EP1230021A1 - Catalysts for the ammoxidation of alkanes - Google Patents

Catalysts for the ammoxidation of alkanes

Info

Publication number
EP1230021A1
EP1230021A1 EP99964143A EP99964143A EP1230021A1 EP 1230021 A1 EP1230021 A1 EP 1230021A1 EP 99964143 A EP99964143 A EP 99964143A EP 99964143 A EP99964143 A EP 99964143A EP 1230021 A1 EP1230021 A1 EP 1230021A1
Authority
EP
European Patent Office
Prior art keywords
catalyst
ammoxidation
temperature
calcined
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP99964143A
Other languages
German (de)
English (en)
French (fr)
Inventor
Joseph P. Bartek
James F. Brazdil
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ineos USA LLC
Original Assignee
Standard Oil Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Standard Oil Co filed Critical Standard Oil Co
Publication of EP1230021A1 publication Critical patent/EP1230021A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/847Vanadium, niobium or tantalum or polonium
    • B01J23/8472Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/14Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of germanium, tin or lead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/18Arsenic, antimony or bismuth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/20Vanadium, niobium or tantalum
    • B01J23/22Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/40Constitutive chemical elements of heterogeneous catalysts of Group IV (IVA or IVB) of the Periodic Table
    • B01J2523/43Tin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/40Constitutive chemical elements of heterogeneous catalysts of Group IV (IVA or IVB) of the Periodic Table
    • B01J2523/47Titanium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/50Constitutive chemical elements of heterogeneous catalysts of Group V (VA or VB) of the Periodic Table
    • B01J2523/53Antimony
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/50Constitutive chemical elements of heterogeneous catalysts of Group V (VA or VB) of the Periodic Table
    • B01J2523/55Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • B01J2523/80Constitutive chemical elements of heterogeneous catalysts of Group VIII of the Periodic Table
    • B01J2523/84Metals of the iron group
    • B01J2523/842Iron
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Definitions

  • the present invention is directed to a catalyst and a process for the catalytic ammoxidation of propane and isobutane to their corresponding ⁇ , ⁇ - unsaturated mononitriles; i.e., acrylonitrile and methacrylonitrile, utilizing the disclosed catalyst.
  • a catalyst comprising the elements in proportions indicated by the following empirical formula:
  • a process for making an ⁇ , ⁇ -unsaturated mononitrile comprises contacting in a reaction zone in the vapor phase a paraffin selected from the group consisting of propane and isobutane with oxygen and ammonia in the presence of a catalyst, the gaseous composition in the reaction zone containing a mole ratio of paraffin to ammonia in the range of from 2.5 to 16 and a mole ratio of paraffin to oxygen in the range of from about 1 to 10, said catalyst having the elements and proportions indicated by the empirical formula:
  • the catalyst comprises the elements in proportions indicated by the following empirical formula:
  • x is determined by the oxidation states of the cations present in the catalyst.
  • the calcination temperature for the preparation of the catalyst is at least 780°C. Calcination temperatures as high as 1200°C may be utilized. However, calcination temperatures usually in the range of 790° to 1050°C are preferred. The optimum calcination temperature can vary from composition to composition, but the particular narrow optimum calcination temperature range for a given composition can be determined easily by routine experimentation.
  • the reaction is carried out in the gaseous phase by contacting a mixture of the paraffin, ammonia and molecular oxygen in the reaction zone.
  • an inert diluent such as nitrogen, helium, carbon dioxide and water may be utilized in the practice of the invention.
  • the reaction temperature range can vary from 350° to 700°C but is usually between 430° to 520°C.
  • the latter temperature is especially useful in the case of propane ammoxidation to acrylonitrile.
  • the average contact time during the process can often be from 0.01 to 10 seconds, but is usually from 0.02 to 10 seconds, most preferably between 0.1 to 5 seconds.
  • the pressure in the reaction zone usually ranges from 2 to 75 psia, most preferably, from 2 to up to 50 psia.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Catalysts (AREA)
EP99964143A 1999-10-26 1999-10-26 Catalysts for the ammoxidation of alkanes Withdrawn EP1230021A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US1999/028984 WO2001030493A1 (en) 1999-10-26 1999-10-26 Catalysts for the ammoxidation of alkanes

Publications (1)

Publication Number Publication Date
EP1230021A1 true EP1230021A1 (en) 2002-08-14

Family

ID=22274241

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99964143A Withdrawn EP1230021A1 (en) 1999-10-26 1999-10-26 Catalysts for the ammoxidation of alkanes

Country Status (7)

Country Link
EP (1) EP1230021A1 (zh)
JP (1) JP2003512169A (zh)
KR (1) KR100629128B1 (zh)
CN (1) CN1148257C (zh)
BR (1) BR9917529A (zh)
TR (1) TR200201120T2 (zh)
WO (1) WO2001030493A1 (zh)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5008427A (en) * 1988-12-23 1991-04-16 The Standard Oil Company Ammoxidation of paraffins
US5094989A (en) * 1990-12-21 1992-03-10 The Standard Oil Company Process for activation of catalysts
US5498588A (en) * 1994-09-09 1996-03-12 The Standard Oil Company Surface modification and promotion of vanadium antimony oxide catalysts
US5994259A (en) * 1998-07-29 1999-11-30 The Standard Oil Company Catalysts for the ammoxidation of alkanes

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO0130493A1 *

Also Published As

Publication number Publication date
JP2003512169A (ja) 2003-04-02
WO2001030493A1 (en) 2001-05-03
KR20020040912A (ko) 2002-05-30
CN1148257C (zh) 2004-05-05
KR100629128B1 (ko) 2006-09-27
CN1374885A (zh) 2002-10-16
TR200201120T2 (tr) 2002-08-21
BR9917529A (pt) 2002-06-18

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