EP1262248B1 - Improved continuous casting and hot rolling apparatus for the parallel production of different rods or wires - Google Patents
Improved continuous casting and hot rolling apparatus for the parallel production of different rods or wires Download PDFInfo
- Publication number
- EP1262248B1 EP1262248B1 EP02001550A EP02001550A EP1262248B1 EP 1262248 B1 EP1262248 B1 EP 1262248B1 EP 02001550 A EP02001550 A EP 02001550A EP 02001550 A EP02001550 A EP 02001550A EP 1262248 B1 EP1262248 B1 EP 1262248B1
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- European Patent Office
- Prior art keywords
- rolling
- continuous casting
- roll
- stands
- rolls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000009749 continuous casting Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 238000005098 hot rolling Methods 0.000 title claims description 16
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000006698 induction Effects 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims description 76
- 230000002093 peripheral effect Effects 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000005266 casting Methods 0.000 abstract description 5
- 235000013580 sausages Nutrition 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 17
- 238000012545 processing Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000002184 metal Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
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- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
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- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
- B21B1/18—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/005—Cantilevered roll stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/06—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged vertically, e.g. edgers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B2013/006—Multiple strand rolling mills; Mill stands with multiple caliber rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2203/00—Auxiliary arrangements, devices or methods in combination with rolling mills or rolling methods
- B21B2203/22—Hinged chocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B35/00—Drives for metal-rolling mills, e.g. hydraulic drives
- B21B35/02—Drives for metal-rolling mills, e.g. hydraulic drives for continuously-operating mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B35/00—Drives for metal-rolling mills, e.g. hydraulic drives
- B21B35/02—Drives for metal-rolling mills, e.g. hydraulic drives for continuously-operating mills
- B21B35/04—Drives for metal-rolling mills, e.g. hydraulic drives for continuously-operating mills each stand having its own motor or motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B41/00—Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters
- B21B41/08—Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters without overall change in the general direction of movement of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/004—Heating the product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49988—Metal casting
- Y10T29/49991—Combined with rolling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
- Y10T29/5184—Casting and working
Definitions
- the present invention relates, according to the preamble of claim 1, to a continuous casting and hot rolling plant for the parallel production of different Rods or wires (see e.g. EP-A 0 876 225).
- billets (not continuous casting) are used the split rolling process applied.
- This solution consists in the production of two bars from a previous processing and in the rolling of the Billets for the production of rolling stock with increasing smaller cross section and thinner shape for the purpose of Separation of the rolled material fed in two bars, that rotated by 90 ° and on to the final strength is rolled (JP-A-60-130401).
- This process starts with a stick (e.g. 160 x 160 mm) from an oven with an hourly production of, for example, 37 tons / h.
- a stick e.g. 160 x 160 mm
- the rolling speed (3 m / min. - 0.05 m / sec.) Is from does not support the rolling stands and causes damage and failures in the rolling means, not least due to the overheating of the rollers.
- An object of the invention is to metal bars or - wires in the same amount by hot rolling, but at a lower rolling speed, also with a Cross section ⁇ 5.5 mm, on reliable and inexpensive to produce wisely.
- DE-4009861A (SMS) relates to a rolling mill for Manufacture of steel bars, one directly from a system with more than one continuous casting line.
- From US - A - 5 404 931 is a plant for the production of strips, rods and wires known. Two are arranged in parallel on a turntable, open at the top, pouring grooves or troughs fed the liquid metal. After this the two semi-finished parts produced in parallel have cooled outside, they are made led out of the casting grooves or troughs and a parallel rolling or Hot rolling process subjected. At the end of the processing line, the finished, i.e. Endless strips, rods or wires rolled to size Coil wound or cut into lengths.
- JP 57193205 refers to a rolling mill of a large, continuously shaped flat bar to produce a variety of rectangular cross sections that are diagonal arranged and in a thin line at the opposite angles are interconnected. This is done in the longitudinal direction by the calibration rolling means for the successive production of rods (not in the flow process the continuous casting line).
- This flat bar is a primary rolling in a prescribed intermediate thickness with which an intermediate semi-finished product is produced. To at a different time and on a different processing line, this will be Intermediate semi-finished product heated, provided with longitudinal grooves with the help of pre-rolling agents and then split and cut into separate rectangular bars.
- This solution is a discontinuous solution for forming a material by means of a large number of separate processing lines, it being a Continuous casting and hot flow rolling mill deals.
- This discovery describes a hot rolling mill for flow production of rods or wires, in which the from a rectangular cross section resulting from a continuous casting by rolling and cutting into said bars or Wires are formed.
- the object of the present invention is also the above to solve the problems described.
- the above-mentioned roll stands have only 6 horizontal rolling rollers, which are aligned with the Alternate the means of rotation of the section leading by 90 °.
- said roll stands are both horizontally and vertically arranged and include at least a certain number of vertical pairs of rollers, which is divided into two parallel, adjacent rows are as well as a rolling channel that is half the center distance is staggered, with each row "n" / 2 vertical pairs of rollers, so alternately a section of the pair of rollers of the first row and the adjacent section of the pair of rolls of the second row is rolled.
- Each of the said rolling blocks advantageously comprises with two horizontal parallel rolling lines three peripheral Transmission waves at the tips of an isosceles Triangle, in which the two lower peripheral axes drive the vertical pairs of rollers, their axis is inclined outwards and its upper peripheral Axis carries a pair of roller rolls that are congruent at right angles with the two said rolling lines.
- Figures 1A and 2A show a schematic side view and Top view of a line with 4 feed sections in one Variant based on the first, starting from continuous casting to the end product using only horizontal intermediate rolling stands that alternate with Rotational means of the sections advanced by 90 ° between the individual rolling stands are arranged.
- Figure 3 shows a schematic view of the plant with only horizontal rolling stands alternating with Rotational means of the rolled products by 90 °.
- Fig. 4 shows a schematic view of the rolling phases with the variation parameters of the sections and increasing Speed increase of rolled products.
- Figures 5 and 5A show an enlarged side elevation view and the layout of the multi-wire continuous casting plant with two crucibles on a support tower, the allows the two crucibles to be used alternately, to get a continuous cast without interruptions.
- Fig. 5B shows the enlarged side elevation of the continuous casting plant.
- Fig. 5C and 5D show a floor plan and one of the cross section the continuous casting mold with four continuous casting sections.
- Figures 6 and 6A show a side view and a floor plan the area of the rolling line in which the intermediate rolling group is located with horizontal and vertical roll stands, together with the variation and reduction scheme of the Section and increase in peripheral speed 6-7W for each scaffold.
- Figures 7 and 7A show the floor plan of the multiple universal roll stand group with two wires at high speed WR and the corresponding variation diagram the sections at speeds between 12 m / sec. and 85 m / sec.
- Figures 7B, 7C and 7D each show the schematic Floor plan, cross section and transversal view a multi-wire universal rolling group that focuses on the refer to previous Figures 7 and 7A.
- Figures 8, 8A and 8B each show a side view, Front view and top view of a horizontal Roll stand from that shown in Figures 1 and 2 Investment.
- Figures 9, 9A, 9B and 9C each show the side view, Top view, the side cross section of the transmission system as well as the front view of a vertical Roll stand with two rows of staggered pairs of rollers according to Figures 1A and 2A.
- the HSD section is a post-treatment of the rolled product characterized.
- the WR section is called the "Wire Rod Line", i.e. Wire rolling line marked with final processing of the wire.
- a tunnel-shaped homogenization and / or heat treatment furnace (TH) can e.g. temporarily also after the said Intermediate stands 6-7 may be provided.
- the flow form punch (10) has several aligned, each separate forming holes to directly one Variety of said strips to be rolled or leading To produce sections (b1, b2, b3, ... bn).
- Said flow die punch 10 is made of movable lever means 1001, 1002, 1003, 1004, 1005, 1006 with motor means 1007 supported.
- the curved line (b) of the flow punch 10 is visible; the punch has two separate cooling chambers c1, c2, in which water of different temperatures circulates (e1, e2). This solution serves for better control of the continuous casting parameters.
- the vertical multi-line mill has two rows of Rolling roller pairs 61, 62, where each line has a respective one Drive axle 610, 620 driven by a single motor M6 being, each pair of a cone gear too a roller wheel and from this by means of a cylinder gear second pair is driven.
- An alternative solution lies in the transmission of the rotation by means of a first one Roller pair line to the next second roller pair line (61 ' with 62 ', 62' with 62 ", 622 with 61 'etc.).
- the horizontal Roll stands 7 each have a pair of drive axles 710, 720, which are driven by a single motor M7 and each have an axis for each rolling line 71, 72.
- a thermal treatment can be carried out in one tunnel (TH) located on the line may be provided.
- a wire rod line (WRL) and a winding bearing (WM) may be provided.
- the final product (9) can obviously be in the form of coils (Wire on the side line) or bars (larger cross-sections on the line).
- a metal wire loop / rod (bs) is provided to compensation at different speeds during continuous casting upwards (101, 102, 10, 11.2 ... 5, ...) and during the rolling and the flow treatment downwards, To enable cutting and storage (TH, 8.9).
- the line WR of the wire is characterized by two lateral compact rolling blocks with two horizontal, parallel ones Rolling lines (L1, L2), characterized in that they three peripheral transmission waves (2, 3, 4) at the tips of an isosceles triangle, in which the two lower peripheral axes (3, 4) facing outwards inclined vertical scaffolding (VL, VR) and move the upper one peripheral axis horizontal, oppositely inclined Carries scaffolding (OL, OR) whose roles are identical at right angles with the two said rolling lines (L1, L2) are.
- Rolling block characterized in that it has the same number of vertical mill stands on the right (VR) and the left (VL) side on the two lower peripheral waves (3, 4) has, while 2xn roll stands on the upper shaft (2) half on the left (OL) and half are pressed on the right (R) side, all of them have the same structure.
- the said pentagon is advantageously isosceles; the number of formation holes is always greater than 1 and not limited to 4; the frameworks (3 iv, 7) are from reduced by approx. 60/70 mm to approx. 12 mm.
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Abstract
Description
Gegenstand der vorliegenden Erfindung ist nach dem Oberbegriff von Anspruch 1, eine Strangguss-
und Heißwalzanlage zur Parallelerzeugung von unterschiedlichen
Stangen oder Drähten (Siehe z.B. EP-A 0 876 225).The present invention relates, according to the preamble of
Dem derzeitigen Stand der Technik entsprechend sind verschiedene Produktionsmethoden für den Strangguss und das Heißwalzen bekannt, wobei die gebräuchlichste Methode den Guss und das Fließwalzen von Knüppeln betrifft, die nach und nach dünner gewalzt werden, bis die Stange oder der Metalldraht den gewünschten endgültigen Querschnitt hat.Various are in accordance with the current state of the art Production methods for continuous casting and that Hot rolling is known, the most common method being the Casting and the flow rolling of billets affects that after and after being rolled thinner until the bar or the Metal wire has the desired final cross section.
Bei kleinen Querschnitten versteht es sich, dass die Bearbeitung kostenintensiver wird, sowohl aufgrund der Arbeitszeit als auch wegen der Kompliziertheit. Zur Gewährleistung der Produktivität muss die Walzgeschwindigkeit ständig und kontinuierlich erhöht werden, wobei der Wert von 30 m/sek. bei geraden Stangen bzw. 100 m/sek. bei gespultem Metalldraht bei weitem überschritten wird.With small cross-sections, it goes without saying that machining becomes more expensive, both due to working hours as well because of the complexity. To guarantee productivity must constantly and continuously continuously increased, the value of 30 m / sec. with straight bars or 100 m / sec. with coiled metal wire is exceeded by far.
Die Erhöhung der Geschwindigkeit weist Grenzen auf, die nicht leicht zu überwinden sind; wenn also die Höchstgrenze beinahe erreicht ist, ist eine nennenswerte weitere Steigerung nicht mehr erzielbar, es sei denn bei einer unzumutbaren Erhöhung der Produktions- und Wartungskosten.The increase in speed has limits that are not easy to overcome; so if the maximum limit is almost reached, is a significant further increase no longer achievable unless an unreasonable one Increase in production and maintenance costs.
Versuche in dieser Richtung wurden für das Parallelwalzverfahren, ausgehend vom Strangguss von Knüppeln, entwickelt.Experiments in this direction have been made for the parallel rolling process, developed from the continuous casting of billets.
Das Parallelwalzverfahren hat trotz der zahlreichen vorgeschlagenen Lösungen keinen Erfolg erzielen können und wegen seiner Kompliziertheit kaum Anwendung gefunden.The parallel rolling process has been proposed despite the numerous Solutions fail and because of its complexity was hardly used.
Die Notwendigkeit zum Eingreifen auf einer Linie, beispielsweise wegen Verklemmens, macht das Walzen auf der zweiten Linie praktisch unmöglich oder zumindest sehr schwierig.The need to intervene on a line, for example because of jamming, the rolling on the second line practically impossible or at least very much difficult.
Derzeit wird von Knüppeln (nicht vom Strangguss) ausgehend das Splitwalzverfahren angewendet.Currently, billets (not continuous casting) are used the split rolling process applied.
Diese Lösung besteht in der Herstellung von zwei Stangen aus einer vorhergehenden Bearbeitung und im Walzen des Knüppels zur Anfertigung von Walzmaterial mit zunehmend geringerem Querschnitt und dünnerer Form zum Zwecke der Trennung des in zwei Stangen vorgeschobenen Walzmaterials, das um 90° gedreht und bis zur endgültigen Stärke weiter gewalzt wird (JP-A-60-130401).This solution consists in the production of two bars from a previous processing and in the rolling of the Billets for the production of rolling stock with increasing smaller cross section and thinner shape for the purpose of Separation of the rolled material fed in two bars, that rotated by 90 ° and on to the final strength is rolled (JP-A-60-130401).
Es ist auch möglich, vier Stahlstangen mit zwei nachfolgenden Splits gleichzeitig auf derselben Walzunterlage, vom gleichen Knüppel ausgehend, herzustellen.It is also possible to have four steel bars followed by two Splits simultaneously on the same rolling pad, from starting with the same stick.
Dieses Verfahren beginnt mit einem Knüppel (z.B. 160 x 160 mm), der aus einem Wärmeofen mit einer Stundenproduktion von beispielsweise 37 Tonnen/h stammt.This process starts with a stick (e.g. 160 x 160 mm) from an oven with an hourly production of, for example, 37 tons / h.
Die Walzgeschwindigkeit (3 m/Min. - 0,05 m/Sek.) wird von den Walzgerüsten nicht unterstützt und verursacht Schäden und Ausfälle in den Walzmitteln, nicht zuletzt auch aufgrund der Überhitzung der Rollen.The rolling speed (3 m / min. - 0.05 m / sec.) Is from does not support the rolling stands and causes damage and failures in the rolling means, not least due to the overheating of the rollers.
Zusätzlich sind ausgehend von einem Knüppel von 160 x 160 mm zur Herstellung eines Rundstahls von 8,5 mm Durchmesser etwa 18 Walzgerüste notwendig.In addition, starting from a 160 x 160 billet mm for the production of a round steel of 8.5 mm diameter about 18 roll stands necessary.
Um produktiv zu sein, muss die Geschwindigkeit des in das erste Walzgerüst einlaufenden Knüppels ca. um das Dreifache höher als die Gussgeschwindigkeit sein.In order to be productive, the speed of the in must first billet incoming billet about three times be higher than the casting speed.
Ein weiterer Nachteil der derzeit hohen Geschwindigkeit ist die Erhöhung des Abfalls aufgrund des Schopfens an den beiden Enden einer jeden hergestellten Stange.Another disadvantage of the currently high speed is the increase in waste due to scooping on both ends of each rod made.
Eine Aufgabe der Erfindung ist es, Metallstangen oder - drähte mittels Heißwalzverfahren in derselben Menge, aber bei geringerer Walzgeschwindigkeit, ebenfalls mit einem Querschnitt < 5,5 mm, auf zuverlässige und kostengünstige weise herzustellen.An object of the invention is to metal bars or - wires in the same amount by hot rolling, but at a lower rolling speed, also with a Cross section <5.5 mm, on reliable and inexpensive to produce wisely.
DE-4009861A (SMS) bezieht sich auf eine Walzanlage zur Herstellung von Stahlstangen, wobei man unmittelbar von einer Anlage mit mehr als einer Stranggusswalzlinie ausgeht. DE-4009861A (SMS) relates to a rolling mill for Manufacture of steel bars, one directly from a system with more than one continuous casting line.
Aus der US - A - 5 404 931 ist eine Anlage zur Herstellung von Streifen, Stäben und Drähten bekannt. Dabei wird zwei parallel auf einem Drehtisch angeordneten, oben offenen, Gießnuten bzw. Gießrinnen das flüssige Metall zugeleitet. Nachdem die beiden parallel erzeugten Halbfertigteile außen abgekühlt sind, werden sie aus den Gießnuten bzw. Gießrinnen herausgeleitet und einem parallelen Walz- bzw. Heißwalzverfahren unterworfen. Am Ende der Bearbeitungslinie werden die fertigen, d.h. auf Endmaß gewalzten endlosen Streifen, Stäbe oder Drähte zu einem Coil aufgewickelt oder in Längen geschnitten.From US - A - 5 404 931 is a plant for the production of strips, rods and wires known. Two are arranged in parallel on a turntable, open at the top, pouring grooves or troughs fed the liquid metal. After this the two semi-finished parts produced in parallel have cooled outside, they are made led out of the casting grooves or troughs and a parallel rolling or Hot rolling process subjected. At the end of the processing line, the finished, i.e. Endless strips, rods or wires rolled to size Coil wound or cut into lengths.
Die Veröffentlichungen und Zusammenfassungen der japanischen Patente JP
57193205 (21.11.82), Band 7, Nr. 44 (M-95), 22. Februar 93 und JP 57193205
beziehen sich auf eine Walzanlage eines großen, fortlaufend geformten Flachstabes
zur Herstellung einer Vielzahl von rechteckigen Querschnitten, die diagonal
angeordnet und in einer dünnen Linie an den jeweils gegenüberliegenden Winkeln
miteinander verbunden sind. Dies erfolgt in Längsrichtung durch die Kalibrierwalzmittel
zur sukzessiven Erzeugung von Stangen (nicht im Fließverfahren aus
der Stranggusslinie).The publications and summaries of Japanese patents JP
57193205 (21.11.82),
Dieser Flachstab ist einer primären Walzung in einer vorgeschriebenen Zwischenstärke unterworfen, mit welcher ein Zwischenhalbfertigprodukt hergestellt wird. Zu einem anderen Zeitpunkt und auf einer anderen Bearbeitungslinie wird dieses Zwischenhalbfertigprodukt erhitzt, mit Hilfe von Vorwalzmitteln mit Längsrillen versehen und anschließend gesplittet und in getrennte, rechteckige Stangen zugeschnitten.This flat bar is a primary rolling in a prescribed intermediate thickness with which an intermediate semi-finished product is produced. To at a different time and on a different processing line, this will be Intermediate semi-finished product heated, provided with longitudinal grooves with the help of pre-rolling agents and then split and cut into separate rectangular bars.
Diese rechteckigen Stangen werden nacheinander einem weiteren Zurichtwalzverfahren zur Anfertigung des Endprodukts unterworfen. These rectangular bars are successively subjected to a further finishing rolling process subjected to the manufacture of the final product.
Diese Lösung ist eine diskontinuierliche Lösung zur Umformung eines Materials mittels einer Vielzahl von getrennten Bearbeitungslinien, wobei es sich um eine Strangguss- und Heißfließwalzanlage handelt.This solution is a discontinuous solution for forming a material by means of a large number of separate processing lines, it being a Continuous casting and hot flow rolling mill deals.
Die oben beschriebene, diskontinuierliche Lösung kann die dargestellten Probleme also nicht lösen.The discontinuous solution described above can solve the problems presented so don't solve it.
In Dokument EP-A-0876225 namens der S.I.M.A.C. S.p.A. (eine Gesellschaft der aktuellen Antragstellerin) wird eine Methode und entsprechende Heißwalzanlage zur Fließerzeugung von Stangen oder Drähten dargelegt. In document EP-A-0876225 called S.I.M.A.C. Spa. (a society the current applicant) will choose a method and corresponding Hot rolling plant for the flow production of bars or wires set out.
Diese Entdeckung beschreibt eine Heißwalzanlage zur Fließerzeugung von Stangen oder Drähten, bei welchem der aus einem Strangguss hervorgegangene, rechteckige Querschnitt mittels Walzen und Zuschneiden in die besagten Stangen oder Drähte umgeformt wird.This discovery describes a hot rolling mill for flow production of rods or wires, in which the from a rectangular cross section resulting from a continuous casting by rolling and cutting into said bars or Wires are formed.
Diese Lösung sieht ein Mittel mit Walzgerüsten zwecks Umformung eines aus dem Strangguss hervorgegangenen, rechteckigen, flachen Querschnitts in eine Mehrfachwurstform und anschließende Trennung derselben in eine Vielzahl getrennter Streifen in Form von Stangen oder Drähten zur Zuführung in ein Walzwerk vor.This solution sees a means with mill stands for the purpose Forming of a rectangular, emerging from the continuous casting flat cross section in a multiple sausage mold and then separating them into a plurality of separate ones Strips in the form of bars or wires for feeding into a rolling mill.
Diese Lösung sieht eine Endlos-Stranggusslinie vor, die in eine Heißwalzlinie bis zur Zurichtung des Produkts (Stangen oder Metalldraht) weitergeführt wird und folgendes umfasst:
- erste Walzmittel zum Walzen des besagten Stranggusses in Flachstäbe aus dem vorgeschobenen Material unter zunehmender Verminderung des Querschnitts;
- zweite Walzmittel mit gegenüberliegenden gerillten
Rollen zwecks Ausformung eines längs gerillten Flachstabes
beim Vorschub.
Diese Lösung sieht
- vor den besagten ersten Walzmitteln:
- Stranggussmittel vor, die dazu dienen, ständig einen Flachstab von weniger als 80 mm, vorzugsweise ca. 50 mm Stärke zu erzeugen und
- vor den besagten ersten Walzmitteln:
- einen Entzerrungsofen mit Induktionstunnel zur weiteren Erhitzung des vorgeschobenen Flachstabes aus den besagten Stranggussmitteln, um den Flachsstab auf Walztemperatur zu halten;
- eine seitliche Begrenzungswalzung mit vertikalen
Rollen, um den vorgeschobenen Flachstab auf einer exakten,
gleichbleibenden Breite zu halten;
- nach den besagten zweiten Walzmitteln sieht diese Lösung vor:
- Splittungsmittel zur Trennung in Längslinien zwecks Parallelwalzen einer Vielzahl von Streifen oder Stangen;
- Stangenrotationsmittel zur Rotation der besagten Vielzahl von Streifen um 90°;
- Zurichtungswalzmittel mir gegenüberliegenden gerillten Rollen zur fortlaufenden, parallelen Erzeugung von zugerichteten Stangen oder Drähten;
- first rolling means for rolling said continuous casting into flat bars made of the advanced material with an increasing reduction in the cross section;
- second rolling means with opposed grooved rollers for the purpose of forming a longitudinally grooved flat bar during feed. Sees this solution
- before said first rolling means:
- Continuous casting agents that serve to continuously produce a flat bar of less than 80 mm, preferably about 50 mm thick
- before said first rolling means:
- an equalization furnace with an induction tunnel for further heating the advanced flat bar from said continuous casting means in order to keep the flat bar at rolling temperature;
- a side boundary roll with vertical rollers to keep the advanced flat bar at an exact, constant width;
- After the said second rolling means, this solution provides:
- Longitudinal line splitting means for parallel rolling a plurality of strips or bars;
- Bar rotating means for rotating said plurality of strips through 90 °;
- Dressing rolling means with grooved rollers opposite to one another for the continuous, parallel production of prepared rods or wires;
Die Notwendigkeit einer Vorwalzung des Flachstabes zur Änderung der rechteckigen Form in ovale oder rhombenförmige, längs bzw. seitlich miteinander verbundene Querschnitte gilt als kompliziert und teuer, ebenso wie die Notwendigkeit zum Zerschneiden des Flachstabes.The need for pre-rolling the flat bar to Change the rectangular shape to oval or rhombic, cross sections connected longitudinally or laterally is considered complicated and expensive, as is that Need to cut the flat bar.
Darüber hinaus erzeugt das Vorwalzen des Stranggussmaterials vor dem Längsschneiden in Streifen einseitig ausgerichtete Längsfasern im vorgeschobenen Material, welche dessen Gleichförmigkeit beeinträchtigen.It also pre-rolls the continuous cast material unilaterally aligned before slitting into strips Longitudinal fibers in the advanced material, which of which Affect uniformity.
Diese fehlende Gleichförmigkeit in der Struktur des gewalzten Material kann die Festigkeit desselben herabsetzen.This lack of uniformity in the structure of the rolled Material can reduce its strength.
Aufgabe der vorliegenden Erfindung ist es auch, die oben beschriebenen Probleme zu lösen.The object of the present invention is also the above to solve the problems described.
Diese und weitere Aufgaben der Erfindung werden anspruchsgemäß mittels einer Strangguss- und Fließwalzanlage zur Parallel-Simultanfließerzeugung von einer Vielzahl von Stangen oder Drähten gelöst, welche Stranggussmittel mit Fließformungsmitteln zur fortlaufenden Herstellung auf mehreren Straßen mit Parallelproduktion einer Vielzahl von Streifen/Stangen/Drähten sowie Vertikal- und Horizontalwalzmittel zum fortlaufenden Heißwalzen derselben umfasst, wobei:
- die
besagte Fließformstanze mindestens 4 gefluchtete, jeweils voneinander getrennte Formungslöcher besitzt, um direkt eine Anzahl "n" der zu walzenden Streifen/Stangen herzustellen, wobei "n" eine gerade Zahl ist: 4, 6, 8 ...; - die besagte Fließformstanze des Stranggussmaterials mit einem Zugmittel mit Quetschrollen verbunden ist, um das besagte Stranggussmaterial durch die Fließformstanze hindurchzuzwingen, so dass dieses die Form einer Vielzahl von Würsten einnimmt, deren Form rund, oval oder vieleckig sein kann.;
- nach den besagten Quetschzugrollen ein tunnelförmiger Induktionsvorwärmofen vorgesehen ist;
- von einem Loop-Kontrollsystem der vorlaufenden Abschnitte gefolgt wird, die locker gehalten werden, um die Geschwindigkeitsvariationen zwischen den vor- und nachgeschalteten Abschnitten zu kompensieren;
- nach besagtem Kontrollsystem eine Reihe von Walzgerüsten folgen, die dazu bestimmt sind, den Querschnitt der Walzprodukte von 60-70 mm auf ca. 12 mm zu reduzieren, unter Zunahme der Periphergeschwindigkeit der von 14 m/min am Einlauf auf ca. 12 m/sek. am Ausgang und
- nach den besagten Walzgerüsten ein Umführungssystem
vorgesehen ist, das wie das vorhergehende ebenfalls
mit einem Loop-Kontrollsystem ausgestattet für mindestens
"n"/2
Universalwalzblöcke mit 12 Walzrollenpaargruppen ist, die in Form eines gleichschenkeligen Dreiecks gegenüberliegenden Paaren angeordnet sind zwecks Walzung von zwei parallelen und gegenüberliegenden Abschnitten/Drähten in drei Durchgängen mit einer peripheren Walzgeschwindigkeit der Rollen von ca. 85 m/sek.;
- said flow die cutter has at least 4 aligned, mutually separate forming holes to directly produce a number "n" of strips / bars to be rolled, where "n" is an even number: 4, 6, 8 ...;
- said flow die of the continuous casting material is connected to a traction device with pinch rollers in order to force the said continuous casting material through the flow die punch so that it takes the form of a plurality of sausages, the shape of which can be round, oval or polygonal .;
- a tunnel-shaped induction preheating furnace is provided after said crimping rollers;
- followed by a loop control system of the leading sections which are kept loose to compensate for the speed variations between the upstream and downstream sections;
- According to said control system, a series of rolling stands follow, which are intended to reduce the cross-section of the rolled products from 60-70 mm to approx. 12 mm, while the peripheral speed increases from 14 m / min at the inlet to approx. 12 m / sec , at the exit and
- According to the said rolling stands, a bypass system is provided which, like the previous one, is also equipped with a loop control system for at least "n" / 2 universal billets with 12 pairs of pairs of rolls which are arranged in the form of an isosceles triangle opposite pairs for the purpose of rolling two parallel and opposite ones Sections / wires in three passes with a peripheral rolling speed of the rolls of approx. 85 m / sec .;
In einer Lösung besitzen die besagten Walzgerüste ausschließlich 6 horizontale Walzrollen, die sich mit den Rotationsmitteln des um 90° vorlaufenden Abschnitts abwechseln.In a solution, the above-mentioned roll stands have only 6 horizontal rolling rollers, which are aligned with the Alternate the means of rotation of the section leading by 90 °.
Vorteilhafterweise sind die besagten Walzgerüste sowohl horizontal als auch vertikal angeordnet und umfassen mindestens eine bestimmte Anzahl von vertikalen Walzrollenpaare, die auf zwei parallele, nebeneinanderliegende Reihen unterteilt sind sowie einen Walzkanal, der um den halben Achsabstand versetzt angeordnet ist, wobei jede Reihe "n"/2 vertikale Walzrollenpaare umfasst, damit abwechslungsweise ein Abschnitt vom Walzrollenpaar der ersten Reihe und der angrenzende Abschnitt vom Walzrollenpaar der zweiten Reihe gewalzt wird.Advantageously, said roll stands are both horizontally and vertically arranged and include at least a certain number of vertical pairs of rollers, which is divided into two parallel, adjacent rows are as well as a rolling channel that is half the center distance is staggered, with each row "n" / 2 vertical pairs of rollers, so alternately a section of the pair of rollers of the first row and the adjacent section of the pair of rolls of the second row is rolled.
Auf diese Weise kann eine Mehrfachdraht-/Mehrfachstangen Heißfließstrangwalzproduktion in einer sehr kompakten Anlage realisiert werden.In this way, a multi-wire / multi-bar Hot flow rod rolling production in a very compact Plant can be realized.
Vorteilhafterweise umfasst jeder der besagten Walzblöcke mit zwei horizontalen Parallelwalzlinien drei periphere Übertragungswellen an den Spitzen eines gleichschenkeligen Dreiecks, in welchem die beiden unteren peripheren Achsen die vertikale Walzrollenpaare antreiben, deren Achse schräg nach außen geneigt ist und deren obere periphere Achse ein Walzrollenpaar trägt, das rechtwinklig deckungsgleich mit den beiden besagten Walzlinien ist.Each of the said rolling blocks advantageously comprises with two horizontal parallel rolling lines three peripheral Transmission waves at the tips of an isosceles Triangle, in which the two lower peripheral axes drive the vertical pairs of rollers, their axis is inclined outwards and its upper peripheral Axis carries a pair of roller rolls that are congruent at right angles with the two said rolling lines.
Diese und andere Vorteile ergeben sich aus der nachfolgenden Beschreibung der bevorzugten Lösungen mittels der beiliegenden Zeichnungen, deren Details keine einschränkende Wirkung besitzen.These and other advantages result from the following Description of the preferred solutions using the accompanying drawings, the details of which are not restrictive Have an effect.
Abb. 1A und 2A zeigen eine schematische Seitenansicht und Draufsicht einer Linie mit 4 Vorschubabschnitten in einer Variante bezogen auf die erste, beginnend vom Strangguss bis zum Endprodukt unter ausschließlicher Verwendung von horizontalen Zwischenwalzgerüsten, die abwechselnd mit Rotationsmitteln der um 90° vorgeschobenen Sektionen zwischen den einzelnen Walzgerüsten angeordnet sind.Figures 1A and 2A show a schematic side view and Top view of a line with 4 feed sections in one Variant based on the first, starting from continuous casting to the end product using only horizontal intermediate rolling stands that alternate with Rotational means of the sections advanced by 90 ° between the individual rolling stands are arranged.
Abbildung 3 zeigt eine schematische Ansicht der Anlage mit ausschließlich horizontalen Walzgerüsten abwechselnd mit Rotationsmitteln der Walzerzeugnisse um 90°.Figure 3 shows a schematic view of the plant with only horizontal rolling stands alternating with Rotational means of the rolled products by 90 °.
Abb. 4 zeigt eine schematische Ansicht der Walzphasen mit den Variationsparameternn der Abschnitte und zunehmender Geschwindigkeitserhöhung der Walzerzeugnisse.Fig. 4 shows a schematic view of the rolling phases with the variation parameters of the sections and increasing Speed increase of rolled products.
Abb. 5 und 5A zeigen eine vergrößerte Ansicht des Seitenaufrisses und des Grundrisses der Mehrfachdraht-Stranggussanlage mit zwei Schmelztiegeln auf einem Auflageturm, der einen wechselweisen Einsatz des beiden Schmelztiegel ermöglicht, um einen Strangguss ohne Unterbrechungen zu erhalten. Figures 5 and 5A show an enlarged side elevation view and the layout of the multi-wire continuous casting plant with two crucibles on a support tower, the allows the two crucibles to be used alternately, to get a continuous cast without interruptions.
Abb. 5B zeigt den vergrößerten Seitenaufriss der Stranggussanlage.Fig. 5B shows the enlarged side elevation of the continuous casting plant.
Abb. 5C und 5D zeigen einen Grundriss und einen der Querschnitt der Stranggussform mit vier Stranggussabschnitten.Fig. 5C and 5D show a floor plan and one of the cross section the continuous casting mold with four continuous casting sections.
Abb. 6 und 6A zeigen eine Seitenansicht und einen Grundriss des Bereiches der Walzlinie, in der sich die Zwischenwalzgruppe mit horizontalen und vertikalen Walzgerüsten befindet, zusammen mit dem Variations- und Reduktionsschema des Abschnittes und der Erhöhung der peripheren Geschwindigkeit für jedes Gerüst 6-7W.Figures 6 and 6A show a side view and a floor plan the area of the rolling line in which the intermediate rolling group is located with horizontal and vertical roll stands, together with the variation and reduction scheme of the Section and increase in peripheral speed 6-7W for each scaffold.
Die Abbildungen 7 und 7A zeigen den Grundriss der Mehrfach-Universalwalzgerüstgruppe mit zwei Drähten bei hoher Geschwindigkeit WR und das entsprechende Variationsdiagramm der Abschnitte bei Geschwindigkeiten zwischen 12 m/sek. und 85 m/sek.Figures 7 and 7A show the floor plan of the multiple universal roll stand group with two wires at high speed WR and the corresponding variation diagram the sections at speeds between 12 m / sec. and 85 m / sec.
Die Abbildungen 7B, 7C und 7D zeigen jeweils den schematischen Grundriss, den Querschnitt und die Transversalansicht einer Mehrfachdraht-Universalwalzgruppe, die sich auf die vorhergehenden Abbildungen 7 und 7A beziehen.Figures 7B, 7C and 7D each show the schematic Floor plan, cross section and transversal view a multi-wire universal rolling group that focuses on the refer to previous Figures 7 and 7A.
Die Abbildungen 8, 8A und 8B zeigen jeweils eine Seitenansicht, Vorderansicht und Draufsicht eines horizontalen Walzgerüsts aus der in den Abbildungen 1 und 2 gezeigten Anlage.Figures 8, 8A and 8B each show a side view, Front view and top view of a horizontal Roll stand from that shown in Figures 1 and 2 Investment.
Die Abbildungen 9, 9A, 9B und 9C zeigen jeweils die Seitenansicht, Draufsicht, den Seitenquerschnitt des Übertragungssystems sowie die Vorderansicht eines vertikalen Walzgerüsts mit zwei Reihen versetzter Rollenpaare gemäß den Abb. 1A und 2A.Figures 9, 9A, 9B and 9C each show the side view, Top view, the side cross section of the transmission system as well as the front view of a vertical Roll stand with two rows of staggered pairs of rollers according to Figures 1A and 2A.
Unter Bezugnahme auf die Abbildungen sieht man, dass
die Nummer 1 zur Kennzeichnung der Stranggussmittel dient;
die Nummer 10 die Fließformstanze der Stranggussmittel
kennzeichnet (1);
die Nummer 11 die Stranggusslinie kennzeichnet;
die Nummer 2 die Zugmittel mit den Zug- und Vorschubrollen
des Stranggussmaterials kennzeichnet;
die Nummer 3 die Not-Querschneidemittel kennzeichnet;
die Nummer 5 einen Nachheiztunnel mit Induktionsheizung
kennzeichnet, in welchem das vorgeschobene Material auf
Homogenisierungs- und Heißwalztemperatur gebracht wird;
die Nummern 6 und 6A das vertikale Walzgerüst mit mindestens
zwei versetzt angeordneten, in n unterteilten Rollenpaarlinien
kennzeichnen (n = Anzahl der Paare pro Linie)
kennzeichnen;
die Nummern 7 und 7A ein horizontales Walzgerüst mit n
Walzrillen kennzeichnen, die abwechslungsweise mit 90°-Rotationsmitteln
des Walzerzeugnisses "iv" auftreten;
die Nummer 9 die Endzone und insbesondere die Aufwicklung
des gewalzten Drahtes auf Spulen des Typs WM, WR und die
Variante RR kennzeichnet;With reference to the pictures you can see that
the
the
the
Der Abschnitt HSD ist als Nachbehandlung des Walzerzeugnisses gekennzeichnet.The HSD section is a post-treatment of the rolled product characterized.
Der Abschnitt WR ist als "Wire Rod Line", d.h. Drahtwalzlinie mit abschließender Abwicklung des Drahtes gekennzeichnet.The WR section is called the "Wire Rod Line", i.e. Wire rolling line marked with final processing of the wire.
Die Windkessel zur Synchronisierung der Geschwindigkeiten bei der Drahtbearbeitung vorher und nachher sind mit "bs" gekennzeichnet.The wind boiler to synchronize the speeds before and after wire processing with "bs" characterized.
Ein tunnelförmiger Homogenisierungs- und/oder Thermobehandlungsofen (TH) kann z.B. vorübergehend auch nach den besagten Zwischenwalzgerüsten 6-7 vorgesehen sein.A tunnel-shaped homogenization and / or heat treatment furnace (TH) can e.g. temporarily also after the said Intermediate stands 6-7 may be provided.
Die Fließformstanze (10) hat mehrere gefluchtete, jeweils voneinander getrennte Formungslöchern, um direkt eine Vielzahl der besagten, zu walzenden Streifen oder vorlaufenden Abschnitte (b1, b2, b3, ...bn) herzustellen.The flow form punch (10) has several aligned, each separate forming holes to directly one Variety of said strips to be rolled or leading To produce sections (b1, b2, b3, ... bn).
Vorteilhafterweise wird bei Verwendung dieser kompakten Walzgerüste eine starke Verminderung des Raumbedarfs der gesamten Anlage erzielt.Advantageously, when using this compact Roll stands significantly reduce the space requirement of the entire plant.
Offensichtlich können die vertikalen Rollen des vertikalen Walzgerüstes von einem einzelnen Motor angetrieben werden.Obviously, the vertical roles of the vertical Roll stand are driven by a single motor.
In der Ansicht mit der Nummer 101 bezeichneten der Stranggussanlage
ist mit 11 der Behälter mit der Schmelze gekennzeichnet,
der von einer aus der älteren Technik bekannten,
beweglichen Übertragungsstruktur 1011, 10111, 1012 unterstützt
wird.In the view numbered 101 the continuous casting machine
is marked with 11 the container with the melt,
the one known from the older technology,
Es sind zwischenliegende Stranggussflussmittel 102, 1031031
vorgesehen, die von einer seitlichen Brückenstruktur 104
unterstützt werden.There are intermediate continuous casting fluxes 102, 1031031
provided by a
Die besagte Fließformstanze 10 wird von beweglichen Hebelmitteln
1001, 1002, 1003, 1004, 1005, 1006 mit Motormitteln
1007 unterstützt.Said flow die
Die gebogene Linie (b) der Fließformstanze 10 ist sichtbar;
die Stanze besitzt zwei getrennten Kühlkammern c1, c2, in
welchen Wasser unterschiedlicher Temperatur zirkuliert (e1,
e2). Diese Lösung dient zur besseren Kontrolle der Stranggussparameter. The curved line (b) of the
Natürlich können zwei oder mehr der oben beschriebenen Fließformmittel geliefert werden.Of course, two or more of those described above can be used Flow form agents are supplied.
In den Abbildungen der Zwischenwalzgerüste 6 - 7 werden acht Streifen/Fließvorschublinien b1 ... b8 gezeigt, wozu ein entsprechend bemessener Guss vor denselben erforderlich wäre (doppelte Anzahl von Abschnitten).In the pictures of the intermediate roll stands 6 - 7 are shown eight strips / flow feed lines b1 ... b8 shown for what a correspondingly dimensioned casting is required in front of the same would be (double the number of sections).
Das vertikale Mehrfachlinien-Walzgerüst hat zwei Reihen von
Walzrollenpaaren 61, 62, wo jede Linie über jeweils eine
Antriebsachse 610, 620 von einem einzigen Motor M6 angetrieben
wird, wobei jedes Paar von einem Konusgetriebe zu
einem Rollenrad und von diesem mittels Zylindergetriebe zum
zweiten Paar angetrieben wird. Eine alternative Lösung
liegt in der Übertragung der Rotation mittels einer ersten
Rollenpaarlinie zur nächsten zweiten Rollenpaarlinie (61'
mit 62', 62' mit 62", 622 mit 61' usw.). Das horizontale
Walzgerüste 7 hat jeweils ein Paar Antriebsachsen 710, 720,
die von einem Einzelmotor M7 angetrieben werden und jeweils
eine Achse für jede Walzlinie 71, 72 besitzen.The vertical multi-line mill has two rows of
Rolling roller pairs 61, 62, where each line has a respective one
Nach dem Walzvorgang kann eine Thermobehandlung in einem auf der Linie befindlichen Tunnel (TH) vorgesehen sein.After the rolling process, a thermal treatment can be carried out in one tunnel (TH) located on the line may be provided.
Nach dem Zuschneiden (8) kann eine Walzdrahtlinie (WRL) und ein Wickellager (WM) vorgesehen sein.After cutting (8) a wire rod line (WRL) and a winding bearing (WM) may be provided.
Das Endprodukt (9) kann offensichtlich in Form von Spulen (Draht auf seitlicher Linie) oder Stangen (größere Querschnitte auf der Linie) vorliegen.The final product (9) can obviously be in the form of coils (Wire on the side line) or bars (larger cross-sections on the line).
Vorteilhafterweise wird entlang der besagten Anlage, vor den besagten Heißwalzmitteln (6, 7, 6A, 7A) und nach denselben eine Metalldrahtschlaufe/Stange (bs) vorgesehen, um eine Kompensierung bei unterschiedlichen Geschwindigkeiten während des Stranggusses aufwärts (101, 102, 10, 11,2 ...5, ...) und während des Walzens und der Fließbehandlung abwärts, Schnitt und Lagerung (TH, 8,9) zu ermöglichen.Advantageously, along said facility, in front said hot rolling means (6, 7, 6A, 7A) and after them a metal wire loop / rod (bs) is provided to compensation at different speeds during continuous casting upwards (101, 102, 10, 11.2 ... 5, ...) and during the rolling and the flow treatment downwards, To enable cutting and storage (TH, 8.9).
Die Linie WR des Drahtes ist gekennzeichnet durch zwei seitliche Kompaktwalzblöcke mit zwei horizontalen, parallelen Walzlinien (L1, L2), dadurch gekennzeichnet, dass sie drei periphere Übertragungswellen (2, 3, 4) an den Spitzen eines gleichschenkeligen Dreiecks umfasst, in welchem die beiden unteren peripheren Achsen (3, 4) die nach außen geneigten vertikalen Gerüste (VL, VR) bewegen und die obere periphere Achse horizontale, entgegengesetzt geneigte Gerüste (OL, OR) trägt, deren Rollen rechtwinklig dekkungsgleich mit den beiden besagten Walzlinien(L1, L2) sind.The line WR of the wire is characterized by two lateral compact rolling blocks with two horizontal, parallel ones Rolling lines (L1, L2), characterized in that they three peripheral transmission waves (2, 3, 4) at the tips of an isosceles triangle, in which the two lower peripheral axes (3, 4) facing outwards inclined vertical scaffolding (VL, VR) and move the upper one peripheral axis horizontal, oppositely inclined Carries scaffolding (OL, OR) whose roles are identical at right angles with the two said rolling lines (L1, L2) are.
Die Blöcke umfassen:
- einen einzelnen Motor (M) mit einer einzelnen Motorachse (1), die die Bewegung mittels eines Zahnradgetriebes (11) auf drei Zahnräder überträgt, die in Form eines gleichschenkeligen Dreiecks (21, 31, 41) radial angeordnet und jeweils mit peripheren Übertragungswellen (2, 3, 4) ausgestattet sind, auf welchen jeweils ein Walzgerüst (OR, VR, VL) angestiftet ist, wobei ein jedes Walzgerüst mit einem Paar Kopfwalzrollen (RR) versehen ist, welche die Rotationsübertragung mittels eines konischen Vorgeleges (c1) und die Zwischenübertragung (c2) von den besagten peripheren Übertragungswellen (2, 3, 4) empfangen.
- zwei der besagten peripheren Wellen sich als periphere Basiswellen (3, 4) auf der Höhe unterhalb der Basiswinkel des besagten gleichschenkeligen Dreiecks befinden und die dritte Welle sich als obere periphere Welle (2) an der oberen Spitze des besagten gleichschenkeligen Dreiecks befindet, wobei:
- die beiden peripheren Basiswellen (3, 4) die jeweiligen Walzgerüste auf der rechten und der linken Seite (VR, VL) mit den Walzrollenpaaren (RR) für vertikales Walzen nach rechts und nach links (VRR) nach oben bewegen;
- die besagte obere Welle (2) alternativ ein Gerüst nach rechts (OR) und ein Gerüst nach links (OL) mit dem entsprechenden Kopfrollenpaar (RR) für horizontales Walzen (ORR) unterstützt, wobei:
- die Positionierung der besagten peripheren Wellen (2, 3, 4), die Neigung und die Ausmaße der besagten Walzgerüste (OR, VL, VR) sowie die Position der entsprechenden Walzrollenpaare (RR) so ausgelegt ist, dass die jeweiligen Walzkanäle aller besagter Walzrollen (RR) auf zwei Längswalzlinien (L1, L2) zusammentreffen, die von einer Seite zur anderen symmetrisch, jeweils oberhalb der besagten peripheren Basiswellen (3, 4) und unterhalb sowie seitlich der besagten peripheren oberen Welle (2) verlaufen unter abwechselnder Anordnung von vertikalen Gerüsten und Walzrollen (VL/VR-VRR) und horizontalen Gerüsten und Walzrollen (OL/OR-ORR), wobei der Wechsel von einem horizontalen, rechten Walzgerüst (OR-ORR) bestimmt wird, das im Wechsel mit einem linken Walzgerüst (OL-ORR) agiert, wobei vorgesehen ist, dass auf der gegenüberliegenden Seite ein entsprechendes vertikales Walzgerüst, jeweils links (VL-VRR) und rechts (VR-VRR) in etwa auf derselben Höhe eintritt.
- a single motor (M) with a single motor axis (1), which transmits the movement by means of a gear transmission (11) to three gears, which are arranged radially in the form of an isosceles triangle (21, 31, 41) and each with peripheral transmission shafts (2 , 3, 4), on each of which a roll stand (OR, VR, VL) is pinned, each roll stand being provided with a pair of head roll rolls (RR), which transmit the rotation by means of a conical gear (c1) and the intermediate transfer (c2) received from said peripheral transmission waves (2, 3, 4).
- two of said peripheral waves are peripheral peripheral waves (3, 4) at the level below the base angles of said isosceles triangle and the third wave is upper peripheral waves (2) at the top of said isosceles triangle, where:
- the two peripheral base shafts (3, 4) move the respective roll stands on the right and left sides (VR, VL) with the pairs of roller rolls (RR) for vertical rolling to the right and to the left (VRR);
- said upper shaft (2) alternatively supports a stand to the right (OR) and a stand to the left (OL) with the corresponding head roller pair (RR) for horizontal rolling (ORR), where:
- the positioning of said peripheral shafts (2, 3, 4), the inclination and the dimensions of said rolling stands (OR, VL, VR) and the position of the corresponding pairs of rolling rollers (RR) are designed so that the respective rolling channels of all said rolling rollers ( RR) meet on two longitudinal rolling lines (L1, L2), which run symmetrically from one side to the other, each above the said peripheral basic shafts (3, 4) and below and to the side of the said peripheral upper shaft (2) with an alternating arrangement of vertical stands and roll rolls (VL / VR-VRR) and horizontal stands and roll rolls (OL / OR-ORR), the change being determined by a horizontal, right roll stand (OR-ORR), which alternates with a left roll stand (OL-ORR ) acts, whereby it is provided that a corresponding vertical roll stand, on the left (VL-VRR) and right (VR-VRR), enters at approximately the same height on the opposite side.
Walzblock, dadurch gekennzeichnet, dass er dieselbe Anzahl von vertikalen Walzgerüsten auf der rechten (VR) und der linken (VL) Seite auf den beiden unteren peripheren Wellen (3, 4) besitzt, während 2xn Walzgerüste auf die obere Welle (2) jeweils zur Hälfte auf der linken (OL) und zur Hälfte auf der rechten (R) Seite aufgepresst sind, welche allesamt dieselbe Struktur aufweisen.Rolling block, characterized in that it has the same number of vertical mill stands on the right (VR) and the left (VL) side on the two lower peripheral waves (3, 4) has, while 2xn roll stands on the upper shaft (2) half on the left (OL) and half are pressed on the right (R) side, all of them have the same structure.
Die besagten drei peripheren Übertragungswellen (2, 3, 4) bilden zusammen mit den zwei Achsen oder Walzlinien (L1, L2) im vertikalen Querschnitt eine Anordnung in der Form der Spitzen eines Fünfecks.Said three peripheral transmission waves (2, 3, 4) together with the two axes or rolling lines (L1, L2) an arrangement in the form of a vertical cross section the tips of a pentagon.
Vorteilhafterweise ist das besagte Fünfeck gleichschenklig; die Anzahl der Formungslöcher ist stets größer als 1 und nicht auf 4 beschränkt; die Gerüste (3 iv, 7) werden von ca. 60/70 mm auf ca. 12 mm verkleinert.The said pentagon is advantageously isosceles; the number of formation holes is always greater than 1 and not limited to 4; the frameworks (3 iv, 7) are from reduced by approx. 60/70 mm to approx. 12 mm.
Claims (4)
- A continuous casting and hot-rolling system for the parallel/simultaneous inflow production of a series of rods or wires, wherein said system comprises continuous casting means (1) with flow forming means (10) for the continuous delivery on several lines in order to produce a series of strips/rods/wires in a parallel fashion, and wherein said system also comprises vertical and horizontal rolling means for the continuous hot-rolling of said strips/rods/wires, as well as holding/heating devices and nip rolls,
characterized in that:said flow forming die contains at least "n" = 4 aligned forming apertures that are respectively separated from one another in order to directly produce a number "n" of said strips/rods to be rolled, wherein "n" is an even number;said flow forming die for continuous casting material is connected to a drawing means with nip rolls in order to force said continuous casting material through the flow forming die such that the continuous casting material assumes the shape of a series of billets, the shape of which may be round, oval or polygonal;a tunnel-shaped pre-heating induction furnace (5) is provided downstream of said nip/draw rolls (2-3); wherein said pre-heating induction furnaceis followed by a loop-control system of the leading sections that are held loosely in order to compensate the variations in speed between the leading and the trailing sections;wherein said control system is followed by a series of roll stands that are designed for reducing the cross section of the products being rolled from 60-70 mm to approximately 12 mm while the peripheral speed of the rolling cylinders increases from 14 m/min at the inlet to approximately 12 m/sec at the outlet andwherein a loop system into a line WR is provided for the products being rolled downstream of said roll stands, wherein said loop system is equipped with an analogous loop-control system for at least "n"/2 universal roll stands with 12 groups of roll pairs (VL-VR),wherein the line WR comprises two lateral compact roll stands with two horizontal, parallel rolling lines (L1, L2) and three peripheral transmission shafts (2, 3, 4) on the points of an isosceles triangle, in which both lower peripheral axles (03, 04) drive the outwardly inclined vertical stands (VL, VR) andthe upper peripheral axle (02) carries horizontal stands (OL-OR) that are inclined in the opposite direction and the rolls of which lie perpendicularly congruent with both of said rolling lines (L1, L2)in order to roll parallel and opposing sections/wires in three passes with a peripheral rolling speed of the rolls of approximately 85 m/sec (L1-L2). - The continuous casting and hot-rolling system according to Claim 1,
characterized in that
said roll stands only contain six horizontal rolls that alternate with the means of rotation of the section that leads by 90° (iv). - The continuous casting and hot-rolling system according to Claim 1,
characterized in that
said roll stands consist of horizontal (7) as well as vertical (8) roll stands, wherein the vertical roll stands comprise the number of vertical roll pairs "n" that are divided into two parallel, adjacent rows with a rolling channel that is arranged offset by half the axial spacing, wherein each row comprises "n"/2 vertical roll pairs such that a section is rolled by the roll pair of the first row and the adjoining section is alternately rolled by the roll pair of the second row. - The continuous casting and hot-rolling system according to Claim 1,
characterized in that
each roll stand with two horizontal rows of parallel rolls (6-7 W) comprises three peripheral transmission shafts of an isosceles triangle (02, 03, 04), wherein both lower peripheral axles (03, 04) drive the vertical roll pair (VR-VRR), the axes of which are inclined outward (VL), and wherein the upper peripheral axle (02) carries roll pairs (OR-RR) that lie perpendicularly congruent with both of said rolling lines (L1, L2).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITUD20010098 | 2001-05-25 | ||
ITPN010098 | 2001-05-25 | ||
IT2001UD000098A ITUD20010098A1 (en) | 2001-05-25 | 2001-05-25 | PERFECTED CONTINUOUS CASTING AND HOT ROLLING PLANT FOR THE DIVERSIFIED PARALLEL PRODUCTION OF BARS OR WIRES |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1262248A1 EP1262248A1 (en) | 2002-12-04 |
EP1262248B1 true EP1262248B1 (en) | 2004-12-01 |
Family
ID=11460592
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Application Number | Title | Priority Date | Filing Date |
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EP02001550A Expired - Lifetime EP1262248B1 (en) | 2001-05-25 | 2002-01-23 | Improved continuous casting and hot rolling apparatus for the parallel production of different rods or wires |
Country Status (6)
Country | Link |
---|---|
US (1) | US6763561B2 (en) |
EP (1) | EP1262248B1 (en) |
JP (1) | JP2003010904A (en) |
AT (1) | ATE283736T1 (en) |
DE (1) | DE50201653D1 (en) |
IT (1) | ITUD20010098A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109487100A (en) * | 2018-11-29 | 2019-03-19 | 长江师范学院 | A kind of cond aluminium bar continuous casting and tandem rolling and borax treatment method and device |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITPN20010011A1 (en) * | 2001-02-15 | 2002-08-16 | Sms Demag Aktiengesellshaft | PERFECTED CONTINUOUS CASTING AND HOT ROLLING PLANT FOR THE SIMULTANEOUS PARALLEL PRODUCTION OF BARS OR WIRES. |
US7192551B2 (en) * | 2002-07-25 | 2007-03-20 | Philip Morris Usa Inc. | Inductive heating process control of continuous cast metallic sheets |
US7191628B2 (en) * | 2004-07-29 | 2007-03-20 | Morgan Construction Company | Method of continuously hot rolling a heated billet into a plurality of finished products |
ITMI20050315A1 (en) † | 2005-03-02 | 2006-09-03 | Danieli Off Mecc | COMPACT PLANT FOR THE CONTINUOUS PRODUCTION OF E-O PROFILE BARS |
US7191629B1 (en) | 2006-04-13 | 2007-03-20 | Morgan Construction Company | Modular rolling mill |
IT1400496B1 (en) * | 2010-06-09 | 2013-06-11 | Danieli Off Mecc | HIGH-SPEED VERGELLA LAMINATION PROCESS AND PROCESS. |
ITVI20110074A1 (en) * | 2011-04-01 | 2012-10-02 | Sms Meer Spa | APPARATUS FOR THE PROCESSING OF HIGH ENERGY SAVING STEEL AND RELATIVE METHOD |
ES2628833T3 (en) * | 2011-08-01 | 2017-08-04 | Primetals Technologies Germany Gmbh | Method and apparatus for continuous lamination |
ITTV20110131A1 (en) * | 2011-09-29 | 2013-03-30 | Pert S R L Con Unico Socio | MACHINE FOR THE HOT LAMINATION OF VERGELLE AND AFFINI |
ITVI20120122A1 (en) * | 2012-05-23 | 2013-11-24 | Invimec Srl | PERFECTED LAMINATE |
GB2531073A (en) * | 2014-10-10 | 2016-04-13 | Teng Pong David | Method and apparatus for producing steel intermediate products |
CN105170647A (en) * | 2015-08-07 | 2015-12-23 | 辽宁科技大学 | Metal plate strip horizontal and vertical rolling method capable of achieving continuous coiling |
Family Cites Families (11)
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---|---|---|---|---|
US4129023A (en) * | 1977-10-11 | 1978-12-12 | Morgan Construction Company | Rolling mill |
JPS57193205A (en) * | 1981-05-26 | 1982-11-27 | Sumitomo Metal Ind Ltd | Rolling method for steel bar or the like |
DD206087A1 (en) * | 1982-07-19 | 1984-01-18 | Reinhard Panning | METHOD AND DEVICE FOR PRODUCING FINE STEEL |
JPH0722805B2 (en) * | 1990-02-15 | 1995-03-15 | 新日本製鐵株式会社 | Horizontal rotary continuous casting device for strip and strip slab and method for producing slab |
DE4009861C2 (en) * | 1990-03-28 | 2003-06-12 | Sms Demag Ag | Process for the production of hot-rolled bar material such as fine steel or wire and plant for carrying out the process |
NL9100911A (en) * | 1991-03-22 | 1992-10-16 | Hoogovens Groep Bv | Mfg. hot-rolled steel strip with single pass - for the sole reduction means through two-high roll stand |
IT1288842B1 (en) * | 1996-01-26 | 1998-09-25 | Simac Spa | METHOD AND RESPECTIVE HOT ROLLING PLANT FOR THE CONTINUOUS PRODUCTION OF BARS, RODS OR WIRE |
NL1007730C2 (en) * | 1997-12-08 | 1999-06-09 | Hoogovens Staal Bv | Apparatus and method for manufacturing a steel strip. |
ITPN20010012A1 (en) * | 2001-02-15 | 2002-08-16 | Sms Demag Aktiengesellshaft | COMPACT LAMINATION BLOCK FOR TWO PARALLEL LINES. |
ITPN20010011A1 (en) * | 2001-02-15 | 2002-08-16 | Sms Demag Aktiengesellshaft | PERFECTED CONTINUOUS CASTING AND HOT ROLLING PLANT FOR THE SIMULTANEOUS PARALLEL PRODUCTION OF BARS OR WIRES. |
ITPN20010010A1 (en) * | 2001-02-15 | 2002-08-16 | Sms Demag Aktiengesellshaft | VERTICAL LAMINATION CAGE FOR HOT ROLLING PLANT FOR SIMULTANALLY PARALLEL PRODUCTION OF BARS OR WIRES. |
-
2001
- 2001-05-25 IT IT2001UD000098A patent/ITUD20010098A1/en unknown
-
2002
- 2002-01-23 EP EP02001550A patent/EP1262248B1/en not_active Expired - Lifetime
- 2002-01-23 AT AT02001550T patent/ATE283736T1/en not_active IP Right Cessation
- 2002-01-23 DE DE50201653T patent/DE50201653D1/en not_active Expired - Fee Related
- 2002-05-14 JP JP2002138519A patent/JP2003010904A/en active Pending
- 2002-05-20 US US10/151,686 patent/US6763561B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109487100A (en) * | 2018-11-29 | 2019-03-19 | 长江师范学院 | A kind of cond aluminium bar continuous casting and tandem rolling and borax treatment method and device |
Also Published As
Publication number | Publication date |
---|---|
DE50201653D1 (en) | 2005-01-05 |
ITUD20010098A1 (en) | 2002-11-25 |
US20020189075A1 (en) | 2002-12-19 |
EP1262248A1 (en) | 2002-12-04 |
US6763561B2 (en) | 2004-07-20 |
ATE283736T1 (en) | 2004-12-15 |
JP2003010904A (en) | 2003-01-15 |
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