EP1066893A1 - Metal sheet bending device - Google Patents
Metal sheet bending device Download PDFInfo
- Publication number
- EP1066893A1 EP1066893A1 EP99973573A EP99973573A EP1066893A1 EP 1066893 A1 EP1066893 A1 EP 1066893A1 EP 99973573 A EP99973573 A EP 99973573A EP 99973573 A EP99973573 A EP 99973573A EP 1066893 A1 EP1066893 A1 EP 1066893A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lower bar
- molds
- bar molds
- metal plate
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
- B21D5/0263—Die with two oscillating halves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
Definitions
- the present invention relates to the apparatus for bending metal plates by the use of special metal molds.
- this apparatus is characterized in that it is provided with the rotary control gadget.
- Such apparatus is used as a bender for bending metal plates (press brake), oil pressure press, air pressure press, mechanical press, etc.
- the lower plane mold provided with a groove therein and the upper punching mold.
- the metal plate is placed in the groove of the lower plane mold. Then, the metal plate is pressed into the groove of the lower mold and thereby bent.
- the groove of the lower plane mold is limited in size and shape, the lower plane mold is required to change the size and shape of the groove for taking care of the thickness of the metal plate to be bent and the bending degree required.
- several scores of the lower plane molds provided with the different size and shape of grooves are required to be prepared. This causes a larger cost in equipment. Not only that, but a space is required for storing such number of the lower plane molds. This is a problem in terms of space economy
- the lower mold is required to be changed , whenever necessary, depending upon the purpose for which it is used.
- the above apparatus is labor-consuming and lowers an operational efficiency.
- the acute bending accuracy desired is not likely to be obtained because the tip part of the groove is wide.
- the thick metal plate is bent, scratches are liable to be formed on the surface of the metal plate, because the groove gets tight in its tip part.
- the pressure of the upper mold is rectangularly, by way of the metal plate, imposed on the groove of the lower plane mold.
- an excessive pressure causes the friction between the surface of the metal plate and the groove surface of the lower mold.
- scratches on the surface of the metal plate Such scratches produce the inferior appearance on the products made of the metal plate bent in such manner. This is another disadvantage.
- the metal plate is placed on the groove of the lower plane mold and then bent by pressing it down by the upper mold.
- the metal plate tends to get out of place. Even when the tip part of the metal plate can be bent, its bending accuracy tends to be insufficient or unsatisfactory.
- the object of the present invention is that, Unlike the conventional lower plane mold, the lower plane mold of the present invention is not required to use scores of plane molds in different size and shape for taking care of the thickness of metal plates to be bent or the bending degrees required.
- the metal plate may be optionally bent by the use of one or a few pairs of lower molds.
- the present invention makes it unnecessary to change lower molds and thereby improves work performance.
- the further object of the present invention is that, when bending the meal plate by the use of the aforementioned one or a few pairs of rotary lower mold, the pressure of the upper mold is correctly conveyed to the metal plate.
- the pressure of the upper mold conveyed through the metal plate to the groove surface of the lower mold is caused to be released.
- the further object of the present invention is that, by receiving the pressure of the upper mold at the entire metal contact surfaces of two (2) lower bar molds, such pressure is dispersed and thereby the physical texture of the metal plate is made free from any damage or deterioration. Thereby, cracks are prevented from being formed on the metal plate. Thus, the physical strength of the metal plate is maintained.
- the further object of the present invention is that, even if the stroke of the upper mold does not reach the lower dead point, it becomes possible to bend the metal plate and, thereby the shock by the pressure (stroke) is mitigated from the upper mold. Further, there is made smaller the friction between the groove surfaces of the lower mold and the metal plate from the pressure of the upper mold. No scratches and damage are formed on the groove surface of the lower mold. Thereby, the groove of the lower mold is prevented from being abraded or worn out.
- the further object of the present invention is that, even when the tip part is bent or the bending length is short, the metal plate is accurately bent without running off the groove.
- the object of the present invention is to control the rotation of two (2) lower bar molds by the use of one or a few pairs of rotary lower molds having such rotary control gadget as spring, etc. without making the metal contact surfaces of two(2) bar molds run off the metal plate.
- the pressure of the upper mold is properly conveyed to the metal plate.
- the metal plate is accurately and nicely bent, adjusting the bending angle (R) of the metal plate in accordance with the object for which it is used. Thereby, the bending performance is improved.
- the pressure of the upper mold is properly conveyed to the metal plate by preventing the metal contact surfaces of two (2) lower bar molds from running off the metal plates.
- the bending angle (R) of the metal plate is made acute and the metal plate is precisely bent. Thereby, the bending accuracy is improved. This is the further advantage of the present invention.
- the further object of the present invention is that, the metal contact surfaces of the two (2) bar molds are not required to be manually restored to the original position.
- the metal contact surfaces of the two (2) lower bar molds are automatically caused to rotate inversely and return to the horizontal position.
- the present invention relates to the apparatus for bending metal plates.
- the metal plate is bent by pressing the metal plate by the upper mold against the lower mold.
- Two (2) lower bar molds semicircular in section are prepared as the lower mold.
- two (2) bar molds semicircular in section are prepared as the lower molds.
- the curbed convex surfaces of two lower bar molds are slidably placed on the support provided with two (2) concave surfaces having the groove in the intermediate of the surfaces.
- the metal plate is placed on the metal contact surfaces of the two (2) lower bar molds.
- the metal plates are pressed by the upper mold against the lower mold. Simultaneously, the metal contact surfaces of two(2) lower bar molds are caused to rotate inwardly , and the metal plates is bent.
- the invention is characterized of being provided with such mechanism. Thereby, the metal plates are precisely bent at the acute angle.
- this invention is characterized in that, referring to the aforementioned apparatus for bending metal plates, two (2) lower bar molds in normal use are removed from the two (2) curbed concave surfaces of the support, the two (2) curbed convex surfaces, semicircular in section, of the adapter forming the two (2) smaller-sized curbed concave surfaces on the two (2) curbed concave surfaces of the support, the convex surfaces of the smaller-sized two (2) lower bar molds, semicircular in section, are placed so as to rotate slidably on the two (2) smaller-sized curbed concave surfaces forming the adapter, the metal contact surfaces of the two (2) smaller-sized bar molds are caused to rotate slidably in the inner direction and thereby, metal plates are bent.
- This metal bending apparatus is characterized in that , when using this apparatus, the two (2) ordinary lower bar molds are replaced with the two (2) smaller-sized lower bar molds.
- the aforementioned of the present invention for bending metal plates is characterized by using the lower bar molds wherein the adjoining curbed convex surfaces of the lower bar molds, semicircular in section, positioned in parallel is cut off in the perpendicular direction against the metal contact surfaces.
- Lower bar molds are made thinner.
- the space between the lower bar molds is made smaller. Thereby, the bending performance of the metal plate is further improved.
- the present invention relates to the apparatus for bending metal plates.
- the metal plate is bent by pressing the metal plate by the upper mold against the lower mold.
- Two (2) lower bar molds semicircular in section are prepared as the lower mold.
- two (2) bar molds semicircular in section are prepared as the lower molds.
- a rotary control plumb is attached to the upper outer lengthwise end of the curbed concave surface of each lower bar mold.
- the curbed convex surfaces of two lower bar molds are slidably placed on the support provided with two (2) concave surfaces having the groove in the intermediate of the surfaces.
- the metal plate is placed on the metal contact surfaces of the two (2) lower bar molds.
- the metal plates are pressed by the upper mold against the lower mold.
- the metal contact surfaces of two(2) lower bar molds are caused to rotate inwardly against the gravity of the rotary control plumb, and the metal plates is bent.
- the invention is characterized of being provided with such mechanism.
- the present invention is characterized by being provided with the following mechanism.
- the metal plate is bent by pressing the metal plate against the lower mold.
- Two (2) lower bar molds semicircular in section are prepared as the lower mold.
- the rotary control gadget, such as spring, etc. is attached to the alligator or concave surface of each lower bar mold.
- These two (2) lower bar molds are slidably placed on the support provided with two (2) curbed concave surfaces having the groove in the intermediate of the surfaces.
- the metal plate is put on the metal contact surfaces of two (2) lower bar molds and the metal plate is pressed against the lower mold by the upper mold. Simultaneously, the metal contact surfaces of two (2) lower bar molds are caused to rotate inwardly against such restraint as the resilience, etc. of the rotary control gadget, etc. This improves the accuracy of the metal plate bending.
- the metal mold of the apparatus comprises the ordinary upper punch shape mold 1 and the lower mold 3 consisting of two (2) lower bar molds 2a and 2b semicircular in section.
- Some of apparatuses for bending metal plates comprise these two (2) lower bar molds 2a and 2b semicircular in section additionally placed on the support 4.
- the two (2) bar molds 2a and 2b semicircular in section are provided with curbed convex surfaces 5a and 5b thereunder and metal contact surfaces 6a and 6b thereon.
- the curbed convex surfaces 5a and 5b of these two (2) bar molds 2a and 2b are placed, as shown in Figure 2, on the curbed concave surfaces 7a and 7b formed on the support 4.
- the curbed convex surfaces 5a and 5b of the two (2) bar molds 2a and 2b are caused to rotate slidably and metal contact surfaces 6a and 6b are caused to incline.
- the metal plate 8 is pressed downwardly by lowering the upper mold 1.
- the metal contact surfaces 6a and 6b of the two (2) lower bar molds 2a and 2b are caused to rotate slidably in the inner direction.
- the groove 13 spacious enough to lower the upper mold 1 between the curbed concave surfaces 7a and 7b formed on the support 4.
- the lower bar molds 2a and 2b are made in semicircular in section. In addition to those semicircular in section, as shown in Figure 4, the round bar is lengthwise cut off in about 2/3 section. As shown in Figure 5, the round bar is lengthwise cut off in about 1/3 in section,. These are included in the concept of "semicircular section" of the present invention.
- the stroke of the upper mold 1 is caused to move down to the position of the desired bending angle and simultaneously the metal contact surfaces 6a and 6b of the low bar molds 2a and 2b are caused to be inclined in the V-shape.
- the metal plate 8 is acutely bent in the V-shape.
- the stroke of the upper mold 1 is not caused to move down to the position immediately before the separation of the metal contact surfaces 6a and 6b at their inner ends, namely, the position as previously shown in Figure 3.
- the stroke thereof is suspended halfway In such way, the bending degree of the metal plate 8 may be undoubtedly allowed to be made obtuse.
- the bending degree of the metal plate 8 may be adjusted by the stroke of the upper mold 1.
- the stroke of the upper mold 1 is shallow, the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are slightly inclined. The bending degree of the metal plate 8 becomes larger.
- the bending degree of the metal plate may be likewise adjusted by the position of metal contact surfaces 6a and 6b of lower bar molds 2a and 2b.
- the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are cut off, as shown in Figure 4, lengthwise in about 1/3 of the round bar section. Namely, when the metal contact surfaces 6a and 6b are positioned above in semicircular section, the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are more inclined by the slidable rotation of two (2) lower bar molds 2a and 2b.
- the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are cut off lengthwise, as shown in Figure 5, in about 2/3 of the round bar section. Namely, when the metal contact surfaces 6a and 6b are positioned below in semicircular section, the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are less inclined by the slidable rotation of two lower bar molds 2a and 2b.
- two (2) lower bar molds 2a and 2b constituting the lower bar molds 3 employed for the aforementioned apparatus for bending metal plates are removed, as shown in Figure 6, from the two (2) curbed concave surfaces 7a and 7b of the support 4.
- the adapter 9 is removably placed on the two (2) curbed concave surfaces 7a and 7b of this support 4.
- the two (2) smaller-sized concave surfaces 10a and 10b are formed on the upper part of the adapter 9. Simultaneously, there are formed thereunder two (2) curbed convex surfaces 11a and 11b semicircular in section.
- the two (2) curbed convex surfaces 11a and 11 b, semicircular in section, of the adapter 9 are placed on the two (2) curbed concave surfaces 7a and 7 bof the support 4.
- the two (2) smaller-sized lower bar molds 12a and 12b, semicircular in section, are placed so as to rotate slidably on the two (2) smaller-sized curbed concave surfaces 10a and 10b of the adapter 9.Thus, the metal plate 8 is bent, as mentioned above.
- the metal plate bending mechanism by means of two (2) smaller-sized lower bar molds 12a and 12b semicircular in section placed on the adapter 9 is the same as mentioned above. Therefore, the explanation thereof is omitted.
- the same material is used as for the aforementioned lower bar molds 2a and 2b.
- the size of the two (2) curbed convex surfaces 11a and 11b of the adapter 9 is made the same as that of the curbed convex surfaces 5a and 5b of the two (2) lower bar molds 2a and 2b.
- the length and thickness of two (2) smaller-sized lower bar molds 12a and 12b of the adapter 9 may be optionally determined by the thickness and quality of the metal plate 8 to be bent and the desired bending angle of the metal plate 8, etc.
- the lower bar molds 12a and 12b would be sufficient, if 3 ⁇ 100cm in length and if 0.5 ⁇ 100mm in thickness respectively.
- the metal contact surfaces 6a and 6b of two (2) lower bar molds 12a and 12b would be sufficient, if 0.3mmx 3cm ⁇ 100mm x 200cm in size.
- the two (2) lower bar molds 2 and 2b, provided with the adjoining curbed convex surfaces, constituting the upper mold 3 are cut off lengthwise and perpendicularly, as shown in Figure 7, against the metal contact surfaces 6a and 6b and the surface 10 is formed.
- Two (2) lower bar molds 2a and 2b are placed more closely in parallel. Thereby, the bending angle of the metal plate 8 may be made smaller. Thereby, the thickness of lower bar molds 2 and 2b may be made smaller.
- any materials provided with higher hardness and abrasion resistance may be preferably used, such as metal mold steel, bearing steel, chrome-molybdenum steel, etc. Ordinary steel and surface-hardened steel may also be used.
- the length and thickness of lower bar molds 2a and 2b may be optionally determined by the thickness and quality of the metal plate 8 to be bent and the desired bending angle of the metal plate 8, etc.
- the lower bar molds 2a and 2b would be sufficient, if 1 ⁇ 500 cm in length and if 0.5 ⁇ 300 cm in diameter respectively.
- the metal contact surfaces 6a and 6b area of lower bar molds 2a and 2b would be sufficient, if 1 x 5 cm ⁇ 300 x 500 cm in size.
- the material for the support 4 there may be used the same material as that for lower bar molds 2a and 2b.
- the size of the support 4 would be satisfied if it is made larger than two (2) lower bar molds 2a and 2b.
- the downward pressure of the upper mold 1 is reduced and further the downward pressure of the upper mold 1 on the lower mold 3 is released through the metal plate 8. .Because of such release, no scratches are caused by the friction between the metal plate 8 and lower bar molds 2a and 2b.
- the resultant metal plate 8 is provided with better outer appearance.
- the upper mold 1 is caused to return to the original position. Then, the bent metal plate 8 is taken out of the lower mold 3. It is required that the lower bar molds 2a and 2b of mold 3 be caused to rotate inversely so that the lower bar molds 2a and 2b of the mold 3 may return to the horizontal position.
- the lower bar molds 2a and 2b are not capable of being satisfactorily restored to their original positions by their own weight alone. Their restoration requires manual labor. Thus, work performance is lowered. This is another disadvantage.
- the lower mold 3 comprises two lower bar molds 2a and 2b semicircular in section.
- the rotary control plumb is attached to the upper lengthwise ends on the curbed concave surfaces of two (2) lower bar molds 2a and 2b. These two lower bar molds 2a and 2b are placed on the support 4. This is the structure of the apparatus provided with the rotary control gadgets for bending metal plates.
- Two (2) lower bar molds 2a and 2b semicircular in section are provided with the curbed convex surfaces 5a and 5b thereunder and the metal contact surfaces 6a and 6b thereon.
- the curbed convex surfaces 5a and 5b of these two (2) lower bar molds 2a and 2b are placed on the two (2) curbed concave surfaces 7a and 7b formed on the support 4.
- the curbed convex surfaces 5a and 5b of two (2) lower bar molds 2a and 2b are caused to rotate slidably in the inner direction and the metal contact surfaces 6a and 6b are caused to incline in the V-shape.
- the metal plate 1 For bending metal plate 8, the metal plate 1 is placed on the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b. Thereafter, as shown in Figure 10 , the upper mold 1 is caused to move downwardly and the metal plate 8 is pressed downwardly. While so doing, the metal contact surfaces 6a and 6b of lower bar molds 2a and 2b are caused to rotate slidably in the inner direction in such manner as to be in the V-shape against the plumb of the rotary control plumbs 15. Thus, the bending of metal plate 8 is started.
- the stroke of the upper mold 1 is caused to move down to the position of the desired bending angle and simultaneously the metal contact surfaces 6a and 6b of the low bar molds 2a and 2b are caused to be inclined in the V-shape.
- the metal plate 8 is acutely bent in the V-shape.
- the downward pressure of the upper mold 1 is accepted and dispersed at the entire mental contact surfaces 6a and 6b of the two (2) lower bard molds.
- the resultant product made of such metal plate is provided with good outer appearance.
- the stroke of the upper mold 1 is not caused to move down to the position immediately before the separation of the metal contact surfaces 6a and 6b at their inner ends, namely, the position as shown in Figure 10. This to say, the stroke thereof is suspended halfway
- the bending degree of the metal plate 8 may be allowed to be made obtuse.
- the downward motion of the upper mold 1 is stopped.
- the upper mold 1 is caused to move upwardly and the pressing force is relieved.
- the metal contact surfaces 6a and 6b of lower bar molds 2a and 2b are caused to automatically return to the horizontal position by the weight of the rotary control plumb 15. Then, the bent metal plate is taken out of the lower mold 3. Thereafter, the aforementioned operation may be repeated, whenever necessary.
- the lower bar molds 2a and 2b provided with the spring 16 are made in semicircular in section. In addition to those semicircular in section, as shown in Figure 11, the round bar is lengthwise cut off in about 2/3 section. As shown in Figure 12, the round bar is lengthwise cut off in about 1/3 in section,. These are included in the concept of "semicircular section" of the present invention.
- the bending degree of the metal plate 8 may be adjusted by the stroke of the upper mold 1.
- the stroke of the upper mold 1 is shallow, the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are slightly inclined. The bending degree of the metal plate 8 becomes larger.
- the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are cut off lengthwise, as shown in Figure 11, in about 2/3 of the round bar section. Namely, when the metal contact surfaces 6a and 6b are positioned below in semicircular section, the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are less inclined by the slidable rotation of two lower bar molds 2a and 2b.
- the two (2) lower bar molds 2 and 2b, provided with the adjoining curbed convex surfaces, constituting the upper mold 3 are cut off lengthwise and perpendicularly, as shown in Figure 13, against the metal contact surfaces 6a and 6b and the surface 10 is formed.
- Two (2) lower bar molds 2a and 2b are placed more closely in parallel. Thereby, the bending angle of the metal plate 8 may be made smaller. Thereby, the thickness of lower bar molds 2 and 2b may be made smaller.
- the shape of rotary control plumb 15 provided at lower bar molds 2a and 2b may be in the shape of bar, board, block, or anything which may be used as a plumb. Further, the weight of the rotary control plumb 15 is required to be 1/5 ⁇ 1/20 th against the lower bar molds 2a and 2b.
- any material provided with higher hardness and abrasion resistance may be used, such as metal mold steel, bearing steel, chrome-molybdenum steel, etc. Ordinary steel and ordinary surface-quenched steel may be also used.
- the length and thickness of the rotary control plumb 15 may be optionally determined by the length of the lower bar molds 2a and 2b, the thickness and quality of the metal plate 8 to be bent, the bending angle of the metal plate 8,
- the apparatus for bending metal plates comprises the ordinary upper punch type mold 1 and the lower mold 3 consisting of two (2) lower bar molds 2a and 2b semicircular in section.
- This apparatus is further provided with the spring 16 as the rotary control gadget attached to the alligator parts of the lower bar molds 2a and 2b.
- the two lower bar molds 2a and 2b are placed on the support 4.
- the two (2) lower bar molds 2a and 2b semicircular in section are provided with the curbed convex surfaces 5a and 5b thereunder and the metal contact surfaces 6a and 6b thereon.
- the curbed convex surfaces 5a and 5b of these lower bard molds 2a and 2b are placed on the two curbed concave surfaces 7a and 7b formed on the support 4.
- the curbed convex surfaces 5a and 5b of two (2) lower bar molds 2a and 2b are caused to rotate slidably in the inner direction and the metal contact surfaces 6a and 6b are inclined in the V-shape.
- the metal plate 8 For bending the metal plate 8, the metal plate 8 is placed on the mental contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b. Thereafter, as shown in Figure 11, the upper mold 1 is caused to move downwardly and the metal plate 8 is pressed in the downward direction.
- the mental contact surfaces 6a and 6b of lower bar molds 2a and 2b are caused to rotate slidably in the inner direction against the resilience of the spring 16.
- the rotation of the mental contact surfaces 6a and 6b of the lower bar molds 2a and 2b is controlled by the resilience of the spring 16 as the rotary control gadget.
- the metal contact surfaces 6a and 6b are assuredly pressed to the metal plate 8.
- the mental contact surfaces 6a and 6b of lower bar molds 2a and 2b are made not to slip away from the metal plate 8 and the downward pressure of the upper mold 1 is properly conveyed to the metal plate 8.
- the stroke of the upper mold 1 is caused to move down to the position of the desired bending angle and simultaneously the metal contact surfaces 6a and 6b of the low bar molds 2a and 2b are caused to be inclined in the V-shape.
- the metal plate 8 is acutely bent in the V-shape.
- the downward pressure of the upper mold 1 is accepted and dispersed at the entire mental contact surfaces 6a and 6b of the two (2) lower bard molds.
- the resultant product made of such metal plate is provided with good outer appearance.
- the stroke of the upper mold 1 is not caused to move down to the position immediately before the separation of the metal contact surfaces 6a and 6b at their inner ends, namely, the position as previously shown in Figure 15.
- the stroke thereof is suspended halfway In such way, the bending degree of the metal plate 8 may be undoubtedly allowed to be made obtuse.
- the downward movement of the upper mold 1 is caused to stop.
- the metal contact surfaces 6a and 6b of lower bar molds 2a and 2b are caused to return automatically to the horizontal position with the help of the resilience of the spring 16 as the rotary control gadget. Thereafter, the bent metal plate 8 is taken out of the lower mold 3. Thereafter, the same operation may be repeated, whenever necessary.
- the lower bar molds 2a and 2b provided with the spring 16 are made in semicircular in section. In addition to those semicircular in section, as shown in Figure 12, the round bar is lengthwise cut off in about 2/3 section. As shown in Figure 13, the round bar is lengthwise cut off in about 1/3 in section,. These are included in the concept of "semicircular section" of the present invention.
- the bending degree of the metal plate 8 This degree may be adjusted by the stroke of the upper mold 1.
- the stroke of the upper mold 1 When the stroke of the upper mold 1 is shallow, the metal contact surfaces 6a and 6b of lower bar molds 2a and 2b are less inclined and the bending angle of the metal plate 8 becomes obtuse. Further, when the stroke of the upper mold 1 is deep, the metal contact surfaces 6a and 6b of two lower bar molds 2a and 2b are largely inclined and the bending angle of the metal plate 8 becomes acute.
- the bending degree of the metal plate 8 may be likewise adjusted by the positions of the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b.
- the metal contact surfaces 6a and 6b of two lower bar molds 2a and 2b provided with the spring 16 are those, as shown in Figure 12, cut off lengthwise and horizontally in about 2/3 section of the round bar. In this case, the metal contact surfaces 6a and 6b are below positioned in semicircular section.
- the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are less inclined by the slidable rotation of two lower bar molds 2a and 2b.
- the metal contact surfaces 6a and 6b of the two (2) lower bar molds are those , as shown in Figure 17, cut off in about 1/3 section of the round bar. In this case, the metal contact surfaces 6a and 6b is above positioned in semicircular section.
- the metal contact surfaces 6a and 6b of two (2) lower bar molds 2a and 2b are more inclined by the slidale rotation of two lower bar molds 2a and 2b.
- the two (2) lower bar molds 2 and 2b, provided with the adjoining curbed convex surfaces, constituting the lower mold 3 provided with the spring 16, are cut off lengthwise and perpendicularly, as shown in Figure 14, against the metal contact surfaces 6a and 6b and the surface 10 is formed.
- Two (2) lower bar molds 2 and 2b are placed more closely in parallel. Thereby, the bending angle of the metal plate 8 may be made smaller. Thereby, the thickness of lower bar molds 2 and 2b may be made smaller as mentioned above.
- the spring 16 may be attached to the alligators of the lower bar molds 2a and 2b.
- the spring may be attached to the groove or pin, etc. provided at the lower bar molds 2a and 2b.
- any ordinary spring may be used as the spring 16.
- any expansible gadgets as shown in Figure 18, such as the piston 17, damper, absorber, etc., if such gadgets are capable of controlling, when bending the metal plate 8, the rotation of the lower bar molds 2a and 2b and returning the rotated lower bar molds 2a and 2b to the horizontal position.
- the length and thickness of lower bar molds 2a and 2b and alligator may be optionally determined by the thickness and quality of the metal plate 8 to be bent, the bending angle thereof, etc.
- the lower bar molds 2a and 2b may be satisfied, if in the range of 1 ⁇ 500 cm in length, and in the range of 0.5 ⁇ 300 cm in thickness.
- the metal contact surfaces 6a and 6b of the lower bar molds 2a and 2b may be satisfied, if in the range of 1 x 5 cm ⁇ 300 x 00 cm in size.
- the excellent advantage of the present invention is that the downward pressure of the upper mold 1 is properly conveyed to the metal plate by controlling the rotation of the lower bar molds 2a and 2b and the metal contact surfaces are caused not to run off the metal plate, and the bending angle (R) of the metal plate may be made acute.
- the downward pressure of the upper mold conveyed by way of the metal plate to the groove surface of the lower mold have been reduced by halves.
- that pressure is released by the rotation of the metal contact surfaces of the two (2) lower bar molds.
- the product made of the metal plate bent thereby has the better outer appearance. This is the advantage of the present invention.
- the downward pressure of the upper mold is accepted and dispersed at the entire metal contact surfaces of two lower bar molds, there is neither damage nor deterioration in the physical texture of the metal plate. There are made no cracks in the metal plate. Not only that, but the inherent physical strength is maintained.
- the present invention even when the stroke of the upper mold does not reach the lower dead point, it is possible to bend the metal plate. Because of this, the shock by the stroke of the upper mold is mitigated. There is minimized the effect of friction cause between the groove surface of the lower mold and the metal plate by the downward pressure of the upper mold. Thus, scratches and damages are eliminated on the groove surfaces of the lower molds. This prevent the lower mold groove from being abraded and worn out and contributes to the longer life of the metal molds. The work performance of the metal mold is stabilized and may be used semi-permanently.
- the metal contact surfaces of the two lower bar molds are automatically caused to return to the horizontal position. There is no need for restoring manually the metal contact surfaces of the two lower bar molds to the original position. Thus, the bending processes of the metal plates are remarkably improved.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
- The present invention relates to the apparatus for bending metal plates by the use of special metal molds. Particularly, this apparatus is characterized in that it is provided with the rotary control gadget. Such apparatus is used as a bender for bending metal plates (press brake), oil pressure press, air pressure press, mechanical press, etc.
- Regarding the apparatus for bending metal plates by the use of metal molds, for an example, bender, there are conventionally used the lower plane mold provided with a groove therein and the upper punching mold. The metal plate is placed in the groove of the lower plane mold. Then, the metal plate is pressed into the groove of the lower mold and thereby bent.
- However, there are disadvantages in the above apparatus. Since the groove of the lower plane mold is limited in size and shape, the lower plane mold is required to change the size and shape of the groove for taking care of the thickness of the metal plate to be bent and the bending degree required. Thus, several scores of the lower plane molds provided with the different size and shape of grooves are required to be prepared. This causes a larger cost in equipment. Not only that, but a space is required for storing such number of the lower plane molds. This is a problem in terms of space economy
- Furthermore, the lower mold is required to be changed , whenever necessary, depending upon the purpose for which it is used. Thus, the above apparatus is labor-consuming and lowers an operational efficiency.
- Particularly, when the thin metal plate is bent, the acute bending accuracy desired is not likely to be obtained because the tip part of the groove is wide. When the thick metal plate is bent, scratches are liable to be formed on the surface of the metal plate, because the groove gets tight in its tip part.
- In addition, the pressure of the upper mold is rectangularly, by way of the metal plate, imposed on the groove of the lower plane mold. As there is no pressure relief, an excessive pressure causes the friction between the surface of the metal plate and the groove surface of the lower mold. Thus, there are formed scratches on the surface of the metal plate. Such scratches produce the inferior appearance on the products made of the metal plate bent in such manner. This is another disadvantage.
- Furthermore, as the pressure of the upper mold is linearly concentrated on the surface of the metal plate with the groove of the lower mold at the supporting point, the physical texture of the metal plate is damaged and deteriorated. Thus, cracks are produced therein. The physical strength thereof is lowered. When, particularly, the shoulder R of the metal plate is small, this defect is conspicuously developed.
- Furthermore, the stroke of the upper mold reaches the lower dead point and bends the metal plate. Because of this mechanism, the strong pressure of the upper mold is directly transferred to the groove of the lower mold. Thus, its impact is large. Scratches and damages are caused on the groove surfaces of the lower plane molds. The groove of the lower mold tends to be abraded and worn out. These are the disadvantages of the conventional molds.
- Furthermore, the metal plate is placed on the groove of the lower plane mold and then bent by pressing it down by the upper mold. When the tip part of the metal plate is bent or when the bending length is short, the metal plate tends to get out of place. Even when the tip part of the metal plate can be bent, its bending accuracy tends to be insufficient or unsatisfactory.
- the object of the present invention is that, Unlike the conventional lower plane mold, the lower plane mold of the present invention is not required to use scores of plane molds in different size and shape for taking care of the thickness of metal plates to be bent or the bending degrees required. The metal plate may be optionally bent by the use of one or a few pairs of lower molds.
- when bending metal plates, the aforementioned one or a few pairs of lower rotary molds are used, thereby the equipment cost is reduced and the storing place is made unnecessary or minimized. Further, the present invention makes it unnecessary to change lower molds and thereby improves work performance.
- The further object of the present invention is that, when bending the meal plate by the use of the aforementioned one or a few pairs of rotary lower mold, the pressure of the upper mold is correctly conveyed to the metal plate. The pressure of the upper mold conveyed through the metal plate to the groove surface of the lower mold is caused to be released. Thus, there are formed no scratches on the metal plate from the friction between the metal surfaces and the groove surface of the lower mold and thereby improves the outer appearance of products made of bent metal plates.
- The further object of the present invention is that, by receiving the pressure of the upper mold at the entire metal contact surfaces of two (2) lower bar molds, such pressure is dispersed and thereby the physical texture of the metal plate is made free from any damage or deterioration. Thereby, cracks are prevented from being formed on the metal plate. Thus, the physical strength of the metal plate is maintained.
- The further object of the present invention is that, even if the stroke of the upper mold does not reach the lower dead point, it becomes possible to bend the metal plate and, thereby the shock by the pressure (stroke) is mitigated from the upper mold. Further, there is made smaller the friction between the groove surfaces of the lower mold and the metal plate from the pressure of the upper mold. No scratches and damage are formed on the groove surface of the lower mold. Thereby, the groove of the lower mold is prevented from being abraded or worn out.
- The further object of the present invention is that, even when the tip part is bent or the bending length is short, the metal plate is accurately bent without running off the groove.
- In addition, the object of the present invention is to control the rotation of two (2) lower bar molds by the use of one or a few pairs of rotary lower molds having such rotary control gadget as spring, etc. without making the metal contact surfaces of two(2) bar molds run off the metal plate. The pressure of the upper mold is properly conveyed to the metal plate. Thus, the metal plate is accurately and nicely bent, adjusting the bending angle (R) of the metal plate in accordance with the object for which it is used. Thereby, the bending performance is improved.
- The pressure of the upper mold is properly conveyed to the metal plate by preventing the metal contact surfaces of two (2) lower bar molds from running off the metal plates. Thus, the bending angle (R) of the metal plate is made acute and the metal plate is precisely bent. Thereby, the bending accuracy is improved. This is the further advantage of the present invention.
- The further object of the present invention is that, the metal contact surfaces of the two (2) bar molds are not required to be manually restored to the original position. The metal contact surfaces of the two (2) lower bar molds are automatically caused to rotate inversely and return to the horizontal position.
- The present invention relates to the apparatus for bending metal plates. The metal plate is bent by pressing the metal plate by the upper mold against the lower mold. Two (2) lower bar molds semicircular in section are prepared as the lower mold. For bending the plate by pressing the metal plate against the lower mold by the upper mold, two (2) bar molds semicircular in section are prepared as the lower molds. The curbed convex surfaces of two lower bar molds are slidably placed on the support provided with two (2) concave surfaces having the groove in the intermediate of the surfaces. The metal plate is placed on the metal contact surfaces of the two (2) lower bar molds. The metal plates are pressed by the upper mold against the lower mold. Simultaneously, the metal contact surfaces of two(2) lower bar molds are caused to rotate inwardly , and the metal plates is bent. The invention is characterized of being provided with such mechanism. Thereby, the metal plates are precisely bent at the acute angle.
- Further, this invention is characterized in that, referring to the aforementioned apparatus for bending metal plates, two (2) lower bar molds in normal use are removed from the two (2) curbed concave surfaces of the support, the two (2) curbed convex surfaces, semicircular in section, of the adapter forming the two (2) smaller-sized curbed concave surfaces on the two (2) curbed concave surfaces of the support, the convex surfaces of the smaller-sized two (2) lower bar molds, semicircular in section, are placed so as to rotate slidably on the two (2) smaller-sized curbed concave surfaces forming the adapter, the metal contact surfaces of the two (2) smaller-sized bar molds are caused to rotate slidably in the inner direction and thereby, metal plates are bent. This metal bending apparatus is characterized in that , when using this apparatus, the two (2) ordinary lower bar molds are replaced with the two (2) smaller-sized lower bar molds.
- Further, the aforementioned of the present invention for bending metal plates is characterized by using the lower bar molds wherein the adjoining curbed convex surfaces of the lower bar molds, semicircular in section, positioned in parallel is cut off in the perpendicular direction against the metal contact surfaces. Lower bar molds are made thinner. The space between the lower bar molds is made smaller. Thereby, the bending performance of the metal plate is further improved.
- The present invention relates to the apparatus for bending metal plates. The metal plate is bent by pressing the metal plate by the upper mold against the lower mold. Two (2) lower bar molds semicircular in section are prepared as the lower mold. For bending the plate by pressing the metal plate against the lower mold by the upper mold, two (2) bar molds semicircular in section are prepared as the lower molds. A rotary control plumb is attached to the upper outer lengthwise end of the curbed concave surface of each lower bar mold. The curbed convex surfaces of two lower bar molds are slidably placed on the support provided with two (2) concave surfaces having the groove in the intermediate of the surfaces. The metal plate is placed on the metal contact surfaces of the two (2) lower bar molds. The metal plates are pressed by the upper mold against the lower mold. Simultaneously, the metal contact surfaces of two(2) lower bar molds are caused to rotate inwardly against the gravity of the rotary control plumb, and the metal plates is bent. The invention is characterized of being provided with such mechanism. Thereby,Further, the present invention is characterized by being provided with the following mechanism. The metal plate is bent by pressing the metal plate against the lower mold. Two (2) lower bar molds semicircular in section are prepared as the lower mold. The rotary control gadget, such as spring, etc. is attached to the alligator or concave surface of each lower bar mold. These two (2) lower bar molds are slidably placed on the support provided with two (2) curbed concave surfaces having the groove in the intermediate of the surfaces. The metal plate is put on the metal contact surfaces of two (2) lower bar molds and the metal plate is pressed against the lower mold by the upper mold. Simultaneously, the metal contact surfaces of two (2) lower bar molds are caused to rotate inwardly against such restraint as the resilience, etc. of the rotary control gadget, etc. This improves the accuracy of the metal plate bending.
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- Figure 1 is a view in extend elevation in perspective of the apparatus for bending metal plates comprising the upper mold, two (2) lower bar molds semicircular in section and the support.
- Figure 2 is a view in section of the apparatus for bending metal plates showing that two (2) lower bar molds semicircular in section are placed in such manner as to rotate slidably on the curbed concave surfaces of the support for bending metal plates.
- Figure 3 is a view in section of the apparatus for bending metal plates showing that two (2) lower bar molds rotate slidably and thereby the metal contact surface are inclined in V-shape and the metal plate is bent.
- Figure 4 is a view in extend elevation in perspective of lower bar molds in 2/3 circular section, with 1/3 thereof being cut off lengthwise.
- Figure 5 is a view in extend elevation in perspective of lower bar molds, provided with the rotary control plumbs in 1/3 circular section, with 2/3 thereof being cut off lengthwise.
- Figure 6 is a view in section of the apparatus for bending metal plates showing that the adapter is placed on the curbed concave surfaces of the support from which two (2) lower bar molds are removed and that the two (2) smaller-sized lower bar molds, semicircular in section, are placed so as to rotate slidably on the two (2) smaller-sized curbed concave surfaces forming the adapter.
- Figure 7 is a view in section of lower bar molds, provided with the rotary control plumbs showing that the adjoining curbed convex surfaces of the lower bar molds are cut off in the perpendicular direction against the metal contact surfaces.
- Figure 8 is a view in section of apparatus for bending metal plates showing that the metal contact surfaces of two (2) lower bar molds run off the metal plates and the bending angles of the metal plates become inaccurate and obtuse.
- Figure 9 is a view in section of the apparatus for bending metal plates showing that two (2) lower bar molds, provided with the rotary control plumbs, semicircular in section are placed in such manner as to rotate slidably on the curbed concave surfaces of the support for bending metal plates.
- Figure 10 is a view in section of the apparatus for bending metal plates showing that lower bar molds provided with the rotary control plumbs rotate slidably and thereby the metal contact surfaces are inclined in V-shape and the metal plate is bent.
- Figure 11 is a view in extend elevation in perspective of lower bar molds, provided with the rotary control plumbs in 1/3 circular section, with 2/3 thereof being cut off lengthwise.
- Figure 12 is a view in extend elevation in perspective of lower bar molds, provided with the rotary control plumbs in 2/3 circular section, with 1/3 thereof being cut off lengthwise.
- Figure 13 is a view in section of lower bar molds, provided with the rotary control plumbs showing that the adjoining curbed convex surfaces of the lower bar molds are cut off in the perpendicular direction against the metal contact surfaces.
- Figure 14 is a view in section of the apparatus for bending metal plates showing that two (2) lower bar molds, provided with the rotary control plumbs, semicircular in section are placed in such manner as to rotate slidably on the curbed concave surfaces of the support for bending metal plates.
- Figure 151 is a view in section of the apparatus for bending metal plates showing that lower bar molds provided with the rotary control gadgets rotate slidably and thereby the metal contact surfaces are inclined in V-shape and the metal plate is bent.
- Figure 16 is a view in extend elevation of the lower bar molds, provided with the rotary control gadgets, and being in 1/3 circular section.
- Figure 17 is a view in extend elevation of the lower bar molds, provided with the rotary control gadgets, and being in 2/3 circular section.
- Figure 18 is a view in section of the apparatus showing that the adjoining curbed convex surfaces of the lower bar molds provided with rotary control gadgets are cut off in the perpendicular direction against the metal contact surfaces and are placed in such manner as to rotate slidably on the curbed concave surfaces of the support.
- Figure 19 is a view in perspective of the apparatus of the present invention for bending metal plates showing that springs are directly attached to the lower bar molds.
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- Referring to accompanying drawings, one example of the apparatus of the present invention for bending metal plates is hereinafter described.
- As shown in Figure 1, the metal mold of the apparatus comprises the ordinary upper
punch shape mold 1 and thelower mold 3 consisting of two (2)lower bar molds lower bar molds support 4. - The two (2)
bar molds convex surfaces metal contact surfaces convex surfaces bar molds concave surfaces support 4. When pressure is imposed on the inner ends ofmetal contact surfaces lower bar molds convex surfaces bar molds metal contact surfaces - As mentioned above, the
metal plate 8 is pressed downwardly by lowering theupper mold 1. Themetal contact surfaces lower bar molds metal plate 8, there is provided thegroove 13 spacious enough to lower theupper mold 1 between the curbedconcave surfaces support 4. - The
lower bar molds - Then, As shown in Figure 2, the stroke of the
upper mold 1 is caused to move down to the position of the desired bending angle and simultaneously themetal contact surfaces low bar molds metal plate 8 is acutely bent in the V-shape. - At this time, the downward pressure of the
upper mold 1 is accepted and dispersed at the entire mental contact surfaces 6a and 6b of the two (2) lower bard molds. Thus, there are caused no scratches on themetal plate 8 from the friction between themetal plate 8 and the lower bar molds. The resultant product made of such metal plate is provided with good outer appearance. - In addition, when mending the
metal plate 8, the stroke of theupper mold 1 is not caused to move down to the position immediately before the separation of themetal contact surfaces metal plate 8 may be undoubtedly allowed to be made obtuse. - The bending degree of the
metal plate 8 may be adjusted by the stroke of theupper mold 1. When the stroke of theupper mold 1 is shallow, themetal contact surfaces lower bar molds metal plate 8 becomes larger. - Further, when the stroke of the
upper mold 1 is deep, themetal contact surfaces lower bar molds metal plate 8 becomes acute. - The bending degree of the metal plate may be likewise adjusted by the position of
metal contact surfaces lower bar molds metal contact surfaces lower bar molds metal contact surfaces metal contact surfaces lower bar molds lower bar molds - Further, the
metal contact surfaces lower bar molds metal contact surfaces metal contact surfaces lower bar molds lower bar molds - Referring to another embodiment of the present invention, two (2)
lower bar molds lower bar molds 3 employed for the aforementioned apparatus for bending metal plates are removed, as shown in Figure 6, from the two (2) curbedconcave surfaces support 4. Theadapter 9 is removably placed on the two (2) curbedconcave surfaces support 4. - More particularly, the two (2) smaller-sized
concave surfaces 10a and 10b are formed on the upper part of theadapter 9. Simultaneously, there are formed thereunder two (2) curbedconvex surfaces 11a and 11b semicircular in section. The two (2) curbedconvex surfaces 11a and 11 b, semicircular in section, of theadapter 9 are placed on the two (2) curbedconcave surfaces support 4. The two (2) smaller-sizedlower bar molds 12a and 12b, semicircular in section, are placed so as to rotate slidably on the two (2) smaller-sized curbedconcave surfaces 10a and 10b of the adapter 9.Thus, themetal plate 8 is bent, as mentioned above. - Further, the metal plate bending mechanism by means of two (2) smaller-sized
lower bar molds 12a and 12b semicircular in section placed on theadapter 9 is the same as mentioned above. Therefore, the explanation thereof is omitted. - Referring to the material for the
adapter 9, the same material is used as for the aforementionedlower bar molds convex surfaces 11a and 11b of theadapter 9 is made the same as that of the curbedconvex surfaces lower bar molds lower bar molds 12a and 12b of theadapter 9 may be optionally determined by the thickness and quality of themetal plate 8 to be bent and the desired bending angle of themetal plate 8, etc. In an ordinary case, thelower bar molds 12a and 12b would be sufficient, if 3 ∼ 100cm in length and if 0.5 ∼ 100mm in thickness respectively. Themetal contact surfaces lower bar molds 12a and 12b would be sufficient, if 0.3mmx 3cm ∼ 100mm x 200cm in size. - In addition, referring to the aforementioned apparatus for bending metal plates, the two (2)
lower bar molds upper mold 3 are cut off lengthwise and perpendicularly, as shown in Figure 7, against themetal contact surfaces surface 10 is formed. Two (2)lower bar molds metal plate 8 may be made smaller. Thereby, the thickness oflower bar molds - Reference is made to the material for
lower bar molds - The length and thickness of
lower bar molds metal plate 8 to be bent and the desired bending angle of themetal plate 8, etc. In an ordinary case, thelower bar molds metal contact surfaces lower bar molds - Now referring to the material for the
support 4, there may be used the same material as that forlower bar molds support 4 would be satisfied if it is made larger than two (2)lower bar molds - Reference is made to the apparatus for bending metal plates involving the use of the special type of lower molds mentioned above. Contrary to the conventional plane molds, there is no need to use scores of lower plane molds different in size and shape for taking care of the thickness of metal plates to be bent and bending degree desired. There is used the
lower mold 3 comprising one or a few pairs oflower bar molds metal plate 8 at the optional angle. This brings about a cost reduction in equipment. The storing place is made smaller-sized. As it is not necessary to change the lower mold, work efficiency is improved. - In addition, when bending the
metal plate 8, the downward pressure of theupper mold 1 is reduced and further the downward pressure of theupper mold 1 on thelower mold 3 is released through themetal plate 8. .Because of such release, no scratches are caused by the friction between themetal plate 8 andlower bar molds resultant metal plate 8 is provided with better outer appearance. - However, there are still disadvantages in the apparatus. When bending the
thick metal plate 8 by the pressure of theupper mold 1, thelower bar molds mold 3 rotate smoothly. Because of such smooth rotation, as shown in Figure 8, themetal contact surfaces metal plate 8. It is hard for the pressure of theupper mold 1 to be properly transferred to themetal plate 8. Thus, the bending angle (R) of themetal plate 8 is insufficient and the desired bending angle is not satisfactorily obtained - Further, after the stroke of the
upper mold 1 reaches the lower dead point and bends themetal plate 8, theupper mold 1 is caused to return to the original position. Then, thebent metal plate 8 is taken out of thelower mold 3. It is required that thelower bar molds mold 3 be caused to rotate inversely so that thelower bar molds mold 3 may return to the horizontal position. However, thelower bar molds - Then, when it is necessary to overcome the aforementioned disadvantage, it is preferred that an improvement, as mentioned below, be made on the metal-bending apparatus employing the special lower mold.
- Furthermore, improvements in the metal mold of the present invention are hereinafter described. as shown in Figure9 ,The
lower mold 3 comprises twolower bar molds lower bar molds lower bar molds support 4. This is the structure of the apparatus provided with the rotary control gadgets for bending metal plates. - Two (2)
lower bar molds convex surfaces metal contact surfaces convex surfaces lower bar molds concave surfaces support 4. When a force is added to the inner ends of themetal contact surfaces lower bar molds convex surfaces lower bar molds metal contact surfaces - For bending
metal plate 8, themetal plate 1 is placed on themetal contact surfaces lower bar molds upper mold 1 is caused to move downwardly and themetal plate 8 is pressed downwardly. While so doing, themetal contact surfaces lower bar molds metal plate 8 is started. - Then, the stroke of the
upper mold 1 is caused to move down to the position of the desired bending angle and simultaneously themetal contact surfaces low bar molds metal plate 8 is acutely bent in the V-shape. At this time, the downward pressure of theupper mold 1 is accepted and dispersed at the entire mental contact surfaces 6a and 6b of the two (2) lower bard molds. Thus, there are caused no scratches on themetal plate 8 from the friction between themetal plate 8 and the lower bar molds. The resultant product made of such metal plate is provided with good outer appearance. - In addition, when bending the
metal plate 8, the stroke of theupper mold 1 is not caused to move down to the position immediately before the separation of themetal contact surfaces metal plate 8 may be allowed to be made obtuse. - When the
metal plate 8 is bent up to the desired bending degree, the downward motion of theupper mold 1 is stopped. Theupper mold 1 is caused to move upwardly and the pressing force is relieved. Themetal contact surfaces lower bar molds lower mold 3. Thereafter, the aforementioned operation may be repeated, whenever necessary. - The
lower bar molds spring 16 are made in semicircular in section. In addition to those semicircular in section, as shown in Figure 11, the round bar is lengthwise cut off in about 2/3 section. As shown in Figure 12, the round bar is lengthwise cut off in about 1/3 in section,. These are included in the concept of "semicircular section" of the present invention. - The bending degree of the
metal plate 8 may be adjusted by the stroke of theupper mold 1. When the stroke of theupper mold 1 is shallow, themetal contact surfaces lower bar molds metal plate 8 becomes larger. - Further, when the stroke of the
upper mold 1 is deep, themetal contact surfaces lower bar molds metal plate 8 becomes acute. - Further, the
metal contact surfaces lower bar molds metal contact surfaces metal contact surfaces lower bar molds lower bar molds - In addition, referring to the aforementioned apparatus for bending metal plates, the two (2)
lower bar molds upper mold 3 are cut off lengthwise and perpendicularly, as shown in Figure 13, against themetal contact surfaces surface 10 is formed. Two (2)lower bar molds metal plate 8 may be made smaller. Thereby, the thickness oflower bar molds - The shape of rotary control plumb 15 provided at
lower bar molds lower bar molds - When the weight of the rotary control plumb 15 is less than 1/20th against the
lower bar molds metal contact surfaces metal plate 8. Furthermore, it becomes harder for themetal contact surfaces lower bar molds lower bar molds upper mold 1 is required to be made proportionately larger. This would cause extra loss of energy and is improper. - Referring to the material for the rotary control plumb 15, any material provided with higher hardness and abrasion resistance may be used, such as metal mold steel, bearing steel, chrome-molybdenum steel, etc. Ordinary steel and ordinary surface-quenched steel may be also used.
- The length and thickness of the rotary control plumb 15 may be optionally determined by the length of the
lower bar molds metal plate 8 to be bent, the bending angle of themetal plate 8, - When bending the
metal plate 8 by the downward pressure of theupper mold 1, there are observed several disadvantages. For example, thelower bar molds metal plate 8 and the downward pressure of theupper mold 1 is not properly conveyed to themetal plate 8. Further, when the bending angle of themetal plate 8 is loose,metal contact surfaces metal plate 8 is likewise loosened and the bending accuracy is lowered. After themetal plate 8 is bent by theupper mold 1 and the bent metal plate is taken out from thelower mold 3, some work is required to returnlower bar molds - Now, an example of the improved metal mold is hereinafter described. As shown in Figure 10, the apparatus for bending metal plates comprises the ordinary upper
punch type mold 1 and thelower mold 3 consisting of two (2)lower bar molds spring 16 as the rotary control gadget attached to the alligator parts of thelower bar molds lower bar molds support 4. - The two (2)
lower bar molds convex surfaces metal contact surfaces convex surfaces lower bard molds concave surfaces support 4. When a force is conveyed to the inner ends of themetal contact surfaces lower bar molds convex surfaces lower bar molds metal contact surfaces - For bending the
metal plate 8, themetal plate 8 is placed on the mental contact surfaces 6a and 6b of two (2)lower bar molds upper mold 1 is caused to move downwardly and themetal plate 8 is pressed in the downward direction. The mental contact surfaces 6a and 6b oflower bar molds spring 16. Thus, the bending of the metal plate is caused to start. The rotation of the mental contact surfaces 6a and 6b of thelower bar molds spring 16 as the rotary control gadget. Themetal contact surfaces metal plate 8. The mental contact surfaces 6a and 6b oflower bar molds metal plate 8 and the downward pressure of theupper mold 1 is properly conveyed to themetal plate 8. - Then, the stroke of the
upper mold 1 is caused to move down to the position of the desired bending angle and simultaneously themetal contact surfaces low bar molds metal plate 8 is acutely bent in the V-shape. At this time, the downward pressure of theupper mold 1 is accepted and dispersed at the entire mental contact surfaces 6a and 6b of the two (2) lower bard molds. Thus, there are caused no scratches on themetal plate 8 from the friction between themetal plate 8 and the lower bar molds. The resultant product made of such metal plate is provided with good outer appearance. - In addition, when mending the
metal plate 8, the stroke of theupper mold 1 is not caused to move down to the position immediately before the separation of themetal contact surfaces metal plate 8 may be undoubtedly allowed to be made obtuse. - When the
metal plate 8 is bent up to the desired bending angle, the downward movement of theupper mold 1 is caused to stop. When theupper mold 1 is lifted up and the downward pressure is released, themetal contact surfaces lower bar molds spring 16 as the rotary control gadget. Thereafter, thebent metal plate 8 is taken out of thelower mold 3. Thereafter, the same operation may be repeated, whenever necessary. - The
lower bar molds spring 16 are made in semicircular in section. In addition to those semicircular in section, as shown in Figure 12, the round bar is lengthwise cut off in about 2/3 section. As shown in Figure 13, the round bar is lengthwise cut off in about 1/3 in section,. These are included in the concept of "semicircular section" of the present invention. - Reference is made to the bending degree of the
metal plate 8. This degree may be adjusted by the stroke of theupper mold 1. When the stroke of theupper mold 1 is shallow, themetal contact surfaces lower bar molds metal plate 8 becomes obtuse. Further, when the stroke of theupper mold 1 is deep, themetal contact surfaces lower bar molds metal plate 8 becomes acute. - The bending degree of the
metal plate 8 may be likewise adjusted by the positions of themetal contact surfaces lower bar molds metal contact surfaces lower bar molds spring 16 are those, as shown in Figure 12, cut off lengthwise and horizontally in about 2/3 section of the round bar. In this case, themetal contact surfaces metal contact surfaces lower bar molds lower bar molds - In addition, the
metal contact surfaces metal contact surfaces metal contact surfaces lower bar molds lower bar molds - In addition, referring to the aforementioned apparatus for bending metal plates, the two (2)
lower bar molds lower mold 3 provided with thespring 16, are cut off lengthwise and perpendicularly, as shown in Figure 14, against themetal contact surfaces surface 10 is formed. Two (2)lower bar molds metal plate 8 may be made smaller. Thereby, the thickness oflower bar molds - Reference is made to the
spring 16 provided at thelower bar molds lower bar molds lower bar molds lower bar molds - Further, any ordinary spring may be used as the
spring 16. In addition to the spring, there may be used any expansible gadgets, as shown in Figure 18, such as thepiston 17, damper, absorber, etc., if such gadgets are capable of controlling, when bending themetal plate 8, the rotation of thelower bar molds lower bar molds - Reference is made to the materials for the
lower bar molds - The length and thickness of
lower bar molds metal plate 8 to be bent, the bending angle thereof, etc. In normal case, thelower bar molds metal contact surfaces lower bar molds - As mentioned above, the excellent advantage of the present invention is that the downward pressure of the
upper mold 1 is properly conveyed to the metal plate by controlling the rotation of thelower bar molds - Further, according to the present invention, when the metal plate is bent by the metal mold, the downward pressure of the upper mold conveyed by way of the metal plate to the groove surface of the lower mold have been reduced by halves. At the same time, that pressure is released by the rotation of the metal contact surfaces of the two (2) lower bar molds. Thus, there are caused no scratches from the friction between the metal plate and the groove surface of the lower mold. Thus, the product made of the metal plate bent thereby has the better outer appearance. This is the advantage of the present invention.
- Further, according to the present invention, when the metal plate is bent, the downward pressure of the upper mold is accepted and dispersed at the entire metal contact surfaces of two lower bar molds, there is neither damage nor deterioration in the physical texture of the metal plate. There are made no cracks in the metal plate. Not only that, but the inherent physical strength is maintained.
- Further, according to the present invention, even when the stroke of the upper mold does not reach the lower dead point, it is possible to bend the metal plate. Because of this, the shock by the stroke of the upper mold is mitigated. There is minimized the effect of friction cause between the groove surface of the lower mold and the metal plate by the downward pressure of the upper mold. Thus, scratches and damages are eliminated on the groove surfaces of the lower molds. This prevent the lower mold groove from being abraded and worn out and contributes to the longer life of the metal molds. The work performance of the metal mold is stabilized and may be used semi-permanently.
- There is the further advantage of the present invention that, even when the tip part of the metal plate is bent or the bending length is short, the metal plate does not run off the apparatus and is nicely bent. Thus the bending accuracy is improved.
- Further, according to the present invention, the metal contact surfaces of the two lower bar molds are automatically caused to return to the horizontal position. There is no need for restoring manually the metal contact surfaces of the two lower bar molds to the original position. Thus, the bending processes of the metal plates are remarkably improved.
Claims (5)
- The apparatus for bending metal plates wherein, making two(2) lower bar molds semicircular in section as the lower molds and attaching rotary control plumbs to the lengthwise upper end part of curbed concave surfaces of the two (2) lower bar molds, further preparing the support for carrying two (2) lower bar molds, placing the curbed convex surfaces of the two (2) lower bar molds on the support provided with two (2) curbed concave surfaces having the groove in the intermediate of the surfaces, placing the metal plate on the metal contact surfaces of two (2) lower bar molds, pressing the metal plate toward the lower molds by the upper mold, simultaneously for bending the metal plate by rotating the metal contact surfaces of two (2) lower bar molds in the inner direction, causing the metal contact surfaces of two (2) lower bar molds to slidably rotate, and controlling the metal contact surfaces as to place them assuredly to the metal plate for bending metal plates.
- The apparatus for bending metal plates according to Claim 1 wherein, causing two (2) smaller-sized lower bar molds to be removed from the two (2) curbed concave surfaces of the support, placing the two (2) curbed convex surfaces, semicircular in section, of the adapter forming the two (2) smaller-sized curbed concave surfaces on the two (2) concave surfaces of the support, placing the convex surfaces of the two (2) smaller-sized lower bar molds, semicircular in section, so to rotate slidably on the two (2) smaller-sized concave surfaces forming the adapter, placing a metal plate on the metal contact surfaces of the two (2) smaller-sized lower bar molds, and thereby pressing the metal plate on the two (2) smaller-sized lower bar molds by the upper mold and simultaneously causing the metal contact surfaces of the two (2) smaller-sized lower bar molds to rotate slidably in the inner direction for bending the metal plate.
- The apparatus for bending metal plates according to Claim 1 or Claim 2 wherein there are used the lower bar molds semicircular in section the adjoining curbed convex surfaces of which are positioned in parallel and cut off perpendicularly against the metal contact surfaces.
- The apparatus for bending metal plates wherein, making two(2) lower bar molds semicircular in section as the lower molds and attaching rotary control plumbs to the lengthwise upper end part of curbed concave surfaces of the two (2) lower bar molds, further preparing the support for carrying two (2) lower bar molds, placing the curbed convex surfaces of the two (2) lower bar molds on the support provided with two (2) curbed concave surfaces having the groove in the intermediate of the surfaces, placing the metal plate on the metal contact surfaces of two (2) lower bar molds, pressing the metal plate toward the lower molds by the upper mold, simultaneously for bending the metal plate by rotating the metal contact surfaces of two (2) lower bar molds in the inner direction against the gravity of the rotary control plumbs, causing the metal contact surfaces of two (2) lower bar molds to slidably rotate, and controlling the metal contact surfaces as to place them assuredly to the metal plate for bending metal plates.
- The apparatus for bending metal plates wherein, making two(2) lower bar molds semicircular in section as the lower molds, attaching such rotary control gadgets as springs, etc. to the alligator or the curbed metal contact surfaces each of the two (2) lower bar molds, and attaching rotary control plumbs to the lengthwise upper end part of curbed concave surfaces of the two (2) lower bar molds, further preparing the support for carrying two (2) lower bar molds, placing the curbed convex surfaces of the two (2) lower bar molds on the support provided with two (2) curbed concave surfaces having the groove in the intermediate of the surfaces, placing the metal plate on the metal contact surfaces of two (2) lower bar molds, pressing the metal plate toward the lower molds by the upper mold, simultaneously for bending the metal plate by rotating the metal contact surfaces of two (2) lower bar molds in the inner direction against the gravity of the rotary control plumbs, causing the metal contact surfaces of two (2) lower bar molds to slidably rotate, and controlling the metal contact surfaces as to place them assuredly to the metal plate for bending metal plates.
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP37322198 | 1998-12-28 | ||
JP10373221A JP2000197918A (en) | 1998-12-28 | 1998-12-28 | Device for bending metallic sheet |
JP11049047A JP2000246340A (en) | 1999-02-25 | 1999-02-25 | Weighted metal plate bending device |
JP4904899 | 1999-02-25 | ||
JP4904799 | 1999-02-25 | ||
JP11049048A JP2000246341A (en) | 1999-02-25 | 1999-02-25 | Metal plate bending device with rotation restraining implement |
PCT/JP1999/006702 WO2000040348A1 (en) | 1998-12-28 | 1999-11-30 | Metal sheet bending device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1066893A1 true EP1066893A1 (en) | 2001-01-10 |
EP1066893A4 EP1066893A4 (en) | 2002-09-04 |
Family
ID=27293499
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99973573A Withdrawn EP1066893A4 (en) | 1998-12-28 | 1999-11-30 | Metal sheet bending device |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP1066893A4 (en) |
WO (1) | WO2000040348A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008062152A1 (en) * | 2006-11-21 | 2008-05-29 | Rolls-Royce Plc | A bending tool |
EP2581145A1 (en) * | 2011-10-10 | 2013-04-17 | Invacare Corporation | Bending punch and die set |
WO2015103655A1 (en) * | 2014-01-09 | 2015-07-16 | Trumpf Maschinen Austria Gmbh & Co. Kg. | Lower tool of a bending press having a bend angle measuring apparatus |
CN108453178A (en) * | 2017-12-27 | 2018-08-28 | 中核北方核燃料元件有限公司 | A kind of nuclear fuel assembly compression flat spring Bending Mould |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10111134C1 (en) * | 2001-03-08 | 2002-07-04 | Bayerische Motoren Werke Ag | Assembly, for folding edge of metal sheet, involves clamping edge zone between upper and lower dies in press where the closing movement of press swings a shaping edge to bend the sheet along the folding line without distortion |
RU2638465C1 (en) * | 2017-01-13 | 2017-12-13 | Евгений Владимирович Михайлов | Method and device for bending thin-sheet metal |
CN114850269B (en) * | 2022-05-31 | 2023-07-28 | 江苏科力西铝业有限公司 | L-shaped aluminum profile bending die |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0242718U (en) * | 1988-09-13 | 1990-03-23 | ||
JPH0299222A (en) * | 1988-09-30 | 1990-04-11 | Kobe Steel Ltd | Method and die for v-bending high damping steel plate |
JPH0314010U (en) * | 1990-07-09 | 1991-02-13 | ||
JPH03124317A (en) * | 1989-10-11 | 1991-05-27 | Nisshin Steel Co Ltd | Rotating v bending method for combined laminated metal sheet |
GB2278795A (en) * | 1993-06-12 | 1994-12-14 | Douglas Roger Hawkey | Apparatus and method for working materials |
JPH10166060A (en) * | 1996-12-04 | 1998-06-23 | Amada Metrecs Co Ltd | Die of plate bending machine |
-
1999
- 1999-11-30 WO PCT/JP1999/006702 patent/WO2000040348A1/en not_active Application Discontinuation
- 1999-11-30 EP EP99973573A patent/EP1066893A4/en not_active Withdrawn
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0242718U (en) * | 1988-09-13 | 1990-03-23 | ||
JPH0299222A (en) * | 1988-09-30 | 1990-04-11 | Kobe Steel Ltd | Method and die for v-bending high damping steel plate |
JPH03124317A (en) * | 1989-10-11 | 1991-05-27 | Nisshin Steel Co Ltd | Rotating v bending method for combined laminated metal sheet |
JPH0314010U (en) * | 1990-07-09 | 1991-02-13 | ||
GB2278795A (en) * | 1993-06-12 | 1994-12-14 | Douglas Roger Hawkey | Apparatus and method for working materials |
JPH10166060A (en) * | 1996-12-04 | 1998-06-23 | Amada Metrecs Co Ltd | Die of plate bending machine |
Non-Patent Citations (2)
Title |
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PATENT ABSTRACTS OF JAPAN vol. 1998, no. 11, 30 September 1998 (1998-09-30) & JP 10 166060 A (AMADA METRECS CO LTD), 23 June 1998 (1998-06-23) * |
See also references of WO0040348A1 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008062152A1 (en) * | 2006-11-21 | 2008-05-29 | Rolls-Royce Plc | A bending tool |
US7980111B2 (en) | 2006-11-21 | 2011-07-19 | Rolls-Royce Plc | Bending tool |
EP2581145A1 (en) * | 2011-10-10 | 2013-04-17 | Invacare Corporation | Bending punch and die set |
WO2015103655A1 (en) * | 2014-01-09 | 2015-07-16 | Trumpf Maschinen Austria Gmbh & Co. Kg. | Lower tool of a bending press having a bend angle measuring apparatus |
CN108453178A (en) * | 2017-12-27 | 2018-08-28 | 中核北方核燃料元件有限公司 | A kind of nuclear fuel assembly compression flat spring Bending Mould |
Also Published As
Publication number | Publication date |
---|---|
EP1066893A4 (en) | 2002-09-04 |
WO2000040348A1 (en) | 2000-07-13 |
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