EP1358305A1 - Method for cold rolling metals using an aqueous lubricant comprising at least a carboxylic acid, a phosphate ester and a wax - Google Patents

Method for cold rolling metals using an aqueous lubricant comprising at least a carboxylic acid, a phosphate ester and a wax

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Publication number
EP1358305A1
EP1358305A1 EP02702454A EP02702454A EP1358305A1 EP 1358305 A1 EP1358305 A1 EP 1358305A1 EP 02702454 A EP02702454 A EP 02702454A EP 02702454 A EP02702454 A EP 02702454A EP 1358305 A1 EP1358305 A1 EP 1358305A1
Authority
EP
European Patent Office
Prior art keywords
carbon atoms
phosphate ester
mixture
lubricant
waxes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP02702454A
Other languages
German (de)
French (fr)
Inventor
Dominique Raison
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rhodia Chimie SAS
Original Assignee
Rhodia Chimie SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rhodia Chimie SAS filed Critical Rhodia Chimie SAS
Publication of EP1358305A1 publication Critical patent/EP1358305A1/en
Withdrawn legal-status Critical Current

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M171/00Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
    • C10M171/06Particles of special shape or size
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/04Elements
    • C10M2201/041Carbon; Graphite; Carbon black
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/062Oxides; Hydroxides; Carbonates or bicarbonates
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/08Inorganic acids or salts thereof
    • C10M2201/084Inorganic acids or salts thereof containing sulfur, selenium or tellurium
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/18Ammonia
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/14Synthetic waxes, e.g. polythene waxes
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/16Paraffin waxes; Petrolatum, e.g. slack wax
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/18Natural waxes, e.g. ceresin, ozocerite, bees wax, carnauba; Degras
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/123Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms polycarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/127Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/041Triaryl phosphates
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/02Groups 1 or 11
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    • C10N2010/00Metal present as such or in compounds
    • C10N2010/04Groups 2 or 12
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    • C10N2010/00Metal present as such or in compounds
    • C10N2010/12Groups 6 or 16
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    • C10N2010/00Metal present as such or in compounds
    • C10N2010/14Group 7
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    • C10N2010/00Metal present as such or in compounds
    • C10N2010/16Groups 8, 9, or 10
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/055Particles related characteristics
    • C10N2020/06Particles of special shape or size
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/243Cold working
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/246Iron or steel
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/247Stainless steel

Definitions

  • the present invention relates to a cold rolling process for metals using an aqueous lubricant comprising a mixture based on at least one carboxylic acid, at least one phosphate ester and comprising at least one wax.
  • lubricants such as whole oils and aqueous lubricants.
  • extreme pressure additives make it possible to delay the onset of these phenomena.
  • the extreme pressure properties of the lubricant make it possible to increase the deformation of the metal (reduction of the thickness) while remaining below the limit force of reduction of the machine, by limiting micro-welds between the roughness metal and tool surfaces.
  • extreme pressure additives There are different types of extreme pressure additives whose fields of application are different, depending among other things on the temperatures at the tool / metal contact points to be processed. Indeed, these additives from a certain temperature release a compound which reacts with the metal surface to create a species which will protect the whole. On the other hand, the field of use of the additive in question will be limited by the temperature at which the species which has been created will degrade. Thus, when chlorine compounds are used as an extreme pressure additive, a a layer of metal chloride is created on the surface of the metal by reaction of the chlorine released with said surface at an appropriate temperature.
  • the other additives used are based on sulfur (sulfur esters, sulfur oils) or based on phosphorus (phosphate esters) or their mixtures. They cause the formation of metallic sulfide or metallic phosphate.
  • aqueous lubricant in cold rolling, it does not bring any particular advantage, except that of making more efficient the cooling of the metal and the tool. Furthermore, it is possible to increase the rate of reduction of the thickness of the sheet by passage, by adding conventional extreme pressure additives. Unfortunately, these aqueous lubricants are far from providing a satisfactory solution to the desired increase in productivity. In addition, we can see the appearance of a crippling phenomenon in the field, which is an irreversible degradation of the metal surface (coloring, roughness).
  • the object of the present invention is to propose a cold rolling process for metals which does not have the disadvantages of the usual processes.
  • the method according to the invention makes it possible to work under very harsh conditions, representative of the conditions of high productivity, while preserving the surface condition of the deformed metal (coloring, gloss).
  • R is a hydrocarbon radical, optionally polyalkoxyl, x and x 'being equal to 1 or 2, to the condition that the sum of x and x 'is equal to 3;
  • conventional lubricant is meant either a whole oil comprising one or more extreme pressure additives, or an aqueous lubricant, also comprising one or more extreme pressure additives.
  • the conventional extreme pressure additives are compounds comprising phosphorus (such as for example phosphates) or sulfur (such as in particular sulfonates).
  • an aqueous lubricant in accordance with the invention makes it possible to significantly improve the productivity of cold rolling operations.
  • this lubricant makes it possible to increase by at least 15%, more particularly by at least 20%, and very advantageously by at least 30%, the degree of reduction in the thickness of the laminated metal, with respect to the maximum degree of reduction accessible by a rolling mill using a conventional lubricant, whether the latter is a whole oil comprising one or more extreme pressure additives, or an aqueous lubricant comprising one or more extreme pressure additives.
  • a conventional lubricant whether the latter is a whole oil comprising one or more extreme pressure additives, or an aqueous lubricant comprising one or more extreme pressure additives.
  • the lubricants used in the context of the present invention do not leave solid residues on the metal, after thermal degradation once the rolling has been carried out.
  • the mixture (1) can be an aqueous solution or an aqueous dispersion.
  • dispersion denotes a dispersion of vesicles, droplets or else micelles in an aqueous medium.
  • the carboxylic acid used has one or more carboxylic functions, at least one radical comprising 5 to 40 carbon atoms, alkyl or alkenyl having one or more ethylenic unsaturations (carbon-carbon double bond), linear or branched, optionally substituted by one or more hydroxyl radicals.
  • the acid has one or more carboxylic functions, a radical comprising 7 to 30 carbon atoms, optionally substituted by one or more hydroxyl radicals, and optionally having one or more ethylenic unsaturations.
  • said acid has a carboxylic function, or even two. If this second function is present, it may be at the end of the chain or not.
  • the carboxylic acid is a fatty acid, saturated or unsaturated, more particularly comprising a single carboxylic function, or a mixture of several fatty acids.
  • saturated fatty acids mention may be made of caproic, caprylic, capric, lauric, myristic, stearic, isostearic, palmitic, behenic and lignoceric acids.
  • unsaturated fatty acids there may be mentioned unsaturated fatty acids having a single ethylenic unsaturation such as linderic, myristoleic, palmitoleic, oleic, erucic acids; unsaturated fatty acids having two ethylenic unsaturations such as linoleic acid; unsaturated fatty acids having three ethylenic unsaturations such as linolenic acid unsaturated fatty acids carrying a hydroxyl group such as ricinoleic acid as well as their mixtures.
  • unsaturated fatty acids having a single ethylenic unsaturation such as linderic, myristoleic, palmitoleic, oleic, erucic acids
  • unsaturated fatty acids having two ethylenic unsaturations such as linoleic acid
  • unsaturated fatty acids having three ethylenic unsaturations such as linolenic acid unsaturated fatty acids carrying a
  • palmitic, behenic, stearic, isostearic, palmitoleic, oleic, erucic, linoleic, linolenic, ricinoleic acids or their mixtures are used.
  • R identical or not, represent a hydrocarbon radical, optionally polyalkoxyl , x and x 'being equal to 1 or 2, provided that the sum of x and x' is equal to 3.
  • R is a hydrocarbon radical containing 1 to 30 carbon atoms, aliphatic, cycloaliphatic, saturated or unsaturated, or aromatic.
  • the radicals R which are identical or different, are alkyl or alkenyl radicals carrying one or more ethylenic unsaturations, linear or branched, containing 8 to 26 carbon atoms.
  • radicals R which may or may not be identical, may be aromatic radicals carrying alkyl, arylalkyl or alkylaryl substituents; these radicals comprising 6 to 30 carbon atoms.
  • aromatic radicals carrying alkyl, arylalkyl or alkylaryl substituents; these radicals comprising 6 to 30 carbon atoms.
  • the OA groups which may or may not be identical, correspond to an oxyethylenated, oxypropylenated, oxybutylenated radical, or their mixtures.
  • said group corresponds to an oxyethylenated and / or oxypropylenated radical.
  • the acid phosphate ester used in the composition of the mixture (1) may consist of a combination of several of them.
  • carboxylic acid and / or the acid phosphate ester can be in a form neutralized by an inorganic or organic base.
  • the bases used are preferably water-soluble.
  • water-soluble means compounds which are soluble in an aqueous medium, at 20 ° C., at a concentration of 3 to 7% by weight.
  • the bases used are organic bases which are more particularly chosen from primary, secondary or tertiary amines or polyamines, comprising at least one hydrocarbon radical having 1 to 40 carbon atoms, linear, branched or cyclic, optionally substituted by a or more hydroxyl radicals, and or one or more alkoxy groups.
  • Said alkoxyl groups are preferably ethoxy units.
  • the number of alkoxy units, if present, is less than or equal to 100.
  • amines when the amines have at least two amino functions, said functions are separated two by two by a number of carbon atoms between 2 and 5.
  • suitable amines may include monoethanolamine, diethanolamine, ethylenediamine, aminoethylethanolamine, aminomethylpropanolamine.
  • Polyalkoxylated fatty amines can also be used as an organic base, such as, for example, those sold by Rhodia Chimie under the name Rhodameen ® CS20.
  • at least the carboxylic acid is neutralized by an organic base; the amount of the latter being such that the total number of moles of amino functions is at least equal to the total number of moles of carboxylic acid functions, preferably at least twice as large.
  • the mixture (1) can optionally further comprise at least one nonionic surfactant. The use of this type of compound may be desired when the mixture (1) is in the form of a dispersion.
  • polyalkoxylated alkylphenols in particular those in which the alkyl substituent is C6-C12;
  • polyalkoxylated mono-, di- or tri- (alkylaryl) phenol preferably chosen from those in which the alkyl substituent is C 1 -C 6;
  • polyalkoxy aliphatic alcohols more particularly C8-C22; . polyalkoxy triglycerides; . polyalkoxy fatty acids; . polyalkoxylated sorbitan esters; . fatty acid amides, preferably CS-C20 . possibly polyalkoxyls.
  • polyalkoxy units if present, of these nonionic surfactants usually varies from 2 to 100. It should be noted that by polyalkoxy units, we mean ethoxyls, propoxylates, or mixtures thereof.
  • the surfactant content usually varies, in the case where it is present, between 1 and 30% by total weight of the mixture (1).
  • the contents in the mixture (1) of carboxylic acid, acid phosphate ester, optionally base, preferably organic base, and optionally non-ionic surfactant, are such that the dry extract of the aqueous medium is at least
  • the dry extract is between 10 and 70% by weight.
  • the dry extract varies between 10 and 40% by weight.
  • the pH of the mixture (1) is between 7 and 9. This pH range can inter alia be reached by the addition of a buffering agent in said mixture.
  • said mixture (1) is associated with at least one metal in the form of a multivalent ion. More particularly, said metal can be in the form of a divalent ion or even a trivalent ion. It is likewise not excluded to use several metals, with identical or different degrees of oxidation.
  • said metal is chosen from columns IIA, VIII, IB, IIB, VIB, with the exception of cobalt and nickel.
  • the metals are chosen from calcium, magnesium, copper, zinc, iron, aluminum, chromium, alone or in mixtures.
  • the mixture (1) associated with the metal is more precisely in the form of a dispersion comprising lamellar crystallites of length between 0.1 and 100 ⁇ m, of width between 0.5 and 30 ⁇ m and thickness between 5 and 200 nm.
  • These crystallites comprise a stack of organic phases (O) and aqueous solutions (A) according to the sequence O / [A / O] n, n being an integer other than 0 and such that the stack has a thickness of 5 at 200 nm. More particularly, n is between 1 and 20.
  • the length of the lamellar crystallites is advantageously between 0.5 and 20 ⁇ m.
  • the width of the lamellar crystallites is more particularly between 0.5 and 10 ⁇ m.
  • the thickness of the lamellar crystallites is preferably between 10 and 100 nm.
  • the dimensions of the lamellar crystallites which have just been indicated correspond to average values. In other words, there is a size distribution of the lamellar crystallites, the average of which falls within the above ranges.
  • the dimensions of the lamellar crystallites are measured by electron transmission microscopy on a vitrified sample by cryogenics (Cryo-Met - see O. Aguerre-Chariol, M. Deruelle, T. Boukhnikachvili, M. In, N. Shahidzadeh "Cryo- TEM on vitrified samples: principles, applications to emulsions and dispersions of surfactants ”Proceedings of the World Congress of Emulsions, Bordeaux-France (
  • the crystallites are advantageously used in the presence of at least one nonionic surfactant.
  • the crystallites can be obtained by bringing a solution or a dispersion comprising the carboxylic acid, optionally neutralized, the acid phosphate ester, into contact with the metal which is in an ionic and / or metallic form.
  • the metal can be either in its metallic form or in the form of a multivalent cation. Said cation can itself be in the form of a solid, a solution or a dispersion.
  • a solution preferably aqueous
  • the metal in the form of oxide, hydroxide, carbonate, or of the metal itself.
  • the contacting is carried out in the presence of at least one compound having the effect of buffering the pH. More particularly, one or more compounds are chosen so that the pH of the medium is between 7 and 9.
  • the contact takes place with stirring.
  • the metal is introduced in the chosen form, into the mixture (1), the carboxylic acid preferably being neutralized with an organic base.
  • the operation advantageously takes place at a temperature below 100 ° C, and preferably at a temperature between 20 and 60 ° C.
  • the aqueous lubricant used in the cold rolling process according to the invention also comprises at least one natural or synthetic wax, having a melting point greater than or equal to 50 ° C and having an average particle size of between 0 , 5 -10 ⁇ m.
  • the wax or waxes are dispersed within the mixture (1), in a homogeneous and stable manner.
  • the waxes are chosen from natural waxes of the type of paraffinic waxes or of synthetic waxes comprising ester and / or amide functions.
  • the waxes used are those comprising amide functions.
  • Said waxes can be obtained for example, by condensation reaction, and more particularly by reaction of an ester or acid function with an amino function.
  • these waxes have a degree of polymerization of at most 10 and advantageously at most 3.
  • the aforementioned waxes correspond to the following formula: R'-CO- A - (CR “2) n - A - CO - R '; formula in which R, identical or not, represent an aliphatic radical, saturated or comprising one or more carbon-carbon double bonds, conjugated or not, comprising 5 to 22 carbon atoms ; R ", which may or may not be identical, represent a hydrogen atom, an alkyl radical comprising 1 to 4 carbon atoms; n represents an integer between 2 and 12; A, identical or not, represent -O- or -NH-. It should be noted that preferably the radicals A are of the same nature.
  • waxes there may be mentioned very particularly bis (amide) waxes, such as ethylene bis (alkylamide) or ethylene bis (alkenylamide).
  • amide ethylene bis (alkylamide) or ethylene bis (alkenylamide).
  • the melting temperature of the waxes is greater than or equal to 80 ° C.
  • the wax content in the aqueous lubricant during its use is between 0.05 and 10% by weight of the lubricant, preferably between 0.05 and 5% by weight of the lubricant.
  • the introduction of the wax into the mixture can be carried out either by incorporating into the said mixture the particles of wax whose size is in the range mentioned above. It is possible to introduce the wax by adding it in molten form in the mixture, and to precipitate it in the mixture, the operation advantageously taking place by carrying out a grinding so as to obtain the appropriate size of particles.
  • the aqueous lubricants according to the invention can also comprise conventional additives in this field, such as preserving agents, anti-corrosion agents, anti-foaming agents, stabilizing agents. It would not be departing from the scope of the present invention to add conventional lubrication additives to the aqueous lubricant used in the invention.
  • the lubricants which have just been described are particularly suitable for lubrication during the cold rolling of metals.
  • the metals which can be the subject of such treatments are in particular, and mainly, steels, stainless steels, aluminum, copper, zinc, tin, copper-based alloys (bronze, brass), etc. .
  • the present invention is particularly applicable to the cold rolling of stainless steel.
  • composition according to the invention The following mixture is prepared, in water, and with stirring:
  • Oleic acid 9% by weight
  • Wax (*) 10% by weight
  • Rhodafac PA35 ** 5% by weight : sufficient quantity to have a pH between 7 and 9 (buffer).
  • the resulting mixture is then diluted 10 times.
  • the tests take place on a rolling mill comprising two rollers 10 cm in diameter.
  • the rolled metal is coiled stainless steel, 10 mm wide and about 0.4 mm thick.
  • the force applied to the rollers varies from 200 tonnes / m to 1200 tonnes / m, so as to obtain a reduction rate of the plate varying from 20 to 55%.
  • the lubricant is used at 80 ° C.
  • the lubricant according to the invention makes it possible to obtain reduction rates of at least 55% without having reached the clamping limit of the rolling mill, at a linear speed of the rollers of 5 m / s.

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Abstract

The invention concerns a method for cold rolling metals using an aqueous lubricant comprising: (1) at least a mixture based on at least an acid selected among saturated or unsaturated mono- or poly-carboxylic acids, comprising 5 to 40 carbon atoms; at least an acid phosphate ester of formula (RO)x-P(=O)(OH)x', wherein: R is a hydrocarbon radical, optionally polyalkoxylated; x and x' being equal to 3; the carboxylic acid and/or the acid phosphate ester being optionally neutralised by an organic or mineral base; and (2) at least a natural or synthetic wax exhibiting a melting point not less than 50 °C and having an average particle size ranging between 0.5 and 10 νm. The use of said lubricant enables to increase the productivity of the method by at least 15 % relative to a method using a conventional lubricant.

Description

PROCEDE DE LAMINAGE A FROID DE METAUX UTILISANT UN METHOD FOR COLD ROLLING OF METALS USING A
LUBRIFIANT AQUEUX COMPRENANT AU MOINS UN ACIDEAQUEOUS LUBRICANT COMPRISING AT LEAST ONE ACID
CARBOXYLIQUE, UN ESTER PHOSPHATE ET UNE CIRECARBOXYLIC, A PHOSPHATE ESTER AND A WAX
La présente invention a pour objet un procédé de laminage à froid de métaux mettant en jeu un lubrifiant aqueux comprenant un mélange à base d'au moins un acide carboxylique, d'au moins un ester phosphate et comprenant au moins une cire.The present invention relates to a cold rolling process for metals using an aqueous lubricant comprising a mixture based on at least one carboxylic acid, at least one phosphate ester and comprising at least one wax.
Lors des opérations de déformation de métaux, telles que le laminage à froid notamment, l'emploi de lubrifiants est nécessaire. En effet, ces opérations ont lieu à des vitesses, des pressions et des forces appliquées très importantes, ce qui a pour conséquence directe de créer un coefficient de frottement extrêmement élevé. De telles valeurs de coefficients de frottement limitent la productivité des machines car leur capacité maximale est rapidement atteinte.During metal deformation operations, such as cold rolling in particular, the use of lubricants is necessary. Indeed, these operations take place at very high speeds, pressures and applied forces, which has the direct consequence of creating an extremely high coefficient of friction. Such values of friction coefficients limit the productivity of the machines because their maximum capacity is quickly reached.
Il existe différents types de lubrifiants, tels que par exemple les huiles entières et les lubrifiants aqueux.There are different types of lubricants, such as whole oils and aqueous lubricants.
Dans le cas particulier des opérations de laminage à froid, l'utilisation des huiles entières est la plus répandue industriellement, même si l'emploi de lubrifiants aqueux est cité dans la littérature. Cependant, l'usage de ces huiles entières est limité et elles ne permettent pas d'augmenter de manière significative la productivité du procédé. En effet, pour réduire l'épaisseur d'une tôle, par exemple, il est nécessaire de faire plusieurs passages sur le laminoir. Or, pour augmenter la productivité, il faudrait pouvoir limiter le nombre de passages sur le laminoir, ce qui sous-entend une augmentation du degré de réduction de l'épaisseur de la tôle, pour chaque passage. Pour atteindre un tel résultat, il faudrait augmenter les contraintes mécaniques. Mais cela se traduirait, entre autres, par une dégradation de l'état de surface de la tôle laminée (rayures), et/ou par un dépassement de la capacité de réduction maximale de l'outil.In the particular case of cold rolling operations, the use of whole oils is the most widespread industrially, even if the use of aqueous lubricants is cited in the literature. However, the use of these whole oils is limited and they do not make it possible to significantly increase the productivity of the process. Indeed, to reduce the thickness of a sheet, for example, it is necessary to make several passes on the rolling mill. However, to increase productivity, it would be necessary to be able to limit the number of passages on the rolling mill, which implies an increase in the degree of reduction in the thickness of the sheet, for each passage. To achieve such a result, mechanical stresses would have to be increased. However, this would result, among other things, in a deterioration of the surface condition of the laminated sheet (scratches), and / or in exceeding the maximum reduction capacity of the tool.
L'emploi d'additifs dits "extrême pression" permet de retarder l'apparition de ces phénomènes. Ainsi, les propriétés extrême-pression du lubrifiant permettent d'augmenter la déformation du métal (réduction de l'épaisseur) tout en restant au- dessous de l'effort limite de réduction de la machine, en limitant les micro-soudures entre les aspérités des surfaces du métal et de l'outil.The use of so-called "extreme pressure" additives makes it possible to delay the onset of these phenomena. Thus, the extreme pressure properties of the lubricant make it possible to increase the deformation of the metal (reduction of the thickness) while remaining below the limit force of reduction of the machine, by limiting micro-welds between the roughness metal and tool surfaces.
Il existe différents types d'additifs extrême-pression dont les domaines d'applications sont différents, dépendant entre autres des températures aux points de contact outil/métal à transformer. En effet, ces additifs à partir d'une certaine température libèrent un composé qui réagit avec la surface métallique pour créer une espèce qui protégera l'ensemble. Par contre, le domaine d'utilisation de l'additif en question sera limité par la température à laquelle se dégradera l'espèce qui s'est créée. Ainsi, lorsque l'on utilise des composés chlorés à titre d'additif extrême-pression, une couche de chlorure métallique se créée à la surface du métal par réaction du chlore libéré avec ladite surface à une température appropriée. Les autres additifs utilisés sont à base de soufre (esters soufrés, huiles soufrées) ou à base de phosphore (phosphate esters) ou leurs mélanges. Ils entraînent la formation de sulfure métallique ou de phosphate métallique.There are different types of extreme pressure additives whose fields of application are different, depending among other things on the temperatures at the tool / metal contact points to be processed. Indeed, these additives from a certain temperature release a compound which reacts with the metal surface to create a species which will protect the whole. On the other hand, the field of use of the additive in question will be limited by the temperature at which the species which has been created will degrade. Thus, when chlorine compounds are used as an extreme pressure additive, a a layer of metal chloride is created on the surface of the metal by reaction of the chlorine released with said surface at an appropriate temperature. The other additives used are based on sulfur (sulfur esters, sulfur oils) or based on phosphorus (phosphate esters) or their mixtures. They cause the formation of metallic sulfide or metallic phosphate.
Cependant, l'emploi de tels additifs n'apporte toujours pas une solution satisfaisante à l'augmentation de la productivité.However, the use of such additives still does not provide a satisfactory solution to increasing productivity.
Quant à l'utilisation de lubrifiant aqueux dans le laminage à froid, elle n'apporte pas d'avantage particulier, excepté celui de rendre plus efficace le refroidissement du métal et de l'outil. Par ailleurs, il est possible d'augmenter le taux de réduction de l'épaisseur de la tôle par passage, en ajoutant des additifs classiques extrême-pression. Malheureusement, ces lubrifiants aqueux sont bien loin d'apporter une solution satisfaisante à l'augmentation de productivité souhaitée. De plus, on peut constater l'apparition d'un phénomène rédhibitoire dans le domaine, qui est une dégradation irréversible de la surface du métal (coloration, rugosité).As for the use of aqueous lubricant in cold rolling, it does not bring any particular advantage, except that of making more efficient the cooling of the metal and the tool. Furthermore, it is possible to increase the rate of reduction of the thickness of the sheet by passage, by adding conventional extreme pressure additives. Unfortunately, these aqueous lubricants are far from providing a satisfactory solution to the desired increase in productivity. In addition, we can see the appearance of a crippling phenomenon in the field, which is an irreversible degradation of the metal surface (coloring, roughness).
Ainsi, que l'on peut le constater, dans le cas du laminage à froid de métaux, il n'y a toujours pas de lubrifiants rendant possible la diminution du nombre de passages sur le laminoir et permettant d'augmenter la productivité de ce procédé, sans constater de dégradation substantielle de l'état de surface du métal laminé. La présente invention a pour objet de proposer un procédé de laminage à froid de métaux ne présentant pas les inconvénients des procédés habituels. Ainsi, le procédé selon l'invention permet de travailler dans des conditions très dures, représentatives des conditions de productivité importante, tout en préservant l'état de surface du métal déformé (coloration, brillance). Ces buts et d'autres sont atteints par la présente invention qui a donc pour objet un procédé de laminage à froid de métaux mettant en œuvre un lubrifiant aqueux comprenant (1 ) au moins un mélange à base d'au moins un acide choisi parmi les acides mono- ou poly-carboxyliques, saturés ou non, comprenant 5 à 40 atomes de carbone ; d'au moins un ester phosphate acide de formule (RO)x-P(=0)(OH)x., formule dans laquelle R est un radical hydrocarboné, éventuellement polyalcoxyle, x et x' étant égaux à 1 ou 2, à la condition que la somme de x et x' soit égale à 3 ; l'acide carboxylique et/ou l'ester phosphate acide étant éventuellement neutralisé(s) par une base organique ou minérale ; et (2) au moins une cire naturelle ou synthétique présentant un point de fusion supérieur ou égal à 50°C et présentant une taille moyenne de particules comprise entre 0,5 - 10 μm.Thus, as can be seen, in the case of cold rolling of metals, there is still no lubricants making it possible to reduce the number of passages on the rolling mill and making it possible to increase the productivity of this process. , without seeing any substantial deterioration in the surface condition of the rolled metal. The object of the present invention is to propose a cold rolling process for metals which does not have the disadvantages of the usual processes. Thus, the method according to the invention makes it possible to work under very harsh conditions, representative of the conditions of high productivity, while preserving the surface condition of the deformed metal (coloring, gloss). These aims and others are achieved by the present invention which therefore relates to a cold rolling process for metals using an aqueous lubricant comprising (1) at least one mixture based on at least one acid chosen from mono- or poly-carboxylic acids, saturated or unsaturated, comprising 5 to 40 carbon atoms; at least one acid phosphate ester of formula (RO) x -P (= 0) (OH) x ., formula in which R is a hydrocarbon radical, optionally polyalkoxyl, x and x 'being equal to 1 or 2, to the condition that the sum of x and x 'is equal to 3; the carboxylic acid and / or the acid phosphate ester being optionally neutralized with an organic or inorganic base; and (2) at least one natural or synthetic wax having a melting point greater than or equal to 50 ° C and having an average particle size of between 0.5 - 10 μm.
Sauf indication contraire, les mesures des tailles sont effectuées soit par diffraction laser, soit par diffusion de la lumière. Le choix de ces deux méthodes est fait sans difficulté par l'homme de l'art, en fonction de la taille des objets. Par lubrifiant classique, on entend soit une huile entière comprenant un ou plusieurs additifs extrême-pression, ou bien un lubrifiant aqueux, comprenant lui aussi un ou plusieurs additifs extrême-pression. Il est à noter que les additifs extrême- pression classiques sont des composés comprenant du phosphore (comme par exemple des phosphates) ou du soufre (comme notamment des sulfonates).Unless otherwise indicated, the size measurements are made either by laser diffraction or by light scattering. The choice of these two methods is made without difficulty by those skilled in the art, depending on the size of the objects. By conventional lubricant is meant either a whole oil comprising one or more extreme pressure additives, or an aqueous lubricant, also comprising one or more extreme pressure additives. It should be noted that the conventional extreme pressure additives are compounds comprising phosphorus (such as for example phosphates) or sulfur (such as in particular sulfonates).
De manière totalement surprenante, l'emploi d'un lubrifiant aqueux conforme à l'invention permet d'améliorer de manière significative la productivité des opérations de laminage à froid. Ainsi, la mise en œuvre de ce lubrifiant permet d'augmenter d'au moins 15 %, plus particulièrement d'au moins 20 %, et de manière très avantageuse d'au moins 30 %, le degré de réduction de l'épaisseur du métal laminé, par rapport au degré de réduction maximal accessible par un laminoir mettant en œuvre un lubrifiant classique, que ce dernier soit une huile entière comprenant un ou plusieurs additifs extrême-pression, ou un lubrifiant aqueux comprenant un ou plusieurs additifs extrême- pression. Par ailleurs, de tels résultats sont atteints tout en conservant un état de surface du métal laminé conforme aux exigences du métier, notamment au niveau de sa coloration, de la sa brillance.Surprisingly, the use of an aqueous lubricant in accordance with the invention makes it possible to significantly improve the productivity of cold rolling operations. Thus, the use of this lubricant makes it possible to increase by at least 15%, more particularly by at least 20%, and very advantageously by at least 30%, the degree of reduction in the thickness of the laminated metal, with respect to the maximum degree of reduction accessible by a rolling mill using a conventional lubricant, whether the latter is a whole oil comprising one or more extreme pressure additives, or an aqueous lubricant comprising one or more extreme pressure additives. Furthermore, such results are achieved while retaining a surface finish of the rolled metal in accordance with the requirements of the trade, in particular with regard to its coloring and its gloss.
Enfin, les lubrifiants mis en œuvre dans le cadre de la présente invention ne laissent pas de résidus solides sur le métal, après dégradation thermique une fois le laminage réalisé.Finally, the lubricants used in the context of the present invention do not leave solid residues on the metal, after thermal degradation once the rolling has been carried out.
Mais d'autres avantages et caractéristiques apparaîtront plus clairement à la lecture de la description et des exemples qui vont suivre.However, other advantages and characteristics will appear more clearly on reading the description and the examples which follow.
Ainsi que cela a été indiqué auparavant, le lubrifiant aqueux comprend au moins un mélange à base d'au moins un acide choisi parmi les acides mono- ou poly- carboxyliques, saturés ou non, comprenant 5 à 40 atomes de carbone ; d'au moins un ester phosphate acide de formule (RO)x-P(=O)(OH)x., formule dans laquelle R est un radical hydrocarboné, éventuellement polyalcoxyle, x et x' étant égaux à 1 ou 2, à la condition que la somme de x et x' soit égale à 3 ; l'acide carboxylique et/ou l'ester phosphate acide étant éventuellement neutralisé(s) par une base organique ou minérale.As indicated above, the aqueous lubricant comprises at least one mixture based on at least one acid chosen from mono- or poly-carboxylic acids, saturated or not, comprising 5 to 40 carbon atoms; at least one acid phosphate ester of formula (RO) x -P (= O) (OH) x ., formula in which R is a hydrocarbon radical, optionally polyalkoxyl, x and x 'being equal to 1 or 2, to the condition that the sum of x and x 'is equal to 3; the carboxylic acid and / or the acid phosphate ester being optionally neutralized with an organic or inorganic base.
Notons que le mélange (1) peut être une solution aqueuse ou une dispersion aqueuse. Le terme dispersion désigne une dispersion de vésicules, de gouttelettes ou encore de micelles dans un milieu aqueux.Note that the mixture (1) can be an aqueous solution or an aqueous dispersion. The term dispersion denotes a dispersion of vesicles, droplets or else micelles in an aqueous medium.
Tout d'abord, l'acide carboxylique mis en œuvre possède une ou plusieurs fonctions carboxyliques, au moins un radical comprenant 5 à 40 atomes de carbone, alkyle ou alcényle présentant une ou plusieurs insaturations éthyléniques (double liaison carbone-carbone), linéaire ou ramifié, éventuellement substitué par un ou plusieurs radicaux hydroxyles. Selon un mode de réalisation avantageux de l'invention, l'acide possède une ou plusieurs fonctions carboxyliques, un radical comprenant 7 à 30 atomes de carbone, éventuellement substitué par un ou plusieurs radicaux hydroxyles, et présentant éventuellement une ou plusieurs insaturations éthyléniques. De préférence, ledit acide possède une fonction carboxylique, voire deux. Au cas où cette deuxième fonction serait présente, celle-ci peut se trouver en bout de chaîne ou non.First of all, the carboxylic acid used has one or more carboxylic functions, at least one radical comprising 5 to 40 carbon atoms, alkyl or alkenyl having one or more ethylenic unsaturations (carbon-carbon double bond), linear or branched, optionally substituted by one or more hydroxyl radicals. According to an advantageous embodiment of the invention, the acid has one or more carboxylic functions, a radical comprising 7 to 30 carbon atoms, optionally substituted by one or more hydroxyl radicals, and optionally having one or more ethylenic unsaturations. Preferably, said acid has a carboxylic function, or even two. If this second function is present, it may be at the end of the chain or not.
De préférence, l'acide carboxylique est un acide gras, saturé ou non, comprenant plus particulièrement une seule fonction carboxylique, ou un mélange de plusieurs acides gras.Preferably, the carboxylic acid is a fatty acid, saturated or unsaturated, more particularly comprising a single carboxylic function, or a mixture of several fatty acids.
Comme exemples d'acides gras saturés, on peut citer les acides caproïque, caprylique, caprique, laurique, myristique, stéarique, isostéarique, palmitique, béhénique, lignocérique.As examples of saturated fatty acids, mention may be made of caproic, caprylic, capric, lauric, myristic, stearic, isostearic, palmitic, behenic and lignoceric acids.
Comme exemples d'acides gras insaturés, on peut citer les acides gras insaturés présentant une seule insaturation éthylénique tel que les acides lindérique, myristoléique, palmitoléique, oléique, érucique ; les acides gras insaturés présentant deux insaturations éthyléniques tels que l'acide linoléique ; les acides gras insaturés présentant trois insaturations éthyléniques tels que l'acide linolénique les acides gras insaturés porteurs de groupe hydroxyle tel que l'acide ricinoléique ainsi que leurs mélanges.As examples of unsaturated fatty acids, there may be mentioned unsaturated fatty acids having a single ethylenic unsaturation such as linderic, myristoleic, palmitoleic, oleic, erucic acids; unsaturated fatty acids having two ethylenic unsaturations such as linoleic acid; unsaturated fatty acids having three ethylenic unsaturations such as linolenic acid unsaturated fatty acids carrying a hydroxyl group such as ricinoleic acid as well as their mixtures.
De préférence, on met en œuvre les acides palmitique, béhénique, stéarique, isostéarique, palmitoléique, oléique, érucique, linoléique, linolénique, ricinoléique ou leurs mélanges.Preferably, palmitic, behenic, stearic, isostearic, palmitoleic, oleic, erucic, linoleic, linolenic, ricinoleic acids or their mixtures are used.
Pour ce qui a trait aux esters phosphates acides, ces derniers correspondent à la formule suivante (RO)x-P(=O)(OH)x., formule, dans laquelle R, identiques ou non, représentent un radical hydrocarboné, éventuellement polyalcoxyle, x et x' étant égaux à 1 ou 2, à la condition que la somme de x et x' soit égale à 3.As regards the acid phosphate esters, the latter correspond to the following formula (RO) x -P (= O) (OH) x ., Formula, in which R, identical or not, represent a hydrocarbon radical, optionally polyalkoxyl , x and x 'being equal to 1 or 2, provided that the sum of x and x' is equal to 3.
De préférence, l'ester phosphate acide correspond à la formule suivante : [R(OA)y]χ-P(=O)(OH)X', formule dans laquelle R, identiques ou non, représentent un radical hydrocarboné comprenant 1 à 30 atomes de carbone, A identiques ou non représentent un radical alkylène linéaire ou ramifié comportant 2 à 4 atomes de carbone, y, qui est une valeur moyenne, est comprise entre 0 et 100, x et x' sont égaux à 1 ou 2, à la condition que x + x' = 3.Preferably, the acid phosphate ester corresponds to the following formula: [R (OA) y] χ-P (= O) (OH) X ', formula in which R, identical or not, represent a hydrocarbon radical comprising 1 to 30 carbon atoms, A which may or may not be identical, represent a linear or branched alkylene radical comprising 2 to 4 carbon atoms, y, which is an average value, is between 0 and 100, x and x ′ are equal to 1 or 2, on the condition that x + x '= 3.
Plus particulièrement, R est un radical hydrocarboné contenant 1 à 30 atomes de carbone, aliphatique, cycloaliphatique, saturé ou insaturé, ou aromatique. De préférence, les radicaux R, identiques ou différents, sont des radicaux alkyles ou alcényles portant une ou plusieurs insaturations éthyléniques, linéaires ou ramifiés, contenant 8 à 26 atomes de carbone. A titre d'exemples de tels radicaux, on peut citer notamment les radicaux stéaryle, oléyle, linoléyle, et linolényle. En outre, les radicaux R, identiques ou non, peuvent être des radicaux aromatiques portant des substituants alkyle, arylalkyle, ou alkylaryle ; ces radicaux comprenant 6 à 30 atomes de carbone. A titre d'exemples de tels radicaux, on peut citer entre autres les radicaux nonylphényle, mono-, di- et tri-styrylphényle.More particularly, R is a hydrocarbon radical containing 1 to 30 carbon atoms, aliphatic, cycloaliphatic, saturated or unsaturated, or aromatic. Preferably, the radicals R, which are identical or different, are alkyl or alkenyl radicals carrying one or more ethylenic unsaturations, linear or branched, containing 8 to 26 carbon atoms. As examples of such radicals, mention may be made of in particular the stearyl, oleyl, linoleyl and linolenyl radicals. In addition, the radicals R, which may or may not be identical, may be aromatic radicals carrying alkyl, arylalkyl or alkylaryl substituents; these radicals comprising 6 to 30 carbon atoms. By way of examples of such radicals, mention may be made, inter alia, of the nonylphenyl, mono-, di- and tri-styrylphenyl radicals.
Plus particulièrement, les groupements OA, identiques ou non, correspondent à un radical oxyéthyléné, oxypropyléné, oxybutyléné, ou leurs mélanges. De préférence, ledit groupement correspond à un radical oxyéthyléné et/ou oxypropyléné.More particularly, the OA groups, which may or may not be identical, correspond to an oxyethylenated, oxypropylenated, oxybutylenated radical, or their mixtures. Preferably, said group corresponds to an oxyethylenated and / or oxypropylenated radical.
Quant à la valeur de y, moyenne, elle est comprise de préférence entre 0 et 80. L'ester phosphate acide entrant dans la composition du mélange (1) peut être constitué d'une association de plusieurs d'entre eux.As for the value of y, mean, it is preferably between 0 and 80. The acid phosphate ester used in the composition of the mixture (1) may consist of a combination of several of them.
En outre, l'acide carboxylique et/ou l'ester phosphate acide peuvent se trouver sous une forme neutralisée par une base minérale ou organique.In addition, the carboxylic acid and / or the acid phosphate ester can be in a form neutralized by an inorganic or organic base.
Il est à noter que les bases mises en œuvre sont de préférence hydrosolubles. Par, hydrosolubles, on entend des composés solubles en milieu aqueux, à 20°C, à une concentration de 3 à 7% en poids.It should be noted that the bases used are preferably water-soluble. The term “water-soluble” means compounds which are soluble in an aqueous medium, at 20 ° C., at a concentration of 3 to 7% by weight.
Ainsi, à titre d'exemples non limitatifs de tels composés, on peut citer les hydroxydes, hydroxycarbonates, carbonates, bicarbonates, de métal alcalin, l'ammoniaque. De préférence, les bases employées sont des bases organiques qui sont plus particulièrement choisies parmi les aminés ou polyamines primaires, secondaires ou tertiaires, comprenant au moins un radical hydrocarboné présentant 1 à 40 atomes de carbone, linéaire, ramifié ou cyclique, éventuellement substitué par un ou plusieurs radicaux hydroxyles, et ou un ou plusieurs groupements alcoxyles. Lesdits groupements alcoxyles, sont de préférence des motifs éthoxyles. De plus, le nombre de motifs alcoxyles, s'ils sont présents est inférieur ou égal à 100.Thus, by way of nonlimiting examples of such compounds, mention may be made of hydroxides, hydroxycarbonates, carbonates, bicarbonates, of alkali metals, ammonia. Preferably, the bases used are organic bases which are more particularly chosen from primary, secondary or tertiary amines or polyamines, comprising at least one hydrocarbon radical having 1 to 40 carbon atoms, linear, branched or cyclic, optionally substituted by a or more hydroxyl radicals, and or one or more alkoxy groups. Said alkoxyl groups are preferably ethoxy units. In addition, the number of alkoxy units, if present, is less than or equal to 100.
Selon un mode de réalisation préféré de l'invention, lorsque les aminés présentent au moins deux fonctions aminés, lesdites fonctions sont séparées deux à deux par un nombre d'atomes de carbone compris entre 2 et 5. A titre d'aminés convenables, on peut citer la monoéthanolamine, la diéthanolamine, Péthylènediamine, l'aminoéthyléthanolamine, l'aminométhylpropanol- amine. Les aminés grasses polyalcoxylées, peuvent aussi être mises en œuvre en tant que base organique, comme par exemple, celles commercialisées par Rhodia Chimie sous la dénomination Rhodameen® CS20. Avantageusement, au moins l'acide carboxylique est neutralisé par une base organique ; la quantité de cette dernière étant telle que le nombre total de moles de fonctions aminés est au moins égal au nombre total de moles de fonctions acides carboxyliques, de préférence au moins deux fois plus grand. Le mélange (1 ) peut éventuellement comprendre en outre au moins un tensioactif non ionique. L'emploi de ce type de composé peut être souhaité lorsque le mélange (1) se présente sous la forme d'une dispersion.According to a preferred embodiment of the invention, when the amines have at least two amino functions, said functions are separated two by two by a number of carbon atoms between 2 and 5. As suitable amines, may include monoethanolamine, diethanolamine, ethylenediamine, aminoethylethanolamine, aminomethylpropanolamine. Polyalkoxylated fatty amines can also be used as an organic base, such as, for example, those sold by Rhodia Chimie under the name Rhodameen ® CS20. Advantageously, at least the carboxylic acid is neutralized by an organic base; the amount of the latter being such that the total number of moles of amino functions is at least equal to the total number of moles of carboxylic acid functions, preferably at least twice as large. The mixture (1) can optionally further comprise at least one nonionic surfactant. The use of this type of compound may be desired when the mixture (1) is in the form of a dispersion.
Parmi les tensioactifs convenables de ce type, on peut citer entre autres : . les alkylphénols polyalcoxyles en particulier ceux dont le substituant alkyle est en C6-C12 ;Among the suitable surfactants of this type, there may be mentioned, inter alia:. polyalkoxylated alkylphenols, in particular those in which the alkyl substituent is C6-C12;
. les mono-, di- ou tri-(alkylaryl) phénol polyalcoxyles, de préférence choisis parmi ceux dont le substituant alkyle est en C^-CQ ;. polyalkoxylated mono-, di- or tri- (alkylaryl) phenol, preferably chosen from those in which the alkyl substituent is C 1 -C 6;
. les alcools aliphatiques polyalcoxyles, plus particulièrement en C8-C22 ; . les triglycérides polyalcoxyles; . les acides gras polyalcoxyles; . les esters de sorbitan polyalcoxyles; . les amides d'acides gras, de préférence en CS-C20. éventuellement polyalcoxyles.. polyalkoxy aliphatic alcohols, more particularly C8-C22; . polyalkoxy triglycerides; . polyalkoxy fatty acids; . polyalkoxylated sorbitan esters; . fatty acid amides, preferably CS-C20 . possibly polyalkoxyls.
Le nombre de motifs polyalcoxyles, s'ils sont présents, de ces tensioactifs non ioniques varie habituellement de 2 à 100. Il est à noter que par motifs polyalcoxyles, on désigne les éthoxyles, propoxylés, ou leurs mélanges.The number of polyalkoxy units, if present, of these nonionic surfactants usually varies from 2 to 100. It should be noted that by polyalkoxy units, we mean ethoxyls, propoxylates, or mixtures thereof.
La teneur en tensioactif varie habituellement, dans le cas où il est présent, entre 1 et 30% en poids total du mélange (1).The surfactant content usually varies, in the case where it is present, between 1 and 30% by total weight of the mixture (1).
Les teneurs dans le mélange (1 ), en acide carboxylique, ester phosphate acide, éventuellement en base, de préférence en base organique, et éventuellement en tensioactif non ionique, sont telles que l'extrait sec du milieu aqueux est d'au moinsThe contents in the mixture (1) of carboxylic acid, acid phosphate ester, optionally base, preferably organic base, and optionally non-ionic surfactant, are such that the dry extract of the aqueous medium is at least
10 % en poids. Plus précisément, l'extrait sec est compris entre 10 et 70 % en poids.10% by weight. More specifically, the dry extract is between 10 and 70% by weight.
De préférence, l'extrait sec varie entre 10 et 40 % en poids.Preferably, the dry extract varies between 10 and 40% by weight.
De manière avantageuse, le pH du mélange (1) est compris entre 7 et 9. Cette gamme de pH peut entre autres être atteinte par l'ajout d'un agent tampon dans ledit mélange.Advantageously, the pH of the mixture (1) is between 7 and 9. This pH range can inter alia be reached by the addition of a buffering agent in said mixture.
Selon une variante de l'invention, ledit mélange (1) est associé à au moins un métal sous forme d'un ion multivalent. Plus particulièrement, ledit métal peut se trouver sous la forme d'un ion divalent ou encore d'un ion trivalent. Il n'est de même pas exclu de mettre en œuvre plusieurs métaux, à des degrés d'oxydation identiques ou non.According to a variant of the invention, said mixture (1) is associated with at least one metal in the form of a multivalent ion. More particularly, said metal can be in the form of a divalent ion or even a trivalent ion. It is likewise not excluded to use several metals, with identical or different degrees of oxidation.
Selon un mode de réalisation particulier de l'invention, ledit métal est choisi parmi les colonnes IIA, VIII, IB, IIB, VIB, à l'exception du cobalt et du nickel.According to a particular embodiment of the invention, said metal is chosen from columns IIA, VIII, IB, IIB, VIB, with the exception of cobalt and nickel.
Plus particulièrement, les métaux sont choisis parmi le calcium, le magnésium, le cuivre, le zinc, le fer, l'aluminium, le chrome, seuls ou en mélanges. Dans le cas de cette variante, le mélange (1) associé au métal se présente plus précisément sous la forme d'une dispersion comprenant des cristallites lamellaires de longueur comprise entre 0,1 et 100 μm, de largeur comprise entre 0,5 et 30 μm et d'épaisseur comprise entre 5 et 200 nm. Ces cristallites comprennent un empilement de phases organiques (O) et de solutions aqueuses (A) selon l'enchaînement O/[A/O]n, n étant un nombre entier différent de 0 et tel que l'empilement présente une épaisseur de 5 à 200 nm. Plus particulièrement, n est compris entre 1 et 20. En ce qui concerne la taille des cristallites, leur longueur est de manière avantageuse comprise entre 0,5 et 20 μm. La largeur des cristallites lamellaires est plus particulièrement comprise entre 0,5 et 10 μm. Enfin, l'épaisseur des cristallites lamellaires est de préférence comprise entre 10 et 100 nm. Les dimensions des cristallites lamellaires qui viennent d'être indiquées correspondent à des valeurs moyennes. En d'autres termes, il y a une distribution de tailles des cristallites lamellaires dont la moyenne se situe dans les gammes ci-dessus. Les mesures des dimensions des cristallites lamellaires sont réalisées par microscopie à transmission électronique sur un échantillon vitrifié par cryogénie (Cryo-Met - voir O. Aguerre-Chariol, M. Deruelle, T. Boukhnikachvili, M. In, N. Shahidzadeh «Cryo-MET sur échantillons vitrifiés : principes, applications aux émulsions et dispersions de tensioactifs» Proceedings du Congrès Mondial de l'Emulsion, Bordeaux-France (1997)).More particularly, the metals are chosen from calcium, magnesium, copper, zinc, iron, aluminum, chromium, alone or in mixtures. In the case of this variant, the mixture (1) associated with the metal is more precisely in the form of a dispersion comprising lamellar crystallites of length between 0.1 and 100 μm, of width between 0.5 and 30 μm and thickness between 5 and 200 nm. These crystallites comprise a stack of organic phases (O) and aqueous solutions (A) according to the sequence O / [A / O] n, n being an integer other than 0 and such that the stack has a thickness of 5 at 200 nm. More particularly, n is between 1 and 20. As regards the size of the crystallites, their length is advantageously between 0.5 and 20 μm. The width of the lamellar crystallites is more particularly between 0.5 and 10 μm. Finally, the thickness of the lamellar crystallites is preferably between 10 and 100 nm. The dimensions of the lamellar crystallites which have just been indicated correspond to average values. In other words, there is a size distribution of the lamellar crystallites, the average of which falls within the above ranges. The dimensions of the lamellar crystallites are measured by electron transmission microscopy on a vitrified sample by cryogenics (Cryo-Met - see O. Aguerre-Chariol, M. Deruelle, T. Boukhnikachvili, M. In, N. Shahidzadeh "Cryo- TEM on vitrified samples: principles, applications to emulsions and dispersions of surfactants ”Proceedings of the World Congress of Emulsions, Bordeaux-France (1997)).
Dans le cadre de cette variante, les cristallites sont, de manière avantageuse, utilisées en présence d'au moins un tensioactif non ionique.In the context of this variant, the crystallites are advantageously used in the presence of at least one nonionic surfactant.
Les cristallites peuvent être obtenues en mettant en contact une solution ou une dispersion comprenant l'acide carboxylique, éventuellement neutralisé, l'ester phosphate acide, avec le métal se présentant sous une forme ionique et/ou métallique.The crystallites can be obtained by bringing a solution or a dispersion comprising the carboxylic acid, optionally neutralized, the acid phosphate ester, into contact with the metal which is in an ionic and / or metallic form.
En ce qui concerne le métal, ce dernier peut indifféremment se trouver sous sa forme métallique ou sous la forme d'un cation multivalent. Ledit cation peut lui-même se trouver sous la forme d'un solide, d'une solution ou d'une dispersion. Dans le cas où le métal est utilisé sous la forme d'une solution, de préférence aqueuse, on peut mettre en œuvre par exemple des sels d'acides minéraux, comme halogénures, avec les chlorures par exemple ; les nitrates, de même que les sels d'acides organiques tels que le formiate, l'acétate, entre autres.As regards the metal, the latter can be either in its metallic form or in the form of a multivalent cation. Said cation can itself be in the form of a solid, a solution or a dispersion. In the case where the metal is used in the form of a solution, preferably aqueous, it is possible to use, for example, salts of mineral acids, such as halides, with chlorides for example; nitrates, as well as salts of organic acids such as formate, acetate, among others.
Il est de même envisageable de mettre en œuvre le métal sous une forme d'oxyde, d'hydroxyde, de carbonate, ou du métal lui-même.It is likewise conceivable to use the metal in the form of oxide, hydroxide, carbonate, or of the metal itself.
De préférence, on effectue la mise en contact en présence d'au moins un composé ayant pour effet de tamponner le pH. Plus particulièrement, on choisit un ou plusieurs composés de telle sorte que le pH du milieu soit compris entre 7 et 9.Preferably, the contacting is carried out in the presence of at least one compound having the effect of buffering the pH. More particularly, one or more compounds are chosen so that the pH of the medium is between 7 and 9.
La mise en contact a lieu sous agitation. De préférence, on introduit le métal sous la forme choisie, dans le mélange (1), l'acide carboxylique étant, de préférence, neutralisé par une base organique.The contact takes place with stirring. Preferably, the metal is introduced in the chosen form, into the mixture (1), the carboxylic acid preferably being neutralized with an organic base.
L'opération a lieu avantageusement à une température inférieure à 100°C, et de préférence à une température comprise entre 20 et 60°C. Le lubrifiant aqueux mis en œuvre dans le procédé de laminage à froid selon l'invention comprend en outre au moins une cire naturelle ou synthétique, présentant un point de fusion supérieur ou égal à 50°C et présentant une taille moyenne de particules comprise entre 0,5 -10 μm. La ou les cires se trouvent dispersées au sein du mélange (1), de manière homogène et stable.The operation advantageously takes place at a temperature below 100 ° C, and preferably at a temperature between 20 and 60 ° C. The aqueous lubricant used in the cold rolling process according to the invention also comprises at least one natural or synthetic wax, having a melting point greater than or equal to 50 ° C and having an average particle size of between 0 , 5 -10 μm. The wax or waxes are dispersed within the mixture (1), in a homogeneous and stable manner.
Plus particulièrement les cires sont choisies parmi les cires naturelles du type des cires paraffiniques ou des cires synthétiques comprenant des fonctions esters et/ou amides. De préférence, les cires mises en œuvre sont celles comprenant des fonctions amides. Lesdites cires peuvent être obtenues par exemple, par réaction de condensation, et plus particulièrement par réaction d'une fonction ester ou acide avec une fonction aminé. De préférence, ces cires présentent un degré de polymérisation d'au plus 10 et avantageusement d'au plus 3. Selon un mode de réalisation préféré de l'invention, les cires précitées correspondent à la formule suivante : R'-CO- A -(CR"2)n- A - CO - R' ; formule dans laquelle R, identiques ou non, représentent un radical aliphatique, saturé ou comprenant une ou plusieurs doubles liaisons carbone-carbone conjuguées ou non, comprenant 5 à 22 atomes de carbone ; R", identiques ou non, représentent un atome d'hydrogène, un radical alkyle comprenant 1 à 4 atomes de carbone ; n représente un nombre entier compris entre 2 et 12 ; A, identiques ou non, représentent -O- ou -NH-. Il est à noter que de préférence, les radicaux A sont de même nature.More particularly, the waxes are chosen from natural waxes of the type of paraffinic waxes or of synthetic waxes comprising ester and / or amide functions. Preferably, the waxes used are those comprising amide functions. Said waxes can be obtained for example, by condensation reaction, and more particularly by reaction of an ester or acid function with an amino function. Preferably, these waxes have a degree of polymerization of at most 10 and advantageously at most 3. According to a preferred embodiment of the invention, the aforementioned waxes correspond to the following formula: R'-CO- A - (CR "2) n - A - CO - R '; formula in which R, identical or not, represent an aliphatic radical, saturated or comprising one or more carbon-carbon double bonds, conjugated or not, comprising 5 to 22 carbon atoms ; R ", which may or may not be identical, represent a hydrogen atom, an alkyl radical comprising 1 to 4 carbon atoms; n represents an integer between 2 and 12; A, identical or not, represent -O- or -NH-. It should be noted that preferably the radicals A are of the same nature.
A titre d'exemples de telles cires, on peut citer tout particulièrement les cires bis(amides), comme l'éthylène bis(alkylamide) ou l'éthylène bis(alcénylamide). De préférence, la température de fusion des cires est supérieure ou égale à 80°C.As examples of such waxes, there may be mentioned very particularly bis (amide) waxes, such as ethylene bis (alkylamide) or ethylene bis (alkenylamide). Preferably, the melting temperature of the waxes is greater than or equal to 80 ° C.
La teneur en cire dans le lubrifiant aqueux lors de son utilisation, est comprise entre 0,05 et 10 % en poids du lubrifiant, de préférence entre 0,05 et 5 % en poids du lubrifiant.The wax content in the aqueous lubricant during its use is between 0.05 and 10% by weight of the lubricant, preferably between 0.05 and 5% by weight of the lubricant.
L'introduction de la cire dans le mélange peut être réalisée soit en incorporant dans ledit mélange les particules de cire dont la taille est dans le domaine mentionné auparavant. Il est possible d'introduire la cire en ajoutant celle-ci sous forme fondue dans le mélange, et de la précipiter dans le mélange, l'opération ayant lieu avantageusement en effectuant un broyage de manière à obtenir la taille appropriée de particules. Les lubrifiants aqueux selon l'invention peuvent aussi comprendre des additifs classiques dans ce domaine, comme des agents conservateurs, des agents anticorrosion, des agents anti-mousse, des agents stabilisants. On ne sortirait pas du cadre de la présente invention en ajoutant au lubrifiant aqueux mis en œuvre dans l'invention des additifs de lubrification classiques. A titre d'exemple non limitatif de tels additifs, on peut citer les huiles minérales ou végétales, les alcools gras, les acides gras et leurs dérivés esters ou amides. S'ils sont présents, la teneur en ces composés dans le lubrifiant aqueux lors de son utilisation ne dépasse habituellement pas 10% en poids du lubrifiant aqueux lors de son utilisation.The introduction of the wax into the mixture can be carried out either by incorporating into the said mixture the particles of wax whose size is in the range mentioned above. It is possible to introduce the wax by adding it in molten form in the mixture, and to precipitate it in the mixture, the operation advantageously taking place by carrying out a grinding so as to obtain the appropriate size of particles. The aqueous lubricants according to the invention can also comprise conventional additives in this field, such as preserving agents, anti-corrosion agents, anti-foaming agents, stabilizing agents. It would not be departing from the scope of the present invention to add conventional lubrication additives to the aqueous lubricant used in the invention. By way of nonlimiting example of such additives, mention may be made of mineral or vegetable oils, fatty alcohols, fatty acids and their ester or amide derivatives. If present, the content of these compounds in the aqueous lubricant during use usually does not exceed 10% by weight of the aqueous lubricant during use.
Les lubrifiants qui viennent d'être décrits sont particulièrement appropriés dans la lubrification lors du laminage à froid de métaux.The lubricants which have just been described are particularly suitable for lubrication during the cold rolling of metals.
Les métaux pouvant faire l'objet de tels traitements sont notamment, et principalement, les aciers, les aciers inoxydables, l'aluminium, le cuivre, le zinc, l'étain, les alliages à base de cuivre (bronze, laiton), etc.The metals which can be the subject of such treatments are in particular, and mainly, steels, stainless steels, aluminum, copper, zinc, tin, copper-based alloys (bronze, brass), etc. .
La présente invention est tout particulièrement applicable au laminage à froid de l'acier inoxydable.The present invention is particularly applicable to the cold rolling of stainless steel.
Un exemple concret mais non limitatif de l'invention va maintenant être présenté.A concrete but nonlimiting example of the invention will now be presented.
EXEMPLEEXAMPLE
Composition selon l'invention : On prépare le mélange suivant, dans l'eau, et sous agitation :Composition according to the invention: The following mixture is prepared, in water, and with stirring:
Acide oléique : 9 % en poidsOleic acid: 9% by weight
Cire (*): 10 % en poidsWax (*): 10% by weight
Rhodafac PA35 (**) : 5 % en poids : quantité suffisante pour avoir un pH compris entre 7 et 9 (tampon).Rhodafac PA35 ( ** ): 5% by weight : sufficient quantity to have a pH between 7 and 9 (buffer).
(*) éthylène bis-stéramide ; taille comprise entre 0,5 et 10 μm.(*) ethylene bis-steramide; size between 0.5 and 10 μm.
(**) ester phosphate polyéthoxylé (dérivant d'un mélange d'alcools gras présentant un nombre moyen de carbone d'environ 17, et environ 5 motifs éthoxyles ; commercialisé par Rhodia Chimie).( ** ) polyethoxylated phosphate ester (derived from a mixture of fatty alcohols having an average carbon number of approximately 17, and approximately 5 ethoxyl units; marketed by Rhodia Chimie).
Le mélange résultant est ensuite dilué 10 fois.The resulting mixture is then diluted 10 times.
Essais :Tests:
Les essais ont lieu sur un laminoir comprenant deux rouleaux de 10 cm de diamètre.The tests take place on a rolling mill comprising two rollers 10 cm in diameter.
Le métal laminé est de l'acier inoxydable bobiné, de 10 mm de large et de 0,4 mm environ d'épaisseur. La force appliquée aux rouleaux varie de 200 tonnes/m à 1200 tonnes/m, de manière à obtenir un taux de réduction de la plaque variant de 20 à 55 %. Durant les essais, le lubrifiant est utilisé à 80°C.The rolled metal is coiled stainless steel, 10 mm wide and about 0.4 mm thick. The force applied to the rollers varies from 200 tonnes / m to 1200 tonnes / m, so as to obtain a reduction rate of the plate varying from 20 to 55%. During the tests, the lubricant is used at 80 ° C.
Résultats :Results:
Le lubrifiant selon l'invention permet d'obtenir des taux de réduction d'au moins 55 % sans avoir atteint la limite de serrage du laminoir, à une vitesse linéaire des rouleaux de 5 m/s.The lubricant according to the invention makes it possible to obtain reduction rates of at least 55% without having reached the clamping limit of the rolling mill, at a linear speed of the rollers of 5 m / s.
Les mêmes essais effectués avec un lubrifiant de type huile entière comprenant un additif extrême-pression (du type ester phosphate), ont montré que l'on obtient un taux de réduction maximal avant serrage du laiminoir est de 30 %, avec une vitesse linéaire de 5 m/s.The same tests carried out with a lubricant of the whole oil type comprising an extreme pressure additive (of the phosphate ester type), have shown that a maximum reduction rate is obtained before tightening the washer is 30%, with a linear speed of 5 m / s.
L'utilisation d'un lubrifiant aqueux comprenant un ester phosphate à titre d'additif extrême-pression, a montré que le taux de réduction maximal atteint avant serrage du laminoir est de 45 %.The use of an aqueous lubricant comprising a phosphate ester as an extreme pressure additive has shown that the maximum reduction rate reached before tightening the rolling mill is 45%.
Il est à noter que l'augmentation de la vitesse linéaire (vitesse de 12 m/s) a confirmé la supériorité des performances des lubrifiants selon l'invention par rapport aux huiles entières et aux lubrifiants aqueux. It should be noted that the increase in linear speed (speed of 12 m / s) confirmed the superior performance of the lubricants according to the invention compared to whole oils and aqueous lubricants.

Claims

REVENDICATIONS
1. Procédé de laminage à froid de métaux mettant en œuvre un lubrifiant aqueux comprenant (1 ) au moins un mélange à base d'au moins un acide choisi parmi les acides mono- ou poly-carboxyliques, saturés ou non, comprenant 5 à 40 atomes de carbone ; d'au moins un ester phosphate acide de formule (RO)x-P(=O)(OH)x., formule dans laquelle R est un radical hydrocarboné, éventuellement polyalcoxyle, x et x' étant égaux à 1 ou 2, à la condition que la somme de x et x' soit égale à 3 ; l'acide carboxylique et/ou l'ester phosphate acide étant éventuellement neutralisé(s) par une base organique ou minérale ; et (2) au moins une cire naturelle ou synthétique présentant un point de fusion supérieur ou égal à 50°C et présentant une taille moyenne de particules comprise entre 0,5 - 10 μm.1. Cold rolling process for metals using an aqueous lubricant comprising (1) at least one mixture based on at least one acid chosen from mono- or poly-carboxylic acids, saturated or not, comprising 5 to 40 carbon atoms; at least one acid phosphate ester of formula (RO) x -P (= O) (OH) x ., formula in which R is a hydrocarbon radical, optionally polyalkoxyl, x and x 'being equal to 1 or 2, to the condition that the sum of x and x 'is equal to 3; the carboxylic acid and / or the acid phosphate ester being optionally neutralized with an organic or inorganic base; and (2) at least one natural or synthetic wax having a melting point greater than or equal to 50 ° C and having an average particle size of between 0.5 - 10 μm.
2. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'acide carboxylique du mélange (1) comprend une ou plusieurs fonctions carboxyliques, au moins un radical alkyle, alcényle présentant une ou plusieurs insaturations éthyléniques, linéaire ou ramifié, éventuellement substitué par un ou plusieurs radicaux hydroxyles.2. Method according to one of the preceding claims, characterized in that the carboxylic acid of the mixture (1) comprises one or more carboxylic functions, at least one alkyl, alkenyl radical having one or more ethylenic unsaturations, linear or branched, optionally substituted by one or more hydroxyl radicals.
3. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'ester phosphate acide du mélange (1) correspond à la formule suivante : [R(OA)y]χ-P(=O)(OH)X', dans laquelle R, identiques ou non, représentent un radical hydrocarboné comprenant 1 à 30 atomes de carbone, A identiques ou non, représentent un radical alkylene linéaire ou ramifié comportant 2 à 4 atomes de carbone, y, valeur moyenne, est compris entre 0 et 100, x et x' sont égaux à 1 ou 2, à la condition que x + x' = 3.3. Method according to one of the preceding claims, characterized in that the acid phosphate ester of the mixture (1) corresponds to the following formula: [R (OA) y] χ-P (= O) (OH) X ' , in which R, identical or not, represent a hydrocarbon radical comprising 1 to 30 carbon atoms, A identical or not, represent a linear or branched alkylene radical comprising 2 to 4 carbon atoms, y, mean value, is between 0 and 100, x and x 'are equal to 1 or 2, provided that x + x' = 3.
4. Procédé selon l'une des revendications précédentes, caractérisé en ce que la base minérale parmi les composés basiques créant des espèces monovalentes, choisie parmi les hydroxydes, hydroxycarbonates, carbonates, bicarbonates, de métal alcalin, l'ammoniaque.4. Method according to one of the preceding claims, characterized in that the mineral base among the basic compounds creating monovalent species, chosen from hydroxides, hydroxycarbonates, carbonates, bicarbonates, of alkali metal, ammonia.
5. Procédé selon l'une des revendications précédentes, caractérisé en ce que la base organique est choisie parmi les aminés ou polyamines primaires, secondaires ou tertiaires, comprenant au moins un radical hydrocarboné présentant 1 à 40 atomes de carbone, linéaire, ramifié ou cyclique, éventuellement substitué par un ou plusieurs radicaux hydroxyles, et/ou un ou plusieurs groupements oxyalkylénés. 5. Method according to one of the preceding claims, characterized in that the organic base is chosen from primary, secondary or tertiary amines or polyamines, comprising at least one hydrocarbon radical having 1 to 40 carbon atoms, linear, branched or cyclic , optionally substituted by one or more hydroxyl radicals, and / or one or more oxyalkylenated groups.
6. Procédé selon l'une des revendications précédentes, caractérisé en ce que les cires sont des cires naturelles choisies parmi les cires paraffiniques, les cires synthétiques comprenant des fonctions esters et/ou amides.6. Method according to one of the preceding claims, characterized in that the waxes are natural waxes chosen from paraffinic waxes, the synthetic waxes comprising ester and / or amide functions.
7. Procédé selon la revendication précédente, caractérisé en ce que les cires synthétiques correspondent à la formule suivante : R'-CO- A -(CRM2)n- A - CO - R' ; formule dans laquelle R, identiques ou non, représentent un radical aliphatique, saturé ou comprenant une ou plusieurs doubles liaisons carbone-carbone conjuguées ou non, comprenant 5 à 22 atomes de carbone ; R", identiques ou non, représentent un atome d'hydrogène, un radical alkyle comprenant 1 à 4 atomes de carbone ; n représente un nombre entier compris entre 2 et 12 ; A, identiques ou non, représentent -O- ou -NH-.7. Method according to the preceding claim, characterized in that the synthetic waxes correspond to the following formula: R'-CO- A - (CR M 2) n - A - CO - R '; formula in which R, identical or not, represent an aliphatic radical, saturated or comprising one or more carbon-carbon double bonds, conjugated or not, comprising 5 to 22 carbon atoms; R ", identical or not, represent a hydrogen atom, an alkyl radical comprising 1 to 4 carbon atoms; n represents an integer between 2 and 12; A, identical or not, represent -O- or -NH- .
8. Procédé selon l'une des revendications 6 ou 7, caractérisé en ce que les cires présentent un point de fusion supérieur ou égale à 80°C.8. Method according to one of claims 6 or 7, characterized in that the waxes have a melting point greater than or equal to 80 ° C.
9. Procédé selon l'une des revendications précédentes, caractérisé en ce que le mélange (1) comprend au moins un métal sous forme d'un ion multivalent ; l'ensemble se trouvant sous la forme de cristallites lamellaires de longueur comprise entre 0,1 et 100 μm, de largeur comprise entre 0,5 et 30 μm et d'épaisseur comprise entre 5 et 200 nm, comprenant un empilement de phases organiques (O) et de solutions aqueuses (A) selon l'enchaînement O/[A/O]n, n étant un nombre entier différent de 0 et tel que l'empilement présente une épaisseur de 5 à 200 nm, les phases organiques comprenant le mélange (1) et ledit métal.9. Method according to one of the preceding claims, characterized in that the mixture (1) comprises at least one metal in the form of a multivalent ion; the whole being in the form of lamellar crystallites of length between 0.1 and 100 μm, of width between 0.5 and 30 μm and of thickness between 5 and 200 nm, comprising a stack of organic phases ( O) and aqueous solutions (A) according to the sequence O / [A / O] n, n being an integer different from 0 and such that the stack has a thickness of 5 to 200 nm, the organic phases comprising the mixture (1) and said metal.
10. Procédé selon la revendication précédente, caractérisé en ce que la longueur des cristallites lamellaires est comprise entre 0,5 et 20 μm, la largeur des cristallites lamellaires est comprise entre 0,5 et 10 μm, l'épaisseur des cristallites lamellaires est comprise entre 10 et 100 nm.10. Method according to the preceding claim, characterized in that the length of the lamellar crystallites is between 0.5 and 20 μm, the width of the lamellar crystallites is between 0.5 and 10 μm, the thickness of the lamellar crystallites is between between 10 and 100 nm.
11. Procédé selon la revendication précédente, caractérisé en ce que le métal est sous forme d'un cation multivalent choisi parmi les colonnes IIA, VIII, IB, IIB, VIB, à l'exception du cobalt et du nickel, seuls ou en mélanges.11. Method according to the preceding claim, characterized in that the metal is in the form of a multivalent cation chosen from columns IIA, VIII, IB, IIB, VIB, with the exception of cobalt and nickel, alone or in mixtures .
12. Procédé selon l'une des revendications précédentes, caractérisé en ce que la teneur totale en composés (1) et (2) dans le lubrifiant aqueux lors de son utilisation, est comprise entre 0,05 et 10 % en poids du lubrifiant, de préférence entre 0,05 et 5 % en poids du lubrifiant. 12. Method according to one of the preceding claims, characterized in that the total content of compounds (1) and (2) in the aqueous lubricant during its use is between 0.05 and 10% by weight of the lubricant, preferably between 0.05 and 5% by weight of the lubricant.
13. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'il est applicable au laminage à froid de métaux tels que les aciers, les aciers inoxydables, le cuivre, le zinc, l'étain, les alliages à base de cuivre (bronze, laiton).13. Method according to one of the preceding claims, characterized in that it is applicable to the cold rolling of metals such as steels, stainless steels, copper, zinc, tin, copper-based alloys (bronze, brass).
14. Procédé selon la revendication précédente, caractérisé en ce qu'il est applicable au laminage à froid de l'acier inoxydable. 14. Method according to the preceding claim, characterized in that it is applicable to the cold rolling of stainless steel.
EP02702454A 2001-02-05 2002-02-05 Method for cold rolling metals using an aqueous lubricant comprising at least a carboxylic acid, a phosphate ester and a wax Withdrawn EP1358305A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0101566 2001-02-05
FR0101566A FR2820431B1 (en) 2001-02-06 2001-02-06 METAL DEFORMATION PROCESS USING ADDITIVE AQUEOUS LUBRICANT TO INCREASE PRODUCTIVITY
PCT/FR2002/000436 WO2002062931A1 (en) 2001-02-05 2002-02-05 Method for cold rolling metals using an aqueous lubricant comprising at least a carboxylic acid, a phosphate ester and a wax

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EP1358305A1 true EP1358305A1 (en) 2003-11-05

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US (2) US20040072702A1 (en)
EP (1) EP1358305A1 (en)
JP (1) JP4017523B2 (en)
KR (1) KR100512088B1 (en)
CN (1) CN1272416C (en)
AU (1) AU2002235983B2 (en)
BR (1) BR0206983A (en)
CA (1) CA2437601C (en)
FR (1) FR2820431B1 (en)
MX (1) MXPA03006878A (en)
RU (1) RU2265645C2 (en)
WO (1) WO2002062931A1 (en)

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JP2004527598A (en) 2004-09-09
US20080028812A1 (en) 2008-02-07
RU2003127020A (en) 2005-02-27
FR2820431B1 (en) 2007-04-27
FR2820431A1 (en) 2002-08-09
JP4017523B2 (en) 2007-12-05
AU2002235983B9 (en) 2002-08-19
CA2437601A1 (en) 2002-08-15
BR0206983A (en) 2004-02-10
MXPA03006878A (en) 2005-04-11
KR100512088B1 (en) 2005-09-02
KR20030082584A (en) 2003-10-22
WO2002062931A1 (en) 2002-08-15
AU2002235983B2 (en) 2004-10-14
US20040072702A1 (en) 2004-04-15
CA2437601C (en) 2011-01-11
CN1272416C (en) 2006-08-30
US7776799B2 (en) 2010-08-17
RU2265645C2 (en) 2005-12-10
CN1494584A (en) 2004-05-05

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