EP0914217B1 - Appareil et procede de reduction de l'alcool utilise dans le decapage de surfaces metalliques chaudes oxydees - Google Patents
Appareil et procede de reduction de l'alcool utilise dans le decapage de surfaces metalliques chaudes oxydees Download PDFInfo
- Publication number
- EP0914217B1 EP0914217B1 EP98913270A EP98913270A EP0914217B1 EP 0914217 B1 EP0914217 B1 EP 0914217B1 EP 98913270 A EP98913270 A EP 98913270A EP 98913270 A EP98913270 A EP 98913270A EP 0914217 B1 EP0914217 B1 EP 0914217B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- air
- airwipe
- cleaning
- metal surface
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims description 34
- 238000004140 cleaning Methods 0.000 title claims description 30
- 229910052751 metal Inorganic materials 0.000 title claims description 24
- 239000002184 metal Substances 0.000 title claims description 24
- 238000000034 method Methods 0.000 title claims description 19
- 239000007788 liquid Substances 0.000 claims description 19
- 238000011084 recovery Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- 239000000243 solution Substances 0.000 description 22
- 238000005554 pickling Methods 0.000 description 9
- 239000007921 spray Substances 0.000 description 5
- 229910000881 Cu alloy Inorganic materials 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000006193 liquid solution Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004063 acid-resistant material Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
- B21B45/0278—Cleaning devices removing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B2003/005—Copper or its alloys
Definitions
- the present invention generally relates to an apparatus and method for reducing consumption of alcohol used in cleaning oxidized hot metal surfaces.
- the invention can be employed in an apparatus for continuous cleaning or pickling of cast and rolled copper rod.
- Hot-rolled copper or copper alloy rod used in the manufacture of wire is usually formed into coils for convenient handling.
- the rod accumulates a surface scale or oxide when exposed to the atmosphere, and this scale should be completely removed before the rod is used in the manufacture of wire.
- alcohol is often used to chemically reduce the oxidized surface of continuously cast and rolled hot copper and copper alloy metal products.
- Such alcohol is in an aqueous solution typically of about 3% alcohol.
- small quantities of the alcohol solution remain on the surface of the moving rod, and are usually removed with on or more blasts of air provided by an "airwipe" apparatus.
- alcohol droplets removed from the rod as a result of the airwipe drain into a solution recovery tank for further disposition and/or recycling and reuse.
- the present invention generally relates to an apparatus and method for reducing the consumption of alcohol used in cleaning oxidized hot metal surfaces. More particularly, the invention accomplishes that function in a method and apparatus for continuously quench-pickling cast and rolled copper and copper alloy rod in a continuous casting and rolling process. Essentially, the invention accomplishes the desired objective by providing a liquid trap in the drain line between the airwipe enclosure or box and the storage or recovery tank. This liquid trap separates the airwipe air from the liquid alcohol solution according to the typical function of a water trap.
- the amount of alcohol solution contacted by the airwipe air is only that small amount of alcohol solution which is carried over from the pickling or cleaning tube into the airwipe, and the small surface of the liquid trap.
- the airwipe air discharged via the normal vent tubes from the airwipe box may still require treatment by condensation of the alcohol or thermal destruction of the alcohol.
- the quantity of alcohol carried by this air is insignificant compared to the total amount of alcohol being used and the amount of volatile alcohol carried out of the recovery tank by the air discharged into the tank in the prior art apparatus.
- FIG. 1 is a diagrammatic representation of an apparatus for the pickling or cleaning of continuously cast and rolled rod in accordance with the present invention.
- the apparatus 10 comprises a cleaning pipe or tube 12 and various spray boxes 14a-14h positioned at predetermined intervals along the length of the pipe 12, as well as a drain box 16 positioned at an intermediate point along the pipe 12.
- the apparatus 10 also includes an airwipe assembly 17 with a plurality of airwipe boxes 18 disposed at the downstream end of the pipe 12, as well as pinch rolls 22 through which the rod passes prior to being delivered to a conventional rod coiler (not shown).
- the apparatus 10 includes a storage or recovery tank 20 connected to the airwipe boxes 18 of the airwipe assembly 17 via one or more drains employing a liquid trap 19.
- the rod being processed passes through the pipe 12, and successively past spray boxes 14a-14h.
- Spray boxes 14a-14h spray the rod with a cleaning solution (e.g., a 3% aqueous alcohol solution), and the drain box 16 is provided at an intermediate point of the pipe 12 for draining off excess solution.
- a cleaning solution e.g., a 3% aqueous alcohol solution
- the rod Once the rod passes through each of the spray boxes 14a-14h, it enters the first airwipe box 18 where it is subjected to a blast of air at a pressure of from about 1 atm. to about 10 atm. for the purpose of removing solution droplets from the surface of the rod. These droplets are drained off via liquid trap 19 to storage or recovery tank 20. The resulting rod, with the alcohol droplets removed, passes between pinch rolls 22 and is conveyed to a rod coiler (not shown) where it is formed into coils for further disposition or transport.
- a rod coiler not shown
- air preferably enters the pipe 12 in such a manner as to flow in a direction opposite, i.e., countercurrent, to the direction of travel of the metal rod.
- the blast of air introduced into pipe 12 passes through a relatively small gap between the airwipe housing and the outer surface of the metal rod, effectively removing droplets of cleaning solution from the surface of the metal rod in the process.
- the droplets of cleaning solution fall to the bottom of the airwipe boxes 18 and are drained through trap 19 into storage or recovery tank 20.
- FIG. 2 illustrates one airwipe box 18 employed in the apparatus of Figure 1
- Figure 3 is an end view of that box taken along line III-III of Figure 2 showing the liquid trap 19 in accordance with the present invention.
- airwipe box 18 includes air vent pipes 30 and 32, a threaded rod guide 34 mounted on the upstream side of box 18 with a slotted nut 34a, a conventional airwipe 36, liquid drain pipes 38 and 40, rod exit opening 42, and an air inlet 44 connected to the airwipe 36.
- the metal rod enters airwipe box 18 via guide 34 and passes from left to right in Figure 2, emerging from box 18 via exit opening 42.
- An air blast is injected into airwipe 36 via air inlet 44.
- the air blast is directed circumferentially about the rod and flows in a direction from right to left in Figure 2, that is, in a direction opposite to the direction of travel of the metal rod.
- a liquid trap 19 is connected to drain pipes 38 and 40.
- the liquid trap 19 is preferably in the shape of oppositely connected U-shaped tubes according to a common design of water traps.
- air cannot escape through pipe 40 due to the fact that liquid solution collected in the trap fills the trap 19 to some level indicated by the dashed lines 56 in Figure 3.
- liquid collected in the trap 19 prevents the air in box 18 from exhausting through drain pipes 38 and 40, flowing into tank 20, and disadvantageously removing volatile alcohol from tank 20.
- the present invention achieves substantial savings in the overall cleaning process because of the retention of most of the collected cleaning solution.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Claims (14)
- Appareil (10) pour réduire la consommation de composants volatiles d'une solution utilisée dans le nettoyage d'une surface métallique oxydée, comprenant:un moyen d'essuyage à l'air (17, 18; 36) pour appliquer un souffle d'air à la surface métallique de manière à enlever les gouttelettes de ladite solution utilisée dans le nettoyage de la surface métallique oxydée;un moyen de drainage (16; 38, 40) pour transporter les gouttelettes enlevées loin de la surface métallique;un moyen de récupération (20) relié audit moyen de drainage (16; 38, 40) pour recevoir les gouttelettes enlevées qui ont été transportées loin de la surface métallique;
- L'appareil (10) de la revendication 1, dans lequel ledit moyen de capture comprend un piège à liquide (19) incluant une première portion reliée au dit moyen de drainage (38, 40) et s'étendant dans une direction vers le bas, une seconde portion reliée à une extrémité de ladite première portion éloignée dudit moyen de drainage et s'étendant dans une direction vers le haut, et une troisième portion reliée à une extrémité de ladite seconde portion éloignée de ladite première portion et s'étendant dans la direction vers le bas.
- L'appareil (10) de la revendication 1, incluant une pluralité (17) desdits moyens d'essuyage à l'air (18; 36), chaque moyen d'essuyage à l'air (18; 36) possédant un moyen de capture (19) dans le moyen de drainage (19; 38, 40) relié au moyen de récupération (20).
- L'appareil (10) de la revendication 1, dans lequel ladite solution de nettoyage est de l'alcool aqueux.
- L'appareil (10) de la revendication 1, dans lequel ladite surface métallique est une surface de barre en cuivre.
- L'appareil (10) de la revendication 1, dans lequel ledit souffle d'air comprend de l'air à une pression allant d'environ 1 bar (≈ 1 atmosphère) à environ 10 bars (≈ 10 atmosphères).
- Un procédé pour réduire la consommation de composants volatiles d'une solution utilisée dans le nettoyage d'une surface métallique oxydée comprenant les étapes consistant à:appliquer un souffle d'air à la surface métallique avec un essuyeur à l'air (36) de manière à enlever les gouttelettes de la solution utilisée dans le nettoyage de la surface métallique oxydée;collecter les gouttelettes enlevées dans une enceinte (18) entourant l'essuyeur à air (36);drainer les gouttelettes collectées à partir de l'enceinte (18) à travers un drain (38, 40; 19) et vers un réservoir de stockage (20);
- Le procédé de la revendication 7, dans laquelle ladite étape d'empêchement comprend la réalisation d'un piège à liquide (19) dans le drain (19; 38, 40) entre l'enceinte (18) et le réservoir de stockage (20).
- La méthode de la revendication 8, dans laquelle ladite étape d'empêchement comprend en outre la collecte des gouttelettes enlevées dans le piège à liquide (19) de manière à bloquer l'échappement d'air vers le réservoir de stockage (20).
- Le procédé de la revendication 7, dans lequel ledit souffle d'air comprend de l'air à une pression allant d'environ 1 bar (≈1 atmosphère) à environ 10 bars (≈ 10 atmosphères).
- Appareil (10) pour nettoyer une surface métallique oxydée d'une barre métallique coulée de manière continue et laminée comprenant un canal de nettoyage (12) à travers lequel ladite barre se déplace, un moyen (14) pour introduire une solution de nettoyage possédant des composants volatiles dans le canal (12) en contact avec la surface métallique de la barre, un moyen d'essuyage à air (17) en aval du canal (12) pour essuyer la solution de la surface de la barre avec un souffle d'air, un moyen (18) pour collecter la solution essuyée de la surface de la barre, un réservoir (20) pour stocker la solution collectée, et un moyen de drainage (38, 40; 19) pour drainer la solution à partir du moyen de collecte (18) dans le réservoir (20),
caractérisé par un moyen de capture (19) disposé dans le moyen de drainage pour empêcher l'air de s'écouler à partir du moyen d'essuyage à air (17, 18; 36) vers le réservoir (20) et d'emporter les composants volatiles de la solution de nettoyage dans le réservoir (20). - L'appareil (10) de la revendication 11, dans lequel ledit souffle d'air comprend de l'air à une pression allant d'environ 1 bar (≈ 1 atmosphère) à environ 10 bars (≈ 10 atmosphères).
- L'appareil (10) de la revendication 11, dans lequel ladite barre métallique est une barre en cuivre.
- L'appareil (10) de la revendication 11, dans lequel ladite solution de nettoyage est de l'alcool aqueux.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US82624597A | 1997-03-27 | 1997-03-27 | |
US826245 | 1997-03-27 | ||
PCT/US1998/006206 WO1998042456A1 (fr) | 1997-03-27 | 1998-03-26 | Appareil et procede de reduction de l'alcool utilise dans le decapage de surfaces metalliques chaudes oxydees |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0914217A1 EP0914217A1 (fr) | 1999-05-12 |
EP0914217A4 EP0914217A4 (fr) | 2000-07-12 |
EP0914217B1 true EP0914217B1 (fr) | 2003-10-22 |
Family
ID=25246067
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98913270A Expired - Lifetime EP0914217B1 (fr) | 1997-03-27 | 1998-03-26 | Appareil et procede de reduction de l'alcool utilise dans le decapage de surfaces metalliques chaudes oxydees |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0914217B1 (fr) |
DE (1) | DE69819108T2 (fr) |
WO (1) | WO1998042456A1 (fr) |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2194565A (en) * | 1938-03-05 | 1940-03-26 | Kennecott Wire And Cable Compa | Device and method for cleaning or drying wire and other strand material |
US3270364A (en) * | 1964-08-12 | 1966-09-06 | Maurice G Steele | Air wipe device for wire |
US3433683A (en) * | 1967-01-06 | 1969-03-18 | Ohio Crankshaft Co | Heat treating method |
US3620853A (en) * | 1969-11-25 | 1971-11-16 | Anaconda Wire & Cable Co | Descaling copper rods |
GB1323308A (en) * | 1970-11-19 | 1973-07-11 | Z Tashkent Kabel | Method of reduction of an oxidized surface of copper or its alloys |
GB1424325A (en) * | 1972-06-20 | 1976-02-11 | Bicc Ltd | Manufacture of copper rod |
BE843167A (fr) * | 1975-06-24 | 1976-10-18 | Refroidissement et decapage d'un fil machine lamine en continu | |
JPS5474232A (en) * | 1977-11-25 | 1979-06-14 | Furukawa Electric Co Ltd:The | Surface cleaning of copper material |
US4391016A (en) * | 1980-10-14 | 1983-07-05 | Kabushiki Kaisha Kobe Seiko Sho | Degreasing apparatus for elongated materials |
JPS5773189A (en) * | 1980-10-27 | 1982-05-07 | Furukawa Electric Co Ltd:The | Method for continuous descaling of copper type rolled and roughly drawn wire |
US4591390A (en) * | 1981-03-25 | 1986-05-27 | Shell Internationale Research Maatschappij B. V. | Cable cleaning system |
JPS5825482A (ja) * | 1981-08-05 | 1983-02-15 | Hitachi Seisen Kk | 荒引線の洗浄方法 |
US4461654A (en) * | 1982-03-09 | 1984-07-24 | Wire Lab Company | Method for removing scale dust from steel rod after mechanical descaling |
US4899798A (en) * | 1988-11-28 | 1990-02-13 | Southwire Company | Method of and apparatus for recovering and reusing organic pickling vapors |
JPH03240982A (ja) * | 1990-02-19 | 1991-10-28 | Showa Electric Wire & Cable Co Ltd | 銅製押出成型品の製造法 |
-
1998
- 1998-03-26 WO PCT/US1998/006206 patent/WO1998042456A1/fr active IP Right Grant
- 1998-03-26 EP EP98913270A patent/EP0914217B1/fr not_active Expired - Lifetime
- 1998-03-26 DE DE69819108T patent/DE69819108T2/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE69819108D1 (de) | 2003-11-27 |
WO1998042456A1 (fr) | 1998-10-01 |
EP0914217A4 (fr) | 2000-07-12 |
DE69819108T2 (de) | 2004-07-15 |
EP0914217A1 (fr) | 1999-05-12 |
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