EP1339972A1 - Fuel injection valve - Google Patents
Fuel injection valveInfo
- Publication number
- EP1339972A1 EP1339972A1 EP01995537A EP01995537A EP1339972A1 EP 1339972 A1 EP1339972 A1 EP 1339972A1 EP 01995537 A EP01995537 A EP 01995537A EP 01995537 A EP01995537 A EP 01995537A EP 1339972 A1 EP1339972 A1 EP 1339972A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- fuel injection
- valve seat
- seat body
- fuel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 69
- 238000002347 injection Methods 0.000 title claims abstract description 30
- 239000007924 injection Substances 0.000 title claims abstract description 30
- 239000007921 spray Substances 0.000 claims abstract description 48
- 238000002485 combustion reaction Methods 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 9
- 239000012528 membrane Substances 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 4
- 238000005553 drilling Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 238000005507 spraying Methods 0.000 description 4
- 238000000889 atomisation Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 239000000571 coke Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1853—Orifice plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
- F02M51/0625—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
- F02M51/0664—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
- F02M51/0671—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1806—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for characterised by the arrangement of discharge orifices, e.g. orientation or size
Definitions
- the invention relates to a fuel injector according to the type of the main claim.
- Fuel injectors with multiple spray orifices are known. Downstream of a sealing seat, formed from a valve needle and a valve seat surface, they have a plurality of spray openings, usually designed as bores, through which fuel is sprayed off when the valve needle is lifted off.
- fuel injectors which have an orifice plate at the downstream end. Injection orifices are arranged in this orifice plate, which are distributed over several circles of holes. To form a specific spray geometry, the spray openings are made in the spray hole disk at different angles with respect to the central axis of the fuel injection valve. In the case of a flat spray perforated disk, it can thus be prevented that individual jets, which are sprayed, for example, from spray openings of the inner or outer hole circle, interfere with one another in their spreading. In order to achieve sufficient beam deflection, the thickness of the spray orifice plate is so large that the flow length along the spray opening is large compared to the diameter of the spray opening.
- a fuel injection valve is known from DE 198 04 463 AI, in which a plurality of spray openings are made in the valve seat body. In the area of the spray openings, the fuel injector is shaped conically outwards. The spray openings are made directly in the valve seat body and downstream of the sealing seat e.g. arranged on several bolt circles.
- a disadvantage of the fuel injectors specified are the thick-walled components into which the spray openings are to be made. These are necessary to withstand the high fuel pressure or combustion chamber pressure.
- the radial extent of the spray openings cannot be chosen to be as small as desired, because the machining processes that can be used set limits due to the possible aspect ratio.
- the only remedy is to reduce the number of spray openings, which increases the radial extent of the individual spray openings while maintaining the overall spray cross-section. However, this leads to undesirable concentration gradients of the fuel mixture in the combustion chamber.
- the fuel injector according to the invention with the features of the main claim has the advantage that the flow orifice from a thin disc z. B. a thin membrane or a thin sheet can be produced. This makes it possible to introduce the smallest spray openings, even using cost-effective methods. If the spray openings are punched, for example, into the flow orifice, radial expansions in the region of the thickness of the flow orifice can be easily implemented.
- the arrangement of the thin flow orifice downstream of the valve seat body also has the advantage that the flow orifice has no mechanically supporting functions.
- the housing end at the downstream end of the fuel injector is formed by the valve seat body. A large number of small spray openings can therefore be introduced into the flow orifice for metering the fuel. This significantly improves the treatment of the sprayed fuel, the sprayed fuel forms a largely homogeneous mixture cloud.
- the tolerances of the injection orifices to be introduced can be achieved using well reproducible methods, e.g. Punching, be kept low.
- the resulting scatter of specimens is small and facilitates the design of the fuel injector.
- the consumption of the internal combustion engine can be reduced.
- valve seat body only a small number of recesses can be arranged in the valve seat body, which greatly simplifies machining.
- the fuel is metered through a large number of small spray orifices in the flow orifice. The good preparation of the fuel spray can thus be maintained, although only a small number of recesses need to be made in the thick-walled valve seat body, which recesses can also be roughly tolerated.
- valve seat body and flow orifice can have a spherical shape. On the one hand, this contributes to a lower tendency to coke, on the other hand, the spray openings can be introduced vertically into the thin flow orifice, which is only then brought into its final shape. This ensures that the fuel emerges vertically from the spray openings. Wetting of the flow orifice can thus be prevented, which further reduces the risk of coking.
- the design of the flow orifice as a membrane is also advantageous.
- the atomization process can be supported by vibrations that can be easily excited in a thin membrane. Improved atomization also reduces the time required to evaporate the fuel. In the case of direct-injection internal combustion engines in particular, this enables fuel-optimized injection since a later injection timing can be selected.
- Figure 1 is a schematic overall section through an embodiment of a fuel injector according to the invention.
- Fig. 2 is a schematic partial section in section II of Fig. 1 through the embodiment of the fuel injector according to the invention.
- the fuel injector 1 is in the form of a fuel injector 1 for fuel injection systems of mixture-compressing, spark-ignited
- Fuel injection valve 1 is particularly suitable for injecting fuel directly into a combustion chamber (not shown) of an internal combustion engine.
- the fuel injection valve 1 comprises a nozzle body 2, in which a valve needle 3 is arranged.
- the valve needle ' l 3 is operatively connected to a valve closing body 4, which cooperates with a valve seat surface 6 arranged on a valve seat body 5 to form a sealing seat.
- the fuel injection valve 1 is an electromagnetically actuated fuel injection valve 1 which has a plurality of spray openings 7.
- the nozzle body 2 is sealed by a seal 8 against an outer pole 9 of a solenoid 10.
- the magnet coil 10 is encapsulated in a coil housing 11 and wound on a coil carrier 12, which bears against an inner pole 13 of the magnet coil 10.
- the inner pole 13 and the outer pole 9 are separated from one another by a gap 26 and are supported on a connecting component 29.
- the magnet coil 10 is excited via a line 19 by an electrical current that can be supplied via an electrical plug contact 17.
- the plug contact 17 is surrounded by a plastic sheath 18, which can be molded onto the inner pole 13.
- the valve needle 3 is guided in a disk-shaped valve needle guide 14. This is paired with a shim 15, which is used to adjust the valve needle stroke.
- An armature 20 is located on the upstream side of the adjusting disk 15. This armature is non-positively connected to the valve needle 3 via a flange 21, which is connected to the flange 21 by a weld seam 22.
- a restoring spring 23 is supported on the flange 21 and, in the present design of the fuel injector 1, is preloaded by a sleeve 24 pressed into the inner pole 13.
- Fuel channels 30a, 30b run in the valve needle guide 14 and in the armature 20.
- a filter element 25 is arranged in a central fuel supply 16.
- the Fuel injector 1 is sealed by a seal 28 against a fuel line, not shown.
- the armature 20 In the idle state of the fuel injection valve 1, the armature 20 is acted upon by the return spring 23 against the stroke direction via the flange 21 on the valve needle 3 in such a way that the valve closing body 4 is held in sealing contact with the valve seat surface 6.
- the magnet coil 10 When the magnet coil 10 is excited, it builds up a magnetic field which moves the armature 20 against the spring force of the return spring 23 in the stroke direction, the stroke being predetermined by a working gap 27 which is in the rest position between the inner pole 13 and the armature 20.
- the armature 20 takes the flange 21, which is welded to the valve needle 2, and thus also the valve needle 3 in the lifting direction.
- the valve closing body 4 which is operatively connected to the valve needle 3 lifts from the
- Valve seat surface 6 the fuel flows past the valve closing body 4, further through recesses 34, which are arranged in the valve seat body 5, to the spray openings 7 and is sprayed off.
- Fig. 2 shows in section II of Fig. 1 a detailed partial section of an inventive
- Fuel injector 1 Downstream of the valve seat body 5, a partially dome-shaped flow orifice 31 corresponding to the downstream geometry of the valve seat body 5 is fastened, for example by a welded connection 36.
- a plurality of spray openings 7 are introduced, which are located downstream of the recesses 34 in the Connect valve seat body 5.
- the spray openings 7 arranged in the flow orifice 31 represent the narrowest cross section to be flowed through, so that the total cross section of the spray openings 7 determines the amount of the metered fuel.
- the valve seat body 5 has a central recess 32, the radial extent of which corresponds to the radial extent of the, for example, spherical valve closing body 4.
- the central recess 32 tapers towards the downstream end and forms the valve seat surface 6.
- a plurality of recesses 34 are made in the valve seat body 5 downstream. These can e.g. be introduced into the valve seat body 5 by drilling and connect the spray orifices 7 to the volume 33 between the valve closing body 4 and the valve seat body 5 which is pressurized with fuel when the fuel injection valve 1 is open.
- the volume 33 is kept small by designing the valve seat body 5 with an internal geometry corresponding to the valve closing body 4.
- the inside of the valve seat body 5 can, for example, have a spherical shape, the radius of which is slightly smaller than that of the valve closing body 4.
- the central recess 32 of the valve seat body 5 guides the valve closing body 4 during the stroke.
- flats 35 are attached to the valve closing body 4.
- the flow path formed between the flats 35 and the valve seat body 5 has a larger cross section than all the spray openings 7 in FIG Flow orifice 31 together, so that even when the fuel injector 1 is fully open, the only orifice restricting the flow rate is the flow orifice 31 with the injection orifices 7 introduced therein.
- the spray orifices 7 introduced in the flow orifice 31 are arranged on the flow orifice 31 such that the upstream end of each spray orifice 7 opens out from a recess 34 in the valve seat body 5.
- the spray openings 7 can, for example, also be arranged in groups on the flow diaphragm 31, so that in each case one group of spray openings 7 opens out of a respective recess 34 in the valve seat body 5.
- the spray openings 7 are preferably introduced into the flow orifice 31 before it is formed. This is done e.g. by exact punching, the punching direction being perpendicular to the surface of the still flat flow diaphragm 31. After the injection orifices 7 have been introduced, the flow orifice 31 is brought into its final shape. It is for this purpose according to the geometry of the valve seat body 5 z. B. deep-drawn so that e.g. Radially around the spherical area, a flat annular flange 37 remains, which is suitable for welding the flow diaphragm 31 to the valve seat body 5.
- the thickness of the disc from which the flow orifice 31 is made is, for example, dimensioned such that the flow orifice 31 is excited to oscillate by the fuel flowing through the spray openings 7 when the fuel injection valve 1 is open. This creates pressure conditions in the individual emerging fuel jets, which promote finer atomization.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10059420A DE10059420A1 (en) | 2000-11-30 | 2000-11-30 | Fuel injector |
DE10059420 | 2000-11-30 | ||
PCT/DE2001/004462 WO2002044552A1 (en) | 2000-11-30 | 2001-11-29 | Fuel injection valve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1339972A1 true EP1339972A1 (en) | 2003-09-03 |
EP1339972B1 EP1339972B1 (en) | 2006-01-04 |
Family
ID=7665217
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01995537A Expired - Lifetime EP1339972B1 (en) | 2000-11-30 | 2001-11-29 | Fuel injection valve |
Country Status (5)
Country | Link |
---|---|
US (1) | US6764031B2 (en) |
EP (1) | EP1339972B1 (en) |
JP (1) | JP2004514835A (en) |
DE (2) | DE10059420A1 (en) |
WO (1) | WO2002044552A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10130684A1 (en) * | 2001-06-26 | 2003-02-06 | Bosch Gmbh Robert | Fuel injector |
DE10150712A1 (en) * | 2001-10-13 | 2003-04-17 | Bosch Gmbh Robert | Fuel injection valve has annular sealing seat as part of valve seat surface with gradual concave curve |
ITBO20040560A1 (en) * | 2004-09-10 | 2004-12-10 | Magneti Marelli Powertrain Spa | FUEL INJECTOR WITH INJECTION VALVE PROVIDED WITH SIDE FEED |
ATE461363T1 (en) * | 2006-07-27 | 2010-04-15 | Magneti Marelli Spa | FUEL INJECTION VALVE FOR A DIRECT INJECTION INTERNAL COMBUSTION ENGINE |
KR101019324B1 (en) * | 2007-01-29 | 2011-03-07 | 미쓰비시덴키 가부시키가이샤 | Fuel injection valve |
DE102012207406A1 (en) * | 2012-05-04 | 2013-11-07 | Robert Bosch Gmbh | Valve for metering fluid |
US20140116391A1 (en) * | 2012-10-31 | 2014-05-01 | Electro-Motive Diesel, Inc. | Fuel system having an injector blocking member |
EP3076004B1 (en) * | 2015-04-02 | 2018-09-12 | Continental Automotive GmbH | Valve assembly with a particle retainer element and fluid injection valve |
JP6451663B2 (en) * | 2016-02-24 | 2019-01-16 | 株式会社デンソー | Fuel injection device |
JP6749148B2 (en) * | 2016-06-10 | 2020-09-02 | 日立オートモティブシステムズ株式会社 | Fuel injector |
US20220143633A1 (en) * | 2019-02-25 | 2022-05-12 | Cummins Inc. | Swirl seat nozzle |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4019752A1 (en) * | 1990-06-21 | 1992-01-02 | Bosch Gmbh Robert | FUEL INJECTION VALVE |
DE4025945C2 (en) * | 1990-08-16 | 1998-10-08 | Bosch Gmbh Robert | Method of adjusting a fuel injector and fuel injector |
DE4221185A1 (en) | 1992-06-27 | 1994-01-05 | Bosch Gmbh Robert | Orifice plate for a valve and method of manufacture |
DE4312756A1 (en) * | 1993-04-20 | 1994-10-27 | Bosch Gmbh Robert | Device for injecting a fuel-gas mixture |
US5570841A (en) * | 1994-10-07 | 1996-11-05 | Siemens Automotive Corporation | Multiple disk swirl atomizer for fuel injector |
WO1996030644A1 (en) * | 1995-03-29 | 1996-10-03 | Robert Bosch Gmbh | Perforated disc, especially for injection valves, and process for producting it |
JP3183156B2 (en) * | 1995-04-27 | 2001-07-03 | 株式会社デンソー | Fluid injection nozzle |
DE19636396B4 (en) * | 1996-09-07 | 2005-03-10 | Bosch Gmbh Robert | Fuel injector |
JP3750768B2 (en) * | 1996-10-25 | 2006-03-01 | 株式会社デンソー | Fluid injection nozzle |
JPH1172067A (en) | 1997-06-24 | 1999-03-16 | Toyota Motor Corp | Fuel injection valve of internal combustion engine |
JP3164023B2 (en) * | 1997-06-25 | 2001-05-08 | トヨタ自動車株式会社 | Fuel injection valve for internal combustion engine |
DE19804463B4 (en) | 1998-02-05 | 2006-06-14 | Daimlerchrysler Ag | Fuel injection system for gasoline engines |
DE19856920A1 (en) | 1998-12-10 | 2000-06-15 | Bosch Gmbh Robert | Fuel injector |
US6330981B1 (en) * | 1999-03-01 | 2001-12-18 | Siemens Automotive Corporation | Fuel injector with turbulence generator for fuel orifice |
-
2000
- 2000-11-30 DE DE10059420A patent/DE10059420A1/en not_active Withdrawn
-
2001
- 2001-11-29 DE DE50108639T patent/DE50108639D1/en not_active Expired - Lifetime
- 2001-11-29 US US10/182,517 patent/US6764031B2/en not_active Expired - Lifetime
- 2001-11-29 EP EP01995537A patent/EP1339972B1/en not_active Expired - Lifetime
- 2001-11-29 WO PCT/DE2001/004462 patent/WO2002044552A1/en active IP Right Grant
- 2001-11-29 JP JP2002546067A patent/JP2004514835A/en active Pending
Non-Patent Citations (1)
Title |
---|
See references of WO0244552A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1339972B1 (en) | 2006-01-04 |
DE50108639D1 (en) | 2006-03-30 |
US20030132320A1 (en) | 2003-07-17 |
US6764031B2 (en) | 2004-07-20 |
JP2004514835A (en) | 2004-05-20 |
DE10059420A1 (en) | 2002-06-06 |
WO2002044552A1 (en) | 2002-06-06 |
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