EP0649460B1 - Use of compositions comprising cyclodextrin and fatty substance as aqueous machining fluids - Google Patents
Use of compositions comprising cyclodextrin and fatty substance as aqueous machining fluids Download PDFInfo
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- EP0649460B1 EP0649460B1 EP93914812A EP93914812A EP0649460B1 EP 0649460 B1 EP0649460 B1 EP 0649460B1 EP 93914812 A EP93914812 A EP 93914812A EP 93914812 A EP93914812 A EP 93914812A EP 0649460 B1 EP0649460 B1 EP 0649460B1
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- fluids
- machining
- cyclodextrin
- composition
- aqueous
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M101/00—Lubricating compositions characterised by the base-material being a mineral or fatty oil
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/40—Polysaccharides, e.g. cellulose
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/041—Mixtures of base-materials and additives the additives being macromolecular compounds only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/02—Water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/003—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
- C10M2207/404—Fatty vegetable or animal oils obtained from genetically modified species
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/12—Polysaccharides, e.g. cellulose, biopolymers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/241—Manufacturing joint-less pipes
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/242—Hot working
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/243—Cold working
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/245—Soft metals, e.g. aluminum
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/246—Iron or steel
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/247—Stainless steel
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/01—Emulsions, colloids, or micelles
Definitions
- the subject of the present invention is use as an aqueous working fluid of compositions comprising at least one body fatty and at least one cyclodextrin.
- the two main functions sought in a cutting fluid are increasing the service life of the tool by a lubricating power and by a power of cooling, and the contribution to obtaining a good surface finish by anti-welding power.
- machining fluids are anhydrous and largely made up of fatty substances. They present generally excellent lubrication characteristics.
- aqueous fluids are preferred over whole fluids.
- Aqueous fluids fall into three categories : soluble fluids, semi-synthetic fluids and synthetic fluids.
- Soluble or emulsifiable fluids occur usually in the form of a milky emulsion.
- Semi-synthetic fluids are found under the form of a translucent micro-emulsion or pseudo-emulsion, becoming opaque in service.
- machining fluids especially aqueous
- various additives such as for example oiling agents, antiwear agents and / or agents extreme pressure.
- EP extreme pressure additives
- EP compounds are most often compounds organo-sulfur, organo-chlorine, organo-phosphorus chemicals and / or combinations of these compounds, paraffins chlorinated being the main EP additives used. Their use is however limited in practice by corrosion and toxicity risks resulting from the formation of chlorine in the presence of water.
- extreme pressure additives which they are chlorinated, sulfur or phosphorus compounds, have the major disadvantage of being polluting for the environment, which therefore causes costs of high treatment for their elimination.
- the object of the invention is to remedy the drawbacks prior art aqueous machining fluids and has for object use as an aqueous working fluid of compositions characterized by the fact that they include at least one fatty substance and at least one cyclodextrin.
- fatty substance means any oil or fat, liquid, solid or pasty at room temperature, whether original vegetable, animal, mineral or synthetic, whether used as is or chemically modified, as well as any extract from one of these fatty substances such as for example phytosterols, cholesterol, undecylenic acid, or still a mixture of several of these compounds.
- said fatty substance is an ester or a fatty acid salt or a mixture of fatty acid esters and / or fatty acid salts of vegetable origin.
- cyclodextrin alpha, beta or gamma cyclodextrin, or mixtures thereof, as well as derivatives of these cyclodextrins. It may be recalled that ⁇ , ⁇ and ⁇ cyclodextrin are macrocycles containing respectively six, seven and eight glucose patterns.
- derivative should be understood as including any macrocycle as it has just been defined, in which at least one of the glucose units is substituted, at least in one place, by a group or a molecule which can be of size and very diverse functionality, such as grouping alkylated or hydroxyalkylated, and in particular a group hydroxypropyl, or a mono- or di-saccharide molecule such as a maltose, glucose, fructose or sucrose.
- derivative also includes "polymers” of cyclodextrins obtained for example by reaction cyclodextrins with polyfunctional reagents.
- ⁇ -cyclodextrin hereinafter designated BCD
- BCD ⁇ -cyclodextrin
- composition used according to the invention as an aqueous working fluid, preferably from 30 to 99% and more preferably still from 50 to 95% of body fatty, and from 0.5 to 95%, preferably from 1 to 70% and more preferably still from 5 to 50% of cyclodextrin, these percentages being expressed in dry / dry weight.
- composition is preferably presented in a concentrated form, to make storage easier and its transport to the places of use.
- the amount of water present in the composition does not constitute a particularly important parameter and we can even consider preparing the composition according to the invention in the absence of water, the water necessary for the constitution of aqueous machining fluids themselves only added when of the step of preparing said fluids.
- the composition used in accordance with the invention in the form of a homogeneous suspension or dispersion, with a certain amount of water, usually between 22 and 70% by weight, preferably between 30 and 60% by weight.
- machining fluids such as corrosion, thickening agents, defoaming agents, wetting agents, bactericidal agents and / or fungicides and extreme pressure agents can be added, totally or partially, from the preparation of the compositions, or they can be incorporated during the final preparation of aqueous machining fluids.
- aqueous machining fluids used in accordance with the invention are prepared from the compositions described above.
- This preparation is carried out by placing under vigorous agitation of the composition for machining fluid, most often after addition of water and if necessary after addition of certain adjuvants if these are not already included in said composition.
- Time agitation is chosen so as to allow obtaining emulsions.
- the amount of water present in machining fluids does not constitute a particularly important parameter.
- the working fluids contain sufficient of water to be able to emulsify the material fatty by the compound cyclodextrin.
- the amount of water present in the machining fluids varies depending on the operation at which these fluids are intended for, cutting operations requiring less concentrated fluids than operations deformation for example. Most generally, the amount of water present in the machining fluids according to the invention is between 22% and 99%, preferably between 30 and 99% and more preferably still between 35% and 98%.
- One of the advantages of using, according to the invention of a cyclodextrin in the constitution of aqueous machining fluids lies in the fact that it is possible to obtain a substantially lubricating capacity equivalent, while slightly decreasing the amount of fat and correspondingly increasing the amount of water.
- machining fluids aqueous materials used in accordance with the invention are in the form of a metastable emulsion whose technical performance are however remarkable and whose reprocessing, after use, is greatly facilitated.
- compositions used as machining fluids in accordance with the invention are perfectly bacteriologically stable without it be obligatory to use the presence of agents bactericides and / or fungicides, unlike aqueous machining fluids and art compositions prior. This is obviously another advantage, not predictable, conferred by the present invention. The risk of skin irritation and allergies often caused by contact with such agents are further, and as a result, greatly reduced or even eliminated.
- aqueous machining fluid of the composition comprising at least one gas body and at least one cyclodextrin conform to the invention lies in the fact that it allows significantly reduce the amount of extreme pressure agents present.
- DE-A-550 871 describes the use watery emulsions of machining fluid, more particularly it describes a rust inhibition process on metals by the use of oils or materials cutting fat in highly diluted aqueous emulsions, characterized by the fact that before using the cutting oils or fats, add to water used for the emulsion, an original colloidal substance vegetable or animal.
- cyclodextrins have already been proposed in whole fluids such as lubricant compositions and in particular cutting oils; so the US Patent No. 3,314,884 granted to MOBIL OIL CORP. claims their use in order to improve performance of these compositions thanks to their complexing properties vis-à-vis the chemical additives introduced therein.
- the role of cyclodextrins is to protect complexed additives against anticipated degradation (oxidative or bacteriological) and constitute a means of control their release.
- metastable or even unstable emulsions containing a compound cyclodextrin as an emulsifier can be used as an aqueous working fluid and respond quite fully satisfies the requirements of this application, such as in particular the maintenance of properties, in lubricants, at operating temperatures which can reach 700 ° C at tool and workpiece level machined during the machining operation.
- cyclodextrin is harmless total for the manipulator, unlike the emulsifiers conventionally used, and finally use as a fluid machining of compositions comprising at least one fatty substance and at least a cyclodextrin according to the invention proves to be particularly advantageous in difficult machining conditions as they allow to be exonerated in whole or in part from the presence extreme pressure agents whose harmful effects for the environment are notorious.
- aqueous machining fluids used according to the invention are prepared using a simple method that requires no expensive and / or delicate apparatus or technical means, this which constitutes another advantage of the invention.
- parts in particular metal, which consist of machining these parts with simultaneous watering of the active part of the tool by an aqueous machining fluid containing at least one fatty substance and at least one cyclodextrin, then recover the fluid at the end of the operation machining, leave it to rest for the time necessary to that there is separation of the phases, to recover each of the phases, to filter them in order to remove the impurities in suspension and finally to recycle them according to a treatment of appropriate regeneration.
- compositions comprising at least one gas body and at least one cyclodextrin allows both better refrigeration, better lubrication under conditions difficult machining, recycling costs reduced by the absence, or at least the presence in quantity less significant, sulfur, chlorinated or phosphorous, and has good resistance to development bacterial or fungal.
- cyclodextrins being derived from materials renewable plants, namely starchy materials, their biodegradability and non-toxicity make them products perfectly tolerated by the environment.
- an original fatty substance plant or animal use according to the invention has a biodegradable character.
- Use according to the invention finds its application in all machining operations, in particular metals, whether cutting (bar turning operations, milling %) or deformation (stamping, drawing, rolling ). It can also be applied to temporary protection operations on the surfaces of objects such as auto parts, piping, frames aluminum, molded articles and others, which consist basically apply a protective coating to them usually in the form of a film or film which can be disposed of at the time of sale or immediately before use.
- compositions are prepared as follows :
- compositions thus obtained are presented under the form of concentrated emulsions. From these compositions, two machining fluids A and B are prepared, by dilution with 70 liters of demineralized water for each of the two fluids.
- the surface tension is then, the case if necessary, adjusted by adding a tall oil fatty acid saponified with a triethanolamine, so as to obtain a surface tension of about 35 mN / m.
- the cutting fluid which will be taken as reference below (REF 1) is an emulsifiable mineral oil which forms with water a milky emulsion stable over time. She is additive anticorrosion, antirust, antifoam and extreme pressure. Its dry matter is 3%.
- Machining fluids A and B are tested in bar turning.
- Operations carried out on a production of 6 hours are as follows: drilling, turning, tapping, chamfer drive, groove drive (1.5 mm), thread, sinking trapezoidal groove and cutting.
- tolerance criteria are preset regarding the diameter, the thread pitch, the coaxiality, roughness or visual appearance of the parts.
- the lifespan by evaluation of the collapse of the cutting edge and wear are measured.
- the fragmentation is evaluated; we judge thus, in their appearance, the quality of lubrication and refrigeration. Indeed, depending on whether they are straight and long, tangled, in the form of a large diameter helix, or small diameter propeller, straight and short, arched, spiral, needle or grain, the quality of the parts will be different.
- Machined steel is weakly structural steel ally 18 CD4U, supplied by ASCOMETAL.
- the criterion studied was the roughness of the machined parts.
- Roughness is measured using a device PERTHEN M4P surface finish.
- Chips obtained with machining fluids A and B are of at least equivalent quality and often better than that of the shavings obtained with the machining fluid of the prior art.
- Table VIII highlights the number of parts machined until the death of one of the tools, as well as the nature of the faulty tool and gives a classification in lackluster performance of machining fluids A and B with respect to the reference machining fluid.
- fluid B comparatively machining fluid according to the prior art, allows productivity gains in drilling, tapping, 1.5 throat driving and part cutting, and performance equivalent in stock removal.
- Machining fluids according to the invention have the advantage present spontaneous phase separation after storage for a few days.
- fluid B the composition of which has already been given in table I
- fluid C the composition of which is as follows: % in weight ENERPAR mineral oil (BP) 4.07 ⁇ -cyclodextrin KLEPTOSE (ROQUETTE FRERES) 1 LUBRIZOL 5329 (LUBRIZOL) 1.05 Xanthan gum 0.09 Water 93.79
- the curve relating to the fluid C shows that after 20 days at rest, the aqueous phase represents 50% of the volume of this fluid.
- the concentrated supernatant emulsion is then broken according to known means: it can be a chemical means (emulsion breaker such as sulfuric acid), mechanical, enzymatic and / or thermal.
- emulsion breaker such as sulfuric acid
- mechanical, enzymatic and / or thermal can be a chemical means (emulsion breaker such as sulfuric acid), mechanical, enzymatic and / or thermal.
- the supernatant emulsions of fluids B and C were added 1.5% of pure sulfuric acid, then heated to 118 ° C for 15 minutes and finally subjected to a centrifugal action (SORVALL RC5C centrifuge - 1200 m / s2), which allowed total recovery of the oil.
- the oil thus recovered can possibly be reused in the same application.
- the aqueous machining fluid taken as reference is obtained by diluting an adjuvanted paraffinic oil extreme pressure and containing a preservative. Her dry matter is 5% (REF 2).
- the number of aerobic germs, mold, yeast, anaerobic bacteria and anaerobic bacteria sulfatoréductrices was evaluated. The values are gathered in table X.
- This table shows the good stability vis-à-vis the microorganisms of the machining fluids A and B.
- New machining fluids according to the invention are prepared in a manner identical to that used for fluids A and B.
- aqueous machining fluids B, D and F which do not are not additive extreme pressure, have performances perfectly similar to those of cutting fluids according to the prior art REF 1 and REF 3 with extreme pressure additives.
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
Description
La présente invention a pour objet l'utilisation en tant que fluide d'usinage aqueux de compositions comprenant au moins un corps gras et au moins une cyclodextrine.The subject of the present invention is use as an aqueous working fluid of compositions comprising at least one body fatty and at least one cyclodextrin.
Elle vise également un procédé de traitement de pièces mettant en oeuvre de tels fluides.It also targets a process for processing parts using such fluids.
Les deux principales fonctions recherchées dans un fluide de coupe sont l'augmentation de la durée de vie de l'outil par un pouvoir lubrifiant et par un pouvoir de refroidissement, et la contribution à l'obtention d'un bon état de surface par un pouvoir anti-soudure.The two main functions sought in a cutting fluid are increasing the service life of the tool by a lubricating power and by a power of cooling, and the contribution to obtaining a good surface finish by anti-welding power.
D'autres qualités sont également demandées à ces fluides, comme une protection des pièces usinées et de la machine-outil contre la corrosion, un traitement et une élimination convenables par des procédés simples, l'absence de risques d'irritation ou de toxicité pour l'utilisateur, l'absence d'odeur désagréable.Other qualities are also required of these fluids, such as protection of machined parts and corrosion-resistant machine tool, treatment and proper disposal by simple methods, the absence risks of irritation or toxicity for the user, the absence of an unpleasant smell.
Il existe deux types de fluides d'usinage, par ailleurs bien décrits dans la littérature, les fluides d'usinage entiers et les fluides d'usinage aqueux.There are two types of machining fluids, for elsewhere well described in the literature, fluids whole machining and aqueous machining fluids.
Les fluides d'usinage entiers sont anhydres et constitués en grande partie de corps gras. Ils présentent généralement d'excellentes caractéristiques de lubrification.Whole machining fluids are anhydrous and largely made up of fatty substances. They present generally excellent lubrication characteristics.
Cependant, leur utilisation entraíne plusieurs inconvénients tels que le dégagement de fumée à haute température, le risque d'inflammabilité, les problèmes de dermatoses provoqués par leur manipulation, la difficulté de leur recyclage et enfin, le coût même de ces produits.However, their use leads to several disadvantages such as high smoke temperature, risk of flammability, problems with dermatoses caused by their handling, the difficulty of their recycling and finally, the very cost of these products.
Ces inconvénients ont favorisé le développement des fluides d'usinage aqueux.These drawbacks have favored the development of aqueous machining fluids.
Ceux-ci, grâce à la chaleur spécifique élevée de l'eau qu'ils contiennent, possèdent une capacité de refroidissement supérieure à celle des fluides entiers.These, thanks to the high specific heat of the water they contain, has a cooling capacity greater than that of whole fluids.
Ils présentent en outre un pouvoir de lubrification suffisant et un faible coût.They also have a lubricating power sufficient and low cost.
Par ailleurs, leur tendance à provoquer des développements de corrosion sur les pièces travaillées et les outils peut être facilement endiguée par l'utilisation d'agents anticorrosion adaptés.Furthermore, their tendency to provoke developments corrosion on the workpieces and the tools can be easily contained by use suitable anti-corrosion agents.
Par conséquent, les fluides aqueux sont préférés aux fluides entiers.Therefore, aqueous fluids are preferred over whole fluids.
Les fluides aqueux se répartissent en trois catégories : les fluides solubles, les fluides semi-synthétiques et les fluides synthétiques.Aqueous fluids fall into three categories : soluble fluids, semi-synthetic fluids and synthetic fluids.
Les fluides solubles ou émulsionnables se présentent généralement sous forme d'une émulsion laiteuse.Soluble or emulsifiable fluids occur usually in the form of a milky emulsion.
Les fluides semi-synthétiques se présentent sous la forme d'une micro-émulsion ou pseudo-émulsion translucide, devenant opaque en service.Semi-synthetic fluids are found under the form of a translucent micro-emulsion or pseudo-emulsion, becoming opaque in service.
Enfin, les fluides synthétiques sont des solutions transparentes qui, contrairement aux deux catégories précédentes, ne contiennent pas d'huile minérale ou de synthèse.Finally, synthetic fluids are solutions transparent which, unlike the two categories do not contain mineral oil or synthesis.
En ce qui concerne les deux premières catégories, leur formulation nécessite la présence d'agents émulsifiants afin d'obtenir des fluides stables et efficaces.As for the first two categories, their formulation requires the presence of emulsifying agents in order to obtain stable and efficient fluids.
L'emploi de ces émulsifiants pose un problème important au moment du retraitement de ces fluides. En effet, ils s'opposent au cassage de l'émulsion, étape indispensable à son recyclage. Or, le travail des métaux produit une quantité de déchets parmi les plus importants de ceux de l'industrie, ces déchets étant, de plus, parmi les plus difficiles à retraiter.The use of these emulsifiers poses a significant problem when reprocessing these fluids. Indeed, they oppose the breaking of the emulsion, an essential step in its recycling. However, metalworking produces a among the most important waste industry, this waste being, moreover, among the most difficult to reprocess.
En outre, certains émulsifiants couramment utilisés représentent un risque d'irritation pour le manipulateur. In addition, some commonly used emulsifiers represent a risk of irritation for the operator.
Afin de limiter les frottements entre l'outil et le copeau, d'augmenter la durée de vie des outils et de contribuer à une amélioration de l'état de surface des pièces usinées, les fluides d'usinage, notamment aqueux, peuvent être adjuvantés de divers additifs tels que par exemple des agents d'onctuosité, des agents anti-usure et/ou des agents extrême pression.In order to limit friction between the tool and the chip, increase tool life and contribute an improvement in the surface condition of the parts machined, machining fluids, especially aqueous, can be admixed with various additives such as for example oiling agents, antiwear agents and / or agents extreme pressure.
Plus particulièrement, les additifs extrême pression (ci-après dénommés EP) ont pour rôle de réduire les risques de grippage entre les surfaces, dans des conditions très sévères de frottement et à des températures élevées, par la formation d'un film protecteur régulièrement éliminé des surfaces.More specifically, extreme pressure additives (hereinafter referred to as EP) have the role of reducing risks seizure between surfaces, under very severe friction and at high temperatures, by the formation of a protective film regularly removed from surfaces.
Ces composés EP sont le plus souvent des composés chimiques organo-soufrés, organo-chlorés, organo-phosphorés et/ou des combinaisons de ces composés, les paraffines chlorées étant les principaux additifs EP utilisés. Leur utilisation est cependant limitée en pratique par les risques de corrosion et de toxicité qui résultent de la formation de chlore en présence d'eau.These EP compounds are most often compounds organo-sulfur, organo-chlorine, organo-phosphorus chemicals and / or combinations of these compounds, paraffins chlorinated being the main EP additives used. Their use is however limited in practice by corrosion and toxicity risks resulting from the formation of chlorine in the presence of water.
Par ailleurs, les additifs extrême pression, qu'il s'agisse de composés chlorés, soufrés ou phosphorés, présentent l'inconvénient majeur d'être polluants pour l'environnement, ce qui entraíne de ce fait des coûts de traitement élevés pour leur élimination.Furthermore, extreme pressure additives, which they are chlorinated, sulfur or phosphorus compounds, have the major disadvantage of being polluting for the environment, which therefore causes costs of high treatment for their elimination.
L'invention a pour but de remédier aux inconvénients des fluides d'usinage aqueux de l'art antérieur et a pour objet l'utilisation en tant que fluide d'usinage aqueux du compositions caractérisées par le fait qu'elles comprennent au moins un corps gras et au moins une cyclodextrine.The object of the invention is to remedy the drawbacks prior art aqueous machining fluids and has for object use as an aqueous working fluid of compositions characterized by the fact that they include at least one fatty substance and at least one cyclodextrin.
Dans le cadre de la présente invention, le terme "corps gras" désigne toute huile ou graisse, liquide, solide ou pâteuse à température ambiante, qu'elle soit d'origine végétale, animale, minérale ou synthétique, qu'elle soit utilisée en l'état ou modifiée chimiquement, ainsi que tout extrait issu d'un de ces corps gras tel que par exemple les phytostérols, le cholestérol, l'acide undécylénique, ou encore un mélange de plusieurs de ces composés.In the context of the present invention, the term "fatty substance" means any oil or fat, liquid, solid or pasty at room temperature, whether original vegetable, animal, mineral or synthetic, whether used as is or chemically modified, as well as any extract from one of these fatty substances such as for example phytosterols, cholesterol, undecylenic acid, or still a mixture of several of these compounds.
De préférence, ledit corps gras est un ester ou un sel d'acide gras ou un mélange d'esters d'acides gras et/ou de sels d'acides gras d'origine végétale.Preferably, said fatty substance is an ester or a fatty acid salt or a mixture of fatty acid esters and / or fatty acid salts of vegetable origin.
Dans le cadre de l'invention, on entend par le terme "cyclodextrine" l'alpha, la béta ou la gamma cyclodextrine, ou leurs mélanges, ainsi que les dérivés de ces cyclodextrines. On peut rappeler que l'α, la β et la γ cyclodextrine sont des macrocycles contenant respectivement six, sept et huit motifs glucose. Le terme "dérivé" doit être compris comme comprenant tout macrocycle tel qu'il vient d'être défini, dans lequel l'un au moins des motifs glucose constitutifs est substitué, au moins en un endroit, par un groupement ou une molécule qui peuvent être de taille et de fonctionnalité très diverses, comme par exemple un groupement alcoylé ou hydroxyalcoylé, et notamment un groupement hydroxypropyle, ou une molécule de mono- ou di-saccharide telle qu'une molécule de maltose, glucose, fructose ou saccharose. Le terme "dérivé" englobe également les "polymères" de cyclodextrines obtenus par exemple par réaction des cyclodextrines avec des réactifs polyfonctionnels.In the context of the invention, the term “ "cyclodextrin" alpha, beta or gamma cyclodextrin, or mixtures thereof, as well as derivatives of these cyclodextrins. It may be recalled that α, β and γ cyclodextrin are macrocycles containing respectively six, seven and eight glucose patterns. The term "derivative" should be understood as including any macrocycle as it has just been defined, in which at least one of the glucose units is substituted, at least in one place, by a group or a molecule which can be of size and very diverse functionality, such as grouping alkylated or hydroxyalkylated, and in particular a group hydroxypropyl, or a mono- or di-saccharide molecule such as a maltose, glucose, fructose or sucrose. The term "derivative" also includes "polymers" of cyclodextrins obtained for example by reaction cyclodextrins with polyfunctional reagents.
De préférence, on met en oeuvre, dans le cadre de l'invention, au moins une cyclodextrine choisie dans le groupe constitué par l'α-cyclodextrine et la β-cyclodextrine et leurs dérivés. La mise en oeuvre de β-cyclodextrine (ci-après désignée BCD) apparait particulièrement avantageuse.Preferably, one implements, within the framework of the invention, at least one cyclodextrin chosen from the group consisting of α-cyclodextrin and β-cyclodextrin and their derivatives. The use of β-cyclodextrin (hereinafter designated BCD) appears particularly advantageous.
La composition utilisée selon l'invention en tant que fluide d'usinage aqueux, de préférence de 30 à 99 % et plus préférentiellement encore de 50 à 95 % de corps gras, et de 0,5 à 95 %, de préférence de 1 à 70 % et plus préférentiellement encore de 5 à 50 % de cyclodextrine, ces pourcentages étant exprimés en poids sec/sec.The composition used according to the invention as an aqueous working fluid, preferably from 30 to 99% and more preferably still from 50 to 95% of body fatty, and from 0.5 to 95%, preferably from 1 to 70% and more preferably still from 5 to 50% of cyclodextrin, these percentages being expressed in dry / dry weight.
Cette composition se présente de préférence sous une forme concentrée, afin de rendre plus faciles sa conservation et son transport vers les lieux d'utilisation. La quantité d'eau présente dans la composition ne constitue pas un paramètre particulièrement important et on peut même envisager de préparer la composition conforme à l'invention en l'absence d'eau, l'eau nécessaire à la constitution des fluides d'usinage aqueux eux-mêmes n'étant ajoutée que lors de l'étape de préparation desdits fluides. On préfère cependant préparer la composition utilisée conformément à l'invention sous la forme d'une suspension ou dispersion homogène, comportant une certaine quantité d'eau, généralement comprise entre 22 et 70 % en poids, de préférence entre 30 et 60 % en poids.This composition is preferably presented in a concentrated form, to make storage easier and its transport to the places of use. The amount of water present in the composition does not constitute a particularly important parameter and we can even consider preparing the composition according to the invention in the absence of water, the water necessary for the constitution of aqueous machining fluids themselves only added when of the step of preparing said fluids. We prefer however, prepare the composition used in accordance with the invention in the form of a homogeneous suspension or dispersion, with a certain amount of water, usually between 22 and 70% by weight, preferably between 30 and 60% by weight.
Les différents adjuvants habituellement utilisés dans les fluides d'usinage, tels que les inhibiteurs de corrosion, les agents épaississants, les agents antimousse, les agents mouillants, les agents bactéricides et/ou fongicides et les agents extrême-pression peuvent être ajoutés, totalement ou partiellement, dès le stade de la préparation des compositions, ou ils peuvent être incorporés lors de la préparation finale des fluides d'usinage aqueux.The various adjuvants usually used in machining fluids, such as corrosion, thickening agents, defoaming agents, wetting agents, bactericidal agents and / or fungicides and extreme pressure agents can be added, totally or partially, from the preparation of the compositions, or they can be incorporated during the final preparation of aqueous machining fluids.
Les fluides d'usinage aqueux utilisés conformément à l'invention sont préparés à partir des compositions décrites précédemment.The aqueous machining fluids used in accordance with the invention are prepared from the compositions described above.
Cette préparation est effectuée par la mise sous agitation énergique de la composition pour fluide d'usinage, le plus souvent après addition d'eau et le cas échéant après addition de certains adjuvants dans le cas où ces derniers ne sont pas déjà inclus dans ladite composition. Le temps d'agitation est choisi de manière à permettre l'obtention d'émulsions. Ces dernières se présentent sous la forme d'émulsions laiteuses ou de microémulsions, dans lesquelles la cyclodextrine joue le rôle d'émulsifiant.This preparation is carried out by placing under vigorous agitation of the composition for machining fluid, most often after addition of water and if necessary after addition of certain adjuvants if these are not already included in said composition. Time agitation is chosen so as to allow obtaining emulsions. These last come in the form of milky emulsions or microemulsions, in which cyclodextrin plays the role of emulsifier.
Tout comme pour les compositions utilisées selon l'invention, la quantité d'eau présente dans les fluides d'usinage, obtenus donc essentiellement par dilution, adjuvantation et mise sous agitation desdites compositions, ne constitue pas un paramètre particulièrement important. Il faut toutefois s'assurer que les fluides d'usinage contiennent suffisamment d'eau pour pouvoir assurer la mise en émulsion de la matière grasse par le composé cyclodextrine.Just as for the compositions used according to the invention, the amount of water present in machining fluids, therefore obtained essentially by dilution, adjuvantation and placing under shaking said compositions, does not constitute a particularly important parameter. However, ensure that the working fluids contain sufficient of water to be able to emulsify the material fatty by the compound cyclodextrin.
En outre, la quantité d'eau présente dans les fluides d'usinage varie en fonction de l'opération à laquelle ces fluides sont destinés, les opérations de coupe nécessitant des fluides moins concentrés que les opérations de déformation par exemple. Le plus généralement, la quantité d'eau présente dans les fluides d'usinage selon l'invention est comprise entre 22 % et 99 %, de préférence entre 30 et 99 % et plus préférentiellement encore entre 35% et 98 %.In addition, the amount of water present in the machining fluids varies depending on the operation at which these fluids are intended for, cutting operations requiring less concentrated fluids than operations deformation for example. Most generally, the amount of water present in the machining fluids according to the invention is between 22% and 99%, preferably between 30 and 99% and more preferably still between 35% and 98%.
L'un des avantages de l'utilisation, conformément à l'invention, d'une cyclodextrine dans la constitution des fluides d'usinage aqueux réside dans le fait qu'il est possible d'obtenir une capacité lubrifiante sensiblement équivalente, tout en diminuant légèrement la quantité de corps gras et en augmentant corrélativement la quantité d'eau.One of the advantages of using, according to the invention of a cyclodextrin in the constitution of aqueous machining fluids lies in the fact that it is possible to obtain a substantially lubricating capacity equivalent, while slightly decreasing the amount of fat and correspondingly increasing the amount of water.
La Société Demanderesse a constaté par ailleurs que, de façon surprenante et inattendue, les fluides d'usinage aqueux utilisés conformément a l'invention se présentent sous la forme d'une émulsion métastable dont les performances techniques sont cependant remarquables et dont le retraitement, après utilisation, est grandement facilité.The Applicant Company has also noted that, surprisingly and unexpectedly, machining fluids aqueous materials used in accordance with the invention are in the form of a metastable emulsion whose technical performance are however remarkable and whose reprocessing, after use, is greatly facilitated.
En outre, les compositions utilisés en tant que fluides d'usinage conformes à l'invention, sont parfaitement stables bactériologiquement sans qu'il soit obligatoire de faire appel à la présence d'agents bactéricides et/ou fongicides, ceci contrairement aux fluides d'usinage aqueux et aux compositions de l'art antérieur. Ceci constitue bien évidemment un autre avantage, non prévisible, conféré par la présente invention. Les risques d'irritations cutanées et d'allergies souvent provoqués par contact avec de tels agents sont en outre, et par voie de conséquence, fortement réduits, voire éliminés.In addition, compositions used as machining fluids in accordance with the invention, are perfectly bacteriologically stable without it be obligatory to use the presence of agents bactericides and / or fungicides, unlike aqueous machining fluids and art compositions prior. This is obviously another advantage, not predictable, conferred by the present invention. The risk of skin irritation and allergies often caused by contact with such agents are further, and as a result, greatly reduced or even eliminated.
Enfin, une autre caractéristique remarquable et surprenante fluide d'usinage aqueux du compositions comprenant au moins un corps gaz et au moins un cyclodextrine conforme à l'invention réside dans le fait qu'il permet de réduire considérablement la quantité d'agents extrême-pression présents. Finally, another remarkable feature and surprising aqueous machining fluid of the composition comprising at least one gas body and at least one cyclodextrin conform to the invention lies in the fact that it allows significantly reduce the amount of extreme pressure agents present.
Le brevet DE-A-550 871 décrit l'utilisation d'émulsions aqueuses couine fluide d'usinage, plus particulièrement il décrit un procédé d'inhibition de la rouille sur des métaux par utilisation d'huiles ou de matières grasses de coupe dans des émulsions aqueuses fortement diluées, caractérisé par le fait qu'avant utilisation des huiles ou matières grasses de coupe, on ajoute à l'eau utilisée pour l'émulsion, une substance colloïdale d'origine végétale ou animale. DE-A-550 871 describes the use watery emulsions of machining fluid, more particularly it describes a rust inhibition process on metals by the use of oils or materials cutting fat in highly diluted aqueous emulsions, characterized by the fact that before using the cutting oils or fats, add to water used for the emulsion, an original colloidal substance vegetable or animal.
L'utilisation de cyclodextrines a déjà été proposée dans des fluides entiers tels que des compositions lubrifiantes et en particulier des huiles de coupe; ainsi le brevet américain n° 3.314.884 accordé à MOBIL OIL CORP. revendique leur utilisation afin d'améliorer les performances de ces compositions grâce à leurs propriétés complexantes vis-à-vis des additifs chimiques qui y sont introduits. Dans ce cas, les cyclodextrines ont pour rôle de protéger les additifs complexés contre une dégradation anticipée (oxydative ou bactériologique) et constituent un moyen de contrôler leur libération.The use of cyclodextrins has already been proposed in whole fluids such as lubricant compositions and in particular cutting oils; so the US Patent No. 3,314,884 granted to MOBIL OIL CORP. claims their use in order to improve performance of these compositions thanks to their complexing properties vis-à-vis the chemical additives introduced therein. In this case, the role of cyclodextrins is to protect complexed additives against anticipated degradation (oxidative or bacteriological) and constitute a means of control their release.
Les propriétés émulsifiantes des cyclodextrines et notamment des formes α, β et γ, ont par ailleurs déjà été décrites, en particulier par K. SHIMADA & al, dans NIPPON SHOKUHIN KOGYO GAKKAISHI, vol. 38 n° 1 (1991).The emulsifying properties of cyclodextrins and in particular forms α, β and γ, have moreover already been described, in particular by K. SHIMADA & al, in NIPPON SHOKUHIN KOGYO GAKKAISHI, vol. 38 No. 1 (1991).
Ces propriétés ont été essentiellement utilisées pour la formulation d'émulsions cosmétiques et alimentaires qui doivent impérativement demeurer stables à température ambiante sur une longue période. Pour ces applications cosmétiques et alimentaires, cette stabilité est garantie par l'utilisation d'agents épaississants et/ou d'émulsifiants conventionnels.These properties were mainly used for the formulation of cosmetic and food emulsions which must remain stable at temperature ambient over a long period. For these applications cosmetics and food, this stability is guaranteed by the use of thickening agents and / or emulsifiers conventional.
Or, il n'était absolument pas évident que des émulsions métastables, voire instables, contenant un composé cyclodextrine comme agent émulsifiant soient utilisables comme fluide d'usinage aqueux et répondent de manière tout à fait satisfaisante aux exigences de cette application, telles qu'en particulier le maintien des propriétés, en particulier lubrifiantes, aux températures d'utilisation qui peuvent atteindre 700°C au niveau de l'outil et des pièces usinées lors de l'opération d'usinage.However, it was absolutely not obvious that metastable or even unstable emulsions containing a compound cyclodextrin as an emulsifier can be used as an aqueous working fluid and respond quite fully satisfies the requirements of this application, such as in particular the maintenance of properties, in lubricants, at operating temperatures which can reach 700 ° C at tool and workpiece level machined during the machining operation.
Par ailleurs, l'instabilité de ces émulsions, qui se traduit par une séparation en deux phases au repos, l'une essentiellement huileuse et l'autre aqueuse, présente un intérêt notable en ce qui concerne le traitement et le recyclage de ces fluides, qui constituent aujourd'hui, comme exposé précédemment, une préoccupation majeure.Furthermore, the instability of these emulsions, which results in a separation into two phases at rest, one essentially oily and the other aqueous, has a notable interest in the treatment and recycling of these fluids, which today constitute, as previously stated, a major concern.
En outre, la cyclodextrine est d'une innocuité totale pour le manipulateur, contrairement aux émulgateurs classiquement utilisés, et enfin l'utilisation en tant que fluide d'usinage de compositions comprenant au moins un corps gras et au moins une cyclodextrine conformes à l'invention se révèle particulièrement intéressante dans des conditions d'usinage difficile car ils permettent de s'exonérer en tout ou partie de la présence d'agents extrême-pression dont les effets néfastes pour l'environnement sont notoires.In addition, cyclodextrin is harmless total for the manipulator, unlike the emulsifiers conventionally used, and finally use as a fluid machining of compositions comprising at least one fatty substance and at least a cyclodextrin according to the invention proves to be particularly advantageous in difficult machining conditions as they allow to be exonerated in whole or in part from the presence extreme pressure agents whose harmful effects for the environment are notorious.
Les fluides d'usinage aqueux utilisés selon l'invention sont préparés selon une méthode simple qui ne nécessite aucun appareillage ou moyen technique coûteux et/ou délicat, ce qui constitue un autre avantage de l'invention.The aqueous machining fluids used according to the invention are prepared using a simple method that requires no expensive and / or delicate apparatus or technical means, this which constitutes another advantage of the invention.
Ils peuvent être utilisés dans des procédés de traitement de pièces, en particulier métalliques, qui consistent à usiner ces pièces avec arrosage simultané de la partie active de l'outil par un fluide d'usinage aqueux contenant au moins un corps gras et au moins une cyclodextrine, puis à récupérer le fluide en fin d'opération d'usinage, à le laisser au repos le temps nécessaire pour qu'il y ait séparation des phases, à récupérer chacune des phases, à les filtrer afin d'éliminer les impuretés en suspension et enfin à les recycler selon un traitement de régénération approprié.They can be used in treatment of parts, in particular metal, which consist of machining these parts with simultaneous watering of the active part of the tool by an aqueous machining fluid containing at least one fatty substance and at least one cyclodextrin, then recover the fluid at the end of the operation machining, leave it to rest for the time necessary to that there is separation of the phases, to recover each of the phases, to filter them in order to remove the impurities in suspension and finally to recycle them according to a treatment of appropriate regeneration.
L'utilisation en tant que fluide d'usinage aqueux du compositions comprenant au moins un corps gaz et au moins un cyclodextrine permet à la fois une meilleure réfrigération, une meilleure lubrification dans des conditions d'usinage difficiles, des coûts de recyclage diminués par l'absence, ou à tout le moins la présence en quantité moins importante, d'agents extrême-pression soufrés, chlorés ou phosphorés, et possède une bonne résistance au développement bactérien ou fongique.The use as an aqueous working fluid of the compositions comprising at least one gas body and at least one cyclodextrin allows both better refrigeration, better lubrication under conditions difficult machining, recycling costs reduced by the absence, or at least the presence in quantity less significant, sulfur, chlorinated or phosphorous, and has good resistance to development bacterial or fungal.
De plus, les cyclodextrines étant issues de matières végétales renouvelables, à savoir des matières amylacées, leur biodégradabilité et leur non-toxicité en font des produits parfaitement tolérés par l'environnement.In addition, the cyclodextrins being derived from materials renewable plants, namely starchy materials, their biodegradability and non-toxicity make them products perfectly tolerated by the environment.
Si l'on choisit en outre un corps gras d'origine végétale ou animale, l'utilisation selon l'invention présente un caractère biodégradable.If we also choose an original fatty substance plant or animal, use according to the invention has a biodegradable character.
L'utilisation selon l'invention trouve son application dans toutes les opérations d'usinage, notamment des métaux, qu'il s'agisse de coupe (opérations de décolletage, fraisage...) ou de déformation (emboutissage, tréfilage, laminage...). Elle peut également être appliquée aux opérations de protection temporaire des surfaces d'objets tels que pièces d'automobiles, tuyauteries, cadres en aluminium, articles moulés et autres, qui consistent essentiellement à leur appliquer un revêtement protecteur généralement sous la forme d'un film ou pellicule qui peut être éliminé au moment de la vente ou juste avant l'utilisation.Use according to the invention finds its application in all machining operations, in particular metals, whether cutting (bar turning operations, milling ...) or deformation (stamping, drawing, rolling ...). It can also be applied to temporary protection operations on the surfaces of objects such as auto parts, piping, frames aluminum, molded articles and others, which consist basically apply a protective coating to them usually in the form of a film or film which can be disposed of at the time of sale or immediately before use.
L'invention pourra être encore mieux comprise à l'aide des exemples qui suivent et qui font état de certains modes de réalisation particulièrement avantageux, exemples qui sont cependant donnés sans aucun caractère limitatif. The invention can be understood even better. using the examples which follow and which show some particularly advantageous embodiments, examples which are however given without any limiting character.
Deux compositions sont préparées de la manière suivante :Two compositions are prepared as follows :
Dans un homogénéisateur à turbine contenant déjà 80 litres d'eau déminéralisée préchauffée à 30°C, on ajoute successivement :
- de la β-cyclodextrine, sous agitation, jusqu'à dilution complète, la β-cyclodextrine utilisée étant celle commercialisée par la société demanderesse sous la marque KLEPTOSE,
- une huile, le mélange obtenu étant maintenu sous agitation jusqu'à obtention d'une émulsion,
- un inhibiteur de corrosion, une agitation étant alors maintenue pendant environ quinze minutes.
- β-cyclodextrin, with stirring, until complete dilution, the β-cyclodextrin used being that marketed by the applicant company under the brand KLEPTOSE,
- an oil, the mixture obtained being kept under stirring until an emulsion is obtained,
- a corrosion inhibitor, stirring being then maintained for approximately fifteen minutes.
Les compositions ainsi obtenues se présentent sous la forme d'émulsions concentrées. A partir de ces compositions, on prépare deux fluides d'usinage A et B, par dilution avec 70 litres d'eau déminéralisée pour chacun des deux fluides.The compositions thus obtained are presented under the form of concentrated emulsions. From these compositions, two machining fluids A and B are prepared, by dilution with 70 liters of demineralized water for each of the two fluids.
La tension superficielle est ensuite, le cas échéant, réglée par ajout d'un acide gras de Tall Oil saponifié par une triéthanolamine, de façon à obtenir une tension superficielle d'environ 35 mN/m.The surface tension is then, the case if necessary, adjusted by adding a tall oil fatty acid saponified with a triethanolamine, so as to obtain a surface tension of about 35 mN / m.
En final, on ajoute de la gomme xanthane et le volume est ajusté avec de l'eau déminéralisée.Finally, we add xanthan gum and volume is adjusted with demineralized water.
Les formulations de deux fluides aqueux,
A et B, sont rassemblées dans le tableau I.
Le fluide de coupe qui sera pris en référence ci-après (REF 1) est une huile minérale émulsionnable qui forme avec l'eau une émulsion laiteuse stable dans le temps. Elle est adjuvantée anticorrosion, antirouille, antimousse et extrême-pression. Sa matière sèche est de 3 %.The cutting fluid which will be taken as reference below (REF 1) is an emulsifiable mineral oil which forms with water a milky emulsion stable over time. She is additive anticorrosion, antirust, antifoam and extreme pressure. Its dry matter is 3%.
Les fluides d'usinage A et B sont testés en décolletage.Machining fluids A and B are tested in bar turning.
Les tests de décolletage sont effectués sur un tour automatique monobroche à poupée fixe MANURHIN type Combimat 42.Bar turning tests are carried out on a lathe MANURHIN automatic single spindle with fixed headstock Combimat type 42.
Les opérations effectuées sur une production de 6 heures sont les suivantes : perçage, chariotage, taraudage, fonçage chanfrein, fonçage de gorge (1,5 mm), filetage, fonçage gorge trapézoïdale et tronçonnage.Operations carried out on a production of 6 hours are as follows: drilling, turning, tapping, chamfer drive, groove drive (1.5 mm), thread, sinking trapezoidal groove and cutting.
A chaque opération, des critères de tolérance sont préétablis concernant le diamètre, le pas de filetage, la coaxialité, la rugosité ou l'aspect visuel des pièces. Sur les outils, la durée de vie par évaluation de l'effondrement de l'arête tranchante et l'usure sont mesurées.For each operation, tolerance criteria are preset regarding the diameter, the thread pitch, the coaxiality, roughness or visual appearance of the parts. Sure the tools, the lifespan by evaluation of the collapse of the cutting edge and wear are measured.
Sur les copeaux, on évalue la fragmentation; on juge ainsi, à leur aspect, la qualité de la lubrification et de la réfrigération. En effet, selon qu'ils sont droits et longs, enchevêtrés, sous forme d'hélice de grand diamètre, ou d'hélice de petit diamètre, droits et courts, en arc, en spirale, en aiguille ou en grains, la qualité des pièces sera différente.On the shavings, the fragmentation is evaluated; we judge thus, in their appearance, the quality of lubrication and refrigeration. Indeed, depending on whether they are straight and long, tangled, in the form of a large diameter helix, or small diameter propeller, straight and short, arched, spiral, needle or grain, the quality of the parts will be different.
L'acier usiné est un acier de construction faiblement allié 18 CD4U, fourni par ASCOMETAL.Machined steel is weakly structural steel ally 18 CD4U, supplied by ASCOMETAL.
La rugosité est mesurée à l'aide d'un appareil d'état de surface PERTHEN M4P.Roughness is measured using a device PERTHEN M4P surface finish.
Les résultats obtenus avec les fluides et l'huile de référence sont rassemblés dans les tableaux II, III, IV et V.Results obtained with fluids and the reference oil are collected in the Tables II, III, IV and V.
Ces résultats montrent que d'une façon générale,
les valeurs moyennes des rugosités obtenues avec les fluides
A et B sont très voisines de celles
obtenues avec le fluide d'usinage de l'art antérieur.
Pour chacune des opérations les copeaux obtenus
ont été notés. La description de l'aspect des copeaux et les
appréciations ont été rassemblées dans le tableau IV
Les copeaux obtenus avec les fluides d'usinage aqueux A et B sont de qualité au moins équivalente et souvent meilleure que celle des copeaux obtenus avec le fluide d'usinage de l'art antérieur. Chips obtained with machining fluids A and B are of at least equivalent quality and often better than that of the shavings obtained with the machining fluid of the prior art.
La bonne qualité des copeaux obtenus avec les fluides d'usinage A et B démontre bien les propriétés tout à fait satisfaisantes de réfrigération et de lubrification de ceux-ci.The good quality of the chips obtained with the machining fluids A and B clearly demonstrates the completely satisfactory refrigeration and lubrication of these.
Au regard de l'aspect des filets en filetage et en taraudage, après examen au microscope de la pièce usinée, les fluides d'usinage A et B se révèlent tout à fait comparables à ceux de l'art antérieur.Regarding the appearance of threaded and tapping, after examination of the workpiece under a microscope, the machining fluids A and B are completely revealed comparable to those of the prior art.
Les valeurs en production réelle sont rassemblées
dans le tableau VIII.
Le tableau VIII met en évidence le nombre de pièces usinées jusqu'à la mort d'un des outils, ainsi que la nature de l'outil défaillant et donne une classification en terne de performances des fluides d'usinage A et B par rapport au fluide d'usinage de référence.Table VIII highlights the number of parts machined until the death of one of the tools, as well as the nature of the faulty tool and gives a classification in lackluster performance of machining fluids A and B with respect to the reference machining fluid.
Les valeurs par opérations principales sont rassemblées dans le tableau IX. The values by main operations are collated in Table IX.
On constate donc que sur le critère de ruptures d'outils le fluide A, en comparaison du fluide selon l'art antérieur, permet des gains de productivité en fonçage de gorge 1,5, et de bons résultats en perçage.We therefore note that on the criterion of ruptures of tools fluid A, in comparison fluid according to the prior art, allows gains of 1.5 throat sinking productivity, and good results in drilling.
On constate également que, toujours sur le critère de ruptures d'outils, le fluide B, comparativement au fluide d'usinage selon l'art antérieur, permet des gains de productivité en perçage, en taraudage, en fonçage de gorge 1,5 et en tronçonnage, et des performances équivalentes en chariotage.We also note that, still on the criterion tool ruptures, fluid B, comparatively machining fluid according to the prior art, allows productivity gains in drilling, tapping, 1.5 throat driving and part cutting, and performance equivalent in stock removal.
Les fluides d'usinage selon l'invention ont l'avantage de présenter une séparation spontanée de phases après un stockage de quelques jours.Machining fluids according to the invention have the advantage present spontaneous phase separation after storage for a few days.
Ceci est illustré par les courbes présentées sur la
figure 1, obtenues pour deux fluides d'usinage aqueux
: le fluide B dont la composition a déjà été
donnée dans le tableau I, et le fluide C dont la composition
est la suivante :
Le mode de préparation de ce fluide C est identique à celui des fluides A et B.The method of preparation of this fluid C is identical to that of fluids A and B.
Ainsi, on observe sur la courbe relative au fluide B qu'après 20 jours au repos, 80 % du volume ce ce fluide est constitué d'une phase aqueuse, sur laquelle surnage donc une émulsion concentrée huile/BCD.Thus, we observe on the curve relating to the fluid B that after 20 days at rest, 80% of the volume of this fluid consists of an aqueous phase, on which therefore floats a concentrated oil / BCD emulsion.
De même, la courbe relative au fluide C montre qu'après 20 jours au repos, la phase aqueuse représente 50% du volume de ce fluide.Similarly, the curve relating to the fluid C shows that after 20 days at rest, the aqueous phase represents 50% of the volume of this fluid.
Chacune des phases peut donc être facilement récupérée pour être filtrée.Each of the phases can therefore be easily collected to be filtered.
L'émulsion surnageante concentrée est alors cassée selon des moyens connus : il peut s'agir d'un moyen chimique (rupteur d'émulsion tel que l'acide sulfurique), mécanique, enzymatique et/ou thermique.The concentrated supernatant emulsion is then broken according to known means: it can be a chemical means (emulsion breaker such as sulfuric acid), mechanical, enzymatic and / or thermal.
Ainsi, les émulsions surnageantes des fluides B et C ont été additionnées de 1,5 % d'acide sulfurique pur, puis chauffées à 118°C pendant 15 minutes et enfin soumises à une action centrifuge (centrifugeuse SORVALL RC5C - 1200 m/s2), ce qui a permis la récupération totale de l'huile.Thus, the supernatant emulsions of fluids B and C were added 1.5% of pure sulfuric acid, then heated to 118 ° C for 15 minutes and finally subjected to a centrifugal action (SORVALL RC5C centrifuge - 1200 m / s2), which allowed total recovery of the oil.
L'huile ainsi récupérée peut éventuellement être réutilisée dans la même application.The oil thus recovered can possibly be reused in the same application.
Outre les performances techniques et la facilité de retraitement des fluides d'usinage, leur stabilité vis-à-vis des microorganismes a été étudiée. Cette stabilité a été suivie sur les fluides A et B qui ne contiennent pas d'agent conservateur, mis en service pendant environ six mois.In addition to the technical performance and the ease of reprocessing of machining fluids, their stability vis-à-vis microorganisms has been studied. This stability was followed on fluids A and B which contain no preservative, put into service for about six months.
Le fluide d'usinage aqueux pris en référence est obtenu par dilution d'une huile paraffinique adjuvantée extrême-pression et contenant un agent conservateur. Sa matière sèche est de 5 % (REF 2).The aqueous machining fluid taken as reference is obtained by diluting an adjuvanted paraffinic oil extreme pressure and containing a preservative. Her dry matter is 5% (REF 2).
Le nombre de germes aérobies, de moisissures, de levures, de bactéries anaérobies et de bactéries anaérobies sulfatoréductrices a été évalué. Les valeurs sont rassemblées dans le tableau X.The number of aerobic germs, mold, yeast, anaerobic bacteria and anaerobic bacteria sulfatoréductrices was evaluated. The values are gathered in table X.
A travers ce tableau on constate la bonne stabilité vis-à-vis des microorganismes des fluides d'usinage A et B. This table shows the good stability vis-à-vis the microorganisms of the machining fluids A and B.
De nouveaux fluides d'usinage conformes à l'invention sont préparés selon un mode identique à celui utilisé pour les fluides A et B.New machining fluids according to the invention are prepared in a manner identical to that used for fluids A and B.
La formulation de ces fluides est donnée ci-dessous:
Les caractéristiques extrême-pression des fluides D à G, ainsi que du fluide B, sont évaluées selon la méthode FALEX (norme ASTM D3233). Le test consiste à faire tourner un arbre en acier à 290 tours par minute entre deux blocs stationnaires en forme de V, l'ensemble étant immergé dans la formulation à tester. Une charge est appliquée sur les blocs en forme de V, cette charge augmentant régulièrement avec un incrément de 250 lbs et étant maintenue constante pendant 1 minute à chaque incrément. La charge de grippage obtenue permet d'évaluer les propriétés lubrifiantes de la formulation testée et sa résistance à la détérioration.The extreme pressure characteristics of D fluids to G, as well as fluid B, are evaluated according to the method FALEX (ASTM D3233 standard). The test is to rotate a steel shaft at 290 rpm between two blocks V-shaped stationary, the assembly being immersed in the formulation to be tested. A load is applied to the V-shaped blocks, this charge steadily increasing with an increment of 250 lbs and being kept constant for 1 minute at each increment. The seizure load obtained makes it possible to evaluate the lubricating properties of the formulation tested and its resistance to deterioration.
Les performances des fluides B, D, E, F et G sont rassemblées dans le tableau XII.The performance of fluids B, D, E, F and G are collated in Table XII.
Les deux références retenues ici sont d'une part le
fluide de coupe adjuvanté extrême-pression REF 1, et d'autre
part le fluide de coupe adjuvanté extrême-pression défini au
point 4, et dont la matière sèche est à présent de 3 % (REF
3).
A la lecture de ces résultats, on constate que les fluides d'usinage aqueux B, D et F, qui ne sont pas adjuvantés extrême-pression, présentent des performances parfaitement similaires à celles des fluides de coupe selon l'art antérieur REF 1 et REF 3 adjuvantés extrême-pression. On reading these results, it can be seen that the aqueous machining fluids B, D and F, which do not are not additive extreme pressure, have performances perfectly similar to those of cutting fluids according to the prior art REF 1 and REF 3 with extreme pressure additives.
On constate également que pour une matière sèche donnée (environ 7 %), l'adjuvantation en agent extrême-pression du fluide G n'apporte pas d'amélioration remarquable des performances par rapport à celles du fluide B.We also note that for a dry matter given (around 7%), the additive as an extreme pressure agent of fluid G does not bring remarkable improvement performance compared to that of fluid B.
Enfin, il faut noter que l'absence d'adjuvants extrême-pression dans les fluides, constitue un avantage supplémentaire car ceux-ci ne développent pas d'odeurs nauséabondes après un repos prolongé de quelques jours, odeurs caractéristiques des fluides de coupe adjuvantés extrême-pression.Finally, it should be noted that the absence of adjuvants extreme pressure in fluids, constitutes an additional advantage because these do not develop no offensive odors after prolonged rest of a few days, characteristic odors from cutting fluids extreme pressure additives.
Claims (7)
- Use as aqueous machining fluid of a composition comprising at least one fatty substance and at least one cyclodextrin.
- Use according to claim 1, characterised by the tact that the composition comprises from 5 to 99.5%, preferably from 30 to 99% and still more preferably from 50 to 95% of fatty substance, and from 0.5 to 95%, preferably from 1 to 70% and still more preferably from 5 to 50% of cyclodextrin, these percentages being expressed by weight on a dry basis.
- Use according to anyone of claims 1 and 2, characterised by the fact that the composition contains an amount of water comprised between 22 and 99%, preferably between 30 and 99% and still more preferably between 35 and 98%.
- Use according to anyone of claims 1 to 3, characterised by the fact that the composition is prepared by vigorous stirring after addition of water and eventually after addition of some additives, of at least one fatty substance and of at least one cyclodextrin.
- Use according to anyone of claims 1 to 4, characterised by the fact that the composition is in the form of an emulsion.
- Process for processing worked pieces, notably metallic pieces, characterised by the fact that the step of machining of the worked pieces is carried out with simultaneous flooding of the active part of the tool with a composition such as used according to anyone of claims 1 to 5.
- Process according to claim 6, characterised by the fact that the used composition is recovered as machining fluid at the end of the machining operation, that said composition is allowed to stand for the time necessary for separation of the phases to take place, that each of the phases is recovered, filtered in order to remove the suspended impurities and finally recycled according to an appropriate regeneration processing.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9208372A FR2693470B1 (en) | 1992-07-07 | 1992-07-07 | Compositions for aqueous machining fluids and aqueous machining fluids based on fatty substances and cyclodextrin. |
FR9208372 | 1992-07-07 | ||
PCT/FR1993/000688 WO1994001518A1 (en) | 1992-07-07 | 1993-07-05 | Compositions for aqueous machining fluids and cyclodextrin and fatty substance based aqueous machining fluids |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0649460A1 EP0649460A1 (en) | 1995-04-26 |
EP0649460B1 true EP0649460B1 (en) | 2000-01-26 |
Family
ID=9431630
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93914812A Expired - Lifetime EP0649460B1 (en) | 1992-07-07 | 1993-07-05 | Use of compositions comprising cyclodextrin and fatty substance as aqueous machining fluids |
Country Status (6)
Country | Link |
---|---|
US (1) | US5496479A (en) |
EP (1) | EP0649460B1 (en) |
AT (1) | ATE189258T1 (en) |
DE (1) | DE69327718T2 (en) |
FR (1) | FR2693470B1 (en) |
WO (1) | WO1994001518A1 (en) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5728079A (en) * | 1994-09-19 | 1998-03-17 | Cordis Corporation | Catheter which is visible under MRI |
US6054421A (en) * | 1997-09-23 | 2000-04-25 | Scimed Life Systems, Inc. | Medical emulsion lubricant |
US6281175B1 (en) | 1997-09-23 | 2001-08-28 | Scimed Life Systems, Inc. | Medical emulsion for lubrication and delivery of drugs |
US5783529A (en) * | 1997-10-24 | 1998-07-21 | The Lubrizol Corporation | Rhamsan gum as mist suppressant in metal working fluids |
US6376433B1 (en) * | 1999-07-13 | 2002-04-23 | Century Chemical Corporation | Process and product for lubricating metal prior to cold forming |
EP1108726A1 (en) * | 1999-12-14 | 2001-06-20 | Tiense Suikerraffinaderij N.V. | Tensio-active glucoside urethanes |
US6326338B1 (en) | 2000-06-26 | 2001-12-04 | Garrett Services, Inc. | Evaporative n-propyl bromide-based machining fluid formulations |
US6367550B1 (en) * | 2000-10-25 | 2002-04-09 | Halliburton Energy Service, Inc. | Foamed well cement slurries, additives and methods |
FR2825714B1 (en) * | 2001-06-08 | 2005-03-25 | Seppic Sa | NEW USE OF CYCLODESTRIN INCLUSION COMPLEXES |
US9267069B2 (en) | 2012-11-07 | 2016-02-23 | Halliburton Energy Services, Inc. | Water-based drilling fluid with cyclodextrin shale stabilizer |
CN107815344B (en) * | 2017-11-16 | 2020-08-25 | 广州市联诺化工科技有限公司 | Environment-friendly semisynthetic cutting fluid and preparation method thereof |
CN114456873B (en) * | 2022-03-17 | 2022-11-04 | 江苏美科太阳能科技股份有限公司 | Cooling liquid suitable for multi-wire cutting of solar-grade large-size silicon wafers |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5296774A (en) * | 1976-02-09 | 1977-08-13 | Teijin Ltd | Oil in water type emulsified food |
JPH01174362A (en) * | 1987-12-28 | 1989-07-10 | Kanebo Ltd | Preparation of highly fat-containing beverage |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE550871C (en) * | 1930-05-02 | 1932-05-21 | Chem Fab Floersheim Dr H Noerd | Process to prevent rust formation on metals by using drilling oils or drilling grease in a highly diluted, aqueous emulsion |
BE410885A (en) * | 1932-04-05 | |||
US3314884A (en) * | 1964-01-02 | 1967-04-18 | Mobil Oil Corp | Fuels and lubricants containing inclusion compounds |
FR1511760A (en) * | 1967-02-03 | 1968-02-02 | G Pt I Exi Orgstankinprom | Lubricant for hot deformation metalworking |
JPH0517795A (en) * | 1991-07-17 | 1993-01-26 | Hanano Shoji Kk | Powdery lubricant for forging of aluminum alloy |
-
1992
- 1992-07-07 FR FR9208372A patent/FR2693470B1/en not_active Expired - Fee Related
-
1993
- 1993-07-05 EP EP93914812A patent/EP0649460B1/en not_active Expired - Lifetime
- 1993-07-05 US US08/367,253 patent/US5496479A/en not_active Expired - Fee Related
- 1993-07-05 WO PCT/FR1993/000688 patent/WO1994001518A1/en active IP Right Grant
- 1993-07-05 AT AT93914812T patent/ATE189258T1/en not_active IP Right Cessation
- 1993-07-05 DE DE69327718T patent/DE69327718T2/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5296774A (en) * | 1976-02-09 | 1977-08-13 | Teijin Ltd | Oil in water type emulsified food |
JPH01174362A (en) * | 1987-12-28 | 1989-07-10 | Kanebo Ltd | Preparation of highly fat-containing beverage |
Non-Patent Citations (1)
Title |
---|
SANDERSON G.R.: "Polysaccharides in Foods", FOOD TECHNOLOGY, July 1981 (1981-07-01), pages 50 - 57,83, XP008153355 * |
Also Published As
Publication number | Publication date |
---|---|
WO1994001518A1 (en) | 1994-01-20 |
FR2693470B1 (en) | 1994-09-23 |
FR2693470A1 (en) | 1994-01-14 |
US5496479A (en) | 1996-03-05 |
EP0649460A1 (en) | 1995-04-26 |
ATE189258T1 (en) | 2000-02-15 |
DE69327718T2 (en) | 2000-08-10 |
DE69327718D1 (en) | 2000-03-02 |
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