EP1130238A2 - Drosselklappenstutzen und Verfahren zu seiner Herstellung - Google Patents
Drosselklappenstutzen und Verfahren zu seiner Herstellung Download PDFInfo
- Publication number
- EP1130238A2 EP1130238A2 EP01104951A EP01104951A EP1130238A2 EP 1130238 A2 EP1130238 A2 EP 1130238A2 EP 01104951 A EP01104951 A EP 01104951A EP 01104951 A EP01104951 A EP 01104951A EP 1130238 A2 EP1130238 A2 EP 1130238A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- potentiometer
- housing
- throttle valve
- rotor
- base body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/10—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/02—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning induction conduits
- F02D2009/0201—Arrangements; Control features; Details thereof
- F02D2009/0294—Throttle control device with provisions for actuating electric or electronic sensors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D9/00—Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
- F02D9/08—Throttle valves specially adapted therefor; Arrangements of such valves in conduits
- F02D9/10—Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
- F02D9/107—Manufacturing or mounting details
Definitions
- the invention relates to a throttle valve assembly for an internal combustion engine, which is a nozzle housing, a throttle valve held by a shaft, a in the Nozzle housing integrated potentiometer housing and a potentiometer for Has detection of the throttle valve position, the potentiometer one fixed and a lid for the potentiometer housing forming potentiometer base body and includes a rotatable rotor for this purpose.
- the invention further relates to a method for producing such a throttle valve assembly.
- Such a throttle valve assembly is known for example from DE 40 29 815 C2.
- the throttle valve assembly described herein has an in Integrated potentiometer housing. In the interior of this Potentiometer housing reaches the shaft on which the throttle valve is arranged is. At the end of the shaft, a bracket is fastened in the potentiometer housing, which carries brushes or sliding contacts.
- the potentiometer housing is made by one Closed potentiometer base body, which has resistance tracks.
- the main body of the potentiometer with the resistance tracks forms an interaction the potentiometer with the rotor and the sliding contacts arranged on it.
- the main body of the potentiometer is placed in the potentiometer housing introduced so that the resistance tracks with the sliding contacts of the rotor already attached to the shaft. This has the disadvantage that the potentiometer is only installed in the throttle valve assembly is trained. The functionality of the potentiometer can therefore be checked only when installed.
- the invention has for its object a simple manufacture of a throttle valve assembly with integrated potentiometer.
- a throttle valve connector for an internal combustion engine which has a socket housing, one held by a shaft Throttle valve, a potentiometer housing integrated in the connector housing and has a potentiometer for detecting the throttle valve position.
- the potentiometer comprises a fixed, a cover for the potentiometer housing forming potentiometer base body and one for this rotatable rotor, which is rotatably attached to the potentiometer base. The rotor and the potentiometer base body are thus assembled to rotate.
- the mutual attachment of the two parts of the potentiometer, namely the Fastening the rotor to the main body of the potentiometer has the decisive factor Advantage that the potentiometer as a prefabricated unit in the potentiometer housing can be used. That is why there is the possibility of functionality of the potentiometer before installation in the nozzle housing check. This allows the throttle body assembly to be assembled more efficiently and done faster.
- the potentiometer base and the rotor is assembled via a rear grip.
- the two elements are there held captively against one another, in particular in the manner of a snap connection.
- the rotor is non-rotatable on the shaft to enable quick assembly attachable. So there are no special measures to attach the Rotor with the shaft required.
- the rotatably attachable that the rotor with connected to the shaft by a positive connection acting in the direction of rotation of the shaft is. Due to this positive locking, the rotational movement of the shaft is immediate transferred to the rotor.
- the form fit is preferably thereby formed that the rotor with one foot in a corresponding slot of the Shaft is inserted or vice versa.
- the object is further achieved according to the invention by a method for the production a throttle body with the features of the claim 10. After that it is provided that the potentiometer as a prefabricated unit in the potentiometer housing is inserted. This enables the review of the Functionality of the potentiometer before installation in the socket housing.
- the is used as a cover for the potentiometer housing Potentiometer body with a curable Adhesive fixed to the potentiometer housing.
- the glue is first point hardened, for example with the help of UV light. Only afterwards the adhesive hardens in the entire adhesive area.
- a throttle valve connector 2 has a connector housing 4 one of this transverse shaft 6 on which a throttle valve 8 is fixed is. With the throttle valve 8 is the inner cross section of a flow channel 10 throttled.
- a substantially tubular section Molded on potentiometer housing 12 which receives a potentiometer 14.
- the potentiometer 14 is constructed in two parts and comprises a potentiometer base body 16 and a rotor 18. When assembled, the potentiometer base is 16 firmly connected to the potentiometer housing 12 and the Rotor 18 is rotatably held on the potentiometer base body 16.
- Two sliding contacts (not shown) and assigned to them two arcuate resistance tracks (not shown) arranged.
- the potentiometer base body 16 and the rotor 18 are rotatably joined together. For this they are over a rear grip 20 attached to each other. This is, for example, like a formed on the rotor 18 locking lug, which in a corresponding recess on Potentiometer base body 16 engages, is formed.
- the connection of the two parts of the potentiometer 14 enables this as a prefabricated unit in the Potentiometer housing 12 is inserted. The functionality of the potentiometer 14 can therefore be checked before installation in the throttle valve connector 2 become.
- the rotor 18 In the installed state, the rotor 18 is arranged in an end on the shaft 6 Slot 22 inserted. This is between the rotor 18 and Shaft 6 a positive connection acting in the direction of rotation of shaft 6 is formed. The Rotational movement of the shaft 6 is transmitted directly to the rotor 18.
- This Plug connection is extremely simple. In particular, is on functionality no frictional connection between the rotor 18 and the shaft 6 is required. This enables a quick connection between the rotor 18 and the shaft 6. No gluing, welding or other processing steps are necessary, to create a connection between the shaft 6 and the rotor 18.
- the potentiometer base body 16 also forms a cover for the potentiometer housing 12, so it closes off to the outside world.
- the main body of the potentiometer 16 is for this purpose in particular in the potentiometer housing 12 glued so that the interior of the potentiometer housing 12 and thus the electrical functional components of the potentiometer 14 from the environment hermetically Are completed.
- a connector element 24 On the outside of the potentiometer base body 16 is a connector element 24 molded. Because of this configuration, there are electrical connection lines only within the potentiometer base body designed as a cover 16 required, namely from the connector 24 to the resistance tracks.
- the throttle valve 8 is actuated via a cable (not shown).
- the components required for this are made of plastic. It is here around a receptacle 26 for a cable suspension, which is molded onto the housing is (Fig. 1). A hanging nut 28 is by means of an ultrasonic welding fixed to the socket housing 4. Finally, there is another shot 30 molded onto the socket housing 4, on which a basic setting screw 32 is fixed.
- the throttle valve connector 2 To manufacture the throttle valve connector 2, it is prefabricated to the extent that that in the potentiometer housing 12 only the prefabricated potentiometer 14 must be inserted.
- the prefabricated potentiometer 14 In the prefabricated potentiometer 14 are the Potentiometer base body 16 and the rotor 18 are joined together via the rear grip 20.
- the potentiometer 14 When inserting the potentiometer 14 into the potentiometer housing there are two steps at the same time. On the one hand, the one that carries the sliding contacts Rotor 18 is rotatably attached to the shaft 6.
- the main body of the potentiometer 16 in an end recess 34 of the potentiometer housing 12 used.
- An adhesive curable with UV light is provided for fixation. This is located in a separation gap between the potentiometer base 16 and the inner wall of the front recess 34. Der Potentiometer base body 16 also has an edge groove 36 into which adhesive is also introduced. The potentiometer base body 16 cannot can be inserted into the potentiometer housing 12 in any rotational position. It Rather, it must have a predefined rotational position with respect to the throttle valve 8 be adjusted.
- throttle body 2 After the adjustment, several throttle body 2 are usually common transported to a hardening station, where they are exposed in particular to UV light be irradiated, whereby the adhesive hardens and a final fixation of the potentiometer base body 16 is reached.
- the problem with that is that the exact adjustment of the potentiometer 14 about the transport to the hardening station can be lost due to mechanical shocks.
- the adhesive is preferably first on at least one point Cured with the help of a punctiform UV light source. To this Pre-fixation is achieved in this way.
- the throttle valve connector 2 can be transported without a misalignment of the potentiometer 14 during transport is to be feared.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Means For Warming Up And Starting Carburetors (AREA)
Abstract
Description
- Fig. 1
- eine Seitenansicht eines Drosselklappenstutzens und
- Fig. 2
- eine Schnittansicht des Drosselklappenstutzens nach Fig. 1.
- 2
- Drosselklappenstutzen
- 4
- Stutzengehäuse
- 6
- Welle
- 8
- Drosselklappe
- 10
- Strömungskanal
- 12
- Potentiometergehäuse
- 14
- Potentiometer
- 16
- Potentiometergrundkörper
- 18
- Rotor
- 20
- Hintergriff
- 22
- Schlitz
- 24
- Steckverbindungselement
- 26
- Aufnahme
- 28
- Einhängemutter
- 30
- weitere Aufnahme
- 32
- Grundeinstellungsschraube
- 34
- stirnseitige Ausnehmung
- 36
- Nut
Claims (11)
- Drosselklappenstutzen (2) für einen Verbrennungsmotor mit einem Stutzengehäuse (4), mit einer von einer Welle (6) gehaltenen Drosselklappe (8), mit einem in das Stutzengehäuse (4) integrierten Potentiometergehäuse (12) und mit einem Potentiometer (14) zur Detektierung der Drosselklappenstellung, wobei das Potentiometer (14) einen feststehenden, einen Deckel für das Potentiometergehäuse (12) bildenden Potentiometergrundkörper (16) und einen hierzu drehbaren Rotor (18) umfasst,
dadurch gekennzeichnet,
dass der Rotor (18) am Potentiometergrundkörper (16) drehbeweglich befestigt ist. - Drosselklappenstutzen (2) nach Anspruch 1,
dadurch gekennzeichnet,
dass der Potentiometergrundkörper (16) und der Rotor (18) über einen Hintergriff (20) zusammengefügt sind. - Drosselklappenstutzen (2) nach Anspruch 1 oder 2,
dadurch gekennzeichnet,
dass der Rotor (18) auf die Welle (6) drehfest aufsteckbar ist. - Drosselklappenstutzen (2) nach Anspruch 3,
dadurch gekennzeichnet,
dass der Rotor (18) mit der Welle (6) durch einen in Drehrichtung der Welle (6) wirkenden Formschluss verbunden ist. - Drosselklappenstutzen (2) nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet,
dass an der Außenseite des Potentiometergrundkörpers (16) ein Steckverbindungselement (24) angeformt ist. - Drosselklappenstutzen (2) nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet,
dass der Potentiometergrundkörper (16) am Potentiometergehäuse (12) mit einem aushärtbaren Klebstoff befestigt ist. - Drosselklappenstutzen (2) nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet,
dass am Stutzengehäuse (4) eine Aufnahme (26) für eine Seilzugaufhängung angeformt und eine Einhängemutter (28) am Stutzengehäuse (4) fixiert ist. - Drosselklappenstutzen (2) nach einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet,
dass eine Aufnahme (26) für eine Grundeinstellungsschraube (32) am Stutzengehäuse angeformt ist. - Drosselklappenstutzen (2) nach einem der vorhergehenden Ansprüche,
gekennzeichnet durch
ein Stutzengehäuse (4) aus Kunststoff. - Verfahren zur Herstellung eines Drosselklappenstutzens (2), der ein in einem Stutzengehäuse (4) integriertes Potentiometergehäuse (12) und ein Potentiometer (14) zur Detektierung der Drosselklappenstellung aufweist, das einen feststehenden, einen Deckel für das Potentiometergehäuse (12) bildenden Potentiometergrundkörper (16) und einen hierzu drehbaren Rotor (18) umfasst,
dadurch gekennzeichnet,
dass das Potentiometer (14) als vorgefertigte Einheit in das Potentiometergehäuse (12) gesteckt wird. - Verfahren nach Anspruch 10,
dadurch gekennzeichnet,
dass der Potentiometergrundkörper (16) mit einem aushärtbaren Klebstoff am Potentiometergehäuse (12) fixiert wird, wobei der Klebstoff zunächst punktförmig ausgehärtet wird und anschließend eine Aushärtung des Klebstoffs im gesamten Klebebereich erfolgt.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10011893 | 2000-03-02 | ||
DE10011893 | 2000-03-02 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1130238A2 true EP1130238A2 (de) | 2001-09-05 |
EP1130238A3 EP1130238A3 (de) | 2002-07-17 |
EP1130238B1 EP1130238B1 (de) | 2004-05-26 |
Family
ID=7634347
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01104951A Expired - Lifetime EP1130238B1 (de) | 2000-03-02 | 2001-03-01 | Drosselklappenstutzen und Verfahren zu seiner Herstellung |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1130238B1 (de) |
AT (1) | ATE267953T1 (de) |
DE (1) | DE50102376D1 (de) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4130278A1 (de) * | 1991-09-12 | 1993-03-18 | Vdo Schindling | Lastverstelleinrichtung |
DE19540323A1 (de) * | 1995-10-28 | 1997-04-30 | Bosch Gmbh Robert | Drosselklappenstutzen |
EP0821217A1 (de) * | 1996-01-10 | 1998-01-28 | Matsushita Electric Industrial Co., Ltd. | Positionsdetektor für eine rotierende drosselklappe |
WO1999005477A1 (de) * | 1997-07-22 | 1999-02-04 | Robert Bosch Gmbh | Vorrichtung zur erfassung des drucks und der temperatur im saugrohr einer brennkraftmaschine und verfahren zu ihrer herstellung |
EP0982483A2 (de) * | 1998-08-25 | 2000-03-01 | Mannesmann VDO Aktiengesellschaft | Antriebseinrichtung |
-
2001
- 2001-03-01 EP EP01104951A patent/EP1130238B1/de not_active Expired - Lifetime
- 2001-03-01 AT AT01104951T patent/ATE267953T1/de not_active IP Right Cessation
- 2001-03-01 DE DE50102376T patent/DE50102376D1/de not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4130278A1 (de) * | 1991-09-12 | 1993-03-18 | Vdo Schindling | Lastverstelleinrichtung |
DE19540323A1 (de) * | 1995-10-28 | 1997-04-30 | Bosch Gmbh Robert | Drosselklappenstutzen |
EP0821217A1 (de) * | 1996-01-10 | 1998-01-28 | Matsushita Electric Industrial Co., Ltd. | Positionsdetektor für eine rotierende drosselklappe |
WO1999005477A1 (de) * | 1997-07-22 | 1999-02-04 | Robert Bosch Gmbh | Vorrichtung zur erfassung des drucks und der temperatur im saugrohr einer brennkraftmaschine und verfahren zu ihrer herstellung |
EP0982483A2 (de) * | 1998-08-25 | 2000-03-01 | Mannesmann VDO Aktiengesellschaft | Antriebseinrichtung |
Also Published As
Publication number | Publication date |
---|---|
ATE267953T1 (de) | 2004-06-15 |
EP1130238B1 (de) | 2004-05-26 |
DE50102376D1 (de) | 2004-07-01 |
EP1130238A3 (de) | 2002-07-17 |
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