EP0901852A1 - Plunger for a hot-chamber die-casting machine - Google Patents
Plunger for a hot-chamber die-casting machine Download PDFInfo
- Publication number
- EP0901852A1 EP0901852A1 EP97810643A EP97810643A EP0901852A1 EP 0901852 A1 EP0901852 A1 EP 0901852A1 EP 97810643 A EP97810643 A EP 97810643A EP 97810643 A EP97810643 A EP 97810643A EP 0901852 A1 EP0901852 A1 EP 0901852A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- sealing ring
- slot
- casting cylinder
- web
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
- B22D17/203—Injection pistons
Definitions
- the present invention relates to a piston for a casting cylinder of a hot chamber die casting machine and further relates to a sealing ring for such a piston.
- At least two ring segments are loosely arranged in the ring groove, which are during the working stroke of the piston through the liquid metal flowing through the channels to the inner jacket of the casting cylinder are pressed and thus act as a sealing ring.
- liquid metal is also between the piston and The casting cylinder can penetrate towards the piston rod and solidify with
- the possible destruction of pistons and casting cylinders is also the manufacture of the Pistons extremely complicated and expensive.
- a sealing ring is in EP-PS 423 413 for the cap of a carrier body for use in a cold chamber die casting press disclosed, but which are not used in a hot chamber die casting machine can.
- the invention is therefore based on the object of avoiding the disadvantages described and a piston for a casting cylinder of a hot chamber die casting machine create that ensures a secure seal with simple and not expensive construction. It is also an object of the invention to provide a sealing ring for such a piston to create, which is characterized by a good sealing effect and is easy to replace, since in the event of damage when metal solidifies, only the sealing ring is damaged shall be.
- the object is achieved by a sealing ring with the features specified in claim 1 and a piston with the features specified in claim 4 solved.
- the sealing function of the sealing ring is always fulfilled even in the relaxed rest position.
- a sealing ring according to Claim 2 With the formation of the sealing ring according to Claim 2 he constantly exerts a pressing force on the casting cylinder.
- a sealing ring According to claim 3 is particularly well suited for casting zinc alloys.
- a piston according to claim 5 gives excellent sealing effect and homogeneous pressure build-up of the casting metal, allows a small overall length of the casting cylinder and piston and easy interchangeability of the sealing ring.
- the sealing ring is first damaged, so that only this needs to be replaced.
- the piston 1 made of steel with its piston body 2 (FIG. 1) is also only indicated made of steel casting cylinder 3 (Fig. 5) axially.
- the piston body 2 goes About a cone part 4 in the piston rod 5, with a drive, not shown for the axial movement is connected.
- a piston groove 9 is attached to the piston body 2.
- 2 to 4 show the sealing ring 11 made of spring steel with a slot 10 in the relaxed rest position, in which its outer diameter is larger than that Is the inside diameter of the casting cylinder and wherein the ring body 12 is an annular web 13 having.
- the slot 10 is designed as a step slot, the slot surfaces 14, 15, 16, 17, 18, 19 extending in the circumferential direction and displaceable relative to one another in the circumferential direction, form sealing step transition surfaces 15, 18.
- the sealing ring 11 In the relaxed rest position, the sealing ring 11 lies with the open slot 10 above it Piston web 6 of the piston 1 (FIG. 5) before it is inserted into the casting cylinder 3.
- the sealing ring 11 When inserting the piston 1 into the casting cylinder 3, the sealing ring 11 is through the Tapered surface 20 pressed into its working position (Fig. 6), in which the Sealing ring 11 from the casting cylinder 3 with the ring body 12 against the piston web 6 and is pressed with the ring web 13 into the piston groove 9, but itself because of its spring property exerts a counterforce on the casting cylinder.
- the inside diameter of the Casting cylinder 3, the outer diameter of the sealing ring 11 and the outer diameter of the piston body 2 are almost identical, but in the above Order should be minimally smaller.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Sealing Devices (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft einen Kolben für einen Giesszylinder einer Warmkammer-Druckgiessmaschine und betrifft weiter einen Dichtungsring für einen solchen Kolben.The present invention relates to a piston for a casting cylinder of a hot chamber die casting machine and further relates to a sealing ring for such a piston.
Bei einer Warmkammer-Druckgiessmaschine ist es bekannt, in einem mit der zu vergiessenden Schmelze gefüllten Tiegel einen senkrecht stehenden Giesszylinder anzuordnen, in dem ein Kolben axial verschiebbar gelagert ist. In der obern Hälfte sind im Giesszylinder Einflussöffnungen für die Schmelze und unten ist eine Ausflussöffnung angebracht, die über ein Steigrohr mit der Giessform verbunden ist. Somit strömt bei jeder Aufwärtsbewegung des Kolbens eine bestimmte Menge Schmelze in den Giesszylinder, die bei der nachfolgenden Abwärtsbewegung in die Giessform gedrückt wird.In the case of a hot chamber die casting machine, it is known to coincide with the one to be cast To arrange the melt-filled crucible a vertical casting cylinder, in which a piston is axially slidably mounted. The top half are in the casting cylinder Influence openings for the melt and at the bottom there is an outflow opening that is connected to the casting mold via a riser pipe. Thus flows with every upward movement of the piston a certain amount of melt in the casting cylinder, which in the subsequent Downward movement is pressed into the mold.
Das Problem bei einer Warmkammer-Druckgiessmaschine besteht nun darin, Aussendurchmesser des Kolbens und Innendurchmesser des Giesszylinders so aufeinander abzustimmen, dass die Axialbewegung des Kolbens optimal erfolgen kann. Bei zu grossem Kolbendurchmesser klemmt der Kolben, während bei zu kleinem Kolbendurchmesser Schmelze zwischen Kolben und Giesszylinder eindringt und sich verfestigen kann, was in beiden Fällen zur frühzeitigen Zerstörung des Kolbens oder zusätzlich auch des Giesszylinders führen kann. Um dies zu verhindern, ist in der US-PS 5 350 007 eine Warmkammer-Druckgiessmaschine offenbart, bei der die Kolbenoberfläche mindestens eine Ringnut aufweist, die über Radialkanäle mit einem zur Stimseite des Kolbens führende Axialkanal verbunden ist. Dabei sind in der Ringnut mindestens zwei Ringsegmente lose angeordnet, die beim Arbeitshub des Kolbens durch das durch die Kanäle fliessende flüssige Metall an den Innenmantel des Giesszylinders angedrückt werden und somit als Dichtungsring wirken. Der Nachteil dieser Lösung besteht aber darin, dass flüssiges Metall auch zwischen Kolben und Giesszylinder in Richtung zur Kolbenstange hin eindringen und sich verfestigen kann mit der möglichen Zerstörung von Kolben und Giesszylinder zusätzlich ist die Fertigung des Kolbens äusserst kompliziert und teuer. Ferner ist in der EP-PS 423 413 ein Dichtungsring für die Kappe eines Trägerkörpers zur Verwendung in einer Kaltkammer-Druckgusspresse offenbart, der aber nicht in einer Warmkammer-Druckgiessmaschine verwendet werden kann.The problem with a hot chamber die casting machine is now outside diameter of the piston and inner diameter of the casting cylinder so that they match that the axial movement of the piston can take place optimally. If the piston diameter is too large the piston jams while the melt is too small penetrates between the piston and the casting cylinder and can solidify, which in both cases lead to the premature destruction of the piston or additionally of the casting cylinder can. To prevent this, there is a hot chamber die casting machine in US Pat. No. 5,350,007 discloses, in which the piston surface has at least one annular groove is connected via radial channels to an axial channel leading to the end face of the piston. At least two ring segments are loosely arranged in the ring groove, which are during the working stroke of the piston through the liquid metal flowing through the channels to the inner jacket of the casting cylinder are pressed and thus act as a sealing ring. Of the The disadvantage of this solution is that liquid metal is also between the piston and The casting cylinder can penetrate towards the piston rod and solidify with The possible destruction of pistons and casting cylinders is also the manufacture of the Pistons extremely complicated and expensive. Furthermore, a sealing ring is in EP-PS 423 413 for the cap of a carrier body for use in a cold chamber die casting press disclosed, but which are not used in a hot chamber die casting machine can.
Der Erfindung liegt daher die Aufgabe zugrunde, die beschriebenen Nachteile zu vermeiden und einen Kolben für einen Giesszylinder einer Warmkammer-Druckgiessmaschine zu schaffen, der bei einfacher und nicht teurer Konstruktion eine sichere Abdichtung gewährleistet. Es ist ferner Aufgabe der Erfindung, einen Dichtungsring für einen solchen Kolben zu schaffen, der sich durch gute Dichtwirkung auszeichnet und einfach auswechselbar ist, da im Falle einer Beschädigung bei einer Verfestigung von Metall nur der Dichtungsring beschädigt werden soll.The invention is therefore based on the object of avoiding the disadvantages described and a piston for a casting cylinder of a hot chamber die casting machine create that ensures a secure seal with simple and not expensive construction. It is also an object of the invention to provide a sealing ring for such a piston to create, which is characterized by a good sealing effect and is easy to replace, since in the event of damage when metal solidifies, only the sealing ring is damaged shall be.
Die Aufgabe wird durch einen Dichtungsring mit den in Anspruch 1 angegebenen Merkmalen
und einen Kolben mit den in Anspruch 4 angegebenen Merkmalen gelöst. Mit der stufenförmigen
Ausbildung des Schlitzes wird die Dichtfunktion des Dichtungsringes immer,
selbst in der entspannten Ruhelage erfüllt. Mit der Ausbildung des Dichtungsringes gemäss
Anspruch 2 übt er beständig eine Anpresskraft auf den Giesszylinder aus. Ein Dichtungsring
gemäss Anspruch 3 ist besonders gut zum Vergiessen von Zinklegierungen geeignet.
Ein Kolben gemäss Anspruch 5 ergibt hervorragende Dichwirkung und homogenen Druckaufbau
des Giessmetalls, gestattet eine kleine Baulänge von Giesszylinder und Kolben und
eine einfache Auswechselbarkeit des Dichtungsringes. Beim Kolben gemäss Anspruch 6
wird bei einer Verfestigung von Giessmetall zuerst der Dichtungsring beschädigt, so dass
nur dieser ausgewechselt werden muss.The object is achieved by a sealing ring with the features specified in
Nachfolgend wird ein Ausführungsbeispiel der Erfindung anhand der Zeichnung näher erläutert. Darin zeigen:
- Fig. 1
- eine Seitenansicht auf einen Kolben, der noch nicht mit einem Dichtungsring versehen ist,
- Fig. 2
- eine seitliche, stark vergrösserte Ansicht von aussen auf den Dichtungsring,
- Fig. 3
- eine Seitenansicht von innen auf den Dichtungsring,
- Fig. 4
- eine Ansicht von oben auf den Dichtungsring,
- Fig. 5
- die Ansicht wie in Fig. 1, aber mit auf dem Kolben aufgesetzten Dichtungsring vor dem Einsetzen in den Giesszylinder und
- Fig. 6
- die Ansicht wie in Fig. 5, wenn der Kolben im Giesszylinder eingesetzt ist.
- Fig. 1
- a side view of a piston which is not yet provided with a sealing ring,
- Fig. 2
- a lateral, greatly enlarged view from the outside of the sealing ring,
- Fig. 3
- a side view from the inside of the sealing ring,
- Fig. 4
- a top view of the sealing ring,
- Fig. 5
- the view as in Fig. 1, but with the sealing ring placed on the piston before insertion into the casting cylinder and
- Fig. 6
- the view as in Fig. 5 when the piston is inserted in the casting cylinder.
Der Kolben 1 aus Stahl ist mit seinem Kolbenkörper 2 (Fig. 1) im nur angedeuteten, ebenfalls
aus Stahl bestehendem Giesszylinder 3 (Fig. 5) axial geführt. Der Kolbenkörper 2 geht
über einen Kegelteil 4 in die Kolbenstange 5 über, die mit einem nicht dargestellten Antrieb
für die Axialbewegung verbunden ist. Zwischen einem Kolbensteg 6 mit Abschrägung 7, der
in einen Anschlag 8 übergeht, und dem Kolbenkörper 2 ist eine Kolbennut 9 angebracht.
Die Fig. 2 bis 4 zeigen den mit einem Schlitz 10 versehenen Dichtungsring 11 aus Federstahl
in der entspannten Ruhelage, in welcher sein Aussendurchmesser grösser als der
Innendurchmesser des Giesszylinders ist und wobei der Ringkörper 12 einen Ringsteg 13
aufweist. Der Schlitz 10 ist als Stufenschlitz ausgebildet, dessen Schlitzflächen 14, 15, 16,
17, 18, 19 in Umfangsrichtung verlaufende und in Umfangsrichtung gegeneinander verschiebbare,
dichtende Stufen-Übergangsflächen 15, 18 bilden.The
In der entspannten Ruhelage liegt der Dichtungsring 11 mit offenem Schlitz 10 über dem
Kolbensteg 6 des Kolbens 1 (Fig. 5), bevor dieser in den Giesszylinder 3 eingesetzt wird.
Beim Einsetzen des Kolbens 1 in den Giesszylinder 3 wird der Dichtungsring 11 durch die
Kegelmantelfläche 20 in seine Arbeitsstellung zusammengepresst (Fig. 6), in welcher der
Dichtungsring 11 vom Giesszylinder 3 mit dem Ringkörper 12 gegen den Kolbensteg 6 und
mit dem Ringsteg 13 in die Kolbennut 9 gedrückt wird,selbst aber wegen seiner Federeigenschaft
eine Gegenkraft auf den Giesszylinder ausübt. Der Innendurchmesser des
Giesszylinders 3, der Aussendurchmesser des Dichtungsringes 11 und der Aussendurchmesser
des Kolbenkörpers 2 stimmen beinahe überein, wobei sie aber in der genannten
Reihenfolge minimal kleiner sein sollen.In the relaxed rest position, the
Claims (6)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE59707737T DE59707737D1 (en) | 1997-09-09 | 1997-09-09 | Piston for a hot chamber die casting machine |
ES97810643T ES2178746T3 (en) | 1997-09-09 | 1997-09-09 | PISTON FOR A PRESSURE FOUNDING MACHINE WITH HOT CAMERA. |
EP19970810643 EP0901852B1 (en) | 1997-09-09 | 1997-09-09 | Plunger for a hot-chamber die-casting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19970810643 EP0901852B1 (en) | 1997-09-09 | 1997-09-09 | Plunger for a hot-chamber die-casting machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0901852A1 true EP0901852A1 (en) | 1999-03-17 |
EP0901852B1 EP0901852B1 (en) | 2002-07-17 |
Family
ID=8230371
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19970810643 Expired - Lifetime EP0901852B1 (en) | 1997-09-09 | 1997-09-09 | Plunger for a hot-chamber die-casting machine |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0901852B1 (en) |
DE (1) | DE59707737D1 (en) |
ES (1) | ES2178746T3 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10040578C1 (en) * | 2000-08-18 | 2001-10-25 | Kunz Susanne | Plunger used in die casting, especially of aluminum has a hollow cylindrical sliding body mounted on a base, the sliding body being formed by at least one slit ring |
WO2004110679A1 (en) * | 2003-06-13 | 2004-12-23 | Allper Ag | Piston for a cold chamber die casting machine |
WO2015054776A1 (en) | 2013-10-18 | 2015-04-23 | Exco Technologies Limited | Wear ring for die-casting piston, die-casting piston incorporating same, and method of forming same |
US10718433B2 (en) * | 2017-05-05 | 2020-07-21 | Exco Technologies Limited | Wear ring for die-casting piston, and die-casting piston incorporating same |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1492043A (en) * | 1922-08-17 | 1924-04-29 | Mattson Leroy | Piston and ring |
DE742182C (en) * | 1940-09-15 | 1943-11-24 | Mueller Fritz Pressenfab | Press ram for injection and compression molding machines |
GB812536A (en) * | 1957-10-11 | 1959-04-29 | Dow Chemical Co | Piston assembly |
DE1080739B (en) * | 1957-11-16 | 1960-04-28 | Friedr Fingscheidt G M B H | Pistons for die casting machines |
DE1272492B (en) * | 1965-05-03 | 1968-07-11 | Gen Motors Corp | Die casting machine |
SU1752501A1 (en) * | 1990-03-26 | 1992-08-07 | Т.И, Кожокин | Piston block of moulds used in die casting |
US5350007A (en) * | 1992-01-30 | 1994-09-27 | Nippon Light Metal Co., Ltd. | Injection apparatus for a hot-chamber die-cast machine |
EP0423413B1 (en) * | 1989-10-18 | 1997-04-02 | Allper Ag | Piston, especially for a pressure die casting apparatus |
-
1997
- 1997-09-09 ES ES97810643T patent/ES2178746T3/en not_active Expired - Lifetime
- 1997-09-09 DE DE59707737T patent/DE59707737D1/en not_active Expired - Fee Related
- 1997-09-09 EP EP19970810643 patent/EP0901852B1/en not_active Expired - Lifetime
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1492043A (en) * | 1922-08-17 | 1924-04-29 | Mattson Leroy | Piston and ring |
DE742182C (en) * | 1940-09-15 | 1943-11-24 | Mueller Fritz Pressenfab | Press ram for injection and compression molding machines |
GB812536A (en) * | 1957-10-11 | 1959-04-29 | Dow Chemical Co | Piston assembly |
DE1080739B (en) * | 1957-11-16 | 1960-04-28 | Friedr Fingscheidt G M B H | Pistons for die casting machines |
DE1272492B (en) * | 1965-05-03 | 1968-07-11 | Gen Motors Corp | Die casting machine |
EP0423413B1 (en) * | 1989-10-18 | 1997-04-02 | Allper Ag | Piston, especially for a pressure die casting apparatus |
SU1752501A1 (en) * | 1990-03-26 | 1992-08-07 | Т.И, Кожокин | Piston block of moulds used in die casting |
US5350007A (en) * | 1992-01-30 | 1994-09-27 | Nippon Light Metal Co., Ltd. | Injection apparatus for a hot-chamber die-cast machine |
Non-Patent Citations (1)
Title |
---|
SOVIET PATENTS ABSTRACTS Section Ch Week 9330, Derwent World Patents Index; Class M22, AN 93-241611, XP002056560 * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10040578C1 (en) * | 2000-08-18 | 2001-10-25 | Kunz Susanne | Plunger used in die casting, especially of aluminum has a hollow cylindrical sliding body mounted on a base, the sliding body being formed by at least one slit ring |
WO2004110679A1 (en) * | 2003-06-13 | 2004-12-23 | Allper Ag | Piston for a cold chamber die casting machine |
WO2015054776A1 (en) | 2013-10-18 | 2015-04-23 | Exco Technologies Limited | Wear ring for die-casting piston, die-casting piston incorporating same, and method of forming same |
CN106061653A (en) * | 2013-10-18 | 2016-10-26 | 埃克斯科科技有限公司 | Wear ring for die-casting piston, die-casting piston incorporating same, and method of forming same |
JP2016533271A (en) * | 2013-10-18 | 2016-10-27 | エクスコ テクノロジーズ リミテッドExco Technologies Limited | Wear ring for die-cast piston, die-cast piston incorporating wear ring, and method of forming wear ring |
US9587742B2 (en) | 2013-10-18 | 2017-03-07 | Exco Technologies Limited | Wear ring for die-casting piston, die-casting piston incorporating same, and method of forming same |
EP3057726A4 (en) * | 2013-10-18 | 2017-05-17 | Exco Technologies Limited | Wear ring for die-casting piston, die-casting piston incorporating same, and method of forming same |
US10718433B2 (en) * | 2017-05-05 | 2020-07-21 | Exco Technologies Limited | Wear ring for die-casting piston, and die-casting piston incorporating same |
Also Published As
Publication number | Publication date |
---|---|
EP0901852B1 (en) | 2002-07-17 |
ES2178746T3 (en) | 2003-01-01 |
DE59707737D1 (en) | 2002-08-22 |
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