EP0894343A1 - Composite hydrogen storage materials for rechargeable hydride electrodes - Google Patents
Composite hydrogen storage materials for rechargeable hydride electrodesInfo
- Publication number
- EP0894343A1 EP0894343A1 EP97915224A EP97915224A EP0894343A1 EP 0894343 A1 EP0894343 A1 EP 0894343A1 EP 97915224 A EP97915224 A EP 97915224A EP 97915224 A EP97915224 A EP 97915224A EP 0894343 A1 EP0894343 A1 EP 0894343A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composite
- hydrogen
- composite according
- component
- electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
- H01M4/383—Hydrogen absorbing alloys
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen; Reversible storage of hydrogen
- C01B3/0005—Reversible storage of hydrogen, e.g. by hydrogen getters or electrodes
- C01B3/001—Reversible storage of hydrogen, e.g. by hydrogen getters or electrodes characterised by the uptaking media; Treatment thereof
- C01B3/0078—Composite solid storage media, e.g. mixtures of polymers and metal hydrides, coated solid compounds or structurally heterogeneous solid compounds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/32—Hydrogen storage
Definitions
- This invention relates to composite hydrogen storage materials for hydride electrodes of hydride- based rechargeable cells and batteries and to cells or batteries employing such composite hydrogen storage materials .
- BACKGROUND ART Rechargeable nickel-metallic hydride batteries have been widely developed for numerous applications including the replacement of Ni-Cd batteries for consumer use.
- the hydride anode materials for commercially acceptable batteries have to meet the following requirements (M. A. Fetchenko et al, Electrochem Soc. Proc, Vol. 92-5, P.141 (1992); P. Gifford et al, Electrochem. Soc. Proc, Vol. 94-27 (1994); J. J. G. Willems et al, J. Less-Comm. Met., 129 (1987) 13). 1. High hydrogen storage capacity
- the hydrogen storage capacity is mainly determined by the thermodynamic properties of the hydride.
- An alloy may be used as anode material in a hydride battery if the heat of formation of the hydride is in an optimal range of 8-10 kcal/mol. (M. A. Fetchenko, Electrochem. Soc. Proc, Vol. 92-5, P. 141 (1992)). This condition can be fulfilled by adjusting the composition of the alloy, i.e. the ratio between the metals forming stable hydrides (La, Zr, Ti, Mg, etc. ) and those forming unstable hydrides (Ni, Co, Fe, Cu, etc.).
- the hydrogen dissociation pressure at equilibrium should be in the range from 10- ⁇ atmosphere to a few atmospheres.
- the hydride anode materials belong to two main classes: (a) Inter etallic compounds of the LaNi 5 class.
- the following patents disclose material compositions and manufacturing procedures for AB5 materials: U.S. Patents 5,284,619; 5,358,800; Japanese Patents 6,215,766; 6,145,850; 5,263,162; 5,051,695; 5,036,405; 4,253,158; 4,303,730; 3,289,042; 3,057,157; 1,253,159; 93,082,025; 61,019,061.
- a high resistance to corrosion in alkaline solution and good mechanical stability to repeated charge/discharge are required, both of which guarantee a long cycling life.
- the corrosion stability of the material is ascribed to the formation of a passive film on the surface of the material, which can protect the interior of the material from being corroded during repeated charge/discharge. While this film is necessary to protect the bulk from further oxidation, it should not be so compact as to prevent hydrogen from diffusing to and out of the electrode.
- Good hydride electrode materials should not experience compositional changes due to such factors as the dissociation of certain elements during repeated electrode reaction.
- the mechanical stability of the electrode is determined by the volume change of the electrode material due to hydrogen sorption/desorption and by the toughness or strength of the material which tends to retain the integrity of the material.
- the hydrogen diffusion rate in the bulk material should be high enough to avoid large diffusion resistance. Also, the ohmic resistance of the electrode and connections should be low.
- the present invention seeks to provide a novel composite hydrogen storage material for hydride electrodes comprising two components.
- the first component, or major component has high hydrogen storage capacity and good resistance to alkaline media, but typically has poor electrode kinetics.
- the second component, or minor component is an alloy or mixture of alloys which functions as a surface activator and has a catalytic effect on the major component.
- composite hydrogen storage alloys comprising: a) a major amount of a metallic component able to store hydrogen by absorption, said component being resistant to alkaline media, and b) a minor amount of a nanocrystalline or amorphous metallic alloy, said alloy having electrocatalytic characteristics for said major metallic component.
- the metallic component may be one having poor electrode kinetics or have difficulty in activation.
- the alloy forming the minor component functions as a surface activator and is effective in lowering the overpotential of an electrode made from the composite in two processes.
- the first is the electro-reduction during charging of the electrode, whereby hydrogen absorption into said composite material is favored over hydrogen evolution and its surface.
- the second is for the electrochemical oxidation of hydrogen so that during discharge of the hydride electrode, the hydrogen stored in the composite can be withdrawn under appropriate current.
- the minor component can be an alloy which is able to store hydrogen.
- the alloy forming the minor component is a non-noble metal alloy.
- a rechargeable hydride cell or battery comprising an electrode made of the composite material of the invention, as the anode.
- the invention more particularly concerns a new class of hydride electrode materials, based on composite alloys synthesized by mechanical alloying of two components: (1) a major component, having good hydrogen storage capacity and high corrosion resistance in alkaline solution; (2) one or more nanocrystalline or amorphous minor components acting as surface activator or catalyst for the major component.
- the latter may be selected from alloys which have good hydrogen storage capacity, but cannot be used themselves as anode materials because of their low corrosion resistance or poor mechanical stability.
- the main advantage of the composite materials is that they combine the high storage capacity, corrosion resistance and stability of one component, with the good electrocatalytic activity and easy activation of the other, while not sacrificing any individual characteristics.
- Another important advantage is that the procedure can be used to improve the electrocatalytic activity of any traditional hydrogen storage material, with no restriction on composition and phase structure. Also, since both components can be hydrogen absorbing materials, the composite may have both capacities, which increases the specific energy and power; this represents an important advantage over a purely electrocatalytic material, which improves the kinetics, but does not contribute to the hydrogen storage capacity (thus reducing the specific energy) .
- the major component is usually and preferably in nanocrystalline form as a result of ball milling to mix the two components, and this produces good mechanical resistance in the electrode on long term cycling.
- Employing the major component in nanocrystalline form also contributes to better rate capability of the electrode because the large density of grain boundaries enhances hydrogen diffusion.
- the advantages over the existing alloys or techniques include:
- the second component which has catalytic effect on the other component does not need to contain precious metals, for example, Pd or Pt, as in previous catalysts used for hydride electrodes, e.g. as described in U.S. Patent 4,859,413 (Harris et al).
- the second component can also be a hydrogen storage alloy, in this way the hydrogen storage capacity of both components can be used, giving advantages over existing catalysts such as Co, C03O4 and Ru ⁇ 2 etc. ( Iwakura et al, J. Alloys Compds, 192 (1993) 152; Sakai et al, J. Alloys Compds., 192 (1993) 158), which can not reversibly absorb hydrogen so that the specific energy density of the electrode is reduced.
- the composite is formed by mechanically alloying the individual components in a ball mill.
- This has several advantages over existing techniques.
- the components are made independently and then mixed mechanically, which allows a free selection of each component in composition and amount, not limited by the phase rule or by solidification techniques as in multi-phase alloys from a direct cast of a melt containing all the elements, as described by Notten et al in J. Electrochem. Soc, 138 (1991) 1877, and by Ovshinsky et al in U.S. Patent 5,277,999.
- the oxide films on the surface of individual components are broken down during the milling process and a close contact between the major component and second catalytic component is formed.
- the composite material can be used directly to make electrodes without further activation treatment, with a corresponding reduction in cost.
- the invention permits the use as the second component of some metallic alloys which can absorb hydrogen but are otherwise unsuitable, for different reasons, as electrode materials of hydride cells or batteries.
- the first role of the minor component is to enhance the transfer process of hydrogen from the adsorbed state MH ac j s (formed by the reaction (1) of water electroreduction) into absorbed state MH a b s , i.e. kp process in (2), lowering the accumulation of hydrogen at electrode surface and therefore the charging overpotential. This favors sorption of hydrogen into the bulk over recombination of the reduced hydrogen to molecular hydrogen (the forward reactions in (3) and (4)), which then bubbles off.
- the second role of the minor component is to enhance the electrochemical oxidation of hydrogen (backward reaction k_ p in (2)) and hence to lower the overpotential during discharge of the electrode. This results in a higher discharge capacity at the same discharge current, i.e., a higher rate capability and a better utilization of the electrode material.
- Another important advantage of the lower discharge overpotential is that it allows the use of an alloy which forms more stable hydride (a lower equilibrium dissociation pressure) as anode material, favoring a high charge retention or a low self-discharge rate.
- the composite of the invention is represented by:
- A is the major metallic component with X > 0.5, more preferably in the range of 0.85 ⁇ X ⁇ 1.00
- B is the surface activator component represented by:
- the minor component of the composite functions as a surface activator which is effective to lower the overpotential for electrochemical reduction and oxidation of hydrogen in a hydride electrode containing the composite whereby hydrogen absorption into the metallic component (major component) is favored over hydrogen evolution at the surface of the metallic component.
- the surface activator is one able to store hydrogen but is otherwise unsuitable as the metallic component (major component) of a composite hydrogen storage material.
- the surface activator is a non- noble metal.
- the surface activator is nanocrystalline or amorphous Ni y q i_ y , where 0.1 ⁇ Y ⁇ 0.9.
- the present invention uses for the first time amorphous and nanocrystalline Mg-Ni alloy powders, an excellent hydrogen storage medium, but which cannot be used itself as an anode material owing to its low corrosion resistance. It undergoes a rapid decrease in discharge capacity during repeated charge-discharge, but it remains very stable as a minor component together with LmM5 in the investigated composites. The reason for this behavior is not known, but implies that the performance of the two components is mutually enhanced. Another important result on Mg-Ni alloys is that their catalytic activity remains unchanged as a minor component.
- hydride electrode materials like ZrNi 1- Mn 0.3 Cr 0.2 V 0.3' but also materials formerly considered to be unsuitable as hydride electrode materials like Zr ( FeCr)2-
- Typical intermetallic compounds which may be employed as the major component include:
- LaNi3 _ 5C 0 0.7AI0.8 and ZrNi l.2 Mn 0.3 Cr 0.2 0.3 are conventional hydride electrode materials selected from
- the materials employed as the minor component in the invention more especially are amorphous powders or nanocrystalline powders having a grain size in the range of about 1 to 100 nm, especially 10 to 60 nm, more especially 15 to 50 nm.
- the powder size was typically smaller than 50 micrometers, more especially in the range of 1 to 27 micrometers.
- the composite may contain 50% to 99% by weight of the major component, more especially 85% to 99%, with the balance being the minor component to a total of 100%.
- Both new and conventional hydrogen storage materials as major component (1) and nanocrystalline and amorphous Mg-Ni alloys, or a 1:1 mixture of Mg-Ni alloys and LmM5 (LmNi3 _7C00.7 nn .3 A 1Q .3 ) as minor component (2) were prepared.
- the ingots of component (1) and L111M5 were obtained by arc-melting the mixture of component elements according to the specific compositions under an argon atmosphere.
- the nanocrystalline and amorphous Mg-Ni alloys were synthesized by mechanically alloying pure Mg and Ni, Mg2Ni and Ni, or MgNi 2 and Mg in a SPEX-8000 vibrator ball mill for not less than 18 hours under an argon atmosphere.
- the composite materials were obtained by mixing the components together and grinding the mixture in the ball mill for different periods of time of 15 to 60 minutes at room temperature, also under argon.
- the samples of composite materials were checked for crystallinity by X-ray diffractometry.
- the structure of component (1) was found to be nanocrystalline in all cases, as the diffraction satellites were broadened as a result of the ball milling.
- a fitting program was used in the case of Zr(FeCr)2 to calculate the grain size; it was found that the grains were 30-50 nm for samples which were ball milled for 15 minutes and 15-30 nm for those ball milled for 40-60 minutes.
- the electrode used for capacity measurement was constructed by cold pressing a mixture of the active materials and copper or nickel powder into a pellet.
- the measurements were carried out using a counter electrode NiOOH/Ni(OH) 2 and an electrolyte of 6M KOH.
- the charging current was for 3 to 3.5 hours at 100 mA/g-active material and a short circuit was applied every half an hour, in order to discharge the impurities deposited on the negative electrode (mainly Cd from the commercial positive Ni hydroxide electrode).
- the discharge current was 37.15 to 40 mA/g-active material and the cut-off voltage for the discharge was 0.95 V.
- the mass of the counter electrode was in large excess compared with the test electrode, and therefore the discharge capacity was negative electrode (the test electrode) limited. In all cases, the composites yielded a significant increase in capacity as compared with the major component (1), as seen in Table 1.
- the capacity increased from 80 mAh/g to 180 mAh/g ( composite with 5 wt % amorphous g5 0 Ni 5 o alloy which is hereafter called MgNi); for Z ⁇ igVi the capacity increased from 130 mAh/g to 180 mAh/g (composite with 5 wt % MgNi and L111M5 ) ; for YC03 the capacity increased from 92 to 228 mAh/g (Composite with 5 wt % MgNi and 5 wt % Lm 5 ) ; for ZrCrNi the capacity incresed from 300 mAh/g to 380 mAh/g (composite with 5% M940 Ni 60 ) •
- the capacity is referred to the capacity per gram of the composite material.
- the capacity was further increased to 260 mAh/g.
- Figure 1 is a plot of discharge capacity of hydride electrodes made of Zr(FeCr ) 2"based composites vs cycle number - 1.
- Zr ( FeCr) 2 2.
- Figure 2 is a plot of discharge capacity of hydride electrodes made of Zr i ⁇ .2 Mn 0.3 r 0.2 0.3"based composites vs cycle number -
- FIG. 3 is a schematic representation of a battery or cell of the invention. DESCRIPTION OF PREFERRED EMBODIMENTS
- the composites are synthesized by mechanical alloying of two components: a major component having high hydrogen storage capacity and a minor component with good electrocatalytic activity; ii) a new type of surface activator as minor component is proposed, which may itself be a hydrogen storage material.
- a major component having high hydrogen storage capacity and a minor component with good electrocatalytic activity ii) a new type of surface activator as minor component is proposed, which may itself be a hydrogen storage material.
- a new type of surface activator as minor component is proposed, which may itself be a hydrogen storage material.
- the proposed activators are cheap and easy to purchase, as compared to those previously proposed; iii) the capacity increase observed with non- conventional basic components (having rather low electrochemical capacities in pure state) demonstrates that the proposed activators may be used in composites with any hydrogen storage material as major component, including those which, owing to their low electrocatalytic activity, have low capacities when used alone; iv) the proposed minor component materials were used in the form of nanocrystalline or amorphous powders, which is believed to produce high electrocatalytic activity; and v) the composite materials are easier to activate than the basic component and show a low self-discharge rate.
- the composite hydrogen storage material of the invention functions as the anode.
- the anode may be a sintered electrode consisting of the hydrogen storage material with or without the addition of any suitable conducting material powder such as nickel, copper or carbon sintered together, with a current collector made of any suitable metal such as nickel.
- the anode may also be a non-sintered electrode fabricated by applying a paste which comprises the hydrogen storage material, binder medium such as polytetrafluoroethylene, carboxymethyl- cellulose, or polyvinyl alcohol etc., and a conducting material such as nickel, copper, carbon powder, etc., on to a current collector made of a suitable metal such as nickel.
- the cell or battery additionally includes a cathode, and a separator which contains an electrolyte and separates the anode and the cathode.
- the anode, cathode and electrolyte are typically contained in a housing having a positive terminal electrically connected to the cathode. The terminals provide for out-flow of electric current developed by the electrochemical reaction in the housing.
- the cathode may be, for example, a nickel electrode.
- a cathode may be formed by applying a paste of nickel hydroxide and a binding medium to a conductive core; suitable binding agents include polyacrylates, for example, sodium polyacrylate and ammonium polyacrylate, carboxymethyl cellulose and fluoro resins such as polytetrafluoroethylene, or mixtures of these agents.
- the paste may also contain a conductive material, for example, carbon black, graphite or metal powder.
- the conductive core may be a metal.
- the cathode may also be a sintered nickel electrode or a silver electrode, i.e., Ag/AgO electrode.
- the anode and cathode are suitably separated by a separator, for example, a non-woven, non-electrically conducting cloth soaked with the electrolyte solution.
- a separator for example, a non-woven, non-electrically conducting cloth soaked with the electrolyte solution.
- One suitable separator is non-woven Nylon (Trade Mark) cloth.
- the electrolyte is suitably an aqueous alkaline electrolyte solution, for example, an aqueous solution of KOH, LiOH or a solution of both.
- a battery for example, an aqueous alkaline electrolyte solution, for example, an aqueous solution of KOH, LiOH or a solution of both.
- 10 includes a plurality of anodes 12 and cathodes 14 in a housing 16.
- the anodes 12 and cathodes 14 form electrode pairs 20, each pair 20 comprising an anode 12 and an adjacent cathode 14, in spaced apart relationship.
- a cloth separator 18 impregnated with aqueous alkaline electrolyte solution is disposed between each adjacent pair 20.
- Electrical conducting leads 34 electrically connect the anodes 12 to a negative terminal 26.
- Electrical conducting leads 22 electrically connect the cathodes 14 to a positive terminal 24.
- the positive and negative terminals 24 and 26 are electrically insulated from housing 16 by insulators 28 and 30, respectively.
- the anodes 12 are formed from the composite hydrogen storage material of the invention.
- the cathodes 14 are typically nickel electrodes.
- the anode and cathode are separated from each other by the separator which contains the electrolyte, and the anode, cathode and separator are spiraled and contained in a cylinder housing.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Inorganic Chemistry (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB9607342.4A GB9607342D0 (en) | 1996-04-09 | 1996-04-09 | Composite hydrogen storage materials for rechargeable hydride electrodes |
| GB9607342 | 1996-04-09 | ||
| PCT/CA1997/000233 WO1997038458A1 (en) | 1996-04-09 | 1997-04-08 | Composite hydrogen storage materials for rechargeable hydride electrodes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0894343A1 true EP0894343A1 (en) | 1999-02-03 |
Family
ID=10791760
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP97915224A Withdrawn EP0894343A1 (en) | 1996-04-09 | 1997-04-08 | Composite hydrogen storage materials for rechargeable hydride electrodes |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0894343A1 (en) |
| CA (1) | CA2251618A1 (en) |
| GB (1) | GB9607342D0 (en) |
| WO (1) | WO1997038458A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19948548B4 (en) | 1999-04-19 | 2006-04-13 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Pasty masses with nanocrystalline materials for electrochemical devices and layers and electrochemical devices made thereof |
| US8021533B2 (en) | 2007-11-20 | 2011-09-20 | GM Global Technology Operations LLC | Preparation of hydrogen storage materials |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4859413A (en) * | 1987-12-04 | 1989-08-22 | The Standard Oil Company | Compositionally graded amorphous metal alloys and process for the synthesis of same |
| US5536591A (en) * | 1990-04-26 | 1996-07-16 | Ovonic Battery Company, Inc. | Electrochemical hydrogen storage alloys for nickel metal hydride batteries |
| JPH04167365A (en) * | 1990-10-29 | 1992-06-15 | Yuasa Corp | Hydrogen storage electrode |
| CA2117158C (en) * | 1994-03-07 | 1999-02-16 | Robert Schulz | Nickel-based nanocristalline alloys and their use for the transport and storing of hydrogen |
| EP0815273B1 (en) * | 1995-02-02 | 2001-05-23 | Hydro-Quebec | NANOCRYSTALLINE Mg-BASED MATERIALS AND USE THEREOF FOR THE TRANSPORTATION AND STORAGE OF HYDROGEN |
-
1996
- 1996-04-09 GB GBGB9607342.4A patent/GB9607342D0/en active Pending
-
1997
- 1997-04-08 CA CA002251618A patent/CA2251618A1/en not_active Abandoned
- 1997-04-08 EP EP97915224A patent/EP0894343A1/en not_active Withdrawn
- 1997-04-08 WO PCT/CA1997/000233 patent/WO1997038458A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9738458A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2251618A1 (en) | 1997-10-16 |
| GB9607342D0 (en) | 1996-06-12 |
| WO1997038458A1 (en) | 1997-10-16 |
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