EP0896644B1 - Flameproof fabrics based on melamine resin fibres - Google Patents

Flameproof fabrics based on melamine resin fibres Download PDF

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Publication number
EP0896644B1
EP0896644B1 EP97922927A EP97922927A EP0896644B1 EP 0896644 B1 EP0896644 B1 EP 0896644B1 EP 97922927 A EP97922927 A EP 97922927A EP 97922927 A EP97922927 A EP 97922927A EP 0896644 B1 EP0896644 B1 EP 0896644B1
Authority
EP
European Patent Office
Prior art keywords
fibers
fabric
weight
fire
alkyl
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP97922927A
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German (de)
French (fr)
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EP0896644A1 (en
Inventor
Heinz Berbner
Ägidius Eckel
Hans-Dieter Eichhorn
Karl Ott
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Basofil Fibres LLC
Original Assignee
BASF SE
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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/02Cotton wool; Wadding
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/08Heat resistant; Fire retardant
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/08Heat resistant; Fire retardant
    • A41D31/085Heat resistant; Fire retardant using layered materials
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C8/00Hand tools or accessories specially adapted for fire-fighting, e.g. tool boxes
    • A62C8/06Fire-blankets
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D5/00Composition of materials for coverings or clothing affording protection against harmful chemical agents
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/513Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/56Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/83Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/244Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
    • D06M15/256Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing fluorine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • D06M15/277Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof containing fluorine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/92Fire or heat protection feature
    • Y10S428/921Fire or flameproofing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2631Coating or impregnation provides heat or fire protection
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3976Including strand which is stated to have specific attributes [e.g., heat or fire resistance, chemical or solvent resistance, high absorption for aqueous composition, water solubility, heat shrinkability, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3976Including strand which is stated to have specific attributes [e.g., heat or fire resistance, chemical or solvent resistance, high absorption for aqueous composition, water solubility, heat shrinkability, etc.]
    • Y10T442/3984Strand is other than glass and is heat or fire resistant

Definitions

  • the present invention relates to flame retardant fabrics based on of melamine resin fibers, fire protection ceilings made from them and fire protective clothing and their use for extinguishing Fires and to protect people and objects from fire, Combustion products and / or extinguishing agents.
  • fire blankets which are often called "fire blankets” are usually used to combat smaller ones Fires, extinguishing the flames by suffocating them.
  • fire protection ceilings which are primarily not used as fire blankets, but in particular should be suitable for people or objects from fire, heat, combustion products such as soot, or extinguishing agents to protect.
  • Such blankets would be of particular value, for example, in Churches and museums, which often have a variety of irreplaceable works of art store which are insufficient against fire and in the event of a fire, against the immediate consequences of the fire, such as Protected against heat and soot, as well as against the consequences of extinguishing measures are.
  • WO 95/14126 fiber mixtures are known, the melamine resin fibers and contain aramid fibers. From these fiber blends flame-retardant fabrics can be produced.
  • DE-A 44 40 491 describes the use of melamine resin fibers for the production of fire protection ceilings.
  • the present invention was therefore based on the object Flame retardant fabric for fire blankets or clothing To provide effective protection against fire, extinguishing agents and / or combustion products, i.e. heat, water, is dirt and / or oil repellent.
  • the invention also relates to fire blankets and Protective clothing made from the flame-retardant fabric according to the invention can be manufactured.
  • the invention further relates to the use of such fire protection ceilings to protect objects from fire, heat, combustion products, and / or extinguishing agents, and their use for extinguishing fires.
  • Flame retardant fabrics comprising the above ingredients a), b), c) and d) can by the usual methods of textile production woven from yarn or in the form of fleeces from the Fibers or fiber blends are made (see Ullmanns Encyclopedia of Technical Chemistry, 4th ed., Vol. 23, "Textile Technology”). Subsequently, component e) is then applied. It is also possible to use fibers a), b) and d), or to equip the spun yarns therefrom with component e) and then further processed into the fabrics according to the invention.
  • the fabrics of the invention can continue about 4.9 to 95% by weight, preferably about 5 to 50% by weight, in particular about 10 to 45% by weight of normally flammable fabric included, such as Wool, cotton, polyamide fibers, polyester fibers and viscose.
  • normally flammable fabric included such as Wool, cotton, polyamide fibers, polyester fibers and viscose.
  • the amount of these fibers used may be Do not adversely affect the flame resistance of the fabric.
  • normally flammable fabrics offer a number of Advantages. If you use e.g. Cotton or other comparable Fibers as a further component, so fabrics can be produced that have an increased water absorption capacity, resulting in an improved Protection against moisture, e.g. achieved before extinguishing water can be. In addition, the comfort of fabrics by the Addition of normally flammable fibers can be improved. This is Of particular advantage if protective clothing is made from the fabrics shall be. In addition of normal leads flammable fibers significantly reduce the cost of flame-resistant Fabrics based on melamine resin fibers.
  • the fabrics according to the invention can replace the normally flammable ones Fibers or in combination with 0.1 to 20 wt .-%, preferably about 0.5 to 10 wt .-%, a heat, oil, dirt and / or contain moisture repellent equipment.
  • the mesh can be impregnated or coated with the finishing agent become.
  • Examples of equipment suitable according to the invention include or double-sided layers of metal, such as Aluminum.
  • metal layers usually in a thickness from e.g. 5 - 200 ⁇ m, preferably 10 - 100 ⁇ m, so that the flexibility of the fabric does not adversely change will protect against fire, exposure to heat, especially the Radiant heat, soot and extinguishing agents, e.g. Water and foam or dry powder.
  • metallized fabrics are suitable for production of protective suits for heavy fire and heat protection.
  • the Metallization is usually done by vapor deposition of metal the tissue in a high vacuum (see Ullmann's Encyclopedia of Technical Chemistry, 3rd ed., Vol. 15, p. 276 and literature cited there).
  • Such metal foils usually consist of one polymeric carrier film coated with a thin metal film is. They preferably contain a polymeric carrier Polyester base.
  • Such films are used by various Manufacturers used for coating fabrics (e.g. Gentex Corp., Carbondale PA, USA; C.F. Ploucquet GmbH & Co, D-89522 Heidenheim; Darmstadt GmbH, D-46485 Wesel).
  • the fabrics according to the invention it is possible to use the fabrics according to the invention to produce metallized yarns or fibers.
  • the yarns are preferably with aluminum in layer thicknesses in the range of 10-100 ⁇ m coated, the fibers have metal coatings from 0.01 to 1 ⁇ m.
  • Such yarns or fibers are, for example based on those in DE-AS 27 43 768, DE-A 38 10 597 or EP-A 528 192 described methods can be produced.
  • Such layers preferably exist Made of polyurethane-containing materials and / or polytetrafluoroethylene-containing Materials.
  • Such coatings are already available Improving weather protection for state-of-the-art textiles Technology known (see Ullmann's encyclopedia of chemical engineering, 5th ed., Vol A26, pp. 306-312, and lexicon for textile finishing, 1955, pp. 211 ff). These coatings can be designed in this way be that water vapor can diffuse through the layer, while at the same time being exposed to liquid water or similar fire extinguishing products and combustion products either not or only can be penetrated insignificantly. These coatings are usually glued onto the fabric as polymer films or calendered.
  • the production of the melamine resin fibers used according to the invention can, for example, according to those in EP-A 93 965, DE-A 23 64 091, EP-A 221 330 or EP-A 408 947.
  • Particularly preferred melamine resin fibers contain as a monomer unit (A) 90 to 100 mol% of a mixture consisting of essentially from 30 to 100, preferably 50 to 99, particularly preferred 85 to 95, in particular 88 to 93 mol% of melamine and 0 to 70, preferably 1 to 50, particularly preferably 5 to 15, in particular 7 to 12 mol%, of a substituted melamine I or Mixtures of substituted melamines I.
  • the particularly preferred ones contain as further monomer building block (B) Melamine resin fibers 0 to 10, preferably 0.1 to 9.5, in particular 1 to 5 mol%, based on the total number of moles Monomer building blocks (A) and (B), a phenol or a mixture of phenols.
  • the most preferred melamine resin fibers are usually by reacting components (A) and (B) with formaldehyde or Formaldehyde-providing compounds and subsequent spinning available, the molar ratio of melamines to formaldehyde in the range from 1: 1.15 to 1: 4.5, preferably from 1: 1.8 to 1: 3.0 lies.
  • the preferred hydroxy-C 2 -C 10 -alkyl groups are hydroxy-C 2 -C 6 -alkyl, such as 2-hydroxyethyl, 3-hydroxy-n-propyl, 2-hydroxyisopropyl, 4-hydroxy-n-butyl, 5-hydroxy-n-pentyl, 6-hydroxy-n-hexyl, 3-hydroxy-2,2-dimethylpropyl, preferably hydroxy-C 2 -C 4 -alkyl, such as 2-hydroxyethyl, 3-hydroxy-n-propyl, 2-hydroxyisopropyl and 4-hydroxy-n-butyl, particularly preferably 2-hydroxyethyl and 2-hydroxyisopropyl.
  • Preferred amino-C 2 -C 12 -alkyl groups are amino-C 2 -C 8 -alkyl groups, such as 2-aminoethyl, 3-aminopropyl, 4-aminobutyl, 5-aminopentyl, 6-aminohexyl, 7-aminoheptyl and 8-aminooctyl, particularly preferably 2-aminoethyl and 6-aminohexyl, very particularly preferably 6-aminohexyl.
  • Suitable phenols (B) are one or two phenols containing hydroxyl groups, which are optionally substituted with radicals selected from the group consisting of C 1 -C 9 alkyl and hydroxy, and C 1 -C 4 alkanes substituted with two or three phenol groups, Di (hydroxyphenyl) sulfones or mixtures of these phenols.
  • the preferred phenols are: phenol, 4-methylphenol, 4-tert-butylphenol, 4-n-octylphenol, 4-n-nonylphenol, Pyrocatechol, resorcinol, hydroquinone, 2,2-bis (4-hydroxyphenyl) propane, Bis (4-hydroxyphenyl) sulfone, particularly preferred Phenol, resorcinol and 2,2-bis (4-hydroxyphenyl) propane.
  • Formaldehyde is usually used as an aqueous solution with a Concentration of, for example, 40 to 50% by weight or in the form of Compounds involved in the reaction with (A) and (B) formaldehyde deliver, for example as oligomeric or polymeric formaldehyde in solid form, such as paraformaldehyde, 1,3,5-trioxane or 1,3,5,7-tetroxane.
  • polyamine is usually polycondensed, optionally substituted Melamine and optionally phenol together with formaldehyde or formaldehyde-providing compounds. You can do it submit all components right at the beginning or you can add them in portions and successively react and the educated Pre-condensates subsequently additional melamine, substituted Add melamine or phenol.
  • the polycondensation is carried out in a manner known per se (see EP-A 355 760, Houben-Weyl, vol. 14/2, pp. 357 ff).
  • the reaction temperature is generally chosen in one Range from 20 to 150, preferably from 40 to 140 ° C.
  • the reaction pressure is usually not critical. You work in generally in a range from 100 to 500 kPa, preferably below Atmospheric pressure.
  • the reaction can be carried out with or without a solvent.
  • aqueous formaldehyde solution no solvent too.
  • solid bound Formaldehyde is usually chosen as the solvent, the amount used is usually in the range from 5 to 40, preferably from 15 to 20% by weight, based on the total amount monomers used.
  • the polycondensation is generally carried out in a pH range above 7.
  • the pH range of 7.5 is preferred to 10.0, particularly preferably from 8 to 9.
  • reaction mixture small amounts can be used in a more customary manner
  • Additives such as alkali metal sulfites, e.g. Sodium disulfite and Sodium sulfite, alkali metal formates, e.g. Sodium formate, alkali metal citrates, e.g. Sodium citrate, phosphates, polyphosphates, Add urea, dicyandiamide or cyanamide.
  • alkali metal sulfites e.g. Sodium disulfite and Sodium sulfite
  • alkali metal formates e.g. Sodium formate
  • alkali metal citrates e.g. Sodium citrate
  • phosphates e.g. Sodium citrate
  • phosphates e.g. Sodium citrate
  • polyphosphates polyphosphates
  • Add urea dicyandiamide or cyanamide.
  • modifiers are amines and amino alcohols such as Diethylamine, ethanolamine, diethanolamine or 2-diethylaminoethanol.
  • Fillers or emulsifiers come in as additional additives Consideration.
  • Fillers can be, for example, fibrous or powdery inorganic reinforcing agents or fillers, such as Glass fibers, metal powder, metal salts or silicates, e.g. Kaolin, Talc, heavy spar, quartz or chalk, as well as pigments and dyes deploy.
  • the emulsifiers are generally used as usual non-ionic, anion-active or cation-active organic Compounds with long chain alkyl residues.
  • the polycondensation can be carried out batchwise or continuously, for example in an extruder (see EP-A 355 760) perform known methods.
  • the invention is generally spun Melamine resin in a manner known per se, for example after adding a hardener, usually acids, such as Formic acid, sulfuric acid or ammonium chloride, at room temperature in a rotary spinning machine and then hardens the Raw fibers in a heated atmosphere, or you spin in a heated atmosphere, this evaporates at the same time water serving as solvent and hardens the condensate.
  • a hardener usually acids, such as Formic acid, sulfuric acid or ammonium chloride
  • the fibers can be up to 25, preferably up to 10% by weight of customary fillers, in particular those on the Base of silicates, such as mica, dyes, pigments, metal powder and add matting agents and then to the corresponding ones Process fire blankets and fleeces.
  • customary fillers such as mica, dyes, pigments, metal powder and add matting agents and then to the corresponding ones Process fire blankets and fleeces.
  • yarns are usually produced from the fibers using methods known per se, for example using the carded yarn method (Ullmanns Enzyklopadie der Technischen Chemie, 4th ed., Vol. 23, "Textile technology”.
  • the yarns preferably have a fineness in the range from 100 to 200, particularly preferably from 140 to 160 tex.
  • the yarns are then generally used to produce fabrics by methods customary in the textile industry, the basis weight of the fabrics being in the range from 70 to 900, preferably from 120 to 500 g / m 2 is selected.
  • the fire protection ceilings according to the invention can also be constructed from non-woven fabrics.
  • Nonwovens are generally accessible by processing fibers on nonwovens with transverse layers. They preferably have a weight per unit area in the range from 30 to 600, preferably from 50 to 450 g / m 2 .
  • fiber mixtures can also be used for fire protection ceilings process that essentially 4.9 to 95 wt .-%, preferably 25 to 90% by weight, particularly preferably 40 to 75% by weight
  • Aramid fibers are preferred by spinning of solutions of polycondensation products of iso- or terephthalic acid or their derivatives, such as acid chlorides with para- or meta-phenylenediamine in solvents, such as N-methylpyrrolidone, Hexamethylphosphoric triamide, concentrated sulfuric acid or their usual mixtures prepared therefrom.
  • solvents such as N-methylpyrrolidone, Hexamethylphosphoric triamide, concentrated sulfuric acid or their usual mixtures prepared therefrom.
  • the received Continuous fibers are then usually cut into staple fibers, whose thickness is usually 5 to 25 microns.
  • Preferred aramid fibers are those based on an isomeric poly-p-phenylene terephthalamide.
  • the processing of the fiber mixtures is carried out as is known, For example, on conventional fiber mixing equipment, as in Nonwovens, Georg Thieme Verlag, are described.
  • a preferred one Embodiment is usually made from staple fibers a usual length of 1 to 20 cm. These are generally fed via a conveyor to a card and there premixed. The mixing is then usually in one Carding machine completed, taking a wad-shaped sheet receives. The wadded web obtained then becomes yarns or Nonwovens processed.
  • Fire protection ceilings that have a metal coating, be it directly on of the fiber or on the finished fabric due to a difficult heat transfer through the fire protection ceiling and thus by better protection of the objects to be protected towards heat.
  • the fibers are soaked through Brushing or similar processes with salts, in particular Silicates, particularly preferably Mg-Al silicates, or foaming agents Stitched fabrics.
  • salts in particular Silicates, particularly preferably Mg-Al silicates, or foaming agents Stitched fabrics.
  • the fire protection blankets are put out to extinguish Fires, burning objects and people.
  • the fabrics according to the invention are used for production of fire protection ceilings for the protection of people and objects from fire, extinguishing agents and / or combustion products by the persons and objects to be protected with the inventive Covers fire blankets.
  • the invention Fire blankets to protect art objects and / or antiques. They are also applicable to Protection of houses and dangerous goods containers on trucks, Trains or ships that contain flammable substances, as well as from Tanker trucks and gas boilers, electric or electronic Systems such as computers, terminals, control centers.
  • the fabrics of the invention are also suitable as flame retardant Covers for upholstered seats in cars, planes, railroad cars, etc.
  • An advantage of the fire protection blankets and nonwovens according to the invention is that the fire protection ceilings produced according to the invention and fleeces when heated or in direct contact with Do not melt fire or a flame and therefore no drop formation occurs and the blankets and fleeces therefore also when exposed to heat remain dimensionally stable.
  • Another advantage of the invention Fire blankets is that they are effective Protection against the effects of water and other extinguishing agents as well as from combustion products such as soot.
  • a fabric made of a yarn containing 60% by weight of melamine resin fibers and 40% by weight of p-aramid fibers with a basis weight of 220 g / m 2 was treated with a commercially available fluorocarboxylic acid finish.
  • the fabric is soaked in a liquor containing 30 g / l Persistol® O (commercial product from BASF) as well as 3 g / l aluminum sulfate and 1 g / l 60% acetic acid.
  • the liquor absorption is 70% by weight.
  • the mixture was then dried at 130 ° C. to a residual moisture of 6 to 8% by weight and then heated to 150 ° C. for a min.
  • the fabric was spray tested for its hydrophobicity subjected to AATCC 22 and achieved a grade of 70. Regarding the oleophobicization was carried out according to AATCC 118, the tissue received the grade 6.
  • the protective effect of the fabric was based on the directive (Assessment of the Ignibility of Upholstered Seating by Smouldering and Flaming Ignition Sources, British Standards BS 582: 1990, Section 3, Crib 5 or Crib 7).
  • the fabric was placed on a block of commercially available flexible polyurethane foam without the addition of flame retardants (about 95 Parts by weight of polyol, 50 parts by weight of methylene diisocyanate, 5 parts by weight Parts of water and catalyst) and an ignition source 'Crib 5 '(wooden crib) exposed.
  • flame retardants about 95 Parts by weight of polyol, 50 parts by weight of methylene diisocyanate, 5 parts by weight Parts of water and catalyst
  • an ignition source 'Crib 5 '(wooden crib) exposed.
  • the ignited Foam until the ignition source has burned off and burned out (about 8 up to 10 min), smoldering and smoldering effects also occurred not on.
  • the same test was carried out without using the invention Fabric repeated.
  • the polyurethane foam ignited spontaneously and burned down completely.
  • a fabric made of a yarn which contained 60% by weight of melamine resin fibers and 40% by weight of p-paramide fibers was used as the test fabric.
  • the fabric was coated on both sides with a polyester film metallized with aluminum in a high vacuum.
  • the fabric thus obtained had a weight per unit area of 725 g / m 2 .
  • Example 1 stretched on a polyurethane foam block. This is then an ignition source exposed to 'Crib 7'. Even after a long time The foam does not ignite for a long period of time. and glow effects also do not occur.
  • a polyurethane foam block was, as described in Example 1, covered with a needle felt made of m-aramid with a weight per unit area of 200 g / m 2 . It was then exposed to a 'Crib 7' ignition source. After 30 seconds was extinguished with water. The needle felt was completely soaked, and the foam also showed traces of extinguishing water.

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Abstract

The present invention relates to flameproof fabrics based on melarnine resin fibres, fireproof blankets and clothing made therewith and their use for extinguishing fires and protecting people and objects from fire, combustion products and/or extinguishing agents.

Description

Die vorliegende Erfindung betrifft flammfeste Gewebe auf der Basis von Melamin-Harzfasern, daraus hergestellte Brandschutzdecken und Brandschutzkleidung sowie deren Verwendung zum Löschen von Bränden und zum Schutz von Personen und Gegenständen vor Feuer, Verbrennungsprodukten und/oder Löschmitteln.The present invention relates to flame retardant fabrics based on of melamine resin fibers, fire protection ceilings made from them and fire protective clothing and their use for extinguishing Fires and to protect people and objects from fire, Combustion products and / or extinguishing agents.

Herkömmliche Brandschutzdecken, die auch häufig als "Löschdecken" bezeichnet werden, dienen in der Regel zur Bekämpfung von kleineren Bränden, wobei man die Flammen löscht, indem man sie erstickt.Conventional fire blankets, which are often called "fire blankets" are usually used to combat smaller ones Fires, extinguishing the flames by suffocating them.

Bekannte Brandschutzdecken und Brandschutzbekleidung bestehen häufig aus Glasfasergewebe. Diese Brandschutzdecken besitzen den Nachteil, daß sie sehr spröde sind und leicht schmelzen. Insbe- sondere besteht somit die Gefahr, daß aus diesem Material gefertigte Brandschutzdecken im Brandfall durchbrennen können. Weiterhin sind Brandschutzdecken auf der Basis von Aramidfasern bekannt, wobei jedoch solche Decken bislang noch sehr teuer sind. Weiterhin ist die brandhemmende Wirkung von Geweben auf Aramidbasis noch nicht zufriedenstellend. Zudem weist Brandschutzkleidung aus diesen Geweben einen nur mäßigen Tragekomfort auf.Known fire blankets and fire protection clothing exist often made of fiberglass. These fire blankets have the Disadvantage that they are very brittle and melt easily. In particular special there is therefore a risk that manufactured from this material Can burn fire blankets in case of fire. Farther fire protection blankets based on aramid fibers are known, however, such blankets are still very expensive. Furthermore, the fire-retardant effect of fabrics based on aramid not yet satisfactory. Also shows fire protection clothing these fabrics are only moderately comfortable to wear.

Es besteht aber außerdem ein Bedarf an solchen Brandschutzdecken, die primär nicht als Löschdecken Verwendung finden, sondern insbesondere dazu geeignet sein sollten, Personen oder Gegenstände vor Feuer, Hitze, Verbrennungsprodukten, wie Ruß, oder Löschmitteln zu schützen.But there is also a need for such fire protection ceilings which are primarily not used as fire blankets, but in particular should be suitable for people or objects from fire, heat, combustion products such as soot, or extinguishing agents to protect.

Von besonderem Wert wären solche Schutzdecken beispielsweise in Kirchen und Museen, die häufig eine Vielzahl unersetzbarer Kunstgegenstände aufbewahren, welche nur unzureichend gegen Feuer und, im Falle eines Brandes, gegen die unmittelbaren Brandfolgen, wie Hitze und Ruß, sowie gegen die Folgen von Löschmaßnahmen geschützt sind.Such blankets would be of particular value, for example, in Churches and museums, which often have a variety of irreplaceable works of art store which are insufficient against fire and in the event of a fire, against the immediate consequences of the fire, such as Protected against heat and soot, as well as against the consequences of extinguishing measures are.

Aus der WO 95/14126 sind Fasermischungen bekannt, die Melamin-harzfasern und Aramidfasern enthalten. Aus diesen Fasermischungen können flammfeste Gewebe hergestellt werden. Die DE-A 44 40 491 beschreibt die Verwendung von Melaminharzfasern zur Herstellung von Brandschutzdecken. WO 95/14126 fiber mixtures are known, the melamine resin fibers and contain aramid fibers. From these fiber blends flame-retardant fabrics can be produced. DE-A 44 40 491 describes the use of melamine resin fibers for the production of fire protection ceilings.

Die bisher bekannten Brandschutzdecken sind für diesen speziellen Zweck nicht geeignet, da sie entweder zu schwer, zu steif oder zu durchlässig für Mikropartikel oder Flüssigkeiten sind.The previously known fire protection ceilings are special for this Not suitable because it is either too heavy, too stiff or too heavy are permeable to microparticles or liquids.

Der vorliegenden Erfindung lag daher die Aufgabe zugrunde, ein flammfestes Gewebe für Brandschutzdecken oder Brandschutzkleidung bereitzustellen, das einen wirksamen Schutz vor Feuer, Löschmitteln und/oder Verbrennungsprodukten bietet, d.h. hitze-, wasser-, schmutz- und/oder ölabweisend ist. The present invention was therefore based on the object Flame retardant fabric for fire blankets or clothing To provide effective protection against fire, extinguishing agents and / or combustion products, i.e. heat, water, is dirt and / or oil repellent.

Diese Aufgabe wird gelöst durch Bereitstellung eines flammfesten Gewebes, das, jeweils bezogen auf das Gesamtgewicht des Gewebes,

  • a) etwa 4,9 bis etwa 95 Gew.-% Melaminharzfasern,
  • b) 0 bis etwa 90,1 Gew.-% flammfeste Fasern, ausgewählt unter Aramidfasern, Kohlenstoffasern, Glasfasern, flammfester Wolle und flammfester Viskose,
    und
  • c) 0 bis etwa 20 Gew.-% Füllstoffe enthält,
    das dadurch gekennzeichnet ist, daß es als weiteren Bestandteil enthält:
  • d) gegebenenfalls etwa 4,9 bis etwa 95 Gew.-% normal entflammbare Fasern und/oder
  • e) etwa 0,1 bis etwa 20 Gew.-% mindestens einer hitze-, öl-, schmutz- und/oder feuchtigkeitsabweisenden Ausrüstung, die wenigstens eine ein- oder zweiseitige Metallbeschichtung umfaßt.
  • This object is achieved by providing a flame-retardant fabric which, based in each case on the total weight of the fabric,
  • a) about 4.9 to about 95% by weight of melamine resin fibers,
  • b) 0 to about 90.1% by weight of flame-resistant fibers, selected from aramid fibers, carbon fibers, glass fibers, flame-resistant wool and flame-resistant viscose,
    and
  • c) contains 0 to about 20% by weight of fillers,
    which is characterized in that it contains as a further component:
  • d) optionally about 4.9 to about 95% by weight of normally flammable fibers and / or
  • e) about 0.1 to about 20% by weight of at least one heat, oil, dirt and / or moisture repellent finish comprising at least one one or two-sided metal coating.
  • Gegenstand der Erfindung sind außerdem Brandschutzdecken und Schutzkleidung, die aus dem erfindungsgemäßen flammfesten Gewebe gefertigt werden können.The invention also relates to fire blankets and Protective clothing made from the flame-retardant fabric according to the invention can be manufactured.

    Weiterhin betrifft die Erfindung die Verwendung solcher Brandschutzdecken zum Schutz von Gegenständen vor Feuer, Hitze, Verbrennungsprodukten, und/oder Löschmitteln, sowie deren Verwendung zum Löschen von Bränden.The invention further relates to the use of such fire protection ceilings to protect objects from fire, heat, combustion products, and / or extinguishing agents, and their use for extinguishing fires.

    Flammhemmende Gewebe, umfassend die oben genannten Bestandteile a), b), c) und d), können nach den üblichen Methoden der Textilherstellung aus Garnen gewebt oder in Form von Vliesen aus den Fasern oder Fasermischungen hergestellt werden (siehe Ullmanns Enzyklopädie der Technischen Chemie, 4. Aufl., Bd. 23, "Textiltechnik"). Im Anschluß daran wird dann die Komponente e) aufgebracht. Auch ist es möglich, bereits die Fasern a), b) und d), oder die daraus versponnenen Garne mit der Komponente e) auszurüsten und dann zu den erfindungsgemäßen Geweben weiter zu verarbeiten.Flame retardant fabrics comprising the above ingredients a), b), c) and d) can by the usual methods of textile production woven from yarn or in the form of fleeces from the Fibers or fiber blends are made (see Ullmanns Encyclopedia of Technical Chemistry, 4th ed., Vol. 23, "Textile Technology"). Subsequently, component e) is then applied. It is also possible to use fibers a), b) and d), or to equip the spun yarns therefrom with component e) and then further processed into the fabrics according to the invention.

    Darüber hinaus können die erfindungsgemäßen Gewebe jedoch weiterhin etwa 4,9 bis 95 Gew.-%, vorzugsweise etwa 5 bis 50 Gew.-%, insbesondere etwa 10 bis 45 Gew.-% normal entflammbares Gewebe enthalten, wie z.B. Wolle, Baumwolle, Polyamidfasern, Polyesterfasern und Viskose. Die eingesetzte Menge dieser Fasern darf die Flammfestigkeit des Gewebes jedoch nicht nachteilig beeinflussen. In addition, however, the fabrics of the invention can continue about 4.9 to 95% by weight, preferably about 5 to 50% by weight, in particular about 10 to 45% by weight of normally flammable fabric included, such as Wool, cotton, polyamide fibers, polyester fibers and viscose. The amount of these fibers used may be Do not adversely affect the flame resistance of the fabric.

    Der Zusatz von normal entflammbarem Gewebe bietet eine Reihe von Vorteilen. Verwendet man z.B. Baumwolle oder andere vergleichbare Fasern als weitere Komponente, so sind Gewebe herstellbar, die ein erhöhtes Wasseraufnahmevermögen besitzen, wodurch ein verbesserter Schutz vor Feuchtigkeit, wie z.B. vor Löschwasser erzielt werden kann. Außerdem kann der Tragekomfort von Geweben durch den Zusatz normal entflammbarer Fasern verbessert werden. Dies ist von besonderem Vorteil, wenn aus den Geweben Schutzkleidung hergestellt werden soll. Darüber hinaus führt der Zusatz von normal entflammbaren Fasern zu einer deutlichen Verbilligung von flammfesten Geweben auf Basis von Melaminharzfasern.The addition of normally flammable fabrics offers a number of Advantages. If you use e.g. Cotton or other comparable Fibers as a further component, so fabrics can be produced that have an increased water absorption capacity, resulting in an improved Protection against moisture, e.g. achieved before extinguishing water can be. In addition, the comfort of fabrics by the Addition of normally flammable fibers can be improved. This is Of particular advantage if protective clothing is made from the fabrics shall be. In addition, the addition of normal leads flammable fibers significantly reduce the cost of flame-resistant Fabrics based on melamine resin fibers.

    Die erfindungsgemäßen Gewebe können anstelle der normal entflammbaren Fasern oder in Kombination damit 0,1 bis 20 Gew.-%, vorzugsweise etwa 0,5 bis 10 Gew.-%, einer hitze-, öl-, schmutz- und/oder feuchtigkeitsabweisenden Ausrüstung enthalten. Das Gewebe kann mit dem Ausrüstungsmittel imprägniert oder beschichtet werden.The fabrics according to the invention can replace the normally flammable ones Fibers or in combination with 0.1 to 20 wt .-%, preferably about 0.5 to 10 wt .-%, a heat, oil, dirt and / or contain moisture repellent equipment. The mesh can be impregnated or coated with the finishing agent become.

    Beispiele für erfindungsgemäß geeignete Ausrüstungen sind ein- oder zweiseitig aufgebrachte Schichten aus Metall, wie z.B. Aluminium. Derartige Metallschichten, die gewöhnlich in einer Dicke von z.B. 5 - 200 µm, vorzugsweise 10 - 100 µm aufgetragen werden, so daß die Flexibilität des Gewebes nicht nachteilig verändert wird, schützen vor Feuer, Hitzeeinwirkung, insbesondere der Strahlungswärme, Ruß und Löschmittel, wie z.B. Wasser und Löschschäume oder Löschpulver. Entsprechend der pr EN 1486 (vorläufige Europanorm) eignen sich metallisierte Gewebe für die Herstellung von Schutzanzügen für den schweren Brand- und Hitzeschutz. Die Metallierung erfolgt in der Regel durch Aufdampfen von Metall auf das Gewebe im Hochvakuum (siehe Ullmanns Enzyklopädie der Technischen Chemie, 3. Aufl., Bd. 15, S. 276 und dort zitierte Literatur). Auch ist es möglich, auf das Gewebe dünne Metallfolien aufzukleben. Derartige Metallfolien bestehen in der Regel aus einer polymeren Trägerfolie, die mit einem dünnen Metallfilm beschichtet ist. Sie enthalten vorzugsweise einen polymeren Träger auf Polyesterbasis. Die metallisierten Folien können entsprechend der TL 8415-0203 (TL = Technische Lieferbindung der Bundeswehr) einseitig oder vorzugsweise zweiseitig auf das erfindungsgemäße Gewebe aufgebracht werden, beispielsweise mittels eines Klebers oder durch Heiß-Kalandrieren. Derartige Folien werden von verschiedenen Herstellern für die Beschichtung von Geweben verwendet (z.B. Gentex Corp., Carbondale PA, USA; C.F.Ploucquet GmbH & Co, D-89522 Heidenheim; Darmstädter GmbH, D-46485 Wesel). Examples of equipment suitable according to the invention include or double-sided layers of metal, such as Aluminum. Such metal layers, usually in a thickness from e.g. 5 - 200 µm, preferably 10 - 100 µm, so that the flexibility of the fabric does not adversely change will protect against fire, exposure to heat, especially the Radiant heat, soot and extinguishing agents, e.g. Water and foam or dry powder. According to pr EN 1486 (provisional European standards), metallized fabrics are suitable for production of protective suits for heavy fire and heat protection. The Metallization is usually done by vapor deposition of metal the tissue in a high vacuum (see Ullmann's Encyclopedia of Technical Chemistry, 3rd ed., Vol. 15, p. 276 and literature cited there). It is also possible to glue thin metal foils onto the fabric. Such metal foils usually consist of one polymeric carrier film coated with a thin metal film is. They preferably contain a polymeric carrier Polyester base. The metallized foils can be made according to the TL 8415-0203 (TL = technical delivery obligation of the Bundeswehr) one-sided or preferably two-sided on the fabric according to the invention are applied, for example by means of an adhesive or by hot calendering. Such films are used by various Manufacturers used for coating fabrics (e.g. Gentex Corp., Carbondale PA, USA; C.F. Ploucquet GmbH & Co, D-89522 Heidenheim; Darmstadt GmbH, D-46485 Wesel).

    Darüber hinaus ist es möglich, die erfindungsgemäßen Gewebe aus metallisierten Garnen oder Fasern herzustellen. Die Garne sind vorzugsweise mit Aluminium in Schichtdicken im Bereich von 10-100 µm beschichtet, die Fasern weisen Metallbeschichtungen von 0,01 bis 1 µm auf. Derartige Garne oder Fasern sind beispielsweise in Anlehnung an die in DE-AS 27 43 768, DE-A 38 10 597 oder EP-A 528 192 beschriebenen Verfahren herstellbar.In addition, it is possible to use the fabrics according to the invention to produce metallized yarns or fibers. The yarns are preferably with aluminum in layer thicknesses in the range of 10-100 µm coated, the fibers have metal coatings from 0.01 to 1 µm. Such yarns or fibers are, for example based on those in DE-AS 27 43 768, DE-A 38 10 597 or EP-A 528 192 described methods can be produced.

    Weitere Beispiele für erfindungsgemäß geeignete Ausrüstungen sind ein- oder zweiseitig auf das Gewebe aufgetragene, wasserabweisende hydrophobe Schichten. Solche Schichten bestehen vorzugsweise aus polyurethanhaltigen Materialien und/oder polytetrafluoräthylenhaltigen Materialien. Solche Beschichtungen sind bereits zur Verbesserung des Wetterschutzes bei Textilien aus dem Stand der Technik bekannt (siehe Ullmanns Enzyklopädie der Technischen Chemie, 5. Aufl., Vol A26, S. 306-312, und Lexikon für Textilveredelung, 1955, S. 211 ff). Diese Beschichtungen können so ausgebildet sein, daß Wasserdampf durch die Schicht diffundieren kann, während sie gleichzeitig von flüssigem Wasser oder ähnlichen Feuerlöschprodukten sowie von Verbrennungsprodukten nicht oder nur unwesentlich durchdrungen werden können. Diese Beschichtungen werden in der Regel als Polymerfolien auf das Gewebe aufgeklebt oder kalandriert.Further examples of equipment suitable according to the invention are water-repellent applied on one or two sides to the fabric hydrophobic layers. Such layers preferably exist Made of polyurethane-containing materials and / or polytetrafluoroethylene-containing Materials. Such coatings are already available Improving weather protection for state-of-the-art textiles Technology known (see Ullmann's encyclopedia of chemical engineering, 5th ed., Vol A26, pp. 306-312, and lexicon for textile finishing, 1955, pp. 211 ff). These coatings can be designed in this way be that water vapor can diffuse through the layer, while at the same time being exposed to liquid water or similar fire extinguishing products and combustion products either not or only can be penetrated insignificantly. These coatings are usually glued onto the fabric as polymer films or calendered.

    Weitere Maßnahmen zur Verbesserung der Schutzwirkung der Brandschutzdecken bestehen in der Ausrüstung der Fasern oder des Gewebes mit wasserabweisenden, öl- und/oder schmutzabweisenden Verbindungen (hydrophobe bzw. oleophobe Ausrüstung). Solche Verbindungen sind als textile Hilfsmittel dem Fachmann bekannt (vgl. Ullmann's Encyclopedia of Industrial Chemistry 5.Ed., Vol. A26, S. 306-312). Beispiele für wasserabweisende Verbindungen sind Metallseifen, Silikone, fluororganische Verbindungen, z.B. Salze perfluorierter Carbonsäuren, Polyacrylsäureester perfluorierter Alkohole (siehe EP-B-366 338 und dort zitierte Literatur) oder Tetrafluorethylenpolymerisate. Insbesondere die beiden letztgenannten Polymerisate finden auch als oleophobe Ausrüstung Verwendung.Further measures to improve the protective effect of fire protection ceilings consist in the finishing of the fibers or the fabric with water-repellent, oil and / or dirt-repellent compounds (hydrophobic or oleophobic finish). Such connections are known to the person skilled in the art as textile aids (cf. Ullmann's Encyclopedia of Industrial Chemistry 5th Ed., Vol. A26, Pp. 306-312). Examples of water repellent compounds are Metal soaps, silicones, fluoroorganic compounds, e.g. Salts perfluorinated carboxylic acids, polyacrylic acid esters perfluorinated Alcohols (see EP-B-366 338 and literature cited therein) or Tetrafluoroethylene polymers. In particular the latter two Polymers are also used as oleophobic finishes.

    Die Herstellung der erfindungsgemäß verwendeten Melamin-Harzfasern kann beispielsweise nach den in der EP-A 93 965, DE-A 23 64 091, EP-A 221 330 oder EP-A 408 947 beschriebenen Verfahren erfolgen. Besonders bevorzugte Melamin-Harzfasern enthalten als Monomerbaustein (A) 90 bis 100 Mol-% eines Gemisches, bestehend im wesentlichen aus 30 bis 100, bevorzugt 50 bis 99, besonders bevorzugt 85 bis 95, insbesondere 88 bis 93 Mol-% Melamin und 0 bis 70, bevorzugt 1 bis 50, besonders bevorzugt 5 bis 15, insbesondere 7 bis 12 Mol-%, eines substituierten Melamins I oder Mischungen substituierter Melamine I.The production of the melamine resin fibers used according to the invention can, for example, according to those in EP-A 93 965, DE-A 23 64 091, EP-A 221 330 or EP-A 408 947. Particularly preferred melamine resin fibers contain as a monomer unit (A) 90 to 100 mol% of a mixture consisting of essentially from 30 to 100, preferably 50 to 99, particularly preferred 85 to 95, in particular 88 to 93 mol% of melamine and 0 to 70, preferably 1 to 50, particularly preferably 5 to 15, in particular 7 to 12 mol%, of a substituted melamine I or Mixtures of substituted melamines I.

    Als weiteren Monomerbaustein (B) enthalten die besonders bevorzugten Melamin-Harzfasern 0 bis 10, vorzugsweise von 0,1 bis 9,5, insbesondere 1 bis 5 Mol-%, bezogen auf die Gesamtmolzahl an Monomerbausteinen (A) und (B), eines Phenols oder eines Gemisches von Phenolen.The particularly preferred ones contain as further monomer building block (B) Melamine resin fibers 0 to 10, preferably 0.1 to 9.5, in particular 1 to 5 mol%, based on the total number of moles Monomer building blocks (A) and (B), a phenol or a mixture of phenols.

    Die besonders bevorzugten Melamin-Harzfasern sind üblicherweise durch Umsetzung der Komponenten (A) und (B) mit Formaldehyd oder Formaldehad-liefernden Verbindungen und anschließendes Verspinnen erhältlich, wobei das Molverhältnis von Melaminen zu Formaldehyd im Bereich von 1:1,15 bis 1:4,5, bevorzugt von 1:1,8 bis 1:3,0 liegt.The most preferred melamine resin fibers are usually by reacting components (A) and (B) with formaldehyde or Formaldehyde-providing compounds and subsequent spinning available, the molar ratio of melamines to formaldehyde in the range from 1: 1.15 to 1: 4.5, preferably from 1: 1.8 to 1: 3.0 lies.

    Als substituierte Melamine der allgemeinen Formel I

    Figure 00060001
    kommen solche in Betracht, in denen X1, X2 und X3 ausgewählt sind aus der Gruppe, bestehend aus -NH2, -NHR1 und -NR1R2, wobei X1, X2 und X3 nicht gleichzeitig -NH2 sind, und R1 und R2 ausgewählt sind aus der Gruppe, bestehend aus Hydroxy-C2-C10-alkyl, Hydroxy-C2-C4-alkyl-(oxa-C2-C4-alkyl)n, mit n = 1 bis 5, und Amino-C2-C12-alkyl.As substituted melamines of the general formula I
    Figure 00060001
    come into consideration those in which X 1 , X 2 and X 3 are selected from the group consisting of -NH 2 , -NHR 1 and -NR 1 R 2 , where X 1 , X 2 and X 3 are not simultaneously -NH 2 and R 1 and R 2 are selected from the group consisting of hydroxy-C 2 -C 10 -alkyl, hydroxy-C 2 -C 4 -alkyl- (oxa-C 2 -C 4 -alkyl) n , with n = 1 to 5, and amino-C 2 -C 12 alkyl.

    Als Hydroxy-C2-C10-alkyl-Gruppen wählt man bevorzugt Hydroxy-C2-C6-alkyl, wie 2-Hydroxyethyl, 3-Hydroxy-n-propyl, 2-Hydroxyisopropyl, 4-Hydroxy-n-butyl, 5-Hydroxy-n-pentyl, 6-Hydroxy-n-hexyl, 3-Hydroxy-2,2-dimethylpropyl, bevorzugt Hydroxy-C2-C4-alkyl, wie 2-Hydroxyethyl, 3-Hydroxy-n-propyl, 2-Hydroxyisopropyl und 4-Hydroxy-n-butyl, besonders bevorzugt 2-Hydroxyethyl und 2-Hydroxyisopropyl.The preferred hydroxy-C 2 -C 10 -alkyl groups are hydroxy-C 2 -C 6 -alkyl, such as 2-hydroxyethyl, 3-hydroxy-n-propyl, 2-hydroxyisopropyl, 4-hydroxy-n-butyl, 5-hydroxy-n-pentyl, 6-hydroxy-n-hexyl, 3-hydroxy-2,2-dimethylpropyl, preferably hydroxy-C 2 -C 4 -alkyl, such as 2-hydroxyethyl, 3-hydroxy-n-propyl, 2-hydroxyisopropyl and 4-hydroxy-n-butyl, particularly preferably 2-hydroxyethyl and 2-hydroxyisopropyl.

    Als Hydroxy-C2-C4-alkyl-(oxa-C2-C4-alkyl)n-Gruppen wählt man bevorzugt solche mit n = 1 bis 4, besonders bevorzugt solche mit n = 1 oder 2, wie 5-Hydroxy-3-oxa-pentyl, 5-Hydroxy-3-oxa-2,5-dimethylpentyl, 5-Hydroxy-3-oxa-1,4-dimethylpentyl, 5-Hydroxy-3-oxa-1,2,4,5-tetramethylpentyl, 8-Hydroxy-3,6-dioxaoctyl.As hydroxy-C 2 -C 4 -alkyl- (oxa-C 2 -C 4 -alkyl) n groups, preference is given to those with n = 1 to 4, particularly preferably those with n = 1 or 2, such as 5-hydroxy -3-oxa-pentyl, 5-hydroxy-3-oxa-2,5-dimethylpentyl, 5-hydroxy-3-oxa-1,4-dimethylpentyl, 5-hydroxy-3-oxa-1,2,4,5 -tetramethylpentyl, 8-hydroxy-3,6-dioxaoctyl.

    Als Amino-C2-C12-alkyl-Gruppen kommen bevorzugt Amino-C2-C8-alkyl-Gruppen, wie 2-Aminoethyl, 3-Aminopropyl, 4-Aminobutyl, 5-Aminopentyl, 6-Aminohexyl, 7-Aminoheptyl sowie 8-Aminooctyl, besonders bevorzugt 2-Aminoethyl und 6-Aminohexyl, ganz besonders bevorzugt 6-Aminohexyl, in Betracht.Preferred amino-C 2 -C 12 -alkyl groups are amino-C 2 -C 8 -alkyl groups, such as 2-aminoethyl, 3-aminopropyl, 4-aminobutyl, 5-aminopentyl, 6-aminohexyl, 7-aminoheptyl and 8-aminooctyl, particularly preferably 2-aminoethyl and 6-aminohexyl, very particularly preferably 6-aminohexyl.

    Für die Erfindung besonders geeignete substituierte Melamine sind folgende Verbindungen:

  • mit der 2-Hydroxyethylamino-Gruppe substituierte Melamine, wie 2-(2-Hydroxyethylamino)-4,6-diamino-1,3,5-triazin, 2,4-Di-(2-hydroxyethylamino)-6-amino-1,3,5-triazin, 2,4,6-Tris-(2-hydroxyethylamino)-1,3,5-triazin,
  • mit der 2-Hydroxyisopropylamino-Gruppe substituierte Melamine, wie 2-(2-Hydroxyisopropylamino)-4,6-diamino-1,3,5-triazin, 2,4-Di-(2-hydroxyisopropylamino)-6-amino-1,3,5-triazin 2,4,6-Tris-(2-hydroxyisopropylamino)-1,3,5-triazin,
  • mit der 5-Hydroxy-3-oxapentylamino-Gruppe substituierte Melamine, wie 2-(5-Hydroxy-3-oxapentylamino)-4,6-diamino-1,3,5-triazin, 2,4,6-Tris-(5-hydroxy-3-oxapentylamino)-1,3,5-triazin, 2,4-Di(5-hydroxy-3-oxapentylamino)-6-amino,1,3,5-triazin,
  • mit der 6-Aminohexylamino-Gruppe substituierte Melamine, wie 2-(6-Aminohexylamino)-4,6-diamino-1,3,5-triazin, 2,4-Di-(6-aminohexylamino)-6-amino-1,3,5-triazin, 2,4,6-Tris-(6-aminohexylamino)-1,3,5-triazin oder
  • Gemische dieser Verbindungen, beispielsweise ein Gemisch aus 10 Mol-% 2-(5-Hydroxy-3-oxapentylamino)-4,6-diamino-1,3,5-triazin, 50 Mol-% 2,4-Di-(5-hydroxy-3-oxapentylamino)-6-amino-1,3,5-triazin und 40 Mol-% 2,4,6-Tris-(5-hydroxy-3-oxapentyamino)-1,3,5-triazin.Substituted melamines which are particularly suitable for the invention are the following compounds:
  • melamines substituted with the 2-hydroxyethylamino group, such as 2- (2-hydroxyethylamino) -4,6-diamino-1,3,5-triazine, 2,4-di- (2-hydroxyethylamino) -6-amino-1 , 3,5-triazine, 2,4,6-tris- (2-hydroxyethylamino) -1,3,5-triazine,
  • melamines substituted with the 2-hydroxyisopropylamino group, such as 2- (2-hydroxyisopropylamino) -4,6-diamino-1,3,5-triazine, 2,4-di- (2-hydroxyisopropylamino) -6-amino-1 , 3,5-triazine 2,4,6-tris- (2-hydroxyisopropylamino) -1,3,5-triazine,
  • melamines substituted with the 5-hydroxy-3-oxapentylamino group, such as 2- (5-hydroxy-3-oxapentylamino) -4,6-diamino-1,3,5-triazine, 2,4,6-tris- ( 5-hydroxy-3-oxapentylamino) -1,3,5-triazine, 2,4-di (5-hydroxy-3-oxapentylamino) -6-amino, 1,3,5-triazine,
  • melamines substituted with the 6-aminohexylamino group, such as 2- (6-aminohexylamino) -4,6-diamino-1,3,5-triazine, 2,4-di- (6-aminohexylamino) -6-amino-1 , 3,5-triazine, 2,4,6-tris- (6-aminohexylamino) -1,3,5-triazine or
  • Mixtures of these compounds, for example a mixture of 10 mol% of 2- (5-hydroxy-3-oxapentylamino) -4,6-diamino-1,3,5-triazine, 50 mol% of 2,4-di- (5th -hydroxy-3-oxapentylamino) -6-amino-1,3,5-triazine and 40 mole% 2,4,6-tris (5-hydroxy-3-oxapentyamino) -1,3,5-triazine.

    Als Phenole (B) eignen sich ein oder zwei Hydroxygruppen enthaltende Phenole, die gegebenenfalls mit Resten, ausgewählt aus der Gruppe aus C1-C9-Alkyl und Hydroxy substituiert sind sowie mit zwei oder drei Phenolgruppen substituierte C1-C4-Alkane, Di(hydroxyphenyl)sulfone oder Mischungen dieser Phenole.Suitable phenols (B) are one or two phenols containing hydroxyl groups, which are optionally substituted with radicals selected from the group consisting of C 1 -C 9 alkyl and hydroxy, and C 1 -C 4 alkanes substituted with two or three phenol groups, Di (hydroxyphenyl) sulfones or mixtures of these phenols.

    Als bevorzugte Phenole kommen in Betracht: Phenol, 4-Methylphenol, 4-tert.-Butylphenol, 4-n-Octylphenol, 4-n-Nonylphenol, Brenzcatechin, Resorcin, Hydrochinon, 2,2-Bis(4-hydroxyphenyl)propan, Bis(4-hydroxyphenyl)sulfon, besonders bevorzugt Phenol, Resorcin und 2,2-Bis(4-hydroxyphenyl)propan.The preferred phenols are: phenol, 4-methylphenol, 4-tert-butylphenol, 4-n-octylphenol, 4-n-nonylphenol, Pyrocatechol, resorcinol, hydroquinone, 2,2-bis (4-hydroxyphenyl) propane, Bis (4-hydroxyphenyl) sulfone, particularly preferred Phenol, resorcinol and 2,2-bis (4-hydroxyphenyl) propane.

    Formaldehyd setzt man in der Regel als wäßrige Lösung mit einer Konzentration von zum Beispiel 40 bis 50 Gew.-% oder in Form von Verbindungen, die bei der Umsetzung mit (A) und (B) Formaldehyd liefern, beispielsweise als oligomeren oder polymeren Formaldehyd in fester Form, wie Paraformaldehyd, 1,3,5-Trioxan oder 1,3,5,7-Tetroxan, ein. Formaldehyde is usually used as an aqueous solution with a Concentration of, for example, 40 to 50% by weight or in the form of Compounds involved in the reaction with (A) and (B) formaldehyde deliver, for example as oligomeric or polymeric formaldehyde in solid form, such as paraformaldehyde, 1,3,5-trioxane or 1,3,5,7-tetroxane.

    Zur Herstellung der besonders bevorzugten Melamin-Harzfasern polykondensiert man üblicherweise Melamin, gegebenenfalls substituiertes Melamin und gegebenenfalls Phenol zusammen mit Formaldehyd bzw. Formaldehyd-liefernden Verbindungen. Man kann dabei alle Komponenten gleich zu Beginn vorlegen oder man kann sie portionsweise und sukzessive zur Reaktion bringen und den dabei gebildeten Vorkondensaten nachträglich weiteres Melamin, substituiertes Melamin oder Phenol zufügen.For the production of the particularly preferred melamine resin fibers polyamine is usually polycondensed, optionally substituted Melamine and optionally phenol together with formaldehyde or formaldehyde-providing compounds. You can do it submit all components right at the beginning or you can add them in portions and successively react and the educated Pre-condensates subsequently additional melamine, substituted Add melamine or phenol.

    Die Polykondensation führt man in an sich bekannter Weise durch (s. EP-A 355 760, Houben-Weyl, Bd. 14/2, S. 357 ff).The polycondensation is carried out in a manner known per se (see EP-A 355 760, Houben-Weyl, vol. 14/2, pp. 357 ff).

    Die Reaktionstemperatur wählt man dabei im allgemeinen in einem Bereich von 20 bis 150, bevorzugt von 40 bis 140°C.The reaction temperature is generally chosen in one Range from 20 to 150, preferably from 40 to 140 ° C.

    Der Reaktionsdruck ist in der Regel unkritisch. Man arbeitet im allgemeinen in einem Bereich von 100 bis 500 kPa, bevorzugt unter Atmosphärendruck.The reaction pressure is usually not critical. You work in generally in a range from 100 to 500 kPa, preferably below Atmospheric pressure.

    Man kann die Reaktion mit oder ohne Lösungsmittel durchführen. In der Regel setzt man bei Verwendung von wäßriger Formaldehydlösung kein Lösungsmittel zu. Bei Verwendung von in fester Form gebundenem Formaldehyd wählt man als Lösungsmittel üblicherweise Wasser, wobei die verwendete Menge in der Regel im Bereich von 5 bis 40, bevorzugt von 15 bis 20 Gew.-%, bezogen auf die Gesamtmenge an eingesetzten Monomeren, liegt.The reaction can be carried out with or without a solvent. In the rule is used when using aqueous formaldehyde solution no solvent too. When using solid bound Formaldehyde is usually chosen as the solvent, the amount used is usually in the range from 5 to 40, preferably from 15 to 20% by weight, based on the total amount monomers used.

    Ferner führt man die Polykondensation im allgemeinen in einem pH-Bereich oberhalb von 7 aus. Bevorzugt ist der pH-Bereich von 7,5 bis 10,0, besonders bevorzugt von 8 bis 9.Furthermore, the polycondensation is generally carried out in a pH range above 7. The pH range of 7.5 is preferred to 10.0, particularly preferably from 8 to 9.

    Des weiteren kann man dem Reaktionsgemisch geringe Mengen üblicher Zusätze, wie Alkalimetallsulfite, z.B. Natriumdisulfit und Natriumsulfit, Alkalimetallformiate, z.B. Natriumformiat, Alkalimetallcitrate, z.B. Natriumcitrat, Phosphate, Polyphosphate, Harnstoff, Dicyandiamid oder Cyanamid hinzufügen. Man kann sie als reine Einzelverbindungen oder als Mischungen untereinander, jeweils in Substanz oder als wäßrige Lösung vor, während oder nach der Kondensationsreaktion zusetzen.Furthermore, small amounts of the reaction mixture can be used in a more customary manner Additives such as alkali metal sulfites, e.g. Sodium disulfite and Sodium sulfite, alkali metal formates, e.g. Sodium formate, alkali metal citrates, e.g. Sodium citrate, phosphates, polyphosphates, Add urea, dicyandiamide or cyanamide. You can as pure individual compounds or as mixtures with one another, each in bulk or as an aqueous solution before, during or add after the condensation reaction.

    Andere Modifizierungsmittel sind Amine und Aminoalkohole, wie Diethylamin, Ethanolamin, Diethanolamin oder 2-Diethylaminoethanol.Other modifiers are amines and amino alcohols such as Diethylamine, ethanolamine, diethanolamine or 2-diethylaminoethanol.

    Als weitere Zusatzstoffe kommen Füllstoffe oder Emulgatoren in Betracht. Als Füllstoffe kann man beispielsweise faser- oder pulverförmige anorganische Verstärkungsmittel oder Füllstoffe, wie Glasfasern, Metallpulver, Metallsalze oder Silikate, z.B. Kaolin, Talkum, Schwerspat, Quarz oder Kreide, ferner Pigmente und Farbstoffe einsetzen. Als Emulgatoren verwendet man in der Regel die üblichen nichtionogenen, anionenaktiven oder kationaktiven organischen Verbindungen mit langkettigen Alkylresten.Fillers or emulsifiers come in as additional additives Consideration. Fillers can be, for example, fibrous or powdery inorganic reinforcing agents or fillers, such as Glass fibers, metal powder, metal salts or silicates, e.g. Kaolin, Talc, heavy spar, quartz or chalk, as well as pigments and dyes deploy. The emulsifiers are generally used as usual non-ionic, anion-active or cation-active organic Compounds with long chain alkyl residues.

    Die Polykondensation kann man diskontinuierlich oder kontinuierlich, beispielsweise in einem Extruder (siehe EP-A 355 760), nach an sich bekannten Methoden durchführen.The polycondensation can be carried out batchwise or continuously, for example in an extruder (see EP-A 355 760) perform known methods.

    Zur Herstellung von Fasern verspinnt man in der Regel das erfindungsgemäße Melamin-Harz in an sich bekannter Weise, beispielsweise nach Zusatz eines Härters, überlicherweise Säuren, wie Ameisensäure, Schwefelsäure oder Ammoniumchlorid, bei Raumtemperatur in einer Rotationsspinnmaschine und härtet anschließend die Rohfasern in einer erhitzten Atmosphäre aus, oder man verspinnt in einer erhitzten Atmosphäre, verdampft dabei gleichzeitig das als Lösungsmittel dienende Wasser und härtet das Kondensat aus. Ein solches Verfahren ist in der DE-A-23 64 091 eingehend beschrieben.To produce fibers, the invention is generally spun Melamine resin in a manner known per se, for example after adding a hardener, usually acids, such as Formic acid, sulfuric acid or ammonium chloride, at room temperature in a rotary spinning machine and then hardens the Raw fibers in a heated atmosphere, or you spin in a heated atmosphere, this evaporates at the same time water serving as solvent and hardens the condensate. Such a method is described in detail in DE-A-23 64 091.

    Gewünschtenfalls kann man den Fasern bis zu 25, vorzugsweise bis zu 10 Gew.-% übliche Füllstoffe, insbesondere solche auf der Basis von Silikaten, wie Glimmer, Farbstoffe, Pigmente, Metallpulver und Mattierungsmittel zusetzen und dann zu den entsprechenden Brandschutzdecken und Vliesen verarbeiten.If desired, the fibers can be up to 25, preferably up to 10% by weight of customary fillers, in particular those on the Base of silicates, such as mica, dyes, pigments, metal powder and add matting agents and then to the corresponding ones Process fire blankets and fleeces.

    Zur Herstellung von Brandschutzdecken stellt man üblicherweise nach an sich bekannten Methoden aus den Fasern Garne her, beispielsweise nach dem Streichgarnverfahren (Ullmanns Enzyklopädie der Technischen Chemie, 4. Aufl., Bd. 23, "Textiltechnik". Bevorzugt weisen die Garne eine Feinheit im Bereich von 100 bis 200, besonders bevorzugt von 140 bis 160 tex auf. Aus den Garnen werden dann in der Regel Gewebe nach in der Textilindustrie üblichen Verfahren hergestellt, wobei das Flächengewicht der Gewebe im Bereich von 70 bis 900, vorzugsweise von 120 bis 500 g/m2 gewählt wird.To manufacture fire protection blankets, yarns are usually produced from the fibers using methods known per se, for example using the carded yarn method (Ullmanns Enzyklopadie der Technischen Chemie, 4th ed., Vol. 23, "Textile technology". The yarns preferably have a fineness in the range from 100 to 200, particularly preferably from 140 to 160 tex. The yarns are then generally used to produce fabrics by methods customary in the textile industry, the basis weight of the fabrics being in the range from 70 to 900, preferably from 120 to 500 g / m 2 is selected.

    Die erfindungsgemäßen Brandschutzdecken können auch aus Faservliesen aufgebaut sein. Vliese sind im allgemeinen durch Verarbeitung von Fasern auf Vliesmaschinen mit Querleger zugänglich. Sie weisen bevorzugt ein Flächengewicht im Bereich von 30 bis 600, vorzugsweise von 50 bis 450 g/m2 auf.The fire protection ceilings according to the invention can also be constructed from non-woven fabrics. Nonwovens are generally accessible by processing fibers on nonwovens with transverse layers. They preferably have a weight per unit area in the range from 30 to 600, preferably from 50 to 450 g / m 2 .

    Erfindungsgemäß lassen sich auch Fasermischungen zu Brandschutzdecken verarbeiten, die im wesentlichen 4,9 bis 95 Gew.-%, vorzugsweise 25 bis 90 Gew.-%, besonders bevorzugt 40 bis 75 Gew.-% According to the invention, fiber mixtures can also be used for fire protection ceilings process that essentially 4.9 to 95 wt .-%, preferably 25 to 90% by weight, particularly preferably 40 to 75% by weight

    Melamin-Harzfasern und 0 bis 90,1 Gew.-%, vorzugsweise 5 bis 70 Gew.-%, besonders bevorzugt 15 bis 50 Gew.-% flammfeste Fasern enthalten. Darüber hinaus können diese Fasermischungen, wie bereits erwähnt, 4,9 bis 95 Gew.-%, vorzugsweise 5 bis 50 Gew.-%, insbesondere 5 bis 45 Gew.-% normal entflammbare Fasern, ausgewählt aus Wolle, Baumwolle, Polyamidfasern, Polyesterfasern oder Viskose enthalten.Melamine resin fibers and 0 to 90.1% by weight, preferably 5 to 70 % By weight, particularly preferably 15 to 50% by weight, of flame-resistant fibers contain. In addition, these fiber blends, like already mentioned, 4.9 to 95% by weight, preferably 5 to 50% by weight, in particular 5 to 45% by weight of normally flammable fibers made of wool, cotton, polyamide fibers, polyester fibers or Viscose included.

    Als flammfeste Fasern kommen bevorzugt Glasfasern, Kohlenstoffasern, flammfeste Wolle, flammfeste Viskose und insbesondere Aramidfasern in Frage. Aramidfasern werden bevorzugt durch Verspinnen von Lösungen von Polykondensationsprodukten der Iso- oder Terephthalsäure oder deren Derivate, wie Säurechloride mit para- oder meta-Phenylendiamin in Lösungsmitteln, wie N-Methylpyrrolidon, Hexamethylphosphorsäuretriamid, konzentrierter Schwefelsäure oder deren übliche Mischungen daraus hergestellt. Die erhaltenen Endlosfasern werden dann üblicherweise zu Stapelfasern geschnitten, deren Dicke in der Regel 5 bis 25 µm beträgt. Bevorzugte Aramidfasern sind solche auf der Basis eines isomeren Poly-p-phenylenterephthalamids.Glass fibers, carbon fibers, flame-resistant wool, flame-resistant viscose and especially aramid fibers in question. Aramid fibers are preferred by spinning of solutions of polycondensation products of iso- or terephthalic acid or their derivatives, such as acid chlorides with para- or meta-phenylenediamine in solvents, such as N-methylpyrrolidone, Hexamethylphosphoric triamide, concentrated sulfuric acid or their usual mixtures prepared therefrom. The received Continuous fibers are then usually cut into staple fibers, whose thickness is usually 5 to 25 microns. Preferred aramid fibers are those based on an isomeric poly-p-phenylene terephthalamide.

    Die Verarbeitung der Fasermischungen nimmt man wie bekannt vor, beispielsweise auf üblichen Fasermisch-Apparaturen, wie sie in Vliesstoffe, Georg Thieme Verlag, beschrieben sind. In einer bevorzugten Ausführungsform geht man üblicherweise von Stapelfasern einer üblichen Länge von 1 bis 20 cm aus. Diese werden im allgemeinen über eine Fördereinrichtung einer Karde zugefüht und dort vorgemischt. Die Vermischung wird dann in der Regel in einer Krempelanlage vervollständigt, wobei man eine watteförmige Bahn erhält. Die erhaltene watteförmige Bahn wird dann zu Garnen oder Vliesen weiterverarbeitet.The processing of the fiber mixtures is carried out as is known, For example, on conventional fiber mixing equipment, as in Nonwovens, Georg Thieme Verlag, are described. In a preferred one Embodiment is usually made from staple fibers a usual length of 1 to 20 cm. These are generally fed via a conveyor to a card and there premixed. The mixing is then usually in one Carding machine completed, taking a wad-shaped sheet receives. The wadded web obtained then becomes yarns or Nonwovens processed.

    Anschließend zwerschneidet man die Gewebe oder Vliese auf die gewünschte Deckenmaße, die nach bisherigen Beobachtungen nur vom Verwendungszweck abhängen. Abschließend werden die Deckenränder in der Regel durch Nähen verfestigt.Then you cut the fabric or fleece to the desired one Ceiling dimensions, which according to previous observations only from Depend on the intended use. Finally, the ceiling edges usually solidified by sewing.

    Brandschutzdecken, die eine Metallbeschichtung, sei es direkt auf der Faser oder auf dem fertigen Gewebe, enthalten, zeichnen sich durch einen erschwerten Wärmedurchgang durch die Brandschutzdecke und somit durch einen besseren Schutz der zu schützenden Gegenstände gegenüber Hitze aus. Fire protection ceilings that have a metal coating, be it directly on of the fiber or on the finished fabric due to a difficult heat transfer through the fire protection ceiling and thus by better protection of the objects to be protected towards heat.

    In einer weiteren Ausführungsform werden die Fasern durch Tränken, Bestreichen oder ähnliche Verfahren mit Salzen, insbesondere Silikaten, besonders bevorzugt Mg-Al-Silikate, oder schaumentwikkelnden Stoffen versetzt.In a further embodiment, the fibers are soaked through Brushing or similar processes with salts, in particular Silicates, particularly preferably Mg-Al silicates, or foaming agents Stitched fabrics.

    Erfindungsgemäß setzt man die Brandschutzdecken zum Löschen von Bränden, brennenden Gegenständen und Personen ein.According to the invention, the fire protection blankets are put out to extinguish Fires, burning objects and people.

    Des weiteren dienen die erfindungsgemäßen Gewebe zur Herstellung von Brandschutzdecken zum Schutz von Personen und Gegenständen vor Feuer, Löschmitteln und/oder Verbrennungsprodukten, indem man die zu schützenden Personen und Gegenstände mit den erfindungsgemäßen Brandschutzdecken abdeckt. Außerdem sind die erfindungsgemäßen Brandschutzdecken zum Schutz von Kunstgegenständen und/ oder Antiquitäten geeignet. Weiterhin sind sie anwendbar zum Schutz von Häusern und Gefahrgutbehältern auf Lastkraftwagen, Zügen oder Schiffen, die brennbare Stoffe enthalten, sowie von Tanklastzügen und Gaskesseln, elektrischen oder elektronischen Anlagen, wie Computern, Terminals, Leitständen.Furthermore, the fabrics according to the invention are used for production of fire protection ceilings for the protection of people and objects from fire, extinguishing agents and / or combustion products by the persons and objects to be protected with the inventive Covers fire blankets. In addition, the invention Fire blankets to protect art objects and / or antiques. They are also applicable to Protection of houses and dangerous goods containers on trucks, Trains or ships that contain flammable substances, as well as from Tanker trucks and gas boilers, electric or electronic Systems such as computers, terminals, control centers.

    Die erfindungsgemäßen Gewebe eignen sich auch als flammhemmende Bezüge für Polstersitze in Autos, Flugzeugen, Eisenbahnwagen etc.The fabrics of the invention are also suitable as flame retardant Covers for upholstered seats in cars, planes, railroad cars, etc.

    Ein Vorteil der erfindungsgemäßen Brandschutzdecken und Vliese liegt darin, daß die erfindungsgemäß hergestellten Brandschutzdecken und Vliese beim Erhitzen oder in direkter Berührung mit Feuer oder einer Flamme nicht schmelzen und somit auf keine Tropfenbildung auftritt und die Decken und Vliese daher auch bei Hitzeeinwirkung formstabil bleiben. Ein weiterer Vorteil der erfindungsgemäßen Brandschutzdecken ist, daß sie einen wirksamen Schutz gegenüber der Einwirkung von Wasser und anderen Löschmitteln sowie vor Verbrennungsprodukten, wie Ruß, gewährleisten.An advantage of the fire protection blankets and nonwovens according to the invention is that the fire protection ceilings produced according to the invention and fleeces when heated or in direct contact with Do not melt fire or a flame and therefore no drop formation occurs and the blankets and fleeces therefore also when exposed to heat remain dimensionally stable. Another advantage of the invention Fire blankets is that they are effective Protection against the effects of water and other extinguishing agents as well as from combustion products such as soot.

    BeispieleExamples Beispiel 1:Example 1:

    Ein Gewebe aus einem Garn, das 60 Gew.-% Melaminharzfasern und 40 Gew.-% p-Aramidfasern enthält, mit einem Flächengewicht von 220 g/m2, wurde mit einer handelsüblichen Fluorcarbonsäure-Ausrüstung behandelt. Hierzu wird das Gewebe mit einer Flotte, die 30 g/l Persistol® O (Handelsprodukt der BASF) sowie 3 g/l Aluminiumsulfat und 1 g/l 60 %ige Essigsäure enthält, getränkt. Die Flottenaufnahme beträgt 70 Gew.-%. Anschliessend wurde bei 130°C bis auf eine Restfeuchte von 6 bis 8 Gew.-% getrocknet und anschliessend min auf 150°C erwärmt. A fabric made of a yarn containing 60% by weight of melamine resin fibers and 40% by weight of p-aramid fibers with a basis weight of 220 g / m 2 was treated with a commercially available fluorocarboxylic acid finish. For this purpose, the fabric is soaked in a liquor containing 30 g / l Persistol® O (commercial product from BASF) as well as 3 g / l aluminum sulfate and 1 g / l 60% acetic acid. The liquor absorption is 70% by weight. The mixture was then dried at 130 ° C. to a residual moisture of 6 to 8% by weight and then heated to 150 ° C. for a min.

    Das Gewebe wurde hinsichtlich seiner Hydrophobie dem Spraytest nach AATCC 22 unterzogen und erreicht eine Note von 70. Hinsichtlich der Oleophobierung erfolgte ein Test nach AATCC 118, das Gewebe erhielt die Note 6.The fabric was spray tested for its hydrophobicity subjected to AATCC 22 and achieved a grade of 70. Regarding the oleophobicization was carried out according to AATCC 118, the tissue received the grade 6.

    Test der flammhemmenden Eigenschaften:Test of flame retardant properties:

    Die Schutzwirkung des Gewebes wurde in Anlehnung an die Richtlinie (Assessment of the Ignibility of Upholstered Seating by Smouldering and Flaming Ignition Sources, British Standards BS 582:1990, Section 3, Crib 5 bzw. Crib 7) getestet.The protective effect of the fabric was based on the directive (Assessment of the Ignibility of Upholstered Seating by Smouldering and Flaming Ignition Sources, British Standards BS 582: 1990, Section 3, Crib 5 or Crib 7).

    Hierzu wurde das Gewebe auf einen Block aus handelsüblichem Polyurethanweichschaum ohne Zusätze von Flammschutzmitteln (etwa 95 Gew.-Teile Polyol, 50 Gew.-Teile Methylen-Diisocyanat, 5 Gew.- Teile Wasser und Katalysator) gespannt und einer Zündquelle 'Crib 5' (hölzerne Krippe) ausgesetzt. Hierbei entzündete sich der Schaum bis nach Abbrennen und Ausglühen der Zündquelle (etwa 8 bis 10 min) nicht, Schwel- und Glimmeffekte traten ebenfalls nicht auf. Der gleiche Test wurde ohne Verwendung des erfindungsgemäßen Gewebes wiederholt. Der Polyurethanschaum entzündete sich spontan und brannte vollständig ab.For this purpose, the fabric was placed on a block of commercially available flexible polyurethane foam without the addition of flame retardants (about 95 Parts by weight of polyol, 50 parts by weight of methylene diisocyanate, 5 parts by weight Parts of water and catalyst) and an ignition source 'Crib 5 '(wooden crib) exposed. Here, the ignited Foam until the ignition source has burned off and burned out (about 8 up to 10 min), smoldering and smoldering effects also occurred not on. The same test was carried out without using the invention Fabric repeated. The polyurethane foam ignited spontaneously and burned down completely.

    In einem weiteren Test wurde die Zündquelle nach 30 sek. mit Wasser gelöscht. Eine anschliessende Untersuchung des Polyurethanschaums zeigte keine Spuren von Wasser.In a further test, the ignition source was switched off after 30 seconds. with water deleted. A subsequent examination of the polyurethane foam showed no traces of water.

    Beispiel 2:Example 2:

    Als Testgewebe diente ein Gewebe aus einem Garn, das 60 Gew.-% Melaminharzfasern und 40 Gew.-% p-Paramidfasern enthielt. Darüber hinaus war das Gewebe von beiden Seiten mit einer im Hochvakuum mit Aluminium metallisierten Polyesterfolie beschichtet. Das so erhaltene Gewebe wies ein Flächengewicht von 725 g/m2 auf.A fabric made of a yarn which contained 60% by weight of melamine resin fibers and 40% by weight of p-paramide fibers was used as the test fabric. In addition, the fabric was coated on both sides with a polyester film metallized with aluminum in a high vacuum. The fabric thus obtained had a weight per unit area of 725 g / m 2 .

    Test der brandhemmenden Wirkung:Fire retardant test:

    Das erfindungsgemäße Gewebe wurde wie in Beispiel 1 beschrieben auf einen Polyurethanweichschaumblock gespannt. Dieser wird anschliessend einer Zündquelle, 'Crib 7' ausgesetzt. Auch nach längerer Einwirkungsdauer entzündet sich der Schaum nicht, Schwel- und Glimmeffekte treten ebenfalls nicht auf.The fabric according to the invention was described as in Example 1 stretched on a polyurethane foam block. This is then an ignition source exposed to 'Crib 7'. Even after a long time The foam does not ignite for a long period of time. and glow effects also do not occur.

    Der Versuch wurde wiederholt, mit Ausnahme, daß nach 60 sek. die Zündquelle mit einem handelsüblichen Feuerlöscher mit Schaum gelöscht wurde. Der Löschschaum durchdrang das Gewebe nicht, im Polyurethanschaum fanden sich weder Spuren der Einwirkung von Feuer noch der anschliessenden Löschmaßnahme.The experiment was repeated, except that after 60 sec. the Ignition source extinguished with a commercially available fire extinguisher with foam has been. The extinguishing foam did not penetrate the fabric, in the polyurethane foam there were no traces of exposure to fire the subsequent extinguishing measure.

    Beispiel 3:Example 3:

    Ein Polyurethanschaumblock wurde, wie in Beispiel 1 beschrieben, mit einem Nadelfilz aus m-Aramid mit einem Flächengewicht von 200 g/m2 bezogen. Anschliessend wurde dieser einer Zündquelle 'Crib 7' ausgesetzt. Nach 30 sek. wurde mit Wasser gelöscht. Der Nadelfilz war vollständig durchnässt, auch der Schaum wies Spuren von Löschwasser auf.A polyurethane foam block was, as described in Example 1, covered with a needle felt made of m-aramid with a weight per unit area of 200 g / m 2 . It was then exposed to a 'Crib 7' ignition source. After 30 seconds was extinguished with water. The needle felt was completely soaked, and the foam also showed traces of extinguishing water.

    Claims (10)

    1. Flame-retardant fabric comprising, based on the total weight of the fabric,
      a) from 4.9 to 95 % by weight of melamine resin fibers,
      b) from 0 to 90.1 % by weight of flame-retardant fibers selected from the group consisting of aramid fibers, carbon fibers, glass fibers, flame-retardant wool and flame-retardant viscose,
      c) from 0 to 20 % by weight of fillers,
      d) optionally from 4.9 to 95 % by weight of normal-flammable fibers and
      e) from 0.1 to 20 % by weight of at least one heat-, oil-, soil- and/or moisture-resistant finish which comprises at least one one- or two-sided metal coating,
      the fabric being conventionally woven from yarns or produced in the form of nonwovens from the fibers or fiber blends and thereafter component e) being applied.
    2. A fabric as claimed in claim 1, wherein the normal-flammable fibers are selected from the group consisting of wool, cotton, polyamide fibers, polyester fibers and viscose.
    3. A fabric as claimed in claim 1 or 2, wherein the metallic coating comprises aluminum as main constituent.
    4. A fabric as claimed in any of the preceding claims, comprising a water repellent as finish.
    5. A fabric as claimed in any of the preceding claims, comprising an oil repellent as finish.
    6. A fabric as claimed in any of the preceding claims, wherein the melamine resin fibers are obtainable by condensation of a mixture including as essential components
      (A) from 90 to 100 mol% of a mixture consisting essentially of
      (a) from 30 to 100 mol% of melamine and
      (b) from 0 to 70 mol% of a substituted melamine of the general formula I
      Figure 00170001
      where X1, X2 and X3 are each selected from the group consisting of -NH2, NHR1 and NR1R2, and X1, X2 and X3 must not all be -NH2, and R1 and R2 are selected from the group consisting of hydroxy-C2-C20-alkyl, hydroxy-C2-C4-alkyl-(oxa-C2-C4-alkyl)n, where n is from 1 to 5, and amino-C2-C12-alkyl, or mixtures of melamine I, and
      (B) from 0 to 10 mol%, based on (A) and (B), of phenols which are unsubstituted or substituted by radicals selected from the group consisting of C1-C9-alkyl and hydroxyl, C1-C4-alkanes substituted by two or three phenol groups, di(hydroxyphenyl) sulfones, or mixtures of these phenols,
      with formaldehyde or formaldehyde-supplying compounds in a molar ratio of melamines to formaldehyde within the range from 1:1.15 to 1:4.5.
    7. A fabric as claimed in any of the preceding claims, comprising as constituent b) aramid fibers obtainable by polycondensation of iso- or terephthalic acid with a meta- or para-phenylenediamine.
    8. Fire-safety blanket or clothing manufactured using a fabric as claimed in any of claims 1 to 7.
    9. The use of fire-safety blankets as claimed in claim 8 for extinguishing fires and burning objects.
    10. A method of protecting an object from fire, heat, combustion products and/or extinguishants, which comprises using a fire-safety blanket as claimed in claim 8 to cover the object to be protected.
    EP97922927A 1996-05-02 1997-04-30 Flameproof fabrics based on melamine resin fibres Expired - Lifetime EP0896644B1 (en)

    Applications Claiming Priority (3)

    Application Number Priority Date Filing Date Title
    DE19617634A DE19617634A1 (en) 1996-05-02 1996-05-02 Flame retardant fabric based on melamine resin fibers
    DE19617634 1996-05-02
    PCT/EP1997/002225 WO1997042365A1 (en) 1996-05-02 1997-04-30 Flameproof fabrics based on melamine resin fibres

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    EP0896644B1 true EP0896644B1 (en) 2001-10-10

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    DK0896644T3 (en) 2001-11-19
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    ATE206776T1 (en) 2001-10-15
    US20020034906A1 (en) 2002-03-21
    CA2253194A1 (en) 1997-11-13
    US6297178B1 (en) 2001-10-02
    AU2889397A (en) 1997-11-26
    WO1997042365A1 (en) 1997-11-13
    ID17249A (en) 1997-12-11
    TR199802194T2 (en) 1999-02-22
    IL126615A0 (en) 1999-08-17
    JP2000510199A (en) 2000-08-08
    NO985060L (en) 1998-11-02
    CN1217033A (en) 1999-05-19
    NO313594B1 (en) 2002-10-28
    KR20000010704A (en) 2000-02-25
    DE19617634A1 (en) 1997-11-06
    ES2166080T3 (en) 2002-04-01
    CN1090257C (en) 2002-09-04
    CZ348298A3 (en) 1999-06-16
    NO985060D0 (en) 1998-10-30

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