EP1300506A2 - Textiles Substrat mit verbesserter Feuerbeständigkeit - Google Patents
Textiles Substrat mit verbesserter Feuerbeständigkeit Download PDFInfo
- Publication number
- EP1300506A2 EP1300506A2 EP02370038A EP02370038A EP1300506A2 EP 1300506 A2 EP1300506 A2 EP 1300506A2 EP 02370038 A EP02370038 A EP 02370038A EP 02370038 A EP02370038 A EP 02370038A EP 1300506 A2 EP1300506 A2 EP 1300506A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- aluminum hydroxide
- substrate according
- retardant coating
- flame
- polymeric binder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 37
- 239000004753 textile Substances 0.000 title claims abstract description 25
- 239000011248 coating agent Substances 0.000 claims abstract description 36
- 238000000576 coating method Methods 0.000 claims abstract description 36
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims abstract description 31
- -1 bauhemite Chemical compound 0.000 claims abstract description 24
- 239000000203 mixture Substances 0.000 claims abstract description 19
- 239000004743 Polypropylene Substances 0.000 claims abstract description 18
- 229920001155 polypropylene Polymers 0.000 claims abstract description 18
- 229920000728 polyester Polymers 0.000 claims abstract description 17
- 239000004115 Sodium Silicate Substances 0.000 claims abstract description 12
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052911 sodium silicate Inorganic materials 0.000 claims abstract description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000004952 Polyamide Substances 0.000 claims abstract description 6
- 239000011521 glass Substances 0.000 claims abstract description 6
- 229920002647 polyamide Polymers 0.000 claims abstract description 6
- 239000004927 clay Substances 0.000 claims abstract description 5
- 230000008018 melting Effects 0.000 claims abstract description 5
- 238000002844 melting Methods 0.000 claims abstract description 5
- 239000002114 nanocomposite Substances 0.000 claims abstract description 5
- 239000002105 nanoparticle Substances 0.000 claims abstract description 5
- 239000010457 zeolite Substances 0.000 claims abstract description 5
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims abstract description 4
- 239000000347 magnesium hydroxide Substances 0.000 claims abstract description 4
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims abstract description 4
- 239000003063 flame retardant Substances 0.000 claims description 33
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 31
- 239000011230 binding agent Substances 0.000 claims description 29
- 229920001276 ammonium polyphosphate Polymers 0.000 claims description 25
- 239000004114 Ammonium polyphosphate Substances 0.000 claims description 24
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims description 24
- 239000012747 synergistic agent Substances 0.000 claims description 18
- 239000000835 fiber Substances 0.000 claims description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
- 229910052799 carbon Inorganic materials 0.000 claims description 14
- 229920000058 polyacrylate Polymers 0.000 claims description 13
- 229920000388 Polyphosphate Polymers 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 5
- 239000001205 polyphosphate Substances 0.000 claims description 5
- 235000011176 polyphosphates Nutrition 0.000 claims description 5
- 230000001413 cellular effect Effects 0.000 claims description 2
- 229940115440 aluminum sodium silicate Drugs 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 abstract description 17
- 150000001875 compounds Chemical class 0.000 abstract description 10
- 239000002491 polymer binding agent Substances 0.000 abstract description 6
- 229920005596 polymer binder Polymers 0.000 abstract description 4
- 239000000047 product Substances 0.000 abstract description 4
- 230000002195 synergetic effect Effects 0.000 abstract 3
- 239000002253 acid Substances 0.000 description 32
- 239000010410 layer Substances 0.000 description 24
- 150000003839 salts Chemical class 0.000 description 24
- 229910052500 inorganic mineral Inorganic materials 0.000 description 15
- 239000011707 mineral Substances 0.000 description 15
- 229920000178 Acrylic resin Polymers 0.000 description 11
- 239000004925 Acrylic resin Substances 0.000 description 11
- 230000015556 catabolic process Effects 0.000 description 11
- 238000006731 degradation reaction Methods 0.000 description 11
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 8
- 239000012764 mineral filler Substances 0.000 description 8
- 239000002245 particle Substances 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 238000002468 ceramisation Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000000454 talc Substances 0.000 description 5
- 229910052623 talc Inorganic materials 0.000 description 5
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 230000004907 flux Effects 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 230000003993 interaction Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000006467 substitution reaction Methods 0.000 description 4
- 239000002671 adjuvant Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000004079 fireproofing Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 150000001722 carbon compounds Chemical class 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 229910000000 metal hydroxide Inorganic materials 0.000 description 2
- 150000004692 metal hydroxides Chemical class 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical group NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical group CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000000563 Verneuil process Methods 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229920005822 acrylic binder Polymers 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000010338 boric acid Nutrition 0.000 description 1
- 125000005619 boric acid group Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000001033 granulometry Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000000877 morphologic effect Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/68—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
- D06M11/72—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with metaphosphoric acids or their salts; with polyphosphoric acids or their salts; with perphosphoric acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
Definitions
- the present invention relates to a textile substrate, formed from synthetic yarns or fibers and having a flame retardant coating comprising agents developing an intumescent structure, intended to provide said substrate with improved performance as to its resistance to heat and fire.
- WO 98/22555 relates to a flame-retardant composition applicable to a substrate, including a textile structure.
- This flame-retardant composition includes a polymeric binder and an intumescent agent which is consisting at least of an acid source agent and of a source agent of carbon (polyhydric carbon compound).
- the acid must be able to dehydrate the polyol. This dehydration should not have place only from a certain temperature or in the presence of a flame, this is why the acid salts are preferably used.
- the release of acid should take place below the temperature of decomposition of polyhydric material.
- the relative effectiveness of the different acids will depend on the strength of the acid character. Acid salts most often used are compounds which have a volatile cation, so that the acid can be released in areas of temperature close to the ignition temperature of the material.
- the carbonaceous polyhydric compound is generally a compound chosen from different classes of carbohydrates and which has a quantity relatively high carbon and many hydroxile sites.
- the carbonaceous polyhydric compound has the function of developing, in combination with the strong thermodegradable acidic compound, one layer alveolar carbonaceous, capable of forming, when the substrate is subjected to a heat source, a shield for protecting said substrate. It is the principle of indirect fireproofing.
- the strong acid compound thermodegradable is preferably chosen from the group consisting in phosphoric acids, boric acids, or a salt of these the latter having a volatile cation and in particular polyphosphate ammonium.
- the carbon-containing polyhydric compound it is same document of a starch or polyhydric alcohol and more preferably pentaerythritol.
- the relatively high amount of carbon and hydroxile sites contained by said agents promotes the formation of a large alveolar or expanded carbon layer. This are the gases released by the reaction of the strong acid compound thermodegradable with the polyhydric carbon compound which allow the expansion of the carbon layer.
- the polymeric binder As regards the polymeric binder, according to document WO 98/22555, its choice is not limited to a particular polymer, as long as it fulfills the function of binder of the flame-retardant composition. However, when the polymeric binder is a polyurethane or an acrylic polymer, it necessarily add a fire retardant adjuvant, in particular an inorganic phosphorus compound.
- the composition flame retardant of the aforementioned document consists of 35 to 45% by weight an acrylic polymer, from 15 to 35% of ammonium polyphosphate, 10 to 15% pentaerythritol and 10 to 30% a flame retardant adjuvant which can be an alumina hydroxide or an organophosphorus compound, this adjuvant always being different and distinct from the constituent compounds the intumescent agent and in particular of the strong acid compound thermally degradable.
- a flame retardant composition comprising a binder fraction with a binder polymer and an intumescent composition, allowing to keep or improve the properties of the intumescent agent without altering the basic properties of the binding fraction, for example its thermosolvency and / or its resistance to moisture uptake so as to ability to apply to substrates such as textile structures including technical fabrics and obtaining fire resistance improved of these substrates.
- substrates can be either threads of mineral or organic material, of natural origin or synthetic or textile structures, woven, non-woven or knitted fabrics, of the technical fabric type used for example to make blinds, curtains and the like.
- the aim that the applicants have set themselves is to propose a textile substrate having improved performance in terms of resistance to heat and fire thanks to a special intumescent system.
- the textile substrate of the invention which, in known manner, includes a flame retardant coating, which comprises a polymeric binder and an intumescent composition.
- the coating flame retardant further comprises a small amount of at least one synergy, chosen from aluminum hydroxide, magnesium, bauhemite, titanium oxide, sodium silicate, zeolites, low melting point glass, clay nanoparticles, borosilicate product, nanocomposites of polyamide, polypropylene and polyester so to obtain, under the action of a heat source, a double layer carbonaceous, namely a uniform thin layer on the surface and a layer alveolar in depth.
- synergy chosen from aluminum hydroxide, magnesium, bauhemite, titanium oxide, sodium silicate, zeolites, low melting point glass, clay nanoparticles, borosilicate product, nanocomposites of polyamide, polypropylene and polyester so to obtain, under the action of a heat source, a double layer carbonaceous, namely a uniform thin layer on the surface and a layer alveolar in depth.
- the quantity of synergy, implemented, according to the present invention is in quantity reduced, for example between 0.2 and 3% by weight relative to the polymeric binder. This amount is so small that the improvement in performance cannot be explained by the water release caused by the degradation of this synergistic agent.
- the synergistic agent containing a metal atom an X-ray analysis of the elements constituting the carbon layer following the thermal degradation of the sample showed a very high concentration of the metal at level of the uniform surface thin layer, which strengthens the cohesion of the intumescent system.
- the synergistic agent in small quantities allows to lead to a ceramic structure on the surface of the carbon layer.
- the hydroxide alumina or aluminum, titanium oxide, sodium silicate, zeolites, low melting point glasses, clay nanoparticles, borosilicate product, polyamide nanocomposites, polypropylene and polyester acting as a ceramising agent improve the mechanical properties of the carbonaceous residue, while the charges minerals play the role of cement by improving the cohesion of the layer carbon.
- the textile substrate is formed from polypropylene yarns or fibers or polyester.
- polyamide is not at all suitable with the use of an acrylic polymer as a polymeric binder.
- the intumescent composition includes an ammonium polyphosphate as the acid salt.
- the overall preferred proportion of ammonium polyphosphate and the synergistic agent relative to the polymeric binder is between 10 and 20%, the percentage of 15% being an optimum compromise in terms of outcome and cost.
- the proportion by weight of the flame retardant coating by relative to the entire textile substrate it can be between 20 and 70%, a proportion of the order of 40% being preferred.
- the present invention will be better understood on reading the description of several exemplary embodiments of a nonwoven based on polypropylene fibers and polyester fibers and a coating flame retardant based on an acrylic polymer binder, polyphosphate ammonium as the acid salt of the intumescent composition and a reduced amount of at least one synergistic agent.
- the textile substrate which one seeks to improve the fire resistance is formed of threads or fibers. He can therefore be a woven, knitted or non-woven article. In the examples given below, it is, preferably but not exclusively, a nonwoven, for example needled as used in floor coverings.
- the threads or fibers are made of a synthetic material which is hot-melt that is to say that it melts from a certain temperature then degrades under the effect of heat. Preferably it is son or polypropylene or polyester fibers.
- the textile substrate has a flame retardant coating, which is composed of a polymeric binder, which acts as a carbon source agent, and an intumescent composition containing at least one acid salt, coating which is applied to the nonwoven while it is under the form of a paste, being applied for example to the doctor blade.
- a flame retardant coating which is composed of a polymeric binder, which acts as a carbon source agent, and an intumescent composition containing at least one acid salt, coating which is applied to the nonwoven while it is under the form of a paste, being applied for example to the doctor blade.
- the paste intended to form this coating is prepared under the following conditions.
- Anti-foaming agent is optionally added, then a thickening agent to obtain the flame retardant composition comprising acrylic resin and poly ammonium phosphate in the form of a paste, which is applied with a doctor blade on one side of the nonwoven, which is then dried in an oven or an oven at a temperature of the order of 120 ° C., in order to obtain the crosslinking or polymerization of the resin.
- the amount of paste applied on the textile substrate is determined according to the proportion by weight flame retardant coating with respect to the entire textile substrate. This proportion can be between 20 and 70%. However for applications such as floor coverings or items of furniture, this proportion is preferably of the order of 40%.
- the proportion of acid salt relative to the polymeric binder is between 10 and 20%, preferably of the order 15%.
- the 15% percentage is an optimum compromise in term of result and cost.
- the performance in terms of improvement of the fire retardancy properties of two nonwovens was tested, one formed from polypropylene fibers and the other from polyester fibers, both comprising a flame retardant coating without synergistic agent. .
- it is the fireproofing coating which forms a shield intended to protect the textile material.
- To assess the fire resistance provided by the flame retardant coating it is checked whether the presence of this coating decreases the heat flow released when the textile substrate is subjected to an incident radiant heat flux of a value of 30 kW / m 2 .
- the samples are arranged horizontally; the textile substrate is exposed directly to the heating resistance of a calorimeter cone.
- the calorimeter cone tests are carried out according to ASTME 1354-90 or ISO 5660.
- the polypropylene nonwoven web releases a heat flow of 230kw / m 2 when it is uncoated and a heat flow of 165kw / m 2 when it has a flame retardant coating of the order 40%.
- the polyester nonwoven web of the order of 450 g / m 2 , uncoated releases a heat flow rate of 285kw / m 2 and the same sheet coated with flame retardant coating releases a heat flow rate of 153kw / m 2 .
- the presence of the flame retardant coating, composed of acrylic binder and ammonium polyphosphate, without synergistic agent, proves to be quite effective in terms of flow reduction calorific, more particularly when the textile substrate is composed of polyester yarns or fibers, for which the reduction in heat flow is close to 50%, being close to 30% for yarns or fibers polypropylene.
- Figures 1 and 2 illustrate this development of the heat flow as a function of time for the coated nonwoven (A), for the non-coated nonwoven (B) and also for the coating alone (C), being a polyester nonwoven (1) for FIG. 1 and a nonwoven polypropylene (2) for Figure 2.
- the flame retardant coating composed of a binder of acrylic polymer and ammonium polyphosphate, without synergistic agent, makes it possible to reduce the normal calorific flow of a nonwoven nonwoven coated with polyester (B1) and polypropylene (B2) fibers, subjected to an incident radiant heat flux of a value of 30kw / m 2 .
- the ignition of the polyester coated nonwoven (A1) is early compared to the uncoated nonwoven (B1). This characteristic is specific to the implementation of an intumescent system. The applicants wish to emphasize that this early ignition time leads to the rapid formation of the carbon layer of the intumescent system, which has the advantage of rapidly limiting heat transfers.
- the ignition time should not, however, be too fast. It is preferable that it remains longer than 20 seconds.
- the above test was carried out using a flame retardant coating composed exclusively, as main components, of a polymer type A acrylic as a polymer and polyphosphate binder ammonium as the acid salt.
- the addition to the polymeric binder of a low amount of a synergistic agent increases the performance of the textile substrate of the invention in terms of resistance to heat and fire.
- This synergistic agent in small proportions, preferably understood between 0.2 and 3% by weight relative to the polymeric binder, is chosen from aluminum hydroxide, magnesium hydroxide, titanium oxide, sodium silicate, zeolites, low melting point glass, nanoparticles clay, borosilicate product, polyamide nanocomposites, polypropylene and polyester so as to obtain, under the action of a heat source, a carbonaceous double layer, namely a uniform thin layer on the surface and a deep alveolar layer.
- the X-ray analysis of the elements constituting the layer carbonaceous following the degradation of the sample makes it possible to note a concentration of metal in the thin layer on the surface of the sample, when the synergist contains a metal atom.
- the fire performances were assessed by measuring two parameters, namely on the one hand the maximum heat flow values and on the other hand the ignition time, obtained during the combustion of the coating films according to the different formulations using uses type A acrylic resin, acid salt and each of the mineral fillers. The results are obtained in Table 1 below.
- the next part of the study consisted in analyzing the influence of mineral charges on the morphology of the intumescent structure. This has was carried out using a scanning electron microscope. The examined samples were obtained by degrading the coating films under an oxidizing atmosphere, for 15 minutes at 400 ° C, temperature of formation of the intumescent structure when using a resin type A acrylic as a polymeric binder.
- Ammonium polyphosphate associations and respectively bauhemite, aluminum hydroxide, titanium oxide, sodium silicate allow to slow down the degradation rate of the systems. In presence of type A acrylic resin, they lead to the formation of an expanded cellular structure, associated with a ceramization of area.
- said mineral charges have a certain capacity to form bridges between the chains of ammonium polyphosphate, thus forming complexes promoting the formation of a stable alveolar system.
- the next part of the study consisted in assessing the influence of mineral charges on the fire behavior of the coated textile substrate.
- This part of the study was carried out with a non-woven fabric substrate polypropylene whose flame retardant coating is composed of type A acrylic resin as polymer binder, polyphosphate ammonium as the acid salt.
- Three formulations were selected for flame retardant coating, with 2% mineral filler respectively aluminum hydroxide, zinc borate and titanium oxide.
- Table 2 presents the fire performance of the different samples tested in terms of ignition time and heat flow.
- the last column of the table indicates the morphology of the intumescent structure.
- % APP % of mineral charges % fiber Minimum ignition time Heat output Morphology of the intumescent structure 12% 60% 30 seconds 210 kw.m -2 10% 2% aluminum hydroxide 59% 35 seconds 165 kw.m -2 Cellular system, surface glass 10% 2% zinc borate 58% 29 seconds 250 kw.m- 2 Unexpanded system 10% 2% titanium oxide 61% 31 seconds 180 kw.m -2 Compact, low-expansion honeycomb system
- Table 3 below groups together the fire performances of the samples tested as a function of the particle size of the aluminum hydroxide, in a flame-retardant coating composed of 85% of acrylic resin of type A, of 13% of ammonium polyphosphate. and 2% aluminum hydroxide. It appears from this comparison for a particle size of 45 and 12 ⁇ m respectively that it has an impact both on the minimum ignition time or ignition time and on the heat flow rate. To facilitate the representation of the results, the evolution of the energy acceleration rate as a function of the time of these samples was also measured (FIG. 4). It is found that the presence of aluminum hydroxide leads to an increase in the ignition time and a decrease in the speed of energy acceleration.
- Table 4 groups the fire performances of the samples according to the proportion of aluminum hydroxide relative to the acid salt; respectively 1, 2 and 5% of aluminum hydroxide replacing the 15% of ammonium polyphosphate. It is found that the formulation which has the best fire performance contains from 1 to 2% of aluminum hydroxide, 13 to 14% of acid salt and 85% of acrylic resin of type A.
- Ceramization is at the origin of the limitation of the diffusion of gases flammable to the flame and diffusion of oxygen to the material.
- the presence of concentrated aluminum on the surface strengthens the cohesion of the alveolar system.
- Table 5 shows that the use of 2% sodium silicate is more efficient than 2% aluminum hydroxide in terms of heat flow rate for a type B acrylic resin.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Fireproofing Substances (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Laminated Bodies (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0112674A FR2830268B1 (fr) | 2001-10-02 | 2001-10-02 | Substrat textile a resistance au feu amelioree |
FR0112674 | 2001-10-02 |
Publications (2)
Publication Number | Publication Date |
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EP1300506A2 true EP1300506A2 (de) | 2003-04-09 |
EP1300506A3 EP1300506A3 (de) | 2003-10-01 |
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ID=8867849
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP02370038A Withdrawn EP1300506A3 (de) | 2001-10-02 | 2002-10-02 | Textiles Substrat mit verbesserter Feuerbeständigkeit |
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EP (1) | EP1300506A3 (de) |
FR (1) | FR2830268B1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007048547A1 (de) * | 2005-10-28 | 2007-05-03 | Fibertex A/S | Material mit oder bestehend aus fasern und nanoclay |
ITMO20110259A1 (it) * | 2011-10-13 | 2013-04-14 | Chih-Hwa Kuo | Materiale ritardante di fiamma |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114958123A (zh) * | 2022-05-10 | 2022-08-30 | 单俊昊 | 一种水性生物基膨胀阻燃隔热材料 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0460516A2 (de) * | 1990-05-29 | 1991-12-11 | Albright & Wilson Limited | Beschichtungszusammensetzung und -verfahren |
WO1998022555A1 (fr) * | 1996-11-19 | 1998-05-28 | Chavanoz Industrie | Composition ignifugeante sans halogene, fil ignifuge avec celle-ci, et structure textile ignifuge comportant de tels fils |
US6150448A (en) * | 1997-12-18 | 2000-11-21 | Kyowa Kabushiki Kaisha | Flame retardant for mesh sheets and flameproof mesh sheet including the same |
US6248160B1 (en) * | 1997-07-18 | 2001-06-19 | Kyowa Kabushikikaisha | Flame retardant for mesh sheets and flameproof mesh sheet |
-
2001
- 2001-10-02 FR FR0112674A patent/FR2830268B1/fr not_active Expired - Fee Related
-
2002
- 2002-10-02 EP EP02370038A patent/EP1300506A3/de not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0460516A2 (de) * | 1990-05-29 | 1991-12-11 | Albright & Wilson Limited | Beschichtungszusammensetzung und -verfahren |
WO1998022555A1 (fr) * | 1996-11-19 | 1998-05-28 | Chavanoz Industrie | Composition ignifugeante sans halogene, fil ignifuge avec celle-ci, et structure textile ignifuge comportant de tels fils |
US6248160B1 (en) * | 1997-07-18 | 2001-06-19 | Kyowa Kabushikikaisha | Flame retardant for mesh sheets and flameproof mesh sheet |
US6150448A (en) * | 1997-12-18 | 2000-11-21 | Kyowa Kabushiki Kaisha | Flame retardant for mesh sheets and flameproof mesh sheet including the same |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007048547A1 (de) * | 2005-10-28 | 2007-05-03 | Fibertex A/S | Material mit oder bestehend aus fasern und nanoclay |
ITMO20110259A1 (it) * | 2011-10-13 | 2013-04-14 | Chih-Hwa Kuo | Materiale ritardante di fiamma |
Also Published As
Publication number | Publication date |
---|---|
FR2830268A1 (fr) | 2003-04-04 |
EP1300506A3 (de) | 2003-10-01 |
FR2830268B1 (fr) | 2005-02-25 |
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