EP1291099A2 - Procédé et dispositif pour optimiser la qualité de lingots coulés en continu, comportants une section circulaire ou quasi circulaire - Google Patents
Procédé et dispositif pour optimiser la qualité de lingots coulés en continu, comportants une section circulaire ou quasi circulaire Download PDFInfo
- Publication number
- EP1291099A2 EP1291099A2 EP02019561A EP02019561A EP1291099A2 EP 1291099 A2 EP1291099 A2 EP 1291099A2 EP 02019561 A EP02019561 A EP 02019561A EP 02019561 A EP02019561 A EP 02019561A EP 1291099 A2 EP1291099 A2 EP 1291099A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- round
- cross
- strand
- rollers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005266 casting Methods 0.000 claims abstract description 35
- 238000007711 solidification Methods 0.000 claims abstract description 17
- 230000008023 solidification Effects 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 2
- 238000009749 continuous casting Methods 0.000 description 9
- 238000005204 segregation Methods 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 229910000669 Chrome steel Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 229910000915 Free machining steel Inorganic materials 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 240000000528 Ricinus communis Species 0.000 description 1
- QFGIVKNKFPCKAW-UHFFFAOYSA-N [Mn].[C] Chemical compound [Mn].[C] QFGIVKNKFPCKAW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/1206—Accessories for subsequent treating or working cast stock in situ for plastic shaping of strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
Definitions
- the invention relates to a method for optimizing the quality of at least a casting machine with mold continuous castings with round or approximately round cross-sections or cross-sectional areas in the area of soft reduction (Residual solidification).
- the invention also relates to a device for Execution of the procedure.
- the reduction in the thickness of cast strands known as soft reduction is known below the casting mold in continuous casting plants.
- the strand is usually used with one or more rolls or roll segments reduced in thickness, in order to improve the internal quality of the casting strand, i.e. Reduce nuclear segregation and core porosity inside the strand.
- This procedure requires in the case of rectangular continuous casting cross sections as a result the strand elongation a comparatively large decrease in thickness to the desired To improve the internal quality of the casting strand. For this is, however, a high effort and a correspondingly large mechanical engineering Effort required.
- a significant improvement is achieved by profiling the continuous casting cross section reached on one or two sides. Through such profiling, the desired reduction in core segregation is comparatively less expensive and enables core porosity.
- the document WO 00/37 200 describes a process for the production of continuous cast billets in a vertical continuous caster with horizontal Outlet, followed by at least one descaling device and several Rolling mills.
- the one in the vertical continuous caster with horizontal The billets produced in the outlet show differences in the solidified state Material concentration across the cross section. It is reported that almost All steels have porous spots below the surface and in the core area. Free-cutting steels are particularly affected. Show carbon-manganese steels Segments in the core area, which include the production of e.g. high strength Complicate wires.
- High-carbon chrome steels form Lint in the core area, which, for example, the quality of the inner surfaces greatly deteriorate from pickled pipes of high precision.
- Chromium-nickel steels have one depending on their chemical composition Part of the high proportion of delta ferrite as a second fiber, which is used for round billets pronounced maximum at a distance of 0.4 to 0.7 x radius from the core and the formability of these steels in subsequent cross rolling processes greatly reduced, since the main forming zone is located in this cross-sectional area. As a result, only low degrees of stretching can be achieved. From a medium one Delta ferrite content of around 4% gives rise to general problems of formability for example in the form of cracks.
- the described prior art has the overall disadvantage that the Possibilities for influencing different material concentrations over the billet cross-section of those cast in the vertical continuous caster Bludgeons are restricted.
- the object of the invention based on specifying a method and a device by which the quality of continuous castings with round or approximately round cross-section or cross-sectional areas with technically uncomplicated and to optimize economically favorable means.
- An embodiment of the method provides that round, in particular comparative large strand cross-sections, or strand cross-sectional areas for Avoidance of structural cracks or uncontrolled deformation of the strand this, thanks to rollers that can be adjusted on both sides and offset by approximately 90 ° to the reduction level is supported. These support rollers can also be a minor at the same time Take over forming without increasing the susceptibility to cracking.
- a further embodiment of the method according to the invention provides that the round or nearly round pouring cross-section through adjustable on both sides, um Rollers offset by 90 ° to the reduction plane in the area of residual solidification Amount between 5 and 60% of the main reduction is deformed. This will a further core compression in the soft reduction section and thus a considerable one Quality improvement of the inner cross section of the cast strand reached before this is formed into the final cross section in rolling stands.
- the position of the sump tip in the cast strand depends on the steel quality, Melt temperature, casting speed, casting powder and amount of water spray is calculated and the position of the roles is adjusted accordingly.
- a device is also used to carry out the method according to the invention proposed to optimize the quality of in at least one casting machine continuous casting with continuous or approximate with continuous mold round cross-section or cross-sectional areas in the area of residual solidification provides adjustable roles that with an approximately cylindrical or to the Rounding of the casting formats are adapted profiling, the Profile radius is at least 1.5 times the largest casting format radius.
- An embodiment of the device is further characterized in that in the case of round or approximately round, in particular comparatively large Strand cross-sections or cross-sectional areas to avoid structural cracks or uncontrolled deformations of the casting strand, this, in the area the residual solidification can be adjusted on both sides and is offset by approx. 90 ° to the reduction level Roles.
- This device can be used for the first time Circular cross-sections or similar cross-sections, free of nuclear segregation and Core porosities are created, reducing the internal quality of the cast Strands is optimized.
- Figure 1 shows a side view of a circular continuous caster with horizontal Spout for an endless cast steel casting 1 with a round or approximately round cross-section or cross-sectional areas.
- the continuous casting plant comprises the mold 2 with guide rollers arranged below its outlet 3, 3 'comparatively small diameter.
- the cast strand 1 already forms in the mold 2 from solidifying at the edge Melt.
- the strand with liquid core emerging from the mold becomes targeted cooling in the secondary cooling section, which means that the continuous shell is continuously grows and becomes a solid core.
- the strand becomes in the area of residual solidification with the help of adjustable rollers 4, 5 in at least one reduction level reduced and deformed in cross-section. By the deformation of the strand in the area of residual solidification, nuclear segregation and core porosity are reduced.
- the casting strand 1 can be adjusted on both sides by approximately 90 ° to the reduction level Rollers 4, 5 supported and guided and possibly slightly deformed.
- the round or approximately round casting cross-section thanks to rollers that can be adjusted on both sides and offset by 90 ° to the reduction level deformed by an amount between 5 and 60% of the main reduction, which the further core compression and thus increase the internal quality of the cast strand serves.
- FIG. 1 The position of the sump tip 5 in the area of the residual solidification 8 can be seen in FIG. 1, which according to the steel quality, the melting temperature, the Casting speed, the lubricant and / or the amount of spray water can be calculated and is adjustable, the employment of the rollers 4, 5 accordingly is adjusted.
- roller 2 shows a strand cross section in a reduction plane. In vertical Direction, the strand is through the rollers 4 and in a horizontal plane the rollers 5 deformed.
- the rollers can be cylindrical and / or profiled become.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2001144234 DE10144234A1 (de) | 2001-09-08 | 2001-09-08 | Verfahren und Vorrichtung zur Optimierung der Qualität von Gussträngen mit runden oder annähernd runden Querschnitten |
DE10144234 | 2001-09-08 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1291099A2 true EP1291099A2 (fr) | 2003-03-12 |
EP1291099A8 EP1291099A8 (fr) | 2003-05-28 |
EP1291099A3 EP1291099A3 (fr) | 2003-12-10 |
Family
ID=7698286
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20020019561 Withdrawn EP1291099A3 (fr) | 2001-09-08 | 2002-09-02 | Procédé et dispositif pour optimiser la qualité de lingots coulés en continu, comportants une section circulaire ou quasi circulaire |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1291099A3 (fr) |
DE (1) | DE10144234A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107243611A (zh) * | 2017-06-01 | 2017-10-13 | 东北大学 | 一种大方坯连铸凝固末端单辊压下位置确定方法 |
IT201600102472A1 (it) * | 2016-10-12 | 2018-04-12 | Danieli Off Mecc | Dispositivo per la soft reduction di prodotti metallici di sezione tonda |
US20220362833A1 (en) * | 2019-12-23 | 2022-11-17 | Gfm Gmbh | Method for machining a metal cast strand of round cross-section by reducing the cross-section in the final solidification region |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09295113A (ja) * | 1996-04-30 | 1997-11-18 | Nkk Corp | 連続鋳造による丸鋳片の製造方法 |
JPH09300053A (ja) * | 1996-05-16 | 1997-11-25 | Nkk Corp | クロム合金鋼丸ビレット鋳片の製造方法 |
JPH1052744A (ja) * | 1996-08-06 | 1998-02-24 | Sumitomo Metal Ind Ltd | 丸ビレット連鋳鋳片の製造方法と装置 |
JPH10128512A (ja) * | 1996-10-28 | 1998-05-19 | Sumitomo Metal Ind Ltd | 丸ビレットの未凝固圧下製造方法 |
JPH10146651A (ja) * | 1996-09-17 | 1998-06-02 | Sumitomo Metal Ind Ltd | 連続鋳造による丸ビレット鋳片の製造方法 |
JPH11216547A (ja) * | 1998-01-28 | 1999-08-10 | Sumitomo Metal Ind Ltd | 連続鋳造による丸ビレット鋳片の製造方法と装置 |
JPH11309552A (ja) * | 1998-04-23 | 1999-11-09 | Sumitomo Metal Ind Ltd | 連続鋳造丸鋳片の製造方法とその製造装置 |
-
2001
- 2001-09-08 DE DE2001144234 patent/DE10144234A1/de not_active Withdrawn
-
2002
- 2002-09-02 EP EP20020019561 patent/EP1291099A3/fr not_active Withdrawn
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09295113A (ja) * | 1996-04-30 | 1997-11-18 | Nkk Corp | 連続鋳造による丸鋳片の製造方法 |
JPH09300053A (ja) * | 1996-05-16 | 1997-11-25 | Nkk Corp | クロム合金鋼丸ビレット鋳片の製造方法 |
JPH1052744A (ja) * | 1996-08-06 | 1998-02-24 | Sumitomo Metal Ind Ltd | 丸ビレット連鋳鋳片の製造方法と装置 |
JPH10146651A (ja) * | 1996-09-17 | 1998-06-02 | Sumitomo Metal Ind Ltd | 連続鋳造による丸ビレット鋳片の製造方法 |
JPH10128512A (ja) * | 1996-10-28 | 1998-05-19 | Sumitomo Metal Ind Ltd | 丸ビレットの未凝固圧下製造方法 |
JPH11216547A (ja) * | 1998-01-28 | 1999-08-10 | Sumitomo Metal Ind Ltd | 連続鋳造による丸ビレット鋳片の製造方法と装置 |
JPH11309552A (ja) * | 1998-04-23 | 1999-11-09 | Sumitomo Metal Ind Ltd | 連続鋳造丸鋳片の製造方法とその製造装置 |
Non-Patent Citations (10)
Title |
---|
DO THONG P ET AL: "MODELISATION THERMOMECANIQUE DES PRODUITS LONGS DE COULEE CONTINUE.APPLICATION A LA MAITRISE DE LA SANTE INTERNE PAR REDUCTION DOUCE" CAHIERS D'INFORMATIONS TECHNIQUES DE LA REVUE DE METALLURGIE, REVUE DE METALLURGIE. PARIS, FR, Bd. 92, Nr. 4, 1. April 1995 (1995-04-01), Seiten 527-534, XP000511005 ISSN: 0035-1563 * |
ITO Y ET AL: "INTERNAL REDUCTION EFFICIENCY OF CONTINUOUSLY CAST STRAND WITH LIQUID CORE" CAHIERS D'INFORMATIONS TECHNIQUES DE LA REVUE DE METALLURGIE, REVUE DE METALLURGIE. PARIS, FR, Bd. 97, Nr. 10, Oktober 2000 (2000-10), Seiten 1171-1176, XP001124156 ISSN: 0035-1563 * |
KAWABERI M ET AL: "DEVELOPMENT OF HIGH QUALITY BAR AND ROD BY APPLYING CONTINUOUS FORGING AT CONTINUOUS CASTER" CAHIERS D'INFORMATIONS TECHNIQUES DE LA REVUE DE METALLURGIE, REVUE DE METALLURGIE. PARIS, FR, Bd. 89, Nr. 2, 1. Februar 1992 (1992-02-01), Seiten 155-162, XP000267961 ISSN: 0035-1563 * |
PATENT ABSTRACTS OF JAPAN vol. 1998, no. 03, 27. Februar 1998 (1998-02-27) -& JP 09 295113 A (NKK CORP), 18. November 1997 (1997-11-18) * |
PATENT ABSTRACTS OF JAPAN vol. 1998, no. 03, 27. Februar 1998 (1998-02-27) -& JP 09 300053 A (NKK CORP), 25. November 1997 (1997-11-25) * |
PATENT ABSTRACTS OF JAPAN vol. 1998, no. 06, 30. April 1998 (1998-04-30) -& JP 10 052744 A (SUMITOMO METAL IND LTD), 24. Februar 1998 (1998-02-24) * |
PATENT ABSTRACTS OF JAPAN vol. 1998, no. 10, 31. August 1998 (1998-08-31) -& JP 10 128512 A (SUMITOMO METAL IND LTD), 19. Mai 1998 (1998-05-19) * |
PATENT ABSTRACTS OF JAPAN vol. 1998, no. 11, 30. September 1998 (1998-09-30) -& JP 10 146651 A (SUMITOMO METAL IND LTD), 2. Juni 1998 (1998-06-02) * |
PATENT ABSTRACTS OF JAPAN vol. 1999, no. 13, 30. November 1999 (1999-11-30) -& JP 11 216547 A (SUMITOMO METAL IND LTD), 10. August 1999 (1999-08-10) * |
PATENT ABSTRACTS OF JAPAN vol. 2000, no. 02, 29. Februar 2000 (2000-02-29) -& JP 11 309552 A (SUMITOMO METAL IND LTD), 9. November 1999 (1999-11-09) * |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT201600102472A1 (it) * | 2016-10-12 | 2018-04-12 | Danieli Off Mecc | Dispositivo per la soft reduction di prodotti metallici di sezione tonda |
WO2018069854A1 (fr) * | 2016-10-12 | 2018-04-19 | Danieli & C. Officine Meccaniche S.P.A. | Dispositif de réduction douce de produits métalliques à section ronde |
JP2019530581A (ja) * | 2016-10-12 | 2019-10-24 | ダニエリ アンド シー.オフィス メカニケ エスピーエーDanieli&C.Officine Meccaniche Spa | 円形断面の金属製品の軽圧下のための装置 |
US10744559B2 (en) | 2016-10-12 | 2020-08-18 | Daniel & C. Officine Meccaniche S.P.A. | Device for the soft reduction of round-section metal products |
CN107243611A (zh) * | 2017-06-01 | 2017-10-13 | 东北大学 | 一种大方坯连铸凝固末端单辊压下位置确定方法 |
CN107243611B (zh) * | 2017-06-01 | 2019-01-11 | 东北大学 | 一种大方坯连铸凝固末端单辊压下位置确定方法 |
US20220362833A1 (en) * | 2019-12-23 | 2022-11-17 | Gfm Gmbh | Method for machining a metal cast strand of round cross-section by reducing the cross-section in the final solidification region |
Also Published As
Publication number | Publication date |
---|---|
EP1291099A8 (fr) | 2003-05-28 |
DE10144234A1 (de) | 2003-03-27 |
EP1291099A3 (fr) | 2003-12-10 |
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