EP0808723B1 - Method to remove chromium plating and engraving from gravure rollers and machine suited to carry out such a method - Google Patents

Method to remove chromium plating and engraving from gravure rollers and machine suited to carry out such a method Download PDF

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Publication number
EP0808723B1
EP0808723B1 EP97108377A EP97108377A EP0808723B1 EP 0808723 B1 EP0808723 B1 EP 0808723B1 EP 97108377 A EP97108377 A EP 97108377A EP 97108377 A EP97108377 A EP 97108377A EP 0808723 B1 EP0808723 B1 EP 0808723B1
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EP
European Patent Office
Prior art keywords
smoothing
fixed
chromium
polishing machine
modular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP97108377A
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German (de)
French (fr)
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EP0808723A1 (en
Inventor
Valerio Rosa
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ROSA, VALERIO
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Individual
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Publication date
Priority claimed from IT96VI000084 external-priority patent/IT1287292B1/en
Priority claimed from IT97VI000036 external-priority patent/IT1292959B1/en
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Publication of EP0808723A1 publication Critical patent/EP0808723A1/en
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Publication of EP0808723B1 publication Critical patent/EP0808723B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36Single-purpose machines or devices
    • B24B5/37Single-purpose machines or devices for grinding rolls, e.g. barrel-shaped rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/04Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
    • B24B5/045Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally with the grinding wheel axis perpendicular to the workpiece axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N3/00Preparing for use and conserving printing surfaces
    • B41N3/003Preparing for use and conserving printing surfaces of intaglio formes, e.g. application of a wear-resistant coating, such as chrome, on the already-engraved plate or cylinder; Preparing for reuse, e.g. removing of the Ballard shell; Correction of the engraving

Definitions

  • the invention concerns a method for removing the chromium plating and the engraving from gravure rollers and a machine suited to applying such a method.
  • gravure rollers consist of a steel cylinder covered with a copper coat galvanically obtained, on which a drawing can be impressed to be reproduced on the paper. On the copper coat a chromium protective covering, which is itself galvanically obtained, is then settled.
  • the cylinder diameter has to be reduced to eliminate the engraving imprinted on the copper coat and such an operation, which is quite difficult as it is well known to those skilled in the art, consists of a first step in which the chromium is submitted to a galvanic treatment for chromium plating removal and a second step in which special machines work the copper coat removing the engraving imprinted on it, as known e.g. from CH-A-156773.
  • Such a method presents the disadvantage of requiring the use of very expensive machines and being divided into two steps, performs quite long working cycles because of the set up time necessary to move the cylinders from the galvanic chromium plating removal plant to the machine tools.
  • the present invention proposes to overcome such disadvantages.
  • the object of the present invention is to realize a method and a machine suited to put into effect such a method, which allows the working of gravure rollers, obtaining:
  • said contrast bodies are diamond granules inserted on a disk surface fixed to a working operative head which makes it turn.
  • Each diamond granule forces the chromium covering against the down below copper coat that, being stronger, collapses elastically causing the chromium breaking that is more rigid.
  • the chromium is, in this way, shattered into many pieces and can be easily torn up from the down below copper coat to which is galvanically secured.
  • two disks are used and one mainly performs the chromium breaking whereas the second one performs even the engraving removal.
  • the down below copper coat is smoothed by the second rotating disk provided with abrasive elements belonging to the known technique.
  • the method of the invention is applied using a modular smoothing - polishing machine comprising a basement which includes a support and a rotating group of a cylindrical body to be smoothed and a lateral surface working group of said cylindrical body, said working group comprising:
  • the supporting and rotating group of the cylindrical body to be worked includes a couple of opposed tailstocks that support the cylinder to be worked and a motorization group fixed to one extremity of said cylinder suited to put it under rotation around the horizontal axis. Said tailstocks and said motorization group are supported by the basement of the machine.
  • Said sliding means which allow the shifting of said operating heads, are formed by slides which cooperate with said handling means consisting of ropes connected to said sliding means and wound on drums and transmission pulleys.
  • the operative heads are connected to the frame by kinematic elements consisting of closed jack chains which engage with sprocket wheels supported by a central structure which assures on the same frame. At least one of said sprocket wheels, which engage with each chain, is connected with an engine which makes it turn on clockwise or anticlockwise direction according to the operative needs.
  • the oscillation group, with which each operative heads is equipped is a mechanic-pneumatic group operating by an engine, the rotation of which is controlled by an electronic system with amperometric control, suited to change the position of the rotating disk which present an abrasive surface against the working surface and suited to maintain the pressure constant during the machining.
  • the method of the invention is applied using an operating head 1 of an operating machine, object of the invention too and visible in Fig. 2, where this is indicated as a whole with 200, by which it can be carried out the machining of the surface of the gravure roller 2 which is made turn around its longitudinal axis 3 by rotating means.
  • a first disk 4 is applied to the operating head 1, this disk being formed, as it can be observed, by a small plateau which is made turn around the longitudinal axis 10 of said operating head.
  • Said small plateau 4 as it can be observed in the detail of Fig. 2, is provided with a plurality of contrasting bodies 41 which are formed by a plurality of diamond granules applied to said disk 4.
  • said contrasting bodies 41 can be even made of a plurality of synthetic or artificial granules for instance boron carbide or similar material which present a lower hardness than the diamond but close to it.
  • the cylinder 2 as it can be observed in the detail of Fig. 2, is formed by a shell 21, preferably made of steel, on which a copper coat 22 that supports the engraving is galvanically settled and it is covered by a protective chromium coat 23.
  • each contrasting body 41 forces the protective chromium covering 23 and breaks it because of the elastic collapsing of the down below copper coat 22. It is just the collapsing of said copper coat 22 and the hardness of the chromium covering which allow the diamond granules 41 to break the chromium, crumbling it in very little pieces 230 without abrading it, but detaching it from the copper and moving it away.
  • the engraving present in the copper coat is eliminate too.
  • the use of another rotating disk may be necessary to obtain the complete removal of the engraving and of the possible chromium residuals.
  • the copper surface itself After the chromium and copper engraving removal, the copper surface itself, indicated with 222 in Fig. 3, appears lightly wrinkled and is smoothed by the use of other rotating disks belonging to respective operating heads.
  • FIGs. 4 and 5 The operating machine which realizes the above described method of the invention and object of the invention too, is represented in Figs. 4 and 5 where it is indicated as a whole with 200 and comprises a basement 202 which includes a support and a rotating group 3 of a cylindrical body to be worked 2 and a smoothing group, indicated as a whole with 5, of the surface 41 of said cylindrical body 2.
  • Said supporting and rotating group 3 consists of a couple of tailstocks 40 which support the extremities of said cylinder to be smoothed 2 which is made turn by a motorization group 42.
  • the surface 441 of said cylinder body 2 is maintained wet by a wetting parallel cylinder which gets the refrigerating liquid from a basin 32 which assures on the basement 202.
  • the lateral surface 441 of said cylindrical body 2 is smoothed by said smoothing group indicated as a whole with 5 which, as it can be observed even in Fig. 3, is formed by a plurality of operating heads 1.
  • Said operating heads 1 are connected to kinematic elements more visible on the detail of Fig. 3, said elements belonging to a central structure 50 supported by a frame 51 which is supported by supporting elements formed by a couple of vertical rods 35 located at its extremities and fixed to said basement 202.
  • Said kinematic elements visible in Fig. 3 comprise sprocket wheels 52 spaced out among them and located on two, substantially horizontal and parallel planes where a chain 53 is placed in connection of each plane on which such sprocket wheels 52 lie.
  • a chain 53 is connected as a ring between at least two of said sprocket wheels 52 with which it is engaged and at least one of those is connected with rotation means suited to make it turn to obtain the movement of said chain with which it is engaged.
  • Said operating heads 1 are fixed to said chains 53 each one by a support 81 and are provided with wheels 91 sliding on tracks 92 realized in the central structure 50 and which have the function of supporting each operating head and of driving it when the chains 53 are put into action.
  • each support 81 is provided with driving means 83 which include an engine 82 and permit the vertical shifting along the axis 84 of the support 81 when said engine 82 is put into vertical alternate movement by an oscillation group indicated as a whole with 8 and supported by the same support 81.
  • the frame 51 is vertically and horizontally moved by sliding means which connect it to each vertical rod 35 and which comprise, as it can be observed in Figs. from 7 to 10:
  • moving means which comprise:
  • said engine 376 it can be observed in Fig. 10 that it is fixed to said plate 71 by a bracket 171 and so it is fixed to the frame 51. Moreover, said bracket 171 supports a shaft 174 passing inside a tubular element 274 with the interposition of a spring 374 coaxial to said shaft 174, wherever said shaft 174 and said tubular element 274 are transversally placed to the frame 51.
  • a plate 474 fixed to the frame is located on the opposite side of the engine 376 and contrasts against the spring 374. When the pull of the rope 176 moves the frame 51 in the direction of 251, the plate 474 presses the spring 374 and its elastic recovery allows the coming back of the frame 51 according to the moving direction 151 opposite to the direction 251, when the rope 176 is released.
  • the rotating disks 4 are then aligned on a level 162 tangent to the surface 441 to be smoothed, as it can be observed in Fig. 12, and then in contact with the surface to be worked as it can be observed in Figs. 13 and 14.
  • each operating head 6 The engine 82 of each operating head 6 is switched on, so that the rotating disk 4 of each head starts the working while at the same time motorizing means, not represented, put in rotation the sprocket wheel 52 which by the chain movement 53 move all the operating heads 1 according the longitudinal direction, parallel to the axis 45 of the cylinder 2.
  • This cylinder is made turn around its own axis 45 by the motorization group 42 and it is worked on its whole length and on its whole lateral surface.
  • the action of the first rotating disk 4 is all-important and eventually even the action of the second one, which enter in contact with the surface to be worked and, operating as it has been already described, realize the breaking of the chromium coat causing the keeping away not by abrasion similar to the one which happens in the machine tools of known technique but instead for breaking which cuts it into pieces 230 without abrading it.
  • the rotating disks which are subsequent to the first one, are provided with abrasive means which have an abrasive finishing action.
  • each rotating disk 4 is even vertically moved in an alternate way, up and down against the working surface 441 by the already said oscillation group, indicated as a whole with 8, with which each operating unit 1 is equipped.
  • oscillation group has a fundamental function in the smoothing action of the cylinder and it allows to realize a cylindrical surface substantially free from depressions as it allows to maintain a constant pressure of the rotating disks 4 against the surface to be smoothed 441.
  • Each oscillation group 8, as it can be observed in Figs. 16, 17, 18 and 19, comprises the already said pneumatic cylinder 100 whose stem 109 is fixed to said engine 82 and whose body 108 is fixed by the bracket 111 to the structure 81 fixed to the chains 53 and which support the engine 82.
  • the engine 82 absorbs more current because of the greater hardness of the cylinder to be smoothed in that point that require higher abrasive power from the abrasive surface 41 of the disk 4. This higher absorption of current is noticed by an amperometric card belonging to a control group 300, visible in Fig. 4, whereas the relative absorption of the current is indicated on the display 301.
  • a plurality of digital displays are available, each one connected by an amperometric card to the engine 82 with which a specific operating unit 1 is equipped.
  • the pneumatic cylinder 100 presents the body 108 provided with a female thread 110 with which a screw 113 is coupled belonging to an engine 114 fixed by a square 112 to the same bracket 111.
  • the body 108 of the pneumatic cylinder 100 is integral with the engine 82 by a pneumatic auxiliary cylinder 115 which is provided with a first connecting element 116 which contrasts a second connecting element 117 fixed to a plate 118 which is fixed to the engine itself 82.
  • Said connecting means 116 and 117 are formed by a plurality of metallic points fixed to a support suited to realize mutual friction when they are coupled, in such a way to avoid relative sliding among the members of the own system.
  • the system reacts with a signal sent by the control amperometric card to the engine 114, acting it and putting up or down, according to the situations, the whole engine 82 and changing in this way the contact between each disk 4 and the surface 441 of the cylinder 2 under working.
  • the chromium and the engraving removal, the polishing of the copper coat are provided with the same machine obtaining a global reduction of the cycle time.
  • the working method of the invention results in this way faster and cheaper than the methods of the known technique.
  • the machine that realizes the method of the invention allows to obtain a surface quite cylindrical, quite polished and free from waving, because of the presence in each operating unit of the oscillation group that during the longitudinal moving of the rotating abrasive disks allows the raising and the lowering of the disks against the surface to be smoothed, by an amperometric control and as a function of the current variations due to the variations of the resistance that each abrasive disk finds during the working.
  • amperometric cards which drive the current absorption in a differentiated way for each operating unit, allow to change the smoothing pressure for each one.
  • the rotating disks of the operating heads work parallel to the generatrix of the cylinder to be worked, it is possible to eliminate all the helicoidal marks produced by previous turning or grinding operations.
  • the machine according to the invention could undergo variations which can consist for instance, of different embodiments of the sliding devices and of the moving means of the frame and the operating units supported by the frame or different embodiments of the oscillation group with which each operating unit is provided.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Photoreceptors In Electrophotography (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)

Abstract

The invention concerns a method for removing the chromium plating and the engraving from gravure rollers (2), formed by a metallic shell (21) galvanically covered with a copper coat (22) on which an engraving can be impressed and a chromium protective covering (23) is galvanically settled, including the following operations: make said cylinder (2) turn around its longitudinal axis (3); remove said chromium covering (23) by contrasting bodies (41) belonging to at least one first rotating disk (4); smooth said copper coat (22) down below said chromium covering (23), by at least a second rotating disk provided with abrasive elements. Said removing of said chromium covering (23) is determined by the breaking of the chromium covering (23) itself which is obtained through the elastic collapsing of the down below copper coat (22) when said contrasting bodies (41) interfere against said chromium coat (23). <IMAGE> <IMAGE> <IMAGE>

Description

  • The invention concerns a method for removing the chromium plating and the engraving from gravure rollers and a machine suited to applying such a method.
  • It is known that gravure rollers consist of a steel cylinder covered with a copper coat galvanically obtained, on which a drawing can be impressed to be reproduced on the paper. On the copper coat a chromium protective covering, which is itself galvanically obtained, is then settled.
  • After a certain number of working hours, the cylinder diameter has to be reduced to eliminate the engraving imprinted on the copper coat and such an operation, which is quite difficult as it is well known to those skilled in the art, consists of a first step in which the chromium is submitted to a galvanic treatment for chromium plating removal and a second step in which special machines work the copper coat removing the engraving imprinted on it, as known e.g. from CH-A-156773.
  • Such a method presents the disadvantage of requiring the use of very expensive machines and being divided into two steps, performs quite long working cycles because of the set up time necessary to move the cylinders from the galvanic chromium plating removal plant to the machine tools.
  • Otherwise instead of the removing of the protective chromium covering by a galvanic treatment of chromium plating removal, treatments are known which use lathe - smoothing machines which turn the cylinder and at the same time remove the chromium coat and the down below engraving on the copper.
  • Then the copper coat is smoothed.
  • Such a working method, however rarely used, requires cheaper equipment than the previously described but it requires longer working times.
  • The present invention proposes to overcome such disadvantages.
  • In particular, the object of the present invention is to realize a method and a machine suited to put into effect such a method, which allows the working of gravure rollers, obtaining:
    • the removing of the chromium plating and of the down below engraving on the copper with only one operation;
    • the smoothing and the polishing of the copper coat down below said chromium surface;
    • the realization of a perfectly cylindrical surface;
    • the breaking and the removing of the chromium surface from the cylinders without causing stress and damage to the down below copper coat;
    • said operations are performed with working times and with costs lower than the ones realized by the known methods.
  • Said objects are achieved providing a method for removing the chromium plating and the engraving from gravure rollers formed by a metallic shell galvanically covered with a copper coat on which said engraving is realized and a protective chromium covering is galvanically settled, said method, according to the main claim is characterized in that it includes the following operations:
    • making said cylinder turn around its longitudinal axis;
    • removing said chromium covering by contrasting bodies belonging to at least one first rotating disk;
    • smoothing said copper coat, down below said chromium covering, by at least a second rotating disk provided with abrasive elements, said removing of said chromium covering being determined by the breaking of the covering itself which is obtained through the elastic collapsing of the down below copper coat when said contrasting bodies interfere against said chromium coat.
  • Advantageously and according to a preferred embodiment, said contrast bodies are diamond granules inserted on a disk surface fixed to a working operative head which makes it turn.
  • Each diamond granule, during the disk rotation to which it is fixed, forces the chromium covering against the down below copper coat that, being stronger, collapses elastically causing the chromium breaking that is more rigid. The chromium is, in this way, shattered into many pieces and can be easily torn up from the down below copper coat to which is galvanically secured.
  • Preferably in order to remove such chromium coat, two disks are used and one mainly performs the chromium breaking whereas the second one performs even the engraving removal.
  • After the chromium and engraving removing, the down below copper coat is smoothed by the second rotating disk provided with abrasive elements belonging to the known technique.
  • Advantageously, the method of the invention is applied using a modular smoothing - polishing machine comprising a basement which includes a support and a rotating group of a cylindrical body to be smoothed and a lateral surface working group of said cylindrical body, said working group comprising:
    • a plurality of operating heads, each of them supplied with at least a rotating disk provided with abrasive elements and suited to realize the working of the lateral surface of said cylindrical body;
    • a frame supporting said operating heads and which is supported by on supporting elements fixed to said basement to which it is connected by sliding means cooperating with handling means suited to obtain the shifting of said smoothing group against said cylindrical body to be smoothed, and it is characterized in that said operating heads are connected to kinematic elements supported by said frame and getting them moving according to a longitudinal direction substantially parallel to the generatrixes of the lateral surface of said cylindrical body to be worked, each of said operating heads being provided with on oscillating group suited to realize the shifting of the rotating disk belonging to each of them, in a substantially vertical direction, contemporary to the moving of each of said heads according to said longitudinal direction.
  • According to a preferred embodiment, the supporting and rotating group of the cylindrical body to be worked, includes a couple of opposed tailstocks that support the cylinder to be worked and a motorization group fixed to one extremity of said cylinder suited to put it under rotation around the horizontal axis. Said tailstocks and said motorization group are supported by the basement of the machine.
  • Said sliding means, which allow the shifting of said operating heads, are formed by slides which cooperate with said handling means consisting of ropes connected to said sliding means and wound on drums and transmission pulleys.
  • The operative heads are connected to the frame by kinematic elements consisting of closed jack chains which engage with sprocket wheels supported by a central structure which insists on the same frame. At least one of said sprocket wheels, which engage with each chain, is connected with an engine which makes it turn on clockwise or anticlockwise direction according to the operative needs.
  • The oscillation group, with which each operative heads is equipped, is a mechanic-pneumatic group operating by an engine, the rotation of which is controlled by an electronic system with amperometric control, suited to change the position of the rotating disk which present an abrasive surface against the working surface and suited to maintain the pressure constant during the machining.
  • Said aims and said advantages will be better stressed during the description of a preferred embodiment of the method and of the machine object of the invention, with reference to the enclosed drawings wherein:
    • Fig. 1 shows a gravure roller applied to the machine, object of the invention, by which the method, also object of the invention, is applied;
    • Fig. 2 shows the breaking and removing step of the chromium covering;
    • Fig. 3 shows the surface of the gravure roller after the chromium removing and before undergoing the smoothing step;
    • Fig. 4 is a front view of the machine object of the invention;
    • Fig. 5 is a side view of the machine of Fig. 4;
    • Fig. 6 shows a front view of the details of the smoothing groups with which the machine object of the invention is equipped;
    • Fig. 7 is an axonometric view of the detail of one vertical rod which connects the frame to the basement of the machine object of the invention;
    • Fig. 8 is a front view of the vertical rod of Fig. 7;
    • Fig. 9 shows the vertical moving system of the frame which supports the operating heads, the last ones not drawn for an easy representation;
    • Fig. 10 shows the detail of sliding means of the frame against the vertical rod represented in Fig. 7;
    • Fig. 11 shows the horizontal moving system of the frame which supports the operating heads, the last ones not drawn;
    • Figs 12, 13, 14 and 15 show different steps of the work of the machine according to the invention;
    • Fig. 16 is a front view of an operating unit of the machine object of the invention;
    • Figs. 17 and 18 show the operating unit of Fig. 16 during two different steps of the work;
    • Fig. 19 is a partial sectioned view of the top side view of the operating unit represented in Fig. 18.
  • As it can be observed in Fig. 1, the method of the invention is applied using an operating head 1 of an operating machine, object of the invention too and visible in Fig. 2, where this is indicated as a whole with 200, by which it can be carried out the machining of the surface of the gravure roller 2 which is made turn around its longitudinal axis 3 by rotating means.
  • A first disk 4 is applied to the operating head 1, this disk being formed, as it can be observed, by a small plateau which is made turn around the longitudinal axis 10 of said operating head. Said small plateau 4, as it can be observed in the detail of Fig. 2, is provided with a plurality of contrasting bodies 41 which are formed by a plurality of diamond granules applied to said disk 4.
  • Alternatively, said contrasting bodies 41 can be even made of a plurality of synthetic or artificial granules for instance boron carbide or similar material which present a lower hardness than the diamond but close to it.
  • The cylinder 2, as it can be observed in the detail of Fig. 2, is formed by a shell 21, preferably made of steel, on which a copper coat 22 that supports the engraving is galvanically settled and it is covered by a protective chromium coat 23.
  • During the rotation of the cylinder 2 and the disk 4, each of them around their own longitudinal axis 3 and 10 respectively, each contrasting body 41 forces the protective chromium covering 23 and breaks it because of the elastic collapsing of the down below copper coat 22. It is just the collapsing of said copper coat 22 and the hardness of the chromium covering which allow the diamond granules 41 to break the chromium, crumbling it in very little pieces 230 without abrading it, but detaching it from the copper and moving it away.
  • During such steps of crumbling and moving away the chromium, the engraving present in the copper coat is eliminate too. In some cases the use of another rotating disk may be necessary to obtain the complete removal of the engraving and of the possible chromium residuals.
  • After the chromium and copper engraving removal, the copper surface itself, indicated with 222 in Fig. 3, appears lightly wrinkled and is smoothed by the use of other rotating disks belonging to respective operating heads.
  • The operating machine which realizes the above described method of the invention and object of the invention too, is represented in Figs. 4 and 5 where it is indicated as a whole with 200 and comprises a basement 202 which includes a support and a rotating group 3 of a cylindrical body to be worked 2 and a smoothing group, indicated as a whole with 5, of the surface 41 of said cylindrical body 2.
  • Said supporting and rotating group 3 consists of a couple of tailstocks 40 which support the extremities of said cylinder to be smoothed 2 which is made turn by a motorization group 42. The surface 441 of said cylinder body 2 is maintained wet by a wetting parallel cylinder which gets the refrigerating liquid from a basin 32 which insists on the basement 202.
  • The lateral surface 441 of said cylindrical body 2 is smoothed by said smoothing group indicated as a whole with 5 which, as it can be observed even in Fig. 3, is formed by a plurality of operating heads 1.
  • Said operating heads 1 are connected to kinematic elements more visible on the detail of Fig. 3, said elements belonging to a central structure 50 supported by a frame 51 which is supported by supporting elements formed by a couple of vertical rods 35 located at its extremities and fixed to said basement 202.
  • Said kinematic elements visible in Fig. 3 comprise sprocket wheels 52 spaced out among them and located on two, substantially horizontal and parallel planes where a chain 53 is placed in connection of each plane on which such sprocket wheels 52 lie. Such a chain 53 is connected as a ring between at least two of said sprocket wheels 52 with which it is engaged and at least one of those is connected with rotation means suited to make it turn to obtain the movement of said chain with which it is engaged.
  • Said operating heads 1 are fixed to said chains 53 each one by a support 81 and are provided with wheels 91 sliding on tracks 92 realized in the central structure 50 and which have the function of supporting each operating head and of driving it when the chains 53 are put into action.
  • It can be observed in Figs. 16, 17 and 18 that each support 81 is provided with driving means 83 which include an engine 82 and permit the vertical shifting along the axis 84 of the support 81 when said engine 82 is put into vertical alternate movement by an oscillation group indicated as a whole with 8 and supported by the same support 81.
  • In order to move said smoothing group 5 against said cylinder 2, the frame 51 is vertically and horizontally moved by sliding means which connect it to each vertical rod 35 and which comprise, as it can be observed in Figs. from 7 to 10:
    • vertical sliding means, indicated as a whole with 70 and visible in Figs. 7, 8 and 9, which are formed by a plate 71, vertically sliding along the columns 72 fixed to said vertical rod 35 and insisting on said basement 202, which allows the raising and the lowering of said frame 51;
    • sliding means moving in transversal direction against the longitudinal axis 45 of the cylinder 2, indicated as a whole with 73 and visible in Figs. 8, 9 and 10, which are formed by a slide 74 fixed to said plate 71 which allows the horizontal moving of the extremity 77 of the frame 51 against said plate 71.
  • In order to carry out vertical and transversal shifting of said frame 51, moving means are used which comprise:
    • vertical handling means, indicated as a whole with 75 in Fig. 9, which comprise a couple of ropes 175, supported by pulleys 375, each rope presenting an end connected to one of said plates 71 and the opposite end rolled up on a rolling up drum 275 which is made turn by an engine.
    • handling means in transversal direction against the axis of the cylinder 2, indicated as a whole with 76 and visible in Fig. 11, which comprise a couple of ropes 176 supported by pulleys 376, each rope presenting an end connected to one extremity 77 of said frame 51 and the opposite end connected to a rolling up drum 276 which is made turn by an engine 376.
  • Regarding said engine 376 it can be observed in Fig. 10 that it is fixed to said plate 71 by a bracket 171 and so it is fixed to the frame 51. Moreover, said bracket 171 supports a shaft 174 passing inside a tubular element 274 with the interposition of a spring 374 coaxial to said shaft 174, wherever said shaft 174 and said tubular element 274 are transversally placed to the frame 51. A plate 474 fixed to the frame is located on the opposite side of the engine 376 and contrasts against the spring 374. When the pull of the rope 176 moves the frame 51 in the direction of 251, the plate 474 presses the spring 374 and its elastic recovery allows the coming back of the frame 51 according to the moving direction 151 opposite to the direction 251, when the rope 176 is released.
  • In order to begin the working is necessary to place the cylindrical body 2 to be smoothed between the tailstocks 40 in a way that the surface to be smoothed 441 is horizontal and parallel to the abrasive surface of each rotating disk 4. The operating heads 1 are then brought near to the surface 441 to be smoothed, moving the frame 51 by sliding means and by handling means and feeding with compressed air the pneumatic cylinder 100 with which the oscillation group 8 belonging to each operating unit is equipped.
  • The rotating disks 4 are then aligned on a level 162 tangent to the surface 441 to be smoothed, as it can be observed in Fig. 12, and then in contact with the surface to be worked as it can be observed in Figs. 13 and 14.
  • The engine 82 of each operating head 6 is switched on, so that the rotating disk 4 of each head starts the working while at the same time motorizing means, not represented, put in rotation the sprocket wheel 52 which by the chain movement 53 move all the operating heads 1 according the longitudinal direction, parallel to the axis 45 of the cylinder 2.
  • This cylinder is made turn around its own axis 45 by the motorization group 42 and it is worked on its whole length and on its whole lateral surface.
  • During the working, acting on the handling transversal means 76, the frame 51 and so the smoothing group 5 and the operating heads 1 are horizontally shifted in such a way that, as it can be observed in Figs. 14 and 15, additional points 163, 164 and successively all the points of the abrasive surface of the rotating disk 4 enter progressively in contact with the generatrix of the surface 441 of the cylinder 2 to be smoothed.
  • This allows a uniform use of the abrasive surface of the rotating disk and avoids the kneading phenomenon.
  • It is important to stress that all the rotating disks 4 must work the surface 441 of the cylinder 2 being placed in contact with it in correspondence of an intermediate point of their internal surface that, as it can be observed in Figs. 13, 14, and 15, corresponds respectively to the points 163, 164, and 165 as the heads are transversally moved against the cylinder, so to affect successively all the abrasive working area of the disk.
  • In order to optimise the working, the action of the first rotating disk 4 is all-important and eventually even the action of the second one, which enter in contact with the surface to be worked and, operating as it has been already described, realize the breaking of the chromium coat causing the keeping away not by abrasion similar to the one which happens in the machine tools of known technique but instead for breaking which cuts it into pieces 230 without abrading it.
  • The rotating disks which are subsequent to the first one, are provided with abrasive means which have an abrasive finishing action.
  • During the working, each rotating disk 4 is even vertically moved in an alternate way, up and down against the working surface 441 by the already said oscillation group, indicated as a whole with 8, with which each operating unit 1 is equipped.
  • The presence of such oscillation group has a fundamental function in the smoothing action of the cylinder and it allows to realize a cylindrical surface substantially free from depressions as it allows to maintain a constant pressure of the rotating disks 4 against the surface to be smoothed 441.
  • Each oscillation group 8, as it can be observed in Figs. 16, 17, 18 and 19, comprises the already said pneumatic cylinder 100 whose stem 109 is fixed to said engine 82 and whose body 108 is fixed by the bracket 111 to the structure 81 fixed to the chains 53 and which support the engine 82.
  • When the rotating disk 4 finds a point with stronger resistance, the engine 82 absorbs more current because of the greater hardness of the cylinder to be smoothed in that point that require higher abrasive power from the abrasive surface 41 of the disk 4. This higher absorption of current is noticed by an amperometric card belonging to a control group 300, visible in Fig. 4, whereas the relative absorption of the current is indicated on the display 301.
  • In particular, on the group 300 a plurality of digital displays are available, each one connected by an amperometric card to the engine 82 with which a specific operating unit 1 is equipped.
  • When the engine 82 requires more current, it is necessary to put up the rotating disk 4 and this is obtained by the oscillation group 8. In fact the pneumatic cylinder 100 presents the body 108 provided with a female thread 110 with which a screw 113 is coupled belonging to an engine 114 fixed by a square 112 to the same bracket 111.
  • The body 108 of the pneumatic cylinder 100 is integral with the engine 82 by a pneumatic auxiliary cylinder 115 which is provided with a first connecting element 116 which contrasts a second connecting element 117 fixed to a plate 118 which is fixed to the engine itself 82.
  • Said connecting means 116 and 117 are formed by a plurality of metallic points fixed to a support suited to realize mutual friction when they are coupled, in such a way to avoid relative sliding among the members of the own system.
  • When said auxiliary cylinder 115 puts in mutual adhesion said connecting means 116 and 117, the body 108 of the pneumatic cylinder 100 forms a single body with said engine 82 and so any possibility of relative moving between the two, due to the pneumatic action that is to say to the moving of the stem 109 is prevented.
  • On the contrary, a signal sent by the amperometric card as it detects an increase or a decrease of the current absorbed by the engine 82, puts in rotation according the anticlockwise or the clockwise direction the engine 114 which accordingly puts in rotation the screw 113 that as engages the female screw 110, causes the raising or the lowering of the body 108 of the pneumatic cylinder 100 and so even of the engine 82 and of the relative rotating disk 4. In such a way to each pressure variation found by the abrasive disk 4 during the working and which corresponds to a current absorbing variation, the system reacts with a signal sent by the control amperometric card to the engine 114, acting it and putting up or down, according to the situations, the whole engine 82 and changing in this way the contact between each disk 4 and the surface 441 of the cylinder 2 under working.
  • During the horizontal moving and the contemporary rotation of the disks 4, also a vertical oscillatory movement is performed in function of the variations of the absorbed current caused by the different hardness that each abrasive disk finds during the working.
  • According to what has been described, it is understood that the method and the machine that realizes such method, both being object of the invention achieve all the prefixed objects.
  • Above all, it is reached the aim to release a method that allows the removing of the protective chromium covering by breaking and not by abrasive action.
  • Further, the chromium and the engraving removal, the polishing of the copper coat are provided with the same machine obtaining a global reduction of the cycle time. The working method of the invention results in this way faster and cheaper than the methods of the known technique.
  • The machine that realizes the method of the invention allows to obtain a surface quite cylindrical, quite polished and free from waving, because of the presence in each operating unit of the oscillation group that during the longitudinal moving of the rotating abrasive disks allows the raising and the lowering of the disks against the surface to be smoothed, by an amperometric control and as a function of the current variations due to the variations of the resistance that each abrasive disk finds during the working.
  • It is clear that to obtain the best results related to the hardness of the surface to be removed, abrasive disks with different grains and the most useful rotating speed of the same disks, will be used.
  • Further, the amperometric cards, which drive the current absorption in a differentiated way for each operating unit, allow to change the smoothing pressure for each one.
  • Advantageously, as the rotating disks of the operating heads work parallel to the generatrix of the cylinder to be worked, it is possible to eliminate all the helicoidal marks produced by previous turning or grinding operations.
  • It is necessary to point out that the number of the operating heads with which the machine is equipped could be whichever, and each of them forms a smoothing "module".
  • During the Manufacturing phase, the machine according to the invention could undergo variations which can consist for instance, of different embodiments of the sliding devices and of the moving means of the frame and the operating units supported by the frame or different embodiments of the oscillation group with which each operating unit is provided.
  • It is obvious that the machine of the invention could be realized with consistent dimensions suited to work cylindrical bodies of whichever diameter and length.
  • It is to be understood that all the described variations and any other possible, without deporting from the scope of the appended claims, are to be considered protected by the present invention.

Claims (13)

  1. A method for removing the chromium plating and the engraving from gravure rollers (2), consisting of a metallic shell (21) galvanically covered by a copper coat (22) on which said engraving is made and a protective chromium covering (23) is galvanically settled, characterized in that it comprises the following operations:
    making said cylinder (2) turn around its longitudinal axis (3);
    removing said chromium covering (23) by contrasting bodies (41) belonging to at least one first vertically shiftable rotating disk (4) while the rotating disk is maintained at a constant pressure against the surface of the gravure roller (2);
    smoothing said copper coat (22) down below said chromium covering (23), by at least a second rotating disk provided with abrasive elements, said removing of said chromium covering (23) being determined by the breaking of the chromium covering (23) which is obtained through the elastic collapsing of the down below copper coat (22) when said contrasting bodies (41) interfere against said chromium coat (23).
  2. A method according to the claim 1) characterized in that said contrasting bodies are made of diamond granules (41) which are fixed in said rotating disk by a bonding agent (42).
  3. A modular smoothing - polishing machine (200) for cylindrical surfaces (441) suited to realize the removing method of the chromium plating according to the claim 1) comprising a basement (202) which holds a support and a rotating group (3) of a cylindrical body (2) to be worked and a smoothing group (5) of the lateral surface (441) of said cylindrical body (2), said smoothing group (5) comprising:
    a plurality of operating heads (1), each of them provided with at least a rotating disk (4) having contrasting bodies (41) suited to realize the working of the lateral surface (441) of said cylindrical body (2);
    a frame (51) supporting said operating heads (1) and which is supported by supporting elements (35) fixed to said basement (202) is connected to said support elements (35) by sliding means (70, 73) cooperating with handling means (75, 76) suited to obtain the shifting of said smoothing group (5) against said cylindrical body (2) to be worked, characterized in that said operating heads (1) are connected to kinematic elements (52, 53) supported by said frame (51) for moving said operating heads (1) according to a longitudinal direction (45) substantially parallel to the generatrixes of the lateral surface (441) of said cylindrical body (2) to be smoothed, each of said operating heads (1) being provided with an oscillation group (8) suited to realize the shifting of the rotating disk (4) belonging to each of them, in a substantially vertical direction, contemporary to the moving of each of said heads according to said longitudinal direction (45), for maintaining a constant pressure of the rotating disks (4) against the surface to be smoothed.
  4. A modular smoothing - polishing machine (200) according to the claim 3) characterized in that each operating head (1) comprises an engine (82) smoothly connected by driving means (83) with a support (81) fixed to said kinematic elements (53) and it is provided with said oscillation group (8) which comprises a pneumatic cylinder (100) whose stem (109) is fixed to said engine (82) and whose body (108) is fixed by a bracket (111) to said structure (81), said body (108) being provided with a female thread (110) with which a screw (113) is coupled belonging to an engine (114) fixed by a square (112) to said bracket (111), locking means made suitable for a fixed connection between said body (108) of said pneumatic cylinder (100) and said engine (82).
  5. A modular smoothing - polishing machine (200) according to the claim 4) characterized in that said locking means comprise a pneumatic auxiliary cylinder (115) fixed to the body (108) of said pneumatic cylinder (100) which is provided with a first connecting element (116) which is coupled with a second connecting element (117) belonging to a plate (118) fixed to said engine (82).
  6. A smoothing - polishing machine (200) according to the claim 3) characterized in that said supporting and rotating group (3) of said cylindrical body (2) comprises opposite tailstocks (40) and a motorization group (42) connected to one extremity of said cylindrical body (2), said tailstocks (40) and said motorization group (42) being fixed to said basement (202) of said smoothing - polishing machine (200).
  7. A modular smoothing - polishing machine (200) according to the claim 3) or 4) characterized in that said cylindrical body (2) is in contact towards a generatrix with a wetting parallel cylinder (31) which get the refrigerating liquid from a basin (32) which insists on said basement (202).
  8. A modular smoothing - polishing machine (200) according to the claim 3) characterized in that said sliding means comprise:
    vertical sliding means (70) located between the extremity of said frame (51) each one consisting of a plate (71), vertically sliding along the columns (72) fixed to said supporting element (35) and insisting on said basement (202) suited to realize the raising and the lowering of said frame (51);
    sliding means moving in transversal direction (73) against the longitudinal axis (45) of the cylinder to be smoothed (2) located between the extremity of said frame (51), each one consisting of a slide (74) fixed to said plate (71) which allows the moving of said frame (51) against said plate (71), said vertical sliding means cooperating with vertical handling means (75) and said transversal sliding means cooperating with handling means (76) moving transversally to the cylinder axis to be smoothed.
  9. A modular smoothing - polishing machine (200) according to the claim 7) characterized in that said vertical handling means (75) comprise a couple of ropes (175), supported by pulleys (375), each rope presenting an end connected to one of said plates (71) of said vertical sliding means (70) and the opposite end rolled up on a rolling up drum (275) which is made turn by an engine.
  10. A modular smoothing - polishing machine (200) according to claim 7) characterized in that said transversal handling means (76) comprise a couple of ropes (176), supported by pulleys (376), each rope presenting an end connected to one extremity (77) of said frame (51) and the opposite end connected to a rolling up drum (276) which is made turn by an engine (376).
  11. A modular smoothing - polishing machine (200) according to the claim 3) characterized in that said kinematic elements which move said operating heads (1) comprise sprocket wheels (52) fixed to a central structure (50) insisting on said frame (51), spaced out among them and located on two horizontal and parallel planes where at least one chain (53) is placed in relation of each plane on which such sprocket wheels (52) lie, such a chain being connected as a ring between at least two of said sprocket wheels (52) with which said chain engages, at least one of said sprocket wheels (52) being connected with rotation means.
  12. A modular smoothing - polishing machine (200) according to the claim 11) characterized in that each of said operating heads (1) is fixed to said at least one of said chains (53) and it is supported by wheels (91) sliding on rails (92) realized in said central structure (50).
  13. A modular smoothing - polishing machine (200) according to the claim 3) characterized in that each of said connecting means (116, 117) consists of a plurality of protruding metallic points fixed to a support, said metallic points of each connecting element being suitable to realize a mutual friction when they are coupled to avoid sliding among the members which are belonging to.
EP97108377A 1996-05-23 1997-05-23 Method to remove chromium plating and engraving from gravure rollers and machine suited to carry out such a method Expired - Lifetime EP0808723B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
ITVI960084 1996-05-23
IT96VI000084 IT1287292B1 (en) 1996-05-23 1996-05-23 Removing chromium@ plating and engraving method from gravure rollers - involves turning cylinder and removing plating by contrasting bodies and smoothing down copper@ coat
IT97VI000036 IT1292959B1 (en) 1997-02-28 1997-02-28 Removing chromium@ plating and engraving method from gravure rollers - involves turning cylinder and removing plating by contrasting bodies and smoothing down copper@ coat
ITVI970036 1997-02-28

Publications (2)

Publication Number Publication Date
EP0808723A1 EP0808723A1 (en) 1997-11-26
EP0808723B1 true EP0808723B1 (en) 2000-01-19

Family

ID=26332601

Family Applications (1)

Application Number Title Priority Date Filing Date
EP97108377A Expired - Lifetime EP0808723B1 (en) 1996-05-23 1997-05-23 Method to remove chromium plating and engraving from gravure rollers and machine suited to carry out such a method

Country Status (3)

Country Link
EP (1) EP0808723B1 (en)
AT (1) ATE188918T1 (en)
DE (1) DE69701167T2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0927645B1 (en) * 1998-01-05 2002-10-30 MDC Max Dätwyler Bleienbach AG Device and treatment method of an intaglio printing plate
EP0927646A1 (en) * 1998-01-05 1999-07-07 MDC Max Dätwyler Bleienbach AG Device and treatment method of an intaglio printing plate
CN114227404B (en) * 2022-01-05 2024-03-15 黄慧玲 Circular guide rail manufacturing equipment that polishes for digit control machine tool

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE530991C (en) * 1931-08-03 Maschf Augsburg Nuernberg Ag Grinding and polishing of rotating gravure cylinders
CH156773A (en) * 1931-10-02 1932-08-31 Albert Schnellpressen Device for grinding rollers, in particular printing forme cylinders.
CH160773A (en) * 1932-03-19 1933-03-31 Engler & Cie Method and machine for processing the surface of form cylinders used for printing.
BE728907A (en) * 1969-02-25 1969-08-25

Also Published As

Publication number Publication date
DE69701167D1 (en) 2000-02-24
EP0808723A1 (en) 1997-11-26
ATE188918T1 (en) 2000-02-15
DE69701167T2 (en) 2000-09-28

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