EP1358977A1 - Method for the manufacture of laminated wood boards or laminated wood beams - Google Patents
Method for the manufacture of laminated wood boards or laminated wood beams Download PDFInfo
- Publication number
- EP1358977A1 EP1358977A1 EP02012293A EP02012293A EP1358977A1 EP 1358977 A1 EP1358977 A1 EP 1358977A1 EP 02012293 A EP02012293 A EP 02012293A EP 02012293 A EP02012293 A EP 02012293A EP 1358977 A1 EP1358977 A1 EP 1358977A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- repair
- hand
- plywood
- carried out
- repaired
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G1/00—Machines or devices for removing knots or other irregularities or for filling-up holes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0026—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by oblong elements connected laterally
- B27M3/0053—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by oblong elements connected laterally using glue
Definitions
- the invention relates to a method for producing glulam or laminated timber, in which boards or beams are multilayered Laminated wood are glued and then the glued laminated wood planed to achieve the desired size and to achieve the desired surface quality if necessary locally at defects is repaired.
- the Workpieces in a first Process step planed and then in a second Process step surface defects corrected.
- Mending the Surface defects can occur in particular in such a way that the planed workpieces visually by appropriately trained personnel are checked and in the case of surface defects such as in particular Harzgallen, drop branches, forest edge, small tears and ingrown Bark, in the case of optical defects and minor damage, in the area of these surface defects depending on the required Surface quality can be repaired locally.
- Such a repair can take place, for example, in that the imperfections by means hand-held tools are milled out at the defects and Corresponding patches (single or multi-aisle resin gall patches, Patch bars in different lengths and dimensions, Natural replacement branches, cross plates, etc.) are used. Can too suitable fillers such as wood putty, hot melt adhesive, PUR filler etc. for Come into play.
- the invention has for its object the generic method to develop so that an even higher surface quality of the End product can be achieved.
- This object is achieved essentially by the following Process steps solved: First control of the surface quality of the glued plywood after gluing and pre-repairing the Laminated wood, planing the prepared laminated wood onto the desired final dimension, final inspection of the surface quality of the prepared and planed plywood and if necessary Repairs of selected areas, as well as reworking the repaired areas.
- the invention thus enables one compared to the prior art increased surface quality with reduced use manual post-processing and higher throughput.
- the Laminated wood between the step of gluing and the step of first check including pre-repair first on a Intermediate dimension is planed, which is larger than the final dimension. This creates a clean and easily editable wooden surface. Especially when the wooden surfaces, especially the side ones Surfaces of the components, very clean from the gluing station downstream press can come to this process step also be dispensed with.
- the step of the first Control and / or the preparatory step is carried out mechanically; suitable scanners and corresponding ones can be used for this purpose controlled machining centers are used.
- Fig. 1 is a flow chart of the method according to the invention.
- the workpieces glued and pressed in station 400 are first in the station 402 planed to an intermediate dimension, which is larger than that desired gauge block, so that the workpieces are clean and good have machinable surface.
- a first visual check is then carried out in station 404 Pre-planed workpieces by trained personnel and a repair the identified defects by hand using suitable ones Hand tools and repair materials. The visual finding and manual repairs are carried out for each defect from one and the same Person. A manual reworking of the repaired defects using Grinding or planing is not necessary here.
- the workpieces repaired in this way are then in the Plan station 406 to the desired final dimension.
- the repaired and planed workpieces of the station 408 supplied, in which then a visual final inspection of the workpieces by trained personnel and depending on the desired or The required surface quality will be any defects that still exist by hand using suitable hand tools and Repair materials repaired.
- those in this Process step repaired defects by hand using a suitable Post-processing hand tools by local planing or Subjected to grinding of the repaired defects.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
- Laminated Bodies (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Herstellen von Brettschichtholz bzw. Balkenschichtholz, bei dem Bretter bzw. Balken mehrlagig zu Schichtholz verleimt werden und das verleimte Schichtholz anschließend zur Erzielung des gewünschten Maßes gehobelt und zur Erzielung der gewünschten Oberflächengüte erforderlichenfalls an Fehlstellen lokal repariert wird.The invention relates to a method for producing glulam or laminated timber, in which boards or beams are multilayered Laminated wood are glued and then the glued laminated wood planed to achieve the desired size and to achieve the desired surface quality if necessary locally at defects is repaired.
Beim üblichen Verfahren, beispielsweise nach DIN 1052, werden die Werkstücke (Brettschichtholz oder Balkenschichtholz) in einem ersten Prozeßschritt gehobelt und anschließend werden in einem zweiten Prozeßschritt Oberflächenfehler ausgebessert. Das Ausbessern der Oberflächenfehler kann hierbei insbesondere so vonstatten gehen, daß die gehobelten Werkstücke von entsprechend geschultem Personal visuell kontrolliert werden und im Falle von Oberflächenfehlern wie insbesondere Harzgallen, Ausfalläste, Waldkante, kleine Ausrisse und eingewachsene Rinde, also im Falle von optischen Fehlern und kleinen Beschädigungen, im Bereich dieser Oberflächenfehler je nach geforderter Oberflächenqualität lokal repariert werden. Eine solche Reparatur kann beispielsweise dadurch erfolgen, daß die Fehlstellen mittels handgehaltener Werkzeuge an den Fehlstellen ausgefräst werden und entsprechende Flickstücke ( ein- oder mehrschiffige Harzgallenflicken, Flickleisten in jeweils unterschiedlichen Längen und Dimensionen, Naturersatzäste, Querplattl usw.) eingesetzt werden. Auch können geeignete Füllstoffe wie Holzkitt, Schmelzkleber, PUR-Filler usw. zum Einsatz kommen.In the usual method, for example according to DIN 1052, the Workpieces (glulam or beams) in a first Process step planed and then in a second Process step surface defects corrected. Mending the Surface defects can occur in particular in such a way that the planed workpieces visually by appropriately trained personnel are checked and in the case of surface defects such as in particular Harzgallen, drop branches, forest edge, small tears and ingrown Bark, in the case of optical defects and minor damage, in the area of these surface defects depending on the required Surface quality can be repaired locally. Such a repair can take place, for example, in that the imperfections by means hand-held tools are milled out at the defects and Corresponding patches (single or multi-aisle resin gall patches, Patch bars in different lengths and dimensions, Natural replacement branches, cross plates, etc.) are used. Can too suitable fillers such as wood putty, hot melt adhesive, PUR filler etc. for Come into play.
Nach dem Einsetzen der Flickstücke bzw. dem Aushärten der Füllstoffe ist es zum Erzielen einer gleichmäßigen Oberfläche erforderlich, die reparierten Bereiche durch Nachhobeln oder Nachschleifen nochmals nachzuarbeiten, was ebenfalls mittels handgehaltener Werkzeuge erfolgt.After inserting the patches or curing the fillers it is necessary to achieve a uniform surface that repaired areas by planing or regrinding again rework what is also done with hand-held tools.
Der Erfindung liegt die Aufgabe zugrunde, das gattungsgemäße Verfahren so weiterzubilden, daß eine noch höhere Oberflächenqualität des Endprodukts erzielt werden kann.The invention has for its object the generic method to develop so that an even higher surface quality of the End product can be achieved.
Diese Aufgabe wird erfindungsgemäß im wesentlichen durch folgende Verfahrensschritte gelöst: Erste Kontrolle der Oberflächengüte des verleimten Schichtholzes nach dem Verleimen sowie Vorreparieren des Schichtholzes, Hobeln des vorreparierten Schichtholzes auf das gewünschte Endmaß, Endkontrolle der Oberflächengüte des vorreparierten und gehobelten Schichtholzes und gegebenenfalls Nachreparieren ausgewählter Bereiche, sowie Nachbearbeiten der nachreparierten Bereiche.This object is achieved essentially by the following Process steps solved: First control of the surface quality of the glued plywood after gluing and pre-repairing the Laminated wood, planing the prepared laminated wood onto the desired final dimension, final inspection of the surface quality of the prepared and planed plywood and if necessary Repairs of selected areas, as well as reworking the repaired areas.
Während somit im Falle des bekannten Standes der Technik die Reparatur der Fehlstellen einschließlich der Nachbearbeitung der reparierten Bereiche nach dem Hobeln der Werkstücke erfolgt, wird beim erfindungsgemäßen Verfahren der größte Teil der Fehlstellen vor dem (letzten) Hobeln der Werkstücke repariert und die Nachbearbeitung der reparierten Fehlstellen erfolgt im anschließenden maschinellen Hobelvorgang. Das manuelle Nachbearbeiten dieser reparierten Fehlstellen, welches personalintensiv und daher kostspielig ist, entfällt daher beim erfindungsgemäßen Verfahren. Darüber hinaus kann auf diese Weise im Bereich dieser Fehlstellen eine höhere Oberflächengüte erzielt werden als im Falle des Nacharbeitens von Hand. Auch wird aufgrund des erfindungsgemäßen Verfahrens der Durchsatz erhöht, da das maschinelle Hobeln sehr viel schneller vonstatten geht als das maschinelle Nachbearbeiten. Anschließend an das Hobeln wird erfindungsgemäß die Endkontrolle durchgeführt und es werden dann nur noch die möglicherweise verbleibenden, einige wenigen Fehlstellen von Hand nachrepariert und schließlich von Hand nachgearbeitet.Thus, while in the case of the known prior art Repair of the defects including post-processing of the repaired areas after planing the workpieces is done at inventive method the majority of the defects before (last) planing of the workpieces repaired and the reworking of the repaired defects occur in the subsequent mechanical Planing operation. Manual reworking of these repaired Defects, which are personnel-intensive and therefore expensive, are eliminated therefore in the method according to the invention. In addition, this can Achieved a higher surface quality in the area of these defects be as in the case of reworking by hand. Also due to the The method according to the invention increases the throughput since the machine Planing is much quicker than machine Refinishing. Following planing, the Final inspection carried out and then only the possibly remaining, a few missing parts by hand repaired and finally reworked by hand.
Die Erfindung ermöglicht somit eine gegenüber dem Stand der Technik gesteigerte Oberflächenqualität bei gleichzeitig vermindertem Einsatz an manueller Nachbearbeitung und höherem Durchsatz.The invention thus enables one compared to the prior art increased surface quality with reduced use manual post-processing and higher throughput.
In bevorzugter Weiterbildung der Erfindung ist vorgesehen, daß das Schichtholz zwischen dem Schritt des Verleimens und dem Schritt der ersten Kontrolle einschließlich der Vorreparierens zunächst auf ein Zwischenmaß vorgehobelt wird, welches größer ist als das Endmaß. Hierdurch wird eine saubere und gut bearbeitbare Holzoberfläche erzeugt. Insbesondere dann, wenn die Holzoberflächen, besonders die seitlichen Oberflächen der Bauteile, sehr sauber aus der der Verleimstation nachgeschalteten Presse kommen, kann auf diesen Verfahrensschritt auch verzichtet werden.In a preferred development of the invention it is provided that the Laminated wood between the step of gluing and the step of first check including pre-repair first on a Intermediate dimension is planed, which is larger than the final dimension. This creates a clean and easily editable wooden surface. Especially when the wooden surfaces, especially the side ones Surfaces of the components, very clean from the gluing station downstream press can come to this process step also be dispensed with.
In alternativer Ausgestaltung der Erfindung kann der Schritt der ersten Kontrolle und/oder der Schritt des Vorreparierens maschinell erfolgen; hierzu können geeignete Scanner und entsprechende, über EDV gesteuerte Bearbeitungszentren eingesetzt werden.In an alternative embodiment of the invention, the step of the first Control and / or the preparatory step is carried out mechanically; suitable scanners and corresponding ones can be used for this purpose controlled machining centers are used.
Weitere vorteilhafte Merkmale der Erfindung ergeben sich aus den Unteransprüchen und der nachfolgenden Beschreibung, in der anhand der Zeichnung ein bevorzugtes Ausführungsbeispiel der Erfindung näher beschrieben wird. In der Zeichnung zeigt in schematischer DarstellungFurther advantageous features of the invention result from the Subclaims and the following description, in which the Drawing a preferred embodiment of the invention closer is described. The drawing shows a schematic representation
Fig. 1 ein Flußdiagramm des erfindungsgemäßen Verfahrens.Fig. 1 is a flow chart of the method according to the invention.
Die in der Station 400 verleimten und gepreßten Werkstücke
(Brettschichtholz bzw. Balkenschichtholz) werden zunächst in der Station
402 auf ein Zwischenmaß vorgehobelt, welches größer ist als das
gewünschte Endmaß, so daß die Werkstücke eine saubere und gut
bearbeitbare Oberfläche aufweisen.The workpieces glued and pressed in station 400
(Glued laminated timber or laminated timber) are first in the
In der Station 404 erfolgt dann eine erste visuelle Kontrolle der
vorgehobelten Werkstücke durch geschultes Personal und eine Reparatur
der ermittelten Fehlstellen von Hand unter Einsatz geeigneter
Handwerkzeuge und Reparaturmaterialien. Das visuelle Auffinden und
manuelle Reparieren erfolgt für jede Fehlstelle von ein und derselben
Person. Ein manuelles Nachbearbeiten der reparierten Fehlstellen mittels
Schleifen oder Hobeln ist hier nicht erforderlich.A first visual check is then carried out in
Die auf diese Weise reparierten Werkstücke werden anschließend in der
Station 406 auf das gewünschte Endmaß gehobelt.The workpieces repaired in this way are then in the
Schließlich werden die reparierten und gehobelten Werkstücke der Station
408 zugeführt, in der dann eine visuelle Endkontrolle der Werkstücke
durch geschultes Personal erfolgt und je nach gewünschter bzw.
geforderter Oberflächenqualität werden etwa noch vorhandene Fehlstellen
von Hand unter Einsatz geeigneter Handwerkzeuge und
Reparaturmaterialien repariert. Abschließend werden die in diesem
Verfahrensschritt reparierten Fehlstellen von Hand mittels geeigneter
Handwerkzeuge einer Nachbearbeitung durch lokales Hobeln oder
Schleifen der ausgebesserten Fehlstellen unterzogen.Finally, the repaired and planed workpieces of the
Claims (12)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02012293A EP1358977B1 (en) | 2002-06-04 | 2002-06-04 | Method for the manufacture of laminated wood boards or laminated wood beams |
DE50200118T DE50200118D1 (en) | 2002-06-04 | 2002-06-04 | Process for the production of plywood and laminated timber |
AT02012293T ATE254988T1 (en) | 2002-06-04 | 2002-06-04 | METHOD FOR PRODUCING BOARD OR PLYWOOD BEAMS |
CZ20031529A CZ298137B6 (en) | 2002-06-04 | 2003-05-30 | Method for the manufacture of laminated wood boards or laminated wood beams |
SK676-2003A SK285927B6 (en) | 2002-06-04 | 2003-06-02 | Process for the production of laminated wood boards or blocks |
NO20032539A NO323962B1 (en) | 2002-06-04 | 2003-06-04 | Process for making laminated planks or beams |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02012293A EP1358977B1 (en) | 2002-06-04 | 2002-06-04 | Method for the manufacture of laminated wood boards or laminated wood beams |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1358977A1 true EP1358977A1 (en) | 2003-11-05 |
EP1358977B1 EP1358977B1 (en) | 2003-11-26 |
Family
ID=27589108
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02012293A Expired - Lifetime EP1358977B1 (en) | 2002-06-04 | 2002-06-04 | Method for the manufacture of laminated wood boards or laminated wood beams |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1358977B1 (en) |
AT (1) | ATE254988T1 (en) |
CZ (1) | CZ298137B6 (en) |
DE (1) | DE50200118D1 (en) |
NO (1) | NO323962B1 (en) |
SK (1) | SK285927B6 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2842707A1 (en) * | 2013-08-26 | 2015-03-04 | Ladenburger GmbH | Laminated wood beam and method for producing the same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4614555A (en) * | 1985-03-18 | 1986-09-30 | Champion International Corporation | Apparatus and process for making plywood using control means and patching material |
WO1991010793A1 (en) * | 1990-01-11 | 1991-07-25 | Pieter De Jong | Process for improving a wooden part, and product obtained by said process |
DE4238072A1 (en) * | 1992-11-11 | 1994-05-19 | Bauer Hermann Gmbh | Repairing defects in glued timber - involves milling tool used to cut out fault, and shaped batten is fitted and glued in place |
DE19650003A1 (en) * | 1996-12-03 | 1998-06-04 | Norbert Linke | Laminated truss manufacturing method using round timber |
EP0911128A1 (en) * | 1997-10-24 | 1999-04-28 | Douma International B.V. | Laminated wooden beam |
-
2002
- 2002-06-04 DE DE50200118T patent/DE50200118D1/en not_active Expired - Lifetime
- 2002-06-04 EP EP02012293A patent/EP1358977B1/en not_active Expired - Lifetime
- 2002-06-04 AT AT02012293T patent/ATE254988T1/en not_active IP Right Cessation
-
2003
- 2003-05-30 CZ CZ20031529A patent/CZ298137B6/en not_active IP Right Cessation
- 2003-06-02 SK SK676-2003A patent/SK285927B6/en not_active IP Right Cessation
- 2003-06-04 NO NO20032539A patent/NO323962B1/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4614555A (en) * | 1985-03-18 | 1986-09-30 | Champion International Corporation | Apparatus and process for making plywood using control means and patching material |
WO1991010793A1 (en) * | 1990-01-11 | 1991-07-25 | Pieter De Jong | Process for improving a wooden part, and product obtained by said process |
DE4238072A1 (en) * | 1992-11-11 | 1994-05-19 | Bauer Hermann Gmbh | Repairing defects in glued timber - involves milling tool used to cut out fault, and shaped batten is fitted and glued in place |
DE19650003A1 (en) * | 1996-12-03 | 1998-06-04 | Norbert Linke | Laminated truss manufacturing method using round timber |
EP0911128A1 (en) * | 1997-10-24 | 1999-04-28 | Douma International B.V. | Laminated wooden beam |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2842707A1 (en) * | 2013-08-26 | 2015-03-04 | Ladenburger GmbH | Laminated wood beam and method for producing the same |
Also Published As
Publication number | Publication date |
---|---|
CZ20031529A3 (en) | 2004-01-14 |
NO20032539D0 (en) | 2003-06-04 |
NO20032539L (en) | 2003-12-05 |
SK285927B6 (en) | 2007-11-02 |
DE50200118D1 (en) | 2004-01-22 |
EP1358977B1 (en) | 2003-11-26 |
ATE254988T1 (en) | 2003-12-15 |
SK6762003A3 (en) | 2004-01-08 |
CZ298137B6 (en) | 2007-07-04 |
NO323962B1 (en) | 2007-07-23 |
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