EP1156209A2 - Guiding device for high pressure hydraulic systems - Google Patents
Guiding device for high pressure hydraulic systems Download PDFInfo
- Publication number
- EP1156209A2 EP1156209A2 EP01111698A EP01111698A EP1156209A2 EP 1156209 A2 EP1156209 A2 EP 1156209A2 EP 01111698 A EP01111698 A EP 01111698A EP 01111698 A EP01111698 A EP 01111698A EP 1156209 A2 EP1156209 A2 EP 1156209A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- structuring
- control elements
- guide surface
- guide
- elements according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
- F02M61/12—Other injectors with elongated valve bodies, i.e. of needle-valve type characterised by the provision of guiding or centring means for valve bodies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
Definitions
- the invention relates to control elements for high-pressure hydraulic systems, especially according to the preamble of the claim 1.
- common rail injection systems In contrast to conventional injection systems, common rail injection systems have a quasi-stationary, high pressure at the injector, which corresponds to the peak pressure of conventional injection systems.
- a valve control piston for controlling the valve needle is added to the injector of the common rail injection systems, both of which are sealed against a leakage space by a gap seal. Constantly high pressure on twice the number of gap seals results in large amounts of leakage, which have a negative impact on the overall efficiency of the common rail injection system.
- this leakage is controlled by the smallest possible guide clearance of 1.5 to 2.5 ⁇ m between the valve needle and the valve body or valve control piston and the injector and by the largest possible guide length (> 10 mm) of the guide of the valve needle and valve spool.
- the guide clearance is limited by manufacturing limits and by lubrication requirements and the guide length by the dimensions of the injector.
- the invention has for its object the leakage of the injector to minimize a common rail injection system.
- the task is solved by the characteristic features of claim 1.
- the structuring for manufacturing reasons primarily on the moving guide surfaces is applied, causes a turbulent flow in the sealing gap, which an increased pressure drop in the same and thus reduced leakage.
- by structuring the flow length that the leakage flow must flow through significantly increased. In this way the effective gap length becomes larger than the guide length, so that the leakage is reduced.
- the moving guide surfaces have a carbon coating, with its selective Application at the same time structuring the moving Guide surfaces are carried out.
- the carbon layer diminishes Friction and wear of the sliding guide surfaces.
- the carbon can be targeted using appropriate masks be applied to the guide surfaces. The not coated Areas then form the desired structure is mapped on the guide surfaces without additional effort.
- valve needle 1 shows a valve needle 1 with a needle guide 2 and a needle seat 3.
- the needle guide 2 has a guide surface 4 with a structure.
- the valve needle 1 is guided by a second, immovable guide surface 8, which is formed on the housing of the injection valve.
- the structuring according to the invention works as follows:
- the fuel pressure acting on a shoulder 6 of the valve needle 1 causes an axial leakage oil flow along the needle guide 2 in the sealing gap. This meets a circumferential transverse flow in the passages of the flat thread 5.
- the turbulent flow that occurs leads to an increased pressure drop in the sealing gap and thus to a reduced leakage oil flow.
- At least partially a guide surface has a coating, for example reduces friction and / or abrasion.
- a coating for example reduces friction and / or abrasion.
- the structuring at least partially from the Coating built up.
- only the webs are made from the coating between the grooves.
- the entire guide surface 4, 8 with the coating be covered.
- a Material used that is at least partially carbon consists.
- the guide surface 4 is preferably with a carbon layer 7 coated.
- the structuring is designed as a carbon layer, so that the structuring when applying the carbon layer is applied to the guide surface 4.
- the structuring with the carbon layer can also be based on the immobile guide surface 8, which is the movable guide surface 4 is assigned.
- the structuring on the movable and the immovable guide surface 4, 8 formed.
- the structuring also in the form of recesses of any surface and / or depth and number.
- the structuring only has to perform the task of causing a leakage flow to occur between one flows along the first and second guide surfaces 4, 8 longer flow path and / or a more turbulent flow path than having to travel with flat guide surfaces.
Abstract
Description
Die Erfindung betrifft Steuerelemente für Hochdruckhydraulikanlagen, insbesondere nach dem Oberbegriff des Patentanspruchs 1.The invention relates to control elements for high-pressure hydraulic systems, especially according to the preamble of the claim 1.
Bei Common-Rail-Einspritzsystemen liegt im Gegensatz zu konventionellen Einspritzsystemen ein quasi stationärer, hoher Druck am Injektor an, der dem Spitzendruck konventioneller Einspritzsysteme entspricht. Erschwerend kommt hinzu, dass beim Injektor der Common-Rail-Einspritzsysteme zusätzlich zur Ventilnadel des Einspritzventils ein Ventilsteuerkolben zur Steuerung der Ventilnadel hinzu kommt, die beide durch eine Spaltdichtung gegenüber einem Leckageraum abgedichtet sind. Konstanter hoher Druck auf die doppelte Anzahl von Spaltdichtungen haben hohe Leckagemengen zur Folge, die sich negativ auf den Gesamtwirkungsgrad des Common-Rail-Einspritzsystems auswirken. Bisher wird diese Leckage durch ein möglichst kleines Führungsspiel von 1,5 bis 2,5 µm zwischen Ventilnadel und Ventilkörper bzw. Ventilsteuerkolben und Injektorkörper und durch eine möglichst große Führungslänge (> 10 mm) der Führung von Ventilnadel und Ventilsteuerkolben bekämpft. Das Führungsspiel ist jedoch durch Fertigungsgrenzen und durch Erfordernisse der Schmierung und die Führungslänge durch die Abmessungen des Injektors begrenzt.In contrast to conventional injection systems, common rail injection systems have a quasi-stationary, high pressure at the injector, which corresponds to the peak pressure of conventional injection systems. To make matters worse, in addition to the valve needle of the injection valve, a valve control piston for controlling the valve needle is added to the injector of the common rail injection systems, both of which are sealed against a leakage space by a gap seal. Constantly high pressure on twice the number of gap seals results in large amounts of leakage, which have a negative impact on the overall efficiency of the common rail injection system. Previously, this leakage is controlled by the smallest possible guide clearance of 1.5 to 2.5 μ m between the valve needle and the valve body or valve control piston and the injector and by the largest possible guide length (> 10 mm) of the guide of the valve needle and valve spool. However, the guide clearance is limited by manufacturing limits and by lubrication requirements and the guide length by the dimensions of the injector.
Der Erfindung liegt die Aufgabe zugrunde, die Leckage des Injektors eines Common-Rail-Einspritzsystems zu minimieren.The invention has for its object the leakage of the injector to minimize a common rail injection system.
Die Aufgabe wird gelöst durch die kennzeichnenden Merkmale des Patentanspruchs 1. Die Strukturierung, die aus Fertigungsgründen in erster Linie auf die bewegten Führungsflächen appliziert wird, bewirkt eine turbulente Strömung im Dichtspalt, die einen verstärkten Druckabfall in demselben und damit eine verringerte Leckage zur Folge hat. Zusätzlich wird durch die Strukturierung die Strömungslänge, die der Leckagestrom durchströmen muss, deutlich erhöht. Auf diese Weise wird die effektive Spaltlänge größer als die Führungslänge, so dass die Leckage reduziert ist.The task is solved by the characteristic features of claim 1. The structuring for manufacturing reasons primarily on the moving guide surfaces is applied, causes a turbulent flow in the sealing gap, which an increased pressure drop in the same and thus reduced leakage. In addition, by structuring the flow length that the leakage flow must flow through, significantly increased. In this way the effective gap length becomes larger than the guide length, so that the leakage is reduced.
Wenn als Strukturierung parallele Umfangsnuten vorgesehen sind, bilden sich durch die im Dichtspalt vorhandene, axiale Strömung innerhalb der Umfangsnuten kräftige Wirbel, die die Energie der Spaltströmung vermindern und den erwünschten Druckabfall bewirken.If parallel circumferential grooves are provided as structuring are formed by the axial in the sealing gap Flow within the circumferential grooves strong vortices that the Reduce the energy of the gap flow and the desired Cause pressure drop.
Dieser Effekt tritt besonders dann ein, wenn die Strukturierung als flachgängiges Gewinde ausgebildet ist. Dann wird die axiale Strömung des Dichtspalts durch eine umfangsgerichtete Strömung des Gewindes überlagert und die Turbulenzen und somit der Druckabfall im Dichtspalt vergrößert. Dabei ist der lokale Druckabfall im Gewindegang selbst relativ gering, er wird jedoch durch die große Länge des Gewindegangs ausgeglichen. Weiterhin folgt ein Großteil der Strömung dem Gewinde, so dass die Strömungsstrecke im Dichtspalt verlängert ist.This effect occurs especially when the structuring is designed as a flat thread. Then the axial flow of the sealing gap through a circumferential Flow of the thread overlaps and the turbulence and thus the pressure drop in the sealing gap increases. Here is the local pressure drop in the thread itself relatively low, he is compensated for by the large length of the thread. Furthermore, a large part of the flow follows the thread, so that the flow path in the sealing gap is extended.
Ein weiterer Vorteil des flachgängigen Gewindes ist seine einfache Fertigung.Another advantage of the flat thread is its simple manufacturing.
Durch die Ausdehnung der Strukturierung auf die gesamte Führungslänge wird der oben beschriebene Effekt maximal genutzt.By extending the structuring to the entire length of the guide the effect described above is used to the maximum.
Von Vorteil ist auch, dass zumindest die bewegten Führungsflächen eine Kohlenstoffbeschichtung aufweisen, mit deren selektiver Aufbringung zugleich die Strukturierung der bewegten Führungsflächen erfolgt. Die Kohlenstoffschicht vermindert Reibung und Verschleiß der aufeinandergleitenden Führungsflächen. Durch entsprechende Masken kann der Kohlenstoff gezielt auf die Führungsflächen aufgebracht werden. Die nicht beschichteten Flächen bilden dann die gewünschte Struktur, die ohne Mehraufwand auf den Führungsflächen abgebildet wird. It is also advantageous that at least the moving guide surfaces have a carbon coating, with its selective Application at the same time structuring the moving Guide surfaces are carried out. The carbon layer diminishes Friction and wear of the sliding guide surfaces. The carbon can be targeted using appropriate masks be applied to the guide surfaces. The not coated Areas then form the desired structure is mapped on the guide surfaces without additional effort.
Im Folgenden wird die Erfindung anhand der Zeichnung beispielhaft erläutert.In the following, the invention is exemplified with reference to the drawing explained.
Es zeigen:
Die Fig. 1 zeigt eine Ventilnadel 1 mit einer Nadelführung 2 und einem Nadelsitz 3. Die Nadelführung 2 weist eine Führungsfläche 4 mit einer Strukturierung auf. Die Ventilnadel 1 ist von einer zweiten, unbeweglichen Führungsfläche 8 geführt, die am Gehäuse des Einspritzventils ausgebildet ist.1 shows a valve needle 1 with a needle guide 2 and a needle seat 3. The needle guide 2 has a guide surface 4 with a structure. The valve needle 1 is guided by a second, immovable guide surface 8, which is formed on the housing of the injection valve.
Aus Fig. 1A, die einen vergrößerten Ausschnitt Y aus der Führungsfläche 4 darstellt, ist ersichtlich, dass es sich bei der Strukturierung um ein flachgängiges Gewinde 5 handelt. Dieses erstreckt sich über die gesamte Länge der Führungsfläche 4.1A, which shows an enlarged detail Y from the guide surface 4, it can be seen that it is the structuring is a flat thread 5. This extends over the entire length of the guide surface 4th
Die erfindungsgemäße Strukturierung wirkt folgendermaßen:
Der auf eine Schulter 6 der Ventilnadel 1 wirkende Kraftstoffdruck
verursacht im Dichtspalt eine axiale Leckölströmung
entlang der Nadelführung 2. Diese trifft in den Gängen
des flachgängigen Gewindes 5 auf eine umfangsgerichtete Querströmung.
Die dabei auftretende turbulente Strömung führt zu
einem erhöhten Druckabfall im Dichtspalt und dadurch zu einer
verringerten Leckölströmung.The structuring according to the invention works as follows:
The fuel pressure acting on a
In einer vorteilhaften Ausführungsform weist mindestens teilweise eine Führungsfläche eine Beschichtung auf, die beispielsweise die Reibung und/oder den Abrieb reduziert. Vorzugsweise ist die Strukturierung mindestens teilweise aus der Beschichtung aufgebaut. In an advantageous embodiment, at least partially a guide surface has a coating, for example reduces friction and / or abrasion. Preferably is the structuring at least partially from the Coating built up.
In einer Ausführungsform sind beispielsweise nur die Stege zwischen den Nuten aus der Beschichtung gefertigt. Jedoch kann auch die gesamte Führungsfläche 4, 8 mit der Beschichtung bedeckt sein. Als Beschichtung wird beispielsweise ein Material verwendet, das mindestens teilweise aus Kohlenstoff besteht.In one embodiment, for example, only the webs are made from the coating between the grooves. However can also the entire guide surface 4, 8 with the coating be covered. For example, a Material used that is at least partially carbon consists.
Vorzugsweise ist die Führungsfläche 4 mit einer Kohlenstoffschicht 7 beschichtet. In einer bevorzugten Ausführungsform ist die Strukturierung als Kohlenstoffschicht ausgebildet, so dass die Strukturierung beim Aufbringen der Kohlenstoffschicht auf die Führungsfläche 4 aufgebracht ist.The guide surface 4 is preferably with a carbon layer 7 coated. In a preferred embodiment the structuring is designed as a carbon layer, so that the structuring when applying the carbon layer is applied to the guide surface 4.
Die Strukturierung mit der Kohlenstoffschicht kann auch auf der unbeweglichen Führungsfläche 8 aufgebracht sein, die der beweglichen Führungsfläche 4 zugeordnet ist.The structuring with the carbon layer can also be based on the immobile guide surface 8, which is the movable guide surface 4 is assigned.
In einer bevorzugten Ausführungsform sind die Strukturierungen auf der beweglichen und der unbeweglichen Führungsfläche 4, 8 ausgebildet.In a preferred embodiment, the structuring on the movable and the immovable guide surface 4, 8 formed.
In einer einfachen Ausführungsform kann die Strukturierung auch in Form von Ausnehmungen beliebiger Fläche und/oder Tiefe und Anzahl ausgebildet sein. Die Strukturierung hat nur die Aufgabe zu erfüllen, dass ein Leckagestrom, der zwischen der ersten und zweiten Führungsfläche 4, 8 entlangströmt eine längeren Strömungsweg und/oder einen turbulenteren Strömungsweg als bei planen Führungsflächen zurücklegen muss.In a simple embodiment, the structuring also in the form of recesses of any surface and / or depth and number. The structuring only has to perform the task of causing a leakage flow to occur between one flows along the first and second guide surfaces 4, 8 longer flow path and / or a more turbulent flow path than having to travel with flat guide surfaces.
Claims (7)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2000124854 DE10024854C2 (en) | 2000-05-19 | 2000-05-19 | Valve needle and valve control piston of injectors |
DE10024854 | 2000-05-19 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1156209A2 true EP1156209A2 (en) | 2001-11-21 |
EP1156209A3 EP1156209A3 (en) | 2003-03-05 |
Family
ID=7642812
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01111698A Withdrawn EP1156209A3 (en) | 2000-05-19 | 2001-05-14 | Guiding device for high pressure hydraulic systems |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1156209A3 (en) |
DE (1) | DE10024854C2 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2850712A1 (en) * | 2003-01-23 | 2004-08-06 | Denso Corp | SLIDING STRUCTURE FOR ABRASION IMPROVED RESISTANCE ROD AND INJECTOR |
EP1498603A1 (en) * | 2003-07-16 | 2005-01-19 | Wärtsilä Schweiz AG | Piston for a high pressure piston cylinder unit of an injection valve |
FR2865505A1 (en) * | 2004-01-27 | 2005-07-29 | Denso Corp | Fuel injection device for e.g. Diesel engine, has injection unit including guiding part, where ratio of minimal thickness of injection unit at level of guiding part to outer diameter of sliding part of injection needle is of specific value |
WO2008026438A1 (en) * | 2006-08-31 | 2008-03-06 | Mitsubishi Heavy Industries, Ltd. | Fuel injection valve |
DE102011051904A1 (en) * | 2011-07-18 | 2012-06-21 | L'orange Gmbh | Device i.e. nozzle element, for use in fuel injection system, has structures formed at surfaces of guiding path and/or lifting rod and comprising and/or formed by trimming edges that traverse each other based on stroke position |
EP2487361A1 (en) * | 2011-02-14 | 2012-08-15 | Caterpillar Motoren GmbH & Co. KG | Nozzle needle for a fuel injector and fuel injector |
WO2019011973A1 (en) * | 2017-07-12 | 2019-01-17 | L'orange Gmbh | Fuel injection and injection system for an internal combustion engine |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005061781A1 (en) * | 2005-12-23 | 2007-06-28 | Schaeffler Kg | Injector for automotive fuel injection system has laser-cut micro detents in contact zone sidewall around piston |
Family Cites Families (5)
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DE3315556C1 (en) * | 1983-04-29 | 1984-11-29 | Goetze Ag, 5093 Burscheid | Wear-resistant coating |
DE3932328A1 (en) * | 1989-09-28 | 1991-04-11 | Opel Adam Ag | METHOD FOR MACHINING SURFACES HIGHLY STRESSED BY FRICTION IN INTERNAL COMBUSTION ENGINES, AND DEVICE FOR CARRYING OUT THE METHOD |
DE29605666U1 (en) * | 1996-03-27 | 1996-05-30 | Volkswagen Ag | Component in the area of combustion chambers |
ATE226279T1 (en) * | 1998-03-26 | 2002-11-15 | Mtu Friedrichshafen Gmbh | HIGH PRESSURE PISTON CYLINDER UNIT |
DE19843344A1 (en) * | 1998-09-22 | 2000-03-23 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engine has valve member axially movably positioned in bore of valve body, which has valve sealing surface at combustion chamber-side end |
-
2000
- 2000-05-19 DE DE2000124854 patent/DE10024854C2/en not_active Expired - Fee Related
-
2001
- 2001-05-14 EP EP01111698A patent/EP1156209A3/en not_active Withdrawn
Non-Patent Citations (1)
Title |
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None |
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7118046B2 (en) | 2003-01-23 | 2006-10-10 | Denso Corporation | Sliding structure for shaft member with improved abrasion resistance and injector |
FR2850712A1 (en) * | 2003-01-23 | 2004-08-06 | Denso Corp | SLIDING STRUCTURE FOR ABRASION IMPROVED RESISTANCE ROD AND INJECTOR |
KR101307563B1 (en) * | 2003-07-16 | 2013-09-12 | 베르트질레 슈바이츠 악티엔게젤샤프트 | Piston for a high pressure piston in cylinder unit |
EP1498603A1 (en) * | 2003-07-16 | 2005-01-19 | Wärtsilä Schweiz AG | Piston for a high pressure piston cylinder unit of an injection valve |
CN100449140C (en) * | 2003-07-16 | 2009-01-07 | 瓦特西拉瑞士股份有限公司 | Piston for a high pressure piston cylinder unit of an injection valve |
FR2865505A1 (en) * | 2004-01-27 | 2005-07-29 | Denso Corp | Fuel injection device for e.g. Diesel engine, has injection unit including guiding part, where ratio of minimal thickness of injection unit at level of guiding part to outer diameter of sliding part of injection needle is of specific value |
DE102005003663B4 (en) * | 2004-01-27 | 2015-09-03 | Denso Corporation | Fuel injectors with reduced wear |
US7367517B2 (en) | 2004-01-27 | 2008-05-06 | Denso Corporation | Fuel injection device inhibiting abrasion |
US7635098B2 (en) | 2004-01-27 | 2009-12-22 | Denso Corporation | Fuel injection device inhibiting abrasion |
US7654475B2 (en) | 2006-08-31 | 2010-02-02 | Mitsubishi Heavy Industries, Inc. | Fuel injection valve |
CN101365874B (en) * | 2006-08-31 | 2011-07-06 | 三菱重工业株式会社 | Fuel injection valve |
WO2008026438A1 (en) * | 2006-08-31 | 2008-03-06 | Mitsubishi Heavy Industries, Ltd. | Fuel injection valve |
EP2487361A1 (en) * | 2011-02-14 | 2012-08-15 | Caterpillar Motoren GmbH & Co. KG | Nozzle needle for a fuel injector and fuel injector |
WO2012110209A1 (en) * | 2011-02-14 | 2012-08-23 | Caterpillar Motoren Gmbh & Co. Kg | Nozzle needle for a fuel injector, method to manufacture the nozzle needle and fuel injector |
CN103562540A (en) * | 2011-02-14 | 2014-02-05 | 卡特彼勒发动机有限责任两合公司 | Nozzle needle for a fuel injector, method to manufacture the nozzle needle and fuel injector |
CN103562540B (en) * | 2011-02-14 | 2016-04-13 | 卡特彼勒发动机有限责任两合公司 | For the nozzle needle of fuel injector, the method manufacturing this nozzle needle and fuel injector |
DE102011051904A1 (en) * | 2011-07-18 | 2012-06-21 | L'orange Gmbh | Device i.e. nozzle element, for use in fuel injection system, has structures formed at surfaces of guiding path and/or lifting rod and comprising and/or formed by trimming edges that traverse each other based on stroke position |
WO2019011973A1 (en) * | 2017-07-12 | 2019-01-17 | L'orange Gmbh | Fuel injection and injection system for an internal combustion engine |
Also Published As
Publication number | Publication date |
---|---|
DE10024854C2 (en) | 2002-11-28 |
DE10024854A1 (en) | 2001-11-22 |
EP1156209A3 (en) | 2003-03-05 |
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