EP1179877A1 - Fixation device - Google Patents
Fixation device Download PDFInfo
- Publication number
- EP1179877A1 EP1179877A1 EP00202839A EP00202839A EP1179877A1 EP 1179877 A1 EP1179877 A1 EP 1179877A1 EP 00202839 A EP00202839 A EP 00202839A EP 00202839 A EP00202839 A EP 00202839A EP 1179877 A1 EP1179877 A1 EP 1179877A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fastening device
- tool
- reaction force
- target value
- linear guides
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0094—Press load monitoring means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/0486—Crimping apparatus or processes with force measuring means
Definitions
- the invention relates to a fastening device for the Attaching an electrical contact or plug to one End of an electrical conductor with at least one Upper tool, which is relatively movable and in relation to a lower tool is arranged and further means for cutting, bending and / or forming.
- Such devices are known in principle and serve, for example, one or more claw-shaped Bend tabs around a conductor or through parts of one To drive conductor such that an electrical Contacting and at the same time securing the contact is brought about.
- the fastening device is assigned a force measuring device for determining a reaction force, which a control unit with a programmable memory has has stored setpoints and a comparator, and that the measured reaction force is compared with the stored setpoints after each tool stroke.
- the invention thus enables precise and automatic quality control.
- a deviation between the measured value and the setpoint indicates connection errors, which can be caused, for example, by an incompletely closed crimp or damage to the conductor (punching or kinking of individual strands).
- the signal can be used for a optical display can be used. However, it is the same conceivable to send the signal to an automatic device, which to select, in other words scrap or Rework parts.
- each setpoint is with an upper and one provided lower tolerance range, so that a Tolerance band for the setpoints results. It is understood that the Loss work depending on different Acceleration or different friction ratios can fluctuate.
- the guides of the upper tool and the lower tool are linear guides, which are provided between the two tool parts, and rolling bodies exhibit.
- the use of balls, rollers or needles as rolling bodies is particularly favorable.
- the driven tool part a frame-shaped, has weight-optimized structure, and at least parts of the driven tool part made of lightweight materials low specific density exist.
- the invention is based on a preferred exemplary embodiment, which consists of two figures emerges, described in more detail.
- the figures each show in perspective view and reduced one Fastening device according to the invention, according to Figure 2 without electrical attachments.
- the fastening device 1 comprises a Upper tool 2 and a lower tool 3 with a foot 4 and a basic body 5.
- the foot 4 serves as a support and clamping on a machine table, not shown (for example a press) and the basic body 3 is firmly on the foot 4 arranged.
- Between the upper tool 2 and the lower tool 3 are also linear guide means 6 provided so that the two tool parts 2, 3 relative are movable towards each other.
- the upper tool 2 is not one of the exemplary embodiments shown press ram driven, and a top Pin 7 is used to clamp the upper tool part 2 in the Stoessel.
- the fastening device 1 also has via a force measuring device 8 for measuring the acting Reactive force in the operation of the fastening device 1 and via a control unit 9, which is a programmable Memory 10 with stored setpoints and one Comparator 11 includes.
- the force measuring device 8 does not have to must be arranged on the lower tool part 3, but can also be on the press.
- a force sensor 12 is a load cell or simple strain gauges, which in the sense of a Bridge circuit (Wheatstone bridge) for measuring Forces are used. It should also be pointed out that only the reaction forces, i.e. those forces are measured which are opposed to reshaping. To naturally also include acceleration forces and Frictional forces of the tool 2.
- the share of losses is usual Slideways of various influencing factors, such as for example, the lubrication and also the temperature.
- a linear guide with rolling bodies unifies the Loss share regardless of the influencing factors mentioned.
- the specified setpoints are shown with upper ones and lower tolerance ranges, and with the Measured values compared. As soon as a reading as not has been identified correctly, a signal is emitted and, if necessary, the selection of the corresponding production part.
- the linear guide is provided as a module, which consists of at least two parts movable relative to each other and the intermediate Waelz bodies exists.
- Each of the tool parts 2, 3, but especially the driven tool part (according to the figure Upper tool 2) has a frame-like, in comparison with a full body weight-reduced structure. This is for example, by using a honeycomb or grid structure or just simply by correspondingly light and high-strength materials can be implemented.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
Description
Die Erfindung betrifft eine Befestigungsvorrichtung fuer die Befestigung eines elektrischen Kontakt oder Stecker an einem Ende eines elektrischen Leiters mit wenigstens einem Oberwerkzeug, welches relativ bewegbar sowie in Relation zu einem Unterwerkzeug gefuehrt angeordnet ist, und ferner Mittel zum Schneiden, Biegen und / oder Umformen aufweist.The invention relates to a fastening device for the Attaching an electrical contact or plug to one End of an electrical conductor with at least one Upper tool, which is relatively movable and in relation to a lower tool is arranged and further means for cutting, bending and / or forming.
Derartige Vorrichtungen sind grundsaetzlich bekannt und dienen beispielsweise dazu, eine oder mehrere krallenfoermige Laschen um einen Leiter herumzubiegen oder durch Teile eines Leiters derart hindurchzutreiben, dass eine elektrische Kontaktierung und gleichzeitig eine Sicherung der Kontaktierung herbeigefuehrt wird. Ein grosse Anzahl unterschiedlicher Kanaele einerseits und abnehmender Einbauraum andererseits, insbesondere im Innenraum innerhalb von modernen Kraftfahrzeugen, erfordern eine fortwaehrende Miniaturisierung mit immer dichter beieinander liegenden Leiterbahnen mit ihrerseits aeusserst kleinen Leiterquerschnitten und endseitigen Steckeranschluessen.Such devices are known in principle and serve, for example, one or more claw-shaped Bend tabs around a conductor or through parts of one To drive conductor such that an electrical Contacting and at the same time securing the contact is brought about. A large number of different channels on the one hand and decreasing installation space on the other hand, especially in the interior within modern Motor vehicles require ongoing miniaturization with increasingly closer interconnects in turn extremely small conductor cross-sections and ends Steckeranschluessen.
Eine Aufgabe der vorliegenden Erfindung ist es, eine verbesserte Befestigungsvorrichtung bereitzustellen, welche insbesondere auch die Herstellung von Befestigungen an Leitern mit aeusserst duennem Querschnitt (mit beispielsweise weniger als 0,35mm2 Querschnittsflaeche) erlaubt.It is an object of the present invention to provide an improved fastening device which, in particular, also permits the production of fastenings on conductors with an extremely thin cross section (with, for example, less than 0.35 mm 2 cross-sectional area).
Diese Aufgabe wird erfindungsgemaess dadurch geloest,
dass der Befestigungsvorrichtung eine Kraftmessvorrichtung zum
Ermitteln einer Reaktionskraft zugeordnet ist, welche eine
Steuerungseinheit mit einem programmierbaren Speicher mit
gespeicherten Sollwerten und einen Vergleicher aufweist,
und dass die gemessene Reaktionskraft nach jedem
Werkzeughub mit den gespeicherten Sollwerten verglichen wird.
Die Erfindung erlaubt dadurch eine genaue und automatische
Qualitaetskontrolle. Eine Abweichung zwischen Messwert und
Sollwert deutet auf Verbindungsfehler hin, welche ihre Ursache
beispielsweise in einem nicht (vollstaendig) geschlossenen Crimp
oder einer Beschaedigung des Leiters (Durchstanzen oder
Abknicken einzelner Litzen) haben koennen.This object is achieved according to the invention in that the fastening device is assigned a force measuring device for determining a reaction force, which a control unit with a programmable memory has
has stored setpoints and a comparator, and that the measured reaction force is compared with the stored setpoints after each tool stroke. The invention thus enables precise and automatic quality control. A deviation between the measured value and the setpoint indicates connection errors, which can be caused, for example, by an incompletely closed crimp or damage to the conductor (punching or kinking of individual strands).
Wenn eine gemessene Reaktionskraft nicht mit gespeicherten Sollwerten uebereinstimmt, sendet die Steuerungseinheit ein Signal aus. Das Signal kann fuer eine optische Anzeige verwendet werden. Es ist allerdings genauso denkbar, das Signal einer automatischen Vorrichtung zuzuleiten, welche zu selektierende, mit anderen Worten Ausschuss- oder Nacharbeitsteile aussondert.If a measured reaction force is not with matches the stored setpoints, sends the Control unit a signal. The signal can be used for a optical display can be used. However, it is the same conceivable to send the signal to an automatic device, which to select, in other words scrap or Rework parts.
Um innerhalb der Presse und innerhalb der Befestigungsvorrichtung geleistete Verlustarbeit zu beruecksichtigen, ist jeder Sollwert mit einem oberen und einen unteren Toleranzbereich versehen, so dass sich ein Toleranzband fuer die Sollwerte ergibt. Es versteht sich, dass die Verlustarbeit in Abhaengigkeit von unterschiedlicher Beschleunigung oder unterschiedlichen Reibungsverhaeltnissen schwanken kann.To within the press and within the Fastener done loss work Taking into account, each setpoint is with an upper and one provided lower tolerance range, so that a Tolerance band for the setpoints results. It is understood that the Loss work depending on different Acceleration or different friction ratios can fluctuate.
Fuer die Reduzierung der Verluste erweist es sich als
vorteilhaft, wenn die Fuehrungen von Oberwerkzeug und
Unterwerkzeug Linearfuehrungen sind, welche zwischen den
beiden Werkzeugteilen vorgesehen sind, und Waelzkoerper
aufweisen. Besonders guenstig ist die Verwendung von
Kugeln, Walzen oder Nadeln als Waelzkoerper.For the reduction of the losses it proves to be advantageous if the guides of the upper tool and the lower tool are linear guides, which are provided between the two tool parts, and rolling bodies
exhibit. The use of balls, rollers or needles as rolling bodies is particularly favorable.
In Hinblick auf Verluste ist es ferner guenstig, wenn der angetriebene Werkzeugteil eine rahmenfoermige, gewichtsoptimierte Struktur aufweist, und zumindest Teile des angetriebenen Werkzeugteil aus Leichtbauwerkstoffen mit geringer spezifischer Dichte bestehen.With regard to losses, it is also beneficial if the driven tool part a frame-shaped, has weight-optimized structure, and at least parts of the driven tool part made of lightweight materials low specific density exist.
Die Erfindung wird nachstehend anhand eines bevorzugten Ausfuehrungsbeispiels, welches aus zwei Figuren hervorgeht, naeher beschrieben. Die Figuren zeigen jeweils in perspektivischer Ansicht sowie verkleinert eine Befestigungsvorrichtung nach der Erfindung, gemaess Figur 2 ohne elektrische Anbauteile.The invention is based on a preferred exemplary embodiment, which consists of two figures emerges, described in more detail. The figures each show in perspective view and reduced one Fastening device according to the invention, according to Figure 2 without electrical attachments.
Im Einzelnen umfasst die Befestigungsvorrichtung 1 ein
Oberwerkzeug 2 und ein Unterwerkzeug 3 mit einem Fuss 4
sowie einem Grundkoerper 5. Der Fuss 4 dient der Auflage und
dem Aufspannen auf einem nicht gezeigten Maschinentisch
(beispielsweise einer Presse) und der Grundkoerper 3 ist fest an
dem Fuss 4 angeordnet. Zwischen dem Oberwerkzeug 2 und
dem Unterwerkzeug 3 sind ferner Linearfuehrungsmittel 6
vorgesehen, so dass die beiden Werkzeugteile 2,3 relativ
zueinander gefuehrt bewegbar sind. Gemaess dem
Ausfuehrungsbeispiel wird das Oberwerkzeug 2 von einem nicht
gezeigten Pressenstoessel angetrieben, und ein oberseitiger
Zapfen 7 dient zum Einspannen des Werkzeugoberteils 2 in den
Stoessel. In detail, the
Vorzugsweise wird eine mechanische Exzenterpresse
verwendet. Es ist jedoch auch denkbar, eine hydraulische Presse
vorzusehen. An den Werkzeugteilen 2,3 sind schliesslich noch in
beliebiger Art vorgesehene Mittel zum Schneiden, Biegen oder
Umformen vorgesehen. Diese Mittel sind der Uebersichtlichkeit
wegen in den Figuren nicht gezeigt.A mechanical eccentric press is preferred
used. However, a hydraulic press is also conceivable
provided. Finally, the
Die Befestigungsvorrichtung 1 verfuegt darueber hinaus
ueber eine Kraftmessvorrichtung 8 zum Messen der wirkenden
Reaktionskraft beim Betrieb der Befestigungsvorrichtung 1 und
ueber eine Kontrolleinheit 9, welche einen programmierbaren
Speicher 10 mit gespeicherten Sollwerten sowie einen
Vergleicher 11 umfasst. Die Kraftmessvorrichtung 8 muss nicht
zwingend an dem Werkzeugunterteil 3 angeordnet sein, sondern
kann sich auch an der Presse befinden. Beispielsweise handelt
es sich bei einem Kraftsensor 12 um eine Kraftmessdose oder
einfache Dehnungsmessstreifen, welche im Sinne einer
Brueckenschaltung (Wheatstone-Bruecke) zur Messung von
Kraeften herangezogen werden. Es ist ferner darauf hinzuweisen,
dass lediglich die Reaktionskraefte, also jene Kraefte gemessen
werden, welche der Umformung entgegengesetzt werden. Dazu
gehoeren naturgemaess auch Beschleunigungskraefte sowie
Reibungskraefte des Werkzeugs 2. Um moeglichst praezise
Ergebnisse mit geringen Streubaendern zu erhalten, ist man
bestrebt, den Verlustanteil moeglichst gering zu halten. Ein
weiteres Ziel ist es, den auf das unvermeidliche reduzierten
Verlustanteil moeglichst konstant zu halten. Die konstruktive
Gestaltung der Vorrichtung hat nun auch einen diesbezueglichen
Einfluss. The
Beispielsweise haengt der Verlustanteil bei ueblichen Gleitfuehrungen von vielfaeltigen Einflussgroessen, wie beispielsweise der Schmierung und auch der Temperatur ab. Eine Linearfuehrung mit Waelzkoerpern vereinheitlicht den Verlustanteil unabhaengig von den genannten Einflussgroessen.For example, the share of losses is usual Slideways of various influencing factors, such as for example, the lubrication and also the temperature. A linear guide with rolling bodies unifies the Loss share regardless of the influencing factors mentioned.
Die vorgegebenen Sollwerte werden jeweils mit oberen und unteren Toleranzbereichen versehen, und mit den Messwerten verglichen. Sobald ein Messwert als nicht regelgerecht identifiziert worden ist, erfolgt eine Signalabgabe und ggf. die Selektion des entsprechenden Fertigungsteils.The specified setpoints are shown with upper ones and lower tolerance ranges, and with the Measured values compared. As soon as a reading as not has been identified correctly, a signal is emitted and, if necessary, the selection of the corresponding production part.
Um eine gefuehrte Bewegung zu erlauben, sind zwischen
Oberwerkzeug 2 und Unterwerkzeug 3 Linearfuehrungen
vorgesehen, welche Waelzkoerper aufweisen. Bei den
Waelzkoerpern handelt es sich um Kugeln oder Rollen, wobei
Rollen aufgrund von Linienberuehrung hoehere Tragkraefte
erlauben.To allow a guided movement, between
Fuer eine einfach Herstellung der Befestigungsvorrichtung
1 ist die Linearfuehrung als Modul vorgesehen, welche aus
mindestens zwei relativ zueinander bewegbaren Teilen und den
zwischengeordneten Waelzkoerpern besteht.For easy manufacture of the
Jeder der Werkzeugteile 2,3, insbesondere aber der
angetriebene Werkzeugteil (gemaess der Figur das
Oberwerkzeug 2) weist eine rahmenfoermige, im Vergleich mit
einem Vollkoerper gewichtsverringerte Struktur auf. Dies ist
beispielsweise auch durch Einsatz einer Waben- oder Gitter
struktur oder auch einfach nur durch entsprechend leichte und
hochfeste Werkstoffe umsetzbar.Each of the
Claims (8)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20000202839 EP1179877B1 (en) | 2000-08-11 | 2000-08-11 | Fixation device |
DE50008512T DE50008512D1 (en) | 2000-08-11 | 2000-08-11 | fastening device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20000202839 EP1179877B1 (en) | 2000-08-11 | 2000-08-11 | Fixation device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1179877A1 true EP1179877A1 (en) | 2002-02-13 |
EP1179877B1 EP1179877B1 (en) | 2004-11-03 |
Family
ID=8171911
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20000202839 Expired - Lifetime EP1179877B1 (en) | 2000-08-11 | 2000-08-11 | Fixation device |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1179877B1 (en) |
DE (1) | DE50008512D1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010113085A1 (en) * | 2009-04-02 | 2010-10-07 | Schleuniger Holding Ag | Crimping press |
CN102879881A (en) * | 2012-10-31 | 2013-01-16 | 中国科学院自动化研究所 | Element holding device |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5271254A (en) * | 1989-12-05 | 1993-12-21 | The Whitaker Corporation | Crimped connector quality control method apparatus |
EP0730326A2 (en) * | 1995-03-02 | 1996-09-04 | The Whitaker Corporation | Method of evaluating a crimped electrical connection |
EP0989636A2 (en) * | 1998-09-21 | 2000-03-29 | SLE Electronic GmbH | Quality assuring process for in a crimping device made crimped connection as well as a crimping tool and crimping device |
-
2000
- 2000-08-11 DE DE50008512T patent/DE50008512D1/en not_active Expired - Lifetime
- 2000-08-11 EP EP20000202839 patent/EP1179877B1/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5271254A (en) * | 1989-12-05 | 1993-12-21 | The Whitaker Corporation | Crimped connector quality control method apparatus |
EP0730326A2 (en) * | 1995-03-02 | 1996-09-04 | The Whitaker Corporation | Method of evaluating a crimped electrical connection |
EP0989636A2 (en) * | 1998-09-21 | 2000-03-29 | SLE Electronic GmbH | Quality assuring process for in a crimping device made crimped connection as well as a crimping tool and crimping device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010113085A1 (en) * | 2009-04-02 | 2010-10-07 | Schleuniger Holding Ag | Crimping press |
US9090036B2 (en) | 2009-04-02 | 2015-07-28 | Schleuniger Holding Ag | Crimping press |
CN102879881A (en) * | 2012-10-31 | 2013-01-16 | 中国科学院自动化研究所 | Element holding device |
Also Published As
Publication number | Publication date |
---|---|
EP1179877B1 (en) | 2004-11-03 |
DE50008512D1 (en) | 2004-12-09 |
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