EP0773564A1 - Coil bobbin - Google Patents

Coil bobbin Download PDF

Info

Publication number
EP0773564A1
EP0773564A1 EP96117287A EP96117287A EP0773564A1 EP 0773564 A1 EP0773564 A1 EP 0773564A1 EP 96117287 A EP96117287 A EP 96117287A EP 96117287 A EP96117287 A EP 96117287A EP 0773564 A1 EP0773564 A1 EP 0773564A1
Authority
EP
European Patent Office
Prior art keywords
winding
coil former
pin
recess
winding wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP96117287A
Other languages
German (de)
French (fr)
Other versions
EP0773564B1 (en
Inventor
Peter Weiner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weiner Peter
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to DE29622856U priority Critical patent/DE29622856U1/en
Publication of EP0773564A1 publication Critical patent/EP0773564A1/en
Application granted granted Critical
Publication of EP0773564B1 publication Critical patent/EP0773564B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • H01F5/04Arrangements of electric connections to coils, e.g. leads
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/10Connecting leads to windings

Definitions

  • the invention relates to a bobbin with a continuous recess for receiving a double-shell core, with a winding body, at both ends of which flanges are formed, with at least one flange being formed in a direction extending transversely to the longitudinal axis of the recess, the at least three arranged side by side Solder connections for wrapped around the winding body. Has winding wires.
  • Such a known coil body has solder tabs with an approximately rectangular flat cross section, the width of which is considerably greater than the height, as the solder connections. Ends of the winding wires, which form windings on the winding former, are wound around these soldering tags. Then the winding wires are connected to the solder lugs by soldering. During this soldering process, changes in length occur in the winding wire due to the high soldering temperature and the subsequent cooling, which increase the tensile stress in the winding wire, as a result the soldering quality is impaired and damage or tearing of the winding wire can occur during operation under fluctuating working temperatures.
  • solder connections are designed as essentially cylindrical pins which are embedded vertically projecting in spaced-apart bases, and in that each base is rounded on the side facing the associated pin and carries a deflection device around which the winding wire is deflected before wrapping the pin.
  • the solder connections are designed as essentially cylindrical pins.
  • the cylindrical shape allows the end of a winding wire to be wrapped tightly around the pin without the risk of the winding wire tearing off at sharp edges.
  • the pins are embedded in spaced bases that are rounded. It is thereby achieved that the supply of the winding wire to the pin is problem-free since the winding wire easily slides over the base due to the rounding even if the coil former is incorrectly aligned with respect to a winding device and does not get caught.
  • a deflection device is also provided, around which the winding wire is deflected before the pin is wrapped. This deflection device forms a strain relief for the winding wire, so that the tensile stresses occurring during soldering are absorbed.
  • the deflection device is preferably designed as a deflection pin projecting radially from the coil body on the base. This arrangement makes it possible to optimally design the sequence of movements of the winding device and the bobbin relative to one another in a numerically controlled automatic winding machine, since only swiveling movements of 90 ° have to be carried out.
  • the use of a cylindrical deflection pin reduces the risk of the winding wire tearing off, even when the winding wire guide is tight.
  • the terminal block carries on the side facing the winding body a wall projecting in the longitudinal direction of the coil body, which has a predetermined distance from the bases, which is used to pass the winding wire or the winding wires.
  • the wall carries a vertically projecting spacer, the end of which exceeds the height of the winding wire wound on the pin.
  • This spacer is used to produce a defined distance from the printed circuit board, so that the end of the winding wire wound and soldered to the pin has a sufficient distance from through holes in the printed circuit board and blind soldering cannot occur as a result of covered through holes.
  • FIG 1 an embodiment of a bobbin 10 according to the invention is shown in perspective.
  • the bobbin 10 has a winding body 12 with a continuous recess 14 for receiving a double-shell core 16, which is shown in the figure above.
  • Flanges 16, 18 are formed on the winding body 12 at its ends, which limit the windings (not shown) on the winding body 12 at the edges.
  • the terminal strips 20, 22 carry pins 28, of which only one is provided with the reference number 28 for a better overview.
  • the pins 28 are aligned on both connecting strips 20, 22 along a straight line and have a substantially cylindrical shape.
  • the pins 28 are embedded in bases 30, only one of which is provided with the reference symbol 30.
  • a deflection pin 32 projects perpendicularly to the axis of the pin 28 on each base 30 and has a cylindrical shape.
  • Each base 30 has a rounding 34 toward the top of the pin 28.
  • Each terminal block 20, 22 carries, on the side facing the winding body 12, a wall 36 which projects in the longitudinal direction of the coil body 10 and which is at a predetermined distance from the bases 30. This creates a guideway 38 which is used to feed the respective winding wire to the pins 28.
  • Each wall 36 carries spacer elements 40 which set a defined distance from a printed circuit board (not shown).
  • the height of the respective spacer element 40 is designed so that a winding wire wound on the pin 28 and the associated solder have a sufficient distance from the printed circuit board and the end of the winding wire or the soldering pads does not clog the through hole on the printed circuit board into which the pin 28 is inserted . This prevents incorrect soldering.
  • the two flanges 16, 18 each have a straightening recess 42 (only the lower straightening recess 42 can be seen) for a winding mandrel of the winding machine.
  • This directional recess thus defines the positional relationship between the bobbin 10 and the winding machine.
  • the double-shell core 16 shown in the upper part of the figure has a central column part 44 which fits into the recess 14 of the winding body 12.
  • the outer shape of the magnetic core 16 is such that the upper and the lower section 46 are approximately flush with the inner surfaces of the terminal strips 20, 22 and abutment surfaces 48.
  • FIG. 2 schematically shows the course of a winding wire 50 from the winding body 12 to the pin 28.
  • the winding wire 50 is guided through the recess 24 over the guideway 38 and, between two bases 30, reaches the deflecting pin 32, through which it is deflected.
  • the winding wire 50 is then guided to the base of the pin 28, wherein it rests on the rounding 34.
  • the winding wire 50 is then wound around the pin 28.
  • the deflection of the winding wire around the deflecting pin 32 results in a strain relief, so that the risk of damage or tearing is reduced even when the winding wire guide is tight.
  • the rounding 34 enables winding wire guidance without the winding wire 50 becoming caught.
  • FIG. 3 shows a plan view of the coil former 10 according to FIG. 1, and makes it easier to see parts which are hidden in FIG. 1. The same parts are provided with the same reference numerals.
  • the pins 28 of the two terminal strips lie in planes parallel to the longitudinal axis of the coil body 10 and point in the same direction. This makes it possible to wrap the wound ends of the winding wires on all pins 28 in a single soldering operation, e.g. by dip soldering.
  • the pins 28 preferably have a pair of flattened side surfaces so that a cylindrical shape is formed which is flattened laterally. Furthermore, the cylindrical surface has a corrugation. The edge created in the transition area between the flat side surface and the cylinder surface serves as a tear-off edge for the wound winding wire. Further details on the design of the pins 28 are described in German utility model 295 12 324.9, the content of which belongs to the disclosure content of the present application.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Or Transformers For Communication (AREA)

Abstract

The electrical coil former or bobbin has a centre winding section Ä12Ü and flanges at each end Ä16.18Ü The former is designed to receive a two part core. The ends of the former have formed connection strips Ä20,22Ü and these have a number of sockets Ä30Ü into which are set pins Ä28Ü. The ends of the coil wires are wrapped around the pins. The pins are located in stable positions and can be inserted into holes on a printed circuit board.

Description

Die Erfindung betrifft einen Spulenkörper mit einer durchgehenden Ausnehmung für die Aufnahme eines zweischaligen Kerns, mit einem Wickelkörper, an dessen beiden Enden Flansche ausgebildet sind, wobei an mindestens einem Flansch eine in Querrichtung zur Längsachse der Ausnehmung erstreckende Anschlußleiste ausgebildet ist, die mindestens drei nebeneinander angeordnete Lötanschlüsse für um den Wickelkörper gewickelte. Wickeldrähte hat.The invention relates to a bobbin with a continuous recess for receiving a double-shell core, with a winding body, at both ends of which flanges are formed, with at least one flange being formed in a direction extending transversely to the longitudinal axis of the recess, the at least three arranged side by side Solder connections for wrapped around the winding body. Has winding wires.

Ein derartiger bekannter Spulenkörper hat als Lötanschlüsse Lötfahnen mit annähernd rechteckigem flachen Querschnitt, dessen Breite erheblich größer ist als die Höhe. Um diese Lötfahnen werden Enden der Wickeldrähte gewickelt, welche Wicklungen auf dem Wickelkörper bilden. Anschließend werden die Wickeldrähte mit den Lötfahnen durch Löten verbunden. Bei diesem Lötvorgang treten infolge der hohen Löttemperatur und dem nachfolgenden Abkühlen Längenänderungen im Wickeldraht auf, welche die Zugspannung im Wickeldraht erhöhen, wodurch die Lötqualität beeinträchtigt wird und eine Beschädigung oder ein Abreißen des Wickeldrahtes während des Betriebs unter schwankenden Arbeitstemperaturen auftreten kann. Außerdem ist beim bekannten Spulenkörper das Umwickeln einer Lötfahne mit dem Wickeldraht in einer automatischen Wickelmaschine aufwendig, da die Führung des Wickeldrahtes vom Wickelkörper zur Lötfahne kompliziert ist und an den Kanten der Lötfahnen bei straffer Wickeldrahtführung der Wickeldraht abreißen kann.Such a known coil body has solder tabs with an approximately rectangular flat cross section, the width of which is considerably greater than the height, as the solder connections. Ends of the winding wires, which form windings on the winding former, are wound around these soldering tags. Then the winding wires are connected to the solder lugs by soldering. During this soldering process, changes in length occur in the winding wire due to the high soldering temperature and the subsequent cooling, which increase the tensile stress in the winding wire, as a result the soldering quality is impaired and damage or tearing of the winding wire can occur during operation under fluctuating working temperatures. In addition, in the known coil former, the wrapping of a solder lug with the winding wire in an automatic winding machine is complex, since the guidance of the winding wire from the winding body to the soldering lug is complicated and the winding wire can tear off at the edges of the soldering lugs with a tight winding wire guide.

Es ist Aufgabe der Erfindung, einen Spulenkörper anzugeben, der ein einfaches automatisches Wickeln gestattet und der betriebssicher arbeitet.It is an object of the invention to provide a bobbin that allows simple automatic winding and that works reliably.

Diese Aufgabe wird für einen Spulenkörper eingangs genannter Art dadurch gelöst, daß die Lötanschlüsse als im wesentlichen zylindrische Stifte ausgebildet sind, die vertikal abstehend in voneinander beabstandeten Sockeln eingebettet sind, und daß jeder Sockel auf der dem zugeordneten Stift zugewandten Seite abgerundet ist und eine Umlenkvorrichtung trägt, um die der Wickeldraht vor dem Umwickeln des Stiftes umgelenkt ist.This object is achieved for a coil former of the type mentioned in that the solder connections are designed as essentially cylindrical pins which are embedded vertically projecting in spaced-apart bases, and in that each base is rounded on the side facing the associated pin and carries a deflection device around which the winding wire is deflected before wrapping the pin.

Bei der Erfindung sind die Lötanschlüsse als im wesentlichen zylindrische Stifte ausgebildet. Die Zylinderform gestattet ein straffes Umwickeln des Stiftes mit dem Ende eines Wickeldrahtes, ohne daß die Gefahr eines Abreißens des Wickeldrahtes an scharfen Kanten entsteht. Die Stifte sind in voneinander beabstandeten Sockeln eingebettet, die abgerundet sind. Dadurch wird erreicht, daß die Zuführung des Wickeldrahtes zum Stift problemlos ist, da der Wickeldraht aufgrund der Abrundung auch bei fehlerhafter Ausrichtung des Spulenkörpers in bezug auf eine Wickelvorrichtung leicht über den Sockel gleitet und sich nicht verhakt. Erfindungsgemäß ist ferner eine Umlenkvorrichtung vorgesehen, um die der Wickeldraht vor dem Umwickeln des Stiftes umgelenkt ist. Diese Umlenkvorrichtung bildet eine Zugentlastung für den Wickeldraht, so daß die beim Löten auftretenden Zugspannungen abgefangen werden.In the invention, the solder connections are designed as essentially cylindrical pins. The cylindrical shape allows the end of a winding wire to be wrapped tightly around the pin without the risk of the winding wire tearing off at sharp edges. The pins are embedded in spaced bases that are rounded. It is thereby achieved that the supply of the winding wire to the pin is problem-free since the winding wire easily slides over the base due to the rounding even if the coil former is incorrectly aligned with respect to a winding device and does not get caught. According to the invention, a deflection device is also provided, around which the winding wire is deflected before the pin is wrapped. This deflection device forms a strain relief for the winding wire, so that the tensile stresses occurring during soldering are absorbed.

Vorzugsweise ist die Umlenkvorrichtung als radial vom Spulenkörper am Sockel abstehender Umlenkzapfen ausgebildet. Durch diese Anordnung ist es möglich, den Bewegungsablauf von Wickelvorrichtung und Spulenkörper zueinander in einem numerisch gesteuerten Wickelautomaten optimal zu gestalten, da lediglich Schwenkbewegungen um 90° ausgeführt werden müssen. Die Verwendung eines zylindrischen Umlenkzapfens reduziert die Gefahr des Abreißens des Wickeldrahtes auch bei straffer Wickeldrahtführung.The deflection device is preferably designed as a deflection pin projecting radially from the coil body on the base. This arrangement makes it possible to optimally design the sequence of movements of the winding device and the bobbin relative to one another in a numerically controlled automatic winding machine, since only swiveling movements of 90 ° have to be carried out. The use of a cylindrical deflection pin reduces the risk of the winding wire tearing off, even when the winding wire guide is tight.

Gemäß einem Ausführungsbeispiel der Erfindung trägt die Anschlußleiste auf der dem Wickelkörper zugewandten Seite eine in Längsrichtung des Spulenkörpers vorstehende Wand, die von den Sockeln einen vorbestimmten Abstand hat, welcher zum Hindurchführen des Wickeldrahtes oder der Wickeldrähte dient. Durch diese Maßnahmen wird für den oder die Wickeldrähte eine Führungsbahn geschaffen, die ein kreuzungsfreies Zuführen der Enden der Wickeldrähte zu den Stiften gewährleistet.According to an embodiment of the invention, the terminal block carries on the side facing the winding body a wall projecting in the longitudinal direction of the coil body, which has a predetermined distance from the bases, which is used to pass the winding wire or the winding wires. These measures create a guideway for the winding wire or wires, which ensures that the ends of the winding wires are fed to the pins without crossing.

Eine andere Ausführungsform der Erfindung sieht vor, daß die Wand einen vertikal abstehenden Abstandhalter trägt, dessen Ende die Höhe des am Stift angewickelten Wickeldrahtes übersteigt. Dieser Abstandhalter dient dazu, einen definierten Abstand zur Printplatte herzustellen, so daß das Ende des am Stift angewickelten und angelöteten Wickeldrahtes ausreichenden Abstand zu Durchgangslöchern in der Printplatte hat und Blindlötungen infolge abgedeckter Durchgangslöcher nicht entstehen können.Another embodiment of the invention provides that the wall carries a vertically projecting spacer, the end of which exceeds the height of the winding wire wound on the pin. This spacer is used to produce a defined distance from the printed circuit board, so that the end of the winding wire wound and soldered to the pin has a sufficient distance from through holes in the printed circuit board and blind soldering cannot occur as a result of covered through holes.

Ein Ausführungsbeispiel der Erfindung wird im folgenden anhand der Zeichnungen beschrieben. Darin zeigen:

Figur 1
eine perspektivische Ansicht des neuen Spulenkörpers sowie eine perspektivische Ansicht eines Ferrit-Kerns,
Figur 2
eine Ansicht des Spulenkörpers mit einem um einen Stift gewickelten Wickeldrahtende, und
Figur 3
eine Draufsicht auf den Spulenkörper nach Figur 1.
An embodiment of the invention is described below with reference to the drawings. In it show:
Figure 1
a perspective view of the new coil former and a perspective view of a ferrite core,
Figure 2
a view of the coil body with a winding wire end wound around a pin, and
Figure 3
2 shows a plan view of the coil former according to FIG. 1.

In Figur 1 ist ein Ausführungsbeispiel eines Spulenkörpers 10 nach der Erfindung perspektivisch dargestellt. Der Spulenkörper 10 hat einen Wickelkörper 12 mit einer durchgehenden Ausnehmung 14 für die Aufnahme eines zweischaligen Kerns 16, der im Bildteil oben dargestellt ist. Am Wickelkörper 12 sind an seinen Enden Flansche 16, 18 ausgebildet, welche Wicklungen (nicht dargestellt) auf dem Wickelkörper 12 randseitig begrenzen.In Figure 1, an embodiment of a bobbin 10 according to the invention is shown in perspective. The bobbin 10 has a winding body 12 with a continuous recess 14 for receiving a double-shell core 16, which is shown in the figure above. Flanges 16, 18 are formed on the winding body 12 at its ends, which limit the windings (not shown) on the winding body 12 at the edges.

Am oberen Flansch 16 sind zwei Anschlußleisten 20, 22 angeordnet, welche mittig segmentartige Ausnehmungen 24 bzw. 26 haben. Die Anschlußleisten 20, 22 tragen Stifte 28, von denen zur besseren Übersicht lediglich einer mit dem Bezugszeichen 28 versehen ist. Die Stifte 28 sind auf beiden Anschlußleisten 20, 22 längs einer Geraden ausgerichtet und haben im wesentlichen eine zylindrische Form. Die Stifte 28 sind in Sockeln 30 eingebettet, von denen lediglich einer mit dem Bezugszeichen 30 versehen ist. In Richtung annähernd senkrecht zu der Längsachse der jeweiligen Anschlußleiste 20, 22 steht an jedem Sockel 30 ein Umlenkzapfen 32 senkrecht zur Achse des Stiftes 28 ab, der eine zylindrische Form hat. Jeder Sockel 30 hat nach oben zum Stift 28 eine Abrundung 34.On the upper flange 16, two connecting strips 20, 22 are arranged, which have segment-like recesses 24 and 26 in the middle. The terminal strips 20, 22 carry pins 28, of which only one is provided with the reference number 28 for a better overview. The pins 28 are aligned on both connecting strips 20, 22 along a straight line and have a substantially cylindrical shape. The pins 28 are embedded in bases 30, only one of which is provided with the reference symbol 30. In the direction approximately perpendicular to the longitudinal axis of the respective terminal block 20, 22, a deflection pin 32 projects perpendicularly to the axis of the pin 28 on each base 30 and has a cylindrical shape. Each base 30 has a rounding 34 toward the top of the pin 28.

Jede Anschlußleiste 20, 22 trägt auf der dem Wickelkörper 12 zugewandten Seite eine in Längsrichtug des Spulenkörpers 10 vorstehende Wand 36, welche von den Sockeln 30 einen vorbestimmten Abstand hat. Dadurch wird eine Führungsbahn 38 geschaffen, welche zum Zuführen des jeweiligen Wicklungsdrahtes zu den Stiften 28 dient.Each terminal block 20, 22 carries, on the side facing the winding body 12, a wall 36 which projects in the longitudinal direction of the coil body 10 and which is at a predetermined distance from the bases 30. This creates a guideway 38 which is used to feed the respective winding wire to the pins 28.

Jede Wand 36 trägt Abstandselemente 40, die einen definierten Abstand zu einer Printplatte (nicht dargestellt) einstellen. Die Höhe des jeweiligen Abstandselements 40 ist so ausgelegt, daß ein am Stift 28 angewickelter Wickeldraht sowie das zugehörige Lötzinn ausreichenden Abstand von der Printplatte hat und das Ende des Wickeldrahtes oder der Lötbatzen nicht das Durchgangsloch auf der Printplatte verstopfen, in die der Stift 28 eingesetzt ist. Fehllötungen werden somit verhindert.Each wall 36 carries spacer elements 40 which set a defined distance from a printed circuit board (not shown). The height of the respective spacer element 40 is designed so that a winding wire wound on the pin 28 and the associated solder have a sufficient distance from the printed circuit board and the end of the winding wire or the soldering pads does not clog the through hole on the printed circuit board into which the pin 28 is inserted . This prevents incorrect soldering.

Die beiden Flansche 16, 18 haben je eine Richtausnehmung 42 (lediglich die untere Richtausnehmung 42 ist zu erkennen) für einen Wickeldorn der Wickelmaschine. Diese Richtausnehmung legt somit die Lagebeziehung zwischen Spulenkörper 10 und Wickelmaschine fest.The two flanges 16, 18 each have a straightening recess 42 (only the lower straightening recess 42 can be seen) for a winding mandrel of the winding machine. This directional recess thus defines the positional relationship between the bobbin 10 and the winding machine.

Der im oberen Bildteil gezeigte zweischalige Kern 16 hat ein mittleres Säulenteil 44, welches in die Ausnehmung 14 des Wickelkörpers 12 paßt. Die äußere Form des Magnetkerns 16 ist derart, daß der obere und der untere Abschnitt 46 annähernd bündig an den Innenflächen der Anschlußleisten 20, 22 bzw. an Anschlagflächen 48 anliegen.The double-shell core 16 shown in the upper part of the figure has a central column part 44 which fits into the recess 14 of the winding body 12. The outer shape of the magnetic core 16 is such that the upper and the lower section 46 are approximately flush with the inner surfaces of the terminal strips 20, 22 and abutment surfaces 48.

Figur 2 zeigt schematisch den Verlauf eines Wickeldrahtes 50 vom Wickelkörper 12 zum Stift 28. Der Wickeldraht 50 wird durch die Ausnehmung 24 über die Führungsbahn 38 geführt und gelangt zwischen zwei Sockeln 30 nach vorne zum Umlenkzapfen 32, durch den er umgelenkt wird. Anschließend wird der Wickeldraht 50 zum Grund des Stiftes 28 geführt, wobei er auf der Abrundung 34 aufliegt. Danach wird der Wickeldraht 50 um den Stift 28 gewickelt. Durch die Umlenkung des Wickeldrahtes um den Umlenkzapfen 32 entsteht eine Zugentlastung, so daß auch bei straffer Wickeldrahtführung die Gefahr der Beschädigung oder des Abreißens verringert ist. Die Abrundung 34 ermöglicht eine Wickeldrahtführung ohne Verhaken des Wickeldrahtes 50.FIG. 2 schematically shows the course of a winding wire 50 from the winding body 12 to the pin 28. The winding wire 50 is guided through the recess 24 over the guideway 38 and, between two bases 30, reaches the deflecting pin 32, through which it is deflected. The winding wire 50 is then guided to the base of the pin 28, wherein it rests on the rounding 34. The winding wire 50 is then wound around the pin 28. The deflection of the winding wire around the deflecting pin 32 results in a strain relief, so that the risk of damage or tearing is reduced even when the winding wire guide is tight. The rounding 34 enables winding wire guidance without the winding wire 50 becoming caught.

Figur 3 zeigt eine Draufsicht auf den Spulenkörper 10 nach Figur 1, und läßt Teile, die in der Figur 1 verdeckt sind, besser erkennen. Gleiche Teile sind mit gleichen Bezugszeichen versehen.FIG. 3 shows a plan view of the coil former 10 according to FIG. 1, and makes it easier to see parts which are hidden in FIG. 1. The same parts are provided with the same reference numerals.

Die Stifte 28 der beiden Anschlußleisten liegen in Ebenen parallel zur Längsachse des Spulenkörpers 10 und zeigen in dieselbe Richtung. Dadurch ist es möglich, die angewickelten Enden der Wickeldrähte an allen Stiften 28 in einem einzigen Lötvorgang, z.B. durch Tauchlöten, zu verlöten.The pins 28 of the two terminal strips lie in planes parallel to the longitudinal axis of the coil body 10 and point in the same direction. This makes it possible to wrap the wound ends of the winding wires on all pins 28 in a single soldering operation, e.g. by dip soldering.

Es ist noch darauf hinzuweisen, daß die Stifte 28 vorzugsweise ein Paar abgeflachter Seitenflächen haben, so daß eine Zylinderform entsteht, die seitlich abgeflacht ist. Weiterhin hat die zylinderförmige Oberfläche eine Riffelung. Die im Übergangsbereich zwischen flacher Seitenfläche und Zylinderfläche entstehende Kante dient als Abrißkante für den angewickelten Wickeldraht. Weitere Einzelheiten über die Ausgestaltung der Stifte 28 sind im deutschen Gebrauchsmuster 295 12 324.9 beschrieben, deren Inhalt zum Offenbarungsgehalt der vorliegenden Anmeldung gehört.It should also be noted that the pins 28 preferably have a pair of flattened side surfaces so that a cylindrical shape is formed which is flattened laterally. Furthermore, the cylindrical surface has a corrugation. The edge created in the transition area between the flat side surface and the cylinder surface serves as a tear-off edge for the wound winding wire. Further details on the design of the pins 28 are described in German utility model 295 12 324.9, the content of which belongs to the disclosure content of the present application.

Claims (6)

Spulenkörper mit einer durchgehenden Ausnehmung (14) für die Aufnahme eines zweischaligen Kerns (16),
mit einem Wickelkörper (14), an dessen beiden Enden Flansche (16, 18) ausgebildet sind,
wobei an mindestens einem Flansch (16) eine in Querrichtung zur Längsachse der Ausnehmung (14) sich erstreckende Anschlußleiste (20, 22) ausgebildet ist,
die mindestens drei nebeneinander angeordnete Lötanschlüsse (28) für um den Wickelkörper (12) gewickelte Wickeldrähte (50) hat,
dadurch gekennzeichnet, daß
die Lötanschlüsse als im wesentlichen zylindrische Stifte (28) ausgebildet sind, die in einer Ebene quer zur Längsachse vertikal abstehend in voneinander beabstandeten Sockeln (30) eingebettet sind,
und daß jeder Sockel (30) auf der dem zugeordneten Stift (28) zugewandten Seite abgerundet ist und eine Umlenkvorrichtung (32) trägt, um die der Wickeldraht (50) vor dem Umwickeln des Stiftes (28) umgelenkt ist.
Coil former with a continuous recess (14) for receiving a double-shell core (16),
with a winding body (14), at both ends of which flanges (16, 18) are formed,
wherein a connecting bar (20, 22) extending in the transverse direction to the longitudinal axis of the recess (14) is formed on at least one flange (16),
which has at least three solder connections (28) arranged next to one another for winding wires (50) wound around the winding former (12),
characterized in that
the solder connections are designed as essentially cylindrical pins (28) which are embedded in a plane transversely to the longitudinal axis and protrude vertically into spaced-apart bases (30),
and that each base (30) is rounded on the side facing the associated pin (28) and carries a deflection device (32) around which the winding wire (50) is deflected before the pin (28) is wrapped around it.
Spulenkörper nach Anspruch 1, dadurch gekennzeichnet, daß die Umlenkvorrichtung als senkrecht von der Anschlußleiste am Sockel abstehender, vorzugsweise zylindrischer Umlenkzapfen (32) ausgebildet ist.Coil former according to claim 1, characterized in that the deflecting device is designed as a preferably cylindrical deflecting pin (32) projecting perpendicularly from the terminal strip on the base. Spulenkörper nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Anschlußleiste (20, 22) auf der dem Wickelkörper (12) zugewandten Seite eine in Längsrichtung des Spulenkörpers (10) vorstehende Wand (36) trägt, die von den Sockeln (30) einen vorbestimmten Abstand hat, welcher zum Hindurchführen des Wickeldrahtes (50) oder der Wickeldrähte dient.Coil former according to Claim 1 or 2, characterized in that the connecting strip (20, 22) on the side facing the winding former (12) carries a wall (36) which projects in the longitudinal direction of the coil former (10) and which is one of the bases (30) has a predetermined distance, which is used for passing the winding wire (50) or the winding wires. Spulenkörper nach Anspruch 3, dadurch gekennzeichnet, daß die Wand (36) einen vertikal abstehenden Abstandshalter (40) trägt, dessen Ende die Höhe des am Stift (28) angewickelten Wickeldrahtes (50) bzw. der Lötmasse übersteigt.Coil former according to claim 3, characterized in that the wall (36) has a vertically projecting spacer (40) carries, the end of which exceeds the height of the winding wire (50) wound on the pin (28) or the soldering mass. Spulenkörper nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß jeder Flansch (16, 18) mindestens eine Ausnehmung (24) in Form eines Sektors hat, und daß die Wickeldrähte (50) durch diese Ausnehmung (24) hindurch zu den Stiften (28) geführt werden.Coil former according to one of the preceding claims, characterized in that each flange (16, 18) has at least one recess (24) in the form of a sector, and in that the winding wires (50) through this recess (24) to the pins (28) be performed. Spulenkörper nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß mindestens ein Flansch (42) eine Richtausnehmung (42) für einen Wickeldorn einer Wickelmaschine hat.Coil former according to one of the preceding claims, characterized in that at least one flange (42) has a straightening recess (42) for a winding mandrel of a winding machine.
EP96117287A 1995-11-07 1996-10-28 Coil bobbin Expired - Lifetime EP0773564B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE29622856U DE29622856U1 (en) 1995-11-07 1996-10-28 Bobbin

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19541447 1995-11-07
DE19541447A DE19541447A1 (en) 1995-11-07 1995-11-07 Bobbin

Publications (2)

Publication Number Publication Date
EP0773564A1 true EP0773564A1 (en) 1997-05-14
EP0773564B1 EP0773564B1 (en) 1999-04-14

Family

ID=7776823

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96117287A Expired - Lifetime EP0773564B1 (en) 1995-11-07 1996-10-28 Coil bobbin

Country Status (3)

Country Link
US (1) US6559749B1 (en)
EP (1) EP0773564B1 (en)
DE (2) DE19541447A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999031680A1 (en) * 1997-12-15 1999-06-24 Schiller Elektronik Gmbh Inductive component
EP2980814A4 (en) * 2013-03-28 2016-12-14 Fdk Corp Winding component

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004179498A (en) * 2002-11-28 2004-06-24 Minebea Co Ltd Coil bobbin structure
US7068137B2 (en) * 2004-03-24 2006-06-27 Osram Sylvania Inc. Strain-relieving wire lead-in
US7068136B2 (en) * 2004-03-24 2006-06-27 Osram Sylvania Inc. Lead-in for electronic bobbins
GB0806255D0 (en) * 2008-04-07 2008-05-14 Delphi Tech Inc Mounting device for a coil
US8102237B2 (en) * 2008-06-12 2012-01-24 Power Integrations, Inc. Low profile coil-wound bobbin
DE202008012479U1 (en) 2008-09-19 2010-02-11 Weiner, René Spool having a through recess for receiving a core
TW201118894A (en) * 2009-11-16 2011-06-01 Delta Electronics Inc Magnetic assembly, assembly method thereof and combination structure of magnetic assembly and circuit carrier
JP5890334B2 (en) * 2013-02-04 2016-03-22 トヨタ自動車株式会社 Reactor
US9362044B1 (en) * 2013-03-04 2016-06-07 Universal Lighting Technologies, Inc. Magnetic component with multiple pin row bobbin
TWI493578B (en) * 2013-03-13 2015-07-21 Yujing Technology Co Ltd The improved structure of the wire frame
JP6130048B2 (en) * 2014-03-14 2017-05-17 シャープ株式会社 Transformer and power supply
TW201619990A (en) * 2014-11-18 2016-06-01 台達電子工業股份有限公司 Transformer and bobbin thereof
JP7062925B2 (en) * 2017-11-24 2022-05-09 Tdk株式会社 Winding parts
JP7035482B2 (en) 2017-11-24 2022-03-15 Tdk株式会社 Winding parts

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2944583A1 (en) * 1978-11-09 1980-05-22 Tdk Electronics Co Ltd BOBBIN WITH CORE
JPS55165616A (en) * 1979-06-11 1980-12-24 Matsushita Electric Ind Co Ltd Apparatus for manufacturing inductive parts
FR2493027A1 (en) * 1980-10-28 1982-04-30 Weiner Norbert Bobbin structure with winding support - has two-part connection foot arranged on either side of plane containing winding support axes
DE3433700A1 (en) * 1984-09-13 1986-03-20 Siemens AG, 1000 Berlin und 8000 München Winding former for an electrical transformer
EP0415643A2 (en) * 1989-08-31 1991-03-06 AT&T Corp. Terminal assembly for linear magnetic component bobbin
WO1993000691A1 (en) * 1991-06-21 1993-01-07 Motorola Lighting, Inc. Bobbin for an electrical winding and method of manufacture thereof

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1883910U (en) * 1963-04-26 1963-12-05 Siemens Ag SELF-SUPPORTING COILS, IN PARTICULAR FOR RELAYS.
DE2305700C3 (en) * 1973-02-06 1975-08-14 Norbert 5275 Bergneustadt Weiner Bobbin
DE3004747C2 (en) * 1980-02-08 1982-05-06 Siemens AG, 1000 Berlin und 8000 München Bobbins for electric coils
JPS6218016A (en) * 1985-07-17 1987-01-27 Matsushita Electric Ind Co Ltd Transformer
JPS6329916A (en) * 1986-07-23 1988-02-08 Matsushita Electric Ind Co Ltd Transformer
US4890085A (en) * 1987-10-21 1989-12-26 Tdk Electronic Co., Ltd. Terminal fitted bobbin
DE4136005C1 (en) * 1991-10-31 1992-10-29 Siemens Ag, 8000 Muenchen, De

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2944583A1 (en) * 1978-11-09 1980-05-22 Tdk Electronics Co Ltd BOBBIN WITH CORE
JPS55165616A (en) * 1979-06-11 1980-12-24 Matsushita Electric Ind Co Ltd Apparatus for manufacturing inductive parts
FR2493027A1 (en) * 1980-10-28 1982-04-30 Weiner Norbert Bobbin structure with winding support - has two-part connection foot arranged on either side of plane containing winding support axes
DE3433700A1 (en) * 1984-09-13 1986-03-20 Siemens AG, 1000 Berlin und 8000 München Winding former for an electrical transformer
EP0415643A2 (en) * 1989-08-31 1991-03-06 AT&T Corp. Terminal assembly for linear magnetic component bobbin
WO1993000691A1 (en) * 1991-06-21 1993-01-07 Motorola Lighting, Inc. Bobbin for an electrical winding and method of manufacture thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN vol. 005, no. 044 (E - 050) 24 March 1981 (1981-03-24) *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999031680A1 (en) * 1997-12-15 1999-06-24 Schiller Elektronik Gmbh Inductive component
EP2980814A4 (en) * 2013-03-28 2016-12-14 Fdk Corp Winding component

Also Published As

Publication number Publication date
EP0773564B1 (en) 1999-04-14
DE59601652D1 (en) 1999-05-20
US6559749B1 (en) 2003-05-06
DE19541447A1 (en) 1997-05-15

Similar Documents

Publication Publication Date Title
EP0773564B1 (en) Coil bobbin
DE2645038C3 (en) Electrical connector
DE2414640B2 (en) Electrical connector with a metallic terminal
DE19747116A1 (en) Connection of ribbon cable to terminals of external component
DE2841838C2 (en) Process for the production of a multi-layer cylindrical rotor winding for ironless direct current machines
DE19800451A1 (en) Connection arrangement between a wrapped wire and a terminal
DE1514285C3 (en) A method of manufacturing a semiconductor device
EP0773563B1 (en) Coil bobbin with two winding chambers
DE4013391C2 (en)
DE3004747C2 (en) Bobbins for electric coils
EP0176607B1 (en) Electrical connection device at the end of a winding
DE1278006B (en) Manufacturing process for toroidal or tubular core windings and windings produced with this process
DE2425521C2 (en) Electrical connection element
DE4310156C2 (en) Protected against environmental influences coil device, in particular solenoid
EP0012916B1 (en) Wrapping and cutting device
DE1790257B1 (en) Connection eyelet for insertion in holes in circuit boards
EP0155573A1 (en) Coil bobbin for electrical apparatuses suited for automation
DE2752847B2 (en) Housing with an electrical component arranged therein
DE3805103A1 (en) DEVICE FOR AUTOMATICALLY DISTRIBUTING SLEEVES FOR ELECTRIC CABLE LADDERS
EP0060333A1 (en) Connection device for flat ribbon cables
DE1816073A1 (en) Electrical component intended for connection to a circuit board
EP0355378A2 (en) Test clip for SMD circuits and its method of fabrication
EP4095869B1 (en) Coil device
DE3728528A1 (en) ELECTRIC COOKING PLATE CONNECTOR
CH534966A (en) Contact piece for solderless connection and use of an insulated electrical conductor

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): BE DE FI FR GB IT LU NL

AX Request for extension of the european patent

Free format text: AL;LT;LV;RO;SI

17P Request for examination filed

Effective date: 19970423

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: SCHULTZ, WOLFGANG E., DIPL.-ING.

RBV Designated contracting states (corrected)

Designated state(s): BE DE FI FR GB IT LU NL

17Q First examination report despatched

Effective date: 19970905

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: WEINER, PETER

GRAG Despatch of communication of intention to grant

Free format text: ORIGINAL CODE: EPIDOS AGRA

GRAG Despatch of communication of intention to grant

Free format text: ORIGINAL CODE: EPIDOS AGRA

GRAH Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOS IGRA

GRAH Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOS IGRA

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): BE DE FI FR GB IT LU NL

REF Corresponds to:

Ref document number: 59601652

Country of ref document: DE

Date of ref document: 19990520

GBT Gb: translation of ep patent filed (gb section 77(6)(a)/1977)

Effective date: 19990429

ET Fr: translation filed
PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed
REG Reference to a national code

Ref country code: GB

Ref legal event code: IF02

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: LU

Payment date: 20141023

Year of fee payment: 19

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: GB

Payment date: 20141024

Year of fee payment: 19

Ref country code: FI

Payment date: 20141022

Year of fee payment: 19

Ref country code: FR

Payment date: 20141021

Year of fee payment: 19

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: NL

Payment date: 20141023

Year of fee payment: 19

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: IT

Payment date: 20141027

Year of fee payment: 19

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: BE

Payment date: 20141020

Year of fee payment: 19

REG Reference to a national code

Ref country code: DE

Ref legal event code: R082

Ref document number: 59601652

Country of ref document: DE

Representative=s name: SCHAUMBURG UND PARTNER PATENTANWAELTE MBB, DE

Ref country code: DE

Ref legal event code: R082

Ref document number: 59601652

Country of ref document: DE

Representative=s name: SCHAUMBURG & PARTNER PATENTANWAELTE MBB, DE

Ref country code: DE

Ref legal event code: R082

Ref document number: 59601652

Country of ref document: DE

Representative=s name: SCHAUMBURG & PARTNER PATENTANWAELTE GBR, DE

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20151124

Year of fee payment: 20

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: LU

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151028

GBPC Gb: european patent ceased through non-payment of renewal fee

Effective date: 20151028

REG Reference to a national code

Ref country code: NL

Ref legal event code: MM

Effective date: 20151101

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151028

Ref country code: IT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151028

REG Reference to a national code

Ref country code: FR

Ref legal event code: ST

Effective date: 20160630

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FR

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151102

Ref country code: NL

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151101

REG Reference to a national code

Ref country code: DE

Ref legal event code: R071

Ref document number: 59601652

Country of ref document: DE

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151031

Ref country code: FI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20151028