EP0931309A1 - Device for absorbing and/or damping sound waves - Google Patents

Device for absorbing and/or damping sound waves

Info

Publication number
EP0931309A1
EP0931309A1 EP97938876A EP97938876A EP0931309A1 EP 0931309 A1 EP0931309 A1 EP 0931309A1 EP 97938876 A EP97938876 A EP 97938876A EP 97938876 A EP97938876 A EP 97938876A EP 0931309 A1 EP0931309 A1 EP 0931309A1
Authority
EP
European Patent Office
Prior art keywords
layer
aluminum
thin
carrier
sound waves
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP97938876A
Other languages
German (de)
French (fr)
Other versions
EP0931309B1 (en
Inventor
Klaus Pfaffelhuber
Gerhard Köck
Stefan Lahner
Thomas Ruhe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Faist Automotive GmbH and Co KG
Original Assignee
M Faist GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by M Faist GmbH and Co KG filed Critical M Faist GmbH and Co KG
Publication of EP0931309A1 publication Critical patent/EP0931309A1/en
Application granted granted Critical
Publication of EP0931309B1 publication Critical patent/EP0931309B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • G—PHYSICS
    • G10—MUSICAL INSTRUMENTS; ACOUSTICS
    • G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/162—Selection of materials
    • G10K11/168—Plural layers of different materials, e.g. sandwiches
    • G—PHYSICS
    • G10—MUSICAL INSTRUMENTS; ACOUSTICS
    • G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/172—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using resonance effects

Definitions

  • the invention relates to a device for absorbing and / or damping sound waves with a sound wave damping and / or insulating system using a thin, vibratable layer on the side facing the sound wave incident.
  • Such a device is already known (DE-OS 33 13 001).
  • This device is formed by a porous base layer, which has projecting areas for forming hollow chambers, which are covered by a covering film of a layer thickness of preferably 30 / m, which is placed over the projecting areas.
  • the porous base layer acts as a sound absorber at higher frequencies, while the film acts as a membrane absorber at lower frequencies.
  • the invention has for its object to improve the device of the type mentioned with simple means to the effect that it can be brought as far as possible to sound and possibly heat sources despite simple producibility and yet has long-term good acoustic insulation and damping properties.
  • the material used for the facility should be recyclable or disposable as cheaply as possible without affecting the environment.
  • the thin, vibratable layer made of aluminum or an aluminum alloy with a layer thickness between 0.004 and 0.35 mm; preferably between 0.0045 and 0.020 mm.
  • “Vibration capability” is understood here to mean the ability to carry out vibrations when sound waves hit, the amplitudes of which also depend on the degree of vibration freedom of the aluminum foil between the parts on which it is supported.
  • the "thin oscillating film” transmits airborne sound waves that hit one side of it into the airspace on the other side of the same, even if the "sound pressure" decreases, which is also advantageous for acoustic damping.
  • the thin, vibratable aluminum layer preferably covers a system of resonance chambers based on the so-called Helmholtz principle.
  • the aluminum foil can also be at least partially perforated for special sound wave frequency spectra.
  • the thin, vibratable aluminum layer is itself deformed into a chamber system by deep drawing.
  • a thermoplastic layer which can be done, for example, by lamination.
  • This thermoplastic layer should consist of polypropylene (PP) (polyester, polyethylene or the like would also be suitable).
  • PP polypropylene
  • a layer thickness of the same in the region of the same layer thickness order as the thin aluminum layer is recommended.
  • Such an aluminum-thermoplastic composite layer leaves deeply draw itself, but still maintains sufficient vibration ability when sound waves hit it.
  • the aluminum foil can also cover a porous aluminum body, for example an aluminum fiber fleece; It is important that the thin aluminum layer does not lose its ability to vibrate, even if this is somewhat reduced by the aluminum fiber fleece. This "all-aluminum technique" is advantageous for disposal.
  • thermoplastic plastic layer is preferably arranged on that side of the aluminum foil which faces away from the sound wave incident.
  • the thermoplastic of this plastic layer can also serve as a connecting means to a carrier made in particular of GMT (glass mat-reinforced thermoplastic), with which the device is connected to an aggregate by fusing.
  • GMT glass mat-reinforced thermoplastic
  • the vibratable aluminum-thermoplastic composite layer according to the invention has also proven to be advantageous, moreover, when adhering to the surface of a hood facing the engine compartment, for example of a motor vehicle.
  • Such bonnets are often excited to vibrate by sound waves, which in particular the engine generates, whereby the bonnet itself forms a sound source.
  • the vibratable aluminum foil over the thermoplastic layer with the bonnet, which is made especially of metal, the vibratable aluminum layer over the thermoplastic layer also acts as a damping element for the vibrations of the bonnet. Since the oscillation frequencies of the extremely thin aluminum layer on the one hand and the sheet metal of the bonnet on the other hand differ greatly, the device according to the invention can also perform its function as a sound-absorbing and at the same time as a sound-damping component fulfill.
  • FIG. 1 shows a schematic cross section through a device according to the invention
  • FIG. 2 shows a further embodiment with a deep-drawn aluminum-thermoplastic composite film
  • Figure 3 shows a further embodiment of the invention with two aluminum foils in a schematic cross section
  • FIG. 4 shows a motor vehicle in a side view with the engine compartment partially broken open
  • FIG. 5 shows an enlarged cross section through an aluminum-thermoplastic composite film
  • FIG. 6 shows a cross-section of a further embodiment of the invention and, in FIG. 5, includes a top view of the embodiment of FIG. 6 with the aluminum foil partially broken off;
  • FIG. 7 shows a further embodiment of the invention with a system of resonance chambers connected to one another by channels and
  • Figure 8 shows another version and Figure 9 shows a partial section C-C
  • Figure 10 shows another preferred embodiment in section.
  • an aluminum foil 1 with a layer thickness of 0.01 mm is drawn along so that the chambers 2 are covered. Since the aluminum foil 1 is capable of vibrating for the sound waves in question, the chambers 2 covered by this foil 1 act as resonance chambers when the foil parts covering these chambers 2 vibrate. By choosing the size of the resonance chambers and therefore also the size of the vibratable parts of the aluminum foil 1, the sound absorption can be expanded over a wide frequency spectrum.
  • a tube system 11 is formed by deep-drawing a composite film, which is formed from the oscillatable aluminum film 1 and a thermoplastic film 8 made of PP and laminated on the underside thereof.
  • a mechanical connection is made, for example, by welding to the GMT material of the carrier 4.
  • the chambers 2 are not covered on the outside.
  • broadband sound wave absorption arises due to the different depth and size of the chambers 2.
  • the carrier 4 is shaped as a shell, which for example forms a motor vehicle partition or a dashboard.
  • a chamber system for sound absorbing the sound waves incident from the engine compartment is arranged by deep-drawing an aluminum-thermoplastic composite film la in the schematically illustrated manner and additionally covering it with an aluminum film 1, which in turn can be laminated with a thermoplastic film .
  • such a chamber system 11 is arranged on the side of the partition 7 facing the engine compartment 12 between the engine compartment 12 and the passenger compartment 13 of a motor vehicle 5.
  • a composite system 10 is glued to the underside of the bonnet 6, which according to FIG. 5 consists of an aluminum foil 1 and a laminated foil 8 made of the plastic p / > .
  • the aluminum foil 1 on the free side A faces the engine compartment 12, while the thermoplastic foil 8 on the side B creates the connection layer to the sheet of the bonnet 6, so that a vibration system of the aluminum foil 1 on the one hand and the sheet of the bonnet 6 on the other, but with Completely different vibration frequencies arise, which results in a damping of vibrations of the bonnet 6 in the sense of "deadening".
  • the advantage of the damping and insulation devices 10 and 11 according to the invention is, inter alia, that they can be brought very far to the motor units which simultaneously serve as a heat source, thereby achieving a considerable gain in space without the functionality of the sound damping and sound according to the invention - Insulation devices are impaired even when there is a lot of heat.
  • the porous body 3 made of, in particular, aluminum fleece or other easily recyclable or disposable material is provided with tubular chambers 2, which are aligned at different angles with respect to the support 4 and also to the covering aluminum foil 1, which is oscillatable.
  • the vibratable aluminum foil 1 covers the porous body 3 so that the thin aluminum foil 1 remains oscillatable in a certain sense, so that the air space in chamber 2 is excited to oscillate. From there, air vibrations continue through the transverse channels 2a and 2b with different lengths and the advantage that a very wide frequency spectrum of sound waves can be absorbed by this chamber system.
  • the carrier 4 is trough-shaped as a carrier shell; it exists e.g. from GMT and is prefabricated using the deep-drawing process.
  • plate-shaped spacers 14 extend essentially perpendicular to the plane of the carrier shell to the point at which they serve to support the oscillatable thin aluminum layer 1 with a layer thickness of 0.1 mm. This is inside, facing the carrier 4, coated with a thermoplastic layer made of polypropylene and welded (thermally) or glued to the edges 4b of the shell-shaped carrier 4 and to the free ends 14a of the web-shaped spacers 14.
  • the membrane-like layer 1 is stretched tight.
  • Resonance chambers 4 are formed between the carrier shell and the layer 1.
  • the spacers 14 are made of the same material as the carrier shell and are preferably made in one piece with it, for example by injection molding.

Landscapes

  • Engineering & Computer Science (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Physics & Mathematics (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Laminated Bodies (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Body Structure For Vehicles (AREA)
  • Building Environments (AREA)
  • Golf Clubs (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Obtaining Desirable Characteristics In Audible-Bandwidth Transducers (AREA)
  • Piezo-Electric Transducers For Audible Bands (AREA)

Abstract

A device for absorbing and/or damping sound waves has a system for damping and/or silencing sound waves provided with a thin vibratory layer (1) on the side facing the sound waves. In order to improve sound damping and silencing properties, even during a prolonged use with concomitant exposure to strong heat, the thin vibratory layer (1) is made of aluminium or an aluminium alloy and is 0.004 to 0.35 mm thick.

Description

Einrichtung zum Absorbieren und/oder Dämpfen von Schallwellen Device for absorbing and / or damping sound waves
Die Erfindung betrifft eine Einrichtung zum Absorbieren und/oder Dämpfen von Schallwellen mit einem Schallwellen dämpfenden und/ oder dämmenden System unter Verwendung einer dünnen schwingfähigen Schicht an der dem Schallwelleneinfall zugewandten Seite .The invention relates to a device for absorbing and / or damping sound waves with a sound wave damping and / or insulating system using a thin, vibratable layer on the side facing the sound wave incident.
Eine derartige Einrichtung ist bereits bekannt (DE-OS 33 13 001). Diese Einrichtung wird durch eine poröse Grundschicht gebildet, welche vorspringende Bereiche zur Bildung von Hohlkammern aufweist, die durch eine über die vorspringenden Bereiche gelegte Abdeckfolie einer Schichtdicke von bevorzugt 30 /m abgedeckt sind. Dabei wirkt die poröse Grundschicht bei höheren Frequenzen als Schallabsorber, während bei niedrigeren Frequenzen die Folie als Membranabsorber wirksam ist.Such a device is already known (DE-OS 33 13 001). This device is formed by a porous base layer, which has projecting areas for forming hollow chambers, which are covered by a covering film of a layer thickness of preferably 30 / m, which is placed over the projecting areas. The porous base layer acts as a sound absorber at higher frequencies, while the film acts as a membrane absorber at lower frequencies.
Darüber hinaus sind andere Einrichtungen mit Schallwellen dämpfenden und/oder dämmenden Systemen bekannt (EP-0 454 949 A2, DE-GM 92 15 132), bei denen poröser Faservliesstoff oder offenporiger Schaumstoff aus insbesondere Polypropylen derart geformt ist, daß zusammen mit einer Trägerschicht oder der Motorhaube sogenannte Helmholtzresonatoren gebildet werden. Bei einer dieser Ausführungen wird das aus Polyurethan gebildete Kammersyste durch je eine Polyurethanfolie abgedeckt, welche sich entlang der die Kammern bildenden Schaumstoffwände hinzieht.In addition, other devices with sound wave damping and / or damping systems are known (EP-0 454 949 A2, DE-GM 92 15 132), in which porous nonwoven fabric or open-cell foam is formed in particular from polypropylene such that together with a carrier layer or the bonnet so-called Helmholtz resonators are formed. In one of these versions, that is made of polyurethane Chamber system each covered by a polyurethane film, which extends along the foam walls forming the chambers.
Ferner ist es bekannt (DE-OS 36 01 204), Packungen aus Kunst- stoffasermaterial und anorganischem thermisch hochbelastbarem Fasermaterial aus beispielsweise Basaltsteinwolle als geräuschdämmende Verkleidung für den Motorraum von Kraftfahrzeugen zu formen und diese Packungen an der zum Motor weisenden Seite teilweise mit einer die Wärmestrahlung reflektierenden Aluminiumfolie zu kaschieren.Furthermore, it is known (DE-OS 36 01 204) to pack plastic fiber material and inorganic thermally highly resilient fiber material from, for example, basalt stone wool as a sound-absorbing covering for the engine compartment of motor vehicles, and to form these packs on the side facing the engine with heat radiation laminate reflective aluminum foil.
Schließlich ist es bekannt (EP-0 439 046 A2, GB-PS 482 747), Aluminiumbleche an den Außenseiten von Packungen gewellter Metallschichten anzubringen, um reflektierende Hitzeschilde für Flammen ausgesetzte Bauteile herzustellen.Finally, it is known (EP-0 439 046 A2, GB-PS 482 747) to attach aluminum sheets to the outside of packages of corrugated metal layers in order to produce reflective heat shields for components exposed to flames.
Der Erfindung liegt die Aufgabe zugrunde, die Einrichtung der eingangs genannten Gattung mit einfachen Mitteln dahingehend zu verbessern, daß sie trotz einfacher Herstellbarkeit möglichst weit an Schall- und gegebenenfalls Wärmequellen herangeführt werden kann und dennoch langzeitig gute akustische Dämm- und Dämpfeigenschaften aufweist. Darüber hinaus soll das für die Einrichtung verwendete Material möglichst günstig recyclebar bzw. entsorgbar sein, ohne die Umwelt zu beeinträchtigen.The invention has for its object to improve the device of the type mentioned with simple means to the effect that it can be brought as far as possible to sound and possibly heat sources despite simple producibility and yet has long-term good acoustic insulation and damping properties. In addition, the material used for the facility should be recyclable or disposable as cheaply as possible without affecting the environment.
Die Erfindung ist im Anspruch 1 gekennzeichnet und in Unteransprüchen sind bevorzugte Ausbildungen beansprucht. Vorteilhafte Ausbildungen der Erfindung ergeben sich auch aus der nachfolgenden Figurenbeschreibung und den darauf gerichteten Zeichnungen .The invention is characterized in claim 1 and preferred embodiments are claimed in subclaims. Advantageous embodiments of the invention also result from the following description of the figures and the drawings directed to them.
Gemäß der Erfindung besteht die dünne schwingfähige Schicht aus Aluminium bzw. einer Aluminiumlegierung einer Schichtdicke zwischen 0,004 und 0,35 mm; bevorzugt zwischen 0,0045 und 0,020 mm. Es hat sich nämlich gezeigt, daß trotz der Verwendung eines gegenüber zahlreichen Kunststoffen wesentlich starreren Materials, hier Aluminium, eine solche dünne Aluminiumschicht die oben genannte Aufgabe dann löst, wenn sie schwingfähig ausgebildet und angeordnet ist. Unter "Schwingfähigkeit" wird hier das Vermögen verstanden, bei Auftreffen von Schallwellen Schwingungen auszuführen, deren Amplituden auch davon abhängen, welche Schwingungsfreiheitsgrade die Aluminiumfolie zwischen denjenigen Teilen aufweist, an denen sie sich abstützt. Die "dünne Schwingfolie" überträgt Luftschallwellen, die auf eine Seite derselben auftreffen, in den Luftraum auf der anderen Seite derselben, selbst wenn sich hierbei der "Schalldruck" vermindert, was schließlich gleichfalls für die akustische Dämpfung vorteilhaft ist.According to the invention, there is the thin, vibratable layer made of aluminum or an aluminum alloy with a layer thickness between 0.004 and 0.35 mm; preferably between 0.0045 and 0.020 mm. It has been shown that despite the use of a material which is substantially more rigid than numerous plastics, in this case aluminum, such a thin aluminum layer achieves the above-mentioned object if it is designed and arranged so as to be capable of oscillation. “Vibration capability” is understood here to mean the ability to carry out vibrations when sound waves hit, the amplitudes of which also depend on the degree of vibration freedom of the aluminum foil between the parts on which it is supported. The "thin oscillating film" transmits airborne sound waves that hit one side of it into the airspace on the other side of the same, even if the "sound pressure" decreases, which is also advantageous for acoustic damping.
Bevorzugt deckt die dünne schwingfähige Aluminiumschicht ein System von Resonanzkammern nach dem sogenannten Helmholtzprinzip ab. Dabei kann für besondere Schallwellenfrequenzspektren die Aluminiumfolie auch mindestens teilweise gelocht sein.The thin, vibratable aluminum layer preferably covers a system of resonance chambers based on the so-called Helmholtz principle. The aluminum foil can also be at least partially perforated for special sound wave frequency spectra.
Nach einer bevorzugten Ausbildung der Erfindung ist die dünne schwingfähige Aluminiumschicht selbst zu einem Kammersystem durch Tiefziehen verformt. Bei dieser und auch bei anderen Ausbildungen der Erfindung empfiehlt es sich, die Aluminiumfolie an einer Seite mit einer thermoplastischen Schicht zu bedecken, was beispielsweise durch Kaschieren erfolgen kann. Diese Thermoplastschicht sollte aus Polypropylen (PP) bestehen (auch Polyester, Polyethylen oder dergleichen wären geeignet) . Es empfiehlt sich eine Schichtdicke derselben im Bereich derselben Schichtdickengrößenordnung wie die dünne Aluminiumschicht. Eine solche Aluminium-Thermoplast-Verbundschicht läßt sich günstig tiefziehen, behält jedoch dennoch eine ausreichende Schwingfähigkeit beim Auftreffen von Schallwellen bei .According to a preferred embodiment of the invention, the thin, vibratable aluminum layer is itself deformed into a chamber system by deep drawing. In this and also in other embodiments of the invention, it is advisable to cover the aluminum foil on one side with a thermoplastic layer, which can be done, for example, by lamination. This thermoplastic layer should consist of polypropylene (PP) (polyester, polyethylene or the like would also be suitable). A layer thickness of the same in the region of the same layer thickness order as the thin aluminum layer is recommended. Such an aluminum-thermoplastic composite layer leaves deeply draw itself, but still maintains sufficient vibration ability when sound waves hit it.
Die Aluminiumfolie kann auch einen porösen Aluminiumkörper beispielsweise ein Aluminiumfaservlies abdecken; wichtig ist, daß die dünne Aluminiumschicht dabei ihre Schwingfähigkeit nicht verliert, selbst wenn diese durch das Faservlies aus Aluminium etwas reduziert wird. Diese "All-Aluminium-Technik" ist vorteilhaft für die Entsorgung.The aluminum foil can also cover a porous aluminum body, for example an aluminum fiber fleece; It is important that the thin aluminum layer does not lose its ability to vibrate, even if this is somewhat reduced by the aluminum fiber fleece. This "all-aluminum technique" is advantageous for disposal.
Die thermoplastische Kunststoffschicht wird bevorzugt an derjenigen Seite der Aluminiumfolie angeordnet, welche dem Schallwelleneinfall abgewandt ist. Der Thermoplast dieser Kunststoffschicht kann auch als Verbindungsmittel zu einem Träger aus inbesondere GMT (glasmattenverstärkter Thermoplast) dienen, mit dem die Einrichtung zu einem Aggregat durch Verschmelzen verbunden wird.The thermoplastic plastic layer is preferably arranged on that side of the aluminum foil which faces away from the sound wave incident. The thermoplastic of this plastic layer can also serve as a connecting means to a carrier made in particular of GMT (glass mat-reinforced thermoplastic), with which the device is connected to an aggregate by fusing.
Die erfindungsgemäße schwingfähige Aluminium-Thermoplast-Verbundschicht hat sich im übrigen auch vorteilhaft erwiesen beim Ankleben an die dem Motorraum zugewandte Oberfläche einer Motorhaube beispielsweise eines Kraftfahrzeugs . Derartige Motorhauben werden durch Schallwellen, die insbesondere der Motor erzeugt, vielfach zu Vibrationen angeregt, wodurch die Motorhaube selbst eine Schallquelle bildet. Durch den Verbund der schwingfähigen Aluminiumfolie über die Thermoplastschicht mit der insbesondere aus Metall bestehenden Motorhaube wirkt die schwingfähige Aluminiumschicht über die Thermoplastschicht auch als dämpfendes Element für die Vibrationen der Motorhaube. Da die Schwingungsfrequenzen der extrem dünnen Aluminiumschicht einerseits und des Blechs der Motorhaube andererseits sich stark unterscheiden, kann die erfindungsgemäße Einrichtung auch ihre Aufgabe als schalldämmendes und gleichzeitig als schalldämpfendes Bauelement erfüllen.The vibratable aluminum-thermoplastic composite layer according to the invention has also proven to be advantageous, moreover, when adhering to the surface of a hood facing the engine compartment, for example of a motor vehicle. Such bonnets are often excited to vibrate by sound waves, which in particular the engine generates, whereby the bonnet itself forms a sound source. By combining the vibratable aluminum foil over the thermoplastic layer with the bonnet, which is made especially of metal, the vibratable aluminum layer over the thermoplastic layer also acts as a damping element for the vibrations of the bonnet. Since the oscillation frequencies of the extremely thin aluminum layer on the one hand and the sheet metal of the bonnet on the other hand differ greatly, the device according to the invention can also perform its function as a sound-absorbing and at the same time as a sound-damping component fulfill.
In den Zeichnungen zeigen:The drawings show:
Figur 1 einen schematischen Querschnitt durch eine erfindungs- ge äße Einrichtung;FIG. 1 shows a schematic cross section through a device according to the invention;
Figur 2 eine weitere Ausbildung mit einer tiefgezogenen Aluminium-Thermoplast-Verbundfolie;FIG. 2 shows a further embodiment with a deep-drawn aluminum-thermoplastic composite film;
Figur 3 eine weitere Ausbildung der Erfindung mit zwei Aluminiumfolien im schematischen Querschnitt;Figure 3 shows a further embodiment of the invention with two aluminum foils in a schematic cross section;
Figur 4 ein Kraftfahrzeug in Seitenansicht mit teilweise aufgebrochenem Motorraum;FIG. 4 shows a motor vehicle in a side view with the engine compartment partially broken open;
Figur 5 einen vergrößerten Querschnitt durch eine Aluminium- Thermoplast-Verbundfolie;FIG. 5 shows an enlarged cross section through an aluminum-thermoplastic composite film;
Figur 6 im Querschnitt eine weitere Ausbildung der Erfindung und dazu gehörig in Figur 5 eine Aufsicht auf das Ausführungsbeispiel von Figur 6 mit teilweise abgebrochener Aluminiumfolie;FIG. 6 shows a cross-section of a further embodiment of the invention and, in FIG. 5, includes a top view of the embodiment of FIG. 6 with the aluminum foil partially broken off;
Figur 7 eine weitere Ausbildung der Erfindung mit einem System untereinander durch Kanäle verbundener Resonanzkammern sowie7 shows a further embodiment of the invention with a system of resonance chambers connected to one another by channels and
Figur 8 eine weitere Version und Figur 9 einen Teilschnitt C-C;Figure 8 shows another version and Figure 9 shows a partial section C-C;
Figur 10 eine weitere bevorzugte Ausbildung im Schnitt.Figure 10 shows another preferred embodiment in section.
Gemäß Figur 1 ist auf einem Träger 4 aus GMT ein poröser Alu- miniumkörper 3 aus Aluminiumwolle angebracht, welcher trogartige Kammern 2 unterschiedlichen Querschnitts und unterschiedlicher Bautiefe aufweist. Längs der Erhöhungen des porösen Aluminiumkörpers 3 ist eine Aluminiumfolie 1 einer Schichtdicke von 0,01 mm so entlanggezogen, daß die Kammern 2 abgedeckt sind. Da die Aluminiumfolie 1 für die betreffenden Schallwellen schwingfähig ist, wirken die von dieser Folie 1 abgedeckten Kammern 2 beim Schwingen der diese Kammern 2 abdeckenden Folienteile als Resonanzkammern. Durch Wahl der Größe der Resonanzkammern und daher auch Größe der schwingfähigen Teile der Aluminiumfolie 1 kann die Schallabsorption über ein breites Frequenzspektrum ausgedehnt werden.According to FIG. 1, a porous aluminum minium body 3 made of aluminum wool attached, which has trough-like chambers 2 of different cross-section and different depth. Along the elevations of the porous aluminum body 3, an aluminum foil 1 with a layer thickness of 0.01 mm is drawn along so that the chambers 2 are covered. Since the aluminum foil 1 is capable of vibrating for the sound waves in question, the chambers 2 covered by this foil 1 act as resonance chambers when the foil parts covering these chambers 2 vibrate. By choosing the size of the resonance chambers and therefore also the size of the vibratable parts of the aluminum foil 1, the sound absorption can be expanded over a wide frequency spectrum.
Gemäß Figur 2 ist ein Röhrensystem 11 gebildet durch Tiefziehen einer Verbundfolie, die aus der schwingfähigen Aluminiumfolie 1 und einer an deren Unterseite aufkaschierte Thermoplastfolie 8 aus PP gebildet ist. An den unteren. Enden 20 der tiefsten Kammern 2 ist eine mechanische Verbindung durch beispielsweise Verschweißen mit dem GMT-Material des Trägers 4 hergestellt. Bei diesem Beispiel sind die Kammern 2 nach außen nicht abgedeckt. Auch hier entsteht durch unterschiedliche Tiefe und Größe der Kammern 2 eine Breitbandschallwellenabsorption.According to FIG. 2, a tube system 11 is formed by deep-drawing a composite film, which is formed from the oscillatable aluminum film 1 and a thermoplastic film 8 made of PP and laminated on the underside thereof. At the bottom. Ends 20 of the deepest chambers 2, a mechanical connection is made, for example, by welding to the GMT material of the carrier 4. In this example, the chambers 2 are not covered on the outside. Here too, broadband sound wave absorption arises due to the different depth and size of the chambers 2.
Bei dem Ausführungsbeispiel von Figur 3 ist der Träger 4 als Schale geformt, die beispielsweise eine Kfz-Trennwand oder ein Armaturenbrett bildet. An einer Seite des Trägers 4 ist ein Kammersystem zum Schallabsorbieren der vom Motorraum einfallenden Schallwellen angeordnet, indem eine Aluminium- Thermoplast-Verbundfolie la in der schematisch dargestellten Weise tiefgezogen und zusätzlich mit einer Aluminiumfolie 1, die wiederum mit einer Thermoplastfolie kaschiert sein kann, überzogen ist. Hierdurch wird ein System gebildet, daß Resonanzen in den Kammern 2 erzeugt. Dadurch, daß auch die Aluminium- Thermoplast-Verbundfolie la schwingfähig ist, wird die Breit- bandigkeit noch weiter verbessert.In the embodiment of Figure 3, the carrier 4 is shaped as a shell, which for example forms a motor vehicle partition or a dashboard. On one side of the carrier 4, a chamber system for sound absorbing the sound waves incident from the engine compartment is arranged by deep-drawing an aluminum-thermoplastic composite film la in the schematically illustrated manner and additionally covering it with an aluminum film 1, which in turn can be laminated with a thermoplastic film . This creates a system that generates resonances in the chambers 2. The fact that the aluminum Thermoplastic composite film la is swingable, the broadband is further improved.
Gemäß Figur 4 ist ein solches Kammersystem 11 an der dem Motorraum 12 zugewandten Seite der Trennwand 7 zwischen Motorraum 12 und Fahrgastraum 13 eines Kraftfahrzeugs 5 angeordnet. Außerdem ist an der Unterseite der Motorhaube 6 ein Verbundsystem 10 angeklebt, das gemäß Figur 5 aus einer Aluminiumfolie 1 und einer aufkaschierten Folie 8 aus dem Kunststoff p/> besteht. Dabei ist die Aluminiumfolie 1 an der freien Seite A dem Motorraum 12 zugewandt, während die Thermoplastfolie 8 an der Seite B die Verbindungsschicht zum Blech der Motorhaube 6 herstellt, so daß ein SchwingungsSystem der Aluminiumfolie 1 einerseits und des Blechs der Motorhaube 6 andererseits, jedoch mit völlig unterschiedlichen Schwingungsfrequenzen entsteht, was im Ergebnis zu einer Dämpfung von Vibrationen der Motorhaube 6 im Sinne eines "Entdröhnens " führt. Der Vorteil dieser erfindungsgemäßen Dämpfungs- und Dämmeinrichtungen 10 und 11 besteht unter anderem darin, daß diese sehr weit an die gleichzeitig eine Wärmequelle dienenden Motoraggregate herangebracht werden können, wodurch ein erheblicher Raumgewinn erzielt wird, ohne daß die Funktions- fähigkeit der erfindungsgemäßen Schalldämpfungs- und Schall- dämmungseinrichtungen auch bei größerer Hitzeentwicklung beeinträchtigt wird.According to FIG. 4, such a chamber system 11 is arranged on the side of the partition 7 facing the engine compartment 12 between the engine compartment 12 and the passenger compartment 13 of a motor vehicle 5. In addition, a composite system 10 is glued to the underside of the bonnet 6, which according to FIG. 5 consists of an aluminum foil 1 and a laminated foil 8 made of the plastic p / > . Here, the aluminum foil 1 on the free side A faces the engine compartment 12, while the thermoplastic foil 8 on the side B creates the connection layer to the sheet of the bonnet 6, so that a vibration system of the aluminum foil 1 on the one hand and the sheet of the bonnet 6 on the other, but with Completely different vibration frequencies arise, which results in a damping of vibrations of the bonnet 6 in the sense of "deadening". The advantage of the damping and insulation devices 10 and 11 according to the invention is, inter alia, that they can be brought very far to the motor units which simultaneously serve as a heat source, thereby achieving a considerable gain in space without the functionality of the sound damping and sound according to the invention - Insulation devices are impaired even when there is a lot of heat.
Gemäß Figur 6 ist der poröse Körper 3 aus inbesondere Aluminium vlies oder anderen gut recyclebarem bzw. entsorgbarem Material mit rohrförmigen Kammern 2 versehen, welche unter unterschiedlichen Winkeln in Bezug zum Träger 4 und auch zur abdeckenden Aluminiumfolie 1 ausgerichtet sind, welche schwingfähig ist.According to FIG. 6, the porous body 3 made of, in particular, aluminum fleece or other easily recyclable or disposable material is provided with tubular chambers 2, which are aligned at different angles with respect to the support 4 and also to the covering aluminum foil 1, which is oscillatable.
Gemäß Figur 8 deckt die schwingfähige Aluminiumfolie 1 den porösen Körper 3 nach oben so ab, daß die dünne ALuminiumfolie 1 jedenfalls in einem gewissen Sinne noch schwingfähig bleibt, so daß der Luftraum in den Kammer 2 zum Schwingen angeregt wird. Von dort setzen sich LuftSchwingungen fort durch die quer verlaufenden Kanäle 2a und 2b mit unterschiedlicher Länge und dem Vorteil, daß durch dieses Kammersystem ein sehr breites Frequenzspektrum von Schallwellen absorbiert werden kann.According to Figure 8, the vibratable aluminum foil 1 covers the porous body 3 so that the thin aluminum foil 1 remains oscillatable in a certain sense, so that the air space in chamber 2 is excited to oscillate. From there, air vibrations continue through the transverse channels 2a and 2b with different lengths and the advantage that a very wide frequency spectrum of sound waves can be absorbed by this chamber system.
Gemäß Figur 10 ist der Träger 4 als eine Trägerschale wannen- förmig ausgebildet; sie besteht z.B. aus GMT und ist im Tief- ziehverfahren vorfabriziert. Von der Innenseite 4a der Trägerschale ziehen sich plattenförmige Abstandhalter 14 im wesentlichen senkrecht zur Ebene der Trägerschale bis zu derjenigen Stelle hin, an der sie zur Abstützung der darübergespannten schwingfähigen dünnen Aluminiumschicht 1 einer Schichtdicke von 0,1 mm dienen. Diese ist innen, dem Träger 4 zugewandt, mit einer Thermoplastschicht aus Polypropylen beschichtet und mit den Rändern 4b des schalenförmigen Trägers 4 sowie mit den freien Enden 14a der stegförmigen Abstandhalter 14 verschweißt (thermisch) oder verklebt. Dabei ist die membranartige Schicht 1 straff gespannt. Zwischen der Trägerschale und der Schicht 1 werden Resonanzkammern 4 gebildet. Die Abstandhalter 14 bestehen aus dem gleichen Material wie die Trägerschale und sind mit dieser bevorzugt einstückig beispielsweise im Spritzpreßverfahren hergestellt. According to FIG. 10, the carrier 4 is trough-shaped as a carrier shell; it exists e.g. from GMT and is prefabricated using the deep-drawing process. From the inside 4a of the carrier shell, plate-shaped spacers 14 extend essentially perpendicular to the plane of the carrier shell to the point at which they serve to support the oscillatable thin aluminum layer 1 with a layer thickness of 0.1 mm. This is inside, facing the carrier 4, coated with a thermoplastic layer made of polypropylene and welded (thermally) or glued to the edges 4b of the shell-shaped carrier 4 and to the free ends 14a of the web-shaped spacers 14. The membrane-like layer 1 is stretched tight. Resonance chambers 4 are formed between the carrier shell and the layer 1. The spacers 14 are made of the same material as the carrier shell and are preferably made in one piece with it, for example by injection molding.

Claims

AN S P RÜ C H E EXPECTATIONS
1. Einrichtung zum Absorbieren und/oder Dämpfen von Schallwellen mit einem Schallwellen dämpfenden und/oder dämmenden System unter Verwendung einer dünnen schwingfähigen Schicht an der dem Schallwelleneinfall zugewandten Seite, d a d u r c h g e ke n n z e i c hn e t, daß die dünne schwingfähige Schicht (1) aus Aluminium bzw. einer Aluminiumlegierung besteht und eine Schichtdicke zwischen 0,004 und 0,35 mm aufweist.1. Device for absorbing and / or damping sound waves with a sound wave damping and / or insulating system using a thin layer capable of vibrating on the side facing the sound wave incident, thereby ke nnzeic hn et that the thin layer (1) made of aluminum or consists of an aluminum alloy and has a layer thickness between 0.004 and 0.35 mm.
2. Einrichtung nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t, daß die dünne schwingfähige Schicht (1) aus einer Aluminiumfolie einer Schichtdicke zwischen 0,0045 und 0,020 mm besteht.2. Device according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the thin vibratable layer (1) consists of an aluminum foil with a layer thickness between 0.0045 and 0.020 mm.
3. Einrichtung nach Anspruch 1 oder 2 , d a d u r c h g e k e n n z e i c h n e t, daß die dünne Aluminiumschicht (1) gelocht ist.3. Device according to claim 1 or 2, d a d u r c h g e k e n n z e i c h n e t that the thin aluminum layer (1) is perforated.
4. Einrichtung nach einem der vorhergehenden Ansprüche, d a du r c h g ek e nn z e i c hn e t, daß die Aluminiumschicht (1) an der dem Schallwellenein- fall (A) abgewandten Seite (B) mit eine dünnen thermoplastischen Kunststoffschicht (8) überzogen ist.4. Device according to one of the preceding claims, since you rchg ek e nn zeic hn et that the aluminum layer (1) on the the Schallwellenein- Case (A) facing away (B) is covered with a thin thermoplastic layer (8).
5. Einrichtung nach Anspruch 4, d a d u r c h g e k e n n z e i c h n e t, daß für die dünne thermoplastische Kunststoffschicht (8) Polypropylen verwendet ist.5. Device according to claim 4, d a d u r c h g e k e n n z e i c h n e t that polypropylene is used for the thin thermoplastic layer (8).
6. Einrichtung nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t, daß die dünne Aluminiumschicht ( 1 ) zu einem tiefgezogenen Kammersystem (11) verformt ist und/oder ein solches Kammersystem abdeckt.6. Device according to one of the preceding claims, d a d u r c h g e k e n n z e i c h n e t that the thin aluminum layer (1) is deformed into a deep-drawn chamber system (11) and / or covers such a chamber system.
7. Einrichtung nach Anspruch 6 , d a d u r c h g e k e n n z e i c h n e t, daß die Kammern ( 2) des Kammersystems Resonanzkammern für Schallwellen bilden.7. Device according to claim 6, d a d u r c h g e k e n n z e i c h n e t that the chambers (2) of the chamber system form resonance chambers for sound waves.
8. Einrichtung nach einem der vorhergehenden Ansprüche, d a du r c h g e k e n n z e i c hn e t, daß die dünne Aluminiumschicht ( 1 ) einen porösen Aluminiumkörper ( 3 ) abdeckt.8. Device according to one of the preceding claims, that the thin aluminum layer (1) covers a porous aluminum body (3).
9. Einrichtung nach Anspruch 8 , d a d u r c h g e k e n n z e i c h n e t, daß ein Aluminium-Faservlies als poröser Aluminiumkörper (3) dient.9. Device according to claim 8, d a d u r c h g e k e n n z e i c h n e t that an aluminum fiber fleece serves as a porous aluminum body (3).
10. Einrichtung nach einem der vorhergehenden Ansprüche, d a du r c h g e k e n n z e i c h n e t, daß die thermoplastische Kunststoffschicht (8) mit einem Träger (4) verschmolzen ist. 10. Device according to one of the preceding claims, since you rchgek characterized in that the thermoplastic layer (8) with a carrier (4) is fused.
11. Einrichtung nach Anspruch 10, d a d u r c h g e k e nn z e i c h n e t, daß der Träger (8) aus GMT besteht.11. The device according to claim 10, d a d u r c h g e k e nn z e i c h n e t that the carrier (8) consists of GMT.
12. Einrichtung nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c hn e t, daß die dünne Aluminiumschicht (1) an die Innenfläche einer Motorhaube ( 6 ) eines Kraftfahrzeugs (5 ) angeklebt ist.12. Device according to one of the preceding claims, d a d u r c h g e k e n n z e i c hn e t that the thin aluminum layer (1) is glued to the inner surface of a hood (6) of a motor vehicle (5).
13. Einrichtung nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t, daß die dünne Aluminiumschicht (1) an der dem Motorraum (12) zugewandten Seite (8) einer Trennwand (7) zwischen13. Device according to one of the preceding claims, d a d u r c h g e k e n n z e i c h n e t that the thin aluminum layer (1) on the engine compartment (12) facing side (8) of a partition (7) between
Motorraum (12) und Fahrgastraum (13) eines Kraftfahrzeugs (5) befestigt ist.Engine compartment (12) and passenger compartment (13) of a motor vehicle (5) is attached.
14. Einrichtung nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t, daß der Verbund der dünnen Aluminiumschicht (1) mit der aufkaschierten Thermoplastschicht (8) membranartig über eine Baueinheit gespannt und mit deren Rändern (4b) verbunden ist, die aus einem schalenartigen Träger (4) sowie einstückig mit diesem aus gleichem Material, insbesondere GMT, bestehenden und stegförmig vom Träger (4) abstehenden Abstandhaltern (14) gebildet ist, so daß sich zwischen der Aluminiumschicht (1) und dem Träger (4) mit den Abstandhaltern (14) luftgefüllte Kammern bilden. 14. Device according to one of the preceding claims, characterized in that the composite of the thin aluminum layer (1) with the laminated thermoplastic layer (8) membrane-like stretched over a structural unit and connected to the edges (4b), which consists of a shell-like carrier (4) as well as in one piece with this spacer (14) made of the same material, in particular GMT, and projecting from the carrier (4) in a web-like manner, so that air-filled chambers are formed between the aluminum layer (1) and the carrier (4) with the spacers (14) form.
EP97938876A 1996-10-14 1997-08-05 Device for absorbing and/or damping sound waves Expired - Lifetime EP0931309B1 (en)

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DE29617845U DE29617845U1 (en) 1996-10-14 1996-10-14 Device for absorbing and / or damping sound waves
DE29617845U 1996-10-14
PCT/EP1997/004258 WO1998016915A1 (en) 1996-10-14 1997-08-05 Device for absorbing and/or damping sound waves

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EP0931309B1 EP0931309B1 (en) 2003-01-08

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JP (1) JP3553614B2 (en)
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DE29617845U1 (en) 1998-02-12
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HUP0001117A3 (en) 2003-01-28
KR100381740B1 (en) 2003-04-26
ES2185987T3 (en) 2003-05-01
EP0931309B1 (en) 2003-01-08
KR20000049116A (en) 2000-07-25
HUP0001117A2 (en) 2000-08-28
PT931309E (en) 2003-04-30
ATE230887T1 (en) 2003-01-15
DE59709111D1 (en) 2003-02-13
JP2001507470A (en) 2001-06-05
CZ132299A3 (en) 1999-11-17
US6305494B1 (en) 2001-10-23
PL332825A1 (en) 1999-10-11
WO1998016915A1 (en) 1998-04-23

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