EP0808248A1 - Oscillator screen cleaning apparatus - Google Patents

Oscillator screen cleaning apparatus

Info

Publication number
EP0808248A1
EP0808248A1 EP96906264A EP96906264A EP0808248A1 EP 0808248 A1 EP0808248 A1 EP 0808248A1 EP 96906264 A EP96906264 A EP 96906264A EP 96906264 A EP96906264 A EP 96906264A EP 0808248 A1 EP0808248 A1 EP 0808248A1
Authority
EP
European Patent Office
Prior art keywords
screen
cleaning
cleaning liquid
spray nozzles
nozzles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP96906264A
Other languages
German (de)
French (fr)
Other versions
EP0808248B1 (en
Inventor
Albert B. Cord
Cameron W. Cord
David N. Gehrich
Gregory N. Jensen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Intercontinental Chemical Corp
Original Assignee
Intercontinental Chemical Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/384,737 external-priority patent/US5566697A/en
Priority claimed from US08/547,654 external-priority patent/US5685326A/en
Application filed by Intercontinental Chemical Corp filed Critical Intercontinental Chemical Corp
Publication of EP0808248A1 publication Critical patent/EP0808248A1/en
Application granted granted Critical
Publication of EP0808248B1 publication Critical patent/EP0808248B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F35/00Cleaning arrangements or devices
    • B41F35/003Cleaning arrangements or devices for screen printers or parts thereof
    • B41F35/005Cleaning arrangements or devices for screen printers or parts thereof for flat screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2235/00Cleaning
    • B41P2235/10Cleaning characterised by the methods or devices
    • B41P2235/26Spraying devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2235/00Cleaning
    • B41P2235/30Recovering used solvents or residues
    • B41P2235/31Recovering used solvents or residues by filtering

Definitions

  • This invention relates generally to screen printing and specifically to apparatuses and methods for cleaning printing ink and other materials from printing screens and frames used in screen
  • the imaged screen mesh is normally made of silk, plastic or metal and is held in place by a screen frame made of wood, plastic or
  • the ink contains pigment or dye in an appropriate vehicle.
  • Patent No. 3,580,261 discloses a printing screen cleaner which
  • a screen is passed on a
  • the cleaner has other drawbacks which prevent the efficient and effective cleaning of a printing screen. Specifically, it utilizes only two opposing lines of spray nozzles within the enclosure and, therefore, each area of the screen is sprayed only once as the screen passes
  • the screen is generally not adequately cleaned when the cleaning cycle has been completed
  • the work involves handling the screen by insertion into the machine, removal and manual brush
  • the screen washing apparatus of U. S. Patent No. 3,656,493 utilizes an enclosure and a single spray nozzle which is directed over the screen by a control mechanism to spray a predetermined pattern. Specifically, the nozzle sweeps horizontally in one direction across the screen to an end position
  • the nozzle is then ratcheted down a few rows of the screen whereupon it sweeps in the opposite direction to an opposite end position and is ratcheted down to begin the process again.
  • the cleaning process has to be monitored to ensure that the single sweep was sufficient to remove the printing ink and the screen must be manually sprayed if the single sweep was not sufficient.
  • the gun is controlled with manual pre-sets which must be adapted to spray a particular screen size, and insertion of a different size screen into the
  • washing apparatus requires additional programming of the spray pattern of the device, thus further reducing the efficiency and cost effectiveness of the apparatus. Additionally, the operator is exposed to solvent fumes whenever it is necessary to manually
  • No. 4,420,004 utilizes a single row of adjacent nozzles which moves horizontally with respect to a screen to spray the screen and remove the printing ink as well as the stencil or print pattern.
  • the single row of spray nozzles requires a continuous back and forth sweeping motion of the nozzle row which must be repeated until
  • Such apparatuses also utilize numerous adjustable or movable parts
  • existing apparatuses include elements or sections which must be constantly adjusted to wash screens of different sizes. While the apparatuses will wash short screens and
  • the different integrated systems of the cleaning apparatuses include coupling and connecting points and associated seals which are often subject to wear and failure.
  • the leakage may present potential points of leakage. In addition to the mess and waste associated with such leakage, the leakage may also present potential points of leakage. In addition to the mess and waste associated with such leakage, the leakage may also present potential points of leakage. In addition to the mess and waste associated with such leakage, the leakage may also present potential points of leakage. In addition to the mess and waste associated with such leakage, the leakage may also present potential points of leakage. In addition to the mess and waste associated with such leakage, the leakage may also present potential points of leakage.
  • This invention solves the problems associated with
  • nozzles yields repeated and increased screen coverage with sprayed cleaning liquid to provide improved cleaning and removal of undesired printing inks and other contaminants from the screen and surrounding frame in a single cleaning cycle.
  • apparatus of the present invention utilizes two opposing pluralities
  • a reservoir is positioned beneath the pluralities of
  • the supply reservoir which holds the recycled cleaning solvent is also connected to a decantation drum
  • the cleaning apparatus which receives used solvent from the reservoir and holds the solvent for settling of the suspended contaminants and subsequent decanting of the cleaning solvent for re-use.
  • the cleaning apparatus is enclosed in a housing to prevent the cleaning solvent and solvent fumes from entering the atmosphere or area adjacent
  • a vapor recovery system is coupled to the housing to remove vaporized cleaning solvent.
  • oscillating mechanism moves the screen in an oscillating motion having a period of motion in the range of about 3 to about 20 inches, and preferably around 10 inches.
  • the mechanism operates to move the screen in a complete cycle of the oscillating motion (i.e., forward and then backward) approximately 20 times per minute.
  • the continuous oscillation of the screen in combination with the opposing grids of spray nozzles provides repeated
  • each area of the screen is continually being sprayed resulting in a faster more efficient cleaning cycle which does not have to be continually repeated as required with other known screen cleaning
  • the embodiment of the present invention thus provides rapid cleaning of ink and other printing materials from a printing screen and surrounding frame with the attainment of very clean screens and screen frames.
  • the screen is oscillated
  • the opposing grids of spray nozzles of the embodiment are operable to deliver sprayed cleaning solvent to a screen at a rate, for example, of
  • the guide brackets are mounted to the pluralities of spray nozzles to provide guidance to the screen as it is oscillated.
  • the opposing guide brackets define a narrow path therebetween and also between the spray nozzles for passage of the screen.
  • the guide brackets maintain the screens generally perpendicular to the spray patterns or streams from the nozzles for effective cleaning.
  • the brackets are mounted at an angle to the spray nozzles so as not to interfere with the spray from the nozzles.
  • brackets are essentially fixed, an assembly of various moving parts is not necessary, thus reducing manufacturing costs and the labor costs associated with adapting the apparatus for
  • the fixed brackets are also more durable, requiring very little or no maintenance or repair.
  • a reservoir is positioned proximate the spray nozzles and is integrated with the cleaning chamber to hold the cleaning liquid which is sprayed on the screen.
  • the reservoir also holds
  • the integral sloping wall directs the used liquid into the reservoir and eliminates the need to
  • a vertically-oriented pump is coupled between the reservoir and the nozzles and pumps the cleaning solvent to the nozzles to thereby constantly cycle and recycle the solvent.
  • a portion of the pump is mounted inside of the reservoir such that the cleaning liquid is pumped directly from the reservoir to the spray
  • the internal pump of the invention reduces the number of exposed fluid lines, valves and seals which, in turn, prevents leaks
  • the internal pump prevents any leaks which may occur
  • the pump is preferably a higher capacity pump
  • the supply reservoir which holds the
  • recycled cleaning solvent may also be connected to a decantation
  • apparatus is enclosed in a housing to prevent the cleaning solvent and solvent fumes from entering the atmosphere or area adjacent
  • a vapor recovery system is coupled to the housing to remove vaporized cleaning solvent and to control odor associated with the cleaning procedure.
  • the oscillating mechanism moves the screen in an
  • oscillating motion having a period of motion in the range of about 3 to about 20 inches, and preferably around 8-10 inches.
  • each area of the screen is continually being
  • the screen is sprayed
  • One embodiment of the invention further comprises a wipe down booth positioned proximate an open end of the enclosed housing. A screen is manually transferred to the wipe down booth after it is cleaned and excess cleaning liquid is removed, such as by a cloth
  • the wipe down booth is configured to capture the excess cleaning liquid from the screen.
  • reservoir tank to contain and recapture the cleaning liquid
  • a vertical pump contained within the integral reservoir to further
  • FIG. 1 is a side view, in partial cross-section, of an
  • Fig. 2 is an end view of the embodiment of the present invention shown in Fig. 1 taken along lines 2-2 of Fig. 1 .
  • Fig. 3 is a side view in partial cross section of another embodiment of an oscillator screen cleaning apparatus in accordance with the principles of the present invention.
  • Fig. 4 is a cross-sectional view of the embodiment
  • Fig. 3 is a perspective view of a wipe down booth of the embodiment shown in Fig. 3.
  • Fig. 6 is a cross-sectional view along lines 6-6 of Fig.
  • 1 2 is preferably formed of fourteen gauge stainless steel and is supported above a floor surface by legs 17.
  • nozzles 1 8 are connected, via a supply line 20, to a reservoir 22
  • the cleaning solvent 24 is pumped from
  • Oscillating mechanism 25 comprises a push-pull device 26, which is connected to a movable track 28
  • push-pull device 26 includes an actuatabie plunger 29
  • the plunger 29 of push-pull device 26 is coupled to track 28, and when the push-pull device 26 is actuated, the plunger slides the track 28 and screen 16 lengthwise back and forth inside housing 12 in an oscillating motion. The oscillating movement
  • oscillating mechanism 26 ensures that the plurality of spray nozzles 18 repeatedly cover all areas of the screen 16 with sprayed cleaning solvent 24.
  • the plurality of nozzles 18 are arranged in two separate grid patterns one on each side of the cleaning chamber 14 to spray
  • the floor 32 of housing 12 is sloped to form a funnel-shaped surface so that used sprayed
  • cleaning solution or solvent which drips from the sprayed screen 16, falls against floor 32 and is drained into reservoir 22 through a drain opening 33.
  • the collected solvent may then be pumped again back through line 20 and nozzles 18 to be resprayed against screen 16. In this way, the cleaning solvent 24 is re-used
  • the high capacity spray capability of the present invention ensures effective cleaning of screen 16 with the re-used spray as will be discussed in greater detail below.
  • a drip pan 37 extends outwardly from the front end 39 of housing 12 beneath access opening 34 to catch cleaning solvent which drips from the
  • Track 28 moves within a larger channel 38 and specifically slides lengthwise in channel 38.
  • Channel 38 is
  • a low friction material such as ultra high molecular density polyethylene (UHMDPE) is inserted between track 28 and channel
  • the guide channel 40 ensures that the screen 16 is held generally vertically between the opposing grids of spray nozzles 18 for more effective cleaning of the screen.
  • channel 40 also preferably includes a layer 45 of the low friction UHMDPE to ensure smooth movement of screen edge 39 along the guide channel 40.
  • the oscillating mechanism 25 moves track 28 within channel 38 and oscillates screen 16 back and forth in front of the opposing grids of spray nozzles 18.
  • the oscillating mechanism 25 includes a push-pull device 26 such as a
  • pneumatically operated solenoid pneumatically operated solenoid.
  • Other mechanically oscillating devices might also be utilized in place of push-pull device 26.
  • the device 26 is shown on the outside of the body 47, but also may be
  • the plunger 29 is coupled through a coupling fixture 48 to an arm 49 which is fixed at one end to track 28. Arm
  • liquid seal 50 which guides arm 49 to ensure a smooth, straight and generally longitudinal movement of arm 49 and track 28 inside the cleaning chamber 14.
  • the liquid seal 50 protects from loss of cleaning liquid through hole
  • plunger 29 moves back and forth thereby pulling and pushing track
  • push-pull device 26 of the present invention and arm 49 should be dimensioned to provide a range or period of motion of from about 3" to about 20" and preferably around 10". That is, it has been determined that movement of screen 16 in a
  • an oscillator frequency of approximately 20 cycles per minute for the oscillating mechanism 25 of the present invention is a sufficient oscillating motion to provide an efficient
  • mechanism 26 involves moving the track 28 the full range or period
  • the oscillator screen cleaning mechanism of the present invention will now be described in greater detail with respect to its operation and the delivery of the sprayed cleaning solution or solvent 24 to the screen 16. Specifically, a cleaning
  • liquid or cleaning solvent 24 is placed in reservoir 22 which may be made of stainless steel and preferably has a capacity of, for
  • Pump 23 is preferably a high capacity pump, to deliver,
  • valves 55, 56 When valves 55, 56 are open, the pump 23 pumps
  • Filter unit 59 removes foreign
  • a suitable filter for such a purpose is the 50 micron bag filter which removes different materials such as tape, mesh, adhesive, dry ink
  • Filter unit 59 allows the solvent 24 to be continually re-used to spray screen 16. As mentioned above, the
  • a valve 60 is connected in the supply line 20 and may be closed to prevent liquid
  • the supply line 20 branches at a point along its length, such as point 61 , to direct cleaning solvent to the spray
  • the solvent is directed into supply branches 64, 66 located proximate the top of the cleaning chamber 14.
  • the branches 64, 66 feed into pluralities of vertically extending
  • finger lines 68, 70 which are coupled to their respective supply branches 64, 66 and extend generally vertically
  • branch 64 feeds the
  • Each vertical finger line contains a plurality of spray nozzles 18 arranged in a generally straight vertical line thereon.
  • the nozzles 18 are vertically spaced apart along the lengths of each finger line.
  • each plurality 68, 70 are horizontally spaced apart one from the other and extend generally parallel with each other from their respective supply branches.
  • the finger lines of each plurality 68, 70 are also
  • each plurality of finger lines 68, 70 defines a spraying plane of nozzles 18 as illustrated in Fig. 2.
  • the spraying planes of nozzles 18 are
  • the flat spray pattern 75 is vertically oriented so that the horizontal oscillating motion provided by oscillating mechanism 25
  • nozzles 18 of each finger line are spaced along the finger line 74 to provide pattern overlap of the spray patterns.
  • nozzles 76, 77 are spaced such that their spray patterns overlap at area 80.
  • the overlapping spray patterns ensure complete coverage of screen 16 with the sprayed solvent.
  • a nozzle suitable for use within the present invention yields a spray pattern approximately
  • invention is capable of delivering a high quantity of sprayed cleaning solvent to screen 16 during a cleaning cycle. Specifically,
  • the spraying system of the present invention including high capacity pump 23 and the opposing grids of spray nozzles 18, is operable to deliver sprayed cleaning solvent to the screen 16 at a rate in the range of about 60 to about 21 5 gallons per minute.
  • the present invention yields a very efficient cleaning cycle.
  • the cleaning solvent 24 is
  • solvent is again pumped through line 20 and filter unit 59 to be
  • reservoir 24 may need to be recycled. To do so, the used solvent
  • a decantation tank may be transferred to a decantation tank either manually or through
  • decantation tank 82 is coupled to reservoir 22 through line 84 and pump 86.
  • the used cleaning solvent is pumped into the decantation tank 82 wherein the ink and other contaminant particles which are suspended in the solvent are allowed to settle.
  • the decanted solvent may then be removed from tank 82 and transferred back into reservoir 22 for
  • the spraying system of the oscillator screen cleaning apparatus 10 of the present invention is configured to be quickly
  • draining branch 90, 92 extend
  • the draining branches 90, 92 beneath the cleaning chamber 14 converge at point 94 and are connected through a dump valve 96 into reservoir 22.
  • the dump valve 96 is actuated, either manually or pneumatically, the entire system
  • Housing 12 completely encloses the finger lines 68, 70 and spray nozzles 18 to ensure that all of the cleaning solvent
  • the housing 12 has a flue 98 formed in the top thereof which is coupled to a vapor recovery system 100
  • the vapor recovery system ensures that vaporized solvent from cleaning chamber 14 does not escape into the atmosphere to be breathed in by workers, thereby further creating a more healthy work environment.
  • cover 104 on the top wall 41 of housing 12 allows access to the cleaning chamber 14 from above.
  • Figs. 3, 4, 5 and 6 illustrate another embodiment of an oscillator screen cleaning apparatus.
  • Skid 1 17 provides easy mobility of the cleaning apparatus 1 10.
  • plurality of spray nozzles 1 18 are connected via a supply line 120 to a reservoir 122 containing an amount of cleaning solvent or
  • cleaning liquid 124 Suitable cleaning compositions are disclosed and discussed hereinabove.
  • the cleaning liquid 124 is pumped
  • Pump 123 includes an intake
  • the oscillating mechanism 128 is coupled to the chamber 1 14 for moving screen 1 16 back and forth within the chamber in front of the spray nozzles 1 18 to more effectively and efficiently clean the screen (see Fig. 6).
  • the oscillating mechanism 128 comprises a push-pull device 130 , such as a pneumatically
  • the push-pull device 130 is mounted to a support structure 133 which extends
  • Push-pull device 1 30 includes an actuatable plunger 1 34 which is coupled to a tang
  • plunger 1 34 moves back and forth and
  • An appropriate slot 1 37 is formed in the
  • opening 137 is dimensioned to allow an
  • the plurality of nozzles 1 18 are
  • the cleaning liquid 124 is pumped by pump 123
  • the filter is preferably a 50 micron
  • bag filter which removes different materials such as tape, mesh,
  • the reservoir 122 includes an integrally formed sloping wall 140 which is positioned below cleaning chamber 1 14 to capture the sprayed cleaning liquid which drips from the screen and subsequently direct the captured liquid into reservoir 122. As illustrated in Fig. 3, the
  • housing 1 12 integrally forms both the reservoir 124, the cleaning
  • the cleaning liquid is contained so that it may be reused and the prevention of cleaning liquid loss amounts to a cost savings for the operator of the invention.
  • reservoir tank 122 with the cleaning chamber 1 14 eliminates the need for a separate reservoir tank which must then be coupled to
  • the integral reservoir 122 and chamber 1 14 of the present invention eliminates leakage and waste associated with the various valves and seals.
  • a drip pan 150 extends outwardly from the housing beneath the access opening 146 to catch cleaning liquid which drips from the screen 1 16 when it is removed from the cleaning chamber 1 14 after it has
  • the drip pan 150 provides coupling to a wipe down booth 152 which further captures excess
  • the screen is positioned on movable track 132 to be oscillated back and forth by the oscillating mechanism 128 (see
  • the movable track 132 moves or oscillates within a larger channel 154 and specifically slides
  • Various strips of low friction material 156 such as Teflon ® are positioned between the channel 154 and movable track 132 at the sides and beneath the track 132 to insure movement and oscillation of the track.
  • mechanism preferably moves the screen at approximately 20 cycles per minute to provide efficient and effective screen cleaning.
  • a cycle comprising full movement of the screen in one direction and then back, i.e., 10" forward and then 10" back.
  • the oscillating mechanism 128, pump motor 127 and a dump valve 169 for draining the system are preferably coupled to
  • the controls are preferably be positioned above or adjacent to reservoir 122 as illustrated in phantom in Fig. 3 by an electrical control cabinet 158 and air control cabinet 160.
  • the solvent 124 is pumped by pump 123 through the supply line 120.
  • Pump 123 is preferably a high capacity pump to deliver, about 60-215 gallons per minute depending upon the requirements for the screens being cleaned.
  • the supply line branches at point 162 to provide fluid to various riser lines or finger lines 164 which support the nozzles 1 18 to form opposing spray nozzle grids.
  • the pumped fluid is directed up the riser lines 164 and through the nozzles 1 18 to spray both sides of the screen 1 16 as illustrated in Fig. 4 by the spray patterns 166.
  • the spray patterns 166 are preferably vertically oriented and overlap vertically one with the other to provide complete coverage of screen 166.
  • the nozzles 1 18 are
  • spraying planes are defined by the nozzle grids and the spray planes coincide generally in the center of the cleaning chamber 1 14 where the screen passes (See Fig. 4).
  • the entire screen area is constantly sprayed with cleaning liquid 124 to effectively and efficiently clean the screen.
  • the screen is preferably guided between the nozzle grids generally parallel to the grids and
  • the oscillator screen cleaning apparatus 1 10 readily accepts screens which have
  • adjustably fixed guide brackets 170 are mounted to
  • each bracket 170 is preferably U-shaped and extends vertically with the riser lines 164 at an angle thereto (See Fig. 3).
  • guide bracket 170a extends at an angle between riser line 164a and riser line 164b.
  • the brackets are angled between the riser lines 164 so as to not interfere with the spray from spray nozzles 1 18.
  • the guide brackets 170 engage the sides of the screen 166 to guide it and maintain it in an upright position.
  • pairs of guide brackets 170 are mounted between the
  • the fixed guide brackets 170 extend between each riser line 164 and thus maintain
  • the adjustably fixed guide brackets 170 eliminate the need for constantly adjusting a guide mechanism to customize the cleaning apparatus 1 10 for screens of different heights and/or widths
  • the guide brackets 170 of the invention reduce the cost of manufacturing the apparatus because they eliminate specially fabricated adjustable parts which are subject to wear and subsequent replacement. Furthermore, labor costs are reduced because an operator is not required to adjust the
  • oscillating screen cleaning apparatus 1 10 utilizing guide brackets 170 is more durable and eliminates maintenance normally required with an adjustable screen guiding assembly.
  • the ends of the U-shaped guide brackets 170 are preferably threaded and are held to the riser
  • brackets 170 may be adjusted inwardly or outwardly as necessary with respect to the spray nozzle grids for handling screens with
  • each nozzle 1 18 forms a generally V-shaped flat spray pattern 166 which is vertically
  • the nozzles 1 18 are spaced along each riser line 164 to preferably provide pattern overlap of the spray patterns
  • a suitable spray nozzle 1 18 would produce a spray pattern of approximately 10 inches wide.
  • the cleaning solvent 124 is continually filtered and re-used within the oscillator screen cleaning apparatus 1 10.
  • the present invention utilizes a wipe down booth 1 52 to
  • booth 1 52 The top 1 79 of booth 1 52 is open as is the side 1 80 closest
  • front 1 82 of booth 1 52 includes a short wall 1 84, preferably 3
  • the screen 1 16 can then be wiped off and dried, such as with a cloth.
  • the side wall 177, back wall 176 and short front wall 184 ensure that the excess liquid is contained and
  • apparatus 1 10 is configured to be quickly drained, such as for
  • a dump valve 1 69 is coupled in the supply line 120 between filter

Landscapes

  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Nozzles For Electric Vacuum Cleaners (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Combined Means For Separation Of Solids (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Edible Seaweed (AREA)
  • Paper (AREA)
  • Toys (AREA)
  • Screen Printers (AREA)

Abstract

An oscillator screen cleaning apparatus (10, 110) includes a housing (12, 112) having a plurality of spray nozzles (18, 118) to spray a printing screen (16, 116) with solvent. An oscillating mechanism (25, 128) oscillates the screen in front of the spray nozzles, which nozzles (18, 118) are arranged in opposing grid patterns for complete coverage of the screen with sprayed solvent. The srprayed solvent is collected, filtered and resprayed onto the screen at a high spray rate. Housing (12, 112) is coupled to a vapor recovery system (110, 145) to keep solvent vapors from escaping into the environment. In one embodiment (110), guide brackets (170) guide the screen (16, 116) perpendicular to the nozzles (18, 118) from the screen's sides to handle screens of different heights. A reservoir (120) with a sloped wall (140) and a pump (123) recaptures sprayed solvent and pumps it to the nozzles (18, 118) for recycling. A wipe down booth (152) captures excess solvent from a screen (16, 116) removed from the housing (12, 112) and directs the captured solvent to the reservoir (120).

Description

OSCILLATOR SCREEN CLEANING APPARATUS
Field of the Invention
This invention relates generally to screen printing and specifically to apparatuses and methods for cleaning printing ink and other materials from printing screens and frames used in screen
printing. Background of the Invention Screen printing, also known as serigraphics, is the
process of transferring an image to a substrate by the use of a printing screen through which ink is squeezed. The ink is then
deposited in all places on the substrate except where the screen has been processed by a photographically applied image depicting the places where ink is not to be forced through the screen mesh.
The imaged screen mesh is normally made of silk, plastic or metal and is held in place by a screen frame made of wood, plastic or
metal. The ink contains pigment or dye in an appropriate vehicle.
Screen cleaning requires the removal of all ink residue
from the screen and frame when the printing is completed.
Methods currently utilized to clean printing screens involve
spraying the screen with pressurized solvent from a nozzle or gun
structure. Many spraying techniques, however, result in overspray
which directs solvent where it is not desired thereby wasting
solvent and increasing the costs and inefficiency of the procedure.
Additionally, spray cleaning methods usually require the use of paid
workers thus raising the costs of cleaning and also exposing the
workers to the solvent and solvent fumes.
Several attempts have been made to develop a
cleaning procedure and apparatus which eliminates the various
drawbacks of the above-mentioned procedures. For example, U. S.
Patent No. 3,580,261 discloses a printing screen cleaner which
utilizes two vertically oriented lines of nozzles which oppose each
other inside a cleaning enclosure. A screen is passed on a
conveyer belt through the opposing nozzle lines whereupon it is
sprayed with pressurized solvent. While eliminating several of the
drawbacks of the above-discussed existing methods, the cleaner has other drawbacks which prevent the efficient and effective cleaning of a printing screen. Specifically, it utilizes only two opposing lines of spray nozzles within the enclosure and, therefore, each area of the screen is sprayed only once as the screen passes
through the opposing nozzle lines. The screen is generally not adequately cleaned when the cleaning cycle has been completed
and, therefore, the screen must be taken and passed through the cleaner additional times for additional cleaning cycles until it is
sufficiently clean. As may be appreciated, such a task is time consuming and costly, and requires continuous worker supervision
of the cleaning machine. For example, the work involves handling the screen by insertion into the machine, removal and manual brush
agitation, then reinsertion, to insure adequate cleaning. Therefore, the cleaner disclosed in the '261 patent is not very efficient or cost
effective.
The screen washing apparatus of U. S. Patent No. 3,656,493 utilizes an enclosure and a single spray nozzle which is directed over the screen by a control mechanism to spray a predetermined pattern. Specifically, the nozzle sweeps horizontally in one direction across the screen to an end position
and is then ratcheted down a few rows of the screen whereupon it sweeps in the opposite direction to an opposite end position and is ratcheted down to begin the process again. The nozzle
continuously sweeps and ratchets until it reaches a bottom position which is pre-set by an operator. The screen is swept only once by
the nozzle and if any portions remain dirty, the operator must remove the nozzle and manually spray the screen. Furthermore,
the single nozzle only sprays a small area of the screen at any given time. Again, such a screen washing apparatus is neither
efficient nor cost effective because the cleaning process has to be monitored to ensure that the single sweep was sufficient to remove the printing ink and the screen must be manually sprayed if the single sweep was not sufficient. Furthermore, the gun is controlled with manual pre-sets which must be adapted to spray a particular screen size, and insertion of a different size screen into the
washing apparatus requires additional programming of the spray pattern of the device, thus further reducing the efficiency and cost effectiveness of the apparatus. Additionally, the operator is exposed to solvent fumes whenever it is necessary to manually
direct the gun to completely clean the screen. The screen cleaning apparatus of U. S. Patent
No. 4,420,004 utilizes a single row of adjacent nozzles which moves horizontally with respect to a screen to spray the screen and remove the printing ink as well as the stencil or print pattern. The single row of spray nozzles requires a continuous back and forth sweeping motion of the nozzle row which must be repeated until
the screen is adequately cleaned. Since there is only a single line
of nozzles, only a small area of the screen is sprayed at any one time leaving the remaining area unsprayed until the nozzle line
again passes over that area. This increases the time that is
required to adequately clean the screen because when one small area of the screen is being sprayed, the remaining area of the
screen is dormant. As a result, the cleaning cycle of the apparatus in the '004 patent is inefficient and, therefore, not cost effective.
There is still a need in that art for screen cleaning apparatuses which are versatile, reliable and low-cost, and which
provide superior cleaning without taking up a large amount of
valuable floor space. Various currently available screen cleaning apparatuses utilize a variety of different integrated systems which must be operably coupled together for proper screen cleaning.
Such apparatuses also utilize numerous adjustable or movable parts
or elements that must be constantly maintained or replaced. The
various separate systems coupled together for cleaning, as well as the various movable parts increases the overall manufacturing and operating costs of the cleaning apparatus.
For example, existing apparatuses include elements or sections which must be constantly adjusted to wash screens of different sizes. While the apparatuses will wash short screens and
tall screens or narrow screens and wide screens, they must
constantly be adapted for each different screen size. As may be appreciated, the necessity of adjusting the apparatuses for different
size screens requires manual attention, and therefore, increases
labor and operating costs. Additionally, the various adjustable mechanisms associated with such systems are more expensive to manufacture thus increasing the manufacturing costs in addition to the increased operating costs.
Furthermore, the different integrated systems of the cleaning apparatuses include coupling and connecting points and associated seals which are often subject to wear and failure. For
example, the various fluid lines, valves, pumps and seals interconnected between the liquid supply and the cleaning chamber
may present potential points of leakage. In addition to the mess and waste associated with such leakage, the leakage may also
pose environmental concerns. The maintenance or replacement of the various separate system components further increases the overall costs associated with each cleaning apparatus. Still further,
the various separate and integrated systems increase the overall size of the cleaning apparatus and take up valuable floor space.
Cleaning liquid or solvent waste is also a problem with some currently available systems because the screens and the
frames often retain a certain amount of solvent when removed from the cleaning apparatus. Such excess solvent usually drips off of or is shaken from the screens and falls to the floor to be discarded or to evaporate. Therefore, solvent is constantly being removed from
the system and must be periodically replenished at an increased cost to the operator of the apparatus. The operator is also exposed
to the excess solvent.
Accordingly, and in view of the above background, there is a need for a screen cleaning apparatus which is versatile, durable, reliable and which may be manufactured and subsequently used at a relatively low cost. Specifically, it is desirable to provide a screen cleaning apparatus that does not have to be repeatedly
customized for different size screens. Furthermore, it is desirable for such a screen cleaning apparatus to utilize a minimum number
of physically separated systems which must be operably coupled to the apparatus to thereby reduce the number of connection points
and possible leaking or failure points in the system. It would also
be highly desirable to reduce the necessary maintenance of the
system while maintaining the desirable cleaning aspects. There is a
further need in the art to reduce the overall size of the screen
cleaning apparatus to efficiently utilize valuable floor space. There
is still a further need in the art to reduce waste associated with
excess cleaning solvent which clings to the screen and frame and
is discarded when it is removed from the cleaning apparatus.
Summary of the Invention
This invention solves the problems associated with
known apparatuses and methods for cleaning screens. The method
and apparatus of this invention also satisfy the aforementioned
needs that exist in the art as developed in the background of this
invention.
The screen cleaning apparatus of the present invention
includes an enclosed housing which forms a cleaning chamber for
receiving a printing screen and a plurality of spray nozzles
positioned inside the cleaning chamber to spray the screen with a
cleaning solvent or other cleaning liquid. An oscillating mechanism
is mounted within the cleaning chamber and moves the screen in an oscillating motion within the chamber in front of the spray nozzles. The oscillating movement and the plurality of spray
nozzles yields repeated and increased screen coverage with sprayed cleaning liquid to provide improved cleaning and removal of undesired printing inks and other contaminants from the screen and surrounding frame in a single cleaning cycle.
One embodiment of the oscillator screen cleaning
apparatus of the present invention utilizes two opposing pluralities
of spray nozzles wherein the individual nozzles of each plurality are arranged in opposing grid patterns at horizontally and vertically spaced-apart nozzle positions. The screen is oscillated between the opposing nozzle pluralities, and the grid patterns provide increased
screen coverage with the sprayed cleaning liquid or solvent. As the screen is oscillated, the entire screen area is constantly being sprayed with solvent. The opposing grids of spray nozzles are operable to deliver sprayed cleaning solvent to a screen at a rate,
for example, of about 60 to about 215 gallons per minute, depending on the machine size, to effectively clean the screen. A reservoir is positioned beneath the pluralities of
spray nozzles to catch used cleaning liquid which falls from the screen, and a pump coupled between the reservoir and the nozzles pumps the used cleaning solvent to the nozzles to thereby recycle the solvent. The high recirculation of the cleaning solvent provided
by the pump keeps the ink particles suspended in the solvent to prevent the reservoir from becoming clogged with ink sludge which would reduce its effectiveness. In addition, a reservoir which is
kept clean requires less maintenance. A filter coupled between the
pump and the spray nozzles removes filterable particles from the recycled cleaning fluid. The supply reservoir which holds the recycled cleaning solvent is also connected to a decantation drum
which receives used solvent from the reservoir and holds the solvent for settling of the suspended contaminants and subsequent decanting of the cleaning solvent for re-use. The cleaning apparatus is enclosed in a housing to prevent the cleaning solvent and solvent fumes from entering the atmosphere or area adjacent
the cleaning apparatus. Further, a vapor recovery system is coupled to the housing to remove vaporized cleaning solvent. In one embodiment of the present invention, the
oscillating mechanism moves the screen in an oscillating motion having a period of motion in the range of about 3 to about 20 inches, and preferably around 10 inches. The mechanism operates to move the screen in a complete cycle of the oscillating motion (i.e., forward and then backward) approximately 20 times per minute. The continuous oscillation of the screen in combination with the opposing grids of spray nozzles provides repeated
application of the spray pattern onto the screen for excellent
cleaning coverage. Furthermore, during the entire cleaning cycle of the oscillator screen cleaning apparatus of the present invention,
each area of the screen is continually being sprayed resulting in a faster more efficient cleaning cycle which does not have to be continually repeated as required with other known screen cleaning
apparatuses. The embodiment of the present invention thus provides rapid cleaning of ink and other printing materials from a printing screen and surrounding frame with the attainment of very clean screens and screen frames.
Another embodiment of the oscillator screen cleaning apparatus of the present invention also utilizes two opposing pluralities of spray nozzles wherein the individual nozzles of each plurality are arranged in opposing grid patterns at horizontally and
vertically spaced-apart nozzle positions. The screen is oscillated
back and forth between the opposing nozzle pluralities preferably in approximately 8-10 inch periods or ranges of motions and the grid patterns provide increased screen coverage with the sprayed cleaning liquid or solvent. As the screen is oscillated, the entire screen area is constantly being sprayed with solvent. The opposing grids of spray nozzles of the embodiment are operable to deliver sprayed cleaning solvent to a screen at a rate, for example, of
about 60 to about 215 gallons per minute, depending on the machine size, to effectively clean the screen.
For guiding screens of various heights, opposing
pluralities of fixed guide brackets are mounted to the pluralities of spray nozzles to provide guidance to the screen as it is oscillated. The opposing guide brackets define a narrow path therebetween and also between the spray nozzles for passage of the screen. The guide brackets maintain the screens generally perpendicular to the spray patterns or streams from the nozzles for effective cleaning. The brackets are mounted at an angle to the spray nozzles so as not to interfere with the spray from the nozzles. In accordance with the principles of the present invention, the guide brackets
support the screen from the side and thereby do not restrict the screen from the top frame edge. Versatility is increased because screens of various different sizes may be readily sprayed with the apparatus without constantly customizing the cleaning chamber.
Since the brackets are essentially fixed, an assembly of various moving parts is not necessary, thus reducing manufacturing costs and the labor costs associated with adapting the apparatus for
different screen sizes. The fixed brackets are also more durable, requiring very little or no maintenance or repair.
A reservoir is positioned proximate the spray nozzles and is integrated with the cleaning chamber to hold the cleaning liquid which is sprayed on the screen. The reservoir also holds
recaptured cleaning liquid falling from the screen. Particularly, the integral reservoir includes a sloping wall or tray positioned directly
beneath the spray nozzles and oscillating screen to catch the used cleaning liquid which drips therefrom. The integral sloping wall directs the used liquid into the reservoir and eliminates the need to
pump recaptured liquid from a separate tank. The integral reservoir thus reduces necessary piping and leakage associated with the
piping.
A vertically-oriented pump is coupled between the reservoir and the nozzles and pumps the cleaning solvent to the nozzles to thereby constantly cycle and recycle the solvent. A portion of the pump is mounted inside of the reservoir such that the cleaning liquid is pumped directly from the reservoir to the spray
nozzles. The internal pump of the invention reduces the number of exposed fluid lines, valves and seals which, in turn, prevents leaks
associated with failure of one of the lines, valves or seals.
Additionally, the internal pump prevents any leaks which may occur
as a result of a failure of the pump seal. Liquid from a line, valve
or seal leakage is directed back into the reservoir.
The pump is preferably a higher capacity pump, and
the high recirculation of the cleaning solvent provided by the pump
keeps the ink particles suspended in the solvent to prevent the
reservoir from becoming clogged with ink sludge which would
reduce its effectiveness and increase required maintenance. A filter
coupled between the pump and the spray nozzles removes filterable
particles from the recycled cleaning fluid. A dump valve in the line
between the pump and spray nozzles provides drainage of the
system into the reservoir. The supply reservoir which holds the
recycled cleaning solvent may also be connected to a decantation
drum which receives used solvent from the reservoir and holds the
solvent for settling of the suspended contaminants and subsequent
decanting of the cleaning solvent for re-use. The cleaning
apparatus is enclosed in a housing to prevent the cleaning solvent and solvent fumes from entering the atmosphere or area adjacent
the cleaning apparatus. Further, a vapor recovery system is coupled to the housing to remove vaporized cleaning solvent and to control odor associated with the cleaning procedure.
The oscillating mechanism moves the screen in an
oscillating motion having a period of motion in the range of about 3 to about 20 inches, and preferably around 8-10 inches. The
mechanism operates to move the screen in a complete cycle of the oscillating motion approximately 20 times per minute. The
continuous oscillation of the screen in combination with the
opposing grids of spray nozzles and the guidance of the screens by the guide brackets generally perpendicular to the nozzles provides repeated application of the spray pattern onto the screen for excellent cleaning coverage. Furthermore, during the entire
cleaning cycle of the oscillator screen cleaning apparatus of the present invention, each area of the screen is continually being
directly sprayed resulting in a faster more efficient cleaning period
which does not have to be continually repeated as required with other known screen cleaning apparatuses.
As may be appreciated, the screen is sprayed
repeatedly during a cleaning period using the present invention and when the period has ended, the screen and any associated frame
member will contain a significant amount of excess cleaning fluid. One embodiment of the invention further comprises a wipe down booth positioned proximate an open end of the enclosed housing. A screen is manually transferred to the wipe down booth after it is cleaned and excess cleaning liquid is removed, such as by a cloth
or a squeegee. The wipe down booth is configured to capture the excess cleaning liquid from the screen. The wipe down booth
includes a sloped floor and is operably coupled to the enclosed housing such that any excess cleaning liquid removed from the
screen is directed into the housing and subsequently into the reservoir. In that way, excess cleaning liquid is not wasted when the screen is removed from the enclosed cleaning chamber. The advantages of the apparatus include a high impingement
spraying system to improve ink removal; full screen and frame cleaning through oscillating motion; a low maintenance integral
reservoir tank to contain and recapture the cleaning liquid; a vertical pump contained within the integral reservoir to further
contain the cleaning liquid and prevent leaks and spills; high volume/low maintenance filter system to reduce nozzle maintenance; quick drain system to empty risers of product which decreases cycle time (no need to wait for nozzles to stop spraying);
air curtain venting system to reduce operator exposure to fumes; fixeα guide brackets for guiding various differently sized screens without requiring constant adaptation; and a wipe down booth
which captures excess cleaning liquid after the screen is cleaned and directs the excess liquid to the reservoir and adjustable stop guide for varying screen sizes.
The above and other objects and advantages of the
present invention shall be made apparent from the accompanying drawings and the description thereof.
Brief Description of the Drawings Fig. 1 is a side view, in partial cross-section, of an
embodiment of the oscillator screen cleaning apparatus of the present invention.
Fig. 2 is an end view of the embodiment of the present invention shown in Fig. 1 taken along lines 2-2 of Fig. 1 .
Fig. 3 is a side view in partial cross section of another embodiment of an oscillator screen cleaning apparatus in accordance with the principles of the present invention.
Fig. 4 is a cross-sectional view of the embodiment
shown in Fig. 3 along lines 4-4 of Fig. 3. Fig. 5 is a perspective view of a wipe down booth of the embodiment shown in Fig. 3. Fig. 6 is a cross-sectional view along lines 6-6 of Fig.
4 to illustrate the oscillating mechanism of the embodiment of Fig.
3.
The accompanying drawings, which are incorporated
in and constitute a part of this specification, illustrate embodiments
of the invention and, together with a general description of the
invention given above, and the detailed description of the
embodiments given below, serve to explain the principles of the
invention.
Detailed Description of Specific Embodiments
One embodiment of the oscillator screen cleaning
apparatus 10 of the present invention as illustrated in Fig. 1
includes an enclosed housing 1 2 which forms a cleaning chamber
14 therein for receiving a printing screen 1 6 (See Fig. 2) . Housing
1 2 is preferably formed of fourteen gauge stainless steel and is supported above a floor surface by legs 17. A plurality of spray
nozzles 1 8 are connected, via a supply line 20, to a reservoir 22
containing an amount of cleaning solvent or cleaning liquid 24.
Suitable cleaning compositions are disclosed in U.S. Patent No.
4,664,721 , and components of those compositions may also be
used as cleaning liquids, and such disclosures are incorporated herein by reference. The cleaning solvent 24 is pumped from
reservoir 22 by pump 23 through line 20 to nozzles 18 which spray the screen 16 with solvent to remove printing inks or dyes from the screen 16 so that the screen may be re-used. While screen 16 is being sprayed, an oscillating mechanism 25 moves screen 16 back and forth within chamber 14 in front of the spray nozzles 18 to more effectively and more efficiently clean the screen. Oscillating mechanism 25 comprises a push-pull device 26, which is connected to a movable track 28
which holds and supports screen 16 at a bottom edge 19 of the
screen (See Fig. 2). The push-pull device 26 is mounted on a support platform 27 which extends from the rear end 21 of housing
12, and push-pull device 26 includes an actuatabie plunger 29
which extends in a longitudinal direction with respect to housing
12. The plunger 29 of push-pull device 26 is coupled to track 28, and when the push-pull device 26 is actuated, the plunger slides the track 28 and screen 16 lengthwise back and forth inside housing 12 in an oscillating motion. The oscillating movement
provided by oscillating mechanism 26 ensures that the plurality of spray nozzles 18 repeatedly cover all areas of the screen 16 with sprayed cleaning solvent 24. Preferably, and as discussed in greater detail below, the plurality of nozzles 18 are arranged in two separate grid patterns one on each side of the cleaning chamber 14 to spray
both sides of screen 16 simultaneously. This provides improved
cleaning and removal of undesired printing inks and other contaminants from the screen 16. The floor 32 of housing 12 is sloped to form a funnel-shaped surface so that used sprayed
cleaning solution or solvent, which drips from the sprayed screen 16, falls against floor 32 and is drained into reservoir 22 through a drain opening 33. The collected solvent may then be pumped again back through line 20 and nozzles 18 to be resprayed against screen 16. In this way, the cleaning solvent 24 is re-used
repeatedly rather than wasted, thus resulting in substantial cost savings. The high capacity spray capability of the present invention ensures effective cleaning of screen 16 with the re-used spray as will be discussed in greater detail below.
To clean a printing screen 16, the screen is placed into housing 12 and cleaning chamber 14 through an access opening 34 formed in one end of housing 12. Access opening 34 is covered by a hinged door 36 or some similar closure to completely
seal the cleaning chamber 14 within housing 12. A drip pan 37 extends outwardly from the front end 39 of housing 12 beneath access opening 34 to catch cleaning solvent which drips from the
screen 16 when it is removed from the cleaning chamber 14 after it has been sprayed and cleaned. This prevents cleaning solution or
solvent 24 from being spilled on the floor surface and entering the environment. Inside the cleaning chamber 14, the bottom edge 19
of screen 16 is placed onto a movable track 28 which is moved back and forth or oscillated by push-pull device 26 of the oscillating
mechanism 25. Track 28 moves within a larger channel 38 and specifically slides lengthwise in channel 38. Channel 38 is
mounted longitudinally within housing 12 to support track 28 and screen 16 above the sloped floor 32 of housing 12. A layer 43 of
a low friction material, such as ultra high molecular density polyethylene (UHMDPE) is inserted between track 28 and channel
38 to ensure smooth movement and oscillation of track 28 within channel 38. As shown in Fig. 2, a top edge 35 of screen 16
engages a guide channel 40 which is suspended from a top wall 41 of the housing 12. The guide channel 40 ensures that the screen 16 is held generally vertically between the opposing grids of spray nozzles 18 for more effective cleaning of the screen. Guide
channel 40 also preferably includes a layer 45 of the low friction UHMDPE to ensure smooth movement of screen edge 39 along the guide channel 40.
The oscillating mechanism 25 moves track 28 within channel 38 and oscillates screen 16 back and forth in front of the opposing grids of spray nozzles 18. As mentioned, the oscillating mechanism 25 includes a push-pull device 26 such as a
pneumatically operated solenoid. Other mechanically oscillating devices might also be utilized in place of push-pull device 26. The device 26 is shown on the outside of the body 47, but also may be
mounted on the inside. The plunger 29 of the push-pull device 26
moves longitudinally in a straight direction inside a body 47 of the push-pull device 26 when the device is actuated, such as by pressurized air. The plunger 29 is coupled through a coupling fixture 48 to an arm 49 which is fixed at one end to track 28. Arm
49 extends into housing 12 through a liquid seal 50 which guides arm 49 to ensure a smooth, straight and generally longitudinal movement of arm 49 and track 28 inside the cleaning chamber 14. The liquid seal 50 protects from loss of cleaning liquid through hole
in housing 12. When the push-pull mechanism 26 is actuated, plunger 29 moves back and forth thereby pulling and pushing track
28 and oscillating screen 16 between the spray nozzles 18. Generally, push-pull device 26 of the present invention and arm 49 should be dimensioned to provide a range or period of motion of from about 3" to about 20" and preferably around 10". That is, it has been determined that movement of screen 16 in a
cycle of approximately 10" in a forward motion and then 10" in a rearward motion in accordance with the principles of the present invention provides excellent cleaning. However, greater or lesser
periods of motion might be utilized. Further, it has been
determined that an oscillator frequency of approximately 20 cycles per minute for the oscillating mechanism 25 of the present invention is a sufficient oscillating motion to provide an efficient
and effective screen cleaning. A single cycle of the oscillating
mechanism 26 involves moving the track 28 the full range or period
of the motion, e.g., 10", and then back again. Of course, a faster or slower oscillation frequency may be utilized as appropriate to sufficiently clean screen 16.
The oscillator screen cleaning mechanism of the present invention will now be described in greater detail with respect to its operation and the delivery of the sprayed cleaning solution or solvent 24 to the screen 16. Specifically, a cleaning
liquid or cleaning solvent 24 is placed in reservoir 22 which may be made of stainless steel and preferably has a capacity of, for
example around 55 gallons, depending upon the size of the
machine. A suitable cleaning solvent for cleaning printing screen
1 6 in accordance with the teachings of the present invention is
disclosed in U.S. Patent No. 4,664,721 . However, the oscillator
screen washing apparatus 10 of the present invention is not limited
to the use of a particular solvent, and other appropriate solvents
might be placed within reservoir 22.
When the oscillator screen cleaning apparatus 10 is
actuated, the solvent is pumped through the supply line 20 by
pump 23. Pump 23 is preferably a high capacity pump, to deliver,
for example, about 60 to about 21 5 gallons per minute, depending
on machine size as stated above. A short section 54 of supply line
20 connects reservoir 22 and pump 23 and includes manual valves
55 and 56 which may be closed to prohibit solvent 24 from exiting
reservoir 22 or draining back from pump 23, respectively, such as
when it is desirable to remove reservoir 22 for maintenance.
When valves 55, 56 are open, the pump 23 pumps
solvent 24 through line section 54 and up through a filter line
section 58 into a filter unit 59. Filter unit 59 removes foreign
particles and contaminants within the cleaning solvent 24 in line 20 before the solvent 24 is delivered to the spray nozzles 18. A suitable filter for such a purpose is the 50 micron bag filter which removes different materials such as tape, mesh, adhesive, dry ink
and stencil particles. Filter unit 59 allows the solvent 24 to be continually re-used to spray screen 16. As mentioned above, the
re-use of the solvent 24 amounts to a substantial cost savings, because the used solvent may be collected and filtered rather than
continually replaced with new solvent. After the solvent is filtered,
it is directed through line 20 to the spray nozzles 18. A valve 60 is connected in the supply line 20 and may be closed to prevent liquid
24 in line 20 from back flowing into filter 59 during filter
maintenance.
The supply line 20 branches at a point along its length, such as point 61 , to direct cleaning solvent to the spray
nozzles 18 on both sides of the cleaning chamber. Specifically, as shown in Fig. 2, the solvent is directed into supply branches 64, 66 located proximate the top of the cleaning chamber 14. The branches 64, 66, in turn, feed into pluralities of vertically extending
finger lines 68, 70, respectively, which are coupled to their respective supply branches 64, 66 and extend generally vertically
from the top of the cleaning chamber 14 to the bottom of the cleaning chamber. Referring now to Fig. 2, branch 64 feeds the
first plurality of finger lines 68 while branch 66 feeds a second
plurality of finger lines 70. Each vertical finger line contains a plurality of spray nozzles 18 arranged in a generally straight vertical line thereon. The nozzles 18 are vertically spaced apart along the lengths of each finger line. The individual finger lines of the
pluralities 68, 70 are horizontally spaced apart one from the other and extend generally parallel with each other from their respective supply branches. The finger lines of each plurality 68, 70 are also
generally co-planar with each other such that each plurality of finger lines 68, 70 defines a spraying plane of nozzles 18 as illustrated in Fig. 2. The spraying planes of nozzles 18 are
generally vertically oriented and are parallel the side walls, such as side walls 72, 73, of the housing 12. The combination of the horizontally spaced apart finger lines 68, 70 and the vertically spaced apart nozzles 18 creates opposing grids of spray nozzles 18 within cleaning chamber 14. The opposing grids of spray nozzles ensures that, while screen 16 is oscillated within the cleaning chamber 14, the entire screen area is constantly being sprayed with cleaning solvent 24 to effectively and efficiently clean the
screen. Referring again to Fig. 2, each nozzle 18 forms a
generally V-shaped flat spray pattern 75 on screen 16. Cleaning solvent impingement created by nozzles helps remove ink and dye residue. The flat spray pattern 75 is vertically oriented so that the horizontal oscillating motion provided by oscillating mechanism 25
moves the screen 16 perpendicular to the flat spray pattern of each
nozzle 18. The nozzles 18 of each finger line, such as finger line 74, are spaced along the finger line 74 to provide pattern overlap of the spray patterns. For example, nozzles 76 and 77 of finger
line 74 provide flat spray patterns 78, 79, respectively. The
nozzles 76, 77 are spaced such that their spray patterns overlap at area 80. The overlapping spray patterns ensure complete coverage of screen 16 with the sprayed solvent. A nozzle suitable for use within the present invention yields a spray pattern approximately
ten inches wide.
The oscillator screen cleaning apparatus of the present
invention is capable of delivering a high quantity of sprayed cleaning solvent to screen 16 during a cleaning cycle. Specifically,
the spraying system of the present invention, including high capacity pump 23 and the opposing grids of spray nozzles 18, is operable to deliver sprayed cleaning solvent to the screen 16 at a rate in the range of about 60 to about 21 5 gallons per minute. The
high solvent delivery rate and the continual coverage over the area
of the screen in combination with the oscillating screen motion of
the present invention yields a very efficient cleaning cycle.
As discussed above, the cleaning solvent 24 is
continually filtered and re-used within the oscillator screen cleaning
apparatus of the present invention. Specifically, the cleaning
solvent 24 sprayed onto screen 16 by nozzles 18 drips from the
screen and falls onto the sloped floor 32 of housing 12 where it is
directed through drain opening 33 back into reservoir 22. The used
solvent is again pumped through line 20 and filter unit 59 to be
directed to the grids of spray nozzles 1 8. As discussed, continual
re-use of the cleaning solvent yields substantial cost savings and the high spray capacity and suspension of ink particles within the
solvent ensures that the re-used cleaning solvent effectively cleans
screen 1 6.
After several cleaning cycles, the used solvent within
reservoir 24 may need to be recycled. To do so, the used solvent
may be transferred to a decantation tank either manually or through
a line and pump coupled to the reservoir 22. Referring now to Fig.
1 , in one embodiment of the present invention, decantation tank 82 is coupled to reservoir 22 through line 84 and pump 86. The used cleaning solvent is pumped into the decantation tank 82 wherein the ink and other contaminant particles which are suspended in the solvent are allowed to settle. The decanted solvent may then be removed from tank 82 and transferred back into reservoir 22 for
additional use within the oscillator screen cleaning apparatus 10.
The spraying system of the oscillator screen cleaning apparatus 10 of the present invention is configured to be quickly
drained when desired such as for decantation and recycling of the
cleaning solvent 24. Specifically, referring to Fig. 1 , each finger
line of the finger line pluralities 68, 70 terminates in a respective draining branch 90, 92. The draining branches 90, 92 extend
generally parallel to the respective supply branches 64, 66, respectively, and receive any solvent which is not sprayed through
the nozzles 18. The draining branches 90, 92 beneath the cleaning chamber 14 converge at point 94 and are connected through a dump valve 96 into reservoir 22. When the dump valve 96 is actuated, either manually or pneumatically, the entire system
including supply branches 64, 66 and finger lines 68, 70, is drained of cleaning fluid in approximately 5 seconds. This provides rapid draining of fingers to decrease cycle time and to reduce vapors in chamber.
Housing 12 completely encloses the finger lines 68, 70 and spray nozzles 18 to ensure that all of the cleaning solvent
24 is contained within cleaning chamber 14 and that little or none of the solvent escapes into the atmosphere or the environment
around the oscillator screen cleaning apparatus 10. This provides a safer, healthier environment for personal working near the cleaning
apparatus 10. Further, the housing 12 has a flue 98 formed in the top thereof which is coupled to a vapor recovery system 100
through an opening 102 in flue 98. The vapor recovery system ensures that vaporized solvent from cleaning chamber 14 does not escape into the atmosphere to be breathed in by workers, thereby further creating a more healthy work environment. A removable
cover 104 on the top wall 41 of housing 12 allows access to the cleaning chamber 14 from above.
Figs. 3, 4, 5 and 6 illustrate another embodiment of an oscillator screen cleaning apparatus. The oscillator screen cleaning
apparatus 1 10 of the present invention as illustrated in Fig. 3 includes an enclosed housing 1 12 which forms a cleaning chamber
1 14 therein for receiving a printing screen 1 16 (see Fig. 4.) Housing 1 12 is supported above the floor surface by a skid 1 17. Skid 1 17 provides easy mobility of the cleaning apparatus 1 10. A
plurality of spray nozzles 1 18 are connected via a supply line 120 to a reservoir 122 containing an amount of cleaning solvent or
cleaning liquid 124. Suitable cleaning compositions are disclosed and discussed hereinabove. The cleaning liquid 124 is pumped
from the reservoir 122 to the supply line 120 and the nozzles 1 18 buy a vertically oriented pump 123. Pump 123 includes an intake
end 125 which is operably coupled to a motor 127 for drawing liquid through the intake end 125 and pumping it to the nozzles
1 18 to be sprayed therefrom.
In accordance with the principles of the invention, an
oscillating mechanism 128 is coupled to the chamber 1 14 for moving screen 1 16 back and forth within the chamber in front of the spray nozzles 1 18 to more effectively and efficiently clean the screen (see Fig. 6). Referring to Fig. 6, the oscillating mechanism 128 comprises a push-pull device 130 , such as a pneumatically
operated cylinder, which is connected to a movable track 132 that supports the screen 1 16 at a bottom edge thereof. The push-pull device 130 is mounted to a support structure 133 which extends
below the spray nozzles 1 18 in chamber 1 14. Push-pull device 1 30 includes an actuatable plunger 1 34 which is coupled to a tang
1 35 which depends downwardly from track 1 32. When the push-
pull device 1 30 is actuated, plunger 1 34 moves back and forth and
slides the track 1 32 lengthwise inside the cleaning chamber 1 14 in
an oscillating motion. An appropriate slot 1 37 is formed in the
support structure 1 33 to achieve movement of the tang 1 35 on
track 132. Preferably, opening 137 is dimensioned to allow an
oscillating stroke or period of approximately 8-10 inches. As
discussed above, the oscillating movement of the screen insures
that the plurality of spray nozzles 1 18 repeatedly cover all areas of
the screen 1 16 with sprayed cleaning liquid 124.
Referring to Fig. 3, the plurality of nozzles 1 18 are
preferably arranged in two separate grid patterns, one on each side
of the cleaning chamber 1 14, to spray both sides of the screen 1 1 6
simultaneously. The cleaning liquid 124 is pumped by pump 123
through the supply line 1 20 and through a filter 1 38 before it is
sent through the nozzles 1 1 8. The filter is preferably a 50 micron
bag filter which removes different materials such as tape, mesh,
adhesive, dry ink and stencil particles to allow the cleaning liquid to
be continually reused in the invention. To capture the sprayed cleaning liquid for reuse, the reservoir 122 includes an integrally formed sloping wall 140 which is positioned below cleaning chamber 1 14 to capture the sprayed cleaning liquid which drips from the screen and subsequently direct the captured liquid into reservoir 122. As illustrated in Fig. 3, the
housing 1 12 integrally forms both the reservoir 124, the cleaning
chamber 1 14 and the sloping wall 140. In that way, the entire system is enclosed to prevent loss of cleaning liquid and further to control fumes and odors and to reduce exposure of an operator to the cleaning liquid. Any fumes in cleaning chamber 1 14 are
directed through an outlet 142 which is preferably coupled to a vapor recovery system 145 or other venting system. A top opening 147 covered by lid 149 provides access to the cleaning chamber, such as for maintenance. In accordance with the principles of the present invention, the cleaning liquid is contained so that it may be reused and the prevention of cleaning liquid loss amounts to a cost savings for the operator of the invention. The integration of the
reservoir tank 122 with the cleaning chamber 1 14 eliminates the need for a separate reservoir tank which must then be coupled to
pump 123 through various supply lines, valves and seals which are subject to failure and leakage. Therefore, the integral reservoir 122 and chamber 1 14 of the present invention eliminates leakage and waste associated with the various valves and seals.
Additional linkage and waste is reduced by the vertically oriented pump 123 which is mounted inside of the reservoir 122. The internal pump having its intake end 125
positioned in the reservoir 122 eliminates the need for an external
pump and thereby generally eliminates any leakage from the system associated with the failure of a pump seal or other pump components. Any leakage from the pump will be contained within the reservoir 122 until the pump or seal can be repaired. The combination of the integrally formed reservoir 122 and vertically oriented pump 123 reduces cleaning liquid loss from the system, amounting to a cost savings and further preventing operator exposure and the mess associated with such leakage. The
invention also reduces labor costs associated with containing and
cleaning a spill or leak.
To clean a printing screen 1 16 in apparatus 1 10, the
screen is placed in the housing 1 12 and cleaning chamber 1 14 through an access opening 146 covered by a door 148 or a similar closure to completely seal the cleaning chamber 1 14. The cleaned screen is also removed through the access opening 146. A drip pan 150 extends outwardly from the housing beneath the access opening 146 to catch cleaning liquid which drips from the screen 1 16 when it is removed from the cleaning chamber 1 14 after it has
been sprayed and cleaned. Furthermore, the drip pan 150 provides coupling to a wipe down booth 152 which further captures excess
cleaning liquid from the screen and directs it to the reservoir 122 as described further hereinbelow.
The screen is positioned on movable track 132 to be oscillated back and forth by the oscillating mechanism 128 (see
Fig. 6). Referring to Fig. 4, the movable track 132 moves or oscillates within a larger channel 154 and specifically slides
lengthwise within the channel 154. Various strips of low friction material 156 such as Teflon® are positioned between the channel 154 and movable track 132 at the sides and beneath the track 132 to insure movement and oscillation of the track. The oscillating
mechanism preferably moves the screen at approximately 20 cycles per minute to provide efficient and effective screen cleaning.
A cycle comprising full movement of the screen in one direction and then back, i.e., 10" forward and then 10" back. The oscillating mechanism 128, pump motor 127 and a dump valve 169 for draining the system are preferably coupled to
appropriate electrical controls and air controls The controls are preferably be positioned above or adjacent to reservoir 122 as illustrated in phantom in Fig. 3 by an electrical control cabinet 158 and air control cabinet 160. When the oscillator screen apparatus
1 10 is actuated at the beginning of a cleaning cycle, the solvent 124 is pumped by pump 123 through the supply line 120. Pump 123 is preferably a high capacity pump to deliver, about 60-215 gallons per minute depending upon the requirements for the screens being cleaned. The supply line branches at point 162 to provide fluid to various riser lines or finger lines 164 which support the nozzles 1 18 to form opposing spray nozzle grids. The pumped fluid is directed up the riser lines 164 and through the nozzles 1 18 to spray both sides of the screen 1 16 as illustrated in Fig. 4 by the spray patterns 166. The spray patterns 166 are preferably vertically oriented and overlap vertically one with the other to provide complete coverage of screen 166. The nozzles 1 18 are
preferably maintained generally co-planar in vertical planes within each grid by the riser lines 164. In that way, spraying planes are defined by the nozzle grids and the spray planes coincide generally in the center of the cleaning chamber 1 14 where the screen passes (See Fig. 4). As the screen 1 16 is oscillated between the spraying grids, the entire screen area is constantly sprayed with cleaning liquid 124 to effectively and efficiently clean the screen.
For effective cleaning, the screen is preferably guided between the nozzle grids generally parallel to the grids and
perpendicular to the spray patterns 166. The oscillator screen cleaning apparatus 1 10 readily accepts screens which have
different sizes. While the screen 1 16 is oscillated by the contact of its bottom edge with track 132, the top edge 168 of screen 1 16 is
not engaged or otherwise restricted. In that way, screens with various heights and widths may be cleaned without constantly adapting the apparatus 1 10. In accordance with the principles of the invention, adjustably fixed guide brackets 170 are mounted to
the various riser lines 164 of the spray nozzle grids. Referring the
Fig. 4, each bracket 170 is preferably U-shaped and extends vertically with the riser lines 164 at an angle thereto (See Fig. 3). For example, guide bracket 170a extends at an angle between riser line 164a and riser line 164b. The brackets are angled between the riser lines 164 so as to not interfere with the spray from spray nozzles 1 18. The guide brackets 170 engage the sides of the screen 166 to guide it and maintain it in an upright position. Preferably, pairs of guide brackets 170 are mounted between the
opposing spray nozzle grids as illustrated in Fig. 4 to cooperate and confine the screen 1 16 between the nozzles in a plane generally parallel with the planes of the nozzle grids. The fixed guide brackets 170 extend between each riser line 164 and thus maintain
the screen in an upright vertical position while being oscillated in the cleaning chamber 1 14. Thereby, the screen 1 16 is maintained in a proper position for cleaning without restricting the screen upper edge 168. The adjustably fixed guide brackets 170 eliminate the need for constantly adjusting a guide mechanism to customize the cleaning apparatus 1 10 for screens of different heights and/or widths As will be appreciated, the guide brackets 170 of the invention reduce the cost of manufacturing the apparatus because they eliminate specially fabricated adjustable parts which are subject to wear and subsequent replacement. Furthermore, labor costs are reduced because an operator is not required to adjust the
guide brackets 170 every time a different sized screen is being
cleaned. Furthermore, the oscillating screen cleaning apparatus 1 10 utilizing guide brackets 170 is more durable and eliminates maintenance normally required with an adjustable screen guiding assembly.
Referring again to Fig. 4, the ends of the U-shaped guide brackets 170 are preferably threaded and are held to the riser
lines 164 by nut pairs 172 which fit on a threaded portion 173 at the end of each guide bracket 170. In that way, the fixed guide
brackets 170 may be adjusted inwardly or outwardly as necessary with respect to the spray nozzle grids for handling screens with
different widths. It is anticipated that such adjustment will not often be necessary but is available in accordance with the
principles of the present invention to adapt the apparatus to wash unusually wide screens.
Referring again to Fig. 4, each nozzle 1 18 forms a generally V-shaped flat spray pattern 166 which is vertically
oriented so that the horizontal oscillating motion provided by oscillating mechanism 128 moves a screen 1 16 perpendicular to the flat spray pattern. The nozzles 1 18 are spaced along each riser line 164 to preferably provide pattern overlap of the spray patterns
166 for a full spray coverage of the screens. A suitable spray nozzle 1 18 would produce a spray pattern of approximately 10 inches wide. The cleaning solvent 124 is continually filtered and re-used within the oscillator screen cleaning apparatus 1 10.
Specifically, a major portion of the cleaning liquid 1 24 sprayed onto
screen 1 1 6 will drip from the screen 1 1 6 and fall onto the sloped
wall 140 to be directed back into reservoir 1 22. While most of the
liquid will drip from the screen in the cleaning chamber 1 14, the
screen and any frame utilized therewith will usually retain a certain
amount of liquid. It will be appreciated, that the surface tension of the liquid often fills the small squares of a screen and is held
therein. The liquid is removed or evaporates from the screen when
it is taken from the cleaning apparatus 1 10 and is irretrievably lost
from the system thereby increasing frequency at which the cleaning fluid must be replenished and increasing the cost of
operation. The present invention utilizes a wipe down booth 1 52 to
capture and recirculate residual cleaning liquid from the screen 1 1 6
after it is removed from the cleaning chamber 1 14.
Referring to Fig. 5, the wipedown booth 1 52
comprises a back wall 176, a side wall 1 77, and a sloping floor
178. The top 1 79 of booth 1 52 is open as is the side 1 80 closest
to the cleaning apparatus 1 1 0 and the front 1 82 of the booth. The
front 1 82 of booth 1 52 includes a short wall 1 84, preferably 3
inches, high, which contains fluid runoff from a screen placed in the wipedown booth. The sloped floor 178 feeds to a drainage lip 186 which couples to the drip pan 150. Floor 178 slopes in the
direction of the cleaning apparatus 1 10, and therefore any accumulated liquid flows down floor 178 to lip 166 and into drip
pan 150 and subsequently to the sloping wall 140 where it is drained into reservoir 122. Booth 152 is supported on legs 188
which may be appropriately adjusted as necessary to change the height of the booth and to couple the lip 186 and drip pan 150 together for proper liquid flow. When screen 1 16 is removed from the cleaning
apparatus 1 10 through opening 146, it is immediately slid into the wipedown booth 152. Therein, the excess cleaning liquid and any residue are wiped off of the screen, such as with a squeegee, and the excess liquid drains to the reservoir 122 as previously
described. The screen 1 16 can then be wiped off and dried, such as with a cloth. The side wall 177, back wall 176 and short front wall 184 ensure that the excess liquid is contained and
appropriately drained back into the cleaning apparatus 1 10 and the reservoir 122. In that way, excess cleaning fluid is not wasted, resulting in greater cost saving to the operator. Furthermore, with less wasted liquid, the reservoir 1 22 does not have to be refilled as
often.
The spray system of the oscillator screen cleaning
apparatus 1 10 is configured to be quickly drained, such as for
decantation and recycling of the cleaning liquid 1 24. To that end,
a dump valve 1 69 is coupled in the supply line 120 between filter
1 38 and the spray nozzles 1 18. When the dump valve 169 is
actuated, either manually or pneumatically, the entire system,
including the liquid and supply line 1 20 and the riser lines 1 64 are
drained directly into the reservoir 122.
While the present invention has been illustrated by a
description of various embodiments and while these embodiments
have been described in considerable detail, it is not the intention of
the applicants to restrict or in any way limit the scope of the
appended claims to such detail. Additional advantages and
modifications will readily appear to those skilled in the art. The
invention in its broader aspects is therefore not limited to the
specific details, representative apparatus and method, and
illustrative example shown and described. Accordingly, departures
may be made from such details without departing from the spirit or
scope of applicant's general inventive concept.

Claims

What is claimed is: Claims
1 . An apparatus for cleaning a screen with a sprayed
cleaning liquid comprising:
a housing forming a cleaning chamber for receiving a
screen;
a plurality of spray nozzles positioned inside the
cleaning chamber to spray, with cleaning liquid, the screen within
the chamber;
a supply reservoir coupled to the plurality of spray
nozzles for supplying cleaning liquid to the spray nozzles;
an oscillating mechanism to move said screen in an
oscillating motion within said cleaning chamber in front of the spray
nozzles to clean the screen; whereby the oscillating movement and plurality of
spray nozzles yields repeated and increased screen coverage by the
sprayed cleaning liquid for improved cleaning and removal of
undesired contaminants from the screen.
2. Apparatus as in claim 1 further comprising another plurality of spray nozzles positioned inside the cleaning chamber to
oppose the one plurality of spray nozzles, the nozzles of the one plurality operable to spray in a direction opposite the nozzles of the
other plurality and the oscillating mechanism operable to move said screen between the opposite pluralities of spray nozzles for further improved cleaning of the screen.
3. Apparatus as in claim 2 wherein the spray nozzles of both of said opposing pluralities are arranged in opposing grid
patterns of horizontally and vertically spaced-apart nozzles to provide increased screen coverage when spraying the cleaning liquid.
4. Apparatus as in claim 1 wherein the reservoir is positioned below the height of the spray nozzles to catch used cleaning liquid which falls from said screen when the screen is sprayed, the apparatus further comprising a pump coupled to the reservoir to supply the used cleaning liquid to the spray nozzles
thereby recycling the cleaning liquid.
5. Apparatus as in claim 4 wherein the pump and the
spray nozzles are operable to deliver sprayed cleaning liquid to said
screen at a rate in the range of about 60 to about 21 5 gallons per
minute to more effectively clean the screen and to suspend
contaminants within the cleaning liquid for further effective
cleaning of said screen.
6. Apparatus as in claim 4 further comprising a decanting
reservoir coupled to the supply reservoir to receive used cleaning
liquid from the supply reservoir and hold the used cleaning liquid to
settle suspended contaminants for subsequent decanting.
7. Apparatus as in claim 4 further comprising a filter
coupled between the pump and the pluralities of spray nozzles to
remove filterable particles from the used cleaning fluid before the
fluid is sprayed onto the screen.
8. Apparatus as in claim 1 wherein said reservoir is
coupled to the cleaning chamber to catch used cleaning liquid
which falls from said screen when the screen is sprayed thereby
recycling the cleaning liquid.
9. Apparatus as in claim 8 wherein said reservoir includes a sloped wall for catching the used cleaning liquid beneath the screen and directing the liquid to an accumulation area in the reservoir.
10. Apparatus as in claim 1 further comprising guide brackets mounted in the housing for engaging and guiding the screen during oscillation, the guide brackets operable to engage a side of the screen and leave a top edge of the screen unrestricted such that screens of different heights may be cleaned while the brackets remain fixed; whereby screens of different heights are readily
washed in the apparatus without attention to manual adjustments to the apparatus by an operator thereby resulting in cost savings.
1 1. Apparatus as in claim 10 wherein said nozzles are positioned on either side of the chamber to spray the screen from opposing sides, the brackets extending into the chamber between
the nozzles to guide the screen generally perpendicular to the spray cleaning liquid from the nozzles.
12. Apparatus as in claim 1 1 wherein the brackets are positioned as cooperating pairs of brackets, one on either side of said chamber, a space being formed between the brackets for
passage of the screen.
13. Apparatus as in claim 12 wherein the brackets are adjustable horizontally to be moved away from each other to widen the space therebetween for accommodating screens of different
widths.
14. Apparatus as in claim 1 further comprising a pump
coupled to the reservoir to supply the cleaning liquid to the spray nozzles, a portion of the pump positioned inside the reservoir for reduced leakage during screen cleaning.
15. Apparatus as in claim 1 wherein said oscillating mechanism includes a moving track to hold one edge of said screen and move said screen in the oscillating motion and a guide track to
receive another edge of said screen and hold said screen in a position to be sprayed by the spray nozzles while the screen is
oscillating.
16. Apparatus as in claim 1 wherein the spray nozzles of the first plurality are arranged in a grid pattern of horizontally and
vertically spaced-apart nozzles to provide increased screen coverage when spraying the cleaning liquid.
17. Apparatus as in claim 1 wherein the oscillating
mechanism moves the screen in an oscillating motion having a period of motion in the range of about 3 inches to about 20 inches.
18. Apparatus as in claim 1 wherein the cleaning liquid is
a solvent.
19. Apparatus as in claim 1 wherein the housing completely encloses the cleaning chamber and spray nozzles to
prevent the cleaning liquid from entering the atmosphere.
20. Apparatus as in claim 1 wherein the oscillating mechanism moves the screen in a complete cycle of the oscillating motion approximately 20 times per minute.
21 . Apparatus as in claim 1 further comprising a vapor recovery system coupled to the cleaning chamber to remove cleaning liquid which is vaporized during the cleaning of said screen.
22. Apparatus as in claim 1 further comprising a wipe down booth positioned proximate said cleaning chamber, the wipe down booth configured for receiving a cleaned screen from the
chamber and capturing excess cleaning liquid dripping from the
screen.
23. Apparatus as in claim 22 wherein the wipe down booth is coupled to said cleaning chamber and directs the excess cleaning liquid back into the chamber.
24. Apparatus as in claim 23 wherein the wipe down
booth includes a sloping wall for directing the excess cleaning liquid back into the chamber.
25. A method for cleaning a screen with a sprayed cleaning liquid comprising: placing a screen within a cleaning chamber proximate a plurality of spray nozzles positioned inside the chamber; supplying cleaning liquid to the spray nozzles to spray
the screen and remove contaminants therefrom; and moving said screen in an oscillating motion proximate the spray nozzles whereby to increase the coverage of the sprayed cleaning liquid over said screen for improved cleaning and removal of undesired contaminants from said screen.
26. The method of claim 25 wherein the cleaning chamber
includes another plurality of spray nozzles opposite the one
plurality, the pluralities of spray nozzles spraying cleaning liquid in
opposite directions, the method further comprising moving said
screen between said spray nozzle pluralities to clean the screen
from both sides.
27. The method of claim 25 further comprising spraying
the cleaning liquid on said screen at a rate in the range of about 60
to about 21 5 gallons per minute.
28. The method of claim 25 further comprising spraying
the screen with the spray nozzles of the plurality arranged in a grid
pattern of horizontally and vertically spaced-apart nozzles to
increase the screen coverage of the sprayed cleaning liquid as the
screen is oscillated proximate thereto.
29. The method of claim 25 further comprising collecting
used cleaning liquid after it has been sprayed on the screen and supplying the used cleaning liquid to the spray nozzles whereby to
recycle the cleaning liquid.
30. The method of claim 29 further comprising filtering the used cleaning liquid before supplying the used cleaning liquid to the
spray nozzles.
31 . The method of claim 25 further comprising moving
said screen in an oscillating motion with a period of motion in the
range of 3 inches to 20 inches.
32. The method of claim 25 further comprising moving
said screen in a complete cycle of the oscillating motion
approximately 20 times per minute.
33. The method of claim 25 further comprising recovering
cleaning liquid which has been vaporized during the cleaning of said
screen.
34. The method of claim 25 further comprising the step of
engaging the screen at its sides and guiding the screen in front of
the spray nozzles during oscillation without restricting a top edge of
the screen such that screens of different heights may be readily
cleaned.
35. The method of claim 34 further comprising spraying the screen on both sides thereof and guiding the screen with guide
brackets extending into the chamber from both sides thereof to guide the screen generally perpendicular to the sprayed cleaning
liquid from the nozzles.
36. The method of claim 25 further comprising pumping cleaning liquid to the spray nozzles from a reservoir using a pump
and positioning a portion of the pump inside the reservoir for reducing leakage during screen cleaning.
37. The method of claim 25 further comprising wiping a cleaned screen down within a wipe down booth positioned proximate said cleaning chamber for recapturing used cleaning
liquid..
EP96906264A 1995-02-07 1996-02-06 Oscillator screen cleaning apparatus Expired - Lifetime EP0808248B1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US384737 1995-02-07
US08/384,737 US5566697A (en) 1995-02-07 1995-02-07 Oscillator screen cleaning apparatus
US08/547,654 US5685326A (en) 1995-10-24 1995-10-24 Oscillator screen cleaning apparatus and method
US547654 1995-10-24
PCT/US1996/001393 WO1996024492A1 (en) 1995-02-07 1996-02-06 Oscillator screen cleaning apparatus

Publications (2)

Publication Number Publication Date
EP0808248A1 true EP0808248A1 (en) 1997-11-26
EP0808248B1 EP0808248B1 (en) 1998-10-28

Family

ID=27010720

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96906264A Expired - Lifetime EP0808248B1 (en) 1995-02-07 1996-02-06 Oscillator screen cleaning apparatus

Country Status (9)

Country Link
EP (1) EP0808248B1 (en)
AT (1) ATE172670T1 (en)
AU (1) AU4970596A (en)
BR (1) BR9607829A (en)
CA (1) CA2211415C (en)
DE (1) DE69600876T2 (en)
DK (1) DK0808248T3 (en)
ES (1) ES2125101T3 (en)
WO (1) WO1996024492A1 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5685326A (en) * 1995-10-24 1997-11-11 Intercontinental Chemical Corporation Oscillator screen cleaning apparatus and method
US5566697A (en) * 1995-02-07 1996-10-22 Intercontinental Chemical Corporation Oscillator screen cleaning apparatus
US5915397A (en) 1997-08-08 1999-06-29 Intercontinental Chemical Corporation Low pressure-high volume water washoff apparatus and process for cleaning and reclaiming screens
ES1042804Y (en) * 1999-04-16 2000-03-16 Nuevas Tecnicas Quimicas S L AUTOMATIC MACHINE FOR WASHING PRINTING CLICHES.
CA2355703C (en) * 1999-10-19 2005-10-18 Chim 92 Cleaning composition, method for cleaning a silk screen and cleaning device
FR2799687B1 (en) * 1999-10-19 2001-12-07 Chim 92 DEVICE FOR CLEANING AND DEGREASING SCREEN SCREENS
CN112974393B (en) * 2021-02-25 2022-05-31 陕西省人民医院 Clinical apparatus belt cleaning device that uses of gastroenterology

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Publication number Priority date Publication date Assignee Title
US3580261A (en) * 1969-05-12 1971-05-25 John W Key Printing screen cleaner
DE3017180A1 (en) * 1980-05-05 1981-11-12 Erich 8000 München Weber Layer remover for reclaiming screen-printing patterns - sprays liquid onto pattern from set of moving nozzles
NL8100663A (en) * 1981-02-11 1982-09-01 Stork Brabant Bv METHOD FOR CLEANING A SQUEEGEE AND WASHING INSTALLATION THEREFOR.
JPS58132562A (en) * 1982-02-03 1983-08-06 Fuji Xerox Co Ltd Screen plate cleaning device
DE3837648A1 (en) * 1988-11-05 1990-05-10 Basf Ag DEVICE FOR WASHING PHOTOPOLYMER PRINTING PLATES BY MEANS OF SOLVENTS, DRYING OF THE PRESSURE PLATES AND RECOVERY OF THE SOLVENTS
DE4010679C2 (en) * 1990-04-03 1994-06-01 Alois Egger Cleaning device for screen printing stencils and accessories

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Title
See references of WO9624492A1 *

Also Published As

Publication number Publication date
ATE172670T1 (en) 1998-11-15
CA2211415C (en) 2000-08-01
DK0808248T3 (en) 1999-07-12
DE69600876D1 (en) 1998-12-03
MX9705786A (en) 1998-07-31
EP0808248B1 (en) 1998-10-28
DE69600876T2 (en) 1999-03-18
BR9607829A (en) 1998-06-16
WO1996024492A1 (en) 1996-08-15
ES2125101T3 (en) 1999-02-16
CA2211415A1 (en) 1996-08-15
AU4970596A (en) 1996-08-27

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