EP1299242A1 - Installation for continuously producing an imprinted textile strip, especially a label strip - Google Patents

Installation for continuously producing an imprinted textile strip, especially a label strip

Info

Publication number
EP1299242A1
EP1299242A1 EP01931315A EP01931315A EP1299242A1 EP 1299242 A1 EP1299242 A1 EP 1299242A1 EP 01931315 A EP01931315 A EP 01931315A EP 01931315 A EP01931315 A EP 01931315A EP 1299242 A1 EP1299242 A1 EP 1299242A1
Authority
EP
European Patent Office
Prior art keywords
textile
station
printed
printing
turning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP01931315A
Other languages
German (de)
French (fr)
Other versions
EP1299242B1 (en
Inventor
Francisco Speich
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Textilma AG
Original Assignee
Textilma AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Textilma AG filed Critical Textilma AG
Publication of EP1299242A1 publication Critical patent/EP1299242A1/en
Application granted granted Critical
Publication of EP1299242B1 publication Critical patent/EP1299242B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00214—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using UV radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00216—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using infrared [IR] radiation or microwaves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/66—Applications of cutting devices
    • B41J11/68—Applications of cutting devices cutting parallel to the direction of paper feed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J15/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
    • B41J15/04—Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4078—Printing on textile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/60—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for printing on both faces of the printing material

Definitions

  • the invention relates to a system for the continuous production of a printed textile tape, in particular a label tape according to the preamble of claim 1.
  • the object of the invention is to improve a system of the type mentioned at the outset in such a way that inexpensive production of printed textile tapes, in particular label tapes, is possible.
  • the object is achieved by the characterizing features of claim 1.
  • the fact that the system is designed in such a way that it can not only print on one side of the textile band, but optionally also on the second side of the textile band with the same print head, results in a very inexpensive system which enables inexpensive production of printed textile bands, which is particularly important for label tapes.
  • a control sensor is assigned to the print head, which checks the pressure to be produced and, in the event of an error, forwards an error signal to the control device for stopping the system.
  • faulty printing can consist, for example, in the fact that individual inkjet nozzles fail in an inkjet printer and therefore do not print.
  • the printing of the first and the second band side of the textile band takes place in one operation, but preferably out of phase according to claim 3, since the textile band must be fed to the printing station again after printing the first band side with the second band side.
  • the second band side of the textile band can be moved past the print head in the same direction as the first band side, or in the opposite direction to the first band side according to claim 5.
  • the system according to claim 6 contains a turning station, which can be designed very differently.
  • the turning station can have a device for turning the textile belt around a longitudinal axis of the textile belt.
  • a turning station is also possible which allows the textile web to be turned around a transverse axis.
  • the turning station can have a turning member arranged transversely to the running direction.
  • a configuration is particularly preferred device of the system according to claim 10, wherein the turning station has cross-arranged deflection rollers, which enable a particularly exact alignment of the textile web with respect to the printing station.
  • an ink jet printer is particularly preferred, which can be configured in one or more colors and in which the individual characters are composed in a mosaic-like manner from the finest jet droplets. In particular, this also enables a relatively small pressure head, which according to claim 12 can be designed to reciprocate across the textile web.
  • Such an inkjet printer can be designed for processing water-based printing inks.
  • An embodiment according to claim 14 for processing printing inks polymerizing by UV light is more advantageous.
  • the printing station as a laser printer, in which a laser beam, which is programmed in its direction, writes the characters on an electrostatically preloaded photo semiconductor film.
  • the resulting charge image is transferred from the printing drum covered with the film onto the textile belt with the aid of toner particles.
  • the printing station can print in one color, but a configuration according to claim 16 as a multicolor printer is also more advantageous.
  • the printing station is followed by at least one fixing station for printing.
  • the fuser is designed according to the printing principle used. It is particularly important to ensure that the fixation takes place as quickly as possible and that the pressure is as resistant as possible.
  • a fixing station based on UV light is particularly suitable for polymerizing printing inks.
  • an IR fixing station is preferred which provides the heat necessary for melting the toner particles on the textile belt.
  • an additional pressing station is advantageous, which presses the pressure into the textile band and thus improves the connection.
  • the system according to claim 19 has a belt fixing station for the printed textile belt in order to free and smooth the textile belt from tensions.
  • An embodiment of the system according to claim 20 is particularly advantageous, according to which a printing station is followed by a coating station in order to provide the printed textile strip with a protective layer.
  • a protective layer protects the print on the textile tape against mechanical and chemical stress.
  • a design of the system according to claim 21 is particularly advantageous, which makes it possible to process a textile web, the width of which is preferably several times greater than the width of the textile tape to be printed.
  • the starting material can thus be a rationally produced wide textile web from which printed textile strips of the desired width can then be produced.
  • a particularly advantageous embodiment of the system is described in claim 22, which is particularly suitable for larger batches of printed textile tapes.
  • a configuration of the system according to claim 23 is particularly suitable, wherein a textile strip to be printed of the desired width can be cut and printed from a supply roll of greater width.
  • the rest of the textile web is then again a holding device, preferably fed to a take-up roll.
  • the production capacity of a system can also be increased by designing the printing station in such a way that at least two longitudinal strips can be printed on the textile strip, with the printing station being followed by a longitudinal cutting station in order to cut the textile strip into textile strips corresponding to the printed longitudinal strips ,
  • the system can be provided with a folding station according to claim 25 in order to fold the edge regions of the printed textile ribbon against one another and thus to lay an unsightly or rough cut edge inwards from the edge region.
  • the folding can be permanently fixed by a fixie station downstream of the folding station.
  • the printed textile tape can either be rolled up or placed in a container in a tangled position.
  • a cross-cutting station is provided in order to divide the printed textile strip into sections.
  • This cross-cutting station can advantageously be followed by a stacking device in order to grasp the textile belt sections in an ordered form.
  • Figure 1 shows a first system for the continuous production of a printed textile tape, in particular a label tape in a diagram
  • Figure 2 shows the plant of Figure 1 in plan
  • Figure 3 shows the system of Figure 1 in side view
  • Figure 4 shows the system of Figure 2, but on one side of the system, the textile tape is only printed on one side;
  • Figure 5 shows a further system for the continuous production of a printed textile tape, in particular a label tape of a textile web of greater width, in side view;
  • Figure 6 is a printed textile tape in the plan and in the cutout
  • Figure 7 shows the system of Figures 1 to 3 with modified turning stations in detail and in a graphical representation.
  • Figures 1 to 3 show a first system for the continuous production of a printed textile tape, in particular a label tape.
  • the system has a delivery device 2, in which a supply roll 6 of a textile web 8 is arranged on an axis 4.
  • the textile web 8 is guided to a printing station 12 via a straightening device 10.
  • the straightening device 10 contains two rollers 14, 16, over which the textile web 8 is guided in a meandering manner.
  • the straightening device 10 serves to keep the textile web 8 always in an exact position with respect to the printing station 12.
  • a first longitudinal cutting station 18 is arranged in front of the printing station 12 and is formed, for example, in the form of a cutting element 20 an electrically heated fuse wire 22 divides the textile web 8 into two textile bands 24, 26.
  • these textile bands pass through a common printing station 12 with a print head 28, which can be moved back and forth along a carrier 29 transversely to the textile bands 24, 26.
  • the print head 28 is preferably designed as an inkjet printer, which prints the textile tapes 24, 26 with a polymerizable color.
  • the printing station 12 is followed by a fixing station 30, which fixes the print by means of UV light by polymerization.
  • the textile belts 24, 26 are fed by means of deflection rollers 32A, 32B, turning stations 34A, 34B.
  • the turning stations contain turning organs 36, 38 arranged crosswise, for example rods or rollers.
  • the textile belts 24 and 26 are first deflected by 90 ° against the second turning element 38 and on the latter again guided 90 ° parallel to the textile web 8 of the printing station 12, so that the textile belts 24 and 26 the printing station 12 with the second belt side 40 run in the opposite direction to the first hinge side 27.
  • the second band side 40 is then printed at the same printing station 12 with the same printhead 28 in one operation, the printing of the second band side 40 being out of phase with the printing of the first band side 27.
  • the second band side 40 is then also fed to the same fixing station 30, which also serves to fix the pressure of the first band side.
  • the textile tapes 24, 26 can be rolled up on supply rolls in a manner not shown or divided into sections.
  • FIGS. 1 to 3 show further processing options.
  • the textile strip 24 is again subdivided into textile strips 24A, 24B, 24C of smaller width, which are Cutting station 44 divided into textile belt sections 46 and stacked in a stacking device 48.
  • the longitudinal cutting station 42 contains cutting elements 20 designed as fusible wires 22.
  • the transverse cutting station 44 is equipped with a cutting knife 50 which can be moved transversely to the running direction.
  • the textile belt 26 on the other side of the system is also fed to a longitudinal cutting station 52, at which it is divided into two textile belts 26A, 26B by means of a cutting element 20 in the form of an electrically heated fuse wire 22.
  • the longitudinal cutting station 52 is followed by a folding station 54, at which the edge regions 56 of the textile strips 26A, 26B are folded against one another.
  • the folded strips are fixed in their shape in a downstream strip fixing station 58.
  • the fixing station has a heating roller 60 and two pressing rollers 62 which press the folded strips against the heating roller 60.
  • the textile tapes 26A, 26B folded in this way are in turn cut into textile tape sections 64, which are stacked in a stacking device 48.
  • An electronic control device 66 is used to control the system, which in particular controls the printing station 12 with the print head 28 and also coordinates the other components of the system with one another.
  • FIG. 4 shows the system of FIGS. 1 to 3, but the right part of the system after the printing station 12 is displaced transversely to the direction of travel of the textile belt in such a way that the textile belt 26 no longer passes through the turning station 34B, but directly to the longitudinal cutting station 52, which subsequent folding station 54, the belt fixing station 58 and the cross cutting station 44 and the stacking device 48 is supplied. In this case, only the first band side 27 of the textile band 26 is printed.
  • FIG. 5 shows a further embodiment of a system for the continuous production of a printed textile tape, in particular a label tape.
  • This system has a delivery device 68 for a textile web 70, which is wound on a supply roll 72.
  • the width of the textile web 70 is a multiple of the width of the printed textile tape 74.
  • the textile web 70 passes through a straightening device 76 and then arrives at a longitudinal cutting station 78, at which a cutting element 80 in the form of a fuse wire 82 is a textile tape 74 of the desired size Width separated from the textile web 70.
  • the textile belt 74 arrives at the printing station 84, at which a print head 86 with printing units 88A, 88B, 88C for different colors are arranged one behind the other.
  • it is an inkjet printer which initially prints on the first band side 90 of the textile band 74.
  • a control sensor 92 is connected downstream of the printing station and monitors the print image for errors.
  • a fixing station 94 which has a UV region 94A and an IR region 94B, is connected to the printing station 84 and the control sensor 92.
  • the print In the UV region 94A, the print is treated by UV light, for example polymerized.
  • the fixation In the IR region 94B, the fixation is carried out by a heat treatment.
  • the fixing station 94 is followed by a turning station 96 which contains a deflection roller 98 which is arranged transversely to the longitudinal direction of the textile band and which returns the textile band 74 to the printing station 84.
  • the textile ribbon 74 passes with its second ribbon side 100 under the print head 86 of the printing station 84, travels through it in the opposite direction to the first ribbon side 90 of the textile ribbon 74 and is thus printed in the same operation and with the same printing station 84 with the same print head 86 in a phase-shifted manner ,
  • the textile tape 74 which is now printed on both sides, passes via a further deflection roller 102 into the fixing station 94 and then to a take-off device 104, which can also be designed as a further belt fixing station 106.
  • a roller 108 is heated.
  • a cross cutting station 110 is connected to the tape fixing station 106, at which the printed tape is cut into textile web sections 114, preferably labels, which are stacked in a stacking device 116, by means of a cutting device 112 transverse to the running direction.
  • the unused textile web part 118 is fed via a deflection roller 120 to a receiving device 122 and is preferably wound up to form a supply roll 124.
  • FIG. 6 shows consecutive printed textile web sections 114 which are separated from one another by a separating area 126. At this separation area 126, all of the nozzles of the printhead 86 work simultaneously in order to clean them.
  • the system in FIG. 5 in turn contains an electronic control device 130 which not only controls the printing station 84 but also coordinates all components of the system and their functions.
  • FIG. 7 shows a section of the system from FIGS. 1 to 3 with modified turning stations 132A, 132B.
  • the textile strips 24, 26 are guided over first deflection rollers 134A, 134B, which are inclined at a small angle to the transverse direction of the textile strips and thereby deflect the textile strips 24, 26 from the original arriving direction until they deflect second deflection rollers outside the original arriving direction of the textile strips Reach 136A, 136B.
  • the latter are arranged inclined analogously in such a way that the textile bands 24, 26 are redirected and aligned parallel to and in the running direction of the originally arriving textile bands.
  • the textile belts are rotated about their own longitudinal axis, so that after the second deflecting rollers 136A, 136B they lie at the top with their second band side 40.
  • the system in front of the printing station can be equipped with a sensor that scans the edge of the textile strip in order to determine the position of the edge and then determine the lateral start of printing on the textile strip.
  • the start of printing in the longitudinal direction of the textile band can be determined by markings in the textile band, in particular when the textile band is not neutral but already provided with a basic pattern, for example, woven into it.

Abstract

The inventive installation for continuously producing and imprinted textile strip (24, 24A, 24B, 24C, 26, 26A, 26B) contains a print station (12) that is connected to an electronic control device (66). In order to achieve a cost savings and an efficient production of the imprinted textile strip, the inventive installation is configured in such a manner that a print head (28) of the print station (12) imprints a first strip side (27) of the textile strip (24, 26). Alternatively, the second strip side (40) of the textile strip can be additionally imprinted during a working operation involving the use the same print head (28) and the same printing station.

Description

Anlage zur kontinuierlichen Herstellung eines bedruckten Textilbandes, insbesondere eines EtikettenbandesPlant for the continuous production of a printed textile tape, in particular a label tape
Technisches GebietTechnical field
Die Erfindung betrifft eine Anlage zur kontinuierlichen Herstellung eines bedruckten Textilbandes, insbesondere eines Etikettenbandes gemäss Oberbegriff des Anspruches 1.The invention relates to a system for the continuous production of a printed textile tape, in particular a label tape according to the preamble of claim 1.
Stand der TechnikState of the art
Anlagen der eingangs genannten Art sind mehrfach bekannt, so beispielsweise aus der EP-B 0 532 645 und der US-A-5 079 980. Insbesondere aus letzterer ist es bekannt, ein Textilband zweiseitig zu bedrucken, wobei die Anlage einer ersten Druckstation zum Bedrucken der ersten Bandseite und einer zweiten Druckstation zum Bedrucken der zweiten Bandseite des Textilbandes zugeführt wird. Durch die Anordnung von zwei Druckstationen mit jeweils einem Druckkopf ist die Anlage relativ kostspielig, da die Druckköpfe mit zu den teuren Bauteilen der Anlage gehören, wodurch das Bedrucken des Textilbandes entsprechend kostspielig ist, was für Massenprodukte wie Etikettenbänder nachteilig ist.Systems of the type mentioned at the outset are known several times, for example from EP-B 0 532 645 and US-A-5 079 980. In particular from the latter it is known to print on two sides of a textile tape, the system being a first printing station for printing the first band side and a second printing station for printing on the second band side of the textile band is supplied. The arrangement of two printing stations, each with a print head, makes the system relatively expensive, since the print heads are one of the expensive components of the system, so that printing on the textile tape is correspondingly expensive, which is disadvantageous for mass products such as label tapes.
Darstellung der ErfindungPresentation of the invention
Aufgabe der Erfindung ist es, eine Anlage der eingangs genannten Art derart zu verbessern, dass eine preisgünstige Herstellung bedruckter Textilbänder, insbesondere Etikettenbänder möglich ist.The object of the invention is to improve a system of the type mentioned at the outset in such a way that inexpensive production of printed textile tapes, in particular label tapes, is possible.
Die gestellte Aufgabe wird gelöst durch die kennzeichnenden Merkmale des Anspruches 1. Dadurch, dass die Anlage derart ausgebildet ist, dass sie nicht nur eine Bandseite des Textilbandes bedrucken kann sondern mit dem gleichen Druckkopf wahlweise auch die zweite Bandseite des Textilbandes, ergibt sich eine sehr preiswerte Anlage, die eine preisgünstige Herstellung bedruckter Textil- bänder ermöglicht, was insbesondere für Etikettenbänder von besonderer Bedeutung ist.The object is achieved by the characterizing features of claim 1. The fact that the system is designed in such a way that it can not only print on one side of the textile band, but optionally also on the second side of the textile band with the same print head, results in a very inexpensive system which enables inexpensive production of printed textile bands, which is particularly important for label tapes.
Vorteilhafte Ausgestaltungen der Anlage sind in den Ansprüchen 2 bis 26 beschrieben.Advantageous embodiments of the system are described in claims 2 to 26.
Besonders vorteilhaft ist es, wenn gemäss Anspruch 2 dem Druckkopf ein Kontrollsensor zugeordnet ist, der den herzustellenden Druck überprüft und im Falle eines Fehlers ein Fehlersignal an die Steuereinrichtung zum Anhalten der Anlage weiterleitet. Ein solcher fehlerhafter Druck kann beispielsweise darin bestehen, dass bei einem Tintenstrahldrucker einzelne Druckerdüsen ausfallen und somit nicht drucken.It is particularly advantageous if, according to claim 2, a control sensor is assigned to the print head, which checks the pressure to be produced and, in the event of an error, forwards an error signal to the control device for stopping the system. Such faulty printing can consist, for example, in the fact that individual inkjet nozzles fail in an inkjet printer and therefore do not print.
Das Bedrucken der ersten und der zweiten Bandseite des Textilbandes erfolgt zwar in einem Arbeitsgang, gemäss Anspruch 3 vorzugsweise jedoch phasenverschoben, da das Textilband nach dem Bedrucken der ersten Bandseite mit der zweiten Bandseite erneut der Druckstation zugeführt werden muss. Dabei kann die zweite Bandseite des Textilbandes gemäss Anspruch 4 in der gleichen Laufrichtung wie die erste Bandseite am Druckkopf vorbei bewegt werden oder gemäss Anspruch 5 in entgegengesetzter Laufrichtung zur ersten Bandseite. Um dieses erneute Zuführen des Textilbandes zu bewerkstelligen enthält die Anlage gemäss Anspruch 6 eine Wendestation, die sehr verschieden ausgestaltet sein kann. So kann die Wendestation gemäss Anspruch 7 eine Einrichtung zum Wenden des Textilbandes um eine Längsachse des Textilbandes aufweisen. Gemäss Anspruch 8 ist auch eine Wendestation möglich, die ein Wenden der Textil- bahn um eine Querachse gestattet. Hierzu kann die Wendestation gemäss Anspruch 9 ein quer zur Laufrichtung angeordnetes Wendeorgan aufweisen. Besonders bevorzugt ist eine Ausgestal- tung der Anlage nach Anspruch 10, wobei die Wendestation kreuzweise angeordnete Umlenkrollen aufweist, die eine besonders exakte Ausrichtung der Textilbahn bezüglich der Druckstation ermöglichen.The printing of the first and the second band side of the textile band takes place in one operation, but preferably out of phase according to claim 3, since the textile band must be fed to the printing station again after printing the first band side with the second band side. The second band side of the textile band can be moved past the print head in the same direction as the first band side, or in the opposite direction to the first band side according to claim 5. In order to accomplish this re-feeding of the textile tape, the system according to claim 6 contains a turning station, which can be designed very differently. Thus, the turning station can have a device for turning the textile belt around a longitudinal axis of the textile belt. According to claim 8, a turning station is also possible which allows the textile web to be turned around a transverse axis. For this purpose, the turning station can have a turning member arranged transversely to the running direction. A configuration is particularly preferred device of the system according to claim 10, wherein the turning station has cross-arranged deflection rollers, which enable a particularly exact alignment of the textile web with respect to the printing station.
Für die Ausgestaltung der Druckstation ergeben sich sehr verschiedene Möglichkeiten, je nachdem, welches Druckverfahren angewendet und ob ein- oder mehrfarbig gedruckt wird. Dabei kommen nur Druckgeräte in Frage, die eine elektronische Datenverarbeitung ermöglichen und mit entsprechend hoher Geschwindigkeit arbeiten. Besonders bevorzugt ist nach Anspruch 11 ein Tintenstrahldrucker, der ein- oder mehrfarbig ausgestaltet sein kann und bei dem die einzelnen Zeichen mosaikartig aus feinsten Strahltröpfchen zusammengesetzt werden. Dies ermöglicht insbesondere auch einen relativ kleinen Druσkkopf, der gemäss Anspruch 12 quer über die Textilbahn hin- und hergehend ausgestaltet sein kann. Ein solcher Tintenstrahldrucker kann gemäss Anspruch 13 zur Verarbeitung von auf Wasser basierenden Druckfarben ausgebildet sein. Vorteilhafter ist eine Ausgestaltung nach Anspruch 14 zur Verarbeitung von durch UV-Licht polymerisierenden Druckfarben.There are very different options for the design of the printing station, depending on which printing process is used and whether printing is in one or more colors. Only pressure devices that enable electronic data processing and work at a correspondingly high speed are suitable. According to claim 11, an ink jet printer is particularly preferred, which can be configured in one or more colors and in which the individual characters are composed in a mosaic-like manner from the finest jet droplets. In particular, this also enables a relatively small pressure head, which according to claim 12 can be designed to reciprocate across the textile web. Such an inkjet printer can be designed for processing water-based printing inks. An embodiment according to claim 14 for processing printing inks polymerizing by UV light is more advantageous.
Besonders vorteilhaft ist auch eine Ausgestaltung der Druckstation gemäss Anspruch 15 als Laserdrucker, bei dem ein in seiner Richtung programmiert gesteuerter Laserstrahl die Zeichen auf eine elektrostatisch vorgeladene Photohalbleiterfolie schreibt. Das entstehende Ladungsbild wird mit Hilfe von Tonerpartikeln von der mit der Folie überzogenen Drucktrommel auf das Textilband übertragen.Also particularly advantageous is an embodiment of the printing station as a laser printer, in which a laser beam, which is programmed in its direction, writes the characters on an electrostatically preloaded photo semiconductor film. The resulting charge image is transferred from the printing drum covered with the film onto the textile belt with the aid of toner particles.
Die Druckstation kann im einfachsten Fall in einer Farbe drucken, vorteilhafter ist jedoch auch eine Ausgestaltung nach Anspruch 16 als Mehrfarbendrucker.In the simplest case, the printing station can print in one color, but a configuration according to claim 16 as a multicolor printer is also more advantageous.
Der Druckstation ist gemäss Anspruch 17 mindestens eine Fixierstation für den Druck nachgeschaltet. Die Ausbildung der Fixierstation richtet sich nach dem verwendeten Druckprinzip. Dabei ist insbesondere darauf zu achten, dass die Fixierung möglichst schnell erfolgt und der Druck möglichst widerstandsfähig ist. Für polymerisierende Druckfarben eignet sich insbesondere eine Fixierstation auf der Basis von UV-Licht. Für mit Toner arbeitende Laserdrucker ist eine IR-Fixierstation bevorzugt, die die notwendige Wärme zum Aufschmelzen der Tonerpartikel auf dem Textilband liefert. Im letzteren Falle ist eine zusätzliche Pressstation gemäss Anspruch 18 von Vorteil, die den Druck in das Textilband eindrückt und damit die Verbindung verbessert.According to claim 17, the printing station is followed by at least one fixing station for printing. The fuser is designed according to the printing principle used. It is particularly important to ensure that the fixation takes place as quickly as possible and that the pressure is as resistant as possible. A fixing station based on UV light is particularly suitable for polymerizing printing inks. For laser printers working with toner, an IR fixing station is preferred which provides the heat necessary for melting the toner particles on the textile belt. In the latter case, an additional pressing station is advantageous, which presses the pressure into the textile band and thus improves the connection.
Weiter ist es von Vorteil, dass die Anlage gemäss Anspruch 19 eine Band-Fixierstation für das bedruckte Textilband aufweist, um das Textilband von Spannungen zu befreien und zu glätten.It is also advantageous that the system according to claim 19 has a belt fixing station for the printed textile belt in order to free and smooth the textile belt from tensions.
Besonders vorteilhaft ist eine Ausgestaltung der Anlage nach Anspruch 20, wonach der Druckstation eine Beschichtungsstation nachgeschaltet ist, um das bedruckte Textilband mit einer Schutzschicht zu versehen. Eine solche Schutzschicht schützt den Druck auf dem Textilband gegen mechanische und chemische Beanspruchung.An embodiment of the system according to claim 20 is particularly advantageous, according to which a printing station is followed by a coating station in order to provide the printed textile strip with a protective layer. Such a protective layer protects the print on the textile tape against mechanical and chemical stress.
Besonders vorteilhaft ist eine Ausbildung der Anlage nach Anspruch 21, die es ermöglicht, eine Textilbahn zu verarbeiten, deren Breite vorzugsweise um ein Mehrfaches grösser ist als die Breite des zu bedruckenden Textilbandes. Damit kann das Ausgangsmaterial eine rationell hergestellte breite Textilbahn sein, aus der sich dann bedruckte Textilbänder gewünschter Breite herstellen lassen. Hierzu sind verschiedene Möglichkeiten gegeben. Eine besonders vorteilhafte Ausgestaltung der Anlage beschreibt Anspruch 22, die insbesondere für grössere Chargen bedruckter Textilbänder geeignet ist. Für kleinere Chargen eignet sich insbesondere eine Ausgestaltung der Anlage nach Anspruch 23, wobei sich von einer Vorratsrolle grösserer Breite eine zu bedruckendes Textilband gewünschter Breite abschneiden und bedrucken lässt. Der Rest der Textilbahn wird dann wieder einer Aufnahmevorrichtung, vorzugsweise einer Aufnahmerolle zugeführt.A design of the system according to claim 21 is particularly advantageous, which makes it possible to process a textile web, the width of which is preferably several times greater than the width of the textile tape to be printed. The starting material can thus be a rationally produced wide textile web from which printed textile strips of the desired width can then be produced. There are various options for this. A particularly advantageous embodiment of the system is described in claim 22, which is particularly suitable for larger batches of printed textile tapes. For smaller batches, a configuration of the system according to claim 23 is particularly suitable, wherein a textile strip to be printed of the desired width can be cut and printed from a supply roll of greater width. The rest of the textile web is then again a holding device, preferably fed to a take-up roll.
Die Produktionskapazität einer Anlage lässt sich auch noch dadurch steigern, dass gemäss Anspruch 24 die Druckstation derart ausgebildet ist, dass auf dem Textilband mindestens zwei Längsstreifen bedruckbar sind, wobei der Druckstation eine Längsschneidstation nachgeordnet ist, um das Textilband in Textilbänder entsprechend den bedruckten Längsstreifen zu zerschneiden.The production capacity of a system can also be increased by designing the printing station in such a way that at least two longitudinal strips can be printed on the textile strip, with the printing station being followed by a longitudinal cutting station in order to cut the textile strip into textile strips corresponding to the printed longitudinal strips ,
Zur Verbesserung der Qualität der hergestellten bedruckten Textilbänder kann die Anlage mit einer Faltstation gemäss Anspruch 25 versehen sein, um die Randbereiche des bedruckten Textilbandes gegeneinander zu falten und damit eine unschöne oder rauhe Schnittkante vom Randbereich nach innen zu verlegen. Die Faltung kann durch eine der Faltstation nachgeschaltete Fixie Station dauerhaft fixiert werden.To improve the quality of the printed textile tapes produced, the system can be provided with a folding station according to claim 25 in order to fold the edge regions of the printed textile ribbon against one another and thus to lay an unsightly or rough cut edge inwards from the edge region. The folding can be permanently fixed by a fixie station downstream of the folding station.
Das bedrucke Textilband kann entweder aufgerollt oder in wirrer Lage in einem Behälter abgelegt werden. Vorteilhafter ist jedoch eine Ausbildung der Anlage nach Anspruch 26, wonach eine Quersσhneidstation vorhanden ist, um das bedruckte Textilband in Abschnitte zu unterteilen. Dieser Querschneidestation kann vorteilhafterweise eine Stapelvorrichtung nachgeordnet werden, um die Textilbandabschnitte in geordneter Form zu erfassen.The printed textile tape can either be rolled up or placed in a container in a tangled position. However, it is more advantageous to design the system according to claim 26, according to which a cross-cutting station is provided in order to divide the printed textile strip into sections. This cross-cutting station can advantageously be followed by a stacking device in order to grasp the textile belt sections in an ordered form.
Kurze Beschreibung der ZeichnungenBrief description of the drawings
Ausführungsbeispiele der Erfindung werden nachfolgend anhand schematischer Zeichnungen näher beschrieben, dabei zeigen:Exemplary embodiments of the invention are described in more detail below with the aid of schematic drawings, in which:
Figur 1 eine erste Anlage zur kontinuierlichen Herstellung eines bedruckten Textilbandes, insbesondere eines Etikettenbandes in schaubildlicher Darstellung; Figur 2 die Anlage der Figur 1 im Grundriss;Figure 1 shows a first system for the continuous production of a printed textile tape, in particular a label tape in a diagram; Figure 2 shows the plant of Figure 1 in plan;
Figur 3 die Anlage der Figur 1 in Seitenansicht;Figure 3 shows the system of Figure 1 in side view;
Figur 4 die Anlage nach Figur 2, wobei jedoch auf einer Seite der Anlage das Textilband nur einseitig bedruckt wird;Figure 4 shows the system of Figure 2, but on one side of the system, the textile tape is only printed on one side;
Figur 5 eine weitere Anlage zum kontinuierlichen Herstellen eines bedruckten Textilbandes, insbesondere eines Etikettenbandes von einer Textilbahn grösserer Breite, in Seitenansicht;Figure 5 shows a further system for the continuous production of a printed textile tape, in particular a label tape of a textile web of greater width, in side view;
Figur 6 ein bedrucktes Textilband im Grundriss und im Ausschnitt;Figure 6 is a printed textile tape in the plan and in the cutout;
Figur 7 die Anlage der Figuren 1 bis 3 mit abgewandelten Wendestationen im Ausschnitt und in schaubildlicher Darstellung.Figure 7 shows the system of Figures 1 to 3 with modified turning stations in detail and in a graphical representation.
Wege zur Ausführung der ErfindungWays of Carrying Out the Invention
Die Figuren 1 bis 3 zeigen eine erste Anlage zur kontinuierlichen Herstellung eines bedruckten Textilbandes, insbesondere eines Etikettenbandes. Die Anlage weist eine Liefervorrichtung 2 auf, bei der auf einer Achse 4 eine Vorratsrolle 6 einer Textilbahn 8 angeordnet ist. Die Textilbahn 8 ist über eine Richtvorrichtung 10 zu einer Druckstation 12 geführt. Die Richtvorrichtung 10 enthält zwei Rollen 14,16, über die die Textilbahn 8 meanderförmig geführt ist. Die Richtvorrichtung 10 dient dazu, die Textilbahn 8 stets in genauer Position bezüglich der Druckstation 12 zu halten. Vor der Druckstation 12 ist eine erste Längsschneidstation 18 angeordnet, die mittels eines Schneidelementes 20, beispielsweise in Form eines elektrisch beheizten Schmelzdrahtes 22 die Textilbahn 8 in zwei Textilbänder 24,26 unterteilt. Diese Textilbänder durchlaufen mit einer ersten Bandseite 27 eine gemeinsame Druckstation 12 mit einem Druckkopf 28, der längs eines Trägers 29 quer zu den Textilbändern 24,26 hin- und herverfahrbar ist. Der Druckkopf 28 ist vorzugsweise als Tintenstrahldrucker ausgebildet, der die Textilbänder 24,26 mit einer polymeri- sierbaren Farbe bedruckt. Der Druckstation 12 ist eine Fixierstation 30 nachgeschaltet, die den Druck mittels UV-Licht durch Polymerisation fixiert. Die Textilbänder 24,26 werden mittels Umlenkrollen 32A,32B Wendestationen 34A,34B zugeführt.Figures 1 to 3 show a first system for the continuous production of a printed textile tape, in particular a label tape. The system has a delivery device 2, in which a supply roll 6 of a textile web 8 is arranged on an axis 4. The textile web 8 is guided to a printing station 12 via a straightening device 10. The straightening device 10 contains two rollers 14, 16, over which the textile web 8 is guided in a meandering manner. The straightening device 10 serves to keep the textile web 8 always in an exact position with respect to the printing station 12. A first longitudinal cutting station 18 is arranged in front of the printing station 12 and is formed, for example, in the form of a cutting element 20 an electrically heated fuse wire 22 divides the textile web 8 into two textile bands 24, 26. With a first band side 27, these textile bands pass through a common printing station 12 with a print head 28, which can be moved back and forth along a carrier 29 transversely to the textile bands 24, 26. The print head 28 is preferably designed as an inkjet printer, which prints the textile tapes 24, 26 with a polymerizable color. The printing station 12 is followed by a fixing station 30, which fixes the print by means of UV light by polymerization. The textile belts 24, 26 are fed by means of deflection rollers 32A, 32B, turning stations 34A, 34B.
Die Wendestationen enthalten kreuzweise angeordnete Wendeorgane 36,38, beispielsweise Stäbe oder Rollen. An dem ersten Wendeorgan 36 werden die Textilbänder 24 beziehungsweise 26 zunächst um 90 ° gegen das zweite Wendeorgan 38 umgelenkt und an letzterem erneut um 90° parallel zur Textilbahn 8 der Druckstation 12 zurückgeführt, sodass die Textilbänder 24 beziehungsweise 26 die Druckstation 12 mit der zweiten Bandseite 40 in entgegengesetzter Richtung zur ersten Bandseite 27 durchlaufen. Die zweite Bandseite 40 wird dann an der gleichen Druckstation 12 mit dem gleichen Druckkopf 28 in einem Arbeitsgang bedruckt, wobei der Druck der zweiten Bandseite 40 bezüglich des Drucks der ersten Bandseite 27 phasenverschoben ist. Die zweite Bandseite 40 wird dann ebenfalls der gleichen Fixierstation 30 zugeführt, welche auch zum Fixieren des Drucks der ersten Bandseite dient.The turning stations contain turning organs 36, 38 arranged crosswise, for example rods or rollers. On the first turning element 36, the textile belts 24 and 26 are first deflected by 90 ° against the second turning element 38 and on the latter again guided 90 ° parallel to the textile web 8 of the printing station 12, so that the textile belts 24 and 26 the printing station 12 with the second belt side 40 run in the opposite direction to the first hinge side 27. The second band side 40 is then printed at the same printing station 12 with the same printhead 28 in one operation, the printing of the second band side 40 being out of phase with the printing of the first band side 27. The second band side 40 is then also fed to the same fixing station 30, which also serves to fix the pressure of the first band side.
Nach dem Bedrucken der ersten Bandseite 27 und der zweiten Bandseite 40 der Textilbänder 24,26 können diese beliebig weiter verarbeitet werden. Im einfachsten Fall können die Textilbänder 24,26 in nicht dargestellter Weise auf Vorratsrollen aufgerollt oder in Abschnitte unterteilt werden. Die Figuren 1 bis 3 zeigen weitere Bearbeitungsmöglichkeiten, so wird das Textilband 24 nach der Fixiervorrichtung 30 an einer zweiten Längsschneidstation 42 erneut in Textilbänder 24A,24B,24C kleinerer Breite unterteilt, die an einer Quer- schneidstation 44 in Textilbandabschnitte 46 unterteilt und in einer Stapelvorrichtung 48 gestapelt werden. Die Längsschneidstation 42 enthält als Schmelzdrähte 22 ausgestaltete Schneidelemente 20. Die Querschneidstation 44 ist mit einem quer zur Laufrichtung bewegbaren Schneidmesser 50 ausgestattet.After printing on the first band side 27 and the second band side 40 of the textile bands 24, 26, these can be processed further as desired. In the simplest case, the textile tapes 24, 26 can be rolled up on supply rolls in a manner not shown or divided into sections. FIGS. 1 to 3 show further processing options. After the fixing device 30 at a second longitudinal cutting station 42, the textile strip 24 is again subdivided into textile strips 24A, 24B, 24C of smaller width, which are Cutting station 44 divided into textile belt sections 46 and stacked in a stacking device 48. The longitudinal cutting station 42 contains cutting elements 20 designed as fusible wires 22. The transverse cutting station 44 is equipped with a cutting knife 50 which can be moved transversely to the running direction.
Das Textilband 26 der anderen Seite der Anlage wird ebenfalls einer Längsschneidstation 52 zugeführt, an der es mittels eines Schneidelementes 20 in Form eines elektrisch beheizten Schmelzdrahtes 22 in zwei Textilbänder 26A,26B unterteilt wird. Der Längsschneidstation 52 ist eine Faltstation 54 nachgeschaltet, an der die Randbereiche 56 der Textilbänder 26A,26B gegeneinander gefaltet werden. In einer nachgeschalteten Bandfixierstation 58 werden die gefalteten Bänder in ihrer Form fixiert. Hierzu weist die Fixierstation eine Heizwalze 60 und zwei Presswalzen 62 auf, die die gefalteten Bänder gegen die Heizwalze 60 drücken. In einer nachgeschalteten Querschneidstation 44 werden die so gefalteten Textilbänder 26A,26B wiederum in Textilbandabschnitte 64 zerschnitten, die in einer Stapelvorrichtung 48 gestapelt werden.The textile belt 26 on the other side of the system is also fed to a longitudinal cutting station 52, at which it is divided into two textile belts 26A, 26B by means of a cutting element 20 in the form of an electrically heated fuse wire 22. The longitudinal cutting station 52 is followed by a folding station 54, at which the edge regions 56 of the textile strips 26A, 26B are folded against one another. The folded strips are fixed in their shape in a downstream strip fixing station 58. For this purpose, the fixing station has a heating roller 60 and two pressing rollers 62 which press the folded strips against the heating roller 60. In a downstream cross-cutting station 44, the textile tapes 26A, 26B folded in this way are in turn cut into textile tape sections 64, which are stacked in a stacking device 48.
Zur Steuerung der Anlage dient eine elektronische Steuervorrichtung 66, die insbesondere die Druckstation 12 mit dem Druckkopf 28 steuert und auch die übrigen Komponenten der Anlage aufeinander abstimmt.An electronic control device 66 is used to control the system, which in particular controls the printing station 12 with the print head 28 and also coordinates the other components of the system with one another.
Die Figur 4 zeigt die Anlage der Figuren 1 bis 3, wobei jedoch der rechte Teil der Anlage nach der Druckstation 12 derart quer zur Laufrichtung des Textilbandes verschoben ist, dass das Textilband 26 die Wendestation 34B nicht mehr durchläuft, sondern direkt der Längsschneidstation 52, der nachfolgenden Faltstation 54, der Bandfixierstation 58 und der Querschneidstation 44 und der Stapelvorrichtung 48 zugeführt wird. In diesem Falle wird nur die erste Bandseite 27 des Textilbandes 26 bedruckt. Die Figur 5 zeigt ein weiteres Ausführungsbeispiel einer Anlage zum kontinuierlichen Herstellen eines bedruckten Textilbandes, insbesondere eines Etikettenbandes. Diese Anlage weist eine Liefervorrichtung 68 für eine Textilbahn 70 auf, die auf einer Vorratsrolle 72 aufgewickelt ist. Die Breite der Textilbahn 70 beträgt ein Mehrfaches der Breite des bedruckten Textilbandes 74. Die Textilbahn 70 durchläuft von der Vorratsrolle 72 kommend eine Richtvorrichtung 76 und gelangt dann zu einer Längsschneidstation 78, an der ein Schneidelement 80 in Form eines Schmelzdrahtes 82 ein Textilband 74 der gewünschten Breite von der Textilbahn 70 abtrennt. Das Textilband 74 gelangt dann zur Druckstation 84, an der ein Druckkopf 86 mit Druckeinheiten 88A,88B,88C für verschiedene Farben hintereinander angeordnet sind. Auch in diesem Fall handelt es sich um einen Tintenstrahldrucker, der zunächst die erste Bandseite 90 des Textilbandes 74 bedruckt. Der Druckstation ist ein Kontrollsensor 92 nachgeschaltet, der das Druckbild auf Fehler überwacht.FIG. 4 shows the system of FIGS. 1 to 3, but the right part of the system after the printing station 12 is displaced transversely to the direction of travel of the textile belt in such a way that the textile belt 26 no longer passes through the turning station 34B, but directly to the longitudinal cutting station 52, which subsequent folding station 54, the belt fixing station 58 and the cross cutting station 44 and the stacking device 48 is supplied. In this case, only the first band side 27 of the textile band 26 is printed. FIG. 5 shows a further embodiment of a system for the continuous production of a printed textile tape, in particular a label tape. This system has a delivery device 68 for a textile web 70, which is wound on a supply roll 72. The width of the textile web 70 is a multiple of the width of the printed textile tape 74. Coming from the supply roll 72, the textile web 70 passes through a straightening device 76 and then arrives at a longitudinal cutting station 78, at which a cutting element 80 in the form of a fuse wire 82 is a textile tape 74 of the desired size Width separated from the textile web 70. The textile belt 74 then arrives at the printing station 84, at which a print head 86 with printing units 88A, 88B, 88C for different colors are arranged one behind the other. In this case too, it is an inkjet printer which initially prints on the first band side 90 of the textile band 74. A control sensor 92 is connected downstream of the printing station and monitors the print image for errors.
An die Druckstation 84 und den Kontrollsensor 92 schliesst sich eine Fixierstation 94 an, die einen UV-Bereich 94A und einen IR-Bereich 94B aufweist. Im UV-Bereich 94A wird der Druck durch UV-Licht behandelt, zum Beispiel polymerisiert. Im IR-Bereich 94B erfolgt die Fixierung durch eine Wärmebehandlung. An die Fixierstation 94 schliesst sich eine Wendestation 96 an, die eine quer zur Längsrichtung des Textilbandes angeordnete Umlenkrolle 98 enthält, welche das Textilband 74 zur Druckstation 84 zurückführt. Das Textilband 74 gelangt mit seiner zweiten Bandseite 100 unter den Druckkopf 86 der Druckstation 84, durchwandert diese in entgegengesetzter Richtung zur ersten Bandseite 90 des Textilbandes 74 und wird somit im gleichen Arbeitsgang und mit der gleichen Druckstation 84 mit dem gleichen Druckkopf 86 in phasenverschobener Weise bedruckt. Das nunmehr zweiseitig bedruckte Textilband 74 gelangt über eine weitere Umlenkrolle 102 in die Fixierstation 94 und anschliessend zu einer Abzugsvorrichtung 104, die gleichzeitig als weitere Bandfixierstation 106 ausgestaltet sein kann. Hierzu ist eine Walze 108 beheizt. An die Bandfixierstation 106 schliesst sich eine Querschneidstation 110 an, an der das bedruckte Band mittels einer Schneidvorrichtung 112 quer zur Laufrichtung in Textilbahnabschnitte 114, vorzugsweise Etiketten zerschnitten wird, die in einer Stapelvorrichtung 116 gestapelt werden.A fixing station 94, which has a UV region 94A and an IR region 94B, is connected to the printing station 84 and the control sensor 92. In the UV region 94A, the print is treated by UV light, for example polymerized. In the IR region 94B, the fixation is carried out by a heat treatment. The fixing station 94 is followed by a turning station 96 which contains a deflection roller 98 which is arranged transversely to the longitudinal direction of the textile band and which returns the textile band 74 to the printing station 84. The textile ribbon 74 passes with its second ribbon side 100 under the print head 86 of the printing station 84, travels through it in the opposite direction to the first ribbon side 90 of the textile ribbon 74 and is thus printed in the same operation and with the same printing station 84 with the same print head 86 in a phase-shifted manner , The textile tape 74, which is now printed on both sides, passes via a further deflection roller 102 into the fixing station 94 and then to a take-off device 104, which can also be designed as a further belt fixing station 106. For this purpose, a roller 108 is heated. A cross cutting station 110 is connected to the tape fixing station 106, at which the printed tape is cut into textile web sections 114, preferably labels, which are stacked in a stacking device 116, by means of a cutting device 112 transverse to the running direction.
Der nicht verwendete Textilbahnteil 118 wird über eine Umlenkrolle 120 einer Aufnahmevorrichtung 122 zugeführt und vorzugsweise zu einer Vorratsrolle 124 aufgewickelt.The unused textile web part 118 is fed via a deflection roller 120 to a receiving device 122 and is preferably wound up to form a supply roll 124.
Die Figur 6 zeigt aufeinander folgende bedruckte Textilbahnabschnitte 114, die durch einen Trennbereich 126 voneinander getrennt sind. An diesem Trennbereich 126 arbeiten sämtliche Düsen des Druckkopfes 86 gleichzeitig, um diese zu reinigen. Eine strichpunktiert angedeutete Absaugvorrichtung 128 führt überflüssige frei werdende Drucktinte ab.FIG. 6 shows consecutive printed textile web sections 114 which are separated from one another by a separating area 126. At this separation area 126, all of the nozzles of the printhead 86 work simultaneously in order to clean them. A suction device 128, indicated by dash-dotted lines, removes unnecessary released printing ink.
Die Anlage der Figur 5 enthält wiederum eine elektronische Steuervorrichtung 130, die nicht nur die Druckstation 84 steuert sondern sämtliche Bauteile der Anlage und deren Funktionen aufeinander abstimmt.The system in FIG. 5 in turn contains an electronic control device 130 which not only controls the printing station 84 but also coordinates all components of the system and their functions.
Die Figur 7 zeigt einen Ausschnitt der Anlage der Figuren 1 bis 3 mit abgewandelten Wendestationen 132A,132B. Die Textilbänder 24,26 sind über erste Umlenkrollen 134A,134B geführt, die unter einem kleinen Winkel zur Querrichtung der Textilbänder geneigt sind und dadurch die Textilbänder 24,26 soweit von der ursprünglichen ankommenden Richtung auslenken bis sie ausserhalb der ursprünglichen ankommenden Richtung der Textilbänder zweite Umlenkrollen 136A,136B erreichen. Letztere sind analog derart geneigt angeordnet, dass die Textilbänder 24,26 wieder paralell zu und in Laufrichtung der ursprünglichen ankommenden Textilbänder umgelenkt und ausgerichtet werden. Zwischen den ersten Umlenkrollen 134A,134B und den zweiten Umlenkrollen 136A,136B werden die Textilbänder um ihre eigene Längsachse verdreht, so dass sie nach den zweiten Umlenkrollen 136A,136B mit ihrer zweiten Bandseite 40 oben liegen.FIG. 7 shows a section of the system from FIGS. 1 to 3 with modified turning stations 132A, 132B. The textile strips 24, 26 are guided over first deflection rollers 134A, 134B, which are inclined at a small angle to the transverse direction of the textile strips and thereby deflect the textile strips 24, 26 from the original arriving direction until they deflect second deflection rollers outside the original arriving direction of the textile strips Reach 136A, 136B. The latter are arranged inclined analogously in such a way that the textile bands 24, 26 are redirected and aligned parallel to and in the running direction of the originally arriving textile bands. Between the first pulleys 134A, 134B and the second Deflecting rollers 136A, 136B, the textile belts are rotated about their own longitudinal axis, so that after the second deflecting rollers 136A, 136B they lie at the top with their second band side 40.
Anstelle der oder zusätzlich zur Richtvorrichtung kann die Anlage vor der Druckstation mit einem Sensor ausgestattet sein, der den Rand des Textilbandes abtastet, um die Lage des Randes zu bestimmen und danach den seitlichen Druckbeginn an dem Textilband zu bestimmen. Der Druckbeginn in Längsrichtung des Textilbandes kann durch Markierungen im Textilband bestimmt werden, insbesondere dann, wenn das Textilband nicht neutral sondern bereits mit einem beispielsweise eingewebten Grundmuster versehen ist.Instead of or in addition to the straightening device, the system in front of the printing station can be equipped with a sensor that scans the edge of the textile strip in order to determine the position of the edge and then determine the lateral start of printing on the textile strip. The start of printing in the longitudinal direction of the textile band can be determined by markings in the textile band, in particular when the textile band is not neutral but already provided with a basic pattern, for example, woven into it.
Es sind zahlreiche weitere Ausführungsbeispiele denkbar, wobei insbesondere auch Teilausführungen der Ausführungsbeispiele untereinander kombinierbar sind. Numerous further exemplary embodiments are conceivable, and in particular partial versions of the exemplary embodiments can also be combined with one another.
BEZÜGSZEICHENLISTEBEZÜGSZEICHENLISTE
2 Liefervorrichtung 76 Richtvorrichtung2 delivery device 76 straightening device
4 Achse 78 Längsschneidstation4 axis 78 slitting station
6 Vorratsrolle 80 Schneidelement6 supply roll 80 cutting element
8 Textilbahn 82 Schmelzdraht8 textile web 82 fuse wire
10 Richtvorrichtung 84 Druckstation10 straightening device 84 printing station
12 Druckstation 86 Druckkopf12 Print station 86 print head
14 Rolle 88A Druckeinheit14 roll 88A printing unit
16 Rolle 88B Druckeinheit16 roll 88B printing unit
18 Längsschneidstation 88C Druckeinheit18 Slitting station 88C printing unit
20 Schneidelement 90 erste Bandseite20 cutting element 90 first hinge side
22 Schmelzdraht 92 Kontrollsensor22 Fusible wire 92 Control sensor
24 Textilband 94 Fixierstation24 textile belt 94 fixing station
24A Textilband 94A UV-Bereich24A textile tape 94A UV range
24B Textilband 94B IR-Bereich24B textile strap 94B IR range
24C Textilband 96 Wendestation24C textile belt 96 turning station
26 Textilband 98 Umlenkrolle 26A Textilband 100 zweite Bandseite 26B Textilband 102 Umlenkrolle26 textile belt 98 deflection roller 26A textile belt 100 second hinge side 26B textile belt 102 deflection roller
27 erste Bandseite 104 Abzugsvorrichtung27 first hinge side 104 take-off device
28 Druckkopf 106 Bandfixierstation28 Printhead 106 Ribbon fuser
29 Träger 108 Walze29 carrier 108 roller
30 FixierStation 110 Querschneidstation 32A Umlenkrolle 112 Schneidvorrichtung 32B Umlenkrolle 114 Textilbandabschnitte 4A Wendestation 116 Stapelvorrichtung 4B Wendestation 118 Textilbahnteil 6 Wendeorgan 120 Umlenkrolle 8 Wendeorgan 122 Aufnahmevorrichtung 0 zweite Bandseite 124 Vorratsrolle 2 Längsschneidstation 125 Druck 4 Querschneidstation 126 Trennbereich 6 Textilbandabschnitt 128 AbSaugvorrichtung 8 Stapelvorrichtung 130 Steuervorrichtung 0 Schneidmesser 132A Wendestation 2 Längsschneidstation 132B WendeStation 4 Faltstation 134A erste Umlenkrolle 6 Randbereich 134B erste Umlenkrolle 8 Bandfixierstation 136A zweite Umlenkrolle 0 Heizwalze 136B zweite Umlenkrolle 2 Presswalze 4 Textilbandabschnitt 6 Steuervorrichtung 8 Liefervorrichtung 0 Textilbahn 2 Vorratsrolle 4 Textilband 30 fixing station 110 cross cutting station 32A deflecting roller 112 cutting device 32B deflecting roller 114 textile belt sections 4A turning station 116 stacking device 4B turning station 118 textile web part 6 turning element 120 deflecting roller 8 turning element 122 receiving device 0 second belt side 124 supply roll 2 longitudinal cutting station 125 printing 4 cross cutting station 126 separating area 6 textile belt section 128 suction device 0 stacking device 8 stacking device 130 Cutting knife 132A turning station 2 longitudinal cutting station 132B turning station 4 folding station 134A first deflection roller 6 edge area 134B first deflection roller 8 belt fixing station 136A second deflection roller 0 heating roller 136B second deflection roller 2 press roller 4 textile belt section 6 control device 8 delivery device 0 textile web 2 supply roll 4 textile belt

Claims

PATENTANSPRÜCHE
1. Anlage zur kontinuierlichen Herstellung eines bedruckten Textilbandes, insbesondere eines Etikettenbandes, mit einer mit einer elektronischen Steuervorrichtung (66,130) verbundenen Druckstation (28,86) mit einem Druckkopf (28,86), dadurch gekennzeichnet, dass die Anlage derart ausgebildet ist, dass der Druckkopf (28,86) eine Bandseite (27,90) des Textilbandes (24,24A,24B,24C,26,26A,26B,74) und wahlweise zusätzlich mit dem gleichen Druckkopf (28,86) und mit der gleichen Druckseite in einem Arbeitsgang die zweite Bandseite (40,100) des Textilbandes bedruckt.1. System for the continuous production of a printed textile tape, in particular a label tape, with a printing station (28, 86) connected to an electronic control device (66, 130) with a print head (28, 86), characterized in that the system is designed such that the print head (28.86) is a band side (27.90) of the textile band (24.24A, 24B, 24C, 26.26A, 26B, 74) and optionally additionally with the same print head (28.86) and with the same print side Printed on the second side of the tape (40,100) of the textile tape in one operation.
2. Anlage nach Anspruch 1, dadurch gekennzeichnet, dass dem Druckkopf (86) ein Kontrollsensor (92) zugeordnet ist.2. Installation according to claim 1, characterized in that a control sensor (92) is assigned to the print head (86).
3. Anlage nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die erste und die zweite Bandseite (27,40,90,100) des Textilbandes phasenverschoben bedruckbar sind.3. Plant according to claim 1 or 2, characterized in that the first and the second band side (27, 40, 90, 100) of the textile band can be printed out of phase.
4. Anlage nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die zweite Bandseite des Textilbandes in der gleichen Laufrichtung wie die erste Bandseite am Druckkopf vorbeibewegbar ist.4. Installation according to one of claims 1 to 3, characterized in that the second band side of the textile band can be moved past the print head in the same direction as the first band side.
5. Anlage nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die zweite Bandseite (40,100) des Textilbandes in entgegengesetzter Laufrichtung zur ersten Bandseite (27,90) am Druckkopf (28,86) vorbeibewegbar ist.5. Installation according to one of claims 1 to 3, characterized in that the second band side (40, 100) of the textile band in the opposite direction to the first band side (27, 90) can be moved past the print head (28, 86).
6. Anlage nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass sie eine Wendestation (34A,34B,96,132A,132B) zum Wenden der Bandseite des Textilbandes bezüglich des Druckkopfes (28,86) aufweist. 6. System according to one of claims 1 to 5, characterized in that it has a turning station (34A, 34B, 96, 132A, 132B) for turning the ribbon side of the textile ribbon with respect to the print head (28, 86).
7. Anlage nach Anspruch 6, dadurch gekennzeichnet, dass die Wendestation (132A,132B) eine Einrichtung (134A,134B, 136A,136B) zum Wenden des Textilbandes (24,26) um seine Längsachse aufweist.7. Plant according to claim 6, characterized in that the turning station (132A, 132B) has a device (134A, 134B, 136A, 136B) for turning the textile belt (24, 26) about its longitudinal axis.
8. Anlage nach Anspruch 6, dadurch gekennzeichnet, dass sie eine Wendestation (96) zum Wenden des Textilbandes (74) quer zu seiner Laufrichtung aufweist.8. Plant according to claim 6, characterized in that it has a turning station (96) for turning the textile belt (74) transversely to its running direction.
9. Anlage nach Anspruch 8, dadurch gekennzeichnet, dass die Wendestation (96) ein quer zur Laufrichtung angeordnetes Wendeorgan (98) aufweist, welches das Textilband (74) mit seiner zweiten Bandseite (100) dem Druckkopf (86) der Druckstation (84) zuführt.9. System according to claim 8, characterized in that the turning station (96) has a turning member (98) which is arranged transversely to the running direction and which has the second side (100) of the textile belt (74) to the print head (86) of the printing station (84). supplies.
10. Anlage nach Anspruch 8, dadurch gekennzeichnet, dass die Wendestation (34A,34B) kreuzweise angeordnete Wendeorgane (36,38) aufweist.10. Plant according to claim 8, characterized in that the turning station (34A, 34B) has cross-arranged turning members (36, 38).
11. Anlage nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, dass die Druckstation (12,84) als Tintenstrahldrucker ausgebildet ist.11. Plant according to one of claims 1 to 10, characterized in that the printing station (12,84) is designed as an inkjet printer.
12. Anlage nach Anspruch 11, dadurch gekennzeichnet, dass der Druckkopf (28) quer über das Textilband (24,26) hin- und hergehend ausgebildet ist.12. System according to claim 11, characterized in that the print head (28) is designed to reciprocate across the textile belt (24, 26).
13. Anlage nach Anspuch 11, dadurch gekennzeichnet, dass der Tintenstrahldrucker zur Verarbeitung von auf Wasser basierender Druckfarbe ausgebildet ist.13. System according to claim 11, characterized in that the inkjet printer is designed to process water-based printing ink.
14. Anlage nach Anspruch 11, dadurch gekennzeichnet, dass der Tintenstrahldrucker zur Verarbeitung von durch UV-Licht poly erisierender Druckfarbe ausgebildet ist.14. Plant according to claim 11, characterized in that the inkjet printer is designed for processing printing ink which is erased by UV light.
15. Anlage nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, dass die Druckstation als Laserdrucker ausgebildet ist. 15. Plant according to one of claims 1 to 10, characterized in that the printing station is designed as a laser printer.
16. Anlage nach einem der Ansprüche 1 bis 15, dadurch gekennzeichnet, dass die Druckstation (12,84) als Mehrfarbendrucker ausgebildet ist und vorzugsweise mehrere hintereinander angeordnete Druckeinheiten (88A, 88B, 88C) für unterschiedliche Farben aufweist.16. System according to one of claims 1 to 15, characterized in that the printing station (12, 84) is designed as a multicolor printer and preferably has a plurality of printing units (88A, 88B, 88C) arranged one behind the other for different colors.
17. Anlage nach' einem der Ansprüche 1 bis 16, dadurch gekennzeichnet, dass sie mindestens eine, der Druckstation (12,84) nachgeschaltete, vorzugsweise auf UV-Licht basierende Fixierstation (30,94) für den Druck aufweist.17. System according to ' one of Claims 1 to 16, characterized in that it has at least one fixing station (30, 94), downstream of the printing station (12, 84), preferably based on UV light, for printing.
18. Anlage nach Anspruch 17, dadurch gekennzeichnet, dass sie nach der Druck-Fixierstation (94) eine Pressstation (106) für das Textilband (74) aufweist.18. Plant according to claim 17, characterized in that after the pressure fixing station (94) it has a pressing station (106) for the textile belt (74).
19. Anlage nach einem der Ansprüche 1 bis 18, dadurch gekennzeichnet, dass sie eine Band-Fixierstation (58,106) für das bedruckte Textilband (26A,26B,74) aufweist.19. Plant according to one of claims 1 to 18, characterized in that it has a belt fixing station (58, 106) for the printed textile belt (26A, 26B, 74).
20. Anlage nach einem der Ansprüche 1 bis 19, dadurch gekennzeichnet, dass sie eine der Druckstation nachgeschaltete Beschichtungsstation aufweist, um das bedruckte Textilband mit einer Schutzschicht zu versehen.20. Plant according to one of claims 1 to 19, characterized in that it has a coating station downstream of the printing station in order to provide the printed textile strip with a protective layer.
21. Anlage nach einem der Ansprüche 1 bis 20, dadurch gekennzeichnet, dass sie eine Liefervorrichtung (2,68) für eine Textilbahn (8,70) aufweist, deren Breite mindestens der doppelten Breite des zu bedruckenden Textilbandes (24,26,74) entspricht, wobei vor der Druckstation (12,84) eine Längsschneidstation (18,78) angeordnet ist, um von der Textilbahn (8,70) ein zu bedruckendes Textilband (24,26,74) abzuschneiden.21. Installation according to one of claims 1 to 20, characterized in that it has a delivery device (2,68) for a textile web (8,70), the width of which is at least twice the width of the textile tape to be printed (24,26,74) A longitudinal cutting station (18, 78) is arranged in front of the printing station (12, 84) in order to cut a textile tape (24, 26, 74) to be printed from the textile web (8, 70).
22. Anlage. nach Anspruch 21, dadurch gekennzeichnet, dass die Textilbahn (8) im wesentlichen die doppelte Breite eines zu bedruckenden Textilbandes (24,26) aufweist, um die Textilbahn (8) an der Längsschneidstation (18) in zwei identische Textilbänder (24,26) zu zerschneiden, wobei die Druckstation (12) nach der Längsschneidstation (18) bezüglich einer durch die Schnittlinie der Textilbahn (8) gehenden Vertikalebene spiegelbildlich verdoppelte Einrichtungen aufweist.22. Appendix. 22. According to claim 21, characterized in that the textile web (8) has essentially twice the width of a textile band (24, 26) to be printed, in order to convert the textile web (8) at the longitudinal cutting station (18) into two identical textile bands (24, 26). to cut, the printing station (12) after the longitudinal cutting station (18) with respect to a through the cutting line of the textile web (8) going vertical plane has mirror-image doubled devices.
23. Anlage nach Anspruch 21, dadurch gekennzeichnet, dass von der zuzuführenden Textilbahn (70) an der Längsschneidstation (78) ein zu bedruckendes Textilband (74) abschneidbar ist und der verbleibende Rest (118) der Textilbahn über eine Umlenkvorrichtung (120) einer Aufnahmevorrichtung (122) vorzugsweise einer Aufnahmerolle (124) zuführbar ist.23. Plant according to claim 21, characterized in that a textile tape (74) to be printed can be cut off from the textile web (70) to be fed at the longitudinal cutting station (78) and the remainder (118) of the textile web via a deflection device (120) of a receiving device (122) can preferably be fed to a take-up roll (124).
24. Anlage nach einem der Ansprüche 1 bis 23, dadurch gekennzeichnet, dass die Druckstation (12) derart ausgebildet ist, dass auf dem Textilband (24,26) mindestens zwei Längsstreifen bedruckbar sind, wobei der Druckstation (12) eine Längsschneidstation (42,52) nachgeordnet ist, um das Textilband (24,26) in Textilbänder (24A,24B,24C,26A,26B) entsprechend den bedruckten Längsstreifen zu zerschneiden.24. Plant according to one of claims 1 to 23, characterized in that the printing station (12) is designed such that at least two longitudinal strips can be printed on the textile belt (24, 26), the printing station (12) having a longitudinal cutting station (42, 52) is arranged in order to cut the textile band (24, 26) into textile bands (24A, 24B, 24C, 26A, 26B) in accordance with the printed longitudinal strips.
25. Anlage nach einem der Ansprüche 1 bis 24, dadurch gekennzeichnet, dass sie eine Faltstation (54) aufweist, um die Randbereiche (56) des bedruckten Textilbandes (26A,26B) gegeneinander zu falten, wobei der Faltstation (56) vorzugsweise eine Band-Fixierstation (58) nachgeschaltet ist.25. Installation according to one of claims 1 to 24, characterized in that it has a folding station (54) to fold the edge regions (56) of the printed textile tape (26A, 26B) against each other, the folding station (56) preferably a tape -Fixing station (58) is connected downstream.
26. Anlage nach einem der Ansprüche 1 bis 25, dadurch gekennzeichnet, dass sie eine Querschneidstation (44,110) aufweist, um das bedruckte Textilband (24A,24B,24C,26A,26B,74) in Abschnitte (46,64,114) zu unterteilen, wobei der Querschneidstation (44,110) vorzugsweise eine Stapelvorrichtung (48,116) nachgeordnet ist. 26. Installation according to one of claims 1 to 25, characterized in that it has a cross-cutting station (44, 110) in order to divide the printed textile strip (24A, 24B, 24C, 26A, 26B, 74) into sections (46, 64, 114), the cross-cutting station (44, 110) preferably being followed by a stacking device (48, 116).
EP01931315A 2000-07-11 2001-05-29 Installation for continuously producing an imprinted textile strip, especially a label strip Expired - Lifetime EP1299242B1 (en)

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Publication number Publication date
EP1299242B1 (en) 2011-10-12
ES2373539T3 (en) 2012-02-06
BR0112431A (en) 2003-07-08
JP2004505802A (en) 2004-02-26
CN1267283C (en) 2006-08-02
BR0112431B1 (en) 2010-09-08
TW517007B (en) 2003-01-11
HK1055709A1 (en) 2004-01-21
CN1446150A (en) 2003-10-01
ATE528145T1 (en) 2011-10-15
US6811252B2 (en) 2004-11-02
AU2001258141A1 (en) 2002-02-18
US20030161673A1 (en) 2003-08-28
WO2002011988A1 (en) 2002-02-14

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