EP0733415B1 - Method of manufacture of a metal container in a form - Google Patents

Method of manufacture of a metal container in a form Download PDF

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Publication number
EP0733415B1
EP0733415B1 EP96400559A EP96400559A EP0733415B1 EP 0733415 B1 EP0733415 B1 EP 0733415B1 EP 96400559 A EP96400559 A EP 96400559A EP 96400559 A EP96400559 A EP 96400559A EP 0733415 B1 EP0733415 B1 EP 0733415B1
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EP
European Patent Office
Prior art keywords
diameter
peripheral skirt
blank
zone
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP96400559A
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German (de)
French (fr)
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EP0733415A1 (en
Inventor
Michel D'amore
Patrick Erhard
François Muia
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sollac SA
Original Assignee
Sollac SA
Lorraine de Laminage Continu SA SOLLAC
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Publication of EP0733415A1 publication Critical patent/EP0733415A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/26Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • B21D51/2646Of particular non cylindrical shape, e.g. conical, rectangular, polygonal, bulged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching

Definitions

  • the subject of the present invention is a method manufacturing a metal can of shape, according to preamble of claim 1, of the type drink box, and more particularly a box metallic shape comprising, on the one hand, a bottom and a peripheral skirt comprising a succession of zones of different diameters and, on the other hand, a cover set on the peripheral skirt.
  • metal boxes shaped consisting of a peripheral skirt comprising a succession of zones of different diameters, a bottom set at one end of the peripheral skirt, and a cover crimped at the other end of said peripheral skirt.
  • This cover is provided for example with a easy opening device by breaking a line of lower resistance or a threaded neck intended to receive a screw cap.
  • peripheral skirt of this type of box metallic consists of a welded cylindrical shell longitudinally and expanded to spare the succession zones of different diameters.
  • the peripheral skirt is produced from a mild steel metal blank with low carbon and with elastic limit approximately equal to 250 MPa.
  • Such a steel allows an expansion of the welded shell without great difficulty with an expansion rate calculated according to the formula: D final - D initial D initial x 100 up to 20%, initial D being the initial diameter of the welded shell and final D being the diameter of the welded shell after expansion.
  • the said shell is expanded to obtain a peripheral skirt comprising a succession of zones of different diameters, and we crimp a bottom and a cover respectively at each end of the shell.
  • the expansion of the shell generally takes place using an air or nitrogen forming process under pressure or a fluid forming process incompressible.
  • the bottom and the peripheral skirt from material with said bottom are manufactured in particular by stamping-ironing from a cut-out cup in a metal blank or strip.
  • the cup first undergoes a relatively severe swaging on a press which conventionally comprises, on the one hand, a fixed punch and a support forming a peripheral blank holder sliding around said punch and on which rests the cup and, on the other hand, a matrix intended to be applied to the cup with force vertically transmitted by an upper slide.
  • the cup with a bottom and an edge formed during stamping is then either calibrated by a light drawing without the use of a blank holder, either re-stamped with a blank holder, then is subject to an ironing operation which consists of stretch by means of a drawing machine, by reductions successive, the edge to gradually form the skirt device of the box.
  • the bottom is formed on the drawing machine to give it a determined geometry and the neck of the peripheral skirt is formed, either according to a technique shrinking with matrix, either using a shrunk with the wheel.
  • the shrinking technique with matrix is to force the cervix into a matrix with a conical inlet profile and a cylindrical outlet profile.
  • a cylindrical piece guides the wall formed at the outlet of the matrix.
  • the force required to allow the deformation metal comes from the thrust applied to the bottom of the box and transmitted axially by its skirt peripheral.
  • the wheel shrinking technique consists in driving the box in rotation which is held between a pusher and a centering ring.
  • the profile of the cervix is obtained by simultaneous movements knobs, centering ring and pusher.
  • This type of box is generally made at from a very low carbon steel blank.
  • the metal After stretching the edges of the peripheral skirt, the metal is strongly hardened so that its limit of elasticity in the walls of the peripheral skirt is around 700 MPa and sometimes even exceeds this value, which gives it an ability to expand practically zero.
  • the overall possible rate of expansion of the peripheral skirt is less than 1%, even for very thin, less than 0.5%.
  • the advantage of such a box is that it allows very small thicknesses, because the metal constituent is a very stiff metal with high mechanical characteristics, which induces a low weight and low material cost.
  • such a box is made in two pieces, the bottom and the peripheral skirt having come from material, which gives it an advantage from the point of view aesthetic.
  • the object of the invention is to propose a method for manufacturing a metal box of obtained shape for example by stamping-ironing, of the drink-can type, comprising a bottom and a peripheral skirt coming of matter with said bottom, which allows to obtain expansion rate at the peripheral skirt greater than 2%.
  • the box of shape of the drink-box type comprises a bottom 1 and a peripheral skirt 2 formed integrally with said bottom 1.
  • the method according to the invention consists, in a first step shown in FIG. 2, to be carried out for example by stamping-ironing from a metal blank, in steel, or aluminum or aluminum alloy, a cylindrical blank 3 of diameter equal to diameter D of zone 2A of the peripheral skirt 2 of the box formed, adjacent to the bottom 1 in this exemplary embodiment.
  • cylindrical blank 3 by stamping a metal blank to form a cup, deep-drawing from the bottom of the cup to reduce the diameter of the bottom and stretching the edges of the re-drawn cup.
  • the area of diameter D is no longer adjacent to the bottom.
  • a shrinking operation is carried out on the part of the peripheral skirt of the blank 3 located above zone 2A of the peripheral skirt 2 of the box formed to bring it to a determined diameter D1 less than the diameter D of zone 2A.
  • the diameter D1 is equal to the diameter of zone 2C of the peripheral skirt 2 of the box formed.
  • This shrinking operation is carried out in one or several passes using a known type of tool consisting of a matrix with an input profile conical and a cylindrical outlet profile, associated with a cylindrical part which guides the wall formed at the outlet of the matrix.
  • the force required to allow the deformation metal comes from the thrust applied to the bottom of the box and transmitted axially by its skirt peripheral.
  • the geometry of the different matrices used in each forming step depends on the desired profile in the intermediate portion 2B so to obtain the desired profile in said intermediate portion 2B.
  • the process according to the invention consists in performing at least one expansion operation of the part of the peripheral skirt of blank 3, located above the area of diameter D to carry out the succession of zones of different diameters of the peripheral skirt 2 of the box formed.
  • the third step consists, as shown in Fig. 4, to carry out an expansion of the part of the peripheral skirt of the blank 3 located above zone 2C previously constricted of the peripheral skirt 2 of the box formed, to bring it to the diameter D2.
  • This expansion operation can be carried out using different techniques.
  • the technique of matrix expansion consists in forcing the free edge of the peripheral skirt of the blank 3 in a matrix having a profile cylindrical inlet and a conical outlet profile, associated with a part ensuring the guidance of the wall formed at the outlet of the matrix.
  • the geometry of the different matrices used in each type of forming depends on the desired profile in the intermediate 2D portion.
  • the expansion technique can also be a mechanical expansion forming technique using of a sector tool or an expansion technique to using an incompressible fluid such as air, nitrogen or an oil.
  • the fourth step shown in FIG. 5, consists in carrying out a new shrinking operation of the part of the peripheral skirt of the blank 3, located above zone 2E, previously expanded, to bring it to diameter D3 taking care to conform the intermediate portion 2F according to the desired profile.
  • the fifth step shown in FIG. 6, consists in carrying out a new expansion operation of the part of the peripheral skirt of the blank 3, located above the 2G zone, previously narrowed, to bring it to diameter D4, taking care to conform the intermediate portion 2H according to the desired profile.
  • the sixth step is to perform a final operation to shrink the part of the peripheral skirt of the blank 3, located above the zone 2I, previously expanded, to bring it to the diameter D5, taking care to conform the portion intermediate 2J according to the desired profile, and to achieve the planking used for crimping the cover.
  • the box form according to a second embodiment comprises a bottom 10 and a peripheral skirt 11 formed integrally with the bottom 10.
  • zone 11C located above zone 11A adjacent to bottom 10 has a diameter D6 greater than the diameter D of zone 11A of the peripheral skirt 11 of the box formed.
  • the manufacturing process according to the invention of such a form box consists, in a first step, to be carried out for example by stamping-ironing from a metal blank made of steel, or aluminum or aluminum alloy, a cylindrical blank of diameter equal to the diameter D of the zone 11A of the skirt peripheral 11 adjacent to the bottom 10, then, in a second step, to perform a shrinking operation of the part of the peripheral skirt of the blank for bring it to the determined diameter less than the diameter D from zone 11A.
  • this diameter can be equal to the diameter of the skirt area device 11 of the lower formed box diameter, i.e. the diameter D8 in FIG. 7.
  • the diameter D8 will be chosen smaller than this diameter D, because it is absolutely essential to start with a shrinking operation to be able to make a form box with rates expansion greater than 1% from a blank obtained for example by stamping-ironing a blank metallic.
  • the third step of the process of the invention consists in perform the expansion, in one or more operations, zones 11C and 11E of the peripheral skirt of the blank to give each of these areas the desired profile.
  • the first step consisted in making by stamping-ironing, a cylindrical blank with a diameter equal to the diameter D.
  • the second step of performing the shrinking operation is in this case carried out from of zone 11C of diameter D6.
  • the important characteristic of method according to the invention lies in the fact of starting forming the blank by stamping and ironing by a shrinking operation.
  • Tests have been carried out on bodies of boxes with a diameter of 66mm, varying the rate from the first operation and by performing then a maximum global expansion.
  • the manufacturing process for shaped boxes according to the invention allows to form boxes with more marked curves and this process is easy to implement industrially because the tools for carrying out shrinking and expansion operations are known and used by packaging manufacturers metallic.
  • the process according to the invention is not limited stamped-ironed boxes, but can also be applied for the realization of shaped boxes from a blank obtained by stamping-re-stamping a metal blank made of steel, or aluminum or aluminum alloy.
  • the expansion rate goes from 3% at around 6%.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Table Equipment (AREA)

Description

La présente invention a pour objet un procédé de fabrication d'une boíte métallique de forme, selon le préambule de la revendication 1, du type boíte-boisson, et plus particulièrement une boíte métallique de forme comprenant, d'une part, un fond et une jupe périphérique comportant une succession de zones de différents diamètres et, d'autre part, un couvercle serti sur la jupe périphérique.The subject of the present invention is a method manufacturing a metal can of shape, according to preamble of claim 1, of the type drink box, and more particularly a box metallic shape comprising, on the one hand, a bottom and a peripheral skirt comprising a succession of zones of different diameters and, on the other hand, a cover set on the peripheral skirt.

Il est connu de réaliser des boítes métallique de forme constituées d'une jupe périphérique comportant une succession de zones de différents diamètres, d'un fond serti à une extrémité de la jupe périphérique, et d'un couvercle serti à l'autre extrémité de ladite jupe périphérique. Ce couvercle est muni par exemple d'un dispositif à ouverture facile par rupture d'une ligne de moindre résistance ou d'un col taraudé destiné à recevoir un bouchon à vis.It is known to make metal boxes shaped consisting of a peripheral skirt comprising a succession of zones of different diameters, a bottom set at one end of the peripheral skirt, and a cover crimped at the other end of said peripheral skirt. This cover is provided for example with a easy opening device by breaking a line of lower resistance or a threaded neck intended to receive a screw cap.

La jupe périphérique de ce type de boíte métallique est constituée d'une virole cylindrique soudée longitudinalement et expansée pour ménager la succession de zones de différents diamètres.The peripheral skirt of this type of box metallic consists of a welded cylindrical shell longitudinally and expanded to spare the succession zones of different diameters.

Généralement, la jupe périphérique est réalisée à partir d'un flan métallique en acier doux à basse teneur en carbone et ayant une limite d'élasticité environ égale à 250 MPa.Generally, the peripheral skirt is produced from a mild steel metal blank with low carbon and with elastic limit approximately equal to 250 MPa.

Un tel acier permet de réaliser sans grande difficulté une expansion de la virole soudée avec un taux d'expansion calculé selon la formule : D final - D initialD initial x 100 pouvant aller jusqu'à 20%, D initial étant le diamètre initial de la virole soudée et D final étant le diamètre de la virole soudée après expansion.Such a steel allows an expansion of the welded shell without great difficulty with an expansion rate calculated according to the formula: D final - D initial D initial x 100 up to 20%, initial D being the initial diameter of the welded shell and final D being the diameter of the welded shell after expansion.

Pour fabriquer ce type de boíte, on réalise la virole soudée, on expanse ladite virole pour obtenir une jupe périphérique comportant une succession de zones de différents diamètres, et on sertit un fond et un couvercle respectivement à chaque extrémité de la virole.To make this type of box, we realize the welded shell, the said shell is expanded to obtain a peripheral skirt comprising a succession of zones of different diameters, and we crimp a bottom and a cover respectively at each end of the shell.

L'expansion de la virole s'effectue généralement selon un procédé de formage à l'air ou à l'azote sous pression ou un procédé de formage par fluide incompressible.The expansion of the shell generally takes place using an air or nitrogen forming process under pressure or a fluid forming process incompressible.

Il est également connu de réaliser une boíte métallique, du type boíte-boisson, constituée, d'une part, d'un fond et d'une jupe périphérique venue de matière avec le fond et, d'autre part, d'un couvercle serti sur la jupe périphérique (voir par exemple WO-A-94 16842 sur lequel le préambule de la revendication 1 est fondé).It is also known to make a box metallic, of the drink-can type, consisting of part, a bottom and a peripheral skirt from material with the bottom and, on the other hand, a cover crimped on the peripheral skirt (see for example WO-A-94 16842 on which the preamble of claim 1 is founded).

Le fond et la jupe périphérique venue de matière avec ledit fond sont fabriqués notamment par emboutissage-repassage à partir d'une coupelle découpée dans un flan métallique ou une bande.The bottom and the peripheral skirt from material with said bottom are manufactured in particular by stamping-ironing from a cut-out cup in a metal blank or strip.

A cet effet, la coupelle subit d'abord un emboutissage par rétreint relativement sévère sur une presse qui comporte de manière classique, d'une part, un poinçon fixe et un support formant un serre-flan périphérique coulissant autour dudit poinçon et sur lesquels repose la coupelle et, d'autre part, une matrice destinée à être appliquée sur la coupelle suivant une force transmise verticalement par un coulisseau supérieur .For this purpose, the cup first undergoes a relatively severe swaging on a press which conventionally comprises, on the one hand, a fixed punch and a support forming a peripheral blank holder sliding around said punch and on which rests the cup and, on the other hand, a matrix intended to be applied to the cup with force vertically transmitted by an upper slide.

La coupelle comportant un fond et un bord formé lors de l'emboutissage, est ensuite soit calibrée par un léger emboutissage sans utilisation d'un serre-flan, soit réemboutie avec un serre-flan, puis est soumise à une opération de repassage qui consiste à étirer au moyen d'une étireuse, par des réductions successives, le bord pour former progressivement la jupe périphérique de la boíte.The cup with a bottom and an edge formed during stamping, is then either calibrated by a light drawing without the use of a blank holder, either re-stamped with a blank holder, then is subject to an ironing operation which consists of stretch by means of a drawing machine, by reductions successive, the edge to gradually form the skirt device of the box.

Ensuite, le fond est formé sur l'étireuse pour lui conférer une géométrie déterminée et le col de la jupe périphérique est formé, soit selon une technique de rétreint avec matrice, soit selon une technique de rétreint à la molette.Then the bottom is formed on the drawing machine to give it a determined geometry and the neck of the peripheral skirt is formed, either according to a technique shrinking with matrix, either using a shrunk with the wheel.

La technique de rétreint avec matrice consiste à forcer le col dans une matrice possédant un profil d'entrée conique et un profil de sortie cylindrique. Une pièce cylindrique assure le guidage de la paroi formée en sortie de matrice.The shrinking technique with matrix is to force the cervix into a matrix with a conical inlet profile and a cylindrical outlet profile. A cylindrical piece guides the wall formed at the outlet of the matrix.

La force requise pour permettre la déformation du métal provient de la poussée appliquée sur le fond de la boíte et transmise axialement par sa jupe périphérique.The force required to allow the deformation metal comes from the thrust applied to the bottom of the box and transmitted axially by its skirt peripheral.

La technique de rétreint à la molette consiste à entraíner la boíte en rotation qui est maintenue entre un poussoir et un anneau de centrage. Le profil du col est obtenu par les déplacements simultanés des molettes, de l'anneau de centrage et du poussoir.The wheel shrinking technique consists in driving the box in rotation which is held between a pusher and a centering ring. The profile of the cervix is obtained by simultaneous movements knobs, centering ring and pusher.

Ce type de boíte est généralement réalisé à partir d'un flan en acier à très basse teneur en carbone.This type of box is generally made at from a very low carbon steel blank.

Après étirage des bords de la jupe périphérique, le métal est fortement écroui de sorte que sa limite d'élasticité dans les parois de la jupe périphérique avoisine les 700 MPa et même dépasse parfois cette valeur, ce qui lui confère une aptitude à l'expansion pratiquement nulle.After stretching the edges of the peripheral skirt, the metal is strongly hardened so that its limit of elasticity in the walls of the peripheral skirt is around 700 MPa and sometimes even exceeds this value, which gives it an ability to expand practically zero.

Le taux d'expansion global possible de la jupe périphérique est inférieur à 1%, voire pour les très faibles épaisseurs, inférieur à 0,5%.The overall possible rate of expansion of the peripheral skirt is less than 1%, even for very thin, less than 0.5%.

En revanche, l'avantage d'une telle boíte est qu'elle permet de très faibles épaisseurs, car le métal constitutif est un métal très raide possédant des caractéristiques mécaniques élevées, ce qui induit un faible poids et un faible coût de matière.However, the advantage of such a box is that it allows very small thicknesses, because the metal constituent is a very stiff metal with high mechanical characteristics, which induces a low weight and low material cost.

De plus, une telle boíte est réalisée en deux pièces, le fond et la jupe périphérique étant venue de matière, ce qui lui confère un avantage du point de vue esthétique.In addition, such a box is made in two pieces, the bottom and the peripheral skirt having come from material, which gives it an advantage from the point of view aesthetic.

L'invention a pour but de proposer un procédé de fabrication d'une boíte métallique de forme obtenue par exemple par emboutissage-repassage, du type boíte-boisson, comprenant un fond et une jupe périphérique venue de matière avec ledit fond, qui permet d'obtenir au niveau de la jupe périphérique un taux d'expansion supérieur à 2%.The object of the invention is to propose a method for manufacturing a metal box of obtained shape for example by stamping-ironing, of the drink-can type, comprising a bottom and a peripheral skirt coming of matter with said bottom, which allows to obtain expansion rate at the peripheral skirt greater than 2%.

L'invention a donc pour objet un procédé de fabrication d'une boíte métallique de forme, comprenant, d'une part, un fond et une jupe périphérique comportant une succession de zones de différents diamètres et, d'autre part, un couvercle serti sur la jupe périphérique, dans lequel
on réalise à partir d'un flan métallique une ébauche cylindrique constituée d'un fond et d'une jupe périphérique de diamètre égal au diamètre D d'une zone de la jupe périphérique de la boíte, caractérisé en ce que:

  • on effectue une opération de rétreint de la partie de la jupe périphérique de l'ébauche située au-dessus de ladite zone de diamètre D de la jupe périphérique de la boíte formée pour l'amener à un diamètre D1, D8 déterminé inférieur au diamètre D,
  • et on effectue au moins une opération d'expansion de la partie de la jupe périphérique de l'ébauche située au dessus de ladite zone de diamètre D pour réaliser la succession de zones de différents diamètres de ladite jupe périphérique.
The invention therefore relates to a method of manufacturing a shaped metal box, comprising, on the one hand, a bottom and a peripheral skirt comprising a succession of zones of different diameters and, on the other hand, a crimped cover on the peripheral skirt, in which
a cylindrical blank consisting of a bottom and a peripheral skirt of diameter equal to the diameter D of an area of the peripheral skirt of the box is produced from a metal blank, characterized in that:
  • we carry out an operation of constriction of the part of the peripheral skirt of the blank located above said zone of diameter D of the peripheral skirt of the box formed to bring it to a determined diameter D1, D8 less than diameter D ,
  • and at least one expansion operation is carried out of the part of the peripheral skirt of the blank located above said zone of diameter D to produce the succession of zones of different diameters of said peripheral skirt.

Selon d'autres caractéristiques préférées de l'invention :

  • après avoir effectué l'opération de rétreint de la partie de la jupe périphérique de l'ébauche située au-dessus de la zone de diamètre D, on effectue une seule opération d'expansion pour réaliser la succession des zones de différents diamètres de ladite jupe périphérique.
  • le diamètre D1, D8 de la partie de la jupe périphérique de l'ébauche, située au dessus de la zone de diamètre D est égal au diamètre de la zone de la jupe périphérique de plus faible diamètre de la boíte formée,
  • après avoir effectué l'opération de rétreint de la partie de la jupe périphérique de l'ébauche, située au-dessus de la zone de diamètre D, on effectue une succession d'opérations, d'expansion et de rétreint sur toute la partie de la jupe périphérique de l'ébauche située au-dessus de la zone précédemment rétreinte ou expansée,
  • l'ébauche est réalisée par emboutissage-repassage d'un flan métallique en acier, ou en aluminium ou en alliage d'aluminium,
  • l'ébauche est réalisée par emboutissage - réemboutissage d'un flan métallique en acier ou en aluminium ou en alliage d'aluminium.
According to other preferred characteristics of the invention:
  • after having carried out the operation of shrinking the part of the peripheral skirt of the blank situated above the zone of diameter D, a single expansion operation is carried out to carry out the succession of the zones of different diameters of said skirt peripheral.
  • the diameter D1, D8 of the part of the peripheral skirt of the blank, located above the zone of diameter D is equal to the diameter of the zone of the peripheral skirt of smaller diameter of the box formed,
  • after carrying out the operation of shrinking the part of the peripheral skirt of the blank, situated above the zone of diameter D, a succession of operations is carried out, of expansion and of shrinking over the whole part of the peripheral skirt of the blank located above the previously constricted or expanded area,
  • the blank is produced by stamping-ironing a metal blank in steel, or in aluminum or aluminum alloy,
  • the roughing is carried out by stamping - re-stamping of a metal blank in steel or aluminum or aluminum alloy.

Les caractéristiques et avantages de l'invention apparaítront au cours de la description qui va suivre, donnée uniquement à titre d'exemple et faite en référence aux dessins annexés, sur lesquels :

  • la Fig. 1 est une vue en demi-coupe longitudinale d'un premier mode de réalisation d'une boíte de forme obtenue par le procédé selon l'invention,
  • les Figs. 2 à 6 sont des vues en demi-coupe longitudinale montrant les diverses étapes du procédé de fabrication de la boíte de forme de la Fig. 1,
  • la Fig. 7 est une vue en demi-coupe longitudinale d'un second mode de réalisation d'une boíte de forme obtenue par le procédé selon l'invention.
The characteristics and advantages of the invention will become apparent during the description which follows, given solely by way of example and made with reference to the accompanying drawings, in which:
  • Fig. 1 is a view in longitudinal half-section of a first embodiment of a shaped box obtained by the method according to the invention,
  • Figs. 2 to 6 are views in longitudinal half-section showing the various stages of the manufacturing process of the form box of FIG. 1,
  • Fig. 7 is a view in longitudinal half-section of a second embodiment of a shaped box obtained by the method according to the invention.

Il est à noter que sur ces figures, le profil des boítes représentées est volontairement exagéré pour des raisons de clarté.Note that in these figures, the profile of the boxes shown is deliberately exaggerated for reasons of clarity.

Comme on le voit sur la Fig. 1, la boíte de forme du type boíte-boisson comprend un fond 1 et une jupe périphérique 2 venue de matière avec ledit fond 1.As seen in Fig. 1, the box of shape of the drink-box type comprises a bottom 1 and a peripheral skirt 2 formed integrally with said bottom 1.

La jupe périphérique 2 comporte une succession de zones de diamètres différents :

  • une zone 2A adjacente au fond 1 et de diamètre D,
  • une portion intermédiaire 2B située au dessus de la zone 2A par rapport au fond 1 et adjacente à celle-ci, dans laquelle le diamètre de la jupe périphérique 2 décroít,
  • une zone 2C située au-dessus de la portion intermédiaire 2B et adjacente à celle-ci, de diamètre D1 inférieur au diamètre D de la zone 2A,
  • une portion intermédiaire 2D située au-dessus de la zone 2C et adjacente à celle-ci, dans laquelle le diamètre de la jupe périphérique 2 croít,
  • une zone 2E située au-dessus de la portion intermédiaire 2D et adjacente à celle-ci, de diamètre D2 supérieur au diamètre D1 de la zone 2C,
  • une portion intermédiaire 2F située au-dessus de la zone 2E et adjacente à celle-ci, dans laquelle le diamètre de la jupe périphérique 2 décroít,
  • une zone 2G située au-dessus de la portion intermédiaire 2F et adjacente à celle-ci, de diamètre D3 inférieur au diamètre D2 de la zone 2E,
  • une portion intermédiaire 2H située au-dessus de la zone 2G et adjacente à celle-ci, dans laquelle le diamètre de la jupe périphérique 2 croít,
  • une zone 2I située au-dessus de la portion intermédiaire 2H et adjacente à celle-ci, de diamètre D4 supérieur au diamètre D3 de la zone 2G,
  • une portion intermédiaire 2J située au-dessus de la zone 2I et adjacente à celle-ci, dans laquelle le diamètre de la jupe périphérique 2 décroít, cette zone étant appelée souvent col dans le cas d'une boíte-boisson,
  • une zone 2K située au dessus de la portion intermédiaire 2J et adjacente à celle-ci, de diamètre D5 inférieur au diamètre D4 de la zone 2I,
  • et enfin, une zone 2L correspondant au bordage servant au sertissage d'un couvercle, non représenté, après remplissage de la boíte.
The peripheral skirt 2 comprises a succession of zones of different diameters:
  • a zone 2A adjacent to the bottom 1 and of diameter D,
  • an intermediate portion 2B located above the zone 2A relative to the bottom 1 and adjacent to it, in which the diameter of the peripheral skirt 2 decreases,
  • a zone 2C situated above and adjacent to the intermediate portion 2B, of diameter D1 less than the diameter D of zone 2A,
  • a 2D intermediate portion located above and adjacent to the area 2C, in which the diameter of the peripheral skirt 2 increases,
  • a zone 2E situated above and adjacent to the intermediate portion 2D, of diameter D2 greater than the diameter D1 of zone 2C,
  • an intermediate portion 2F located above and adjacent to the area 2E, in which the diameter of the peripheral skirt 2 decreases,
  • a zone 2G situated above and adjacent to the intermediate portion 2F, of diameter D3 less than the diameter D2 of zone 2E,
  • an intermediate portion 2H situated above and adjacent to the area 2G, in which the diameter of the peripheral skirt 2 increases,
  • a zone 2I situated above and adjacent to the intermediate portion 2H, of diameter D4 greater than the diameter D3 of the zone 2G,
  • an intermediate portion 2J situated above and adjacent to the area 2I, in which the diameter of the peripheral skirt 2 decreases, this area often being called a neck in the case of a drink can,
  • a zone 2K situated above and adjacent to the intermediate portion 2J, of diameter D5 less than the diameter D4 of zone 2I,
  • and finally, an area 2L corresponding to the planking used for crimping a cover, not shown, after filling the box.

Pour réaliser une telle boíte de forme, le procédé selon l'invention consiste, dans une première étape représentée à la Fig. 2, à réaliser par exemple par emboutissage-repassage à partir d'un flan métallique, en acier, ou en aluminium ou en alliage d'aluminium, une ébauche cylindrique 3 de diamètre égal au diamètre D de la zone 2A de la jupe périphérique 2 de la boíte formée, adjacente au fond 1 dans cet exemple de réalisation.To make such a box shape, the method according to the invention consists, in a first step shown in FIG. 2, to be carried out for example by stamping-ironing from a metal blank, in steel, or aluminum or aluminum alloy, a cylindrical blank 3 of diameter equal to diameter D of zone 2A of the peripheral skirt 2 of the box formed, adjacent to the bottom 1 in this exemplary embodiment.

Dans cet exemple, on réalise l'ébauche cylindrique 3 par emboutissage d'un flan métallique pour former une coupelle et étirage des bords de ladite coupelle.In this example, we make the rough cylindrical 3 by stamping a metal blank for form a cup and stretch the edges of said cup.

Dans un autre exemple non représenté, on peut réaliser l'ébauche cylindrique 3 par emboutissage d'un flan métallique pour former une coupelle, réemboutissage du fond de la coupelle pour diminuer le diamètre du fond et étirage des bords de la coupelle réemboutie.In another example not shown, we can make the cylindrical blank 3 by stamping a metal blank to form a cup, deep-drawing from the bottom of the cup to reduce the diameter of the bottom and stretching the edges of the re-drawn cup.

Dans ce cas, la zone de diamètre D n'est plus adjacente au fond.In this case, the area of diameter D is no longer adjacent to the bottom.

Dans une seconde étape représentée à la Fig. 3, on effectue une opération de rétreint de la partie de la jupe périphérique de l'ébauche 3 située au-dessus de la zone 2A de la jupe périphérique 2 de la boíte formée pour l'amener à un diamètre D1 déterminé inférieur au diamètre D de la zone 2A.In a second step shown in FIG. 3, a shrinking operation is carried out on the part of the peripheral skirt of the blank 3 located above zone 2A of the peripheral skirt 2 of the box formed to bring it to a determined diameter D1 less than the diameter D of zone 2A.

Dans cet exemple de réalisation, le diamètre D1 est égal au diamètre de la zone 2C de la jupe périphérique 2 de la boíte formée.In this embodiment, the diameter D1 is equal to the diameter of zone 2C of the peripheral skirt 2 of the box formed.

Cette opération de rétreint s'effectue en une ou plusieurs passes au moyen d'un outil de type connu constitué d'une matrice possédant un profil d'entrée conique et un profil de sortie cylindrique, associée à une pièce cylindrique qui assure le guidage de la paroi formée en sortie de matrice.This shrinking operation is carried out in one or several passes using a known type of tool consisting of a matrix with an input profile conical and a cylindrical outlet profile, associated with a cylindrical part which guides the wall formed at the outlet of the matrix.

La force requise pour permettre la déformation du métal provient de la poussée appliquée sur le fond de la boíte et transmise axialement par sa jupe périphérique.The force required to allow the deformation metal comes from the thrust applied to the bottom of the box and transmitted axially by its skirt peripheral.

Pour éviter le phénomène d'écrasement du fond 1 et de la jupe périphérique 2, on applique à l'intérieur de l'ébauche 3, pendant l'opération de rétreint, une pression d'air comprise entre 1 et 6 bars.To avoid the phenomenon of crushing the bottom 1 and the peripheral skirt 2, we apply inside of the blank 3, during the shrinking operation, a air pressure between 1 and 6 bars.

Pour atteindre le diamètre souhaité, plusieurs réductions successives sont souvent nécessaires, chacune étant une étape de formage distincte.To reach the desired diameter, several successive reductions are often necessary, each being a separate forming step.

La géométrie des différentes matrices utilisées dans chaque étape de formage est fonction du profil désiré dans la portion intermédiaire 2B afin d'obtenir le profil désiré dans ladite portion intermédiaire 2B.The geometry of the different matrices used in each forming step depends on the desired profile in the intermediate portion 2B so to obtain the desired profile in said intermediate portion 2B.

Après cette opération de rétreint, le procédé selon l'invention consiste à effectuer au moins une opération d'expansion de la partie de la jupe périphérique de l'ébauche 3, située au-dessus de la zone de diamètre D pour réaliser la succession de zones de différents diamètres de la jupe périphérique 2 de la boíte formée.After this shrinking operation, the process according to the invention consists in performing at least one expansion operation of the part of the peripheral skirt of blank 3, located above the area of diameter D to carry out the succession of zones of different diameters of the peripheral skirt 2 of the box formed.

Pour réaliser la boíte de forme telle que représenté sur la Fig. 1, après avoir effectué l'opération de rétreint de la partie de la jupe périphérique de l'ébauche 3 située au-dessus de la zone 2A de la boíte formée,on effectue une succession d'opérations d'expansion et de rétreint sur toute la partie de la jupe périphérique de l'ébauche 3 située au-dessus de la zone précédemment rétreinte ou expansée.To make the shape box such as shown in Fig. 1, after performing the operation shrinking of the peripheral skirt part of the blank 3 located above zone 2A of the box formed, a succession of expansion operations is carried out and shrinking all over the skirt device of the blank 3 located above the zone previously shrunk or expanded.

Ainsi, pour réaliser la boíte représentée sur la Fig. 1, la troisième étape consiste, comme représentée à la Fig. 4, à effectuer une expansion de la partie de la jupe périphérique de l'ébauche 3 située au-dessus de la zone 2C préalablement rétreinte de la jupe périphérique 2 de la boíte formée, pour l'amener au diamètre D2.So, to make the box shown on Fig. 1, the third step consists, as shown in Fig. 4, to carry out an expansion of the part of the peripheral skirt of the blank 3 located above zone 2C previously constricted of the peripheral skirt 2 of the box formed, to bring it to the diameter D2.

Cette opération d'expansion peut s'effectuer selon différentes techniques.This expansion operation can be carried out using different techniques.

La technique de l'expansion avec matrice consiste à forcer le bord libre de la jupe périphérique de l'ébauche 3 dans une matrice possédant un profil d'entrée cylindrique et un profil de sortie conique, associée à une pièce assurant le guidage de la paroi formée en sortie de matrice.The technique of matrix expansion consists in forcing the free edge of the peripheral skirt of the blank 3 in a matrix having a profile cylindrical inlet and a conical outlet profile, associated with a part ensuring the guidance of the wall formed at the outlet of the matrix.

Pour atteindre le diamètre D2 souhaité, plusieurs expansions successives sont souvent nécessaires, chacune étant une étape de formage distincte.To reach the desired diameter D2, several successive expansions are often necessary, each being a separate forming step.

La géométrie des différentes matrices utilisées dans chaque type de formage est fonction du profil désiré dans la portion intermédiaire 2D.The geometry of the different matrices used in each type of forming depends on the desired profile in the intermediate 2D portion.

La technique d'expansion peut également être une technique de formage par expansion mécanique au moyen d'un outil à secteurs ou une technique d'expansion à l'aide d'un fluide incompressible tel que de l'air, de l'azote ou une huile.The expansion technique can also be a mechanical expansion forming technique using of a sector tool or an expansion technique to using an incompressible fluid such as air, nitrogen or an oil.

La quatrième étape, représentée à la Fig. 5, consiste à effectuer une nouvelle opération de rétreint de la partie de la jupe périphérique de l'ébauche 3, située au-dessus de la zone 2E, préalablement expansée, pour l'amener au diamètre D3 en prenant soin de conformer la portion intermédiaire 2F selon le profil désiré.The fourth step, shown in FIG. 5, consists in carrying out a new shrinking operation of the part of the peripheral skirt of the blank 3, located above zone 2E, previously expanded, to bring it to diameter D3 taking care to conform the intermediate portion 2F according to the desired profile.

La cinquième étape, représentée à la Fig. 6, consiste à effectuer une nouvelle opération d'expansion de la partie de la jupe périphérique de l'ébauche 3, située au-dessus de la zone 2G, préalablement rétreinte, pour l'amener au diamètre D4, en prenant soin de conformer la portion intermédiaire 2H selon la profil désiré.The fifth step, shown in FIG. 6, consists in carrying out a new expansion operation of the part of the peripheral skirt of the blank 3, located above the 2G zone, previously narrowed, to bring it to diameter D4, taking care to conform the intermediate portion 2H according to the desired profile.

Enfin, la sixième étape consiste à effectuer une dernière opération de rétreint de la partie de la jupe périphérique de l'ébauche 3, située au dessus de la zone 2I, préalablement expansée, pour l'amener au diamètre D5, en prenant soin de conformer la portion intermédiaire 2J selon le profil désiré, et à réaliser le bordage servant au sertissage du couvercle.Finally, the sixth step is to perform a final operation to shrink the part of the peripheral skirt of the blank 3, located above the zone 2I, previously expanded, to bring it to the diameter D5, taking care to conform the portion intermediate 2J according to the desired profile, and to achieve the planking used for crimping the cover.

Les diverses opérations de rétreint et d'expansion telles que décrites pour réaliser les opérations de la troisième à la sixième étape sont par exemple les mêmes techniques que celles décrites pour réaliser les opérations de la première et seconde étape.The various necking operations and expansion as described to achieve the operations from third to sixth stage are by example the same techniques as those described for carry out the operations of the first and second stage.

Ainsi que représenté à la Fig. 7, la boíte de forme selon un second mode de réalisation comprend un fond 10 et une jupe périphérique 11 venue de matière avec le fond 10.As shown in FIG. 7, the box form according to a second embodiment comprises a bottom 10 and a peripheral skirt 11 formed integrally with the bottom 10.

La jupe périphérique 11 comporte une successions de zones de diamètres différents :

  • une zone 11A adjacente au fond 10 et de diamètre D,
  • une portion intermédiaire 11B située au-dessus de la zone 11a et adjacente à celle-ci dans laquelle le diamètre de la jupe périphérique 11 croít,
  • une zone 11C située au-dessus de la portion intermédiaire 11b et adjacente à celle-ci, de diamètre D6 supérieur au diamètre D de la zone 11A,
  • une portion intermédiaire 11D située au-dessus de la zone 11C et adjacente à celle-ci, dans laquelle le diamètre de la jupe périphérique 11 décroít,
  • une zone 11E située au dessus de la portion intermédiaire 11D et adjacente à celle-ci, de diamètre D7 inférieur au diamètre D6 de la zone 11C et supérieur au diamètre D de la zone 11A,
  • une portion intermédiaire 11F située au dessus de la zone 11E et adjacente à celle-ci, dans laquelle le diamètre de la jupe périphérique 11 décroít,
  • une zone 11G située au-dessus de la portion intermédiaire 11F et adjacente à celle-ci, de diamètre D8, inférieur au diamètre D7 de la zone 11E,
  • et enfin une zone 11H correspondant au bordage pour le sertissage d'un couvercle, non représenté, après remplissage de la boíte.
The peripheral skirt 11 comprises a succession of zones of different diameters:
  • a zone 11A adjacent to the bottom 10 and of diameter D,
  • an intermediate portion 11B situated above and adjacent to the zone 11a in which the diameter of the peripheral skirt 11 increases,
  • a zone 11C situated above and adjacent to the intermediate portion 11b, of diameter D6 greater than the diameter D of the zone 11A,
  • an intermediate portion 11D situated above and adjacent to the area 11C, in which the diameter of the peripheral skirt 11 decreases,
  • a zone 11E situated above and adjacent to the intermediate portion 11D, of diameter D7 less than the diameter D6 of the zone 11C and greater than the diameter D of the zone 11A,
  • an intermediate portion 11F located above and adjacent to the area 11E, in which the diameter of the peripheral skirt 11 decreases,
  • a zone 11G situated above and adjacent to the intermediate portion 11F, of diameter D8, less than the diameter D7 of the zone 11E,
  • and finally a zone 11H corresponding to the planking for crimping a cover, not shown, after filling the box.

La particularité d'une telle boíte par rapport à la boíte représentée à la Fig. 1 est que la zone 11C située au-dessus de la zone 11A adjacente au fond 10 présente un diamètre D6 supérieur au diamètre D de la zone 11A de la jupe périphérique 11 de la boíte formée.The peculiarity of such a box by compared to the box shown in FIG. 1 is that the zone 11C located above zone 11A adjacent to bottom 10 has a diameter D6 greater than the diameter D of zone 11A of the peripheral skirt 11 of the box formed.

Le procédé de fabrication selon l'invention d'une telle boíte de forme consiste, dans une première étape, à réaliser par exemple par emboutissage-repassage à partir d'un flan métallique en acier, ou en aluminium ou en alliage d'aluminium, une ébauche cylindrique de diamètre égal au diamètre D de la zone 11A de la jupe périphérique 11 adjacente au fond 10, puis, dans une seconde étape, à effectuer une opération de rétreint de la partie de la jupe périphérique de l'ébauche pour l'amener au diamètre déterminé inférieur au diamètre D de la zone 11A.The manufacturing process according to the invention of such a form box consists, in a first step, to be carried out for example by stamping-ironing from a metal blank made of steel, or aluminum or aluminum alloy, a cylindrical blank of diameter equal to the diameter D of the zone 11A of the skirt peripheral 11 adjacent to the bottom 10, then, in a second step, to perform a shrinking operation of the part of the peripheral skirt of the blank for bring it to the determined diameter less than the diameter D from zone 11A.

Dans un tel exemple de réalisation, ce diamètre peut être égal au diamètre de la zone de la jupe périphérique 11 de la boíte formée de plus faible diamètre, soit le diamètre D8 sur la Fig. 7.In such an exemplary embodiment, this diameter can be equal to the diameter of the skirt area device 11 of the lower formed box diameter, i.e. the diameter D8 in FIG. 7.

Lorsque la zone de la jupe périphérique 11 de la boíte formée, de plus faible diamètre est la zone 11A adjacente au fond 10 de la boíte, le diamètre D8 sera choisi inférieur à ce diamètre D, car il est absolument indispensable de commencer par une opération de rétreint pour pouvoir réaliser une boíte de forme avec des taux d'expansion supérieurs à 1% à partir d'une ébauche obtenue par exemple par emboutissage-repassage d'un flan métallique.When the area of the peripheral skirt 11 of the box formed, of smaller diameter is the zone 11A adjacent to the bottom 10 of the box, the diameter D8 will be chosen smaller than this diameter D, because it is absolutely essential to start with a shrinking operation to be able to make a form box with rates expansion greater than 1% from a blank obtained for example by stamping-ironing a blank metallic.

Après avoir effectué cette étape de rétreint, la troisième étape du procédé de l'invention consiste à effectuer l'expansion, en une ou plusieurs opérations, des zones 11C et 11E de la jupe périphérique de l'ébauche pour donner à chacune de ces zones le profil désiré.After performing this shrinking step, the third step of the process of the invention consists in perform the expansion, in one or more operations, zones 11C and 11E of the peripheral skirt of the blank to give each of these areas the desired profile.

Dans cet exemple de réalisation, la première étape a consisté à réaliser par emboutissage-repassage, une ébauche cylindrique de diamètre égal au diamètre D.In this exemplary embodiment, the first step consisted in making by stamping-ironing, a cylindrical blank with a diameter equal to the diameter D.

Selon une variante, il est possible de réaliser dans une première étape par emboutissage ou emboutissage-repassage une ébauche cylindrique de diamètre égal au diamètre D6 correspondant à la zone 11C de la figure 7, puis de réemboutir cette ébauche pour former le fond et la zone 11a de diamètre D inférieur au diamètre D6.According to a variant, it is possible to in a first step by stamping or stamping-ironing a cylindrical blank of diameter equal to diameter D6 corresponding to zone 11C in Figure 7, then re-stamp this blank to form the bottom and the area 11a of diameter D less than diameter D6.

La seconde étape consistant à effectuer l'opération de rétreint est dans ce cas réalisée à partir de la zone 11C de diamètre D6.The second step of performing the shrinking operation is in this case carried out from of zone 11C of diameter D6.

Pour réaliser la boíte de forme telle que représentée à la Fig. 1, il aurait également été possible d'effectuer, après la première étape de fabrication de l'ébauche de diamètre D par emboutissage-repassage d'un flan métallique en acier, ou en aluminium ou en alliage d'aluminium, une seconde étape consistant à réaliser une opération de rétreint de la partie de la jupe périphérique de l'ébauche 3 située au-dessus de la zone 2A de la jupe périphérique 2 de la boíte formée pour l'amener au diamètre de la zone de ladite jupe périphérique 2 de plus faible diamètre, soit au diamètre D5 de la zone 2K.To make the shape box such as shown in FIG. 1, it would also have been possible to carry out, after the first manufacturing step of the blank of diameter D by stamping-ironing a metal blank in steel, or aluminum or alloy of aluminum, a second step consisting in carrying out a shrinking operation of the peripheral skirt part of blank 3 located above zone 2A of the peripheral skirt 2 of the box formed to bring it to diameter of the zone of said peripheral skirt 2 more small diameter, that is to say the diameter D5 of the zone 2K.

Après, on effectue une opération d'expansion en plusieurs expansions successives, pour obtenir les zones 2B et 2I.Afterwards, an expansion operation is carried out in several successive expansions, to obtain the zones 2B and 2I.

Le choix de l'une ou l'autre des variantes de réalisation du procédé de l'invention pour réaliser la boíte de forme telle que représentée à la Fig. 1 dépend du procédé d'expansion utilisé.The choice of one or other of the variants of carrying out the method of the invention to carry out the shaped box as shown in FIG. 1 depends of the expansion process used.

En effet, si l'expansion est réalisée au moyen d'une matrice, c'est à dire selon la technique dite du tamponnage, il est préférable de réaliser la boíte selon les étapes représentées aux Figs. 2 à 6, c'est à dire en effectuant une succession d'opérations d'expansion et de rétreint.Indeed, if the expansion is carried out at by means of a matrix, that is to say according to the so-called technique buffering, it is better to make the box according to the steps shown in Figs. 2 to 6 is say by performing a succession of expansion operations and shrinking.

En revanche, si l'expansion est réalisée à l'aide d'un fluide incompressible, il est préférable d'effecteur une opération de rétreint jusqu'au diamètre minimal, de former le col lorsque la boíte nécessite la présence d'un col et de réaliser ensuite l'expansion des différentes zones à expanser.On the other hand, if the expansion is carried out at using an incompressible fluid it is best perform a shrinking operation down to the diameter minimal, to form the neck when the box requires the presence of a pass and then realize the expansion of different areas to expand.

Lorsque l'expansion est réalisée à l'aide d'un outil à secteurs, il est possible d'utiliser indéfiniment les deux variantes du procédé.When the expansion is carried out using of a sector tool, it is possible to use indefinitely the two variants of the process.

Comme on a pu le voir dans ces deux exemples de boítes de forme, la caractéristique importante du procédé selon l'invention réside dans le fait de commencer le formage de l'ébauche réalisée par emboutissage-repassage par une opération de rétreint.As we could see in these two examples shaped boxes, the important characteristic of method according to the invention lies in the fact of starting forming the blank by stamping and ironing by a shrinking operation.

En effet, la Demanderesse s'est rendue compte, que le rétreint préalable facilite l'expansion ultérieure de la jupe périphérique, et permet par exemple pour de l'acier à très bas carbone fortement écroui, d'accepter des taux d'expansion par rapport au diamètre de l'ébauche avant rétreint supérieurs à 2%, alors que si on réalise une expansion directe sans rétreint préalable, le taux d'expansion reste inférieur à 1%.The Applicant has indeed visited account, that prior shrinking facilitates expansion the peripheral skirt, and allows for example for very low carbon steel hardened, accept rates of expansion relative to diameter of the blank before shrinking greater than 2%, while if we do a direct expansion without shrinking beforehand, the expansion rate remains below 1%.

Cette augmentation de la capacité d'expansion de la boíte après rétreint préalable est due à l'augmentation de l'épaisseur dans les parois de la jupe périphérique, du fait de ce rétreint préalable, ainsi qu'aux transformations métallurgiques et/ou rhéologiques légères que le métal subit pendant l'opération de rétreint.This increase in expansion capacity of the box after prior shrinking is due to the increase thickness in the walls of the peripheral skirt, due to this prior restriction, as well as to slight metallurgical and / or rheological transformations that the metal undergoes during the shrinking operation.

Des essais ont été réalisés sur des corps de boítes de diamètre égal à 66mm, en faisant varier le taux de rétreint de la première opération et en réalisant ensuite une expansion globale maximale.Tests have been carried out on bodies of boxes with a diameter of 66mm, varying the rate from the first operation and by performing then a maximum global expansion.

Le tableau ci-dessous récapitule ces essais. N° Essai Diamètre D1 après rétreint (en mm) Taux de rétreint 66 - D 66 Diamètre D2 après expansion (en mm) Taux d'expansion D2 - D1 D1 1 66 0% 66,74 1,12% 2 63,79 3,35% 67,34 5,56% 3 62,55 5,23% 66,64 6,54% 4 61,30 7,12% 66,33 8,20% 5 60,06 9% 66,28 10,36% 6 58,81 10,89% 65,83 11,94% The table below summarizes these tests. Test No. Diameter D1 after shrinking (in mm) Withdrawal rate 66 - D 66 Diameter D2 after expansion (in mm) Rate of expansion D2 - D1 D1 1 66 0% 66.74 1.12% 2 63.79 3.35% 67.34 5.56% 3 62.55 5.23% 66.64 6.54% 4 61.30 7.12% 66.33 8.20% 5 60.06 9% 66.28 10.36% 6 58.81 10.89% 65.83 11.94%

Comme on le voit sur ce tableau, le fait de réaliser un rétreint préalable avec un taux de rétreint égal à 3,35% (essai 2) permet d'expanser le diamètre jusqu'à 67,34 mm, diamètre supérieur au diamètre de 66,74mm atteint en expansion directe sans rétreint préalable (essai 1). As seen in this table, the fact of carry out a preliminary shrinkage with a shrinkage rate equal to 3.35% (test 2) allows the diameter to be expanded up to 67.34 mm, diameter greater than the diameter of 66.74mm reached in direct expansion without shrinking prior (test 1).

De plus, si on compare les deux diamètres D1 et D2, on constate que dans l'essai n° 1 la variation maximale possible est limitée à 1,12% alors que dans l'essai n° 2, elle passe à 5,56%.In addition, if we compare the two diameters D1 and D2, we see that in test n ° 1 the variation maximum possible is limited to 1.12% while in test n ° 2, it goes to 5.56%.

On remarque également sur ce tableau que si le taux de rétreint de la première opération augmente, environ au delà de 5%, il n'est plus possible de dépasser le diamètre D2 obtenu avec l'essai n° 1, c'est à dire sans opération de rétreint préalable.We also notice in this table that if the shrinking rate of the first operation increases, approximately above 5%, it is no longer possible to exceed the diameter D2 obtained with test No. 1, that is to say without prior shrinking operation.

Mais, effectuer une opération de rétreint préalable avec un taux de rétreint supérieur à 5% présente l'avantage de pouvoir réaliser des boítes de forme avec des galbes très marqués.But, carry out a constriction operation prior with a shrinkage rate greater than 5% has the advantage of being able to make boxes of shape with very marked curves.

En effet si on compare l'essai n° 2 avec l'essai n° 6, on constate certes que le diamètre final après expansion n'atteint que 65,83mm, soit moins que les 67,34mm de l'essai n°1 et même moins que les 66mm du corps de boíte de départ, mais le taux d'expansion global entre la zone rétreinte de diamètre D1 et la zone expansée de diamètre D2 atteint 11,94% dans l'essai n° 6 contre 5,56% dans l'essai n° 2.Indeed if we compare test n ° 2 with test n ° 6, we certainly see that the final diameter after expansion reaches only 65.83mm, less than the 67.34mm from test no.1 and even less than the 66mm from starting box body but the overall expansion rate between the restricted area of diameter D1 and the area foam of diameter D2 reaches 11.94% in test no. 6 versus 5.56% in test # 2.

Ainsi on constate que plus on augmente le taux de rétreint initial, plus les différences de diamètre entre le diamètre après rétreint et le diamètre après expansion croít.So we see that the more we increase the initial shrinkage rate, plus differences in diameter between the diameter after shrinking and the diameter after expansion increases.

Le procédé de fabrication des boítes de forme selon l'invention permet de réaliser des boítes de forme avec des galbes plus marqués et ce procédé est facile à mettre en oeuvre industriellement, car les outils pour la réalisation des opérations de rétreint et d'expansion sont connus et utilisés par les fabricants d'emballages métalliques.The manufacturing process for shaped boxes according to the invention allows to form boxes with more marked curves and this process is easy to implement industrially because the tools for carrying out shrinking and expansion operations are known and used by packaging manufacturers metallic.

Le procédé selon l'invention ne se limite pas aux boítes embouties-repassées, mais peut également être appliqué pour la réalisation de boítes de forme à partir d'une ébauche obtenue par emboutissage-réemboutissage d'un flan métallique en acier, ou en aluminium ou en alliage d'aluminium.The process according to the invention is not limited stamped-ironed boxes, but can also be applied for the realization of shaped boxes from a blank obtained by stamping-re-stamping a metal blank made of steel, or aluminum or aluminum alloy.

Dans ce cas, le taux d'expansion passe de 3% à environ 6%.In this case, the expansion rate goes from 3% at around 6%.

Claims (6)

  1. Method of manufacture of a formed metal container, comprising, on the one hand, a base (1, 10) and a peripheral skirt (2, 11) which is composed of a succession of regions (2A, 2C, 2E, 2G, 2I, 2K; 11A, 11C, 11E, 11G) having different diameters and, on the other hand, a cover which is crimped on the peripheral skirt (2, 11), wherein there is produced, starting from a preliminary metal blank, a cylindrical blank composed of a base and a peripheral skirt having a diameter equal to the diameter D of a region (2A, 11A) of the peripheral skirt (2, 11) of the container,
    characterised in that
    a necking operation is carried out at the portion of the peripheral skirt of the blank located above the region (2A, 11A) of diameter D of the peripheral skirt (2) of the formed container in order to bring it to a specific diameter D1, D8 which is less than the diameter D;
    and at least one widening operation is carried out at the portion of the peripheral skirt located above the region (2A, 11A) of diameter D in order to produce the succession of regions of different diameters of the peripheral skirt (2, 11).
  2. Method according to claim 1, characterised in that, once the necking operation has been carried out at the portion of the peripheral skirt of the blank located above the region (2A, 11A) of diameter D, a single widening operation is carried out to produce the succession of regions of different diameters of the peripheral skirt (2, 11).
  3. Method according to claim 1 or 2, characterised in that the diameter D1, D8 of the portion of the peripheral skirt of the blank located above the region (2A, 11A) of diameter D is equal to the diameter of the region of smaller diameter of the peripheral skirt (2, 11) of the formed container.
  4. Method according to claim 1, characterised in that, once the necking operation has been carried out at the portion of the peripheral skirt of the blank located above the region (2A, 11A) of diameter D, a succession of widening and necking operations is carried out over the entire portion of the peripheral skirt of the blank located above the region which previously underwent necking or widening.
  5. Method according to claim 1, characterised in that the blank is produced by drawing and wall ironing a preliminary metal blank of steel, aluminium or aluminium alloy.
  6. Method according to claim 1, characterised in that the blank is produced by drawing and redrawing a preliminary metal blank of steel, aluminium or aluminium alloy.
EP96400559A 1995-03-21 1996-03-18 Method of manufacture of a metal container in a form Expired - Lifetime EP0733415B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9503290A FR2731929B1 (en) 1995-03-21 1995-03-21 PROCESS FOR MANUFACTURING A SHAPED METAL BOX
FR9503290 1995-03-21

Publications (2)

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EP0733415A1 EP0733415A1 (en) 1996-09-25
EP0733415B1 true EP0733415B1 (en) 1999-10-06

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US (1) US6286357B1 (en)
EP (1) EP0733415B1 (en)
JP (1) JPH08257660A (en)
KR (1) KR960033595A (en)
CN (1) CN1142419A (en)
AR (1) AR001233A1 (en)
AT (1) ATE185296T1 (en)
AU (1) AU715960B2 (en)
BR (1) BR9601062A (en)
CA (1) CA2172230A1 (en)
CZ (1) CZ286337B6 (en)
DE (1) DE69604521T2 (en)
DK (1) DK0733415T3 (en)
ES (1) ES2140041T3 (en)
FR (1) FR2731929B1 (en)
HU (1) HUP9600696A2 (en)
IL (1) IL117555A0 (en)
PL (1) PL313372A1 (en)
SK (1) SK283151B6 (en)
TR (1) TR199600228A1 (en)

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US6253597B1 (en) 1988-02-19 2001-07-03 Corus Staal B.V. Body-necking a wall-ironed can
NL1005340C2 (en) * 1997-02-21 1998-08-26 Hoogovens Staal Bv Body checking out stretched bus.
JP3441317B2 (en) * 1996-10-21 2003-09-02 大和製罐株式会社 Method for producing deformed metal can having irregular pattern on body
FR2756757B1 (en) * 1996-12-11 1999-02-19 Lorraine Laminage METHOD FOR MANUFACTURING A SHAPED METAL BOX AND FOOD METAL BOX OBTAINED BY THIS PROCESS
FR2756758B1 (en) * 1996-12-11 1999-02-19 Lorraine Laminage PROCESS FOR MANUFACTURING A SHAPED METAL BOX AND METAL BOX OF THE BEVERAGE BOX TYPE OBTAINED BY THIS PROCESS
CA2790032C (en) * 2001-12-28 2014-07-08 Universal Can Corporation Bottle can member, bottle, and thread forming device
CN100436283C (en) * 2003-11-05 2008-11-26 欧亚包装(中山)有限公司 Packing pot of aerosol and its production
CN100398412C (en) * 2003-11-05 2008-07-02 欧亚包装(中山)有限公司 Packing pot of aerosol and its production
US7726165B2 (en) * 2006-05-16 2010-06-01 Alcoa Inc. Manufacturing process to produce a necked container
US7934410B2 (en) 2006-06-26 2011-05-03 Alcoa Inc. Expanding die and method of shaping containers
GB0817942D0 (en) * 2008-10-01 2008-11-05 Obrist Closures Switzerland A method of shaping metal closures
AU2011291482B2 (en) 2010-08-20 2015-07-30 Kaiser Aluminum Warrick, Llc Shaped metal container and method for making same
US9382034B2 (en) 2012-05-15 2016-07-05 Silgan Containers Llc Strengthened food container and method
US8978922B2 (en) 2012-05-15 2015-03-17 Silgan Containers Llc Strengthened food container and method
US9327338B2 (en) * 2012-12-20 2016-05-03 Alcoa Inc. Knockout for use while necking a metal container, die system for necking a metal container and method of necking a metal container
USD696594S1 (en) 2012-12-21 2013-12-31 Sligan Containers LLC Container
EP2859966A1 (en) 2013-10-08 2015-04-15 Ardagh MP Group Netherlands B.V. Shaped metcal container and a method for making a shaped metal container
CN103817259A (en) * 2014-03-06 2014-05-28 上海将佳气雾剂有限公司 Forming technology of micro aluminum bottles with special-shaped wire edges
US9358604B2 (en) 2014-06-12 2016-06-07 Ball Corporation System for compression relief shaping
CN104907451B (en) * 2015-05-30 2018-08-31 宁波新同翔包装科技有限公司 Special-shaped aluminium cup and its production method
CN111054818B (en) * 2019-11-21 2021-08-03 深圳市君灏精密工业有限公司 Part stamping method

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US1645971A (en) * 1922-08-25 1927-10-18 Clarence H Riegel Method of making sheet-metal barrels
DE517913C (en) * 1927-05-25 1931-02-09 Henry Ernest Rainaud Process for the rotating pressure of decorative tubes from a tubular workpiece
CH475804A (en) * 1967-06-26 1969-07-31 Alusuisse Method of manufacturing a metal casing and casing obtained by implementing the method
FR1583643A (en) * 1968-01-09 1969-11-21
HU185394B (en) * 1980-12-05 1985-01-28 Matravideki Femmuevek Method for forming the neck and spout part of aluminium aerosol bottles
FR2683750B1 (en) * 1991-11-19 1995-09-01 Cmb Packaging Sa METHOD FOR CONFORMING A METAL BOX BODY AND INSTALLATION FOR CONFORMING SUCH A BOX BODY.
AU5856294A (en) * 1993-01-29 1994-08-15 Mn Maschinenbau & Engineering Process and installation for producing aluminium cans for beverages or foodstuffs

Also Published As

Publication number Publication date
FR2731929A1 (en) 1996-09-27
JPH08257660A (en) 1996-10-08
HUP9600696A2 (en) 1996-12-30
CZ75296A3 (en) 1996-11-13
ATE185296T1 (en) 1999-10-15
TR199600228A1 (en) 1996-10-21
DK0733415T3 (en) 2000-04-17
AR001233A1 (en) 1997-09-24
BR9601062A (en) 1998-01-06
SK37296A3 (en) 1997-07-09
DE69604521D1 (en) 1999-11-11
IL117555A0 (en) 1996-07-23
HU9600696D0 (en) 1996-05-28
CZ286337B6 (en) 2000-03-15
ES2140041T3 (en) 2000-02-16
FR2731929B1 (en) 1997-06-13
CN1142419A (en) 1997-02-12
CA2172230A1 (en) 1996-09-22
KR960033595A (en) 1996-10-22
PL313372A1 (en) 1996-09-30
AU4824096A (en) 1996-10-03
SK283151B6 (en) 2003-03-04
AU715960B2 (en) 2000-02-10
DE69604521T2 (en) 2000-02-10
EP0733415A1 (en) 1996-09-25
US6286357B1 (en) 2001-09-11

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