EP1135606A1 - Fuel injection valve for internal combustion engines - Google Patents
Fuel injection valve for internal combustion enginesInfo
- Publication number
- EP1135606A1 EP1135606A1 EP00967602A EP00967602A EP1135606A1 EP 1135606 A1 EP1135606 A1 EP 1135606A1 EP 00967602 A EP00967602 A EP 00967602A EP 00967602 A EP00967602 A EP 00967602A EP 1135606 A1 EP1135606 A1 EP 1135606A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- control
- fuel injection
- valve
- valve member
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/042—The valves being provided with fuel passages
- F02M61/045—The valves being provided with fuel discharge orifices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/08—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series the valves opening in direction of fuel flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/20—Closing valves mechanically, e.g. arrangements of springs or weights or permanent magnets; Damping of valve lift
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/20—Closing valves mechanically, e.g. arrangements of springs or weights or permanent magnets; Damping of valve lift
- F02M61/205—Means specially adapted for varying the spring tension or assisting the spring force to close the injection-valve, e.g. with damping of valve lift
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/30—Fuel-injection apparatus having mechanical parts, the movement of which is damped
- F02M2200/304—Fuel-injection apparatus having mechanical parts, the movement of which is damped using hydraulic means
Definitions
- the invention is based on a fuel injection valve for internal combustion engines according to the preamble of claim 1.
- a fuel injection valve for internal combustion engines according to the preamble of claim 1.
- Such a fuel injection valve is known from published patent application DE 195 08 636 AI.
- a piston-shaped valve member that is axially movable against the closing force of a spring is arranged in the bore of the valve body.
- the valve member At its end on the combustion chamber side, the valve member has a valve sealing surface which interacts with a valve seat formed in the valve body, as a result of which at least one injection opening is controlled.
- the inward or outward opening stroke movement of the valve member is limited by a stroke stop. When the valve member closes away from the stroke stop, the valve member is accelerated towards the valve seat by the force of the spring.
- the fuel injection valve for internal combustion engines according to the invention with the characterizing features of claim 1 has the advantage that the placement of the valve member on the valve seat is additionally damped during the closing movement.
- a control chamber which surrounds the valve member over its entire circumference, is arranged between the section of the valve member guided in the bore and the leak oil chamber.
- a cylindrical part of the valve member dips into the control bore, as a result of which an annular throttle gap is formed between the control bore and the cylindrical part of the valve member, through which the fuel can only flow out of the control chamber in a throttled manner.
- the noise caused by the closing of the valve member is thus reduced, which leads to a quieter running of the internal combustion engine.
- the damping results in less wear on the valve sealing surface or the valve seat.
- Another advantage of the invention is that it can be used both with fuel injectors opening inwards, away from the combustion chamber, and with fuel injection valves opening outwards.
- Control room to be adjustable via adjustable throttle connections.
- the spring loading the valve member is arranged in the leak oil chamber, which has an outflow channel through which the fuel is fed back into the fuel storage tank via an outflow line.
- the outflow rate of the fuel from the control chamber depends not only on the flow resistance of the throttle connection to the leakage chamber, but also on the pressure difference between the leakage chamber and the control chamber. If the pressure of the fuel in the leakage chamber is relatively high, the fuel will run out of the control chamber more slowly than at low pressure. As a result, a higher pressure can build up in the control chamber, which more strongly dampens the contact movement of the valve member via the higher force on the pressure surface.
- a pressure maintaining valve in the drain channel of the leak oil chamber or in the drain line, a predetermined pressure in the leak oil chamber can be maintained.
- the flow rate from the control room and thus the damping effect of the control room can be influenced via the holding pressure. Is this
- Pressure-maintaining valve designed to be adjustable, the damping effect can be adapted to the respective requirements depending on the operating state of the internal combustion engine.
- FIG. 1 shows a longitudinal section through the first exemplary embodiment of an inward opening fuel injection valve
- FIG. 2 shows an enlargement of FIG. 1 in the area of the control chamber
- FIG. 3 shows a longitudinal section through the second exemplary embodiment of an outwardly opening fuel injection valve
- FIGS. 4a and 4b two configurations of the fuel drain system with a pressure control valve.
- a fuel injection valve for internal combustion engines according to the invention is shown in longitudinal section in FIG. The structure is first described with reference to FIG. 1 and then the mode of operation of the fuel injection valve is explained.
- a valve body 1 which can be constructed in several parts, is arranged in a receiving bore of the housing of an internal combustion engine (not shown in the drawing), the upper end of the valve body 1 facing away from the combustion chamber being fixed in the receiving bore, while the lower end facing the combustion chamber is fixed in the Combustion chamber of the internal combustion engine protrudes.
- a bore 5 is formed in the valve body 1 and is divided into an upper section 5a and a lower section 5b.
- the bore 5 ends at its end on the combustion chamber side within the valve body 1, the part of the valve body 1 which closes the bore 5 towards the combustion chamber being designed as an essentially conical valve seat 7.
- a blind hole 19 adjoins the valve seat 7 toward the combustion chamber, in which at least one injection opening 8 is arranged, which connects the blind hole 19 with the combustion chamber.
- a piston-shaped, axially movable valve member 4 is arranged, which its combustion chamber end has an essentially conical valve sealing surface 6 which interacts with the valve seat 7 formed in the valve body.
- the valve member 4 is stepped in diameter, being divided into an upper section 4a and a lower section 4b. The valve member 4 is guided with its upper portion 4a in the bore 5.
- the lower section 4b of the valve member 4 is made smaller in diameter than the upper section 4a, so that a pressure shoulder 9 is formed at the transition between the two sections 4a, 4b.
- annular channel 18 is formed, which forms a pressure chamber 3 in the area of the pressure shoulder 9 through a radial cross-sectional expansion.
- An inlet channel 2, which runs in the valve body 1, opens into the pressure chamber 3 and can be connected at its other end to a high-pressure fuel pump or another high-pressure source via a high-pressure inlet line (not shown in the drawing).
- the inlet channel 2 is connected to the valve seat 7 via the pressure chamber 3 and the ring channel 18.
- the valve sealing surface 6 releases the connection from the ring channel 18 to the blind hole 19, as a result of which the inlet channel 2 is connected to the injection opening 8.
- the upper section 4a of the valve member 4 is followed by an essentially cylindrical control piston 11 with a larger diameter, as a result of which a pressure surface 12 is arranged at the transition from the valve member 4 to the control piston 11.
- a control chamber 10 is formed in the area of the upper section 4a of the valve member 4 by a radial cross-sectional expansion of the bore 5.
- the lateral surface of the control piston 11 has a damping edge 13 which interacts with a control edge which is formed by a section of the bore 5 designed as a control bore 40.
- an intermediate pin 17 arranged coaxially to the valve member 4 in an intermediate bore 26, which in turn is connected to a spring plate 22 which projects into a leak oil space 20 formed at the end of the valve body 1 facing away from the combustion chamber.
- the upper section 5a of the bore 5 is connected to the leak oil chamber 20, which in turn is connected to an outlet system 35 via an outlet channel 30 formed in the valve body 1.
- a spring 21 is arranged under prestress, which presses the valve member 4 against the valve seat 7 via the spring plate 22, the intermediate pin 17 and the control piston 11 with the valve sealing surface 6.
- the diameter of the intermediate pin 17 is smaller than that of the control piston 11, as a result of which a stop shoulder 24 is formed at the transition from the control piston 11 to the intermediate pin 17.
- a stop ring 23 is arranged coaxially to the axis of the valve member 4.
- the stop ring 23 is fixed in the intermediate bore 26 and the side of the stop ring 23 facing the combustion chamber is designed as a stroke stop 25, the axial distance of the stroke stop 25 from the stop shoulder 24 in the closed state of the fuel injection valve determining the opening stroke h of the valve member 4 ,
- the overlap s of the damping edge 13 and the control edge 14 in the closed position of the valve member 4 is always such that it is smaller than the opening stroke h of the valve member 4.
- the overlap s is preferably 10 to 50% of the opening stroke h.
- FIG. 2 shows the area of the control chamber 11 of the fuel injection valve enlarged again.
- the damping edge 13 and the control edge 14 overlap, so that the control chamber 10 is connected to the leak oil chamber 20 only via a throttle gap 15.
- the second opening of the Control chamber 10 is provided via the throttling annular gap 16 formed between the upper section of the valve member 4a and the bore 5, the flow resistance of the fuel through the throttle duct 15 being smaller than that of the annular gap 16.
- the control chamber 10 is formed in Figure 2 as a radial extension of the upper portion of the bore 5, so that the volume of the control chamber 10 decreases when the control piston 11 is immersed in the closing movement of the valve member 4.
- a high-pressure fuel pump introduces fuel under high pressure into the inlet channel 2 via a fuel feed line. This also increases the fuel pressure in the pressure chamber 3 and in the annular space 18.
- the pressure shoulder 9 arranged in the region of the pressure chamber 13 results in a force acting on the valve member 4 and directed in the axial direction away from the combustion chamber, which counteracts the closing force of the spring 21 , If this resulting force exceeds the closing force of the spring 21, the valve member 4 moves in the axial direction away from the combustion chamber and the valve sealing surface 6 lifts off the valve seat 7.
- the injection opening 8 is connected to the pressure chamber 3 via the blind hole 19 and the annular channel 18 and fuel is injected into the combustion chamber.
- the control edge 14 covers the damping edge 13 and the control chamber 10 is connected to the leakage chamber 20 via the throttle gap 15.
- the throttle edge 13 exceeds the control edge 14 and moves beyond it until the valve member 4 abuts the stroke stop 25 with its stop shoulder 24.
- Due to the high fuel pressure in the pressure chamber 3 part of the fuel is pressed through the annular gap 16 into the control chamber 10.
- the closing movement of the valve member 4 is initiated in that the fuel pressure in the inlet channel 2 and thus also in the pressure chamber 3 drops.
- the valve member 4 is accelerated in the direction of the valve seat 7.
- FIG. 3 shows the longitudinal section of an outwardly opening fuel injection valve as a second exemplary embodiment.
- the valve member 4 is also divided into an upper section 4a, which is guided in the bore 5, and a lower section 4b, which projects freely into the bore 5.
- the lower section 4b of the valve member 4 is smaller in diameter than the upper section 4a, so that an upper pressure shoulder 50 is formed at the transition between the two sections 4a, 4b.
- a closing head 53 is arranged, in which at least one injection channel 52 with an injection opening 108 is formed.
- the diameter of the closing head 53 is larger than that of the upper section 4a, so that a lower pressure shoulder 51 is formed on the side of the closing head 53 facing away from the combustion chamber.
- the closing head 53 has a closing plate 54, the ring end face of which faces the valve body 1 is designed as a valve sealing surface 106.
- the end face of the valve body 1 facing the combustion chamber is designed as a valve seat 107 and interacts with the valve sealing surface 106.
- a control bore 40 connects to the bore 5 at the end of the valve member 4 facing away from the combustion chamber, and a leakage space 20 adjoins this.
- the valve member 4 merges at the end of the combustion chamber into a control piston 111, which is smaller in diameter than the guided section 4a of the valve member 4 At the transition from the valve member 4 to the control piston 111, a pressure surface 112 is thereby formed and, through the tapered design of the control piston 111, a control chamber 10 between the latter and the bore 5.
- a spring tappet 44 connects to the control piston 111 and extends into the leakage chamber 20 protrudes, and a valve ler 122. The spring plunger 44 is smaller in diameter than the control piston 111.
- a spring 21 is arranged, which is preferably designed as a helical compression spring. It braces the spring plate 122 away from the combustion chamber, so that the valve member 4 with its valve sealing surface 106 is pressed against the valve seat 107 via the spring tappet 44 and the control piston 111.
- a damping edge 113 is formed which interacts with a control edge 114, which is formed by the transition of the control bore 40 into the bore 5.
- the control piston 111 dips into the control bore 40 with the overlap s. Since the control piston 111 has a diameter that is only slightly smaller than that of the control bore 40, a throttle gap 115 is formed between the control piston 111 and the control bore 40, via which the control chamber 10 is connected to the leak oil chamber 20.
- the overlap s of the edges 113 and 114 is smaller than the opening stroke h of the valve member 4, so that the control piston 111 emerges from the control bore 40 when the fuel injection valve is fully open.
- the fuel injection valve shown in FIG. 3 and opening to the outside has the following mode of operation:
- the fuel introduced through the inlet channel 2 into the ring channel 18 acts on both the upper 50 and the lower pressure shoulder 51. Since the lower pressure shoulder 51 has a larger one in the axial direction Has direction effective surface, the force on the valve member 4 outweighs the combustion chamber. Is the If the fuel pressure is equal to an opening pressure, the resulting force exceeds the closing force of the spring 21.
- the valve sealing surface 106 moves away from the valve seat 107 and the injection opening 108 emerges from the bore 5 until the stop ring 123 bears against the stroke stop 125.
- the control piston 111 is in the open position of the valve member 4 outside the control bore 40.
- the valve member 4 Due to a pressure drop in the annular channel 18 below the opening pressure, the valve member 4 is accelerated in the closing direction by the spring 21. As a result, the pressure surface 112 moves into the control chamber 10, as a result of which fuel is pressed into the leakage chamber 20 via the control bore 40. This happens initially with a low flow resistance; Only when the damping edge 113 reaches the control edge 114 does the passage into the control bore 40 narrow down to the throttle gap 115. The pressure in the control chamber 10 increases and, as a result of the force resulting from this on the pressure surface 112, causes the valve member 4 to slow down and thus to move a dampened placement of the valve sealing surface 106 on the valve seat 107.
- FIG. 4a schematically shows an embodiment of the drain system 35 of the fuel from the leak oil space 20.
- a pressure-maintaining valve 32 is arranged in the course of the drain line 31, and only in the case of a certain one
- FIG. 4b shows an alternative arrangement of the pressure holding valve 32, which is arranged here in the outlet channel 30 of the valve body 1. With this arrangement, it is not necessary for the assembly to adapt the other drain system 35 to the modified fuel injection valve.
- the holding pressure of the fuel injector is approximately 0.15 in both embodiments up to 1.0 MPa.
- the outflow of the fuel from the control chamber 10 into the leak oil chamber 20 is influenced during the closing movement of the valve member 4, since the outflow rate depends not only on the cross section of the throttle gap 15, but also on the pressure difference between the leak oil chamber 20 and the control chamber 10 , It can also be provided that the holding pressure at the pressure holding valve 32 can be regulated. This makes it possible to control the holding pressure as a function of the operating state of the internal combustion engine and thus to adapt it in a targeted manner to the respective requirements.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19947194A DE19947194A1 (en) | 1999-10-01 | 1999-10-01 | Fuel injection valve for diesel engine has fuel displaced between control space enclosing valve element and leakage oil space during closure movement of valve element |
DE19947194 | 1999-10-01 | ||
PCT/DE2000/003269 WO2001025622A1 (en) | 1999-10-01 | 2000-09-20 | Fuel injection valve for internal combustion engines |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1135606A1 true EP1135606A1 (en) | 2001-09-26 |
EP1135606B1 EP1135606B1 (en) | 2005-02-02 |
Family
ID=7924065
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00967602A Expired - Lifetime EP1135606B1 (en) | 1999-10-01 | 2000-09-20 | Fuel injection valve for internal combustion engines |
Country Status (5)
Country | Link |
---|---|
US (1) | US6712296B1 (en) |
EP (1) | EP1135606B1 (en) |
JP (1) | JP2003511611A (en) |
DE (2) | DE19947194A1 (en) |
WO (1) | WO2001025622A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10221384A1 (en) * | 2002-05-14 | 2003-11-27 | Bosch Gmbh Robert | Fuel injection device for an internal combustion engine |
DE10254789A1 (en) * | 2002-11-22 | 2004-06-17 | L'orange Gmbh | Fuel injection valve for internal combustion engines |
US20060196974A1 (en) * | 2005-03-01 | 2006-09-07 | Caterpillar Inc. | Fuel injector having a gradually restricted drain passageway |
CN101929491B (en) * | 2009-06-23 | 2012-10-24 | 上海立新液压有限公司 | Balance valve with secondary pressure overflow |
US20140054396A1 (en) * | 2012-08-21 | 2014-02-27 | International Engine Intellectual Property Company, Llc | Fluid injector |
WO2018098308A1 (en) * | 2016-11-22 | 2018-05-31 | Cummins Inc. | Injector method of switching between injection state and drain state |
DE102016123055A1 (en) * | 2016-11-30 | 2018-05-30 | Man Diesel & Turbo Se | Fuel supply system and power distribution block |
CN106704283B (en) * | 2017-02-17 | 2018-03-20 | 洛阳理工学院 | A kind of low-loss and the guide type sequence valve of vibration damping |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4784102A (en) * | 1984-12-25 | 1988-11-15 | Nippon Soken, Inc. | Fuel injector and fuel injection system |
KR880005354A (en) * | 1986-10-08 | 1988-06-28 | 나까무라 겐조 | Electronic actuator |
DE3900763C2 (en) * | 1989-01-12 | 1994-05-19 | Robert Bosch Ag Wien | Fuel injection nozzle, in particular pump nozzle, for an internal combustion engine |
US5176115A (en) * | 1991-10-11 | 1993-01-05 | Caterpillar Inc. | Methods of operating a hydraulically-actuated electronically-controlled fuel injection system adapted for starting an engine |
DE4421714A1 (en) * | 1994-06-21 | 1996-01-04 | Bosch Gmbh Robert | Fuel injection system |
DE19508636A1 (en) | 1995-03-10 | 1996-09-12 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engines |
US5868317A (en) * | 1997-08-22 | 1999-02-09 | Caterpillar Inc. | Stepped rate shaping fuel injector |
US6029628A (en) * | 1998-05-07 | 2000-02-29 | Navistar International Transportation Corp. | Electric-operated fuel injection having de-coupled supply and drain passages to and from an intensifier piston |
DE19940558C2 (en) * | 1998-09-16 | 2003-11-20 | Siemens Ag | Device for delaying the deflection of the nozzle needle of a fuel injector |
-
1999
- 1999-10-01 DE DE19947194A patent/DE19947194A1/en not_active Withdrawn
-
2000
- 2000-09-20 WO PCT/DE2000/003269 patent/WO2001025622A1/en active IP Right Grant
- 2000-09-20 EP EP00967602A patent/EP1135606B1/en not_active Expired - Lifetime
- 2000-09-20 DE DE50009419T patent/DE50009419D1/en not_active Expired - Lifetime
- 2000-09-20 JP JP2001528330A patent/JP2003511611A/en active Pending
- 2000-09-20 US US09/857,292 patent/US6712296B1/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO0125622A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE19947194A1 (en) | 2001-04-05 |
DE50009419D1 (en) | 2005-03-10 |
US6712296B1 (en) | 2004-03-30 |
WO2001025622A1 (en) | 2001-04-12 |
JP2003511611A (en) | 2003-03-25 |
EP1135606B1 (en) | 2005-02-02 |
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