EP1323510A1 - Ceramic double-loading carriage - Google Patents
Ceramic double-loading carriage Download PDFInfo
- Publication number
- EP1323510A1 EP1323510A1 EP02080078A EP02080078A EP1323510A1 EP 1323510 A1 EP1323510 A1 EP 1323510A1 EP 02080078 A EP02080078 A EP 02080078A EP 02080078 A EP02080078 A EP 02080078A EP 1323510 A1 EP1323510 A1 EP 1323510A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- screen
- dispenser
- carriage
- cavity
- aperture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
Definitions
- This invention relates to a double-loading carriage typically used for tile manufacture.
- a layer of at least one base material generally in powder form for example atomized clay
- loading units comprising two carriages, driven with reciprocating horizontal rectilinear movement, which are disposed on one and the other side of the mould forming cavity.
- the clay carriage then withdraws to smooth the layer deposited in the forming cavity, then the lower die of said cavity is lowered through a predetermined amount, after which the glaze carriage advances to deposit a layer of glaze into the highest part of the cavity which has been freed following the lowering of the lower die.
- the glaze carriage After this the glaze carriage returns to its starting position, the lower die is lowered to attain its pressing position, pressing is effected, and another loading cycle commences after extracting the tile by raising the lower die, which firstly reaches the level of the forming cavity mouth and is then lowered into the position for receiving the layer of clay.
- the main object of this invention is to satisfy said requirement within the context of a simple, rational, reliable and low-cost construction of small space requirement.
- Figure 1 is a sectional side view of the invention associated with a ceramic mould.
- Figure 2 is a partial view on an enlarged scale in the direction II indicated in Figure 1.
- Figure 3 is a section on the line III-III of Figure 2.
- Figure 4 is a section on the line IV-IV of Figure 2.
- Figures from 5 to 9 are views similar to that of Figure 1 but on a smaller scale, showing different significant operative positions of the carriage during the deposition of the base material.
- Figure 10 is a view on an enlarged scale in the direction X of Figure 9.
- Figures from 11 to 14 are views similar to those of Figures from 5 to 9, and relate to the final stages of a complete loading cycle.
- the die plate 3 presents (at least) one forming cavity 4 the base of which is defined by a reverse face die 5 provided for moulding the laying face of the pressure-glazed tile 6 ( Figure 1).
- the mould 6 is of the entering punch type, i.e. the die plate 3 is stationary in level, the obverse face die 55 being inserted into the cavity 4 during pressing.
- carriage of the invention can also be used for other mould types, for example those of movable die plate type in which the die plate 3 is supported by the bed of the press 2 by way of elastically yieldable devices, and in which during the pressing operation the obverse face die 55 rests against the die plate 3 to lower it.
- said dies 5 and 55 can be reversed compared with the illustrated arrangement, i.e. with the reverse face die 5 associated with the movable crosspiece of the press 2 and the obverse face die 55 inserted into the cavity 4.
- a carriage according to the invention is arranged to slide forwards and rearwards on said table 1.
- a pusher 552 to discharge the tile 6, a scraper 551 to clean the upper face of the die plate 3, and a rotary brush 550 to clean the active face of the die 55.
- Said pusher 552, scraper 551 and brush 550 are carried by the structure of the carriage 8, and are shown schematically as they are of usual type. They are shown only in Figures 1 and 5 for simplicity.
- the said carriage 8 comprises a flat powder guide screen 8 which rests on said table 1 and presents an aperture 10 of rectangular shape, the longitudinal axis of which is parallel to the direction of travel of the carriage 8.
- the transverse dimension of said aperture 10 is virtually equal to the corresponding dimension of the cavity 4 ( Figure 10), whereas the longitudinal dimension of said aperture 10 is much greater than the corresponding dimension of the cavity 4 ( Figure 1).
- a corresponding number of apertures 10 would be provided.
- Said aperture 10 is defined by two flat opposing coplanar longitudinal strips 11 and a front transverse plate 12 coplanar to them.
- the flat strips 11 are connected together by an overlying rear crosspiece 13 to be connected to a drive unit, not shown because of known type, for example comprising a connecting rod-crank linkage.
- the said flat strips 11 act as runways for two dispensers 14, 16, the first 14 of which is situated on the same side as the crosspiece 13, whereas the second is positioned towards the press 2.
- Said dispensers 14 and 15 contain respective masses of material generally in powder 140, 150 which are fed into the dispensers 14, 15 by known supply sources, not shown for simplicity, positioned above the rear end of the table 1, at the point in which (see Figure 1) the two dispensers lie at the start of a loading cycle.
- the material 140 which can consist of one or more ceramic materials generally in powder form and not of high value, usually atomized clay, is to form the body of the tile 6, whereas the material 150, which can consist of one or more ceramic materials generally in powder form and relatively valuable, such as (at least) one ceramic glaze in powder form, is to form the exposed face of the tile, i.e. its decoration.
- the dispenser 14 is in the form of a lowerly open bin of rectangular plan ( Figures 1-3) with its discharge mouth inserted into the aperture 10.
- Said rectangular profile has a dimension which is virtually equal to the width of the aperture 10, and hence also to the corresponding dimension of the forming cavity 4, the other dimension, perpendicular thereto, being much less than the length of the aperture 10.
- the illustrated dispenser 14 has a much greater capacity than the forming cavity 4 in the loading configuration of Figures 7-13, but this is not compulsory.
- the discharge mouth of the dispenser 14 can have dimensions substantially equal to those of the forming cavity 4, the dispenser 14 can have a capacity virtually equal to that of the cavity 4 when in said loading configuration, and base material retention baffles 140, such as bars disposed transversely to the travel direction of the carriage 8, can be provided in the interior of said dispenser 14.
- the dispenser 14 for the base material 140 (such as atomized clay) is made to slide forwards and rearwards about the screen 9 by suitable means, not shown for simplicity, for example consisting of a cylinder-piston unit, a motorized chain, an electrical actuator, or equivalent.
- the dispenser 15 for the finishing material (such as ceramic glaze in powder form) is in the form of a hopper having a rectangular discharge mouth narrower than that of the dispenser 14 ( Figures 1-3), a dimension of said rectangular profile being virtually equal to the width of the aperture 10.
- an outer enclosing flange 151 the front side and lateral sides of which are positioned flush with and resting on the flat strips 11 of the screen 9 ( Figures 1 and 3), its rear side being slightly spaced from said screen 9 in order to provide the seat for a gate 16 carried by the front wall of the dispenser 14.
- plan profile of the flange 151 is preferably equal to that of the plate 12, the reason for which will be apparent hereinafter.
- the gate 16 is opened and closed by the forward and rearward sliding of the front dispenser 15 relative to the rear dispenser 14. Said sliding is achieved, in the illustrated example, by two cylinder-piston units indicated by 17 in Figure 1, which connect the sides of the dispenser 14 to the sides of the dispenser 15. Other equivalent operating means can however be provided.
- the invention operates substantially as follows.
- the carriage 8 At the commencement of a loading cycle the carriage 8 is in the position shown in Figure 1, in which the dispensers 14, 15 are positioned below the respective supply sources and are closed by the table 1 and the gate 16 respectively, the lower die 5 being in the position of maximum raising to offer the previously formed tile 6 to the pusher 552.
- the plate 12 lies outside the cavity 4 and is in contact with the die plate 3 due to the fact that the illustrated mould is of the entering punch type. If the mould is of the movable die plate type the plate 12 lies in the maximum withdrawal position of the carriage 8, completely outside the die plate 3.
- the carriage 8 advances with the dispensers 14, 15 which remain in their previously occupied position relative to the screen 9 until the rear edge of the plate 12 is aligned with the underlying far edge (with reference to the table 1) of the cavity 4 ( Figure 5), with the pusher 552 urging the tile 6 onto the conveyor 7 (see Figure 5).
- the screen 9 halts temporarily and the dispenser 14 receives the enabling signal to advance carrying with it the dispenser 15, which moves slightly beyond the plate 12 to lie against the scraper 551 while the front side of the flange 141 of the dispenser 14 positions itself virtually in contact with the rear edge of the plate 12 ( Figure 6).
- the die 5 is lowered as shown in Figure 7 to release the discharge mouth of the dispenser 14. which begins to withdraw carrying with it the still closed dispenser 15 (loading 8). During said withdrawal the layer of base material 140 deposited into the cavity 4 is gradually scraped by the front edge of the flange 141 to make room for the finishing material 150.
- the cylinder-piston units 17 cause the dispenser 15 to advance with the same speed as the withdrawal of the dispenser 14, so that the gate 16 frees the discharge mouth of the dispenser 15 and the material 150 rests temporarily on the plate 12, where it is retained laterally by the flange 151 and by the front edge of the gate 16 (see Figure 9).
- Said loading cycle can vary with respect to that described.
- the advancement of the dispensers 14, 15 along the screen 9 can take place simultaneously with that of the screen 9 itself, rather than after this latter has halted in the position of maximum advancement as already described with reference to Figures 5 and 6.
- the screen 9 halts in said position of maximum advancement the configuration of Figure 6 will be obtained.
- the rear edge of the plate 12 can lie beyond the far edge of the cavity 4 if particular parameters of the operation underway, or other requirements, necessitate it. For example this can be opportune if the powder contained in the aperture 10, and collected during the preceding advancement of the screen 9, is present in a quantity such as to hinder the correct positioning of the dispenser 14 as shown in Figure 6.
- the opening of the dispenser 15 can take place in a different manner than that described with reference to Figures 8 and 9.
- the two dispensers 14, 15 can begin to withdraw with the cylinder-piston units 17 shortened, then after a certain delay, for example when the central vertical axis of the dispenser 14 is close to the central vertical axis of the cavity 4, and the dispenser 15 has passed beyond the plate 12, the cylinder-piston units extend as shown in Figure 11, after which the cycle is completed as stated heretofore.
- the reduction in operating times results not only from the fact that the base material 140 and forming material 150 are loaded in a single passage, but also from the fact that the powder guide screen 9 forms an upward prolongation of the forming cavity 4, which does not require a second intermediate lowering of the lower die 5 as is the case in the known art.
Abstract
A loading carriage for ceramic moulds which present at least one forming
cavity (4) defined by a lower die (5) comprises a reciprocating powder
guide screen (9) arranged to slide between a withdrawn position in which it
lies above an underlying horizontal slide table (1) coplanar with the mouth
of said cavity, and an advanced position in which it lies above said cavity,
and presenting a rectangular aperture (10) the minor and major sides of
which are positioned respectively transversely and parallel to the direction
of travel of said screen and are respectively substantially equal to and
greater than the corresponding dimensions of said cavity, on said screen
there being positioned a rear dispenser (14) and a front dispenser (15)
which are intended to contain respectively at least one first material (140)
and at least one second material (150) generally in the form of powders
and having generally different characteristics, said dispensers being
arranged to move relative to said aperture, when this is stationary above
said cavity, in such a manner that said rear dispenser deposits into said
cavity a layer of said at least one first material, and said rear dispenser
deposits onto said layer of at least one first material a layer of said at least
one second material, which remains retained by the walls of said aperture
(10) until the final lowering of said lower die (5).
Description
- This invention relates to a double-loading carriage typically used for tile manufacture.
- As is well known, the so-called pressure-glazing method has been in use for some time in the ceramic tile production field.
- According to said method, a layer of at least one base material generally in powder form, for example atomized clay, is deposited into the at least one forming cavity of a usual ceramic mould to form the body of the tile; a layer of at least one finishing material generally in powder form, for example ceramic glaze, is deposited onto said base material to form the tile decoration; after which the two layers are compacted to obtain an already decorated tile which is then fed to firing.
- To load said superposed layers of generally powder material, such as said atomized clay and ceramic glaze, loading units are known comprising two carriages, driven with reciprocating horizontal rectilinear movement, which are disposed on one and the other side of the mould forming cavity.
- When the clay carriage advances, the glaze carriage remains at rest in its maximum withdrawal position.
- The clay carriage then withdraws to smooth the layer deposited in the forming cavity, then the lower die of said cavity is lowered through a predetermined amount, after which the glaze carriage advances to deposit a layer of glaze into the highest part of the cavity which has been freed following the lowering of the lower die.
- After this the glaze carriage returns to its starting position, the lower die is lowered to attain its pressing position, pressing is effected, and another loading cycle commences after extracting the tile by raising the lower die, which firstly reaches the level of the forming cavity mouth and is then lowered into the position for receiving the layer of clay.
- The widespread use of such loading units provided with two carriages has proved unsatisfactory at least for the following reasons:
- Firstly, they involve relatively very lengthy operating times, which is in total contrast to modern production cycles which are well known to be characterised by high productivity
- In addition, the provision of two carriages considerably increases the complexity, the cost and the overall dimensions of such loading units.
- In this respect, separate independent drive units have to be provided for said carriages, which have to move according to a predetermined precise sequence.
- Consequently in this sector there is a strongly felt requirement for loading means able to operate at a production rate in line with that of said modern plants, but which incorporate a simplified operating and control system. The main object of this invention is to satisfy said requirement within the context of a simple, rational, reliable and low-cost construction of small space requirement.
- Said object is attained by a double-loading carriage presenting the characteristics indicated in the claims.
- The constructional and operational characteristics and merits of the invention will be more apparent from the ensuing reference to the accompanying drawings which show a particular preferred embodiment thereof by way of non-limiting example.
- Figure 1 is a sectional side view of the invention associated with a ceramic mould.
- Figure 2 is a partial view on an enlarged scale in the direction II indicated in Figure 1.
- Figure 3 is a section on the line III-III of Figure 2.
- Figure 4 is a section on the line IV-IV of Figure 2.
- Figures from 5 to 9 are views similar to that of Figure 1 but on a smaller scale, showing different significant operative positions of the carriage during the deposition of the base material.
- Figure 10 is a view on an enlarged scale in the direction X of Figure 9.
- Figures from 11 to 14 are views similar to those of Figures from 5 to 9, and relate to the final stages of a complete loading cycle.
- The said figures, and in particular Figures 1, 5-9 and 11-14, show a
ceramic press 2, represented schematically because of usual type, on the bed of which there is positioned thedie plate 3 of a likewise usual ceramic mould. - The
die plate 3 presents (at least) one formingcavity 4 the base of which is defined by a reverse face die 5 provided for moulding the laying face of the pressure-glazed tile 6 (Figure 1). - With said reverse face die 5, which is vertically slidable in the manner to be described, there cooperates an overlying obverse face die 55 provided for moulding the exposed face of the
tile 6 and carried by the vertically movable crosspiece of thepress 2. - In the illustrated example the
mould 6 is of the entering punch type, i.e. thedie plate 3 is stationary in level, the obverse face die 55 being inserted into thecavity 4 during pressing. - It should be noted that the carriage of the invention can also be used for other mould types, for example those of movable die plate type in which the
die plate 3 is supported by the bed of thepress 2 by way of elastically yieldable devices, and in which during the pressing operation the obverse face die 55 rests against thedie plate 3 to lower it. - It should also be noted that said dies 5 and 55 can be reversed compared with the illustrated arrangement, i.e. with the reverse face die 5 associated with the movable crosspiece of the
press 2 and the obverse face die 55 inserted into thecavity 4. - To the left of the
die plate 3 there can be seen (see Figure 1) aconveyor 7 for removing thetiles 6, and to the right a horizontal operating table 1 which is coplanar with the mouth of thecavity 4. - A carriage according to the invention, indicated overall by the reference numeral 8, is arranged to slide forwards and rearwards on said table 1.
- In front of said carriage 8 (see Figures 1 and 5) there are provided a
pusher 552 to discharge thetile 6, ascraper 551 to clean the upper face of thedie plate 3, and arotary brush 550 to clean the active face of the die 55. - Said
pusher 552,scraper 551 andbrush 550 are carried by the structure of the carriage 8, and are shown schematically as they are of usual type. They are shown only in Figures 1 and 5 for simplicity. - The said carriage 8 comprises a flat powder guide screen 8 which rests on said table 1 and presents an
aperture 10 of rectangular shape, the longitudinal axis of which is parallel to the direction of travel of the carriage 8. - With reference to said direction of travel, the transverse dimension of said
aperture 10 is virtually equal to the corresponding dimension of the cavity 4 (Figure 10), whereas the longitudinal dimension of saidaperture 10 is much greater than the corresponding dimension of the cavity 4 (Figure 1). In the case of dieplates 3 with several exits a corresponding number ofapertures 10 would be provided. - Said
aperture 10 is defined by two flat opposing coplanarlongitudinal strips 11 and a fronttransverse plate 12 coplanar to them. - The
flat strips 11 are connected together by an overlyingrear crosspiece 13 to be connected to a drive unit, not shown because of known type, for example comprising a connecting rod-crank linkage. - The said
flat strips 11 act as runways for twodispensers crosspiece 13, whereas the second is positioned towards thepress 2. - Said
dispensers powder dispensers - The
material 140, which can consist of one or more ceramic materials generally in powder form and not of high value, usually atomized clay, is to form the body of thetile 6, whereas thematerial 150, which can consist of one or more ceramic materials generally in powder form and relatively valuable, such as (at least) one ceramic glaze in powder form, is to form the exposed face of the tile, i.e. its decoration. - The
dispenser 14 is in the form of a lowerly open bin of rectangular plan (Figures 1-3) with its discharge mouth inserted into theaperture 10. Said rectangular profile has a dimension which is virtually equal to the width of theaperture 10, and hence also to the corresponding dimension of the formingcavity 4, the other dimension, perpendicular thereto, being much less than the length of theaperture 10. - The illustrated
dispenser 14 has a much greater capacity than the formingcavity 4 in the loading configuration of Figures 7-13, but this is not compulsory. - In this respect, as a variant the discharge mouth of the
dispenser 14 can have dimensions substantially equal to those of the formingcavity 4, thedispenser 14 can have a capacity virtually equal to that of thecavity 4 when in said loading configuration, and basematerial retention baffles 140, such as bars disposed transversely to the travel direction of the carriage 8, can be provided in the interior of saiddispenser 14. - To said discharge mouth there is fixed an outer enclosing
flange 141 having two opposing sides resting on theflat strips 11 and the other two sides extending into theaperture 10, with their lower generators virtually flush with the operating table 1. - The
dispenser 14 for the base material 140 (such as atomized clay) is made to slide forwards and rearwards about thescreen 9 by suitable means, not shown for simplicity, for example consisting of a cylinder-piston unit, a motorized chain, an electrical actuator, or equivalent. - The
dispenser 15 for the finishing material (such as ceramic glaze in powder form) is in the form of a hopper having a rectangular discharge mouth narrower than that of the dispenser 14 (Figures 1-3), a dimension of said rectangular profile being virtually equal to the width of theaperture 10. - To said discharge mouth there is fixed an outer enclosing
flange 151 the front side and lateral sides of which are positioned flush with and resting on theflat strips 11 of the screen 9 (Figures 1 and 3), its rear side being slightly spaced from saidscreen 9 in order to provide the seat for agate 16 carried by the front wall of thedispenser 14. - The plan profile of the
flange 151 is preferably equal to that of theplate 12, the reason for which will be apparent hereinafter. - The
gate 16 is opened and closed by the forward and rearward sliding of thefront dispenser 15 relative to therear dispenser 14. Said sliding is achieved, in the illustrated example, by two cylinder-piston units indicated by 17 in Figure 1, which connect the sides of thedispenser 14 to the sides of thedispenser 15. Other equivalent operating means can however be provided. - The invention operates substantially as follows.
- At the commencement of a loading cycle the carriage 8 is in the position shown in Figure 1, in which the
dispensers gate 16 respectively, thelower die 5 being in the position of maximum raising to offer the previously formedtile 6 to thepusher 552. - It should be noted that in the configuration of Figure 1 the
plate 12 lies outside thecavity 4 and is in contact with thedie plate 3 due to the fact that the illustrated mould is of the entering punch type. If the mould is of the movable die plate type theplate 12 lies in the maximum withdrawal position of the carriage 8, completely outside thedie plate 3. - On commencing the cycle the carriage 8 advances with the
dispensers screen 9 until the rear edge of theplate 12 is aligned with the underlying far edge (with reference to the table 1) of the cavity 4 (Figure 5), with thepusher 552 urging thetile 6 onto the conveyor 7 (see Figure 5). - The
screen 9 halts temporarily and thedispenser 14 receives the enabling signal to advance carrying with it thedispenser 15, which moves slightly beyond theplate 12 to lie against thescraper 551 while the front side of theflange 141 of thedispenser 14 positions itself virtually in contact with the rear edge of the plate 12 (Figure 6). - At this point the
die 5 is lowered as shown in Figure 7 to release the discharge mouth of thedispenser 14. which begins to withdraw carrying with it the still closed dispenser 15 (loading 8). During said withdrawal the layer ofbase material 140 deposited into thecavity 4 is gradually scraped by the front edge of theflange 141 to make room for thefinishing material 150. - When the
flange 151 has been aligned vertically with theplate 12, the cylinder-piston units 17 cause thedispenser 15 to advance with the same speed as the withdrawal of thedispenser 14, so that thegate 16 frees the discharge mouth of thedispenser 15 and thematerial 150 rests temporarily on theplate 12, where it is retained laterally by theflange 151 and by the front edge of the gate 16 (see Figure 9). - After this the two
dispensers base material 140 continuing to be deposited into thecavity 4 while the formingmaterial 150 is deposited onto the preceding 140 but outside thecavity 4, where it is temporarily retained by thepowder guide screen 9. - Basically, to deposit the forming
material 150 it is not necessary to lower thedie 5 seeing that the thickness of said formingmaterial 150 is established by the thickness of thescreen 9. - When the rear edge of the discharge mouth of the
dispenser 15 reaches the near edge (with reference to the table 1) of the cavity 4 (Figure 12), thedispenser 14 is halted and thedispenser 15 withdraws to become closed as shown in Figure 13, after which thedie 5 is moved into the lowered pressing position (see Figure 14) to hence free theaperture 10 from the formingmaterial 150, and the carriage 8 returns to the initial position of Figure 1, ready to carry out another loading cycle on termination of pressing. - Said loading cycle can vary with respect to that described. For example, to advantageously reduce the operating times the advancement of the
dispensers screen 9 can take place simultaneously with that of thescreen 9 itself, rather than after this latter has halted in the position of maximum advancement as already described with reference to Figures 5 and 6. Essentially, when thescreen 9 halts in said position of maximum advancement the configuration of Figure 6 will be obtained. Moreover, in said position of maximum advancement the rear edge of theplate 12 can lie beyond the far edge of thecavity 4 if particular parameters of the operation underway, or other requirements, necessitate it. For example this can be opportune if the powder contained in theaperture 10, and collected during the preceding advancement of thescreen 9, is present in a quantity such as to hinder the correct positioning of thedispenser 14 as shown in Figure 6. - In this case during the next stage, i.e. at the moment of lowing the
die 5, the screen is made to withdraw as shown in Figure 7. - Again, the opening of the
dispenser 15 can take place in a different manner than that described with reference to Figures 8 and 9. In particular the twodispensers piston units 17 shortened, then after a certain delay, for example when the central vertical axis of thedispenser 14 is close to the central vertical axis of thecavity 4, and thedispenser 15 has passed beyond theplate 12, the cylinder-piston units extend as shown in Figure 11, after which the cycle is completed as stated heretofore. - All the initially stated problems of the known art are overcome with a loading system according to the invention.
- In this respect, the presence of a single carriage on the one hand enables the operating times to be drastically reduced to adapt them to the modern high-productivity processing cycles, and on the other hand enables the complication of the drive means for the
dispenser 15 to be considerably reduced. - It should be noted that the reduction in operating times results not only from the fact that the
base material 140 and formingmaterial 150 are loaded in a single passage, but also from the fact that thepowder guide screen 9 forms an upward prolongation of the formingcavity 4, which does not require a second intermediate lowering of thelower die 5 as is the case in the known art.
Claims (10)
- A loading carriage for ceramic moulds which comprise at least one forming cavity (4) defined by a lower die (5), characterised by comprising a reciprocating powder guide screen (9) arranged to slide between a withdrawn position in which it lies above an underlying horizontal slide table (1) coplanar with the mouth of said cavity, and an advanced position in which it lies above said cavity, and presenting a rectangular aperture (10) the minor and major sides of which are positioned respectively transversely and parallel to the direction of travel of said screen and are respectively substantially equal to and greater than the corresponding dimensions of said cavity, on said screen there being positioned a rear dispenser (14) and a front dispenser (15) which are intended to contain respectively at least one first material (140) and at least one second material (150) generally in the form of powders and having generally different characteristics, said dispensers being arranged to move relative to said aperture, when this is stationary above said cavity, in such a manner that said rear dispenser deposits into said cavity a layer of said at least one first material, and said rear dispenser deposits onto said layer of at least one first material a layer of said at least one second material, which remains retained by the walls of said aperture (10) until the final lowering of said lower die (5).
- A carriage as claimed in claim 1, characterised in that said screen comprises two flat longitudinal opposing coplanar strips which act as runways for said rear and front dispensers and have their front ends connected together by a transverse coplanar plate and their rear ends connected to a carriage operating unit.
- A carriage as claimed in claim 1, characterised in that said rear dispenser is connected to the structure of said screen by independent drive means.
- A carriage as claimed in claim 1, characterised in that said rear dispenser presents a discharge mouth which lies at the level of said slide table and is of rectangular shape, with that side transverse to the screen travel direction being substantially equal to said minor side of said aperture.
- A carriage as claimed in claim 4, characterised in that said discharge mouth of said rear dispenser carries an outer perimetral flange, two opposing sides of which are slidably positioned on said flat strips of said screen, the remaining sides being inserted into the opening in the screen with their lower generators flush with said slide table.
- A carriage as claimed in claim 1, characterised in that said front dispenser is connected to the structure of said rear dispenser by independent drive means.
- A carriage as claimed in claim 1, characterised in that said front dispenser presents a discharge mouth with respective shutter situated at the level of the upper face of said screen and is in the shape of a rectangle disposed transversely to the screen travel direction and having its major side substantially equal to, and its minor side substantially less than, the corresponding dimensions of the forming cavity.
- A carriage as claimed in claim 7, characterised in that said discharge mouth of said front dispenser carries an outer perimetral flange with its two longitudinal sides and front transverse side resting on said flat strips of said screen and its rear transverse side spaced from said flat strips to provide the seat for said shutter.
- A carriage as claimed in claim 8, characterised in that said shutter comprises a gate which is fixed to the rearward lying rear dispenser and is inserted into said seat with its lower face coplanar with the upper face of the screen.
- A carriage as claimed in claim 2, characterised in that said front plate of said screen has a plan shape at least equal to that of said discharge mouth of said front dispenser.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT2001RE000123A ITRE20010123A1 (en) | 2001-12-20 | 2001-12-20 | DOUBLE LOADING CERAMIC TROLLEY |
ITRE20010123 | 2001-12-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1323510A1 true EP1323510A1 (en) | 2003-07-02 |
Family
ID=11454166
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02080078A Withdrawn EP1323510A1 (en) | 2001-12-20 | 2002-12-06 | Ceramic double-loading carriage |
Country Status (2)
Country | Link |
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EP (1) | EP1323510A1 (en) |
IT (1) | ITRE20010123A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITUD20120203A1 (en) * | 2012-11-30 | 2014-05-31 | G M F S R L | METHOD FOR THE PRODUCTION OF CEMENT TILES |
CN106393413A (en) * | 2016-11-15 | 2017-02-15 | 佛山市赛普飞特机械有限公司 | Material distributing machine capable of reducing working stroke |
ES2718257A1 (en) * | 2017-12-28 | 2019-06-28 | Macer S L | Device for supplying at least one powdery substance, particularly for forming presses for ceramic pieces (Machine-translation by Google Translate, not legally binding) |
EP3389974A4 (en) * | 2015-12-18 | 2019-08-14 | Techo-Bloc Inc. | Casted block molding apparatus and method |
US20210114254A1 (en) * | 2018-03-26 | 2021-04-22 | System Ceramics S.P.A. | Method for pressing ceramic slabs |
EP3964338A3 (en) * | 2020-09-03 | 2022-06-08 | Ackerstein Industries Ltd | Machine for applying decorative aggregate layer to multi-layer claddings |
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CN112895069A (en) * | 2021-01-15 | 2021-06-04 | 朱华 | Cement processing is with making well lid device |
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EP0444730A2 (en) * | 1990-02-26 | 1991-09-04 | L.B. Officine Meccaniche S.P.A. | Double-loading carriage for ceramic moulds in general, and typically for the manufacture of pressure-glazed tiles |
EP0894591A1 (en) * | 1997-08-01 | 1999-02-03 | Ariostea S.p.A. | Loading system for the moulds of tile forming presses and relative implementation means |
EP0909622A1 (en) * | 1997-10-14 | 1999-04-21 | L.B. Officine Meccaniche S.p.A. | Device and method for feeding the mould cavity with powder or granular material, in ceramic tile manufacture |
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EP0444730A2 (en) * | 1990-02-26 | 1991-09-04 | L.B. Officine Meccaniche S.P.A. | Double-loading carriage for ceramic moulds in general, and typically for the manufacture of pressure-glazed tiles |
EP0894591A1 (en) * | 1997-08-01 | 1999-02-03 | Ariostea S.p.A. | Loading system for the moulds of tile forming presses and relative implementation means |
EP0909622A1 (en) * | 1997-10-14 | 1999-04-21 | L.B. Officine Meccaniche S.p.A. | Device and method for feeding the mould cavity with powder or granular material, in ceramic tile manufacture |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITUD20120203A1 (en) * | 2012-11-30 | 2014-05-31 | G M F S R L | METHOD FOR THE PRODUCTION OF CEMENT TILES |
EP2737984A1 (en) * | 2012-11-30 | 2014-06-04 | G.M.F. Srl | Method and machine for the production of cement tiles |
EP3389974A4 (en) * | 2015-12-18 | 2019-08-14 | Techo-Bloc Inc. | Casted block molding apparatus and method |
CN106393413A (en) * | 2016-11-15 | 2017-02-15 | 佛山市赛普飞特机械有限公司 | Material distributing machine capable of reducing working stroke |
CN106393413B (en) * | 2016-11-15 | 2019-07-26 | 佛山市赛普飞特机械有限公司 | A kind of material distributing machine can be reduced impulse stroke |
ES2718257A1 (en) * | 2017-12-28 | 2019-06-28 | Macer S L | Device for supplying at least one powdery substance, particularly for forming presses for ceramic pieces (Machine-translation by Google Translate, not legally binding) |
WO2019129906A1 (en) * | 2017-12-28 | 2019-07-04 | Macer, S.L. | Device for supplying at least one powdery substance, in particular for presses for forming ceramic parts |
US20210114254A1 (en) * | 2018-03-26 | 2021-04-22 | System Ceramics S.P.A. | Method for pressing ceramic slabs |
EP3964338A3 (en) * | 2020-09-03 | 2022-06-08 | Ackerstein Industries Ltd | Machine for applying decorative aggregate layer to multi-layer claddings |
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