EP0929738A1 - Honeycombed body with heat insulation, preferably for an exhaust gas catalyzer - Google Patents
Honeycombed body with heat insulation, preferably for an exhaust gas catalyzerInfo
- Publication number
- EP0929738A1 EP0929738A1 EP97910300A EP97910300A EP0929738A1 EP 0929738 A1 EP0929738 A1 EP 0929738A1 EP 97910300 A EP97910300 A EP 97910300A EP 97910300 A EP97910300 A EP 97910300A EP 0929738 A1 EP0929738 A1 EP 0929738A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- insulating sheet
- honeycomb body
- body according
- thermal insulation
- honeycomb
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 65
- 241000264877 Hippospongia communis Species 0.000 claims abstract description 100
- 239000002184 metal Substances 0.000 claims abstract description 42
- 239000007789 gas Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 14
- 230000005855 radiation Effects 0.000 claims description 9
- 230000003197 catalytic effect Effects 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 5
- 230000007797 corrosion Effects 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 4
- 238000002485 combustion reaction Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 238000005304 joining Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000011149 active material Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2839—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
- F01N3/2853—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2803—Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
- F01N3/2807—Metal other than sintered metal
- F01N3/281—Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2803—Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
- F01N3/2807—Metal other than sintered metal
- F01N3/281—Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates
- F01N3/2821—Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates the support being provided with means to enhance the mixing process inside the converter, e.g. sheets, plates or foils with protrusions or projections to create turbulence
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2839—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
- F01N3/2853—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
- F01N3/2864—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing the mats or gaskets comprising two or more insulation layers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/14—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having thermal insulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/02—Metallic plates or honeycombs, e.g. superposed or rolled-up corrugated or otherwise deformed sheet metal
- F01N2330/04—Methods of manufacturing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/30—Honeycomb supports characterised by their structural details
- F01N2330/32—Honeycomb supports characterised by their structural details characterised by the shape, form or number of corrugations of plates, sheets or foils
- F01N2330/321—Honeycomb supports characterised by their structural details characterised by the shape, form or number of corrugations of plates, sheets or foils with two or more different kinds of corrugations in the same substrate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/1234—Honeycomb, or with grain orientation or elongated elements in defined angular relationship in respective components [e.g., parallel, inter- secting, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/1241—Nonplanar uniform thickness or nonlinear uniform diameter [e.g., L-shape]
- Y10T428/12417—Intersecting corrugating or dimples not in a single line [e.g., waffle form, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
- Y10T428/24165—Hexagonally shaped cavities
Definitions
- the present invention relates to a honeycomb body with a large number of honeycombs, preferably for use as a catalyst carrier body in motor vehicles.
- a coating of catalytic material applied to the walls of the honeycombs enables exhaust gases from internal combustion engines to be converted.
- WO 90/08249 and WO 96/09892 describe honeycomb bodies with macrostructures that determine the honeycomb shape.
- the honeycomb bodies additionally have microstructures which influence the flow of exhaust gas flowing through the honeycomb.
- honeycomb walls are made of metal, for example.
- One way of manufacturing honeycomb bodies with such honeycomb walls involves soldering. Suitable types of soldering are known for example from WO 89/07488.
- thermal radiation protection consists of one or more sheet metal layers, which are arranged outside a casing tube. The same sheet metal layers are used, which also form the honeycomb structure within the casing tube.
- WO 96/07021 describes a catalytic reactor for converting exhaust gases, which has thermal insulation both inside and outside a jacket. An air gap and an insulating mat are mentioned as examples of such insulation.
- the insulating effect is achieved by air or by a solid insulating material.
- Quiet air has a lower thermal conductivity than known solid insulation materials, but it only minimally impedes the heat transfer by radiation.
- several sheet metal layers as have been proposed in WO 96/07021, considerably reduce the heat radiation.
- the sheet metal layers form thermal bridges due to their contact points, with the result that considerable heat transport can also occur due to heat conduction.
- the present invention has for its object to develop a honeycomb body so that it has little heat loss to the environment.
- the honeycomb body according to the invention is characterized in that it has thermal insulation with a plurality of stacked and / or wound insulating sheet layers, which are supported among one another by microstructures formed in the insulating sheet layers, so that there are spaces between the insulating sheet layers.
- the micro structures have a height of approximately 15 ⁇ m to 250 ⁇ m. They are therefore significantly lower than the structures known from EP 0 229 352 for the formation of exhaust gas flowable honeycomb channels. Microstructures of this height are known from WO 96/09892, in which they have been proposed for the mixing of laminar-flowing exhaust gas in the honeycomb-like channels. In a honeycomb body according to the invention, the properties of such microstructures are used in a completely different way.
- the greater stack density has another advantage.
- the contact area between two insulating sheet layers can be significantly reduced. This means that heat transport due to heat conduction can also be significantly reduced.
- the insulating sheet metal layers surround the honeycombs as closed as possible.
- honeycomb bodies for use as exhaust gas catalyst carrier bodies openings for the entry or exit of exhaust gas must of course be kept clear.
- the type of thermal insulation according to the invention is also used in a special embodiment to protect heat-sensitive objects in the vicinity of a honeycomb body.
- the thermal insulation only partially surrounds the honeycombs, so that a thermal insulation effect is achieved in the solid angle ranges seen from the honeycombs.
- the insulating sheet layers of the thermal insulation are at least partially connected to one another by joining technology, preferably soldered.
- the honeycombs have metallic honeycomb walls.
- soldered connections of the honeycombs to one another and of honeycombs with insulating sheet metal layers can be produced simultaneously in the same soldering process.
- honeycomb walls are used for the honeycomb walls, or different materials are combined.
- a special embodiment is achieved by attaching insulating sheet metal layers to a green ceramic with a large number of honeycombs and then firing the ceramic. In a variant of this, the insulating sheet layers hold onto the green ceramic due to their microstructures, since these are pressed into the green ceramic.
- a honeycomb body according to the invention which is suitably equipped with catalytically active material, is suitable for converting exhaust gases from an internal combustion engine, in particular an Otto engine.
- the exhaust gas temperature of such engines is typically above 800 ° C.
- a honeycomb body for this purpose must withstand corrosion at these temperatures for thousands of hours of operation.
- the same requirements must not be placed on the thermal insulation.
- the thermal insulation is not exposed to as high temperatures as the honeycomb walls. With a good insulating effect, at most neighboring insulating sheet metal layers reach similarly to the honeycomb walls high temperatures.
- the heat insulation also does not come into contact with corrosive gases, in particular in an embodiment in which the heat insulation is sealed against any gas entry into the interspaces.
- a honeycomb body has a tubular casing, in the inner tube of which honeycombs lie.
- a tubular casing in the inner tube of which honeycombs lie.
- Such a configuration is advantageous for reasons of mechanical stability, but also for reasons of manufacturing technology.
- the thermal insulation described above is also inside the pipe.
- such thermal insulation lies outside the jacket tube.
- a particularly thick outermost layer of insulating sheet metal or a second, outer jacket tube offers protection against mechanical damage.
- connections between thermal insulation and the jacket pipes are advantageously at least partially soldered.
- the insulating sheet layers of the thermal insulation are parts of a continuous sheet metal strip that is spirally wound.
- the thermal insulation has exactly two metal strips, the microstructures being formed in at least one. The two metal strips are intertwined in a spiral winding.
- a winding can be produced, for example, by first placing the two metal strips on top of one another, then fixing them to one another at one end and / or to another part of the honeycomb body, for example to a tubular casing, and then winding them.
- Other variants use more than two metal strips. Spiral windings are advantageous, among other things, because they are particularly easy to manufacture.
- ring-shaped, self-contained insulating sheet layers can also be used.
- the honeycombs are at least partially heatable. Due to the thermal insulation, the heatable area can be quickly brought to a desired operating temperature without significant heat loss. The thermal insulation helps to conserve the energy source, e.g. a battery of a motor vehicle.
- the thermal insulation has end faces on which edges of a plurality of the insulating sheet layers lie. If air flows onto one end face of such a honeycomb body, for example, then an undesirable cooling effect can occur due to an air flow through the intermediate spaces.
- the insulating sheet layers are therefore at least partially connected to one another in the vicinity of the end face or the end faces, so that an air flow, or another gas flow, between the intermediate spaces and the surroundings of the heat insulation is blocked or blocked.
- the insulating sheet layers are soldered to one another in the vicinity of the end face, they are provided with a filling compound on the end face or an additional end piece is attached to the end face.
- the efficiency of thermal insulation is increased in that the spaces between the layers of insulating sheet are all or partially air-sealed and evacuated. Except for the decrease in total thermal conductivity This prevents the penetration of corrosive gases into the thermal insulation.
- the heat radiation within the heat insulation and / or the heat radiation from the honeycomb body to the outside is further reduced in that at least some of the insulation sheet layers of the heat insulation, in particular at least one outer insulation sheet layer, are provided with a surface that has an emissivity less than 0.1 owns.
- these insulating sheet layers consist of a material with the desired emission properties, in another embodiment there is a material layer on the surface which is made of a different material than the majority of the insulating sheet layer.
- the layer can, for example, have been vapor-deposited.
- honeycomb bodies according to the invention are explained on the basis of the drawing. However, the invention is not limited to the exemplary embodiments listed there.
- the individual figures in the drawing show:
- FIG. 1 shows a cylindrical honeycomb body with a wound thermal insulation in a perspective view
- FIG. 2 shows a section through a honeycomb body with two jacket tubes
- Figure 3 shows a honeycomb body with thermal insulation from a
- FIG. 4 shows a honeycomb body with thermal insulation made from two metal strips
- FIG. 5 shows a piece of an insulating sheet layer with a microstructure and with an anti-emission layer
- FIG. 6 shows an insulating sheet layer with parallel microstructures that rise on both sides of the insulating sheet layer
- FIG. 7 an insulating sheet layer with crossed microstructures
- FIG. 8 an insulating sheet layer with microstructures parallel to an end edge
- FIG. 9 shows a partial section through a honeycomb body with thermal insulation, which consists of layers of insulating sheet metal with and without microstructures, and
- FIG. 10 shows a partial section through a honeycomb body with thermal insulation which has microstructured insulating sheet metal layers on two sides.
- FIG. 1 shows a preferred embodiment 1 of a honeycomb body according to the invention.
- the core consists of a plurality of honeycombs 2, which are formed by wound, smooth and corrugated sheet layers.
- the honeycombs form the channels 10 connecting the end faces.
- the core is enclosed by a cylindrical jacket tube 6, which in turn is enclosed by the heat insulation 43.
- the thermal insulation 43 has insulating sheet layers, one 4 of which is smooth and another 34 is microstructured 5 on two sides.
- FIG. 1 shows a snapshot at a point in time just before the two insulating sheet layers 4 and 34 are completely wrapped around the core.
- Figure 2 shows a honeycomb body with a core as in Figure 1, which is surrounded by an inner jacket tube 6.
- the heat insulation 3 adjoining the inner jacket tube 6 on the outside has a considerably greater thickness in relation to the diameter of the core than the embodiment shown in FIG.
- the heat insulation 3 is surrounded by a second, outer jacket tube 6.
- the insulating sheet layers 24 are parts of a continuous spirally wound sheet metal strip 11 with microstructures 5, which rise on the inner side of the sheet metal strip 11.
- the sheet metal strip 11 is connected at its start 8 to the casing tube 6. At its end 9 it is attached to another section of itself.
- FIG. 4 Another possible structure of thermal insulation is shown in FIG. 4.
- the structure is similar to that in FIG. 1, but here the microstructures 5 of the sheet metal strip 11 run in a direction approximately parallel to the channels, while in the example of FIG. 1 they run approximately transversely to them.
- the heat insulation 33 consists of two metal strips 11; 12, one of which is 12 smooth, i.e. has no microstructures 5.
- the insulating sheet layer 14 has approximately the same thickness on its microstructure 5 as otherwise. Such a microstructure is created, for example, by embossing or bending the insulating sheet layer 14. Another possibility for producing microstructures is to apply additional material to an insulating sheet layer.
- the insulating sheet layer 14 is constructed in layers.
- the thinner anti-emission layer 15 forms a continuous surface on one side of the insulating sheet layer 14 the base material 16 worn.
- An anti-emission layer 15 can be applied galvanically to the base material 16, for example.
- FIG. 6 shows an insulating sheet metal layer 34, in which the microstructures 5 have a family of parallel ridges running in a line-like manner. The ridges rise alternately on both sides of the insulating sheet layer 34. The microstructures 5 abut perpendicularly on the front edge 10 of the insulating sheet layer 34.
- thermal insulation 3 By combining such an insulating sheet layer 34 with insulating sheet layers of the same type, a particularly advantageous construction of thermal insulation 3 can be achieved.
- the layers of insulating sheet metal are stacked one above the other with ridges that run in mutually crossed directions.
- the crossed ridges touch each other only at approximately point-like contact points at twice the distance between the parallel microstructures 5.
- the contact points of an insulating sheet layer 34 to a lower and an upper stack neighbor lie at a distance from the parallel microstructures 5.
- For the distances between parallel microstructures values between 1 mm and 20 mm are favorable, with values between 5 mm and 15 mm being preferred.
- Heat that is conducted in a general direction perpendicular to the insulating sheet layers 34 therefore undergoes considerable detours. Due to these detours and due to the point-like contact points, a particularly high thermal insulation effect is achieved.
- an insulating sheet layer 44 with microstructures 5 shown in FIG. 7 is particularly mechanically stable due to the height ridges running in mutually crossed directions. Depending on the desired bending radius, it may only be possible to bend it in certain directions and wrap it around a honeycomb core. Since the ridges rise to exactly one side of the insulating sheet layer 44, the insulating sheet layer becomes 44 on the other side advantageously with insulating sheet layers 14; 24; 34; 44 combined, which also have microstructures. The combination with insulating sheet layers without microstructures would lead to an undesirably large contact on one side.
- FIG. 8 shows an insulating sheet layer with microstructures 5, which is suitable for a favorable combination with the insulating sheet layer shown in FIG. 7.
- FIGS. 9 and 10 pieces of a honeycomb core and a thermal insulation 43; 53 shown.
- the transition from the core to the thermal insulation 43; 53 takes place via an insulating sheet layer 4 without microstructures (FIG. 9) or via an insulating sheet layer 34 with microstructures (FIG. 10).
- the insulating sheet layers 4; 34 each form a stack, but with a different stacking sequence.
- all of the insulating sheet layers 34 are microstructured on two sides.
- the insulating sheet layers 34 with the microstructures have at least one insulating sheet layer 4 without microstructures as the next following neighbors.
- the cylindrical spatial shape shown in FIG. 1, or the circular cross sections shown in further figures, are by no means the only possibilities for the shape of a honeycomb body according to the invention. Examples of other shapes are a conical spatial shape or a polygonal cross section.
- a thermal insulation 3; 23; 33; 43; 53 with micro-structured insulating sheet layers can also be relative to other than shown in the figures Arrange honeycomb 2. For example, it can only enclose the honeycomb 2 on one side, or it can also be honeycomb 2 outside of it.
- Sheet metal strip without micro structure 14 Insulating sheet layer with anti-emission layer
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Toxicology (AREA)
- Combustion & Propulsion (AREA)
- Health & Medical Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Exhaust Gas After Treatment (AREA)
- Catalysts (AREA)
- Laminated Bodies (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19641049A DE19641049A1 (en) | 1996-10-04 | 1996-10-04 | Honeycomb body with thermal insulation, preferably for a catalytic converter |
DE19641049 | 1996-10-04 | ||
PCT/EP1997/005098 WO1998015724A1 (en) | 1996-10-04 | 1997-09-17 | Honeycombed body with heat insulation, preferably for an exhaust gas catalyzer |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0929738A1 true EP0929738A1 (en) | 1999-07-21 |
EP0929738B1 EP0929738B1 (en) | 2001-05-23 |
Family
ID=7807924
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97910300A Expired - Lifetime EP0929738B1 (en) | 1996-10-04 | 1997-09-17 | Honeycombed body with heat insulation, preferably for an exhaust gas catalyzer |
Country Status (11)
Country | Link |
---|---|
US (1) | US6040064A (en) |
EP (1) | EP0929738B1 (en) |
JP (1) | JP4166832B2 (en) |
KR (1) | KR100495790B1 (en) |
CN (1) | CN1082133C (en) |
AU (1) | AU4775097A (en) |
DE (2) | DE19641049A1 (en) |
ES (1) | ES2158516T3 (en) |
MY (1) | MY121648A (en) |
TW (1) | TW384345B (en) |
WO (1) | WO1998015724A1 (en) |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19755354A1 (en) * | 1997-12-12 | 1999-06-17 | Emitec Emissionstechnologie | Metal foil with openings |
JP3575687B2 (en) * | 1999-05-20 | 2004-10-13 | インスティテュート・フォー・アドバンスト・エンジニアリング | Exhaust gas purification device for internal combustion engine |
JP3811349B2 (en) * | 2000-12-18 | 2006-08-16 | 本田技研工業株式会社 | Manufacturing apparatus for honeycomb structure for exhaust gas purification |
JP2002305157A (en) * | 2000-12-28 | 2002-10-18 | Tokyo Electron Ltd | Honeycomb structure heat insulator and heat recycling system |
WO2003008774A1 (en) * | 2001-07-19 | 2003-01-30 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Spring-damper system of a honeycomb body and the production thereof |
DE10137878A1 (en) * | 2001-08-02 | 2003-02-27 | Emitec Emissionstechnologie | Exhaust gas catalytic converter with expansion-compensating bearing |
JP2003080083A (en) * | 2001-09-14 | 2003-03-18 | Calsonic Kansei Corp | Metallic catalyst support |
US7476366B2 (en) * | 2002-04-18 | 2009-01-13 | Emitec Gesellschaft Fuer Emissionstechnologie Mbh | Catalyst carrier body with corrugated casing and process for producing the same |
US7366340B1 (en) * | 2004-06-22 | 2008-04-29 | Reflect Scientific (Dba) Miralogix | Method and system for optically determining perpendicularity of end surface of part formed from parallel channels |
WO2006034243A2 (en) * | 2004-09-17 | 2006-03-30 | 0783963 Bc Ltd. | Hydrocarbon processing devices and systems for engines and combustion equipment |
CA2586388C (en) | 2004-11-23 | 2010-07-06 | Jonathan J. Feinstein | Reactor with jet impingment heat transfer |
EP1690589A1 (en) * | 2005-02-10 | 2006-08-16 | Tzong-Yih Lee | Active catalytic converter |
DE102005017725A1 (en) * | 2005-04-15 | 2006-10-19 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Honeycomb body with double-jacket tube |
US7611561B2 (en) | 2006-07-20 | 2009-11-03 | Benteler Automotive Corporation | Diesel exhaust filter construction |
JP2008045521A (en) * | 2006-08-21 | 2008-02-28 | Ibiden Co Ltd | Holding sealant and exhaust gas treatment device |
JP4863828B2 (en) * | 2006-09-29 | 2012-01-25 | イビデン株式会社 | Sheet material, method for manufacturing the same, and exhaust gas treatment apparatus |
DE102008019999A1 (en) | 2008-04-21 | 2009-10-22 | J. Eberspächer GmbH & Co. KG | Air gap insulated exhaust manifold |
JP5679645B2 (en) * | 2009-02-03 | 2015-03-04 | カルソニックカンセイ株式会社 | Metal catalyst carrier and method for producing the same |
DE102009018825A1 (en) * | 2009-04-24 | 2010-10-28 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Sheet metal layer with anti-diffusion structures and metallic honeycomb body with at least one such sheet metal layer |
DE102015110997A1 (en) * | 2015-07-08 | 2017-01-12 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Particulate filter for a motor vehicle |
DE102017201468A1 (en) * | 2017-01-31 | 2018-08-02 | Continental Automotive Gmbh | Turbocharger for an internal combustion engine |
DE102022212757A1 (en) | 2022-11-29 | 2024-05-29 | Emitec Technologies GmbH | Device for the aftertreatment of exhaust gases |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4022019A (en) * | 1970-11-20 | 1977-05-10 | Alfa Romeo S.P.A. | Exhaust conveying system for internal combustion engines |
JPS5958715U (en) * | 1982-10-12 | 1984-04-17 | トヨタ自動車株式会社 | Catalytic converter heat shield structure |
DE3601011A1 (en) * | 1986-01-15 | 1987-07-16 | Interatom | METAL CATALYST BODY WITH HEAT RADIATION PROTECTION |
JPH0621558B2 (en) * | 1986-08-25 | 1994-03-23 | カルソニック株式会社 | Metal honeycomb carrier |
DE3833675A1 (en) * | 1988-10-04 | 1990-04-05 | Sueddeutsche Kuehler Behr | Support body for a catalytic reactor for exhaust gas purification |
DE8900467U1 (en) * | 1989-01-17 | 1990-05-17 | Emitec Gesellschaft für Emissionstechnologie mbH, 5204 Lohmar | Metallic honeycomb body, preferably catalyst carrier body with microstructures for flow mixing |
JP2517535Y2 (en) * | 1990-09-17 | 1996-11-20 | スズキ株式会社 | Exhaust pipe support structure |
JPH0478939U (en) * | 1990-11-22 | 1992-07-09 | ||
JPH04190850A (en) * | 1990-11-22 | 1992-07-09 | Toyota Motor Corp | Metal carrier for exhaust gas purifying catalyst |
JP3083161B2 (en) * | 1991-01-09 | 2000-09-04 | 新日本製鐵株式会社 | Metal carrier for automobile exhaust gas purification catalyst |
JP2580353Y2 (en) * | 1991-09-03 | 1998-09-10 | 臼井国際産業株式会社 | Automotive catalytic converter |
JPH06212966A (en) * | 1993-01-19 | 1994-08-02 | Toyota Motor Corp | Exhaust device of transverse v-engine |
JPH08144740A (en) * | 1994-11-14 | 1996-06-04 | Isuzu Ceramics Kenkyusho:Kk | Diesel particulate filter device |
DE19636367A1 (en) * | 1996-09-06 | 1998-03-12 | Emitec Emissionstechnologie | Method and devices for producing a metal sheet with a corrugation and a transverse microstructure |
-
1996
- 1996-10-04 DE DE19641049A patent/DE19641049A1/en not_active Withdrawn
-
1997
- 1997-09-17 EP EP97910300A patent/EP0929738B1/en not_active Expired - Lifetime
- 1997-09-17 JP JP51711698A patent/JP4166832B2/en not_active Expired - Fee Related
- 1997-09-17 KR KR10-1999-7002456A patent/KR100495790B1/en not_active IP Right Cessation
- 1997-09-17 WO PCT/EP1997/005098 patent/WO1998015724A1/en active IP Right Grant
- 1997-09-17 DE DE59703615T patent/DE59703615D1/en not_active Expired - Lifetime
- 1997-09-17 CN CN97198523A patent/CN1082133C/en not_active Expired - Fee Related
- 1997-09-17 ES ES97910300T patent/ES2158516T3/en not_active Expired - Lifetime
- 1997-09-17 AU AU47750/97A patent/AU4775097A/en not_active Abandoned
- 1997-09-25 TW TW086113970A patent/TW384345B/en not_active IP Right Cessation
- 1997-09-29 MY MYPI97004537A patent/MY121648A/en unknown
-
1999
- 1999-04-05 US US09/286,689 patent/US6040064A/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9815724A1 * |
Also Published As
Publication number | Publication date |
---|---|
CN1232526A (en) | 1999-10-20 |
CN1082133C (en) | 2002-04-03 |
US6040064A (en) | 2000-03-21 |
TW384345B (en) | 2000-03-11 |
JP2001501705A (en) | 2001-02-06 |
DE19641049A1 (en) | 1998-04-09 |
MY121648A (en) | 2006-02-28 |
DE59703615D1 (en) | 2001-06-28 |
JP4166832B2 (en) | 2008-10-15 |
KR100495790B1 (en) | 2005-06-17 |
ES2158516T3 (en) | 2001-09-01 |
WO1998015724A1 (en) | 1998-04-16 |
EP0929738B1 (en) | 2001-05-23 |
AU4775097A (en) | 1998-05-05 |
KR20000048541A (en) | 2000-07-25 |
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