EP1307305A1 - Method and strand guide for supporting, guiding and cooling casting strands made of steel, especially preliminary sections for girders - Google Patents
Method and strand guide for supporting, guiding and cooling casting strands made of steel, especially preliminary sections for girdersInfo
- Publication number
- EP1307305A1 EP1307305A1 EP01965178A EP01965178A EP1307305A1 EP 1307305 A1 EP1307305 A1 EP 1307305A1 EP 01965178 A EP01965178 A EP 01965178A EP 01965178 A EP01965178 A EP 01965178A EP 1307305 A1 EP1307305 A1 EP 1307305A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strand
- support
- casting
- cooling
- cross
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 83
- 238000001816 cooling Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 6
- 239000010959 steel Substances 0.000 title claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 43
- 238000007711 solidification Methods 0.000 claims abstract description 17
- 230000008023 solidification Effects 0.000 claims abstract description 17
- 239000007921 spray Substances 0.000 claims description 32
- 238000009749 continuous casting Methods 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 230000000750 progressive effect Effects 0.000 claims 1
- 230000002787 reinforcement Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000002631 hypothermal effect Effects 0.000 description 1
- 238000010327 methods by industry Methods 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/009—Continuous casting of metals, i.e. casting in indefinite lengths of work of special cross-section, e.g. I-beams, U-profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/124—Accessories for subsequent treating or working cast stock in situ for cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
- B22D11/1282—Vertical casting and curving the cast stock to the horizontal
Definitions
- Process and strand guide for supporting, guiding and cooling cast strands made of steel, in particular of pre-profiles for beams
- the invention relates to a method and a strand guide for supporting, guiding and cooling steel casting strands, in particular BBL pre-profiles for supports, in which the casting strand is further cooled by spray water in a zero segment by means of secondary cooling and in subsequent support segments after leaving the continuous casting mold and is pulled out.
- the function of the strand guide not only includes supporting the casting strand against the ferrostatic pressure, but also removing the heat of solidification through the secondary cooling and maintaining the profile geometry that is generated in the continuous casting mold. However, surface cracks still appear.
- the aim of the strand guide must be a flawless surface quality of the casting strand, an interior quality without cracks and without segregation with a high degree of profile accuracy.
- the invention is based on the object of avoiding cracks in the microstructure, in particular surface cooling cracks, by adapting the cooling conditions of the strand surface in the region of the secondary cooling, and in this in particular undercooling the strand shell.
- the object is achieved with a method according to the preamble of claim 1 in that, in order to avoid an undesired solidification structure on the upper flange edges or in other cross-sectional areas, the cooling and support of the beam blank format is adapted to the solidification areas in such a way that only in areas in which Swamp formation is present, cooled and supported.
- One embodiment of the method provides that the casting strand is cooled by targeted temperature control in upper support segments with widths of the spray water jets on the longitudinal and transverse sides of the casting strand cross section corresponding to at least the length of the supporting rollers and decreasing on the transverse sides of the casting strand cross section analogously to the length of the strand path and the cooling state supported and is only cooled with spray water jets directed at the liquid core zones with the same or smaller width of the sump side. This avoids undercooling of the strand shell, and the risk of cracks, in particular surface cracks, is considerably reduced.
- the casting strand be supported by targeted temperature control in the zero support segment on its profile ends and in the longitudinal side center region of its cross section and on the transverse sides, and thereby the longitudinal sides and transverse sides of the casting strand cross section, with the exception of the casting strand profile corner regions, are cooled, and that with the formation of strand shells progressing along the strand path length, only the middle region and the two transverse sides of the casting strand cross section are supported, and in the region of the sump tips of the core zones the transverse sides in the region of the sump tip or the sump tips are supported and cooled to a limited extent and on the On the long sides, only spray water jets directed towards the swamp zone can be used.
- the targeted temperature control can also be accomplished in such a way that the casting strand is guided in the state of extensive solidification without splashing water jets and without top and side support, lying on support rollers.
- the object is further achieved according to the invention by means of guidance and cooling in that the casting strand can be subjected to a targeted temperature control in the individual support segments, secondary cooling adapted to the extrusion profile being usable from support segment to support segment, and that to zero Support segment following support segments are designed so open that excess spray water can be derived from the casting strand cross section in a plurality of directions.
- a targeted temperature control in the individual support segments secondary cooling adapted to the extrusion profile being usable from support segment to support segment, and that to zero Support segment following support segments are designed so open that excess spray water can be derived from the casting strand cross section in a plurality of directions.
- the temperature-controlled cooling and support in the form according to the invention achieve the following effects: minimized water spray quantity only for dissipating the heat of solidification
- the strand guide segments should be adapted to the process engineering requirements during training.
- the training is therefore carried out in the following way: - Support rollers that only support in the swamp area
- the support and secondary cooling are designed according to further features such that in the zero support segment, long sides of the casting strand cross section are supported by means of longer supporting roller pairs arranged symmetrically and the casting strand profile corner regions are supported by means of tipper roller pairs of shorter length, and that the transverse sides of the casting strand cross section are correspondingly long by means of approximately the side length Support roller pairs are supported.
- Such support is e.g. advantageous for strand shell thicknesses between 30 and 50 mm. Support is provided practically from all sides only in the sump profile in order to avoid unwanted hypothermia.
- Another embodiment provides that in the following support segments on the long sides of the casting strand cross section only the longer support roller pairs arranged in the center symmetrically, and on the transverse sides the support roller pairs corresponding approximately to the side length are provided.
- the strand shell thickness can already be assumed to be between 40 and 60 mm, so that the corner areas of the casting strand cross section no longer have to be supported.
- a further reduction in the supporting forces takes place according to other features, in that the successive supporting segments each have those on the transverse sides symmetrically arranged pairs of support rollers are shortened. It is assumed that central areas of the casting strand have already solidified here, and that the strand shell has a thickness of approximately 50 to 70 mm in outer areas.
- An improvement provides that the spray pattern of the secondary cooling is designed analogously to the pouring sump core zone. This avoids excessive water exposure.
- a further embodiment provides that an equally wide or wider spray water jet is assigned to a long support roller. This measure is particularly applicable to relatively thin strand shells of approximately 30 to 60 mm.
- an embodiment can consist in that tipping rollers are only provided in a support segment that follows the zero support segment.
- 1 is a side view of a casting strand with the strand shell thicknesses assigned to the casting strand path for a pre-profile casting strand
- FIG. 2B the casting strand cross section with support roller arrangement and secondary cooling in the zero segment
- FIG. 2C the casting strand cross section with support roller arrangement and secondary cooling in a subsequent support segment, and secondary cooling in the next support segment
- FIG. 2F shows the casting strand cross section before solidification, without secondary cooling
- FIG. 2G shows the casting strand cross section with solidification almost complete
- FIG. 2H shows the casting strand cross section lying on the roller table after complete solidification
- FIG. 3 shows a perspective view of a support segment
- Fig. 4A is a perspective section through the support segment
- Fig. 5 is a perspective side view in cross section of a zero
- FIG. 6 is a perspective view of the zero support segment in an open configuration.
- a casting strand 1 for a preliminary profile 2, from which carriers are rolled, is shown (FIGS. 1 and 1A).
- the casting strand 1 is cooled in a zero support segment 4 with secondary cooling and subsequently in further support segments 5, 6 and 7 by spray water jets 8 and is pulled out by driven rollers of a pull-out machine 9.
- the strand shell thicknesses are specified in mm at a distance of 2 m to 2 m.
- the length L denotes the total length of the system from the continuous casting mold 3 to the pulling-out machine 9.
- the radii R1, R2 and R3 define the arc of the strand course.
- the casting strand 1 is acted upon by a targeted temperature control in the (upper) zero support segment 4 with spray water jets 8 which have a width 10 that is equal to or greater than the length 11 of the support roller pairs 12.
- Such spray water jets 8 are on the long side 13 and used on the transverse side 14 of the casting strand cross section 1 a (Fig. 2A-2H).
- the transverse sides 14 are supported in a decreasing manner (FIGS. 2D-2F) and the spray water jets 8 are only directed onto the core zones 15 (FIG. 2D) ,
- the true-to-shape casting strand 1 produced in the continuous casting mold 3 enters the zero support segment 4 (FIG. 2B), in which the casting strand 1 by means on the long side 13 in the long side center region 16 arranged support rollers 17 and support rollers 18 arranged on the transverse sides 14 is supported.
- the cast strand profile corner regions 19 are not cooled, but are supported by means of tip rollers 20.
- the spray water jets 8 each form an angle that opens in the direction of flow with respect to the strand that is still in the liquid or viscous region and its strand width or strand thickness.
- the spray water jets 8 are maintained in a wide range.
- FIG. 2D it can be seen immediately that only the central region 16 of the casting strand cross section 1a is supported by support rollers 17, but is no longer cooled.
- the spray water jets 8 are only directed to the core zones 15.
- the support rollers 18 are kept considerably shorter. This targeted temperature control continues in the strand running path (FIG.
- the core zone 15 (FIG. 2F) is very small, so that the casting strand 1 no longer has to be cooled at all and is only guided on the transverse sides 14 by means of the support rollers 18.
- the core zones 15 are further reduced and the casting strand 1 is only guided on the horizontal support rollers 22.
- the casting strand 1 has solidified.
- the thickness of the strand shell 21 is, for example (depending on the respective casting cross-sectional dimensions) in each case in FIG. 2B with 38.2 mm, in FIG. 2C with 54.0 mm, in FIG. 2D with 66.1 mm, in FIG. 2E with 76.4 mm, in Fig. 2F with 85.4 mm, in Fig. 2G with 93.5 mm and in Fig. 2H with 101.0 mm.
- 4A and 4B show the respective outflow of the spray water 29 running in the arrow directions 28.
- the outflow is made possible in particular by an “open” design of the support segments 5, 6, 7, wherein the casting strand cross section 1 a starts from an open frame outer ribs 30, reinforcements 31, inner ribs 32 and a respective nozzle stock 33 is surrounded on four sides.
- 4A corresponds approximately to the length of the strand path in FIGS. 2B and 2C.
- 4B corresponds to the strand path length of FIG. 2D.
- FIG. 5 shows a vertical section through the support segment 5, 6, 7 drawn in the operating position, the open configuration of a support segment 5, 6, 7 being particularly easy to recognize.
- the spray water 29 directed from the nozzle sticks 33 by the spray water jets 8 against the casting strand cross section 1 a can easily flow off between the reinforcements 31 all around.
- FIG. 6 a support roller stand 5, 6, 7 in the configuration described for FIG. 3 is drawn in view in the operating position.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
Description
Claims
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10039033 | 2000-08-10 | ||
DE10039033 | 2000-08-10 | ||
DE10133093 | 2001-07-11 | ||
DE10133093A DE10133093A1 (en) | 2000-08-10 | 2001-07-11 | Process and strand guide for supporting, guiding and cooling cast strands made of steel, in particular of pre-profiles for beams |
PCT/EP2001/009092 WO2002011923A1 (en) | 2000-08-10 | 2001-08-07 | Method and strand guide for supporting, guiding and cooling casting strands made of steel, especially preliminary sections for girders |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1307305A1 true EP1307305A1 (en) | 2003-05-07 |
EP1307305B1 EP1307305B1 (en) | 2005-02-02 |
Family
ID=26006651
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01965178A Expired - Lifetime EP1307305B1 (en) | 2000-08-10 | 2001-08-07 | Method and strand guide for supporting, guiding and cooling casting strands made of steel, especially preliminary sections for girders |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP1307305B1 (en) |
JP (1) | JP2004505775A (en) |
CN (1) | CN1241700C (en) |
AT (1) | ATE288332T1 (en) |
AU (1) | AU2001285877A1 (en) |
CA (1) | CA2419069C (en) |
ES (1) | ES2236296T3 (en) |
WO (1) | WO2002011923A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1400003B1 (en) * | 2010-05-18 | 2013-05-09 | Danieli Off Mecc | CONTINUOUS CASTING DEVICE AND ITS PROCEDURE |
EP2404686A1 (en) * | 2010-07-09 | 2012-01-11 | Siemens VAI Metals Technologies GmbH | Roller holder for a line guide segment of a strand casting machine |
IT201700034742A1 (en) | 2017-03-29 | 2018-09-29 | Danieli Off Mecc | APPARATUS FOR CONTINUOUS CASTING AND ITS PROCEDURE |
IT201700067508A1 (en) * | 2017-06-16 | 2018-12-16 | Danieli Off Mecc | CONTINUOUS CASTING METHOD AND ITS APPARATUS |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5639158A (en) * | 1979-09-04 | 1981-04-14 | Kawasaki Steel Corp | Continuous casting device for beam blank |
JPS56128652A (en) * | 1980-03-12 | 1981-10-08 | Nippon Steel Corp | Holding roll for beam blank |
JPS57199555A (en) * | 1981-06-03 | 1982-12-07 | Kawasaki Steel Corp | Roll stand for continuous casting machine for beam blank |
JPH04200844A (en) * | 1990-06-25 | 1992-07-21 | Nkk Corp | Cooling method for continuously casting steel beam blank |
JP2856660B2 (en) * | 1993-12-13 | 1999-02-10 | 日立造船株式会社 | Slab support equipment for continuous casting equipment for near-net beam blanks |
JPH09174210A (en) * | 1995-12-27 | 1997-07-08 | Kawasaki Steel Corp | Method for continuously casting high mo steel |
-
2001
- 2001-08-07 WO PCT/EP2001/009092 patent/WO2002011923A1/en active IP Right Grant
- 2001-08-07 AU AU2001285877A patent/AU2001285877A1/en not_active Abandoned
- 2001-08-07 ES ES01965178T patent/ES2236296T3/en not_active Expired - Lifetime
- 2001-08-07 CA CA002419069A patent/CA2419069C/en not_active Expired - Fee Related
- 2001-08-07 JP JP2002517246A patent/JP2004505775A/en active Pending
- 2001-08-07 CN CN01813959.0A patent/CN1241700C/en not_active Expired - Fee Related
- 2001-08-07 EP EP01965178A patent/EP1307305B1/en not_active Expired - Lifetime
- 2001-08-07 AT AT01965178T patent/ATE288332T1/en active
Non-Patent Citations (1)
Title |
---|
See references of WO0211923A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1307305B1 (en) | 2005-02-02 |
CA2419069A1 (en) | 2003-02-05 |
CA2419069C (en) | 2009-01-20 |
CN1241700C (en) | 2006-02-15 |
WO2002011923A1 (en) | 2002-02-14 |
ATE288332T1 (en) | 2005-02-15 |
AU2001285877A1 (en) | 2002-02-18 |
ES2236296T3 (en) | 2005-07-16 |
CN1446132A (en) | 2003-10-01 |
JP2004505775A (en) | 2004-02-26 |
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