EP0796908A1 - Oxidationsbeständiges Schmiermittel - Google Patents

Oxidationsbeständiges Schmiermittel Download PDF

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Publication number
EP0796908A1
EP0796908A1 EP97200253A EP97200253A EP0796908A1 EP 0796908 A1 EP0796908 A1 EP 0796908A1 EP 97200253 A EP97200253 A EP 97200253A EP 97200253 A EP97200253 A EP 97200253A EP 0796908 A1 EP0796908 A1 EP 0796908A1
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EP
European Patent Office
Prior art keywords
lubricant composition
lubricant
polyalkylene glycol
lubricants
group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP97200253A
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English (en)
French (fr)
Inventor
Douglas G. Rodenberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unilever PLC
Unilever NV
Original Assignee
Unilever PLC
Unilever NV
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Publication date
Application filed by Unilever PLC, Unilever NV filed Critical Unilever PLC
Publication of EP0796908A1 publication Critical patent/EP0796908A1/de
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/106Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing four carbon atoms only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/106Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing four carbon atoms only
    • C10M2209/1065Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing four carbon atoms only used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/107Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/107Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106
    • C10M2209/1075Polyethers, i.e. containing di- or higher polyoxyalkylene groups of two or more specified different alkylene oxides covered by groups C10M2209/104 - C10M2209/106 used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/108Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
    • C10M2209/1085Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/109Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified
    • C10M2209/1095Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified used as base material
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/02Bearings
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/08Hydraulic fluids, e.g. brake-fluids
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/135Steam engines or turbines
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • CCHEMISTRY; METALLURGY
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/46Textile oils

Definitions

  • the present invention relates to synthetic lubricant compositions having good oxidation resistance, compatibility with petroleum lubricants, good corrosion resistance and hydrolytic stability, and being suitable for use in air compressors, turbines, hydraulics, gears, bearings, fuel engines, textile machinery and greases.
  • lubricant possessing a variety of characteristics are required for use in different applications. Characteristics which are essential to certain applications include lubricity, seal compatibility, low volatility, low pour point temperature, anti-wear/extreme pressure, high thermal conductivity, thermal stability, corrosion resistance, hydrolytic stability, varnish and deposit control, and oxidation stability or resistance. Oxidation stability and related varnish/deposit control is very important for most applications and is essential for a good general purpose, long life synthetic lubricant.
  • the most common types of synthetic lubricant base stocks are polyalphaolefin (referred to as "PAO"), esters (referred to as diesters), polyol esters and polyalkylene glycols.
  • esters are added at 20-30% to PAO to improve additive solubility and varnish/deposit control such as in synthetic motor oil lubricants, and at 20-30% to polyalkylene glycols to improve corrosion protection such as in air compressor lubricants.
  • Esters are commonly used independently but perform best at higher temperatures or in clean, low humidity applications such as in chain lubricants and aircraft turbine lubricants. Because of their relatively poor hydrolytic stability and chemical resistance, they can cause premature degradation. Degradation of the ester through oxidation or hydrolysis by moisture results in corrosive acidic by-products.
  • esters When esters are blended with either PAO or polyalkylene glycol, hydrolytic stability and chemical resistance of the blend is reduced and therefore the life of the lubricant based on that blend.
  • Polyglycols by themselves exhibit excellent varnish/deposit control and hydrolytic stability and produce little acidic by-products upon oxidation. However, they exhibit very poor corrosion protection and they generally are not compatible with petroleum lubricants.
  • PAO's by themselves, offer good oxidation stability; however, they exhibit poor solubility characteristics, which results in poor seal compatibility, additive solubility, and varnish/deposit control.
  • PAO and ester blends are also commonly found in lubricants formulated for hydraulics, turbines, bearings, gears, and general purpose lubricant applications such as Mobil's SHC series of synthetic lubricants. Overall, such formulations are good, cost effective lubricants. However, oxidation resistance, varnish/deposit control, and resistance to moisture and combustion by-products or chemicals needs to be improved to extend lubricant life. Also, efforts to reduce additive content and improve pollution controls is intensifying.
  • alkylated aromatic compounds such as those disclosed is US Patent 5,457,254, US Patent 5,414,174, US Patent 5,302,769, US Patent 5,235,115, US Patent 5,191,135, US Patent 5,191,134, US Patent 5,177,284, US Patent 5,171,904, US Patent 5,043,508, and US Patent 5,034,563. These are, however, more expensive and do not offer equivalent oxidation stability, varnish/deposit control, seal compatibility, and lubricity, and are not generally as suitable per se with applications such as compressors and the like.
  • ester based lubricants perform very well in jet turbines, high temperature chains, and other applications where high temperatures or extreme cleanliness eliminates moisture and chemical contaminants. Performance of esters in industrial applications such as air compressors, hydraulics, and gears is marginal for a synthetic lubricant due to moisture and chemical contaminants and poor seal compatibility.
  • lubricants include silicones, polyaryl (biphenyl) ethers, fluorinated organics, and phosphate esters that are extremely expensive and are suitable to only very special applications where unique performance characteristics are required and cost is not of foremost concern.
  • the present invention is premised upon the realization that a lubricant exhibiting excellent lubricity, oxidation resistance, hydrolytic stability, and varnish/deposit control can be formed by combining a polyalkylene glycol with an alkylated aromatic compound or an alkoxylated aromatic compound.
  • a lubricant is relatively inexpensive, but retains all the advantages of the polyalkylene glycol, in particular, excellent lubricity, hydrolytic stability and varnish/deposit control. Further, this overcomes the deficiencies of polyalkylene glycols, providing compatibility with various types of petroleum lubricants, good corrosion resistance, and drastically improving oxidation resistance.
  • the present invention provides a lubricant composition
  • a lubricant composition comprising a polyalkylene glycol compound in combination with an aromatic compound selected from the group consisting of alkylated aromatic lubricants and alkoxylated aromatic lubricants in an amount effective to improve the oxidation resistance of said polyalkylene glycol compound.
  • the lubricant of the present invention is formed from one or more alkylated naphthalenes in combination with one or more polypropylene or polybutylene glycols initiated preferably with either an alkyl or aromatic alcohol.
  • the present invention is a lubricant or base stock blend formed by combining a polyalkylene glycol with an alkylated or alkoxylated aromatic composition.
  • the aromatic portion of the aromatic composition can be a phenyl group, a naphthyl group or a fused aromatic compound such as a bis-phenyl or phenathrene group.
  • the aromatic moeity is desirably substituted with one or more alkyl groups. Specifically, the aromatic group is substituted with at least one alkyl group which is C 3 alkyl or higher, generally C 5 - C 24 .
  • the aromatic group can be substituted with an alkoxy group to form, for example, an alkoxy naphthalene wherein the alkyl portion of the alkoxy group is C 3 -C 24 .
  • the method of manufacturing such compositions is relatively well known but is disclosed in particular in US Patent 5,191,135, US Patent 5,177,284, US Patent 5,191,134, and US Patent 5,043,508.
  • the aromatic composition will be an effective lubricant and will have a viscosity of at least about 10-220 cSt at 40° C.
  • One preferred alkylated aromatic is a monoalkylated naphthalene (C 16 ).
  • Mobil Chemical Co. sells such an alkylated naphthalene under the trademark Mobil MCP917. Di and tri alkylated naphthalenes and mixtures are also available and can be used.
  • the level of the alkylated or alkoxylated aromatic compound will be from 5% to 90% by weight of the lubricant composition of the present invention and preferably from 10% to 30% by weight.
  • the remaining primary portion of the lubricant, other than minor lubricant additives and the like, known to the art of lubrication, will be the polyalkylene glycol.
  • the polyalkylene glycol can be manufactured with a single or a random or block mixture of two or more of the following oxides: ethylene, propylene, 1-2 or 2-3 butylene, hexa-1-ene, or dodec-lene glycols initiated with either an alkyl or aromatic alcohol.
  • the polyalkylene glycol, also referred to as polyoxyalkylene glycol or polyglycol ethers will generally be defined by the following formula: R-[- ( A )n - R' ]m wherein
  • the viscosity of the polyalkylene glycols of the present invention typically ranges from about 10 to 680 centistokes (cSt) at 40° C, depending on the lubricant application viscosity requirements.
  • viscosity refers to each polyalkylene glycol used in the composition on an individual basis. Those skilled in the art can determine the viscosities of mixtures of PAGs suitable for use in accordance with the present invention.
  • Ethylene oxide, propylene oxide, and butylene oxide are the three most common commercially available alkylene oxides used in the manufacture of polyalkylene glycols. These alkylene oxides are polymerized singly or in random or block combinations with one or more other alkylene oxides. They are initiated most often with a hydroxyl or an alkyl or aryl alcohol such as butanol or nonylphenol, respectively.
  • a preferred polyalkylene glycol is that initiated with an alkyl aryl alcohol such as a C 3 -C 20 alkyl phenol with the nonylphenol initiated polyalkylene glycol preferred.
  • polyalkylene glycol Preferably about 0-100%, preferably 5-80% and most preferably 20-60% of the polyalkylene glycol will be the alkyl aryl alcohol initiated poly alkylene glycol Branched polyethers of alkylene oxides, formed from trimethylol or other polyol initiators are also commercially available. Polyalkylene glycols are commonly used as surfactants, process chemicals, and lubricants. Thus, the present invention will incorporate from 10% to 95% by weight of the polyalkylene glycol, and preferably from 60% to 90% by weight.
  • the present invention can incorporate the following additives in well known standard amounts: anti-wear/extreme pressure additives, antioxidants, metal deactivators, detergents, dispersants, corrosion inhibitors, defoamers, dyes or such additives as may be required for the lubricant application.
  • the lubricant of the present invention can also include 1% to 20% of various components which may affect various physical characteristics of the lubricant such as viscosity, Viscosity index, solvency, and low temperature characteristics and the like.
  • Such components would include polyalphaolefins, polyol esters and diesters, silicone lubricating fluids, as well as modified or grafted versions such as esters grafted onto polyalphaolefins.
  • Other polymer fluids which are typically used in the manufacturing of lubricants can also be incorporated such as polyisobutylene, polybutylene, olefinic copolymers, styrene and styrene copolymers, branches parafinic polymers and polymethacrylates. These are all components that are well known for use with motor oils and industrial lubricants.
  • the lubricant of the present invention is formed by simply adding the base fluid and additive components together in a blender and mixing until completely solubilized. Due to their nature, they will remain solubilized without further mixing or treatment.
  • preferred alkylated aromatic compounds include: alkylated naphthalene sold by Mobil under the trade designation Mobil MCP 917.
  • preferred polyalkylene glycols include Dow Chemical L-series such as Dow L910 or Union Carbide LB series or a propoxylated nonylphenol (5 mole).
  • oxidation resistance of the two lubricants in the present invention are vastly superior to the two commercial lubricants which represent the industry standard for synthetic air compressor lubrication.
  • the test is stopped after 30 hours for Sullube 32 and Summa Rotar after a 25 PSI pressure decrease in the test bomb.
  • the test is also stopped if the TAN values of the lubricant exceed 10.0 because this can result in excessive corrosion of the test bomb copper catalyst.
  • Lubricant A and B of the present invention lasted 72 and 120 hours, respectively. Also, the TAN values were better.
  • the lubricants of the present invention provided 2.5 to 4 times the oxidation life of two commercially available synthetic compressor lubricants.
  • the lubricants of this invention provide superior lubrication and extended service life without the problems of varnish and deposits found with other petroleum and synthetic lubricants when used in air compressors, hydraulics, turbines, bearings, and gears.
  • this lubricant can be used in air compressors for more than 8,000 hours without being replaced. Further, this can be used in other applications including self-lubricating compressed or sintered porous metal parts such as brass and bronze, as well as self-lubricating porous plastic parts.
  • the lubricant of this invention provides excellent oxidation stability, varnish and deposit control, and resistance to catalysis from combustion by-products and moisture when used in fuel engines. Also, because of its inherent solubility characteristics and lubricity, engine oil formulations are less dependent on lubricity additives and detergents/dispersants.
  • the lubricant of the present invention can further be formulated into grease by adding appropriate thickeners in the amount of 6 to 14% depending on the thickener and the desired amount of thickening.
  • appropriate thickeners include polyurea, modified clays, soap thickeners such as calcium complex, calcium sulfonate, lithium, lithium complex, and aluminum complex.
  • a typical formulation of such a grease is disclosed below.
  • ADDITIVE WEIGHT % Base Fluid Dow Polyglycol L910 Dow Chemical Company 78.00 Mobil MCP 917 Mobil Chemical Co.
  • the grease lubricant of the present invention can be used in a wide variety of applications including general lubrication and in any application where grease is employed.
  • the present invention can be used in high speed bearings, electric motor bearings, high temperature bearings, and sealed for life bearing where extremely long lubricant life and resistance to varnishing is desired. These applications are particularly subject to oxidation and therefore requires a lubricant that is oxidation resistant.
  • the lubricant of the present invention provides exceptional oxidation resistance while, at the same time, providing excellent lubricity, hydrolytic stability and varnish/deposit control. This has been a description of the present invention, along with the preferred method of practicing the invention presently known to the inventor. It is noted in this respect that various alternatives will be immediately evident to the person skilled in the art, without departing from the scope of the invention.

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  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Lubricants (AREA)
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WO2001064820A1 (en) * 1999-02-19 2001-09-07 The Lubrizol Corporation Lubricating composition containing a blend of a polyalkylene glycol and an alkyl aromatic and process of lubricating
EP1301580A1 (de) * 2000-07-11 2003-04-16 King Industries, Inc. Basisölzusammensetzungen der gruppe ii und/oder gruppe iii sowie alkylierte verknüpfte und/oder mehrfach verknüpfte aromatische verbindungen
DE102005011776A1 (de) * 2005-03-11 2006-09-14 Daimlerchrysler Ag Synthetischer Schmierstoff auf Basis von Polyalkylenglykol
US7790660B2 (en) 2004-02-13 2010-09-07 Exxonmobil Research And Engineering Company High efficiency polyalkylene glycol lubricants for use in worm gears
WO2016090121A1 (en) * 2014-12-03 2016-06-09 The Lubrizol Corporation Lubricating composition containing an oxyalkylated aromatic polyol compound
EP2771441B1 (de) 2011-10-27 2018-10-03 The Lubrizol Corporation Schmiermittel mit verbesserter dichtungsverträglichkeit
WO2019018504A1 (en) * 2017-07-19 2019-01-24 American Chemical Technologies, Inc. REGENERATION OF USED HIGH VISCOSITY LUBRICANTS COMPRISING POLYETHER
EP3362539A4 (de) * 2015-10-15 2019-07-24 Phillips 66 Company Synthetische schmierölzusammensetzungen
US10889777B2 (en) 2015-10-15 2021-01-12 Phillips 66 Company Synthetic lubricating oil compositions

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CA2801249A1 (en) 2010-06-02 2011-12-08 The Lubrizol Corporation Lubricating composition containing a carboxylic functionalised polymer
US8685905B2 (en) 2012-03-29 2014-04-01 American Chemical Technologies, Inc. Hydrocarbon-based lubricants with polyether
EP3374476A1 (de) 2015-11-13 2018-09-19 ExxonMobil Research and Engineering Company Niedrigviskose, schwerflüchtige schmierölgrundstoffe und verfahren zur herstellung davon
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Publication number Priority date Publication date Assignee Title
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EP1301580A1 (de) * 2000-07-11 2003-04-16 King Industries, Inc. Basisölzusammensetzungen der gruppe ii und/oder gruppe iii sowie alkylierte verknüpfte und/oder mehrfach verknüpfte aromatische verbindungen
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