EP0953995A1 - Ignition coil with rod-shaped core - Google Patents
Ignition coil with rod-shaped core Download PDFInfo
- Publication number
- EP0953995A1 EP0953995A1 EP99100426A EP99100426A EP0953995A1 EP 0953995 A1 EP0953995 A1 EP 0953995A1 EP 99100426 A EP99100426 A EP 99100426A EP 99100426 A EP99100426 A EP 99100426A EP 0953995 A1 EP0953995 A1 EP 0953995A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- core
- coil
- rod
- material removal
- coil according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/245—Magnetic cores made from sheets, e.g. grain-oriented
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/12—Ignition, e.g. for IC engines
Definitions
- the invention is based on a rod coil for ignition systems, especially as an ignition coil in internal combustion engines from Motor vehicles according to the preamble of claim 1.
- a rod coil is known from EP 0 785 605 A1 a centrally arranged core made of magnetizable Has material. To avoid eddy current losses when the rod coil is operated, the core is made of one another electrically insulated sheet metal laminates. There Rod coils in the basic form a circular cross-sectional shape the core must consist of many different widths Sheet metal fins are built up so that this in cross section at least approximately the basic shape of the rod coil is adjusted.
- the core In order to apply an electrical winding to such a core, the core must either be overmolded or in a sleeve be pushed so that the cross-section is stepped arranged sharp edges of the metal fins the insulation the wire of the neighboring electrical winding cut through and cause a short circuit in this.
- the rod coil according to the invention for ignition systems with the characteristic features of claim 1 has in contrast the advantage that the aforementioned shortcomings be avoided.
- the core of the rod coil is designed so that it is up to has a round cross-sectional area on flattened areas. This allows a first winding of the bar coil directly onto the Iron core applied and so the winding volume of the rod coil be created on a large volume, making a large one electrical performance of the rod coil can be achieved.
- FIG. 2 is in a cross section along the line II-II of Figure 1 and rotated by 90 ° the core with the primary bobbin and the housing is shown.
- Rod coil 11 for ignition systems is particularly used as an ignition coil in internal combustion engines of motor vehicles in no closer shown way for direct contact with a Spark plug provided in a shaft in the cylinder head an internal combustion engine is used.
- the rod coil 11 contains a coaxial arrangement Longitudinal axis 12 in one in the basic form hollow cylindrical housing 13 made of plastic in a central Location an elongated core 14, also called an I-core referred to as.
- the core 14 is, as from FIG. 2 evident from a variety of contiguous, too mutually electrically insulated slats 16 made of sheet iron composed.
- the Width of the individual slats 16 is in their manufacture through a punching process slightly larger than the corresponding one Width of the later cross-sectional area of the core 14, which, as can be seen from FIG. 2, by an enveloping circle 21 is limited, with in the area of the slats 18, 19th Flattenings 20 are formed.
- the Projections of the fins 16 with respect to the enveloping circle 21 away are preferably carried out by milling or grinding with a tool.
- the machining direction runs parallel to the longitudinal axis 12 around a lamella 16 to avoid bridging burrs.
- it can Process for material removal also via laser processing respectively.
- the machined core 14 has a primary bobbin 22 molded from plastic.
- the primary coil former 22 has two spaced apart, radially directed flanges 23, 24, each at one end of the rod-shaped core 14 are attached. There is a between the flanges 23, 24 Changing room 26 formed.
- the flanges 23, 24 are through connectors 27, 28, the bridge the changing room 26 and one each have segmental cross-sectional area with each other connected.
- the connecting pieces 27, 28 each lie with a flat bottom surface 29 on an outer top surface 31 on the associated lamella 18, 19 and supplement each with an arcuate lateral surface 32 in the 2 shows the enveloping circle 21 in the area of the slats 18, 19.
- One of the connecting pieces 27, 28 can have a groove 33 for Guide a wire with which the winding space 26th is wound in layers to form a primary winding.
- the groove 33 is required if an odd one Number of layers at the beginning and end of the winding Connection means summarized on one of the flanges 23, 24 should be.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Ignition Installations For Internal Combustion Engines (AREA)
Abstract
Description
Die Erfindung geht aus von einer Stabspule für Zündanlagen, insbesondere als Zündspule in Brennkraftmaschinen von Kraftfahrzeugen nach der Gattung des Anspruchs 1.The invention is based on a rod coil for ignition systems, especially as an ignition coil in internal combustion engines from Motor vehicles according to the preamble of claim 1.
Durch die EP 0 785 605 A1 ist eine Stabspule bekannt, die einen zentral angeordneten Kern aus magnetisierbarem Material aufweist. Zur Vermeidung von Wirbelstromverlusten beim Betrieb der Stabspule ist der Kern aus zueinander elektrisch isolierten Blechlamellen zusammengesetzt. Da Stabspulen in der Grundform eine kreisrunde Querschnittsform haben, muß der Kern aus vielen verschieden breiten Blechlamellen aufgebaut werden, damit dieser im Querschnitt zumindest näherungsweise der Grundform der Stabspule angepaßt ist.A rod coil is known from EP 0 785 605 A1 a centrally arranged core made of magnetizable Has material. To avoid eddy current losses when the rod coil is operated, the core is made of one another electrically insulated sheet metal laminates. There Rod coils in the basic form a circular cross-sectional shape the core must consist of many different widths Sheet metal fins are built up so that this in cross section at least approximately the basic shape of the rod coil is adjusted.
Um auf einen solchen Kern eine elektrische Wicklung aufzubringen, muß der Kern entweder umspritzt oder in eine Hülse geschoben werden, damit die im Querschnitt stufenförmig angeordneten scharfen Kanten der Blechlamellen die Isolation des Drahtes der benachbarten elektrischen Wicklung nicht durchschneiden und in dieser einen Kurzschluß hervorrufen. In order to apply an electrical winding to such a core, the core must either be overmolded or in a sleeve be pushed so that the cross-section is stepped arranged sharp edges of the metal fins the insulation the wire of the neighboring electrical winding cut through and cause a short circuit in this.
Durch die Umspritzung des Kerns oder die Ummantelung des Kerns mit einer Hülse wird in unerwünschter Weise der verbleibende Einbauraum in der Stabspule eingeengt, so daß das Wickelvolumen der Stabspule nicht großvolumig ausgeführt werden kann und die elektrische Leistung der Stabspule gering bleibt.By overmolding the core or sheathing the Core with a sleeve is undesirable remaining installation space in the rod coil is narrowed so that the winding volume of the rod coil is not large and the electrical power of the bar coil remains low.
Die erfindungsgemäße Stabspule für Zündanlagen mit den kennzeichnenden Merkmalen des Anspruchs 1 hat demgegenüber den Vorteil, daß die zuvor erwähnten Unzulänglichkeiten vermieden werden.The rod coil according to the invention for ignition systems with the characteristic features of claim 1 has in contrast the advantage that the aforementioned shortcomings be avoided.
Dazu ist der Kern der Stabspule so ausgebildet, daß er bis auf Abflachungen eine runde Querschnittsfläche aufweist. Damit kann eine erste Wicklung der Stabspule direkt auf den Eisenkern aufgebracht und so das Wickelvolumen der Stabspule großvolumig angelegt werden, womit sich eine große elektrische Leistung der Stabspule erzielen läßt.For this purpose, the core of the rod coil is designed so that it is up to has a round cross-sectional area on flattened areas. This allows a first winding of the bar coil directly onto the Iron core applied and so the winding volume of the rod coil be created on a large volume, making a large one electrical performance of the rod coil can be achieved.
In den Unteranspruchen sind vorteilhafte Ausgestaltungen für die Realisierung der Erfindung angegeben. Durch das in Anspruch 7 angegebene Verfahren kann die Zündspule in fertigungstechnisch einfacher Weise gefertigt werden, da Nachbearbeitungsvorgänge entfallen.Advantageous refinements for are in the subclaims stated the realization of the invention. By in Claim 7 specified method, the ignition coil in be manufactured in a technically simple manner, because Post-processing operations are eliminated.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und in der Figurenbeschreibung näher erläutert. Ein ansatzweise im Schnitt dargestelltes Gehäuse sowie ein Kern der Stabspule mit einem Primärspulenkörper in einer Seitenansicht ist in der Figur 1 dargestellt. In der Figur 2 ist in einem Querschnitt entlang der Linie II-II von Figur 1 und um 90° gedreht der Kern mit dem Primärspulenkörper und ansatzweise das Gehäuse gezeigt.An embodiment of the invention is in the drawing shown and explained in more detail in the figure description. A housing shown in section as well as a Core of the rod coil with a primary coil body in one Side view is shown in Figure 1. In FIG. 2 is in a cross section along the line II-II of Figure 1 and rotated by 90 ° the core with the primary bobbin and the housing is shown.
Eine in den Figuren 1 und 2 ausschnittsweise dargestellte
Stabspule 11 für Zündanlagen ist insbesondere als Zündspule
in Brennkraftmaschinen von Kraftfahrzeugen in nicht näher
dargestellter Weise zur Direktkontaktierung mit einer
Zündkerze vorgesehen, die in einem Schacht im Zylinderkopf
einer Brennkraftmaschine eingesetzt ist.One shown in sections in Figures 1 and 2
Die Stabspule 11 enthält in koaxialer Anordnung zu einer
Längsachse 12 unter anderem in einem in der Grundform
hohlzylindrischen Gehäuse 13 aus Kunststoff in zentraler
Lage einen länglichen Kern 14, der auch als I-Kern
bezeichnet wird. Der Kern 14 ist, wie aus der Figur 2
ersichtlich, aus einer Vielzahl aneinanderliegender, zu
einander elektrisch isolierter Lamellen 16 aus Eisenblech
zusammengesetzt.The
In Stapelrichtung der einzelnen Lamellen 16 längs eines
Pfeiles 17 ist als jeweiliger Abschluß eine untere Lamelle
18 und parallel dazu eine obere Lamelle 19 gebildet. Die
Breite der einzelnen Lamellen 16 ist bei ihrer Herstellung
durch einen Stanzvorgang etwas größer als die entsprechende
Breite der späteren Querschnittsfläche des Kerns 14, die,
wie aus der Figur 2 ersichtlich, durch einen Hüllkreis 21
begrenzt wird, wobei im Bereich der Lamellen 18, 19
Abflachungen 20 gebildet sind.In the stacking direction of the
Mittels eines Verfahrens zur Materialabtragung werden die
Überstände der Lamellen 16 bezüglich des Hüllkreises 21
entfernt. Die Bearbeitung erfolgt vorzugsweise durch Fräsen
oder Schleifen mit einem Werkzeug. Die Bearbeitungsrichtung
verläuft parallel zur Längsachse 12, um eine Lamellen 16
überbrückende Gratbildung zu vermeiden. Alternativ kann das
Verfahren zur Materialabtragung auch über eine Laserbearbeitung
erfolgen.Using a material removal process, the
Projections of the
Der bearbeitete Kern 14 ist mit einem Primärspulenkörper 22
aus Kunststoff umspritzt. Der Primärspulenkörper 22 weist
zwei voneinander beabstandete, radial gerichtete Flansche
23, 24 auf, die jeweils an einem Ende des stabförmigen Kerns
14 angebracht sind. Zwischen den Flanschen 23, 24 ist ein
Wickelraum 26 gebildet.The machined core 14 has a
Die Flansche 23, 24 sind durch Verbindungsstücke 27, 28, die
den Wickelraum 26 überbrücken und jeweils eine
segmentförmige Querschnittsfläche aufweisen, miteinander
verbunden. Die Verbindungsstücke 27, 28 liegen jeweils mit
einer planen Bodenfläche 29 auf einer äußeren Deckfläche 31
auf der zugeordneten Lamelle 18, 19 auf und ergänzen jeweils
mit einer bogenförmigen Mantelfläche 32 in der
Schnittdarstellung nach Figur 2 den Hüllkreis 21 im Bereich
der Lamellen 18, 19.The
Eines der Verbindungsstücke 27, 28 kann eine Nut 33 zur
Führung eines Drahtes aufweisen, mit dem der Wickelraum 26
zur Bildung einer Primärwicklung lagenweise bewickelt wird.
Die Nut 33 ist dann erforderlich, wenn bei einer ungeraden
Anzahl von Lagen Wicklungsanfang und Wicklungsende an
Anschlußmitteln an einem der Flansche 23, 24 zusammengefaßt
sein sollen.One of the connecting
Falls ein direkter Kontakt des Drahtes auf der bearbeiteten Fläche des Kerns 14 unerwünscht ist, kann diese auch durch eine dünne selbstklebende Folie oder eine Papierlage abgedeckt werden. In case of direct contact of the wire on the machined Surface of the core 14 is undesirable, this can also by a thin self-adhesive film or a paper layer be covered.
Insbesondere mit der unmittelbaren Bewicklung des Kerns 14
ist ein großvolumiges Wickelvolumen der Stabspule
ermöglicht, durch die sich bei vorgegebenen äußeren
Abmessungen der Stabspule 11 eine große elektrische Leistung
der Stabspule 11 erzielen läßt.In particular with the direct winding of the core 14
is a large-volume winding volume of the rod coil
enables through the given external
Dimensions of the rod coil 11 a large electrical power
the
Claims (7)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1998119585 DE19819585A1 (en) | 1998-04-30 | 1998-04-30 | Rod coil for ignition systems |
DE19819585 | 1998-04-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0953995A1 true EP0953995A1 (en) | 1999-11-03 |
Family
ID=7866446
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99100426A Ceased EP0953995A1 (en) | 1998-04-30 | 1999-01-11 | Ignition coil with rod-shaped core |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0953995A1 (en) |
JP (1) | JPH11340067A (en) |
DE (1) | DE19819585A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1288976A1 (en) * | 2001-08-30 | 2003-03-05 | Eldor Corporation S.p.A. | Ferromagnetic nucleus, particularly for transformers or the like, and process for manufacturing the same |
WO2015181704A1 (en) * | 2014-05-27 | 2015-12-03 | Castfutura S.P.A. | High-voltage transformer |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005047185A1 (en) * | 2005-09-30 | 2007-04-05 | Robert Bosch Gmbh | Automotive ignition coil has a primary coil winding on the outside of a spray applied plastic sheath |
DE102006019296A1 (en) * | 2006-04-26 | 2007-10-31 | Robert Bosch Gmbh | Ignition coil for ignition plug in internal combustion engine, has upper and lower strips with reduced breadths in corner areas of inner magnetic core within primary and secondary coil bodies surrounding core |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB585200A (en) * | 1943-12-27 | 1947-01-31 | Gen Motors Corp | Improvements in and relating to the manufacture of induction coils |
DE1117731B (en) * | 1957-12-17 | 1961-11-23 | Smit & Willem & Co Nv | Laminated magnetic core for a single-phase transformer of high power |
DE1244944B (en) * | 1963-04-06 | 1967-07-20 | C H F Mueller G M B H | Sheath core built from sheet metal for a high voltage transformer |
DE3040742A1 (en) * | 1980-10-29 | 1982-06-03 | Transformatoren Union Ag, 7000 Stuttgart | Choke coil having laminated cores with axial air gaps - has laminated core edges next to air gaps rounded along specified curved |
US4663604A (en) * | 1986-01-14 | 1987-05-05 | General Electric Company | Coil assembly and support system for a transformer and a transformer employing same |
EP0291575A2 (en) * | 1987-05-20 | 1988-11-23 | GRUNDIG E.M.V. Elektro-Mechanische Versuchsanstalt Max Grundig holländ. Stiftung & Co. KG. | Horizontal deflection transformer |
-
1998
- 1998-04-30 DE DE1998119585 patent/DE19819585A1/en not_active Withdrawn
-
1999
- 1999-01-11 EP EP99100426A patent/EP0953995A1/en not_active Ceased
- 1999-04-28 JP JP11122762A patent/JPH11340067A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB585200A (en) * | 1943-12-27 | 1947-01-31 | Gen Motors Corp | Improvements in and relating to the manufacture of induction coils |
DE1117731B (en) * | 1957-12-17 | 1961-11-23 | Smit & Willem & Co Nv | Laminated magnetic core for a single-phase transformer of high power |
DE1244944B (en) * | 1963-04-06 | 1967-07-20 | C H F Mueller G M B H | Sheath core built from sheet metal for a high voltage transformer |
DE3040742A1 (en) * | 1980-10-29 | 1982-06-03 | Transformatoren Union Ag, 7000 Stuttgart | Choke coil having laminated cores with axial air gaps - has laminated core edges next to air gaps rounded along specified curved |
US4663604A (en) * | 1986-01-14 | 1987-05-05 | General Electric Company | Coil assembly and support system for a transformer and a transformer employing same |
EP0291575A2 (en) * | 1987-05-20 | 1988-11-23 | GRUNDIG E.M.V. Elektro-Mechanische Versuchsanstalt Max Grundig holländ. Stiftung & Co. KG. | Horizontal deflection transformer |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1288976A1 (en) * | 2001-08-30 | 2003-03-05 | Eldor Corporation S.p.A. | Ferromagnetic nucleus, particularly for transformers or the like, and process for manufacturing the same |
WO2015181704A1 (en) * | 2014-05-27 | 2015-12-03 | Castfutura S.P.A. | High-voltage transformer |
EA033408B1 (en) * | 2014-05-27 | 2019-10-31 | Castfutura Spa | High-voltage transformer |
Also Published As
Publication number | Publication date |
---|---|
DE19819585A1 (en) | 1999-11-04 |
JPH11340067A (en) | 1999-12-10 |
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