EP1063302B1 - Process for extracting sugar syrup - Google Patents
Process for extracting sugar syrup Download PDFInfo
- Publication number
- EP1063302B1 EP1063302B1 EP00401790A EP00401790A EP1063302B1 EP 1063302 B1 EP1063302 B1 EP 1063302B1 EP 00401790 A EP00401790 A EP 00401790A EP 00401790 A EP00401790 A EP 00401790A EP 1063302 B1 EP1063302 B1 EP 1063302B1
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- EP
- European Patent Office
- Prior art keywords
- pressing
- juice
- sweet juice
- extraction
- pressing means
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000000034 method Methods 0.000 title claims description 17
- 235000020374 simple syrup Nutrition 0.000 title 1
- 238000003825 pressing Methods 0.000 claims abstract description 36
- 238000000605 extraction Methods 0.000 claims abstract description 35
- 239000000203 mixture Substances 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 12
- 241000723343 Cichorium Species 0.000 claims abstract description 9
- 235000007542 Cichorium intybus Nutrition 0.000 claims abstract description 9
- 239000012528 membrane Substances 0.000 claims abstract description 9
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 7
- 241000427324 Glinus Species 0.000 claims description 40
- 235000016068 Berberis vulgaris Nutrition 0.000 claims description 6
- 241000335053 Beta vulgaris Species 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 239000002910 solid waste Substances 0.000 claims 2
- 235000009508 confectionery Nutrition 0.000 claims 1
- 241000219310 Beta vulgaris subsp. vulgaris Species 0.000 abstract description 6
- 235000021536 Sugar beet Nutrition 0.000 abstract description 6
- 235000013305 food Nutrition 0.000 abstract 1
- 239000007787 solid Substances 0.000 description 5
- 240000007651 Rubus glaucus Species 0.000 description 4
- 235000011034 Rubus glaucus Nutrition 0.000 description 4
- 235000009122 Rubus idaeus Nutrition 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 235000021537 Beetroot Nutrition 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 235000003230 Helianthus tuberosus Nutrition 0.000 description 1
- 240000008892 Helianthus tuberosus Species 0.000 description 1
- 101000749830 Rattus norvegicus Connector enhancer of kinase suppressor of ras 2 Proteins 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000009923 sugaring Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
- C13B10/08—Extraction of sugar from sugar beet with water
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B20/00—Purification of sugar juices
- C13B20/16—Purification of sugar juices by physical means, e.g. osmosis or filtration
Definitions
- the present invention relates generally to a process for extracting a sweet juice from beet or chicory, and more particularly to an extraction process in which only two successive pressing extraction stages are used.
- the conventional diffusion processes of the prior art employ extractors in which sugar beet chips are passed countercurrently and a high temperature extraction solvent such as hot water, the sugar being extracted by diffusion. without pressing the chips.
- the contact time must be relatively long, which requires extractors of great length and to maintain the extraction solvent such as water at an elevated temperature over the entire extraction zone; for example at a temperature of the order of 70 ° C.
- German DE 736 734 discloses a method of extracting a sugar juice from beets wherein the beets are baked at about 90 ° C prior to the first pass stage to soften the cells.
- the present invention aims to provide a process for extracting a sweet juice from sugar beet or chicory requiring a less expensive infrastructure, a lower energy cost and resulting in a lack of CO 2 discharge in the atmosphere at the level of purification.
- the process of the invention makes it possible to obtain a sugar juice of better quality than the diffusion processes of the prior art since, requiring lower temperatures, the reduced oxidation of the raw material avoids the need for solution of undesirable undesirable products and limits the microbial developments with consequent very low levels of organic compounds in the sweetened juices obtained.
- a process for extracting a final sweet juice from beetroot or chicory comprises only two successive stages of extraction by pressing.
- a first step of extraction by pressing comprises the passage in a first pressing means of a fresh grating optionally supplemented with water or at least a fraction of the second sweet juice producing a first sweet juice and a first pressed raspberry.
- a second step of extraction by pressing comprises the passage in a second pressing means consisting of at least one membrane filter presses and cyclic operation of a second feed mixture comprising the first pressed rasp from the first means pressing and a predetermined amount of water.
- a sieving step of the first sweet juice leads to the final sweet juice and a solid refusal.
- the second pressing means is constituted by several filter presses with membrane plates and cyclic operation, for example two, arranged in parallel.
- the process for extracting a sweet juice from sugar beet or chicory comprises two pressing extraction stages PR1, FP, arranged in series, the first press extraction stage PR1 being fed by a feed mixture A0 containing fresh R0 rapier and outputting a first sweet juice J1 and a first pressed rasp R1, and the second extraction stage FP receiving a feed mixture A1 containing the first raspberry pressed R1 and outputting a second sweet juice J2 and a second pressed rasp R2.
- the first extraction stage comprises a PR1 press, for example a bi-screw type press fed by a G1 flared feed chute, of sufficient size to allow a good feeding of the press and such a perfect balance. as much as possible between the sugar concentration of the cellulosic phase and the liquid phase with a feed mixture A0 containing fresh rape R0 of sugar beet or chicory and at least a part of the second sweet juice J2 from the second stage d extraction by pressing FP.
- a raspberry that is to say a beet raw material or chicory reduced to size particles average of 1 to 10 mm, preferably 2 to 4 mm, unlike the chips usually used promotes extraction of sugar cells by leaching / pressing operation.
- the first rasp pressed and partially depleted R1 from the first press PR1, optionally mixed with a solid rejection recovered from the first sweet juice J1 and a portion J "2 of the second sweet juice J2, as will be seen more specifically below is generally added with a predetermined amount of water to form the feed mixture A1 of the second press extraction stage FP.
- this second press extraction stage which is constituted by at least one membrane filter press and cyclic operation FP, the feed mixture A1 is cyclically filtered and then pressed to obtain a second sweet juice J2 and a second grating.
- pressed R2 which is evacuated for storage and processing usually in livestock feed.
- the filter press FP operates in successive cycles of filtration and pressing.
- a fraction Je2 of the second sweet juice J2 is separated by filtration from the first pressed rasp R1 which accumulates in the form of cakes on the membranous plates of the filter press.
- This first fraction Je2 of the second sweet juice J2 is recovered in a tank B'2 and pumped by means of a pump P'2 to be mixed with the fresh rasp R0 to form the feed mixture A0 of the first stage of PR1 extraction.
- the grating cakes on the membrane trays of the filter press FP are pressed to extract an additional fraction J "2 of the second sweet juice, and the second pressed rasp R2 is removed from the filter -press and conveyed, for example by a conveyor belt, to a place of storage.
- This second fraction J "2 of the second sweet juice J2 is recovered in a tank B" 2 and pumped by a pump P "2 for preference mixed with the first pressed rasp R1 in order to form the feed mixture A1 of the second extraction stage by pressing constituted by the filter press FP.
- the first juice J1 sweetened from the first pressing extraction stage PR1 is collected in a tray B1 and then pumped by means of a pump P1 on a sieve T to separate from this first sweet juice J1 a final sweet juice JS and a solid RF refusal .
- the solid rejection is also mixed with the first pressed rasp R1 from the first press extraction stage PR1 to form the feed mixture A1 of the second press extraction stage FP.
- the sweet juice JS from the first press extraction stage PR1 is recovered, purified and treated in a conventional manner.
- the final juice treated is then decanted and the clear juice obtained is, as is conventional, sulphited then filtered.
- the first pressed rasp R1, the solid RF rejection of the sieve T and the fraction J "2 of the second sweet juice J2 are mixed in a mixer M1, pumped and added with a predetermined amount of water to form the feed mixture A1 of the second extraction stage by pressing constituted by the filter press FP.
- a complementary quantity of water is added to ensure the de-sugaring of the grating cakes in the filter press (from 100 to 500 kg of water / ton of beet).
- This water is generally introduced at a temperature ranging from 30 to 90 ° C., preferably at a temperature of the order of 60 ° C.
- This water can be introduced only at the level of the feed of the second extraction stage by pressing constituted by the press filter FP (desugar function) or can be introduced in addition to the level of the feed of the filter press FP, in several other points of the installation, for example in the tray B "2 of recovery of the fraction J" 2 of the second sweet juice J2 or in the tray B'2 of recovery of the fraction J'2 of the second sweet juice J2, or in the tray Ml.
- the fractions Je 2 and J "2 of the second sweet juice J 2 are used in a differentiated, one could mix these fractions and use them simply to be mixed with R0 fresh grated.
- the described differentiated use of the fractions of the second sweet juice J2 makes it possible to ensure better efficiency in the extraction process.
- a heating step of the second sweet juice J2 may be provided for example by means of a heater to adjust the temperature of the grating in the first extraction stage PR1.
- Mass flow rate of fresh R0 raspberry 1,400 kg / hour Mass flow rate of the first pressed rasp R1: 500 kg / hour Mass flow rate of second pressed rasp R2: 250 kg / hour Mass flow rate of water: 500 kg / hour Mixing temperature: 40 to 50 ° C
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Non-Alcoholic Beverages (AREA)
- Preparation Of Fruits And Vegetables (AREA)
- Saccharide Compounds (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Medicines Containing Plant Substances (AREA)
Abstract
Description
La présente invention concerne d'une manière générale un procédé d'extraction d'un jus sucré à partir de betteraves ou chicorée, et plus particulièrement un procédé d'extraction dans lequel on utilise seulement deux étages d'extraction par pressage successifs.The present invention relates generally to a process for extracting a sweet juice from beet or chicory, and more particularly to an extraction process in which only two successive pressing extraction stages are used.
Les procédés classiques de diffusion de l'art antérieur emploient des extracteurs dans lesquels on fait passer à contre-courant des cossettes de betteraves sucrières et un solvant d'extraction à haute température tel que de l'eau chaude, le sucre étant extrait par diffusion sans qu'il y ait pressage des cossettes.The conventional diffusion processes of the prior art employ extractors in which sugar beet chips are passed countercurrently and a high temperature extraction solvent such as hot water, the sugar being extracted by diffusion. without pressing the chips.
Pour obtenir une extraction convenable, le temps de contact doit être relativement long, ce qui nécessite des extracteurs de grande longueur et de maintenir le solvant d'extraction tel que l'eau à une température élevée sur la totalité de la zone d'extraction ; par exemple à une température de l'ordre de 70°C.To obtain a suitable extraction, the contact time must be relatively long, which requires extractors of great length and to maintain the extraction solvent such as water at an elevated temperature over the entire extraction zone; for example at a temperature of the order of 70 ° C.
Ces exigences font que les coûts d'infrastructure et les coûts d'exploitation, en particulier en ce qui concerne le bilan énergétique, sont élevés.These requirements mean that infrastructure costs and operating costs, particularly with regard to the energy balance, are high.
En outre, ces procédés classiques se traduisent par un rejet important de CO2 dans l'atmosphère, du fait de l'épuration calco-carbonique classique du jus sucré obtenu.In addition, these conventional processes result in a significant release of CO 2 into the atmosphere, due to the conventional calco-carbonic purification of the sweet juice obtained.
La demande de brevet
Le brevet
Enfin, le contenu de la demande de brevet
La présente invention a pour objet de fournir un procédé d'extraction d'un jus sucré à partir de betteraves sucrières ou de chicorée nécessitant une infrastructure moins coûteuse, un coût énergétique moindre et qui se traduit par une absence de rejet de CO2 dans l'atmosphère au niveau de l'épuration.The present invention aims to provide a process for extracting a sweet juice from sugar beet or chicory requiring a less expensive infrastructure, a lower energy cost and resulting in a lack of CO 2 discharge in the atmosphere at the level of purification.
En outre, le procédé de l'invention permet l'obtention d'un jus sucré de meilleure qualité que les procédés de diffusion de l'art antérieur car nécessitant de plus faibles températures, l'oxydation réduite de la matière première évite la mise en solution de produits non sucrés indésirables et limite les développements microbiens avec pour conséquences des teneurs très réduites en composés organiques dans les jus sucrés obtenus.In addition, the process of the invention makes it possible to obtain a sugar juice of better quality than the diffusion processes of the prior art since, requiring lower temperatures, the reduced oxidation of the raw material avoids the need for solution of undesirable undesirable products and limits the microbial developments with consequent very low levels of organic compounds in the sweetened juices obtained.
Tel qu'il est revendiqué un procédé d'extraction d'un jus sucré final à partir de betteraves ou de chicorée comprend uniquement deux étapes successives d'extraction par pressage.As claimed, a process for extracting a final sweet juice from beetroot or chicory comprises only two successive stages of extraction by pressing.
Une première étape d'extraction par pressage comprend le passage dans un premier moyen de pressage d'une râpure fraîche éventuellement additionnée d'eau ou d'au moins une fraction du second jus sucré produisant un premier jus sucré et une première râpure pressée.A first step of extraction by pressing comprises the passage in a first pressing means of a fresh grating optionally supplemented with water or at least a fraction of the second sweet juice producing a first sweet juice and a first pressed raspberry.
Une seconde étape d'extraction par pressage comprend le passage dans un second moyen de pressage constitué d'au moins un filtre-presse à plateaux membranés et à fonctionnement cyclique d'un second mélange d'alimentation comprenant la première râpure pressée issue du premier moyen de pressage et une quantité d'eau prédéterminée.A second step of extraction by pressing comprises the passage in a second pressing means consisting of at least one membrane filter presses and cyclic operation of a second feed mixture comprising the first pressed rasp from the first means pressing and a predetermined amount of water.
Une étape de tamisage du premier jus sucré conduit au jus sucré final et à un refus solide.A sieving step of the first sweet juice leads to the final sweet juice and a solid refusal.
Dans une réalisation recommandée de l'invention, le second moyen de pressage est constitué par plusieurs filtres-presses à plateaux membranes et fonctionnement cyclique, par exemple deux, agencés en parallèle.In a preferred embodiment of the invention, the second pressing means is constituted by several filter presses with membrane plates and cyclic operation, for example two, arranged in parallel.
La suite de la description se réfère à la figure unique annexée qui représente une vue schématique d'une réalisation d'une installation de mise en oeuvre du procédé d'extraction selon l'invention.The remainder of the description refers to the single appended figure which represents a schematic view of an embodiment of an installation for implementing the extraction method according to the invention.
En se référant à cette figure, le procédé d'extraction d'un jus sucré à partir de betteraves sucrières ou de chicorée comprend deux étages d'extraction par pressage PR1, FP, agencés en série, le premier étage d'extraction par pressage PR1 étant alimenté par un mélange d'alimentation A0 contenant de la râpure fraîche R0 et fournissant en sortie un premier jus sucré J1 et une première râpure pressée R1, et le second étage d'extraction FP recevant un mélange d'alimentation A1 contenant la première râpure pressée R1 et fournissant en sortie un second jus sucré J2 et une seconde râpure pressée R2.Referring to this figure, the process for extracting a sweet juice from sugar beet or chicory comprises two pressing extraction stages PR1, FP, arranged in series, the first press extraction stage PR1 being fed by a feed mixture A0 containing fresh R0 rapier and outputting a first sweet juice J1 and a first pressed rasp R1, and the second extraction stage FP receiving a feed mixture A1 containing the first raspberry pressed R1 and outputting a second sweet juice J2 and a second pressed rasp R2.
Plus précisément, le premier étage d'extraction comprend une presse PR1, par exemple une presse de type bi-vis alimentée par une goulotte verticale d'alimentation évasée G1, de taille suffisante pour permettre un bon gavage de la presse et un équilibre aussi parfait que possible entre la concentration en sucre de la phase cellulosique et de la phase liquide avec un mélange d'alimentation A0 contentant de la râpure fraîche R0 de betteraves sucrières ou de chicorée et au moins une partie du second jus sucré J2 issu du second étage d'extraction par pressage FP. L'utilisation d'une râpure, c'est-à-dire d'une matière première de betteraves ou chicorée réduite en particules de taille moyenne de 1 à 10 mm, de préférence 2 à 4 mm, contrairement aux cossettes habituellement utilisées favorise l'extraction du sucre des cellules par opération de lessivage / pressage.More specifically, the first extraction stage comprises a PR1 press, for example a bi-screw type press fed by a G1 flared feed chute, of sufficient size to allow a good feeding of the press and such a perfect balance. as much as possible between the sugar concentration of the cellulosic phase and the liquid phase with a feed mixture A0 containing fresh rape R0 of sugar beet or chicory and at least a part of the second sweet juice J2 from the second stage d extraction by pressing FP. The use of a raspberry, that is to say a beet raw material or chicory reduced to size particles average of 1 to 10 mm, preferably 2 to 4 mm, unlike the chips usually used promotes extraction of sugar cells by leaching / pressing operation.
La première râpure pressée et partiellement épuisée R1 issue de la première presse PR1, éventuellement mélangée avec un refus solide récupéré à partir du premier jus sucré J1 et une partie J"2 du second jus sucré J2, comme on le verra plus précisément ci-dessous, est en général additionnée d'une quantité prédéterminée d'eau pour former le mélange d'alimentation A1 du second étage d'extraction par pressage FP.The first rasp pressed and partially depleted R1 from the first press PR1, optionally mixed with a solid rejection recovered from the first sweet juice J1 and a portion J "2 of the second sweet juice J2, as will be seen more specifically below is generally added with a predetermined amount of water to form the feed mixture A1 of the second press extraction stage FP.
Dans ce second étage d'extraction par pressage, qui est constitué par au moins un filtre-presse à plateaux membranés et fonctionnement cyclique FP, le mélange d'alimentation A1 est cycliquement filtré puis pressé pour obtenir un second jus sucré J2 et une seconde râpure pressée R2 qui est évacuée en vue de son stockage et de sa transformation généralement en aliments pour bétail.In this second press extraction stage, which is constituted by at least one membrane filter press and cyclic operation FP, the feed mixture A1 is cyclically filtered and then pressed to obtain a second sweet juice J2 and a second grating. pressed R2 which is evacuated for storage and processing usually in livestock feed.
Plus précisément, comme cela est bien connu, le filtre-presse FP fonctionne par cycles successifs de filtration et de pressage. Lors du cycle de fonctionnement en filtration du filtre-presse FP, une fraction J'2 du second jus sucré J2 est séparée par filtration de la première râpure pressée R1 qui s'accumule sous forme de gâteaux sur les plateaux membranés du filtre-presse. Cette première fraction J'2 du second jus sucré J2 est récupérée dans un bac B'2 et pompée au moyen d'une pompe P'2 pour être mélangée à la râpure fraîche R0 pour former le mélange d'alimentation A0 du premier étage d'extraction PR1. Lors du cycle de compression du filtre-presse, les gâteaux de râpure sur les plateaux à membranes du filtre-presse FP sont pressés pour en extraire une fraction supplémentaire J"2 du second jus sucré, puis la seconde râpure pressée R2 est évacuée du filtre-presse et convoyée, par exemple par un tapis roulant, jusqu'à un lieu de stockage. Cette seconde fraction J"2 du second jus sucré J2 est récupérée dans un bac B"2 et pompée par une pompe P"2 pour de préférence être mélangée avec la première râpure pressée R1 en vue de former le mélange d'alimentation A1 du second étage d'extraction par pressage constitué par le filtre-presse FP. Comme le montre la figure, le premier jus sucré J1 issu du premier étage d'extraction par pressage PR1 est recueilli dans un bac B1 puis pompé au moyen d'une pompe P1 sur un tamis T afin de séparer de ce premier jus sucré J1 un jus sucré final JS et un refus solide RF.More specifically, as is well known, the filter press FP operates in successive cycles of filtration and pressing. During the filtration operating cycle of the filter press FP, a fraction Je2 of the second sweet juice J2 is separated by filtration from the first pressed rasp R1 which accumulates in the form of cakes on the membranous plates of the filter press. This first fraction Je2 of the second sweet juice J2 is recovered in a tank B'2 and pumped by means of a pump P'2 to be mixed with the fresh rasp R0 to form the feed mixture A0 of the first stage of PR1 extraction. During the compression cycle of the filter press, the grating cakes on the membrane trays of the filter press FP are pressed to extract an additional fraction J "2 of the second sweet juice, and the second pressed rasp R2 is removed from the filter -press and conveyed, for example by a conveyor belt, to a place of storage.This second fraction J "2 of the second sweet juice J2 is recovered in a tank B" 2 and pumped by a pump P "2 for preference mixed with the first pressed rasp R1 in order to form the feed mixture A1 of the second extraction stage by pressing constituted by the filter press FP. As shown in the figure, the first juice J1 sweetened from the first pressing extraction stage PR1 is collected in a tray B1 and then pumped by means of a pump P1 on a sieve T to separate from this first sweet juice J1 a final sweet juice JS and a solid RF refusal .
De préférence, le refus solide est mélangé également avec la première râpure pressée R1 issue du premier étage d'extraction par pressage PR1 pour former le mélange d'alimentation A1 du second étage d'extraction par pressage FP.Preferably, the solid rejection is also mixed with the first pressed rasp R1 from the first press extraction stage PR1 to form the feed mixture A1 of the second press extraction stage FP.
Le jus sucré JS issu du premier étage d'extraction par pressage PR1 est récupéré, épuré et traité de manière classique. Toutefois, avec le procédé de l'invention, il est possible d'utiliser une épuration simplifiée du jus final JS par coagulation / floculation avec une très petite quantité de chaux (1 à 3 g/ litre) au lieu d'une épuration calcocarbonique classique. Le jus final traité est alors décanté et le jus clair obtenu est, comme cela est classique, sulfité puis filtré.The sweet juice JS from the first press extraction stage PR1 is recovered, purified and treated in a conventional manner. However, with the process of the invention, it is possible to use a simplified purification of the final juice JS by coagulation / flocculation with a very small amount of lime (1 to 3 g / liter) instead of a conventional calcocarbonic purification. . The final juice treated is then decanted and the clear juice obtained is, as is conventional, sulphited then filtered.
Comme le montre la figure, la première râpure pressée R1, le refus solide RF du tamis T et la fraction J"2 du second jus sucré J2 sont mélangés dans un mélangeur M1, pompés et additionnés d'une quantité prédéterminée d'eau pour former le mélange d'alimentation A1 du second étage d'extraction par pressage constitué par le filtre-presse FP.As shown in the figure, the first pressed rasp R1, the solid RF rejection of the sieve T and the fraction J "2 of the second sweet juice J2 are mixed in a mixer M1, pumped and added with a predetermined amount of water to form the feed mixture A1 of the second extraction stage by pressing constituted by the filter press FP.
Une quantité complémentaire d'eau est ajoutée pour assurer le désucrage des gâteaux de râpure dans le filtre-presse (de 100 à 500 kg d'eau / tonne de betteraves). Cette eau est généralement introduite à une température variant de 30 à 90°C, de préférence à une température de l'ordre de 60°C. Cette eau peut être introduite uniquement au niveau de l'alimentation du second étage d'extraction par pressage constitué par le filtre-presse FP (fonction de désucrage) ou peut être introduite en plus du niveau de l'alimentation du filtre-presse FP, en plusieurs autres points de l'installation, par exemple dans le bac B"2 de récupération de la fraction J"2 du second jus sucré J2 ou encore dans le bac B'2 de récupération de la fraction J'2 du second jus sucré J2, ou encore dans le bac Ml.A complementary quantity of water is added to ensure the de-sugaring of the grating cakes in the filter press (from 100 to 500 kg of water / ton of beet). This water is generally introduced at a temperature ranging from 30 to 90 ° C., preferably at a temperature of the order of 60 ° C. This water can be introduced only at the level of the feed of the second extraction stage by pressing constituted by the press filter FP (desugar function) or can be introduced in addition to the level of the feed of the filter press FP, in several other points of the installation, for example in the tray B "2 of recovery of the fraction J" 2 of the second sweet juice J2 or in the tray B'2 of recovery of the fraction J'2 of the second sweet juice J2, or in the tray Ml.
Bien que de préférence, comme décrit précédemment, les fractions J'2 et J"2 du second jus sucré J2 soient utilisées de façon différenciée, on pourrait mélanger ces fractions et les utiliser simplement pour être mélangées avec la râpure fraîche R0. Toutefois, l'utilisation différenciée décrite des fractions du second jus sucré J2 permet d'assurer une meilleure efficacité au procédé d'extraction.Although preferably, as previously described, the
En variante, on pourrait utiliser à la place de l'unique filtre-presse représenté, plusieurs filtres-presses fonctionnant en parallèle, par exemple deux filtres-presses, pour assurer une continuité de débit.As a variant, it would be possible to use, in place of the single filter-press shown, several filter presses operating in parallel, for example two filter-presses, to ensure flow continuity.
Eventuellement, on peut prévoir une étape de réchauffage du second jus sucré J2 par exemple au moyen d'un réchauffeur afin de régler la température de la râpure dans le premier étage d'extraction PR1.Optionally, a heating step of the second sweet juice J2 may be provided for example by means of a heater to adjust the temperature of the grating in the first extraction stage PR1.
On a fait fonctionner l'installation décrite ci-dessus dans les conditions suivantes :
Après traitement du jus sucré J1 tamisé avec du bisulfite à un débit de bisulfite MA à 20 kg/heure, on a obtenu un jus sucré final ayant une pureté de 86 %. La teneur en sucre de la seconde râpure pressée R2 était de 0,55 % en poids.After treatment of sweet juice J1 sieved with bisulphite at a rate of bisulphite MA at 20 kg / hr, a final sweet juice with a purity of 86% was obtained. The sugar content of the second pressed rasp R2 was 0.55% by weight.
Claims (7)
- Method for extracting a sweet final juice from beets or chicory, characterized in that it comprises:only two successive steps of extraction by pressing:- a first step of extraction by pressing comprising the passage into a first pressing means (PR1) of a fresh pulp (R0) to which water or at least a fraction of the second sweet juice (J2) is optionally added, producing a first sweet juice (J1) and a first pressed pulp (R1),- a second step of extraction by pressing comprising the passage, into a second pressing means (FP) consisting of at least one membrane filter press having cyclic operation, of a second feed mixture (A1) comprising the first pressed pulp (R1) issuing from the first pressing means (PR1) and a predefined quantity of water,and a step of straining of the first sweet juice (J1) yielding the final sweet juice (JS) and a solid waste (RF).
- Method according to Claim 1, characterized in that the first pressing means is a twin-screw press.
- Method according to either of Claims 1 and 2, characterized in that the second pressing means (FP) consists of a plurality of membrane filter presses having cyclic operation and arranged in parallel.
- Method according to any one of Claims 1 to 3, characterized in that the solid waste (RF) is added to the second feed mixture (A1).
- Method according to any one of Claims 1 to 4, characterized in that the second pressing means (FP) operates by successive filtration and pressing cycles respectively producing a second strained sweet juice (J'2) and a second pressed sweet juice (J"2) and in that the fraction of the second sweet juice (J2) added to the first feed mixture (A0) is the second strained sweet juice (J'2).
- Method according to Claim 5, characterized in that the second pressed sweet juice (J"2) is added to the second feed mixture (A1).
- Method according to one of the preceding claims, using an installation comprising a pressing assembly exclusively comprising a first pressing means (PR1) in series with a second pressing means (FP) consisting of one or more membrane filter presses and having cyclic operation in parallel, and also a strainer (T).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9908178 | 1999-06-25 | ||
FR9908178A FR2795428B1 (en) | 1999-06-25 | 1999-06-25 | PROCESS AND PLANT FOR EXTRACTING SUGAR JUICE |
Publications (2)
Publication Number | Publication Date |
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EP1063302A1 EP1063302A1 (en) | 2000-12-27 |
EP1063302B1 true EP1063302B1 (en) | 2008-04-16 |
Family
ID=9547328
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP00401790A Expired - Lifetime EP1063302B1 (en) | 1999-06-25 | 2000-06-22 | Process for extracting sugar syrup |
Country Status (5)
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EP (1) | EP1063302B1 (en) |
AT (1) | ATE392487T1 (en) |
DE (1) | DE60038592T2 (en) |
ES (1) | ES2304933T3 (en) |
FR (1) | FR2795428B1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2928817B1 (en) * | 2008-03-19 | 2010-12-17 | Ecopsi | PROCESS AND UNIT FOR PRODUCING BEETS AND JUICE SUGAR FROM BEETS |
CN102766702B (en) * | 2012-07-24 | 2014-04-02 | 广西大学 | High-speed sedimentation device |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1022342A1 (en) * | 1999-01-21 | 2000-07-26 | Maguin S.A. | Process and unit for extracting a sugar juice from beet or chicory |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE736734C (en) * | 1939-07-02 | 1943-06-25 | Fraembs & Freudenberg | Process for juicing sugar beets |
IT1132675B (en) * | 1980-09-05 | 1986-07-02 | Ital Ind Degli Zuccheri | EXTRACTION PROCESS OF BEET SUGAR, IMPINED FOR ITS REALIZATION, RAW SUGAR SAUCE AND BEET SUGAR IN SUCH MANNER |
FR2502909B1 (en) * | 1981-04-03 | 1985-05-31 | Alsthom Atlantique | PROCESS FOR THE EXTRACTION OF JUICE FROM TUBERS, ESPECIALLY TOPINAMBOURS AND INSTALLATION IMPLEMENTING THE PROCESS |
AT401776B (en) * | 1989-03-10 | 1996-11-25 | Agrana Zucker Gmbh | MULTI-STAGE METHOD FOR PRODUCING SUGAR FROM SUGAR BEET |
-
1999
- 1999-06-25 FR FR9908178A patent/FR2795428B1/en not_active Expired - Fee Related
-
2000
- 2000-06-22 DE DE60038592T patent/DE60038592T2/en not_active Expired - Lifetime
- 2000-06-22 AT AT00401790T patent/ATE392487T1/en not_active IP Right Cessation
- 2000-06-22 EP EP00401790A patent/EP1063302B1/en not_active Expired - Lifetime
- 2000-06-22 ES ES00401790T patent/ES2304933T3/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1022342A1 (en) * | 1999-01-21 | 2000-07-26 | Maguin S.A. | Process and unit for extracting a sugar juice from beet or chicory |
Also Published As
Publication number | Publication date |
---|---|
FR2795428A1 (en) | 2000-12-29 |
DE60038592D1 (en) | 2008-05-29 |
ES2304933T3 (en) | 2008-11-01 |
ATE392487T1 (en) | 2008-05-15 |
FR2795428B1 (en) | 2001-08-31 |
EP1063302A1 (en) | 2000-12-27 |
DE60038592T2 (en) | 2009-05-07 |
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