EP0849036B1 - Lateral planing apparatus for tiles and refractory products of different size - Google Patents

Lateral planing apparatus for tiles and refractory products of different size Download PDF

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Publication number
EP0849036B1
EP0849036B1 EP97122459A EP97122459A EP0849036B1 EP 0849036 B1 EP0849036 B1 EP 0849036B1 EP 97122459 A EP97122459 A EP 97122459A EP 97122459 A EP97122459 A EP 97122459A EP 0849036 B1 EP0849036 B1 EP 0849036B1
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EP
European Patent Office
Prior art keywords
belt
planing
machine
transport
machine according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP97122459A
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German (de)
French (fr)
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EP0849036A1 (en
Inventor
Thomas Dr.-Ing. Prof. Derhake
Karl-Heinz Dipl.-Ing. Konert
Reinhold Dipl.-Ing. Ungruhe
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Keller HCW GmbH
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Keller HCW GmbH
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Priority claimed from DE1997100003 external-priority patent/DE19700003C2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/16Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
    • B24B7/17Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads

Definitions

  • the invention relates to a machine for the lateral leveling of brick and Refractory products, especially for calibration of building blocks, according to the generic term of Claim 1.
  • Such a machine is known from DE 296 11 728 U1. With such a Machine can use stones or blanks of very different widths on each one Desired size can be grinded with what with a single conveyor belt fixed width would be possible at most to a very small extent - cf. For this Page 3, paragraph 2.
  • a construction is complex and jagged structure exists, and in particular due to the between the two Machine tables existing adjustment spindle a vibration transmission between the two machine sides is favored.
  • the transport system complicates the Accessibility. It is also a relatively large one due to the transport chains Given wear and noise levels as well as a relatively high Maintenance required.
  • the invention has for its object an improved generic machine to create that works with reduced noise and while reducing the Functional elements simple (er) and low vibration, little (er) maintenance requires and their processing points are easily accessible if necessary.
  • the invention is characterized by a simple and easy / quick to maintain Construction from. It is particularly advantageous that both machine tables are machine dynamic are decoupled and asymmetrical delivery is also possible.
  • a leveling machine according to the invention for side leveling of brick and Refractory products, especially for the calibration of 1-numbered blocks or Block blanks - their transport width and / or calibration size in a larger one Measuring range varies - can be used as a one or two-stage grinding and / or Milling machine be formed.
  • a particularly preferred design as a face brick grinding machine enables two-strand object support the setting of calibration dimensions / grinding widths in the range of about 200 - 500 mm.
  • an inventive Machine also designed for larger working widths, for example up to 800 mm become.
  • the objects 1 to be leveled pass through the leveling machine in the direction of the arrow T.
  • You are initially aligned laterally by an adjusting device 2 and in such Location between a machine's own transport system, which consists of a driven lower conveyor 3 and a corresponding to the block height there is in the height adjustable hold-down device 4, clamped and moved by at least one leveling station 5 or 5.5 'and processed laterally, in particular ground to a predetermined / preselectable calibration dimension.
  • the conveyor 3 is divided in width and points preferably two object-carrying belt drives, which cross to Transport direction T shiftable and adjustable to different spans are supported and driven synchronously.
  • the leveling machine according to the invention has a numbered 6 as a whole Base frame, which is advantageously constructed symmetrically and for one machine that can be operated on the right or left side can be used.
  • On the base frame 6 is on the side next to the machine's own transport system and approximately in the middle between two leveling stations 5, 5 'arranged a stand 7 which has a height-adjustable Bracket 8 for one as a whole - in particular by means of a bellows cylinder executed pressure medium cylinder 9 - sprung central suspension of the Hold-down device 4 carries.
  • the planes of symmetry of the transport track and The hold-down device is congruent and lies on the machine transport axis M.
  • the adjustment drive for the height adjustment of the bracket 8 is numbered 10.
  • the Base frame 6 has guideways 11, on which on each machine side Machine table 12 adjustable sideways.
  • Each machine table 12 has one own adjustment drive, preferably one driven by a motor 13 Adjusting spindle 14; this makes it possible to machine tables 12 individually (i.e. each for themselves) or to move both towards or away from each other at the same time and to do this with different adjustment dimensions.
  • a machine table recess 15 (see Fig. 2) enables a large adjustment range.
  • Each machine table 12 is provided with two spaced one behind the other in the transport direction T. Recording places for a complete functional unit “Leveling device” - in particular base body 16 with displacement guide, Positioning drive, driven grinding and / or milling rotor 17, protective hood 18 (only shown on a leveling device) - equipped and either takes one Leveler functional unit (as shown in Fig. 2) or a cover member (not shown).
  • Leveling device in particular base body 16 with displacement guide, Positioning drive, driven grinding and / or milling rotor 17, protective hood 18 (only shown on a leveling device) - equipped and either takes one Leveler functional unit (as shown in Fig. 2) or a cover member (not shown).
  • Both machine tables 12 have for each leveling device (also from one Abrasive belt can be formed) a separate tool function area measuring device 19, 19 ', which is the actual position of each leveling tool recorded without contact, compared with the target position and the result in Control impulses implemented and as a result of the control engineering coupling of the respective measuring device 19, 19 'with the associated leveling tool displacement drive a leveling tool sideways shift in the required Measures initiated.
  • the measuring devices 19, 19 'of each machine side are by the machine table shift in one of the respective calibration dimension / grinding width dimension Move the specified basic position.
  • the measuring devices 19, 19 ' are as Laser beam measuring device executed and have a transmitter and a receiver for the laser beams, which secantial (not shown) the orbit of the Leveling work performed by the rotor or the functional area of an abrasive belt cross.
  • the one is sideways Offset between front and rear laser 19, 19 'adjustable.
  • the object-carrying belt drives of the conveyor 3 are each from one as a so-called Kraft band made of reinforced (reinforced) flexible material Conveyor belt formed, which on the one hand in the belt cross section in the middle area at least one wedge profile 20, in particular one of two V-grooves limited V-belt rib, and on the other hand a toothed belt profile on both side strips 21 has.
  • spline rollers 22 which for the purpose of adjusting lateral wedge-surface frictional connection are spring-loaded.
  • the side Toothed belt profiles 21 run in the upper run area over them supporting, abutment-forming Slide strips 23.
  • the conveyor belt drive rollers 24 are as toothed belt rollers executed - in their central area they can also be used as a V-belt pulley be trained.
  • the drive rollers 24 of both conveyor belts of the conveyor 3 are Rigidly coupled all around. This can be done via a mechanical shaft (e.g. Spline shaft, preferably ball spline) or a so-called. electric wave (e.g. synchronous synchronous drives); the mechanical is shown Solution, where the drive and connecting shaft is numbered 24.
  • a mechanical shaft e.g. Spline shaft, preferably ball spline
  • a so-called. electric wave e.g. synchronous synchronous drives
  • the hold-down device 4 has one with the one to be planed / calibrated Module 1 interacting conveyor belt, especially so-called. Kraftband on which is provided with longitudinal keyways on the back.
  • Kraftband on which is provided with longitudinal keyways on the back.
  • a spring-loaded spline roller 26 and the two side areas can run over abutment-forming slide rails.
  • the conveyor belts of the conveyor 3 and hold-down device 4 have the surface interacting with the module 1 on elastic longitudinal strips 27, that act as a buffer. They run through a band encapsulation 28.
  • the two conveyor belts of the conveyor device 3 which is divided in two parts, are each arranged on the adjacent machine table 12 and thus by Machine table adjustment adjustable to the required span.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Finishing Walls (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The fire baked bricks and tiles (1) are transported past two milling stations (5,5') on two parallel drive belts (3). They are held down onto the drive belts by a third drive belt (4). Between the two milling stations, a vertical support frame (7) stabilises the belt drives and prevents vibrations from being transmitted between the milling stations. The milling stations finish the bricks/tiles to the correct dimensions. Each milling station has milling rotors and protective cowls. The elastic drive belts are reinforced and are profiled on the rear to run over drive gears and for alignment control.

Description

Die Erfindung betrifft eine Maschine zum seitlichen Planieren von Ziegelei- und Feuerfest-Produkten, insbes. zur Kalibrierung von Bausteinen, gemäß Oberbegriff des Patentanspruchs 1.The invention relates to a machine for the lateral leveling of brick and Refractory products, especially for calibration of building blocks, according to the generic term of Claim 1.

Eine solche Maschine ist durch DE 296 11 728 U1 bekannt. Mit einer derartigen Maschine können Steine oder Rohlinge ganz unterschiedlicher Breiten auf ein jeweils gewünschtes Maß beschliffen werden, was mit einem einzigen Transportband mit festliegender Breite allenfalls in ganz geringem Umfang möglich wäre - vgl. hierzu Seite 3, Absatz 2. Dabei besteht noch der Nachteil, daß ein konstruktionsaufwendiger und zerklüfteter Aufbau vorliegt und insbesondere durch die zwischen den beiden Maschinentischen vorhandene Verstellspindel eine Vibrationsübertragung zwischen den beiden Maschinenseiten begünstigt wird. Das Transportsystem erschwert die Zugänglichkeit. Außerdem ist aufgrund der Transportketten ein verhältnismäßig großer Verschleiß und Geräuschpegel gegeben sowie ein verhältnismäßig hoher Wartungsaufwand erforderlich. Such a machine is known from DE 296 11 728 U1. With such a Machine can use stones or blanks of very different widths on each one Desired size can be grinded with what with a single conveyor belt fixed width would be possible at most to a very small extent - cf. For this Page 3, paragraph 2. There is still the disadvantage that a construction is complex and jagged structure exists, and in particular due to the between the two Machine tables existing adjustment spindle a vibration transmission between the two machine sides is favored. The transport system complicates the Accessibility. It is also a relatively large one due to the transport chains Given wear and noise levels as well as a relatively high Maintenance required.

Der Erfindung liegt die Aufgabe zugrunde, eine verbesserte gattungsgemäße Maschine zu schaffen, die mit verringertem Geräuschpegel arbeitet und unter Reduzierung der Funktionselemente einfach(er) sowie vibrationsarm aufgebaut ist, wenig(er) Wartung erfordert und ihre Bearbeitungsstellen im Bedarfsfall leicht zugänglich sind.The invention has for its object an improved generic machine to create that works with reduced noise and while reducing the Functional elements simple (er) and low vibration, little (er) maintenance requires and their processing points are easily accessible if necessary.

Erfindungsgemäß wird dies durch eine Maschine mit den Merkmalen des Patentanspruchs 1 gelöst. Vorteilhafte Weiterbildungen ergeben sich aus den Unteransprüchen.According to the invention, this is achieved by a machine with the features of Claim 1 solved. Advantageous further developments result from the Dependent claims.

Die Erfindung zeichnet sich durch einen einfachen sowie leicht/schnell zu wartenden Aufbau aus. Von besonderem Vorteil ist, daß beide Maschinentische maschinendynamisch entkoppelt sind und auch eine asymmetrische Zustellung möglich ist. The invention is characterized by a simple and easy / quick to maintain Construction from. It is particularly advantageous that both machine tables are machine dynamic are decoupled and asymmetrical delivery is also possible.

Auf der Zeichnung ist ein Ausführungsbeispiel der Erfindung schematisch dargestellt und wird nachfolgend näher erläutert. Es zeigen:

Fig. 1
eine schematische Seitenansicht des maschineneigenen Transportsystems und der Planiereinrichtungen einer erfindungsgemäßen Planiermaschine zum seitlichen Bearbeiten, insbesondere Schleifen von Bausteinen,
Fig. 2
eine Draufsicht auf die Planiermaschine,
Fig. 3
einen Vertikalschnitt derselben Planiermaschine durch das maschineneigene Transportsystem entlang der Schnittlinie A-A in Fig. 1 und
Fig. 4
eine Ausschnittsvergrößerung des in Fig. 2 eingekreisten Bereichs "B", nämlich Querschnittsdarstellung eines Transportbandes mit darin eingreifender Zentrierrolle, welche teilweise aufgebrochen dargestellt ist.
In the drawing, an embodiment of the invention is shown schematically and is explained in more detail below. Show it:
Fig. 1
1 shows a schematic side view of the machine's own transport system and the leveling devices of a leveling machine according to the invention for lateral processing, in particular grinding of building blocks,
Fig. 2
a plan view of the leveling machine,
Fig. 3
a vertical section of the same leveling machine through the machine's own transport system along the section line AA in Fig. 1 and
Fig. 4
an enlarged detail of the area "B" encircled in FIG. 2, namely a cross-sectional view of a conveyor belt with a centering roller engaging therein, which is shown partially broken away.

Eine erfindungsgemäße Planiermaschine zum seitlichen Planieren von Ziegelei- und Feuerfest-Produkten, insbes. zur Kalibrierung von mit 1 bezifferten Bausteinen oder Baustein-Rohlingen - deren Transportbreite und/oder Kalibriermaß in einem größeren Maßbereich variiert - kann als ein- oder zweistufig arbeitende Schleif- und/oder Fräsmaschine ausgebildet sein.A leveling machine according to the invention for side leveling of brick and Refractory products, especially for the calibration of 1-numbered blocks or Block blanks - their transport width and / or calibration size in a larger one Measuring range varies - can be used as a one or two-stage grinding and / or Milling machine be formed.

Eine besonders bevorzugte Ausbildung als Planziegel-Schleifmaschine ermöglicht bei zweisträngiger Objekt-Unterstützung die Einstellung von Kalibriermaßen/Schleifbreiten im Bereich von etwa 200 - 500 mm. Selbstverständlich kann eine erfindungsgemäße Maschine auch für größere Arbeitsbreiten, beispielsweise bis 800 mm, ausgeführt werden. A particularly preferred design as a face brick grinding machine enables two-strand object support the setting of calibration dimensions / grinding widths in the range of about 200 - 500 mm. Of course, an inventive Machine also designed for larger working widths, for example up to 800 mm become.

Die zu planierenden Objekte 1 durchlaufen die Planiermaschine in Pfeilrichtung T. Sie werden zunächst von einer Justiereinrichtung 2 seitlich ausgerichtet und in solcher Lage zwischen einem maschineneigenen Transportsystem, welches aus einer angetriebenen unteren Fördereinrichtung 3 und einer dazu entsprechend der Baustein-Höhe in der Höhe einstellbaren Niederhalteeinrichtung 4 besteht, eingespannt sowie durch mindestens eine Planierstation 5 bzw. 5,5' bewegt und dabei seitlich bearbeitet, insbesondere auf ein vorgegebenes/vorwählbares Kalibriermaß geschliffen. Wie aus Fig. 2 und 3 zu ersehen ist, ist die Fördereinrichtung 3 breitenmäßig geteilt und weist vorzugsweise zwei objekttragende Umschlingungstriebe auf, welche quer zur Transportrichtung T verlagerbar und dabei auf unterschiedliche Stützweiten einstellbar gehaltert sowie synchronlaufend angetrieben sind.The objects 1 to be leveled pass through the leveling machine in the direction of the arrow T. You are initially aligned laterally by an adjusting device 2 and in such Location between a machine's own transport system, which consists of a driven lower conveyor 3 and a corresponding to the block height there is in the height adjustable hold-down device 4, clamped and moved by at least one leveling station 5 or 5.5 'and processed laterally, in particular ground to a predetermined / preselectable calibration dimension. How from 2 and 3 can be seen, the conveyor 3 is divided in width and points preferably two object-carrying belt drives, which cross to Transport direction T shiftable and adjustable to different spans are supported and driven synchronously.

Die erfindungsgemäße Planiermaschine weist ein als Ganzes mit 6 beziffertes Grundgestell auf, welches vorteilhafterweise symmetrisch aufgebaut und für eine rechts- oder linksseitig bedienbare Maschine verwendbar ist. Am Grundgestell 6 ist seitlich neben dem maschineneigenen Transportsystem sowie etwa mittig zwischen beiden Planierstationen 5, 5' ein Ständer 7 angeordnet, welcher eine höhenverstellbare Halterung 8 für eine als Ganzes - insbesondere mittels eines als Balgzylinder ausgeführten Druckmittelzylinders 9 - abgefederte mittige Aufhängung der Niederhalteeinrichtung 4 trägt. Die Symmetrieebenen von Transportbahn und Niederhalteeinrichtung kongruieren und liegen auf der Maschinen-Transportachse M. Der Verstellantrieb für die Höhenverstellung der Halterung 8 ist mit 10 beziffert. Das Grundgestell 6 weist Führungsbahnen 11 auf, auf denen auf jeder Maschinenseite ein Maschinentisch 12 seitwärts verstellbar lagert. Jeder Maschinentisch 12 besitzt einen eigenen Verstellantrieb, vorzugsweise eine von einem Motor 13 angetriebene Verstellspindel 14; dadurch ist es möglich, die Maschinentische 12 sowohl einzeln (d.h. jeden für sich) oder beide zeitgleich aufeinander zu oder voneinander weg zu verfahren sowie dies mit unterschiedlichem Verstellmaß durchzuführen. Eine Maschinentisch-Aussparung 15 (siehe Fig. 2) ermöglicht einen großen Verstellweg. The leveling machine according to the invention has a numbered 6 as a whole Base frame, which is advantageously constructed symmetrically and for one machine that can be operated on the right or left side can be used. On the base frame 6 is on the side next to the machine's own transport system and approximately in the middle between two leveling stations 5, 5 'arranged a stand 7 which has a height-adjustable Bracket 8 for one as a whole - in particular by means of a bellows cylinder executed pressure medium cylinder 9 - sprung central suspension of the Hold-down device 4 carries. The planes of symmetry of the transport track and The hold-down device is congruent and lies on the machine transport axis M. The adjustment drive for the height adjustment of the bracket 8 is numbered 10. The Base frame 6 has guideways 11, on which on each machine side Machine table 12 adjustable sideways. Each machine table 12 has one own adjustment drive, preferably one driven by a motor 13 Adjusting spindle 14; this makes it possible to machine tables 12 individually (i.e. each for themselves) or to move both towards or away from each other at the same time and to do this with different adjustment dimensions. A machine table recess 15 (see Fig. 2) enables a large adjustment range.

Jeder Maschinentisch 12 ist mit zwei in Transportrichtung T beabstandet hintereinanderliegenden Aufnahmeplätzen für eine komplette Funktionseinheit "Planiereinrichtung" - insbesondere Grundkörper 16 mit Verschiebeführung, Positionierantrieb, angetriebenem Schleif- und/oder Fräsrotor 17, Schutzhaube 18 (nur an einer Planiereinrichtung dargestellt) - ausgestattet und nimmt entweder eine solche Planiereinrichtungs-Funktionseinheit (wie in Fig. 2 dargestellt) oder ein Abdeckelement (nicht dargestellt) auf.Each machine table 12 is provided with two spaced one behind the other in the transport direction T. Recording places for a complete functional unit "Leveling device" - in particular base body 16 with displacement guide, Positioning drive, driven grinding and / or milling rotor 17, protective hood 18 (only shown on a leveling device) - equipped and either takes one Leveler functional unit (as shown in Fig. 2) or a cover member (not shown).

Beide Maschinentische 12 weisen für jede Planiereinrichtung (die auch von einem Schleifband gebildet sein kann) eine gesonderte Werkzeugfunktionsflächen-Meßeinrichtung 19, 19' auf, welche die Ist-Position eines jeden Planierwerkzeuges berührungslos erfaßt, mit der Soll-Position vergleicht sowie das Ergebnis in Steuerungsimpulse umsetzt und infolge steuerungstechnischer Kopplung der jeweiligen Meßeinrichtung 19, 19' mit dem zugehörigen Planierwerkzeug-Verschiebeantrieb eine Planierwerkzeug-Seitwärtsverschiebung im erforderlichen Maße initiiert. Die Meßeinrichtungen 19, 19' einer jeden Maschinenseite werden durch die Maschinentisch-Verschieung in eine vom jeweiligen Kalibriermaß/Schleifbreitenmaß vorgegebene Grundstellung verfahren. Die Meßeinrichtungen 19, 19' sind als Laserstrahl-Meßeinrichtung ausgeführt und weisen einen Sender und einen Empfänger für die Laserstrahlen auf, welche sekantial (nicht dargestellt) den Umlaufkreis des die Planierarbeit durchführenden Rotors oder den Funktionsbereich eines Schleifbandes queren. Bei der bevorzugten zweistufigen Planiermaschine ist der seitwärtsgerichtete Versatz zwischen vorderem und hinterem Laser 19, 19' einstellbar.Both machine tables 12 have for each leveling device (also from one Abrasive belt can be formed) a separate tool function area measuring device 19, 19 ', which is the actual position of each leveling tool recorded without contact, compared with the target position and the result in Control impulses implemented and as a result of the control engineering coupling of the respective measuring device 19, 19 'with the associated leveling tool displacement drive a leveling tool sideways shift in the required Measures initiated. The measuring devices 19, 19 'of each machine side are by the machine table shift in one of the respective calibration dimension / grinding width dimension Move the specified basic position. The measuring devices 19, 19 'are as Laser beam measuring device executed and have a transmitter and a receiver for the laser beams, which secantial (not shown) the orbit of the Leveling work performed by the rotor or the functional area of an abrasive belt cross. In the preferred two-stage leveling machine, the one is sideways Offset between front and rear laser 19, 19 'adjustable.

Die objekttragenden Umschlingungstriebe der Fördereinrichtung 3 sind jeweils von einem als sogen. Kraftband aus bewehrtem (armiertem) flexiblen Material ausgeführten Transportband gebildet, welches auf der Rückseite im Bandquerschnitt einerseits im mittleren Bereich mindestens ein Keilprofil 20, insbesondere eine von zwei V-Nuten begrenzte Keilriemenrippe, und andererseits auf beiden Seitenstreifen ein Zahnriemenprofil 21 aufweist. In den Obertrum eines jeden Zahn-Keil-Riemens greifen im Bereich einer jeden Planiereinrichtung Keilprofilrollen 22 ein, die zum Zwecke des justierenden seitlichen Keilflächen-Kraftschlusses federbelastet gelagert sind. Die seitlichen Zahnriemenprofile 21 laufen im Obertrum-Bereich über sie unterstützende, widerlagerbildende Gleitleisten 23. Die Transportband-Antriebsrollen 24 sind als Zahnriemenrollen ausgeführt - in ihrem mittleren Bereich können sie auch als Keilriemenscheibe ausgebildet sein. The object-carrying belt drives of the conveyor 3 are each from one as a so-called Kraft band made of reinforced (reinforced) flexible material Conveyor belt formed, which on the one hand in the belt cross section in the middle area at least one wedge profile 20, in particular one of two V-grooves limited V-belt rib, and on the other hand a toothed belt profile on both side strips 21 has. In the upper run of each toothed V-belt reach into the area of each leveling device spline rollers 22, which for the purpose of adjusting lateral wedge-surface frictional connection are spring-loaded. The side Toothed belt profiles 21 run in the upper run area over them supporting, abutment-forming Slide strips 23. The conveyor belt drive rollers 24 are as toothed belt rollers executed - in their central area they can also be used as a V-belt pulley be trained.

Die Antriebsrollen 24 beider Transportbänder der Fördereinrichtung 3 sind bewegungsstarr umlaufend gekoppelt. Dies kann über eine mechanische Welle (z.B. Keilwelle, vorzugsweise Kugelkeilwelle) oder eine sogen. elektrische Welle (z.B. synchron geschaltete Gleichlaufantriebe) erfolgen; dargestellt ist die mechanische Lösung, wobei die Antriebs- und Verbindungswelle mit 24 beziffert ist.The drive rollers 24 of both conveyor belts of the conveyor 3 are Rigidly coupled all around. This can be done via a mechanical shaft (e.g. Spline shaft, preferably ball spline) or a so-called. electric wave (e.g. synchronous synchronous drives); the mechanical is shown Solution, where the drive and connecting shaft is numbered 24.

Die Niederhalteeinrichtung 4 weist ein mit dem zu planierenden/kalibrierenden Baustein 1 zusammenwirkendes Förderband, insbesondere sogen. Kraftband, auf, welches rückseitig mit längsverlaufenden Keilnuten versehen ist. Im Niederhaltetrum greifen zumindest im Bereich der Planierstation/Planierstationen 5, 5' zentrierende, abgefedert gelagerte Keilprofilrollen 26 ein und die beiden Seitenbereiche können über widerlagerbildende Gleitleisten laufen.The hold-down device 4 has one with the one to be planed / calibrated Module 1 interacting conveyor belt, especially so-called. Kraftband on which is provided with longitudinal keyways on the back. In the hold-down section engage at least in the area of the leveling station / leveling stations 5, 5 ', a spring-loaded spline roller 26 and the two side areas can run over abutment-forming slide rails.

Die Transportbänder der Fördereinrichtung 3 und Niederhalteeinrichtung 4 weisen auf der mit dem Baustein 1 zusammenwirkenden Fläche elastische Längsstreifen 27 auf, die als Puffer wirken. Sie laufen durch eine Bandkapselung 28.The conveyor belts of the conveyor 3 and hold-down device 4 have the surface interacting with the module 1 on elastic longitudinal strips 27, that act as a buffer. They run through a band encapsulation 28.

Die beiden Transportbänder der breitenmäßig zweigeteilten Fördereinrichtung 3 sind jeweils am benachbarten Maschinentisch 12 angeordnet und somit durch Maschinentisch-Verstellung auf die erforderliche Stützweite einstellbar. The two conveyor belts of the conveyor device 3, which is divided in two parts, are each arranged on the adjacent machine table 12 and thus by Machine table adjustment adjustable to the required span.

BezugszeichenlisteReference list

MM
Maschinen-TransportachseMachine transport axis
TT
TransportrichtungDirection of transport
11
zu planierende/kalibrierende Objekte, wie Bausteine, Baustein-Rohlinge od.dgl.objects to be leveled / calibrated, such as building blocks, Block blanks or the like.
22nd
JustiereinrichtungAdjustment device
33rd
Fördereinrichtung, breitenmäßig geteiltConveyor, divided in terms of width
44th
NiederhalteeinrichtungHold-down device
55
PlanierstationLeveling station
5'5 '
PlanierstationLeveling station
66
GrundgestellBase frame
77
StänderStand
88th
höhenverstellbare Halterungheight-adjustable bracket
99
Druckmittelzylinder, insbesondere BalgzylinderPressure cylinder, in particular bellows cylinder
1010th
Verstellantrieb für 8Adjustment drive for 8
1111
FührungsbahnenGuideways
1212th
MaschinentischeMachine tables
1313
Motorengine
1414
VerstellspindelAdjusting spindle
1515
Aussparung (zum Maschinentisch-Herumführen um 7)Recess (for moving the machine table around 7)
1616
GrundkörperBasic body
1717th
angetriebener Schleif-und/oder Fräsrotordriven grinding and / or milling rotor
1818th
Schutzhaube für 17Protective cover for 17
1919th
Werkzeugfunktionsflächen-MeßeinrichtungTool function area measuring device
19'19 '
Werkzeugfunktionsflächen-MeßeinrichtungTool function area measuring device
2020th
Keilprofil, insbesondere KeilriemenrippeV-profile, in particular V-belt rib
2121
ZahnriemenprofilTiming belt profile
2222
KeilprofilrollenSpline rollers
2323
GleitleistenSlide rails
2424th
AntriebsrollenDrive rollers
2525th
Antriebswelledrive shaft
2626
KeilprofilrollenSpline rollers
2727
elastische Längsstreifen (Riemenstreifen)elastic longitudinal strips (belt strips)
2828
BandkapselungTape encapsulation

Claims (10)

  1. Machine for planing the sides of brick and refractory products, in particular so-called concrete precision blocks, the transport width and/or sizing dimension of which varies over an extensive dimensional range, wherein
    a machine-integrated transport system is provided, by means of which the articles to be machined, such as concrete precision blocks, concrete precision block blanks and the like, after lateral alignment are gripped between a driven bottom conveying device and a height-adjustable holding-down device as well as clamped in a justified position heightwise and transported through two planing stations with a lateral tool arrangement,
    the conveying device is divided widthwise and comprises article-bearing belt drives, which are disposed in each case on a supporting table, which is displaceable at right angles to the transport direction relative to a basic frame and which in each case also carries the planing devices, and
    the holding-down device is adjustable heightwise relative to the conveying direction in accordance with the setpoint dimension "article height" and acts in a pressure-loaded manner upon the article to be machined,
    characterized in that
    a) disposed on the basic frame (6) laterally alongside the machine-integrated transport system (3, 4) and in the present case approximately midway between both planing stations (5, 5') is a stand (7), which carries a height-adjustable mounting (8) for an, as a whole, centrical spring suspension of the holding-down device (4), wherein the planes of symmetry of transport path and holding-down device (4) coincide,
    b) both supporting tables (12) each have a separate adjusting spindle (14), with a separate drive motor (13), and are both individually as well as simultaneously adjustable towards and away from one another,
    c) at least the article-bearing belt drives of the conveying device (3) are formed by continuous loops of flexible material designed as toothed belts and their run on the transported material side is guided in a restricted manner in the lateral and vertical position, and
    d) all of the driving rollers (24), which drive the toothed belts, are rotationally coupled in a motionally rigid manner, wherein this is effected by virtue of their being connected by a mechanical shaft (25) or a so-called synchro system, in particular synchronously operated synchronizing drives.
  2. Machine according to claim 1, characterized in that
    a) the machine frame (6) is designed symmetrically, i.e. for right- and left-handed operation,
    b) the two supporting tables (12) are designed symmetrically,
    c) each supporting table (12) is designed with two receiving locations, which are spaced one behind the other in article-transporting direction (T), for a complete "planing device" functional unit - in particular basic body (16) with displacement guide, positioning drive, driven grinding and/or milling rotor (17), protective hood (18) - and receives either such a planing device functional unit or a cover element and
    d) the holding-down device (4) lies on the machine plane of symmetry (M) and is carried by a stand (7), which is disposed alongside the conveying device (3) on the left or right side and associated with the machine frame (6) and around which the supporting table (12) of the same machine side is guided by a recess (15).
  3. Machine according to claim 1 or 2, characterized in that
    a) the article-bearing belt drives of the conveying device (3) are formed in each case by a transport belt in the form of a so-called power belt made of reinforced (armoured) flexible material, which at the rear in belt cross section comprises
    in the middle region at least one wedge profile (20) and
    on both side strips a toothed belt profile (21),
    b) the conveyor-belt driving rollers (24) are formed by toothed belt rollers and are rotationally coupled in a motionally rigid manner,
    c) engaging as centring rollers into the top run of the conveyor belt at least in the region of the planing station (5/5') and/or planing stations (5, 5') are wedge profile rollers (22) which, for the purpose of the justifying lateral wedge-surface frictional engagement, are supported in a spring-loaded manner, and
    d) the lateral toothed belt profiles (21) in the top run region run over sliding rails (23).
  4. Machine according to claim 3, characterized in that the transport belts of the conveying device (3) at the rear along the width bisecting line comprise a V-belt rib (20) delimited by two V-shaped grooves.
  5. Machine according to claim 3 or 4, characterized in that the back of toothed (belt) and V(-belt) profile of the transport belts lies on a common line.
  6. Machine according to one of claims 1 to 5,
    characterized in that the article-bearing belt surface of each transport belt is provided with at least one elastic strip (27).
  7. Machine according to one of claims 1 to 6,
    characterized in that the transport belts are conveyed through a tunnel-forming belt-encapsulating device (28).
  8. Machine according to one of claims 1 to 7,
    characterized in that the holding-down device (4) comprises a conveying element, which comprises a conveyor belt, in particular a so-called power belt, having longitudinally extending wedge-shaped grooves at the rear, wherein the holding-down run in cross section runs with the middle region over centring, spring-mounted wedge profile rollers (26) provided at least in the region of a planing station (5, 5') as well as with both side regions over abutment-forming sliding rails.
  9. Machine according to claim 1 or 2, characterized in that
    a) each supporting table (12) comprises for each planing device (5, 5') a separate tool-operating-surface measuring device (19, 19'), which without contact acquires the actual position of each planing tool and compares it with the setpoint position as well as converts the result into control pulses and as a result of the control coupling of the respective measuring device (19, 19') to the associated planing-tool displacement drive initiates a sidewards displacement of the planing tool to the required extent, and
    b) both measuring devices (19, 19') of a machine side are movable by supporting table displacement jointly into a basic position predetermined by the respective sizing dimension.
  10. Machine according to claim 9, characterized in that the two measuring devices (19, 19') of each supporting table (12) take the form of a laser beam measuring device, the laser beams of which extend secantly relative to a grinding rotor circular orbit - in the present case provided above the path of motion of the article to be planed - and for multistage planing a sideward-directed offset is (pre)adjustable between front and rear laser.
EP97122459A 1996-12-19 1997-12-19 Lateral planing apparatus for tiles and refractory products of different size Expired - Lifetime EP0849036B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE19653086 1996-12-19
DE19653086 1996-12-19
DE1997100003 DE19700003C2 (en) 1997-01-01 1997-01-01 Machine for side leveling by means of grinding tools or similar leveling tools of brick and refractory products of different sizes
DE19700003 1997-01-01

Publications (2)

Publication Number Publication Date
EP0849036A1 EP0849036A1 (en) 1998-06-24
EP0849036B1 true EP0849036B1 (en) 2001-09-05

Family

ID=26032476

Family Applications (1)

Application Number Title Priority Date Filing Date
EP97122459A Expired - Lifetime EP0849036B1 (en) 1996-12-19 1997-12-19 Lateral planing apparatus for tiles and refractory products of different size

Country Status (5)

Country Link
EP (1) EP0849036B1 (en)
AT (1) ATE205124T1 (en)
CZ (1) CZ405897A3 (en)
DE (1) DE59704528D1 (en)
PL (1) PL185179B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3153636A2 (en) 2015-09-02 2017-04-12 HELUZ cihlarsky prumysl v.o.s. A precise walling block and method for calibration thereof

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009007083A1 (en) * 2009-02-02 2010-08-05 Hans Lingl Anlagenbau Und Verfahrenstechnik Gmbh & Co. Kg Grinding machine for surface grinding of components of ceramic or similar or similar material, in particular of bricks
CN107670305A (en) * 2017-11-17 2018-02-09 江苏帕尔克玩具有限公司 A kind of efficiently building blocks Puzzle provided with elements movable in relation to each other process units
CN109334321A (en) * 2018-11-19 2019-02-15 禹州市锦丰源瓷业有限公司 A kind of porcelain embryo carving device

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29611728U1 (en) * 1996-07-05 1996-09-05 Wassmer, Paul, 79423 Heitersheim Device for grinding stones on both sides
DE29613831U1 (en) * 1996-08-09 1996-09-19 Wassmer, Paul, 79423 Heitersheim Device for grinding on both sides with an alignment device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3153636A2 (en) 2015-09-02 2017-04-12 HELUZ cihlarsky prumysl v.o.s. A precise walling block and method for calibration thereof

Also Published As

Publication number Publication date
PL323899A1 (en) 1998-06-22
DE59704528D1 (en) 2001-10-11
CZ405897A3 (en) 1999-11-17
EP0849036A1 (en) 1998-06-24
ATE205124T1 (en) 2001-09-15
PL185179B1 (en) 2003-03-31

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