, i.e. spatially limited to the crossing points, be applied, including in particular laser because their focused laser beam are suitable. Alternatively But the energy can also be spread over several layers Crossing points are applied, for example across the entire width and a specific one Length of paper machine clothing, if the crossing points previously with one promoting the absorption of energy Be provided with additives. Because of this additive the energy intake concentrates despite flat application to the crossing points, so that only heat them to melting temperature and therefore together merge. The planar application of energy is easier to implement in terms of device, since the Focus on the multitude of crossing points to be connected eliminated.
Das jeweils brauchbare Zusatzmittel sollte an die Art der Energiebeaufschlagung angepaßt sein. Soweit ein Laser, beispielsweise ein Diodenlaser, zum Einsatz kommt, sollte das Zusatzmittel ein lichtabsorbierender Farbstoff, z.B. schwarze Farbe, oder eine lichtaktive Substanz sein, wobei der obenliegende Faden für den Laser durchsichtig ist. Für die Anwendung von Hochfrequenz- oder Induktionsenergie eignen sich insbesondere Metall- und hier vor allem Eisenpulver, das in Form einer Paste, einer Dispersion oder eines Pulvers vorliegen kann. Das Zusatzmittel kann zwischen die Fäden oder auf die Fäden appliziert werden, wobei in letzterem Fall die Applikation nur auf die Fäden einer Lage von jeweils zwei benachbarten Lagen ausreicht. Anstatt einer nachträglichen Applizierung kann das Zusatzmittel auch dem Fadenmaterial punktuell zugegeben werden, z.B. während des Extrusionsvorgangs.The usable additive should be adapted to the type of Be adapted to energy. As far as a laser, For example, a diode laser is used should the additive is a light-absorbing dye, e.g. black color, or a photoactive substance, wherein the overhead thread for the laser transparent is. For the application of high frequency or induction energy are especially metal and here before all iron powder, in the form of a paste, a dispersion or a powder may be present. The additive Can be applied between the threads or on the threads In the latter case, the application only on the threads of a layer of two adjacent layers sufficient. Instead of a subsequent application can the additive also added selectively to the thread material be, e.g. during the extrusion process.
Nach einem weiteren Merkmal der Erfindung ist vorgesehen, daß die Längs- und Querfäden an Kreuzungspunkten zunächst unter Verwendung eines Klebstoffs und/oder unter Formschlusses miteinander verbunden werden, bevor sie miteinander verschmolzen werden. Hierdurch wird die Verbindung an den Kreuzungspunkten verstärkt. Außerdem kann die Lage der Längs- und Querfäden durch das Verkleben und/oder formschlüssige Verbinden vor dem Verschmelzungsvorgang fixiert werden, was von Vorteil ist, wenn das so gebildete Fadengelege durch eine Vorrichtung hindurchbewegt wird, mit deren Hilfe die Wärmeenergie aufgebracht wird.According to a further feature of the invention is provided that the longitudinal and transverse threads at crossing points first using an adhesive and / or under positive engagement be joined together before they get together be merged. This will be the connection reinforced at the crossing points. Besides, the location can be the longitudinal and transverse threads by gluing and / or positive connection before the fusion process be fixed, which is advantageous if the thus formed Thread scrim moved through a device is used, with the help of the heat energy is applied.
Im einzelnen kann die Herstellung des Fadengeleges in der Weise erfolgen, daß zunächst Längsfäden parallel zueinander aufgespannt werden, beispielsweise zwischen zwei parallelen Fadenbäumen, und dann auf diese Längsfäden nacheinander einzeln oder gruppenweise Querfäden aufgelegt und an den Längsfäden provisorisch fixiert werden und daß das Fadengelege in Längsrichtung kontinuierlich durch eine Schmelzvorrichtung transportiert und dann aufgerollt wird. Gleichzeitig oder später können auch auf der anderen Seite der Längsfäden Querfäden befestigt werden. Es versteht sich, daß auf der freien Seite der Querfäden auch wieder eine Lage mit Längsfäden in entsprechender Weise angebracht werden kann. Die provisorische Fixierung kann durch zusätzliches Aufbringen von Gewichtskraft, beispielsweise mit Hilfe einer für die jeweils aufzubringende Energie durchlässigen Platte, die auf die Querfäden aufgelegt wird, oder mittels Verkleben erfolgen.In detail, the production of the yarn layer in the Made way that initially longitudinal threads parallel to each other be spanned, for example, between two parallel Thread trees, and then on these longitudinal threads one after the other individually or in groups laid cross threads and are provisionally fixed to the longitudinal threads and that the scrim in the longitudinal direction continuously through a Melting device transported and then rolled up becomes. At the same time or later can also be on the other Side of the longitudinal threads transverse threads are attached. It It is understood that on the free side of the transverse threads again a layer with longitudinal threads in corresponding Way can be attached. The provisional fixation can by additional application of weight, for example, with the help of one for each to be applied Energy permeable plate on the transverse threads is applied, or by gluing done.
Nach der Erfindung ist ferner vorgesehen, daß die Lagen nach dem Verschmelzen an den Kreuzungspunkten zeitweise aufeinander gepreßt werden, bis die Verbindung ausgehärtet und abgekühlt ist. According to the invention it is further provided that the layers after merging at the intersections temporarily pressed together until the compound hardens and cooled.
Sofern ein Filz gebildet werden soll, beispielsweise für die Verwendung in der Pressenpartie einer Papiermaschine, sollte auf das Fadengelege ein- oder beidseitig eine Faserschicht aufgebracht und an dieser befestigt werden. Die Befestigung kann mittels Vernadeln, Ankleben oder Anschmelzen geschehen.If a felt is to be formed, for example the use in the press section of a paper machine, should on the scrim one or both sides of a fiber layer applied and attached to this. The attachment can be by needling, gluing or melting happen.
Es versteht sich, daß die Querfäden nicht senkrecht zu den Längsfäden verlaufen müssen, sondern daß mit dem erfindungsgemäßen Verfahren auch Fadengelege herstellbar sind, bei denen die Querfäden schräg zu den Längsfäden verlaufen. Dabei können auch zwei Lagen von Querfäden vorgesehen sein, bei denen die Querfäden der einen Lage die Längsfäden mit einem anderen Winkel kreuzen als die der anderen Lage.It is understood that the transverse threads are not perpendicular to must pass the longitudinal threads, but that with the inventive Method also produce scrim are where the transverse threads are oblique to the longitudinal threads run. It can also be two layers of transverse threads be provided, in which the transverse threads of a layer the longitudinal threads cross at a different angle than the the other location.
In der Zeichnung ist die Erfindung anhand von Ausführungsbeispielen näher veranschaulicht. Es zeigen:
- Figur 1
- eine Draufsicht auf eine schematisch dargestellte Papiermaschinenbespannung mit Schmelzvorrichtung;
- Figur 2
- eine Seitenansicht der Papiermaschinenbespannung gemäß Figur 1;
Figur 3- einen Querschnitt durch die Papiermaschinenbespannung gemäß den Figuren 1 und 2;
- Figur 4
- eine Draufsicht auf einen Teil einer Papiermaschinenbespannung mit formschlüssiger Verbindung der Fäden;
Figur 5- einen teilweisen Querschnitt durch die Papiermaschinenbespannung gemäß Figur 4;
- Figur 6
- eine Seitenansicht einer weiteren Papiermaschinenbespannung.
- FIG. 1
- a plan view of a schematically illustrated papermachine fabric with a melting device;
- FIG. 2
- a side view of the papermachine fabric according to Figure 1;
- FIG. 3
- a cross section through the paper machine clothing according to Figures 1 and 2;
- FIG. 4
- a plan view of a part of a paper machine clothing with positive connection of the threads;
- FIG. 5
- a partial cross section through the paper machine clothing according to Figure 4;
- FIG. 6
- a side view of another paper machine clothing.
Die in den Figuren 1 bis 3 dargestellte Papiermaschinenbespannung
1 besteht aus einem Fadengelege, deren untere
Lage 2 von Längsfäden - beispielhaft mit 3 bezeichnet -
gebildet wird. Die Längsfäden 3 haben - wie insbesondere
aus Figur 3 zu ersehen ist - rechteckigen Querschnitt und
gleichen Abstand zueinander. Für den Herstellungsprozeß
sind sie - was hier nicht sichtbar ist - mit ihren
linksseitigen Enden auf einen Fadenbaum aufgewickelt.
Rechtsseitig ist - hier ebenfalls nicht sichtbar - ein
zweiter Baum vorgesehen, auf den die fertige Papiermaschinenbespannung
1 aufgewickelt wird. In dieser Richtung
(Pfeil A) bewegt sich die Papiermaschinenbespannung 1.The paper machine clothing shown in Figures 1 to 3
1 consists of a Fadengelege whose lower
Layer 2 of longitudinal threads - exemplified by 3 -
is formed. The
Auf die Unterlage 2 ist eine Oberlage 4 mit zueinander
parallelen Querfäden - beispielhaft mit 5, 6, 7 bezeichnet
- aufgelegt. Dabei haben die Querfäden 5 einen breiten
Abstand - er entspricht im wesentlichen dem Abstand
der Längsfäden 3 -, die Querfäden 6 einen engen Abstand
zwecks Reduzierung der Permeabilität der Papiermaschinenbespannung
1 und die Querfäden 7 ebenfalls einen engen
Abstand, jedoch eine wesentlich geringere Breite als die
Querfäden 5, 6. Es versteht sich, daß diese Unterschiede
bei einer tatsächlichen Papiermaschinenbespannung nicht
vorhanden sind, d.h. es kommen die gleichen Querfäden mit
gleichem Abstand zueinander zur Anwendung. Durch die Darstellung
soll nur versinnbildlicht werden, daß das erfindungsgemäße
Verfahren unterschiedlichste Arten von Längsund
Querfäden 3, 5, 6, 7 und Fadendichten ermöglicht.
Entsprechendes gilt für die Längsfäden 3, wobei hier zusätzlich
noch die Möglichkeit gegeben ist, ihre Abstände
über die Breite zu variieren, z.B. im mittleren Bereich
eine geringere Fadendichte vorzusehen als in den beiden
Randbereichen oder umgekehrt.On the pad 2 is a top layer 4 with each other
parallel transverse threads - exemplified with 5, 6, 7
- hung up. The
Für die Herstellung der Papiermaschinenbespannung 1 werden
die Längsfäden 3 zwischen den beiden Bäumen aufgespannt
und dann die Querfäden 5, 6, 7 über die Längsfäden
3 gelegt. Dies kann maschinell beispielsweise mit einer
Quertafelvorrichtung geschehen, wie sie im Prinzip aus
der US-A-3,097,413 bekannt ist. Damit die Querfäden 5, 6,
7 zueinander und in Bezug auf die Längsfäden 3 ihre Lage
auch während der Bewegung der Papiermaschinenbespannung 1
in Richtung des Pfeils A beibehalten, werden sie an den
Kreuzungspunkten - beispielhaft mit 8 bezeichnet - zwischen
Längsfäden 3 und Querfäden 5, 6, 7 provisorisch
miteinander verklebt. Der Klebstoffauftrag kann auf den
Längs- und/oder Querfäden 3, 5, 6, 7 punktweise oder flächenweise
erfolgen. Statt einer Fixierung durch Verklebung
kann auf die obere Lage 4 auch eine Platte gelegt
werden, z.B. eine Glasplatte, die die Querfäden 5, 6, 7
auf die Längsfäden 3 drückt und so eine Verschiebung zwischen
beiden verhindert.For the production of papermachine clothing 1
the
Über die Papiermaschinenbespannung 1 spannt sich brückenartig
eine Schmelzvorrichtung 9. Sie ist dazu bestimmt,
das Material der Längs- und Querfäden 3, 5, 6, 7 an den
Kreuzungspunkten 8 zum Schmelzen zu bringen, damit sie
dort miteinander verschmelzen. Als Schmelzvorrichtung
kommen Laser-, Hochfrequenz- und/oder Induktionsvorrichtungen
in Frage. Damit das Schmelzen des Materials der
Längsfäden 3 und Querfäden 5, 6 auf die Kreuzungspunkte 8
beschränkt bleibt, ist an den Kreuzungspunkten 8 ein Zusatzmittel
appliziert worden, das die Absorption der in
der Schmelzvorrichtung 9 erzeugten Energie fördert. Die
Energiebeaufschlagung ist dann so eingestellt, daß die
Längs- und Querfäden 3, 5, 6, 7 nur an den Kreuzungspunkten
8 wegen des dort vorhandenen Zusatzmittels schmelzen
und folglich miteinander verschmelzen, während die übrigen
Teile der Längs- und Querfäden 3, 5, 6, 7 entweder
gar nicht oder nur geringfügig, auf jeden Fall nicht bis
zur Schmelztemperatur, erhitzt werden. Nach Verlassen der
Schmelzvorrichtung 9 erkalten die Kreuzungspunkte 8 wieder,
so daß die geschmolzenen Bereiche aushärten und eine
feste Verbindung zwischen den Längs- und Querfäden 3, 5,
6, 7 entsteht. Dies kann noch dadurch gefördert werden,
daß die beiden Lagen 2, 4 zusammengepreßt werden, beispielsweise
mit Hilfe von Walzen oder Platten, die bei
der Bewegung der Papiermaschinenbespannung 1 mitgeführt
werden. About the paper machine clothing 1 spans like a bridge
a
Die Figuren 4 und 5 zeigen Ausschnitte einer anderen Papiermaschinenbespannung
11 mit einer unteren Lage 12 aus
Längsfäden - beispielhaft mit 13 bezeichnet - und einer
oberen Lage 14 aus Querfäden - beispielhaft mit 15 bezeichnet.
Es versteht sich, daß eine Vielzahl von Längsfäden
13 vorhanden sind und daß sich die Querfäden 15
über die gesamte Breite der Papiermaschinenbespannung 11
erstreckt, die hier nicht dargestellt ist.Figures 4 and 5 show sections of another
Längs- und Querfäden 13, 15 haben hier ebenfalls rechtekkigen
Querschnitt, wobei die Querfäden 15 flacher sind
als die Längsfäden 13. An den Kreuzungspunkten - beispielhaft
mit 16 bezeichnet - sind die Längs- und Querfäden
13, 15 formschlüssig miteinander verbunden, und zwar
über Verbindungsbolzen - beispielhaft mit 17 bezeichnet
-, die jeweils miteinander fluchtende Löcher - beispielhaft
mit 18, 19 bezeichnet - in den Längs- und Querfäden
13, 15 durchsetzen. Statt dessen können jedoch die Verbindungsbolzen
17 auch an den Längsfäden 13 oder den
Querfäden 15 angeformt sein, so daß nur die jeweils anderen
Fäden Löcher aufweisen, in die dann die Verbindungsbolzen
17 hineingedrückt werden. Die so hergestellte
formschlüssige Verbindung hat provisorischen Charakter,
um das Fadengelege durch eine Schmelzvorrichtung 9 der in
Figur 1 gezeigten Art hindurchzuführen und auf diese Weise
auch noch eine Verschmelzung der Längs- und Querfäden
13, 15 und auch der Verbindungsbolzen 17 zu bewirken. Longitudinal and
Figur 6 zeigt ebenfalls einen Ausschnitt durch eine weitere
Papiermaschinenbespannung 21 mit einer unteren Lage
22 aus Längsfäden 23 und einer oberen Lage 24 aus Querfäden
- beispielhaft mit 25 bezeichnet -. Die Längs- und
Querfäden 23, 25 haben rechteckigen Querschnitt, so daß
sie flächig aufeinander liegen. Sie sind über Klebstoffschichten
- beispielhaft mit 26 bezeichnet - an den Kreuzungspunkten
27 untereinander verbunden, so daß sie gegenseitig
lagefixiert sind. Die Verbindung ist nur provisorisch
vorgenommen werden, um die Längs- und Querfäden
23, 25 für den Transport durch eine Schmelzvorrichtung 9
der in Figur 1 dargestellten Art zu fixieren. In der
Schmelzvorrichtung 9 wird dann eine Verschmelzung der
Längs- und Querfäden 23, 25 an den Kreuzungspunkten -
beispielhaft mit 27 bezeichnet - bewirkt.FIG. 6 also shows a section through another one
Claims (34)
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT02009446T ATE298817T1 (en) | 2002-04-25 | 2002-04-25 | DRY SCREEN AND METHOD FOR THE PRODUCTION THEREOF |
ES02009446T ES2241921T3 (en) | 2002-04-25 | 2002-04-25 | DRYING SIZE AND PROCEDURE FOR MANUFACTURING. |
DE50203497T DE50203497D1 (en) | 2002-04-25 | 2002-04-25 | Drying screen and process for its production |
EP20020009446 EP1359251B1 (en) | 2002-04-25 | 2002-04-25 | Dryer fabric and method for its production |
CA 2422363 CA2422363C (en) | 2002-04-25 | 2003-03-17 | Paper machine clothing and a method of producing the same |
JP2003076913A JP4178315B2 (en) | 2002-04-25 | 2003-03-20 | Drying screen and manufacturing method thereof |
BR0301245A BR0301245B1 (en) | 2002-04-25 | 2003-04-24 | coating of papermaking machine and a papermaking process. |
CNB03122086XA CN1222661C (en) | 2002-04-25 | 2003-04-24 | Paper-making machine fibric and producing method thereof |
TW92109770A TWI253487B (en) | 2002-04-25 | 2003-04-25 | Paper machine clothing and a method of producing the same |
US10/423,013 US6896771B2 (en) | 2002-04-25 | 2003-04-25 | Paper machine clothing and a method of producing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20020009446 EP1359251B1 (en) | 2002-04-25 | 2002-04-25 | Dryer fabric and method for its production |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1359251A1 true EP1359251A1 (en) | 2003-11-05 |
EP1359251B1 EP1359251B1 (en) | 2005-06-29 |
Family
ID=28799641
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20020009446 Expired - Lifetime EP1359251B1 (en) | 2002-04-25 | 2002-04-25 | Dryer fabric and method for its production |
Country Status (10)
Country | Link |
---|---|
US (1) | US6896771B2 (en) |
EP (1) | EP1359251B1 (en) |
JP (1) | JP4178315B2 (en) |
CN (1) | CN1222661C (en) |
AT (1) | ATE298817T1 (en) |
BR (1) | BR0301245B1 (en) |
CA (1) | CA2422363C (en) |
DE (1) | DE50203497D1 (en) |
ES (1) | ES2241921T3 (en) |
TW (1) | TWI253487B (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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US6989080B2 (en) | 2003-06-19 | 2006-01-24 | Albany International Corp. | Nonwoven neutral line dryer fabric |
EP1749924A1 (en) | 2005-08-04 | 2007-02-07 | Heimbach GmbH & Co. KG | Forming fabric for a papermaking machine and method for manufucturing such a forming fabric |
EP1837440A1 (en) * | 2006-03-21 | 2007-09-26 | Helmbach GmbH & Co.KG | Method for manufacturing a felt sheet and felt sheet |
US7381306B2 (en) | 2004-03-12 | 2008-06-03 | Heimbach Gmbh & Co | Paper machine belt |
WO2009032271A2 (en) * | 2007-09-05 | 2009-03-12 | Albany International Corp. | Process for producing papermaker's and industrial fabric seam and seam produced by that method |
KR100903643B1 (en) * | 2006-03-21 | 2009-06-18 | 하임바흐 게엠베하 운트 콤파니 카게 | Method for manufacturing a felt belt, and felt belt |
EP2199458A1 (en) | 2008-12-22 | 2010-06-23 | Helmbach GmbH & Co.KG | Forming fabric |
DE102010039364A1 (en) | 2010-08-16 | 2012-02-16 | Voith Patent Gmbh | Wire for machine for manufacturing tissue web from fibrous material suspension, has laser source extending at region in transverse direction to machine direction, where extending regions are welded with one another |
WO2012022629A1 (en) | 2010-08-16 | 2012-02-23 | Voith Patent Gmbh | Wire and method for producing same |
DE102010043458A1 (en) | 2010-11-05 | 2012-05-10 | Voith Patent Gmbh | Wire for machine for producing fibrous material web, particularly tissue web, has tissue layer having web-side surface and machine-side surface, where tissue layer contains basic weaves |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060010568A1 (en) * | 2004-01-27 | 2006-01-19 | Wiles William A | Helmet sweat band |
US7384513B2 (en) * | 2004-11-11 | 2008-06-10 | Albany International Corp. | Forming fabrics |
DE102005021026A1 (en) * | 2005-05-06 | 2006-11-09 | Voith Patent Gmbh | Paper machine clothing |
KR101115451B1 (en) * | 2005-08-04 | 2012-02-21 | 하임바흐 게엠베하 운트 콤파니 카게 | Forming fabric for use in a paper machine, and method and apparatus for manufacturing such a forming fabric |
CN101041922B (en) * | 2006-03-21 | 2010-06-09 | 亨巴赫有限公司&两合公司 | Method for manufacturing a felt sheet and felt sheet |
US7617846B2 (en) * | 2006-07-25 | 2009-11-17 | Albany International Corp. | Industrial fabric, and method of making thereof |
US8826560B2 (en) * | 2006-09-01 | 2014-09-09 | Kadant Inc. | Support apparatus for supporting a syphon |
US7897018B2 (en) * | 2007-09-05 | 2011-03-01 | Albany International Corp. | Process for producing papermaker's and industrial fabrics |
US8088256B2 (en) * | 2007-09-05 | 2012-01-03 | Albany International Corp. | Process for producing papermaker's and industrial fabric seam and seam produced by that method |
DE502007007083D1 (en) * | 2007-12-04 | 2011-06-09 | Heimbach Gmbh & Co Kg | Process for producing a machine felt and machine felt |
CN102677278A (en) * | 2012-05-29 | 2012-09-19 | 蔡紫林 | Fabric |
US10255572B2 (en) * | 2015-07-09 | 2019-04-09 | Honeywell Asca Inc. | Integration of clothing performance in planning optimization of paper and board machine to reduce manufacturing costs |
JP7565142B2 (en) | 2017-05-30 | 2024-10-10 | 花王株式会社 | Water-in-oil emulsion composition |
TWI829078B (en) * | 2022-01-24 | 2024-01-11 | 滙歐科技開發股份有限公司 | A method for fixing an article using fiber resin fixation element and product thereof |
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2002
- 2002-04-25 ES ES02009446T patent/ES2241921T3/en not_active Expired - Lifetime
- 2002-04-25 EP EP20020009446 patent/EP1359251B1/en not_active Expired - Lifetime
- 2002-04-25 AT AT02009446T patent/ATE298817T1/en active
- 2002-04-25 DE DE50203497T patent/DE50203497D1/en not_active Expired - Lifetime
-
2003
- 2003-03-17 CA CA 2422363 patent/CA2422363C/en not_active Expired - Fee Related
- 2003-03-20 JP JP2003076913A patent/JP4178315B2/en not_active Expired - Fee Related
- 2003-04-24 BR BR0301245A patent/BR0301245B1/en not_active IP Right Cessation
- 2003-04-24 CN CNB03122086XA patent/CN1222661C/en not_active Expired - Fee Related
- 2003-04-25 TW TW92109770A patent/TWI253487B/en not_active IP Right Cessation
- 2003-04-25 US US10/423,013 patent/US6896771B2/en not_active Expired - Lifetime
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WO1998012370A1 (en) * | 1996-09-17 | 1998-03-26 | Albany International Corp. | Paper machine clothings constructed of interconnected bicomponent fibers |
WO1999016964A1 (en) * | 1997-09-30 | 1999-04-08 | Scapa Group Plc | Treatment of industrial fabrics |
EP0947623A1 (en) * | 1998-04-02 | 1999-10-06 | Thomas Josef Heimbach Gesellschaft mit beschränkter Haftung & Co. | Textile web, method of production and apparatus |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6989080B2 (en) | 2003-06-19 | 2006-01-24 | Albany International Corp. | Nonwoven neutral line dryer fabric |
US7381306B2 (en) | 2004-03-12 | 2008-06-03 | Heimbach Gmbh & Co | Paper machine belt |
EP1749924A1 (en) | 2005-08-04 | 2007-02-07 | Heimbach GmbH & Co. KG | Forming fabric for a papermaking machine and method for manufucturing such a forming fabric |
EP1837440A1 (en) * | 2006-03-21 | 2007-09-26 | Helmbach GmbH & Co.KG | Method for manufacturing a felt sheet and felt sheet |
KR100903643B1 (en) * | 2006-03-21 | 2009-06-18 | 하임바흐 게엠베하 운트 콤파니 카게 | Method for manufacturing a felt belt, and felt belt |
US7722743B2 (en) | 2006-03-21 | 2010-05-25 | Heimbach Gmbh & Co. Kg | Method for manufacturing a felt belt, and felt belt |
WO2009032271A2 (en) * | 2007-09-05 | 2009-03-12 | Albany International Corp. | Process for producing papermaker's and industrial fabric seam and seam produced by that method |
WO2009032271A3 (en) * | 2007-09-05 | 2009-07-23 | Albany Int Corp | Process for producing papermaker's and industrial fabric seam and seam produced by that method |
EP2199458A1 (en) | 2008-12-22 | 2010-06-23 | Helmbach GmbH & Co.KG | Forming fabric |
DE102010039364A1 (en) | 2010-08-16 | 2012-02-16 | Voith Patent Gmbh | Wire for machine for manufacturing tissue web from fibrous material suspension, has laser source extending at region in transverse direction to machine direction, where extending regions are welded with one another |
WO2012022629A1 (en) | 2010-08-16 | 2012-02-23 | Voith Patent Gmbh | Wire and method for producing same |
DE102010043458A1 (en) | 2010-11-05 | 2012-05-10 | Voith Patent Gmbh | Wire for machine for producing fibrous material web, particularly tissue web, has tissue layer having web-side surface and machine-side surface, where tissue layer contains basic weaves |
Also Published As
Publication number | Publication date |
---|---|
TW200305667A (en) | 2003-11-01 |
ATE298817T1 (en) | 2005-07-15 |
CN1453423A (en) | 2003-11-05 |
US6896771B2 (en) | 2005-05-24 |
CA2422363C (en) | 2007-06-12 |
TWI253487B (en) | 2006-04-21 |
EP1359251B1 (en) | 2005-06-29 |
BR0301245B1 (en) | 2012-07-24 |
CA2422363A1 (en) | 2003-10-25 |
JP2003313792A (en) | 2003-11-06 |
DE50203497D1 (en) | 2005-08-04 |
BR0301245A (en) | 2004-08-17 |
JP4178315B2 (en) | 2008-11-12 |
US20040003861A1 (en) | 2004-01-08 |
CN1222661C (en) | 2005-10-12 |
ES2241921T3 (en) | 2005-11-01 |
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