EP0894548B1 - Method and device for forming bulges on elements - Google Patents
Method and device for forming bulges on elements Download PDFInfo
- Publication number
- EP0894548B1 EP0894548B1 EP98113616A EP98113616A EP0894548B1 EP 0894548 B1 EP0894548 B1 EP 0894548B1 EP 98113616 A EP98113616 A EP 98113616A EP 98113616 A EP98113616 A EP 98113616A EP 0894548 B1 EP0894548 B1 EP 0894548B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ram
- hollow section
- counter
- pressure
- branch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
- B21D26/037—Forming branched tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
- B21C37/28—Making tube fittings for connecting pipes, e.g. U-pieces
- B21C37/29—Making branched pieces, e.g. T-pieces
- B21C37/294—Forming collars by compressing a fluid or a yieldable or resilient mass in the tube
Definitions
- the invention relates to a method for producing secondary shaped elements such as neckings, bulges and raised elongated Flat spots on elongated, extensive closed hollow profiles by means of hydroforming the preamble of claim 1 and a device for Implementation of the method according to the preamble of the claim 6.
- a generic method or a generic device is known from DE 94 07 812.2 U1.
- a secondary hollow element in the form of a tubular hollow profile a hollow cylindrical neck is created by the hollow profile inserted in a two-part hydroforming tool and after closing it with one from an externally arranged one High-pressure fluid generating system generated high-pressure fluid is applied on the inside.
- the according to the course engraving of the hollow profile blank that conforms to the contour Forming tool has a branch into which the hollow profile material under the influence of high pressure together with an axial compression movement following the hollow profile material by applying the hollow profile on the front by means of two axially opposite each other in the engraving towards each other moved pressure stamp with formation of a neck is pushed into it.
- a counter-punch is slidably guided in the branch, which rests on the hollow profile during the entire molding process and with a counter-expansive force Internal pressure directed force acts on the hollow profile, the counter stamp controlled controlled evasive so that the necking does not run suddenly but in a controlled manner.
- the countermark ensures that the Hollow section material in the cap area of the necking is not excessive thins out so that up to a certain level of necking the formation can run reliably.
- the invention has for its object a generic To further develop a method and a generic device, that an extension of the process limits at Production of a secondary form element with regard to an enlargement its height is reliable and achieved in a simple manner can be.
- the task is according to the invention by the features of the claim 1 regarding the procedure and the characteristics of claim 6 solved with respect to the device.
- the invention is due to the high pressure system of the hollow profile on the counter-punch in the counter-punch Submitted hollow profile material in the branch area, wherein the maximum material stress in the following less claimed fiber of the material takes place.
- the hollow profile in the formation of the secondary form element Mouth area of the branch is relieved, since there by the in the branch area submitted material after the first to be made Protuberance of the hollow profile by pulling back the The usual expansion widened only significantly later the hollow profile wall and thus the material thinning occurs.
- the secondary form element is by expanding the hollow profile with one generated in it High pressure fluid molded, during the molding process the counter stamp evasive towards the outside as the shape increases supports the hollow profile in a controlled manner in the forming area.
- a hollow profile 1 is shown, which is in the engraving 2 of an internal high pressure forming tool 3 of the invention Device is introduced.
- the forming tool 3 is in an upper tool 4 and a lower tool 5 divided, the Partition plane 23 between the two tool parts 4 and 5 the horizontal center plane of the hollow profile 1 coincides.
- the upper tool 4 there is a radial profile on the hollow profile 1 directed recess 6 formed in the engraving 2nd opens and represents a branch of the engraving 2.
- the cross section the branch can be circular, oval, rectangular or be polygonal, symmetrical or asymmetrical.
- the Engraving 2 of the hydroforming tool 3 is otherwise fluidly connectable to a high-pressure fluid generating system.
- a stop body 7 is rigid, that is, immovable arranged, wherein it is pressed into the recess 6 can be or is permanently supported on the back.
- the stop body 7 hugs the branch wall 8 true to the contour all around and lies with its face facing the engraving 9 from the mouth area 10 of the branch to the engraving 2 by one certain distance back into the recess 6, which the Height of the secondary molded element 11 formed later forms, wherein the stop body 7 the expansion movement of the hollow profile material limited when forming as a stop.
- the stop body 7 can also be an integral part of the upper tool 4.
- the stop body 7 has a central passage 12, in the back with a mechanical or hydraulic Drive provided counter punch 13 is guided.
- the counter-punch 13 has approximately the same cross-sectional shape of the stop body 7 and has the hollow profile on it 1 facing end face 14 a peripheral bevel.
- the bevel advantageously results in a reliable process Applying the hollow profile material to the counter-punch 13, in which a notch of a sharp edge of the stamp 13 in the hollow profile material and thus susceptibility to cracking during forming is prevented by means of high pressure.
- the end face 14 can also be rounded at the edge be trained.
- Another conceivable possibility is that the counter punch 13 in cross section the recess 6 of length after filling out.
- the counter punch is in the closed forming tool 3 13 out of the stop body 7 onto the hollow profile 1, which is arranged in the engraving 2 with little play and turns it over with its end face 14.
- the counter punch 13 moved out of the stop body 7 forms with the branch wall 8 by its spacing from it an annular gap, the width of which is suitable Dimensioning - as given in the exemplary embodiment it creates an annular space 15.
- the hollow profile 1 stands during the inversion process or, as shown in Fig. 1b, after completed insertion process under high internal pressure, flows the hollow profile material not only from the insertion point 17 immediately surrounding area 16 of the hollow profile 1 also from the area 18 of the engraving adjoining the branch 2 to the insertion point 17 and places itself on the counter stamp 13 circumferentially and on the front.
- This will make hollow profile material condensed to the mouth region 10 of the branch, whereby Material of the hollow profile 1 for the formation of the secondary form element 11 and the height of the mold is therefore reliable can be increased.
- Annulus 15 is hollow profile material at the same time the mentioned application on the counter-stamp in the plunge position 13 past this also from area 16 and 18 in displaced the annular space 15 so that hollow profile material even before the secondary molding element 11 is actually shaped what is present in the molding area 19 for molding synonymous with an additional presentation of hollow profile material and another process-reliable increase the mold height is.
- the hollow profile 1 Secondary shaped element 11 shaped. This can be done by simply widening take place, which is particularly the case with long hollow profiles due to the friction ratio no axial pushing by attacking on both end faces of the hollow profile Printing stamping is possible, can be used. A pushing in during the expansion at relatively short Hollow profiles, on the other hand, are easily possible, which also material from the hollow profile ends into the shaping region 19 can be supplied, which also increases the Mold height of the secondary mold element 11 contributes.
- the counter stamp 13 acts as usual the hollow profile 1 during the molding process support in the molding area, see above that the formation of the secondary mold element 11 is controlled.
- the hollow profile material lays down in the final phase of the molding process at least on the stop body 7 and the branch wall 8 in rough approximation, the counter-stamp 13 is sunk into the stop body 7, so that both of them End faces 14 and 9 are flush with each other (Fig. 1d).
- the secondary form elements 11 can also be used as neckings or bulges on elongated, circumferentially closed Hollow sections 1 can be formed and can be or mounting surfaces.
- sheet metal parts and their Attachment to a hollow profile can be saved with which this Function is also available.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Forging (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Nebenformelementen
wie Aushalsungen, Ausbauchungen und erhabenen länglichen
Flachstellen an länglichen, umfänglich
geschlossenen Hohlprofilen mittels Innenhochdruckumformen gemäß
dem Oberbegriff des Patentanspruches 1 und eine Vorrichtung zur
Durchführung des Verfahrens gemäß dem Oberbegriff des Patentanspruches
6.The invention relates to a method for producing secondary shaped elements
such as neckings, bulges and raised elongated
Flat spots on elongated, extensive
closed hollow profiles by means of hydroforming
the preamble of claim 1 and a device for
Implementation of the method according to the preamble of the
Ein gattungsgemäßes Verfahren bzw. eine gattungsgemäße Vorrichtung ist aus dem DE 94 07 812.2 U1 bekannt. In diesem wird an einem rohrförmigen Hohlprofil ein Nebenformelement in der Form einer hohlzylindrischen Aushalsung erzeugt, indem das Hohlprofil in ein zweigeteiltes Innenhochdruck-Umformwerkzeug eingelegt und nach dessen Schließen mit einem von einer extern angeordneten Fluidhochdruckerzeugungsanlage erzeugten Fluidhochdruck innenseitig beaufschlagt wird. Die entsprechend dem Verlauf des Hohlprofilrohlings konturgerecht angepaßte Gravur des Umformwerkzeuges weist einen Abzweig auf, in den das Hohlprofilmaterial unter Einwirkung des Innenhochdruckes gemeinsam mit einer axialen hohlprofilmaterialnachführenden Stauchbewegung durch stirnseitiges Beaufschlagen des Hohlprofiles mittels zweier einander axial gegenüberliegender in der Gravur aufeinanderzu verschobener Druckstempel unter Ausbildung einer Aushalsung hineinverdrängt wird. Um ein frühzeitiges Bersten des Hohlprofilmaterials im Ausformbereich der Aushalsung zu verhindern, ist in dem Abzweig ein Gegenstempel verschiebbar geführt, der während des gesamten Ausformvorganges an dem Hohlprofil anliegt und mit einer entgegen der Kraft des expansiv wirkenden Innenhochdruckes gerichteten Kraft das Hohlprofil beaufschlagt, wobei der Gegenstempel gesteuert nach außen ausweicht, so daß die Aushalsung nicht schlagartig sondern kontrolliert abläuft. Gleichzeitig wird durch den Gegenstempel erreicht, daß sich das Hohlprofilmaterial im Kappenbereich der Aushalsung nicht übermäßig ausdünnt, so daß bis zu einer bestimmten Höhe der Aushalsung die Ausformung prozeßsicher ablaufen kann. Diese Höhe der Aushalsung ist abhängig von der Materialausdünnung des Hohlprofiles im Mündungsbereich des Abzweiges zur Gravur, da dort - auch bei großem Radius der dortigen Biegekante - eine Abstreckung auftritt, und von der Materialansammlung im erwähnten Kappenbereich. Das beschriebene Verfahren betrifft für einen prozeßsicheren Ablauf der Herstellung ausschließlich kurze Hohlprofile, da bei langen Hohlprofilen im Bereich von etwa 1m und länger die Reibungskräfte zwischen Gravurwandung und Hohlprofil beim gezeigten axialen Nachschieben so groß werden, daß dieses ohne unerwünschte Faltenbildung des Profiles und/oder Scherrisse im Profil nicht mehr möglich ist. Bei langen Hohlprofilen kann daher nur durch einen reinen Aufweitprozeß die Aushalsung hergestellt werden, wobei jedoch für diese nur das von vornherein im Aushalsbereich vorhandene Material zur Verfügung steht und dieses somit dort nur aus der Wandstärke des Hohlprofiles heraus bezogen werden kann. Eine deutlich sichtbare längliche Aushalsung ist damit nicht erzielbar.A generic method or a generic device is known from DE 94 07 812.2 U1. In this is on a secondary hollow element in the form of a tubular hollow profile a hollow cylindrical neck is created by the hollow profile inserted in a two-part hydroforming tool and after closing it with one from an externally arranged one High-pressure fluid generating system generated high-pressure fluid is applied on the inside. The according to the course engraving of the hollow profile blank that conforms to the contour Forming tool has a branch into which the hollow profile material under the influence of high pressure together with an axial compression movement following the hollow profile material by applying the hollow profile on the front by means of two axially opposite each other in the engraving towards each other moved pressure stamp with formation of a neck is pushed into it. In order to prematurely burst the To prevent hollow profile material in the molding area of the neck, a counter-punch is slidably guided in the branch, which rests on the hollow profile during the entire molding process and with a counter-expansive force Internal pressure directed force acts on the hollow profile, the counter stamp controlled controlled evasive so that the necking does not run suddenly but in a controlled manner. At the same time, the countermark ensures that the Hollow section material in the cap area of the necking is not excessive thins out so that up to a certain level of necking the formation can run reliably. This height the necking depends on the material thinning of the Hollow profile in the mouth area of the branch for engraving, because there - even with a large radius of the bending edge there - one Stripping occurs, and from the material accumulation mentioned in the Cap area. The described method concerns for one reliable process of production only short Hollow profiles, as long hollow profiles in the range of about 1m and longer the frictional forces between the engraving wall and the hollow profile in the axial pushing shown become so large that this without undesired wrinkling of the profile and / or Tears in the profile is no longer possible. With long hollow profiles can therefore only through a pure expansion process Neck are made, but for this only that Material available in the neck area from the outset stands and this is there only from the wall thickness of the Hollow profile can be obtained. A clearly visible one elongated necking cannot be achieved with this.
Der Erfindung liegt die Aufgabe zugrunde, ein gattungsgemäßes Verfahren bzw. eine gattungsgemäße Vorrichtung dahingehend weiterzubilden, daß eine Erweiterung der Verfahrensgrenzen bei der Herstellung eines Nebenformelementes hinsichtlich einer Vergrößerung seiner Höhe prozeßsicher und in einfacher Weise erreicht werden kann.The invention has for its object a generic To further develop a method and a generic device, that an extension of the process limits at Production of a secondary form element with regard to an enlargement its height is reliable and achieved in a simple manner can be.
Die Aufgabe ist erfindungsgemäß durch die Merkmale des Patentanspruches
1 hinsichtlich des Verfahrens und durch die Merkmale
des Patentanspruches 6 hinsichtlich der Vorrichtung gelöst. The task is according to the invention by the features of the claim
1 regarding the procedure and the characteristics
of
Dank der Erfindung wird durch die innenhochdruckbedingte Anlage des Hohlprofils am Gegenstempel in Einstülplage des Gegenstempels Hohlprofilmaterial in den Abzweigbereich vorgelegt, wobei die maximale Werkstoffbeanspruchung in der nachfolgend weniger beanspruchten Faser des Materials erfolgt. Dadurch wird zum einen bei der Ausformung des Nebenformelementes das Hohlprofil im Mündungsbereich des Abzweiges entlastet, da dort durch das in den Abzweigbereich vorgelegte Material nach der zuerst zu erfolgenden Ausstülpung des Hohlprofiles durch Zurückziehen des Gegenstempels erst erheblich später der übliche Aufweitzug an der Hohlprofilwandung und damit die Materialausdünnung eintritt. Gleichzeitig dünnt sich aufgrund der gesteigerten Materialansammlung im Abzweigbereich auch der Kappenbereich des Nebenformelementes wesentlich später aus, so daß insgesamt bei gleichem Ausdünnungszustand des Hohlprofilmaterials an den kritischen Stellen des Nebenformelementes im Mündungsbereich des Abzweiges und im Kappenbereich im Vergleich mit herkömmlichen Verfahren zur Herstellung von Nebenformelementen höhere Höhen des Nebenformelementes bei dessen Ausformung erreichbar sind ohne daß Risse an diesen Stellen und damit ein Bersten des Hohlprofils im Abzweig auftreten. Dadurch werden die Verfahrensgrenzen bei der Herstellung eines Nebenformelementes hinsichtlich einer Vergrößerung seiner Höhe erweitert sowie die Prozeßsicherheit des Ausformvorganges gewährleistet. Damit kann auch die Ausschußrate bei der Herstellung von Hohlprofilen mit Nebenformelementen wesentlich verringert werden. Die Ausbildung der vergrößerten Höhe des Nebenformelementes wird dabei in einfacher Weise ermöglicht, da der durch ständige stützende Anlage am Hohlprofil zum kontrollierten Ausformen des Nebenformelementes ohnehin vorhandene Gegenstempel zum Einstülpen und damit zur Materialvorlage verwandt wird. Das Nebenformelement wird durch Aufweiten des Hohlprofiles mit einem in diesem erzeugten Fluidhochdruck ausgeformt, wobei während des Ausformvorganges der Gegenstempel mit zunehmender Ausformung nach außen ausweichend das Hohlprofil im Ausformbereich gesteuert abstützt. Thanks to the invention is due to the high pressure system of the hollow profile on the counter-punch in the counter-punch Submitted hollow profile material in the branch area, wherein the maximum material stress in the following less claimed fiber of the material takes place. For one thing the hollow profile in the formation of the secondary form element Mouth area of the branch is relieved, since there by the in the branch area submitted material after the first to be made Protuberance of the hollow profile by pulling back the The usual expansion widened only significantly later the hollow profile wall and thus the material thinning occurs. At the same time thins out due to the increased material accumulation in the branch area also the cap area of the secondary form element much later, so that a total of same state of thinning of the hollow profile material at the critical Place the secondary form element in the mouth area of the Branch and in the cap area in comparison with conventional Process for the production of secondary form elements of higher heights of the secondary form element can be reached when it is shaped without cracks in these places and thus a bursting of the Hollow profile occur in the branch. This will limit the process in the manufacture of a secondary form element with regard to an increase in its height expands as well Process reliability of the molding process is guaranteed. So that can also the reject rate in the production of hollow profiles Subsidiary elements can be significantly reduced. Training the increased height of the secondary form element is easier Way made possible by the constant supportive system on the hollow profile for controlled shaping of the secondary form element already existing counter stamps for invading and thus is used for the material template. The secondary form element is by expanding the hollow profile with one generated in it High pressure fluid molded, during the molding process the counter stamp evasive towards the outside as the shape increases supports the hollow profile in a controlled manner in the forming area.
Zweckmäßige Ausgestaltungen der Erfindung können den Unteransprüchen
entnommen werden; im übrigen ist die Erfindung anhand
eines in den Zeichnungen dargestellten Ausführungsbeispieles
nachfolgend näher erläutert; dabei zeigt:
In Fig. 1a-d ist ein Hohlprofil 1 dargestellt, das in der Gravur
2 eines Innenhochdruck-Umformwerkzeuges 3 der erfindungsgemäßen
Vorrichtung eingebracht ist. Das Umformwerkzeug 3 ist in
ein Oberwerkzeug 4 und ein Unterwerkzeug 5 geteilt, wobei die
Trennebene 23 zwischen den beiden Werkzeugteilen 4 und 5 mit
der horizontalen Mittenebene des Hohlprofiles 1 übereinstimmt.
Im Oberwerkzeug 4 ist eine radial auf das eingebrachte Hohlprofil
1 gerichtete Aussparung 6 ausgebildet, die in die Gravur 2
mündet und einen Abzweig der Gravur 2 darstellt. Der Querschnitt
des Abzweiges kann kreisförmig, oval, rechteckig oder
polygonal, symmetrisch oder unsymmetrisch ausgebildet sein. Die
Gravur 2 des Innenhochdruck-Umformwerkzeuges 3 ist im übrigen
mit einer Fluidhochdruckerzeugungsanlage fluidisch verbindbar.In Fig. 1a-d a hollow profile 1 is shown, which is in the
In der Aussparung 6 ist ein Anschlagkörper 7 starr, also unverrückbar
angeordnet, wobei er in der Aussparung 6 eingepreßt
sein kann oder dauerhaft rückseitig abgestützt ist. Der Anschlagkörper
7 schmiegt sich an die Abzweigwandung 8 konturtreu
umlaufend an und liegt mit seiner gravurzugewandten Stirnseite
9 vom Mündungsbereich 10 des Abzweiges zur Gravur 2 um einen
bestimmten Abstand in die Aussparung 6 zurückversetzt, der die
Höhe des später ausgeformten Nebenformelementes 11 bildet, wobei
der Anschlagkörper 7 die Aufweitbewegung des Hohlprofilmaterials
beim Umformen als Anschlag begrenzt. Der Anschlagkörper
7 kann auch einstückiger Bestandteil des Oberwerkzeuges 4 sein. In the
Der Anschlagkörper 7 weist eine zentrale Durchführung 12 auf,
in der ein rückseitig mit einem mechanischen oder hydraulischen
Antrieb versehener Gegenstempel 13 verschiebbar geführt ist.
Der Gegenstempel 13 weist in etwa die gleiche Querschnittsform
des Anschlagkörpers 7 auf und besitzt an seiner dem Hohlprofil
1 zugewandten Stirnseite 14 randseitig eine umlaufende Anschrägung.
Die Anschrägung ergibt in vorteilhafter Weise ein prozeßsicheres
Anlegen des Hohlprofilmaterials am Gegenstempel 13,
bei dem eine Einkerbung eines scharfen Kante des Stempels 13 in
das Hohlprofilmaterial und damit eine Rißanfälligkeit beim Umformen
mittels Innenhochdruck verhindert wird. Anstelle der Anschrägung
kann die Stirnseite 14 randseitig auch abgerundet
ausgebildet sein. Eine weitere denkbare Möglichkeit ist, daß
der Gegenstempel 13 im Querschnitt die Aussparung 6 der Länge
nach ausfüllt.The
Nach Fig. 1a wird im geschlossenen Umformwerkzeug 3 der Gegenstempel
13 aus dem Anschlagkörper 7 heraus auf das Hohlprofil
1, das mit geringem Spiel in der Gravur 2 angeordnet ist, verfahren
und stülpt dieses mit seiner Stirnseite 14 ein. Solange
der Gegenstempel 13 aus dem Anschlagkörper 7 herausgefahren
ist, bildet dieser mit der Abzweigwandung 8 durch seine Beabstandung
von ihr einen Ringspalt aus, dessen Breite bei geeigneter
Dimensionierung - wie im Ausführungsbeispiel gegebenaus
ihm einen Ringraum 15 entstehen läßt.1a, the counter punch is in the closed forming tool 3
13 out of the
Steht beim erfindungsgemäßen Verfahren das Hohlprofil 1 während
des Einstülpvorganges oder, wie in Fig. 1b gezeigt ist, nach
abgeschlossenem Einstülpvorgang unter Innenhochdruck, fließt
das Hohlprofilmaterial nicht nur aus dem die Einstülpstelle 17
unmittelbar umgebenden Bereich 16 des Hohlprofiles 1 sondern
auch aus dem an den Abzweig anschließenden Bereich 18 der Gravur
2 zur Einstülpstelle 17 und legt sich an den Gegenstempel
13 umfänglich und stirnseitig an. Dadurch wird Hohlprofilmaterial
zum Mündungsbereich 10 des Abzweiges hin verdichtet, wodurch
Material des Hohlprofiles 1 für die Ausformung des Nebenformelementes
11 vorgehalten und die Ausformhöhe damit prozeßsicher
steigerbar wird.In the method according to the invention, the hollow profile 1 stands during
the inversion process or, as shown in Fig. 1b, after
completed insertion process under high internal pressure, flows
the hollow profile material not only from the
Durch die Ausbildung eines relativ breiten im Querschnitt länglichen
Ringraumes 15 wird Hohlprofilmaterial gleichzeitig mit
dem erwähnten Anlegen am in Einstülplage befindlichen Gegenstempel
13 an diesem vorbei auch aus dem Bereich 16 und 18 in
den Ringraum 15 hineinverdrängt, so daß Hohlprofilmaterial
schon vor der eigentlichen Ausformung des Nebenformelementes 11
im Ausformbereich 19 für die Ausformung vorhanden ist, was
gleichbedeutend mit einem zusätzlichen Vorlegen von Hohlprofilmaterial
und einer weiteren prozeßsicheren Steigerbarkeit
der Ausformhöhe ist.Through the formation of a relatively wide elongated in cross section
Annulus 15 is hollow profile material at the same time
the mentioned application on the counter-stamp in the
Durch den beim Einstülpen im Hohlprofil 1 verursachten Zug des
Gegenstempels 13 wird der Fluß des Hohlprofilmaterials von der
Biegekante 20 zwischen Abzweig und Gravur 2 weg zum Gegenstempel
13 hin gerichtet, wonach das Auftreten einer Ausdünnung des
Hohlprofilmaterials durch die beim Aufweiten verfahrensbedingte
Abstreckung an der Biegekante 20 aufgrund der Entlastung des
Kantenbereiches vermieden wird. Um weiterhin bei der Ausformung
des Nebenformelementes 11 die Abstreckung zu reduzieren, ist
die Biegekante 20 mit einem großen Radius ausgebildet, wodurch
die Gravur 2 sanft in den Abzweig übergeht.Due to the pull of the hollow profile 1 caused by the
Es ist im übrigen auch denkbar, daß der Einstülpvorgang ohne
Innenhochdruck erfolgt. Hierbei wird das Hohlprofil 1 über einen
wesentlich weiteren Bereich hinweg von der Biegekante 20
aus gesehen eingebogen, da der der Einbiegung entgegenwirkende
Innenhochdruck fehlt. Dadurch kann bei nachträglichem Aufbauen
des Innenhochdruckes aus bezüglich des Ausformbereiches 19 viel
tiefer liegenden Umfangsbereichen des Hohlprofiles 1 Material
zum Abzweig hin gefördert werden, da sich das Hohlprofil 1 zum
Ausformbereich 19 hin - neben dem üblichen Anlegen des Hohlprofiles
1 an die Gravur 2 - streckt. Hierdurch ist somit ein Vorlegen
von weiterem Hohlprofilmaterial in Richtung des Ausformbereiches
19 und damit eine zusätzliche prozeßsichere Vergrößerung
der Ausformhöhe des Nebenformelementes 11 möglich.It is also conceivable that the turning process without
Internal high pressure takes place. Here, the hollow profile 1 over a
much further area from the
Nach dem Einstülpen des Hohlprofiles 1 und dem Anlegen des
Hohlprofilmaterials seitlich an den Gegenstempel 13 unter Innenhochdruck
wird bei Beibehaltung dieses Druckes der Gegenstempel
13 zurückgezogen (Fig. 1c). Dabei wird die eingestülpte
Stelle 17 kontinuierlich durch den Innenhochdruck wieder ausgestülpt,
wobei weiter Hohlprofilmaterial in den noch existierenden
Ringraum 15 hineinverdrängt wird.After the hollow profile 1 has been turned in and the
Hollow profile material laterally to the
Nach dem Ausstülpvorgang, bei dem der Gegenstempel 13 ständig
in Anlage am Hohlprofil 1 steht, wird aus dem Hohlprofil 1 das
Nebenformelement 11 ausgeformt. Dies kann durch reines Aufweiten
erfolgen, was insbesondere bei langen Hohlprofilen, bei denen
aufgrund der Reibungsverhälnisse kein axiales Nachschieben
mittels an beiden Stirnseiten des Hohlprofiles angreifenden
Druckstempeln prozeßsicher möglich ist, verwandt werden kann.
Ein Nachschieben während des Aufweitens bei relativ kurzen
Hohlprofilen ist dagegen ohne weiteres möglich, wodurch auch
von den Hohlprofilenden her Material in den Ausformbereich 19
nachgeliefert werden kann, was ebenfalls zur Steigerung der
Ausformhöhe des Nebenformelementes 11 beiträgt. Der Gegenstempel
13 fungiert als üblicher das Hohlprofil 1 während des Ausformvorganges
im Ausformbereich abstützender Gegenhalter, so
daß die Ausformung des Nebenformelementes 11 kontrolliert abläuft.After the protuberance process, in which the
In der Endphase des Ausformvorganges legt sich das Hohlprofilmaterial
am Anschlagkörper 7 und der Abzweigwandung 8 zumindest
in grober Annäherung konturtreu an, wobei der Gegenstempel 13
in den Anschlagkörper 7 hineinversenkt wird, so daß deren beide
Stirnseiten 14 und 9 miteinander bündig abschließen (Fig. 1d).The hollow profile material lays down in the final phase of the molding process
at least on the
Weiterhin von Vorteil ist es, wenn die Stirnseite 14 des Gegenstempels
13, die Stirnseite 9 des Anschlagkörpers 7 und die Abzweigwandung
8 die exakte Endform des Nebenformelementes 11
darstellen. Dann kann zum Abschluß des Ausformvorganges bei gegenüber
dem Ausformvorgang gesteigertem Innenhochdruck eine Kalibrierung
des Nebenformelementes 11 erfolgen, das damit in
seine Endform, die in Fig. 2 in der Form einer erhabenene länglichen
Flachstelle gezeigt ist, konturgerecht gebracht wird.It is also advantageous if the
Die Nebenformelemente 11 können auch als Aushalsungen oder Ausbauchungen
an länglichen, umfänglich geschlossenen
Hohlprofilen 1 ausgebildet sein und können als Flansch-
oder Montageflächen dienen. Hierbei können Blechteile und deren
Anbringung an ein Hohlprofil eingespart werden, mit denen diese
Funktion ebenfalls erreichbar ist.The
Claims (9)
- Method for the production of secondary shaped elements such as neck projections, bulges and raised elongated flat portions in elongated, circumferentially closed hollow sections by internal high-pressure deformation, in which the secondary shaped element is formed by expanding the hollow section by means of a high liquid pressure produced inside it which deforms it locally, while during the expansion process it is supported in a controlled way by a counter-ram which moves outwards as the expansion increases,
characterised in that
at the place where the secondary shaped element is to be produced, the hollow section (1) is pushed in by the counter-ram (13), and after this the material of the hollow section is pressed by high liquid pressure circumferentially around and against the end of the ram (13) in the area (16) of the pushed-in portion (17), and after the pushing-in process, the ram (13), which remains in contact with the hollow section (1) throughout the deformation process, is withdrawn so that in cooperation with the high internal pressure the hollow section (1) is pushed out and the secondary shaped element (11) is formed. - Method according to Claim 1,
characterised in that
the pushing in of the hollow section (1) takes place with the inside of the hollow section (1) under atmospheric pressure. - Method according to Claim 1,
characterised in that
the pushing in of the hollow section (1) takes place with the inside of the hollow section (1) under elevated pressure. - Method according to Claim 1,
characterised in that
in the vicinity of the area pushed in by the ram (13), the internal high pressure pushes material of the hollow section past the ram (13) into an expansion region (19) of the secondary shaped element (11). - Method according to Claim 1,
characterised in that
once the ram (13) has been withdrawn, the secondary shaped element (11) is calibrated to the correct contour at a liquid pressure higher compared with that of the expansion process. - Device for the production of secondary shaped elements such as neck projections, bulges and raised elongated flat portions in elongated, circumferentially closed hollow sections, with an internal high-pressure forming tool divided into an upper and a lower die, whose cavity holding the hollow section comprises at least one side-branch in which a counter-ram provided with a controlled drive is guided and can move, and with a liquid pressurising unit that can be brought into fluid connection with the internal high-pressure forming tool in order to implement the method according to Claim 1,
characterised in that
the counter-ram (13) is guided in a passage (12) through an abutment element (7) whose shape matches that of the wall (8) of the side-branch and which is held in a fixed position in the branch, in such manner that to push in the hollow section (1) held with small clearance in the cavity (2) of the forming die (3), the counter-ram (13) can be moved inwards into the cavity (2) and, to form the secondary shaped element (11) under the action of the internal high pressure, the ram can be withdrawn into the abutment element (7). - Device according to Claim 6,
characterised in that
the abutment element (7) and the counter-ram (13), with their sides (9, 14) facing the cavity (2) together with the wall (8) of the side-branch, form the calibration contour of the secondary shaped element (11). - Device according to Claim 6,
characterised in that
when the counter-ram (13) is projecting beyond the abutment element (7) in the branch, together with the branch wall (8) it forms an annular space (15) whose dimensions are such that material from the hollow section can be pressed into the annular space (15) under the action of a high internal pressure. - Device according to Claim 6,
characterised in that
all the way round the edge, the face (14) is rounded or chamfered.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19733474 | 1997-08-02 | ||
DE19733474A DE19733474C2 (en) | 1997-08-02 | 1997-08-02 | Method and device for producing secondary shaped elements on hollow profiles |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0894548A2 EP0894548A2 (en) | 1999-02-03 |
EP0894548A3 EP0894548A3 (en) | 2000-04-19 |
EP0894548B1 true EP0894548B1 (en) | 2001-08-29 |
Family
ID=7837804
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98113616A Expired - Lifetime EP0894548B1 (en) | 1997-08-02 | 1998-07-22 | Method and device for forming bulges on elements |
Country Status (4)
Country | Link |
---|---|
US (1) | US6143235A (en) |
EP (1) | EP0894548B1 (en) |
DE (2) | DE19733474C2 (en) |
ES (1) | ES2162376T3 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10065033C1 (en) * | 2000-12-23 | 2002-07-11 | Daimler Chrysler Ag | Method for producing a circumferentially closed hollow profile and a device for carrying it out |
JP2003118595A (en) | 2001-08-06 | 2003-04-23 | Nsk Ltd | Vehicular steering device and its manufacturing method |
DE10162440A1 (en) * | 2001-12-19 | 2003-07-03 | Bayerische Motoren Werke Ag | forming press |
DE10309625B4 (en) * | 2003-03-04 | 2006-04-13 | Audi Ag | Method for introducing a side mold into a cavity having a molded part |
US7153127B2 (en) * | 2003-05-15 | 2006-12-26 | Graham Packaging Plastic Products Inc. | Method and apparatus for blow molding hollow plastic containers |
US20050084648A1 (en) * | 2003-10-16 | 2005-04-21 | Olsen Robert F. | Process for forming a part having an integral feature, a part produced thereby and apparatus therefor |
DE10356535B3 (en) * | 2003-12-04 | 2004-08-26 | Daimlerchrysler Ag | Hollow strip production device for T-shaped or branched product has tool in form of cutting device with separating slide adjustable transversely to axis of branch |
US7563403B2 (en) * | 2004-07-02 | 2009-07-21 | Graham Packaging Pet Technologies, Inc. | Method of reheat blow molding a container |
DE102007007383A1 (en) * | 2007-02-12 | 2008-08-14 | Asc Umformtechnik Gmbh | Groove or groove-like recess positioning method for motor vehicle, involves introducing pressurized fluid to provide support counteractive to pressing tool, and maintaining fluid for period of forming process to position groove or recess |
DE102007017415B4 (en) | 2007-04-13 | 2016-06-02 | Daimler Ag | Composite component of a hollow section formed by means of hydroforming and at least one injection-molded element |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1100936B (en) * | 1958-07-26 | 1961-03-02 | Kautex Werke Gmbh | Method and device for producing tubes from thermoplastic material |
US4510116A (en) * | 1983-07-27 | 1985-04-09 | Phillips Petroleum Company | Apparatus and method for blow molding |
US4928509A (en) * | 1987-07-29 | 1990-05-29 | Mitsui & Co., Ltd. | Method for manufacturing a pipe with projections |
US4938680A (en) * | 1988-10-31 | 1990-07-03 | Guarriello Henry J | Reverse lip blow molding apparatus |
US5202078A (en) * | 1991-11-15 | 1993-04-13 | Lerio Corporation | Process and apparatus for manufacturing containers with thickened flanges and longitudinal reinforcing ribs and containers thereby |
US5469612A (en) * | 1993-12-02 | 1995-11-28 | Continental Pet Technologies, Inc. | Method for forming a strain-hardenable plastic container |
DE9407812U1 (en) * | 1994-05-11 | 1994-07-21 | Zeuna-Stärker GmbH & Co KG, 86154 Augsburg | Pipe junction and device for their manufacture |
DE19508632C2 (en) * | 1995-03-10 | 2002-09-19 | Audi Ag | Method for connecting a first component to a second component |
FR2746339B1 (en) * | 1996-03-22 | 1998-06-05 | Plastic Omnium Cie | METHOD FOR MANUFACTURING A BEAM OF ATTACHED TUBES, DEVICE FOR CARRYING OUT SUCH A METHOD AND BEAM THUS PRODUCED |
US5750067A (en) * | 1996-10-07 | 1998-05-12 | Hellbrugge; Luiz Henrique | Method for blow molding hollow article with annular chime and deeply recessed ends |
-
1997
- 1997-08-02 DE DE19733474A patent/DE19733474C2/en not_active Expired - Fee Related
-
1998
- 1998-07-22 EP EP98113616A patent/EP0894548B1/en not_active Expired - Lifetime
- 1998-07-22 ES ES98113616T patent/ES2162376T3/en not_active Expired - Lifetime
- 1998-07-22 DE DE59801292T patent/DE59801292D1/en not_active Expired - Fee Related
- 1998-08-03 US US09/127,830 patent/US6143235A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE59801292D1 (en) | 2001-10-04 |
EP0894548A3 (en) | 2000-04-19 |
US6143235A (en) | 2000-11-07 |
EP0894548A2 (en) | 1999-02-03 |
DE19733474A1 (en) | 1999-02-18 |
ES2162376T3 (en) | 2001-12-16 |
DE19733474C2 (en) | 1999-12-09 |
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