EP0949315B1 - Procédé de conversion d'hydrocarbures par traitement dans une zone de distillation associée à une zone réactionnelle, et son utilisation en hydrogenation du benzène - Google Patents
Procédé de conversion d'hydrocarbures par traitement dans une zone de distillation associée à une zone réactionnelle, et son utilisation en hydrogenation du benzène Download PDFInfo
- Publication number
- EP0949315B1 EP0949315B1 EP99400738A EP99400738A EP0949315B1 EP 0949315 B1 EP0949315 B1 EP 0949315B1 EP 99400738 A EP99400738 A EP 99400738A EP 99400738 A EP99400738 A EP 99400738A EP 0949315 B1 EP0949315 B1 EP 0949315B1
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- EP
- European Patent Office
- Prior art keywords
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- distillation
- hydrogenation
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- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 title claims description 177
- 238000004821 distillation Methods 0.000 title claims description 80
- 238000000034 method Methods 0.000 title claims description 76
- 238000006243 chemical reaction Methods 0.000 title claims description 58
- 238000005984 hydrogenation reaction Methods 0.000 title claims description 50
- 229930195733 hydrocarbon Natural products 0.000 title claims description 21
- 150000002430 hydrocarbons Chemical class 0.000 title claims description 21
- 239000007788 liquid Substances 0.000 claims description 56
- 239000001257 hydrogen Substances 0.000 claims description 47
- 229910052739 hydrogen Inorganic materials 0.000 claims description 47
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 40
- 239000003054 catalyst Substances 0.000 claims description 37
- 150000001875 compounds Chemical class 0.000 claims description 24
- 238000010992 reflux Methods 0.000 claims description 24
- 125000004432 carbon atom Chemical group C* 0.000 claims description 18
- 239000007789 gas Substances 0.000 claims description 17
- 230000003197 catalytic effect Effects 0.000 claims description 13
- 239000004215 Carbon black (E152) Substances 0.000 claims description 12
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 11
- 150000001336 alkenes Chemical class 0.000 claims description 11
- 150000002431 hydrogen Chemical class 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- 239000000203 mixture Substances 0.000 description 18
- 238000010926 purge Methods 0.000 description 11
- 238000005070 sampling Methods 0.000 description 11
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 10
- 125000003118 aryl group Chemical group 0.000 description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 10
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 10
- GDOPTJXRTPNYNR-UHFFFAOYSA-N methylcyclopentane Chemical compound CC1CCCC1 GDOPTJXRTPNYNR-UHFFFAOYSA-N 0.000 description 10
- 238000011084 recovery Methods 0.000 description 10
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 6
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 6
- 239000000446 fuel Substances 0.000 description 6
- ZFFMLCVRJBZUDZ-UHFFFAOYSA-N 2,3-dimethylbutane Chemical compound CC(C)C(C)C ZFFMLCVRJBZUDZ-UHFFFAOYSA-N 0.000 description 5
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 5
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical class CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 5
- 235000013844 butane Nutrition 0.000 description 5
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 5
- 125000004836 hexamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 5
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical class CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 5
- 239000007791 liquid phase Substances 0.000 description 5
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 5
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical class CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 5
- 239000001294 propane Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical class CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 4
- 238000004088 simulation Methods 0.000 description 4
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical class CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 3
- 125000004817 pentamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 239000003570 air Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000001833 catalytic reforming Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 239000000686 essence Substances 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011872 intimate mixture Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000009928 pasteurization Methods 0.000 description 1
- 238000006552 photochemical reaction Methods 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000000066 reactive distillation Methods 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000004230 steam cracking Methods 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G49/00—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/44—Hydrogenation of the aromatic hydrocarbons
Definitions
- the invention relates to a process for the conversion of hydrocarbons.
- the process according to the invention associates a distillation zone with a conversion reaction zone hydrocarbon at least partly external to the distillation zone. So this process enables the selective conversion of hydrocarbons separated from hydrocarbon feed through the distillation zone.
- the process according to the invention is applicable to the reduction selective content of light unsaturated compounds (ie containing not more than six carbon atoms per molecule) containing possible olefins and benzene, of a hydrocarbon cut containing essentially at least 5 carbon atoms per molecule without significant loss of octane number.
- Benzene has carcinogenic properties and it is therefore necessary to limit at most any possibility of polluting the ambient air, in particular by excluding it virtually automotive fuels. In the United States the fuels reformulated must not contain more than 1% by volume of benzene; in Europe, it is recommended to gradually move towards this value.
- Olefins have been recognized as being among the most reactants in the cycle of photochemical reactions with the oxides of nitrogen, which produced in the atmosphere and which leads to the formation of ozone.
- An elevation of the concentration of ozone in the air can be a source of respiratory problems.
- the decrease in the olefin content of the species, and more particularly the the lightest olefins that are most likely to volatilize fuel handling is therefore desirable.
- the benzene content of a gasoline is very largely dependent on that of the Reform component of this essence.
- the reformate results from a treatment catalytic naphtha for producing aromatic hydrocarbons, consisting mainly of 6 to 9 carbon atoms in their molecule and whose very high octane number gives gasoline its anti-knock properties.
- the benzene of a reformate can be hydrogenated to cyclohexane. As he is it is impossible to selectively hydrogenate benzene from a hydrocarbon mixture also containing toluene and xylenes, it is therefore necessary to fractionate this mixture beforehand so as to isolate a cup containing no than benzene, which can then be hydrogenated.
- Patent application WO 95/15934 describes a reactive distillation which is intended to selectively hydrogenate diolefins and C2-C5 acetylenic compounds.
- the distillate can be recovered separately from light ones.
- the catalytic zone hydrogenation is completely internal to the distillation column, which is not not allow a good dissolution of the hydrogen in the charge nor of power increase the pressure.
- the gaseous fraction containing the vaporized charge fraction and the gaseous stream containing hydrogen rises to through said catalyst bed in gas columns.
- the entropy of the system is strong and the pressure drop across the bed (s) cataiytic (s) is weak.
- the way to operate according to this type of technology does not easily promote the dissolution of hydrogen in the liquid phase comprising the unsaturated compound (s).
- the applicant's patent application EP 0 781 830 A1 describes a process of hydrogenation of benzene in which a distillation column is used associated with a reaction zone at least partly external.
- the effluent is recovered at the top of the column, then by a condenser, arrives in a balloon from which a new separation operation is necessary to recover the desired product.
- the column head effluent comprises light gases such that excess hydrogen mixed with benzene-depleted reformate and the distillate liquid contains a lot of dissolved gas which may impose a step additional separation.
- the process according to the present invention is an improvement of the demand for Patent EP 0 781 830 A1 of the applicant, all of whose characteristics are considered as included in this description.
- the invention relates to a process for converting a hydrocarbon feedstock combining a distilling zone producing a vapor distillate and an effluent of bottom, and a reaction zone at least partly external to the distillation zone.
- At least one conversion reaction of at least a portion of at least one hydrocarbon takes place in a reaction zone comprising at least one bed catalytic converter, in the presence of a catalyst and a gas stream comprising hydrogen.
- the charge of the reaction zone is taken at the level of a sampling level and represents at least part of the liquid flowing in the distillation zone, and the effluent of the reaction zone is at least partly reintroduced into the distillation zone at the level of at least one level of reintroduction, so as to ensure the continuity of distillation.
- the invention is characterized in that a distillation distillate is withdrawn from the distillation zone. height of at least one level of withdrawal, said level being situated below the level of withdrawal of said steam distillate.
- liquid distillate means a fraction liquid withdrawn from the distillation zone separate from the charge of the zone reaction.
- the method according to the invention is characterized by the dissociation of the level of sampling of the liquid distillate from the sampling level of the gaseous distillate, the liquid distillate being taken at a level of recovery below the level recovery of the steam distillate. So the desired product is recovered as stabilized liquid distillate, that is to say rid of most of excess hydrogen and possibly light gases. Plus this recovery Distillate vapor distillate removes gaseous distillates from other gases that the hydrogen present in the gas flow mainly comprising the hydrogen introduced to carry out the conversion reaction.
- the method according to the invention in its particular application, makes it possible to recover directly by withdrawing from the distillation zone a stabilized liquid distillate in which at least partially the selective hydrogenation of benzene and any compound has been carried out.
- unsaturated having not more than six carbon atoms per molecule and different from benzene, possibly present in the feed while limiting the hydrogenation of C 7 + compounds (ie having at least seven carbon atoms per molecule)
- the method according to the invention is for example a method of treating a charge, consisting mainly of hydrocarbons containing at least 5, preferably between 5 and 9 carbon atoms per molecule, and comprising at least less an unsaturated compound, including any olefins and benzene, such that said feedstock is treated in a distillation zone, associated with a zone hydrogenation reaction at least partially external, comprising at least a catalytic bed, in which the hydrogenation of at least a part is carried out unsaturated compounds having not more than six carbon atoms per molecule, that is to say comprising up to six (inclusive) carbon atoms per molecule, and contained in the feed, in the presence of a hydrogenation catalyst and a feedstock gaseous material, preferably for the most part hydrogen, the charge of the reaction zone being taken at the level of a sampling level and representing at least a portion, preferably most, of the liquid flowing in the distillation zone, the effluent of the reaction zone being at least in part, preferably for the most part,
- the recovered liquid distillate is stabilized. Indeed, the liquid distillate is withdrawn at a sampling level below the light gas recovery level containing excess hydrogen.
- the light gases pass in a condenser then in a reflux flask from which at least a portion of the liquid fraction is recycled in the distillation zone and at least part of the liquid fraction can possibly be recovered.
- the stabilized liquid distillate contains essentially liquid compounds having at least 5 carbon atoms and used directly as fuels.
- the level of reintroduction of the load converted at least partly in the area external reaction is usually located substantially below or substantially above or substantially at the same height of at least one level sampling, preferably from said level of taking the load of the distillation zone.
- the level of reintroduction is located at above the sampling level.
- the level of recovery of stabilized liquid distillate is generally located above or below or substantially at the same height of at least one level of reintroduction of the load converted at least partly in the area external reaction.
- the level of recovery of the liquid distillate stabilized is located above at least one level of the distillation zone.
- the distillation zone generally comprises at least one column provided with minus one internal distillation chosen from the group formed by the trays, the bulk packings and structured packings, as is known to man of the trade, such that the total overall efficiency is at least five levels theoretical.
- the charge of the distillation zone is introduced at at least one level of introduction located below the level of withdrawal of the liquid towards the zone reactionary, usually at a level of 10 to 40 theoretical plateaus and preferably from 15 to 25 theoretical trays below the drawdown level of the liquid to said reaction zone, said level of withdrawal considered being the lower.
- the reaction zone generally comprises at least one catalytic bed, preferably from 1 to 4 catalytic bed (s); in the case where at least two beds cataiytics are incorporated in the distillation zone, these two beds are optionally separated by at least one internal distillation.
- the reaction zone is a zone hydrogenation.
- the reaction zone of hydrogenation less partially the hydrogenation of benzene present in the feed, in such a way that the benzene content of the stabilized liquid distillate at most equal to a certain content, and said reaction zone realizes at least in part, preferably for the most part, the hydrogenation of everything unsaturated compound containing not more than six carbon atoms per molecule and different from benzene, possibly present in the charge.
- the reaction zone is at least partly external to the distillation zone.
- the process according to the invention comprises from 1 to 6, preferably from 1 to 4 sampling level (x) which feeds (s) the outer part of the area.
- the reactor being at least partly external, a flow rate of liquid equal to, greater than or less than the liquid traffic of the distillation zone below the level of withdrawal of the charge to be converted.
- the liquid flow rate is preferably equal to or greater than the liquid traffic of the distillation zone below the level of withdrawal.
- the flow rate taken is preferably equal to or less than the liquid traffic of the zone of distillation below the level of withdrawal.
- the method according to the invention makes it possible to convert a large part of the (or) compound (s) to be converted outside the distillation zone, possibly under conditions of pressure and / or temperature different from those used in the distillation zone.
- the process according to the invention is such that the flow of the liquid to be converted is generally co-current with the flow of the gas stream comprising hydrogen, for any catalytic bed of the outer part of the reaction zone.
- the zone The reaction mixture is entirely external to the distillation zone.
- each catalytic bed is fed by a single level of sampling, preferably associated with a single level of reintroduction, the said level of sampling being distinct from the level of levy that feeds the other bed (s) catalyst (s).
- the charge to convert withdrawn from the distillation zone to the reaction zone is cooled before entering the reactor.
- the converted load coming out of The reactor can be cooled before being reintroduced into the distillation zone.
- This cooling can create a circulating reflux.
- circulating reflux designates a circulation of a liquid withdrawn from the distillation zone to a level and re-introduced at a level above at a temperature below the temperature of the liquid at the level of the withdrawal.
- one of the preferred embodiments of the invention is such that that the level of reintroduction of the hydrogenated feed in the column is located above the level of taking the charge to be hydrogenated in an area where the benzene content is the lowest. Even more preferably the level of reintroduction is located at least 2 theoretical plateaus above the level of collection and, even more preferably, the level of reintroduction of the charge is located at least 4 theoretical plateaus above the level of withdrawal of said load.
- the preferred implementation described above makes it possible to greatly reduce the amount of catalyst needed. Indeed, this implementation makes it possible to withdraw more liquid from the distillation zone in order to convert a larger amount of benzene into the reactor without disturbing the traffic of the column outside the zone where the profile is withdrawn and without disturbing the profile concentration of the column. Reintroduction to a level above therefore greatly reduces the amount of catalyst needed to get a quantity of benzene in the final effluent as low or weaker that in the methods according to the prior art.
- this preferred embodiment of the invention generally makes it possible to to reduce the reboiling power necessary for the continuity of distillation.
- the theoretical molar ratio of hydrogen necessary for the desired conversion of benzene is 3.
- the amount of hydrogen dispensed before or in the hydrogenation zone is possibly in excess with respect to this stoichiometry, and all the more so that one must hydrogenate, in addition to benzene present in the feed, at least partially any unsaturated compound comprising at most six carbon atoms per molecule and present in said charge.
- excess hydrogen if it exists, can be advantageously recovered for example according to one of the techniques described below.
- excess hydrogen leaving the zone reaction is recovered either directly at the level of the effluent at the outlet of the reaction zone, either in the gaseous distillate of the distillation zone, then compressed and reused in said reaction zone to create reflux.
- the excess hydrogen leaving the reaction zone is recovered, then injected upstream of the compression steps associated with a unit catalytic reforming mixture with hydrogen from said unit, said unit operating preferably at low pressure, that is to say generally an absolute pressure of less than 0.8 MPa.
- Hydrogen included in the gas stream, used for example in the process of the invention for the hydrogenation of unsaturated compounds comprising not more than six carbon atoms per molecule may come from any source producing hydrogen at least 50% purity, preferably at least minus 80% purity volume and even more preferably at least 90% purity volume.
- hydrogen from processes catalytic reforming, methanation, P.S.A. (alternating adsorption of pressure), electrochemical generation or steam cracking.
- One of the preferred embodiments of the method according to the invention is such that the bottom effluent of the zone of distillation is mixed at least partly with the recovered stabilized liquid distillate at a recovery level below the recovery level of the steam distillate.
- the mixture thus obtained may be used as fuel either directly, either by incorporation in the fuel fractions.
- the operating conditions of the part of the reaction zone internal to the zone of distillation are related to the operating conditions of distillation. Distillation is carried out under an absolute pressure generally between 0.1 MPa and 2.5 MPa with a reflux ratio between 0.1 and 20.
- the temperature of the zone of distillation is between 10 and 300 ° C.
- the liquid subjected to the conversion is mixed with a gas stream comprising hydrogen whose flow rate is at least equal to the stoichiometry of the conversion reactions performed and at most equal to the flow corresponding to 10 times the stoichiometry.
- the catalyst is disposed in any bed catalytic converter according to any technology known to those skilled in the art in operating conditions (temperature, pressure ...) independent or not, of preferably independent of the operating conditions of the distillation zone.
- the Operating conditions are generally as follows. Absolute pressure required is generally between 0.1 and 6 MPa. Operating temperature is generally between 30 and 400 ° C. The space velocity within said reaction zone, calculated with respect to the catalyst, is generally included between 0.5 and 60 h-1. The flow of hydrogen corresponding to the stoichiometry of conversion reactions carried out is between 1 and 10 times said stoichiometry.
- the operating conditions are as follows.
- the operating conditions of the portion of the hydrogenation zone internal to the distillation zone are related to the operating conditions of the distillation.
- the distillation is carried out under an absolute pressure generally of between 0.2 and 2 MPa, preferably between 0.4 and 1 MPa, with a reflux ratio of between 0.1 and 10, and preferably between 0.2 and 1.
- the zone head temperature is generally between 30 and 180 ° C and the zone background temperature is generally between 120 and 280 ° C.
- the hydrogenation reaction is carried out under conditions which are most generally intermediate between those established at the top and at the bottom of the distillation zone, at a temperature of between 100 and 200 ° C., and preferably between 120 and 180 ° C. , and at an absolute pressure of between 0.2 and 3 MPa, preferably between 0.4 and 2 MPa.
- the liquid subjected to the hydrogenation is mixed with a gaseous flow comprising hydrogen whose flow rate depends on the concentration of benzene in said liquid and, more generally, unsaturated compounds containing at most six carbon atoms per molecule of the charge. of the distillation zone.
- the flow rate of hydrogen is generally at least equal to the flow rate corresponding to the stoichiometry of the hydrogenation reactions carried out (hydrogenation of benzene and the other unsaturated compounds containing at most six carbon atoms per molecule, included in the hydrogenation charge) and at most equal to the flow rate corresponding to 10 times the stoichiometry, preferably between 1 and 6 times the stoichiometry, even more preferably between 1 and 3 times the stoichiometry.
- the absolute pressure required for this hydrogenation step is generally between 0.1 and 6 MPa absolute, preferably between 0.2 and 5 MPa and even more preferably between 0.5 and 3.5 MPa.
- the operating temperature of the hydrogenation zone is generally between 100 and 400 ° C, preferably between 120 and 350 ° C and preferably between 140 and 320 ° C.
- the space velocity within said hydrogenation zone, calculated relative to the catalyst, is generally between 1 and 60 and more particularly between 1 and 40 h -1 (volume flow rate of charge per volume of catalyst).
- the hydrogen flow rate corresponding to the stoichiometry of the hydrogenation reactions carried out is between 1 and 10 times said stoichiometry, preferably between 1 and 6 times said stoichiometry and even more preferably between 1 and 3 times said stoichiometry. But the conditions of temperature and pressure can also, in the context of the process of the present invention, be between those which are established at the top and at the bottom of the distillation zone.
- reflux ratio is the ratio of mass flow rate of reflux on the feed mass flow rate of the column.
- the catalyst used in the zone of hydrogenation generally comprises at least one metal selected from the group VIII, preferably selected from the group consisting of nickel and platinum, used as which or preferably deposited on a support.
- the metal usually has to find in reduced form at least 50% by weight of its totality. But all Another hydrogenation catalyst known to those skilled in the art can also be selected.
- the proportion of nickel relative to the total weight of catalyst is between 5 and 70%, more particularly between 10 and 70% and preferably between 15 and 65%.
- a catalyst such that the average size of the nickel crystallites is less than 100.10 -10 m, preferably less than 80.10 -10 m, even more preferably less than 60.10 -10 m.
- the support is generally chosen from the group formed by alumina, silica-aluminas, silica, zeolites, activated carbon, clays, aluminous cements, rare earth oxides and alkaline earth oxides, alone or in mixture.
- FIGS. 1 and 2 are each an illustration of a possibility of performing the method according to the invention. Similar devices are shown by the same numbers in all figures.
- FIG. of hydrocarbons is sent in column 2 by line 1.
- Said column contains distillation internals, which are for example in the case shown in Figure 1 trays or lining, represented in part by lines dotted on said figure.
- the least volatile fraction of the reformate is recovered by the line 5, a part is reboiled in the exchanger 6 and a part is evacuated by line 7.
- the reboiling vapor is reintroduced into the column via line 8.
- the stabilized liquid distillate is extracted via line 18, hydrogen and light hydrocarbons are sent through line 9 in a condenser 10 and then in a balloon 11 from which they are extracted by line 14 in the form of a purge steam.
- the liquid phase of the balloon 11 is partially returned by the line 12, in column head to ensure reflux, and another part of the liquid phase can be retrieved by line 13.
- FIG. 1 According to a second embodiment of the method, represented in FIG. The process is the same as that described in Figure 1 except that one extract the liquid distillate through line 18 at a column level below the level of reintroduction of the hydrocarbon feedstock in the column by the line 17.
- a metal distillation column with a diameter of 2.90 m is used, the column has from head to foot 45 theoretical trays that are numbered from up and down (including condenser and reboiler). The power of reboiling is then 8900 kw.
- the charge for the column is injected via line 1 to the plate 33.
- the charges for the three reactors 3a, 3b and 3c are withdrawn from the trays 6, 8 and 10 respectively via the lines 15a, 15b and 15c.
- Hydrogen is introduced through lines 4a, 4b and 4c before entering the reactors operating in downflow and 1.5 MPa absolute pressure.
- the reactors are loaded respectively with 4.4, 13.4 and 16.6 m 3 of nickel catalyst sold by PROCATALYSE under the reference LD746.
- the reactor positioned in the bottom of the column contains the least catalyst.
- the hydrogen / benzene molar ratio is 3.1.
- the effluents from the reactors 3a, 3b and 3c are re-injected respectively into the column via the lines 16a, 16b and 16c to the plates 5, 7 and 9.
- the effluent depleted of unsaturated compounds is withdrawn at the top of the column.
- the absolute pressure of the reflux flask is 0.5 MPa, the reflux temperature is 50 ° C.
- the temperature of the liquid before mixing with hydrogen is between 120 and 150 ° C and that of hydrogen is 25 ° C.
- the ratio by weight reflux / load is 1.72.
- Example 2 The unit of Example 2 is shown in Figure 2 appended to the text of the this request.
- a distillation column having a diameter of 1.83 m is used.
- the same catalyst is used, the same charge as in Example 1, but here it operates with a single hydrogenation reactor located outside the distillation column.
- the charge for the column is injected via line 1 to plate 33.
- the charge for reactor 3 is withdrawn from plate 12 via line 15.
- Hydrogen is introduced via line 4 before entering the reactor operating in flow. down and under 1.5 MPa.
- the reactor is charged with 8 m 3 of LD746 catalyst.
- the hydrogen / benzene molar ratio is 3.1.
- the effluent from reactor 3 is cooled and then re-injected into the column via line 17 to plate 8.
- the liquid distillate (18) is extracted from plate number 5, hydrogen and light hydrocarbons are extracted from the reflux flask.
- the column (11) in the form of a steam distillate (14).
- the absolute pressure at the reflux flask is 0.5 MPa.
- the simulated compositions of the light reformate (18), purge vapor (14) and heavy reformate (7) fractions are shown in Table 2.
- Table 3 summarizes the values of the RVP vapor pressure, the amount of benzene present in the final effluent consisting of stabilized liquid distillate and the column bottom effluent, the reboil power, the total volume of catalyst used and the diameter of the column in the process according to Example 1 and in the process according to Example 2.
- Examples 4, 5 and 6 describe a method with a column charge different from the charge used in Examples 1 and 2, the charge containing three times more heavy reformat.
- This example describes a process without distillate stabilization with a single reactor hydrogenation located outside the distillation column and with reintroduction of the hydrogenated feed 4 trays above the level of racking.
- the column includes 45 theoretical plates (including condenser and reboiler) and at a diameter of 3.50 m.
- the desired olefin depleted effluent is withdrawn at the top of the column with the light gases.
- the reintroduction level in the column is 4 trays higher at the sampling level.
- the unit is similar to that of FIG. 1 appended to the text of the present application but without withdrawal at 18.
- the charge for the column is injected via line 1 to plate 33.
- the charge for reactor 3 is withdrawn from plate 12 via line 15.
- the hydrogen is introduced via line 4 before entering the reactor operating in downflow and 1.5 MPa absolute pressure.
- the reactor is charged with 12 m 3 of LD746 catalyst.
- the hydrogen / benzene molar ratio is 2.8.
- the effluent from reactor 3 is cooled by an exchanger and then re-injected into the column via line 17 to plate 8.
- the absolute pressure at the reflux flask is 0.5 MPa.
- the simulated compositions of the light reformate (13), purge vapor (14) and heavy reformate (7) fractions are shown in Table 4. The performances
- the reflux ratio is 0.40.
- the reboiling power is 15.660 kw.
- the process has a configuration according to the invention with withdrawal of a stabilized liquid distillate below the distillation of a vapor distillate and with a level of reintroduction of the hydrogenated feed 4 trays over the racking tray.
- the unit is shown in FIG.
- the column includes 45 theoretical plates (including condenser and reboiler) and has a diameter of 3.20 m.
- the reflux ratio with respect to the diet is 0.51.
- the power of reboiling is 13,370 kw.
- the process is carried out with an external hydrogenation reactor containing 12 m 3 of catalyst and operating at an absolute pressure of 1.5 MPa.
- the charge for the column is injected via line 1 to plate 33.
- the charge for reactor 3 is withdrawn from plate 12 via line 15.
- Hydrogen is introduced via line 4 before entering the reactor operating in flow. downward and under 1.5 MPa absolute pressure.
- the reactor is charged with 12 m 3 of LD746 catalyst.
- the hydrogen / benzene molar ratio is 3.0.
- the effluent from reactor 3 is cooled and then re-injected into the column via line 17 to plate 8.
- the absolute pressure at the reflux flask is 0.5 MPa.
- Example 4 The addition of the pasteurization zone in relation to the operating mode described in Example 4 improves the quality of reformat but also the performance in terms of benzene removal and reboil power.
- Example 4 it achieves higher conversion performance than those described in Example 4, here 0.46% volume of benzene is obtained in the product formed by the mixture of light reformate and heavy reformate instead of 0.59% vol. in example 4 while in example 4 we increased the order 20% of the reboiling power compared to that used in the present example.
- the unit is represented by FIG.
- the column includes 45 theoretical plates (including condenser and reboiler) and has a diameter of 3.05 m.
- the charge for the column is injected via line 1 to plate 33.
- the charge for reactor 3 is withdrawn from plate 12 via line 15.
- Hydrogen is introduced via line 4 before entering the reactor operating in downward flow. and under 1.5 MPa absolute pressure.
- the reactor is charged with 20.4 m 3 of LD746 catalyst.
- the hydrogen / benzene molar ratio is 2.9.
- the effluent from reactor 3 is cooled and then re-injected into the column via line 17 to plate 5.
- the liquid distillate (18) is withdrawn from plate 6 under the return of line 17.
- the absolute pressure at the reflux flask is 0.5 MPa.
- the simulated compositions of the light reformate (13), purge vapor (14) and heavy reformate (column bottom effluent) fractions (7) are shown in Table 6.
- the performances are shown in Table 7.
- the method according to this implementation makes it possible to work with a weak reboiling power for conversion to benzene as good as known methods.
- Table 7 summarizes the values of the RVP vapor pressure, the amount of benzene present in the final effluent consisting of stabilized liquid distillate and column bottom effluent, reboil power and total volume of catalyst used.
- the method according to the invention makes it possible to operate with a device of distillation of lower circumference.
- one of the implementations of the process according to the present invention in which the reactor is totally external makes it possible to have a lower reboiling power, that is to say that there is energy saving spent in the reactor.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR9804351A FR2777012B1 (fr) | 1998-04-06 | 1998-04-06 | Procede de conversion d'hydrocarbures par traitement dans une zone de distillation comprenant le soutirage d'un distillat stabilise, associee a une zone reactionnelle, et son utilisation en hydrogenation du benzene |
| FR9804351 | 1998-04-06 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0949315A1 EP0949315A1 (fr) | 1999-10-13 |
| EP0949315B1 true EP0949315B1 (fr) | 2005-08-03 |
Family
ID=9524984
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP99400738A Expired - Lifetime EP0949315B1 (fr) | 1998-04-06 | 1999-03-25 | Procédé de conversion d'hydrocarbures par traitement dans une zone de distillation associée à une zone réactionnelle, et son utilisation en hydrogenation du benzène |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US6261442B1 (enExample) |
| EP (1) | EP0949315B1 (enExample) |
| JP (1) | JP4348657B2 (enExample) |
| CA (1) | CA2265991C (enExample) |
| DE (1) | DE69926430T2 (enExample) |
| ES (1) | ES2246560T3 (enExample) |
| FR (1) | FR2777012B1 (enExample) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6855853B2 (en) * | 2002-09-18 | 2005-02-15 | Catalytic Distillation Technologies | Process for the production of low benzene gasoline |
| FR2933987B1 (fr) * | 2008-07-18 | 2010-08-27 | Inst Francais Du Petrole | Procede d'hydrogenation du benzene |
| CN101649221B (zh) * | 2008-08-13 | 2012-12-12 | 中国石油天然气股份有限公司 | 一种汽油轻馏分和中馏分生产重整原料的方法 |
| US7910070B2 (en) * | 2008-12-09 | 2011-03-22 | Uop Llc | Process for reducing benzene concentration in reformate |
| EP2277980B1 (fr) * | 2009-07-21 | 2018-08-08 | IFP Energies nouvelles | Procédé de réduction sélective de la teneur en benzène et en composés insatures legers de differentes coupes hydrocarbures |
| FR2948380B1 (fr) * | 2009-07-21 | 2011-08-12 | Inst Francais Du Petrole | Procede de reduction selective de la teneur en benzene et en composes insatures legers de differentes coupes hydrocarbures |
| EP2809749B1 (en) | 2012-02-01 | 2017-11-01 | Saudi Arabian Oil Company | Catalytic reforming process and system for producing reduced benzene gasoline |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3655551A (en) | 1970-06-01 | 1972-04-11 | Union Oil Co | Hydrocracking-hydrogenation process |
| US3926785A (en) * | 1971-11-01 | 1975-12-16 | Chevron Res | Integrated distillation and hydrodesulfurization process for jet fuel production |
| US4302356A (en) | 1978-07-27 | 1981-11-24 | Chemical Research & Licensing Co. | Process for separating isobutene from C4 streams |
| US4622955A (en) | 1985-09-05 | 1986-11-18 | Mehdi Fakhrai | Surgical retractor for dissection of internal mammary artery |
| US5073236A (en) | 1989-11-13 | 1991-12-17 | Gelbein Abraham P | Process and structure for effecting catalytic reactions in distillation structure |
| US5302356A (en) | 1992-03-04 | 1994-04-12 | Arizona Board Of Reagents Acting On Behalf Of University Of Arizona | Ultrapure water treatment system |
| US5258560A (en) | 1992-06-22 | 1993-11-02 | Uop | Etherification of C5 -plus olefins by catalytic distillation |
| FR2743080B1 (fr) * | 1995-12-27 | 1998-02-06 | Inst Francais Du Petrole | Procede de reduction selective de la teneur en benzene et en composes insatures legers d'une coupe d'hydrocarbures |
| FR2753701B1 (fr) | 1996-09-24 | 1998-11-27 | Procede pour reduire la teneur en benzene d'une coupe d'hydrocarbures |
-
1998
- 1998-04-06 FR FR9804351A patent/FR2777012B1/fr not_active Expired - Lifetime
-
1999
- 1999-03-25 DE DE69926430T patent/DE69926430T2/de not_active Expired - Lifetime
- 1999-03-25 ES ES99400738T patent/ES2246560T3/es not_active Expired - Lifetime
- 1999-03-25 EP EP99400738A patent/EP0949315B1/fr not_active Expired - Lifetime
- 1999-04-01 CA CA002265991A patent/CA2265991C/fr not_active Expired - Lifetime
- 1999-04-05 US US09/285,679 patent/US6261442B1/en not_active Expired - Lifetime
- 1999-04-06 JP JP09849699A patent/JP4348657B2/ja not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| CA2265991A1 (fr) | 1999-10-06 |
| EP0949315A1 (fr) | 1999-10-13 |
| DE69926430D1 (de) | 2005-09-08 |
| US6261442B1 (en) | 2001-07-17 |
| DE69926430T2 (de) | 2006-01-26 |
| FR2777012B1 (fr) | 2000-08-25 |
| FR2777012A1 (fr) | 1999-10-08 |
| ES2246560T3 (es) | 2006-02-16 |
| JP4348657B2 (ja) | 2009-10-21 |
| JPH11323357A (ja) | 1999-11-26 |
| CA2265991C (fr) | 2009-06-23 |
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